QAF-171-1

Rev. 00
7/06/2016

TAC Layered Audit (SANKO)

PART NUMBER:
DATE:

SANKO:

Circle the appropriate person that performs the audit.

1 2 3 4 5
Audit Performed by: Inspector/Operator Lead Supervisor Manager President

PROCESS PARAMETER Judgement

Yes No Comment
MAQUINARIA Y EQUIPO
Verificar al inicio o cambio de modelo los
pallets de la maquina se encuentren en
REMACHADO optimas condiciones: Limpios de acuerdo al
formato MTF 48 -01

Verificar que el aplicador se encuentre con el

APLICADOR matenimiento al dia de acuerdo al formato
MTF 52-01
Verificar que se encuentren activos los
SENSORES sensores de terminal equivocada. (Rutina de
Revision de Sensores)
MATERIALES
Se estan utilizando las terminales de acuerdo
al modelo que se esta trabajando?
TERMINALES
Los contenedores de material se encuentran
correctamente identificados ?

SEPARADORES Los separadores se encuentran ordenados y

INSPECTION POINT
PRUEBA DE JALON
debidamente identificados?
Se ultilizan los inspection point de acuerdo al
modelo que se esta corriendo?
METODO
El metodo de Jalon se realiza como se tiene
establecido?
La secuencia para el remachado de las
terminales se hace correctamente de acuerdo
a la instruccion de trabajo

El personal que se encuentra realizando la

operacion esta entrenado y certificado?

Hay un contenedor ROJO de SCRAP por cada

estacion de trabajo debidamente
CONTENEDOR ROJO identificado?
El Contenedor ROJO de SCRAP tiene piezas
debidamente identificadas?
ORDEN Y LIMPIEZA
Cada cosa se encuentra en su lugar? Y hay un
lugar para cada cosa?
Cada estacion se encuentra debidamente
identificada?
5's
El tapete, Bote de basura, se encuentran
debidamente ordenado y limpio?
Toda la documentacion se encuentra
ordenada y en su lugar?

Sanko Electronica Mexico SA de CV Page 1 of 4

 QAF-171-1
Rev. 00
7/06/2016

TAC Layered Audit (Subcontractor)

PART NUMBER:
DATE:

Subcontractor:

Circle the appropriate person that performs the audit.

1 2 3 4 5
Audit Performed by: Operator / Inspector Lead Supervisor Manager President

PROCESS PARAMETER Judgement

Yes No Comment
Receiving Product Identification
P/N & Quantity match
Packing Slip?

Terminal Soldering Are WI's being followed?

Are the appropriate jigs
being utilized?
Is the correct solder being utilized?
Is the product identified correctly?
Are records maintained?

Shrink Tube Cutting Tube Cut Jig

Is the jig set-up at nominal length?
Is the length check jig being utilized?
Are out of tolerance conditions reacted to
properly?
Are records maintained?

Shrink Tube Insertion Is length template being utilized?

Are WI's being followed?
Are all Poke Yokes at the work station
and in use?

Shrink Tube Shrinking Are all Poke Yokes at the work station
and in use?

VarnishTube Cut Is the jig set-up at nominal length?

Ø3mm Is length template being utilized?

Varnish Tube Insertion Are WI's being followed?

Dia. 3mm

Wire Seal Insertion Are all Poke Yokes at the work station
and in use?

Sanko Electronica Mexico SA de CV Page 2 of 4

 QAF-171-1
Rev. 00
7/06/2016

PROCESS PARAMETER Judgement

Yes No Comment
Terminal Crimping Are all Inspection Sheets available at the
work station?
Are out of tolerance conditions reacted to
properly?
Are records maintained?

Is suspect material placed in proper

containers and identified as to the cause?

Is the crimp appearance being inspected?

Air Leak Test Samples Are crimp and solder appearance being
inspected?

Terminal Insertion Are WI's being followed?

Are Operators performing
Push, Pull, Push process?

Is suspect material placed in proper

containers and identified as to the cause?

VarnishTube Cut Is the jig set-up at nominal length?

Ø 6mm Is length template being utilized?

Is suspect material placed in proper

containers and identified as to the cause?

Varnish Tube Insertion Are WI's being followed?

Ø6mm

Terminal Insertion Are WI's being followed?

Are Operators performing
Push, Pull, Push process?

Is suspect material placed in proper

containers and identified as to the cause?

Bracket Attaching Are WI's being followed?

Are required inspections being performed
and are out of tolerance conditions reacted
to properly?

Bracket Test Samples Are WI's being followed?

Are records maintained?

Sanko Electronica Mexico SA de CV Page 3 of 4

 QAF-171-1
Rev. 00
7/06/2016

PROCESS PARAMETER Judgement

Yes No Comment
Final Inspection Are Master Samples availeable at the
work stations?

Is suspect material placed in proper

containers and identified as to the cause?
Are out of tolerance conditions reacted to
properly?
Are records maintained?

Line End Packaging Are WI's being followed?

Is the product being packaged to the WI?

Are the labels correct to the product being

manufactured on the production line?

Shipping Are the shipping documents correct?

Does the operator have a forklift drivers
license?
Are records maintained?

Sanko Electronica Mexico SA de CV Page 4 of 4