VCP - Gi HDDME02 0000 001 Chancador Giratorio

C
O
PI
A
N
O
C
O
N
TR
O
LA
D
A
C
O
PI
A
N
O
C
O
N
TR
O
LA
D
A
C
O
PI
A
N
O
C
O
N
TR
O
LA
D
A
CODELCO GERENCIA DE INGENIERÍA
CHILE
HOJA DE DATOS CORPORATIVA
VICEPRESIDENCIA CHANCADOR GIRATORIO PRIMARIO
CORPORATIVA DE Página
PROYECTOS DCC2008-VCP.GI-HDDME02-0000-001-0 2 de 13
INDEX
Page
A
1.0 SCOPE 3
D
2.0 LIST OF ATTACHMENTS 3
LA
O
TR
N
O
C
O
N
A
PI
O
C
_________________________________________________________________________________________________________________
Este Documento es propiedad de CODELCO CHILE Fecha Impresión
Se prohíbe su reproducción, y exhibición, sin el consentimiento de CODELCO CHILE 23/09/2008
El documento, una vez impreso, se considera una copia NO CONTROLADA y puede estar obsoleta
Consulte la revisión vigente del documento SGP-GI-ME-HDA-001 en el Escritorio de la VCP.
CHILE
1.0 SCOPE
This Data Sheet covers the requirements for operation, design condition
and information requirement from bidder necessary to design, detail,
furnish, manufacture, assemble, paint, test, and deliver a Gyratory Crusher
and associated equipment for the Project …. of Codelco Chile.
A
D
1.1 EQUIPMENT IDENTIFICATION
LA
The equipment shall be identified and referred to as follows:
Equipment N° Area-CR-nnn
O
Description Primary Crusher
TR
2.0 LIST OF ATTACHMENTS
The following documents and drawings are hereby made a part of this
N
Data Sheet:
O
Attachments:
C
Data Sheet A : Operating & Design Conditions.

Data Sheet B : Information Required from Bidder.
O
N
A
PI
O
C
_________________________________________________________________________________________________________________
CHILE
DATA SHEET A
OPERATING AND DESIGN CONDITIONS
1.0 IDENTIFICATION
Equipment Name Primary Crusher
A
Equipment Number area-CR-nnn
D
2.0 MATERIAL DESCRIPTION
Feed
LA
R.O.M. Ore
Specific gravity
Bulk Density t/m3
O
Moisture content by weight %
Work Index kWh/t
TR
Angle of repose °
Angle of Withdrawal °
Maximum Lump Size mm 1,200
N
3.0 OPERATION
O
Type of Crusher Gyratory
Feed description From xxx metric ton dump truck into dump
C
Duty 24 hours/day, 365 days/year

Nominal feed rate t/d xx
O
Design feed rate t/h xx (dry)

Mechanical Availability
N
Open Side Setting mm yy

Feed size Size (mm) % passing
A
100
PI
O
C
Expected product size Top Size 250 mm

(distribution size as reported Size (mm) % passing
by Vendor) 99
_________________________________________________________________________________________________________________
CHILE
DATA SHEET B
INFORMATION REQUIRED FROM BIDDER
1.0 GENERAL
A
The data called for below shall be furnished by the Bidder. In the event the Bidder
becomes the Vendor, the data shall form a part of the Purchase Order.
D
The following data shall be provided for each item of equipment proposed by the
LA
Bidder. A separate set of data sheets shall be provided for each different capacity and
type of equipment.
O
Bidder
TR
Manufacturer
Equipment Model and Size
2.0 OPERATING DATA UNIT

N
Equipment Design Capacity t/h
O
Design availability %
Calculated Power at Design HP
C
Capacity HP
Recommended Motor Power HP
O
Recommended Motor Speed rpm

Recommended open side setting mm
N
Maximum open side setting mm

Minimum open side setting mm
Throughput at recom. O.S.S. t/h
A
Throughput at maximum O.S.S. t/h

PI
Throughput at minimum O.S.S. t/h

Standard eccentric throw mm
O
Operating mainshaft speed rpm

Countershaft speed rpm
C
Mainshaft adjustment for wear mm

Setting change for 1 in.
Mainshaft travel mm
Total mainshaft travel mm
Balancing %
WK2 of Crusher kg-m2
_________________________________________________________________________________________________________________
CHILE
3.0 EQUIPMENT DATA
3.1 Spider
Cast or fabricated
A
Material specification
Hardness Rc
D
Dimensions mm
LA
Bolt size/diameter and length mm
Bolt quality
Shields Material
O
Bearing Material
TR
3.2 Spider Cap
Diameter mm
Length mm
N
O
3.3 Top Shell
Number of sections
C
Diameter mm
Length mm
O
Thickness mm
Number of bolts
N
Bolt size / diameter and length mm

