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Lean Construction and Last Planner Syste
Lean Construction and Last Planner Syste
1
¿QUÉ ES LEAN
CONSTRUCTION?
• BUFFERED PRODUCTION
• LEAN PRODUCTION
And so on…….
L.F. Alarcón C. Formoso
A. Mossman
PLANIFICACIÓN DE LA
PRODUCCIÓN
EN LA INDUSTRIA DE LA CONSTRUCCIÓN?
(KOSKELA, 1992)
LA MEJORA CONTINUA
ELIMINANDO PÉRDIDAS
REDUCIR COSTES PARA INCREMENTAR LOS BENEFICIOS
¿CÓMO?
THINKING PROJECTS AS PRODUCTION SYSTEMS
UNIANDES (BALLARD
BOGOTÁ & HOWELL,
(COLOMBIA), 2009)
12-13
LEAN CONSTRUCTION & SCHEDULING
¿QUÉ ES LEAN CONSTRUCTION?
PRINCIPIOS METODOLÓGICOS (KOSKELA, 2000)
1. REDUCIR LAS ACTIVIDADES QUE NO AGREGAN VALOR
2. INCREMENTAR EL VALOR
R !
3. REDUCIR LA VARIABILIDAD
ZA
I
AT
4. REDUCIR EL TIEMPO DE LOS CICLOS
5. SIMPLIFICAR LOS PROCESOS
6. AUMENTAR LA FLEXIBILIDAD DE LOS PROCESOS
G M
7.
8.
INCREMENTAR LA TRANSPARENCIA DE LOS PROCESOS
ENFOCAR EL CONTROL EN LOS PROCESOS GLOBALES D O
9.
10.
INTRODUCIR LA MEJORA CONTINUA (KAIZEN)
NO
CONTROLAR Y REFERENCIAR; HACER BENCHMARKING
1
¿QUÉ ES LEAN
¿CÓMOCONSTRUCTION?
APLICAR LEAN CONSTRUCTION?
Y NO OLVIDEMOS QUE…
NO SOLO GESTIONAMOS
PROYECTOS
GESTIONAMOS
UNIANDES
PERSONAS
BOGOTÁ (COLOMBIA), 12-13
HOW?
1
¿QUÉ ES LEAN
CONSTRUCTION?
HERRAMIENTAS LEAN
Mossman 2009
2
¿QUÉ ES LAST PLANNER?
CONCEPTOS:
• ÚLTIMO PLANIFICADOR
• PULL SESSION
• PRERREQUISITOS Y RESTRICCIONES
• INVENTARIO DE ACTIVIDADES EJECUTABLES (SE DEBE, SE
PUEDE, SE HARÁ)
• MAIN PROGRAM
• PHASE SCHEDULE
• LOOK AHEAD PROGRAM
• WEEK WORK PLAN
• PPC O PAC
• CAUSAS DE NO CUMPLIMIENTO
LEAN THINKING DE
WOMACK:
