Structure and Function

SY215CLC

Function

● The regulator controls the pump discharge PSV

amount according to the command signal
pressure, keeping the driving power of the
pump lower than the engine output.
a
● Pumps 1 and 2 are both equipped with a
1
regulator. Key components of the regulator
include a solenoid proportional pressure
reducing valve (1), a positive flow regulator
(2), a servo reversing valve (3) and a servo 2
piston (4). The regulator opens and shuts
the oil circuit of the servo piston (3) and
changes the tilting angle of the hydraulic
3
tank according to various command signal 4
pressure so as to control the pump dis- ZX225-1102003
charge amount.

4.4.5.1 Control mechanism makeup

Current control
● The inclination (output delivery amount)
of the pump can be controlled freely by
changing of the command current I flow-
ing into the solenoid proportional pressure
reducing valve. This regulator applies posi-
tive flow control (positive control), through
which output delivery amount Q changes
according to the increase of command cur-
rent. Necessary current for corresponding
operation can be input through this control
mechanism. The pump only delivers nec-
essary oil amount and wastes no useless
power.

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 Structure and Function
SY215CLC

4.4.5.2 Adjustment of the regulator

806 532 548 531 808 954

953

ZX215-1002028

531: Inclination pin

SKY5P
- 17 - S

532: Servo piston

PSV
548: Feedback pin KDRDE5C-1

806: Retaining nut

808: Retaining nut 924

953: Adjusting screw

954: Adjusting screw

ZX225-1102004

● It is possible to adjust the maximum and

minimum flow by the adjusting screws (953,
954) in the pump block side. Flow control
features can be adjusted with the hexagon
socket head locating screw (924) on the
regulator.

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Structure and Function
SY215CLC

Maximum flow adjustment (pump block

side)
● Loosen the hexagon nut (808), and tighten

Output flow Q
(or loosen) hexagon socket head locating
screw (954). No control features except the
maximum flow changes.

Command current I
ZX215-1002033

Minimum flow adjustment (pump block

side)
Output flow Q

● Loosen the hexagon nut (806), and tighten

(or loosen) the hexagon socket head locat-
ing screw (953). Though this action is the
same as the adjustment of maximum flow
and all the other control features do not
change, power required under maximum
output pressure (overflow) is likely to in-
crease if over-tightened. Be careful in this
case.
Command current I
ZX215-1002034

Flow control feature adjustment

● After hexagon nut (810) is loosened, tight-
en (or loosen) the hexagon socket head lo-
Output flow Q

cating screw (924) to carry out adjustment.

When the hexagon socket head locating
screw (924) is being tightened, the control
diagram (as shown) will move to the right.

Command current I
ZX215-1002037

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 Structure and Function
SY215CLC

4.4.5.3 Operation

Flow control

Output flow Q
● The output flow of the pump can be con-
trolled by the command current I, as
shown.

Command current I

ZX215-1002030

Action of increasing flow rate

079
● When command current I increases, the
651 652
solenoid proportional pressure reducing
627 646
valve secondary pressure P2 will increase, 643
P1 801
and the spool valve (652) will move the 924
611
right with the help of the guide piston (643).
808 A 532
When a relative balance between the right- 806
954 953
ward hydraulic force and the spring force
of guide spring (646) is achieved, spool P1
valve (652) stops moving.
● As spool valve (652) moves to the right, Tilt angle large
ZX225-1102005
because port cl and tank port are intercon-
nected, pressure of the large diameter
portion of the servo piston is released and
PSV
servo piston (532) moves to the left via the
output pressure P1 in the shall diameter
portion. The inclination becomes larger.
● Since feedback lever (611) is integrated a

with the servo piston and valve sleeve

(651), if servo piston (632) moves to the
left, feedback lever swings with point A as
the pivot. In this way, valve sleeve moves
to the right.
● Through this movement, the opening por-
tion between the spool and the valve block
is closed slowly. The servo piston stops
moving when the opening portion is com- ZX225-1102006
pletely closed.

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Structure and Function
SY215CLC

Action of reducing flow rate

● When command current I decreases, the 079
solenoid proportional pressure reducing
651 652
valve secondary pressure P2 will decrease,
627 646
and guide piston (643) will move to the left. 643
801
P1
However, as spool valve (652) moves, out- 924
611
put pressure P1 is introduced into the large
808 A 532
diameter chamber of the servo piston via 806
954 953
the port cl. On the other hand, output pres-
sure P1 is introduced into the small diam- P1
eter chamber of the servo piston and servo
piston moves to the right via are difference. Tilt angle small
The inclination becomes smaller. ZX225-1102007

● As servo piston (532) moves to the right,

the feedback lever swings with point A as PSV
the pivot and the valve sleeve moves to the
left. Through this movement, the opening
portion between the spool and the valve
a
block is slowly closed. The servo piston
stops moving when the opening portion is
completely closed.

ZX225-1102008

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 Structure and Function
SY215CLC

Adjustment value of the regulator

Type of regulator KR3G-0E11-AV

-1
Rotating speed (min ) 2050
Adjusting screw (954) screw-in (rotation) +1/4
Adjustment of max. flow -1
Flow rate change (L/min ) -5.9
Adjusting screw (953) screw-in (rotation) +1/4
Adjustment of min. flow -1
Flow rate change (L/min ) +4.7

4-43