Bolt quality
A
PI
3.4 Bottom Shell

Diameter mm
O
Length mm
Thickness mm
C
3.5 Eccentric
Diameter mm
Length mm
Seal
_________________________________________________________________________________________________________________
CHILE
3.6 Eccentric Bushing

Diameter (O.D.Max.) mm
Length mm
A
3.7 Bottom Shell
D
Diameters (O.D/I.D) mm
LA
Length mm
O
3.8 Mainshaft
Diameter mm
TR
Length
- In spider bearing mm
- In eccentric (Max.), mm
N
Length mm
Shaft hardness BHN
O
Machining surface finishing (RMS) mm
C
3.9 Bevel Gear

O
Diametral pitch mm
Number of teeth
N
Hardness BHN
Face width mm
A
Service Factor-Durability
Service Factor-Strength
PI
Bore diameter mm
O
3.10 Pinion Gear

C
Diametral pitch mm
Number of teeth
Hardness BHN
Face width mm
Service Factor-Durability
Service Factor-Strength
Material Specification
_________________________________________________________________________________________________________________
CHILE
3.11 Pinion Shaft

Shaft length mm
Machining surface finishing (RMS) µm
Shaft diameter mm
A
Shaft Hardness BHN
D
LA
3.12 Pinion Shaft Bearing
Quantity
Size
O
Bearing life Hour
Type of bearing
TR
Lubrication
Manufacturer
N
3.13 Concaves
Configuration
O
Dimension and thickness mm
Number of tiers
C
Weight of tiers kg
Manufacturer
O
Backing material
Concaves material specification
N
3.14 Mainshaft Mantle

A
Configuration
PI
Number and weight of pieces kg

Manufacturer
O
Backing material mm
Mantle material specification
C
3.15 Bottom Shell Liners

Configuration
Numbers of liners
Weight of liners kg
_________________________________________________________________________________________________________________
CHILE
Material Hardness HBN
3.16 Hydraulic Shaft Support

Diameter (outside / inside) mm
A
Length mm
D
4.0 LUBRICATION SYSTEM
LA
4.1 General
Oil type
O
Oil flow l/min
Oil pressure kPa
TR
Oil tank volume m³
4.2 Oil Pumps

N
Manufacturer
Quantity
O
Type
Capacity l/min
C
Pressure kPa
Motor power hp
O
Motor speed rpm

N
4.3 Oil Filters

Manufacturer
A
Quantity
Type
PI
Capacity l/min
Retention Size µm
O
4.4 Oil Cooler

C
Manufacturer
Quantity
Type
Capacity
Cooling media
Oil Temperature detecting device
Fan Motor
_________________________________________________________________________________________________________________
CHILE
4.5 Flow Dividers

Manufacturer
Quantity
A
4.6
D
Hydraulic Valves
Manufacturer
LA
Type
4.7 Oil Heaters
O
Manufacturer
Quantity
TR
Power kW
5.0 MAINSHAFT SETTING

N
ADJUSTMENT MECHANISM UNIT
5.1 General
O
Oil flow l/min
Oil pressure kPa
C
Oil tank volume m³

O
5.2 Oil Pumps

Manufacturer
N
Quantity
Type
A
Capacity l/min
Motor power hp
PI
Motor speed rpm

O
5.3 Oil
Type
C
Startup Quantity
5.4 Solenoid Valves

Manufacturer
Type
Manufacturer
_________________________________________________________________________________________________________________
CHILE
6.0 DRIVE SYSTEM UNIT
6.1 Floating shaft

Shaft diameter mm
Shaft length mm
A
Machining BHN
D
LA
6.2 Couplings
Manufacturer
Type
O
Rating
Service factor
TR
Type
6.3 WK2 of loaded crusher

N
At pinion shaft kg-m2
O
6.4 V-Belt drive
Manufacturer
C
Nº of belts/size
Center to center sheaves mm
O
Sheave pitch dia. driver/driven mm

N
6.5 Main Motor

Manufacturer
A
Model
Country of origin
PI
7.0 UTILITY REQUIREMENTS UNIT

O
7.1 Water Requirements

C
Service
Pressure KPa
Flow m3/h
7.2 Air Requirements
Service
Pressure KPa
Flow am³/s
_________________________________________________________________________________________________________________
CODELCO CHILE GERENCIA DE INGENIERÍA
7.3 Instrument and Controls List