1. DEFINIR EL VALOR
2. MAPEAR LOS PROCESOS.
3. CREAR FLUJO.
4. METODOLOGÍA PULL
5. MEJORA CONTINUA.
STRATEGIC
GOALS
LOOK AHEAD PLAN
PRODUCTION
SCHEDULING
WEEKLY WORK PLAN
COMMITMENTS
PLANNING
UNIANDES BOGOTÁ (COLOMBIA), 12-13
LEAN CONSTRUCTION & SCHEDULING
THE LAST PLANNER SYSTEM TM. COMPLEJIDAD
TECHNOLOGICAL &
MASTER &
PHASE SCHEDULE MATHEMATICAL
APPROACH
STRATEGIC
GOALS
LOOK AHEAD PLAN
PRODUCTION
SCHEDULING
WEEKLY WORK PLAN
COMMITMENTS EMOTIONAL
APPROACH
PLANNING
UNIANDES BOGOTÁ (COLOMBIA), 12-13
LEAN CONSTRUCTION & SCHEDULING
THE LAST PLANNER SYSTEM TM. COMPLEJIDAD
COMPLEXITY OF
MASTER &
PHASE SCHEDULE THE OPTIMIZATION
&
STRATEGIC MODELS
GOALS
LOOK AHEAD PLAN
PRODUCTION
SCHEDULING
WEEKLY WORK PLAN
COMMITMENTS NUMBER OF
ACTIVITIES
PLANNING
UNIANDES BOGOTÁ (COLOMBIA), 12-13
LEAN CONSTRUCTION & SCHEDULING
THE LAST PLANNER SYSTEM TM. COMPLEJIDAD
RISK OF FAILURE IN
MASTER &
PHASE SCHEDULE ESTIMATIONS
STRATEGIC
GOALS
LOOK AHEAD PLAN
PRODUCTION
SCHEDULING
WEEKLY WORK PLAN
COMMITMENTS NUMBER OF
ACTIVITIES
PLANNING
UNIANDES BOGOTÁ (COLOMBIA), 12-13
LEAN CONSTRUCTION & SCHEDULING
THE LAST PLANNER SYSTEM TM. COMPLEJIDAD
MASTER &
OVERLAPPING
OVERLAPPING
PHASE SCHEDULE
STRATEGIC
GOALS
LOOK AHEAD PLAN
PRODUCTION
SCHEDULING
WEEKLY WORK PLAN
COMMITMENTS NUMBER OF
ACTIVITIES
PLANNING
UNIANDES BOGOTÁ (COLOMBIA), 12-13
LEAN CONSTRUCTION & SCHEDULING
THE LAST PLANNER SYSTEM TM. COMPLEJIDAD
OVERLAPPING:
i
4
j
3
k
3
3
LPS & SCHEDULING
CON EXCEL 2010
120 170
50% Instalati ons
Ph1
50
127 177 50%
205 260
50% Office
partitions
55 30% 30%
205 260
M PH PR LO CO
P R AI N OP AS ÁR OG W OK S MP
OG TI E S EA RA W A RO
M C S M P HE
RA IZ HE A AD M
M AC D CI IS
U Ó & O
IÓ L N
N E& PO
R
04/05/2013
05/05/2013
18/05/2013
19/05/2013
26/05/2013
08/06/2013
09/06/2013
11/05/2013
12/05/2013
25/05/2013
01/06/2013
02/06/2013
03/05/2013
06/05/2013
07/05/2013
08/05/2013
09/05/2013
10/05/2013
16/05/2013
17/05/2013
20/05/2013
21/05/2013
22/05/2013
27/05/2013
28/05/2013
29/05/2013
30/05/2013
31/05/2013
07/06/2013
29/04/2013
30/04/2013
01/05/2013
02/05/2013
13/05/2013
14/05/2013
15/05/2013
23/05/2013
24/05/2013
03/06/2013
04/06/2013
05/06/2013
06/06/2013
WWP Week_18_2013 Dates Production
Id Act Activity Class Resp Zone Area Restr Cause Start Finish Scheduled Performed Pct (%) Target lun mar mié jue vie sáb dom lun2 mar2 mié2 jue2 vie2 sáb2 dom2 lun3 mar3 mié3 jue3 vie3 sáb3 dom3 lun4 mar4 mié4 jue4 vie4 sáb4 dom4 lun5 mar5 mié5 jue5 vie5 sáb5 dom5 lun6 mar6 mié6 jue6 vie6 sáb6 dom6