Vendor shall provide the list of instrumentation and control devices indicating at least:
type, technology, tag number, dimensions, measurement range, outputs, mark and
model, accomplished in the Vendor's technical data sheet.
A
8.0 CONTROL SYSTEM UNIT
D
Manufacturer
Model
LA
Communication protocol with DCS
Describe
O
TR
N
O
C
O
N
A
PI
O
C
_________________________________________________________________________________________________________________
CODELCO CHILE GERENCIA DE INGENIERÍA
9.0 WEIGHT & DIMENSIONS

PKG DESCRIPTION FOB GROSS NET CUBIC
#. POINT WEIGHT WEIGHT METERS
(proposed) (Kgs.) (Kgs.)
1 Bottomshell Bushing
A
2 Bottomshell Arm Liners
3 Dust Collar, Eccentric Wrg Ring & Hdwr
D
4 Mainshaft Step
5 Misc. Mainshaft Parts
LA
6 Spider Bushing & Seal
7 Dust Seal & Ecc. Supt Plate & Hdwr.
8 Misc. Spider Parts
O
9 Eccentric Assy.
10 Hydraulic Cyl Assy
TR
11 Lube & Hydraulic System
12 Pinionshaft Assy & Oil level gauge Assy.
13 Oil Cooler Flange Assy.
14 B S Liners
N
15 Spider Lube System & Control Assy.
16 Balance Cylinder Piping
O
17 Joint Bolts
18 Joint Bolts for Spider to Top Shell
C
19 Joint Bolts
20 Tools & Misc. Hardware
21 Balance Cylinder
O
22 Air Blower & Misc. Balance Cylinder

Hdwr.
N
23 Spider Vent & Hdwr.

24 Direct Drive Assy.
25 Plastic Pack
A
26 Misc. Hydraulic Components

27 Eccentric Cart Assy.
PI
28 Concaves
29 Mantle
30 Spider
O
31 Shell
32 Spider Cap
C
33 Mainshaft & Sleeve

34 Spider Arm Liner
35 Spider Arm Liner
36 Spider Rim Liners -6
Total FFE Estimates One Crusher to be:
_________________________________________________________________________________________________________________

VCP - Gi HDDME02 0000 001 Chancador Giratorio

Cargado por

Información del documento

Descripción original:

Título original

Derechos de autor

Formatos disponibles

Compartir este documento

Compartir o incrustar documentos

Opciones para compartir

¿Le pareció útil este documento?

¿Este contenido es inapropiado?

Copyright:

Formatos disponibles

VCP - Gi HDDME02 0000 001 Chancador Giratorio

Cargado por

Copyright:

Formatos disponibles

C

Data Sheet A : Operating & Design Conditions.

Duty 24 hours/day, 365 days/year

Design feed rate t/h xx (dry)

Open Side Setting mm yy

Expected product size Top Size 250 mm

2.0 OPERATING DATA UNIT

Recommended Motor Speed rpm

Maximum open side setting mm

Throughput at maximum O.S.S. t/h

Throughput at minimum O.S.S. t/h

Operating mainshaft speed rpm

Mainshaft adjustment for wear mm

3.0 EQUIPMENT DATA

Bolt size / diameter and length mm

3.4 Bottom Shell

3.6 Eccentric Bushing

3.9 Bevel Gear

3.10 Pinion Gear

3.11 Pinion Shaft

3.14 Mainshaft Mantle

Number and weight of pieces kg

3.15 Bottom Shell Liners

Material Hardness HBN

3.16 Hydraulic Shaft Support

4.2 Oil Pumps

Motor speed rpm

4.3 Oil Filters

4.4 Oil Cooler

4.5 Flow Dividers

4.7 Oil Heaters

5.0 MAINSHAFT SETTING

Oil tank volume m³

5.2 Oil Pumps

Motor speed rpm

5.4 Solenoid Valves

6.0 DRIVE SYSTEM UNIT

6.1 Floating shaft

6.3 WK2 of loaded crusher

Sheave pitch dia. driver/driven mm

6.5 Main Motor

7.0 UTILITY REQUIREMENTS UNIT

7.1 Water Requirements

7.3 Instrument and Controls List

9.0 WEIGHT & DIMENSIONS

22 Air Blower & Misc. Balance Cylinder

23 Spider Vent & Hdwr.

26 Misc. Hydraulic Components

33 Mainshaft & Sleeve

También podría gustarte