Act.#1 Activity Number #1 Compr Resp1 Zone 1 Area 1 Rst.#5 Mat 29/04/2013 01/05/2013 3.00 2.00 66.67% No 1.0 1.0
Act.#2 Activity Number #2 Compr Resp3 Zone 3 Area 2 Rst.#5 30/04/2013 30/04/2013 1.00 1.00 100.00% Yes 1.0
Act.#3 Activity Number #3 Compr Resp1 Zone 3 Area 4 Rst.#1 01/05/2013 02/05/2013 2.00 2.00 100.00% Yes 1.0 1.0
Act.#4 Activity Number #4 Stock Resp7 Zone 2 Area 2 Rst.#5 06/05/2013 10/05/2013 5.00 5.00 100.00% Yes 1.0 1.0 1.0 1.0 1.0
Act.#5 Activity Number #5 Compr Resp1 Zone 3 Area 1 Rst.#4 Equ 02/05/2013 03/05/2013 2.00 2.00 100.00% No 1.0 1.0
Act.#6 Activity Number #6 Compr Resp3 Zone 2 Area 4 Rst.#2 08/05/2013 15/05/2013 4.00 4.00 100.00% Yes 1.0 1.0 1.0 1.0
Act.#7 Activity Number #7 Compr Resp1 Zone 1 Area 1 Rst.#4 Wea 13/05/2013 17/05/2013 12.00 11.00 91.67% No 2.0 2.0 2.0 3.0 2.0
Act.#8 Activity Number #8 Stock Resp2 Zone 3 Area 2 Rst.#3 09/05/2013 24/05/2013 55.00 56.00 101.82% Yes 2.0 5.0 3.0 5.0 5.0 5.0 5.0 6.0 5.0 6.0 5.0 4.0
Act.#9 Activity Number #9 Compr Resp8 Zone 4 Area 3 Rst.#1 Dsg 01/05/2013 08/05/2013 6.00 4.00 66.67% No 1.0 2.0 1.0
Act.#10 Activity Number #10 Compr Resp2 Zone 2 Area 3 Rst.#5 06/05/2013 31/05/2013 20.00 19.00 95.00% Yes 1.0 2.0 1.0 1.0 1.0 1.0 2.0 1.0 1.0 1.0 2.0 1.0 1.0 1.0 2.0
Act.#11 Activity Number #11 Compr Resp2 Zone 2 Area 2 Rst.#4 13/05/2013 15/05/2013 23.00 21.00 91.30% Yes 5.0 9.0 7.0
Act.#12 Activity Number #12 Stock Resp4 Zone 1 Area 3 Rst.#7 30/05/2013 07/06/2013 4.00 0.00 0.00%
Act.#13 Activity Number #13 Compr Resp7 Zone 7 Area 7 Rst.#1 06/05/2013 10/05/2013 7.00 7.00 100.00% Yes 2.0 1.0 1.0 2.0 1.0
Act.#14 Activity Number #14 Compr Resp2 Zone 6 Area 3 Rst.#7 13/05/2013 15/05/2013 12.00 0.00 0.00% Yes
Act.#15 Activity Number #15 Stock Resp3 Zone 2 Area 4 Rst.#4 13/05/2013 15/05/2013 1.00 0.00 0.00% Yes
Completed over Compromises 82.85% 63.64%
Completed over Planed & Stock 74.21% 66.67%
04/05/2013
05/05/2013
18/05/2013
19/05/2013
26/05/2013
08/06/2013
09/06/2013
11/05/2013
12/05/2013
25/05/2013
01/06/2013
02/06/2013
03/05/2013
06/05/2013
07/05/2013
08/05/2013
09/05/2013
10/05/2013
16/05/2013
17/05/2013
20/05/2013
21/05/2013
22/05/2013
27/05/2013
28/05/2013
29/05/2013
30/05/2013
31/05/2013
07/06/2013
29/04/2013
30/04/2013
01/05/2013
02/05/2013
13/05/2013
14/05/2013
15/05/2013
23/05/2013
24/05/2013
03/06/2013
04/06/2013
05/06/2013
06/06/2013
WWP Week_18_2013 Dates Production
Id Act Activity Class Resp Zone Area Restr Cause Start Finish Scheduled Performed Pct (%) Target lun mar mié jue vie sáb dom lun2 mar2 mié2 jue2 vie2 sáb2 dom2 lun3 mar3 mié3 jue3 vie3 sáb3 dom3 lun4 mar4 mié4 jue4 vie4 sáb4 dom4 lun5 mar5 mié5 jue5 vie5 sáb5 dom5 lun6 mar6 mié6 jue6 vie6 sáb6 dom6
Act.#1 Activity Number #1 Compr Resp1 Zone 1 Area 1 Rst.#5 Mat 29/04/2013 01/05/2013 3.00 2.00 66.67% No 1.0 1.0
Act.#2 Activity Number #2 Compr Resp3 Zone 3 Area 2 Rst.#5 30/04/2013 30/04/2013 1.00 1.00 100.00% Yes 1.0
Act.#3 Activity Number #3 Compr Resp1 Zone 3 Area 4 Rst.#1 01/05/2013 02/05/2013 2.00 2.00 100.00% Yes 1.0 1.0
Act.#4 Activity Number #4 Stock Resp7 Zone 2 Area 2 Rst.#5 06/05/2013 10/05/2013 5.00 5.00 100.00% Yes 1.0 1.0 1.0 1.0 1.0
Act.#5 Activity Number #5 Compr Resp1 Zone 3 Area 1 Rst.#4 Equ 02/05/2013 03/05/2013 2.00 2.00 100.00% No 1.0 1.0
Act.#6 Activity Number #6 Compr Resp3 Zone 2 Area 4 Rst.#2 08/05/2013 15/05/2013 4.00 4.00 100.00% Yes 1.0 1.0 1.0 1.0
Act.#7 Activity Number #7 Compr Resp1 Zone 1 Area 1 Rst.#4 Wea 13/05/2013 17/05/2013 12.00 11.00 91.67% No 2.0 2.0 2.0 3.0 2.0
Act.#8 Activity Number #8 Stock Resp2 Zone 3 Area 2 Rst.#3 09/05/2013 24/05/2013 55.00 56.00 101.82% Yes 2.0 5.0 3.0 5.0 5.0 5.0 5.0 6.0 5.0 6.0 5.0 4.0
Act.#9 Activity Number #9 Compr Resp8 Zone 4 Area 3 Rst.#1 Dsg 01/05/2013 08/05/2013 6.00 4.00 66.67% No 1.0 2.0 1.0
Act.#10 Activity Number #10 Compr Resp2 Zone 2 Area 3 Rst.#5 06/05/2013 31/05/2013 20.00 19.00 95.00% Yes 1.0 2.0 1.0 1.0 1.0 1.0 2.0 1.0 1.0 1.0 2.0 1.0 1.0 1.0 2.0
Act.#11 Activity Number #11 Compr Resp2 Zone 2 Area 2 Rst.#4 13/05/2013 15/05/2013 23.00 21.00 91.30% Yes 5.0 9.0 7.0
Act.#12 Activity Number #12 Stock Resp4 Zone 1 Area 3 Rst.#7 30/05/2013 07/06/2013 4.00 0.00 0.00%
Act.#13 Activity Number #13 Compr Resp7 Zone 7 Area 7 Rst.#1 06/05/2013 10/05/2013 7.00 7.00 100.00% Yes 2.0 1.0 1.0 2.0 1.0
Act.#14 Activity Number #14 Compr Resp2 Zone 6 Area 3 Rst.#7 13/05/2013 15/05/2013 12.00 0.00 0.00% Yes
Act.#15 Activity Number #15 Stock Resp3 Zone 2 Area 4 Rst.#4 13/05/2013 15/05/2013 1.00 0.00 0.00% Yes
Completed over Compromises 82.85% 63.64%
Completed over Planed & Stock 74.21% 66.67%
4
APRENDIZAJE LEAN
PBL O LEARN BY DOING
ETSICCP 2012-2013
ETSICCP 2012-2013
ETSICCP 2012-2013
ETSICCP 2012-2013
ETSICCP 2012-2013
MUCHAS GRACIAS
UNIANDES BOGOTÁ (COLOMBIA), 12-13