2020/06/10 Sensor del tanque de DEF - Prueba (UENR0662)

SMCS - 108T i08134986

Utilice este procedimiento para solucionar problemas del sistema eléctrico si se sospecha una falla en los sensores. Utilice este procedimiento si
alguno de los códigos de diagnóstico de la Tabla 1 está activo o se repite fácilmente.

Tabla de códigos de diagnóstico 

Código J1939  Código CDL  Código Descripción  Comentarios 

El ECM detecta que la medición del nivel de DEF recibida del
sensor del tanque de DEF no está dentro del rango aceptable.

Postratamiento n. ° 1 Nivel del tanque La medición de nivel de DEF recibida del sensor de tanque de
1761-2  3130-2  de fluido de escape diesel: errático, DEF ha mostrado una caída no válida en la medición de nivel
intermitente o incorrecto  dentro de una ventana de monitoreo.

El código se registra si la medición del nivel de DEF no se

resuelve en un rango de medición aceptable después de un
retraso de tiempo. 
Postratamiento 1 Nivel del tanque de El ECM detecta una falla del sensor de nivel.

1761-12  3130-12 

fluido de escape diésel: Falla  El código queda registrado. 

Postratamiento 1 Temperatura del
El ECM detecta una falla del sensor de temperatura.

3031-12  3134-12  tanque de fluido de escape diesel:

El código queda registrado. 

Falla 
El ECM detecta que la medición de calidad DEF recibida del
sensor de tanque DEF a través del enlace de datos no está
dentro del rango aceptable.

3516-2
3100-2
Postratamiento # 1 Concentración de
o

(Solo 2017 - (solo 2017: DEF: Errático, intermitente o

La medición de calidad DEF recibida del sensor de tanque
Motores / Motores motores / motores incorrecto

DEF ha mostrado una medición de calidad no válida dentro de

con DQS con DQS (solo 2017 - Motores / Motores con
una ventana de monitoreo.

habilitado)  habilitado)  DQS habilitado) 

El código se registra si la medición de la calidad DEF no se
resuelve en un rango de medición aceptable después de un
retraso de tiempo. 
Postratamiento # 1 Concentración de El ECM detecta una falla en el sensor de calidad.

3516-12  3100-12 

DEF: Falla  El código queda registrado. 

tabla 1

Battery voltage is routed to terminal 4 of the tank header unit. The return is routed to terminal 3 of the tank header unit. The temperature and level
signals are routed through the CAN C data link on terminal 2 (CAN C+) and terminal 1 (CAN C-). The ECM provides short circuit protection for the
internal power supply. A short circuit to the battery will not damage the internal power supply.

Illustration 1 g06439743
Schematic for the DEF tank header unit

Illustration 2 g03700612
(1) DEF tank header electrical connector

(2) DEF tank header

If possible, the machine should be on a level surface before the following procedure is performed.

The tank header unit houses the DEF tank temperature and the DEF tank level sensors. From 2017 onwards, the tank header unit also
houses a DEF quality sensor. The sensors are not serviceable individually.

Complete the procedure in the order in which the steps are listed.

Troubleshooting Test Steps  Values  Results 

Result: A -12 diagnostic code is

active.

1. Check for Diagnostic Codes Proceed to Test Step 2.

A. Establish communication between the electronic service tool and the Diesel Exhaust Fluid Result: A 1761-2 (3130-2) code
Controller (DCU) . Refer to Troubleshooting, "Electronic Service Tools", if necessary. Diagnostic is active.
code
B. Turn the keyswitch to the ON position.   Proceed to Test Step 4.

C. Look for active or logged codes. Result: A 3516-2 (3100-2) code

  is active.

Proceed to Test Step 5.

 

Result: The measured voltage

is less than 9.5V during
cranking.
2. Check for Battery Voltage at the DEF Tank Header
Repair: Investigate the cause of
A. Disconnect the harness at the DEF tank header.
the incorrect voltage. Refer to
Battery Troubleshooting, "Electrical
B. Turn the keyswitch to the ON position.
voltage Power Supply - Test".
 
C. Measure the voltage between terminals 3 and 4.
Result: The measured voltage
is greater than 9.5V during
D. Turn the keyswitch to the OFF position.
cranking.
 
Proceed to Test Step 3.
 

Result: The DEF level indicates

3. Ensure that the Application is on a Level Gradient a value between 0 percent and
100 percent.
A. If necessary, move the application to a level gradient.
Return the engine to service.
B. Wait at least 2 minutes. Turn the keyswitch to the ON position. DEF
Level  Result: The DEF level indicates
C. Connect to the electronic service tool. "Conditions Not Met" 2 minutes
after the application has been
D. Use the electronic service tool to check the DEF level measurement.
moved to a level gradient.
Note: Use the electronic service tool for this step and not a gauge on the application. 
Proceed to Test Step 4. 

4. Flush the DEF Tank and Refill the DEF Tank Result: The DEF level indicates
a value between 0 percent and
A. Turn the keyswitch to the OFF and ensure that the "Wait to Disconnect" lamp has switched off. 100 percent 2 minutes after the
DEF tank has been filled.
B. Flush the DEF tank and refill the DEF tank. Refer to Operation and Maintenance Manual,
"Diesel Exhaust Fluid - Flush" for the correct procedure.
DEF Return the engine to service.
Note: Only use DEF that meets ISO 22241 standards. Level 
Result: The DEF level indicates
C. Turn the keyswitch to the ON position. "Conditions Not Met" 2 minutes
after the DEF tank has been
D. Use the electronic service tool to check the DEF level measurement.
filled.
Note: Use the electronic service tool for this step and not a gauge on the application.
  Proceed to Test Step 5. 
 Result: The fault is eliminated.
5. Repair the DEF Tank Header
Return the unit to service.
A. Repair the DEF Tank header sensor with the DEF Manifold Sensor Kit. Refer to Disassembly DEF Tank
and Assembly, Manifold (DEF Heater) Sensor - Disassemble (Temperature, Level, Quality DEF Header Result: The fault is still present.
Manifold Sensor) and Manifold (DEF Heater) Sensor -Assemble (Temperature, Level, Quality DEF  
Manifold Sensor). Contact the Dealer Solutions
  Network (DSN).
 

Table 2

4491-UP, 4521-UP, 4531-UP, 4761-UP, 4781-UP, 4821-UP, 4831-UP, 4841-UP, 4851-UP, 4861-UP, 4871-UP, 4881-UP, 4891-UP, 4901-UP, 4911-
UP, 4921-UP, 4931-UP, 6551-UP, AL31-UP, AP51-UP, AP61-UP, AX91-UP, B661-UP, C521-UP, C561-UP, C681-UP, CB71-UP, CK51-UP, CS41-UP,
CS51-UP, CS81-UP, CW61-UP, D6F1-UP, DC91-UP, DFR1-UP, DJE1-UP, DYN1-UP, DYR1-UP, ECZ1-UP, EL71-UP, EWC1-UP, F4A1-UP, F4D1-
UP, F5M1-UP, F6N1-UP, F6P1-UP, FA21-UP, FB41-UP, FB61-UP, FFT1-UP, FRP1-UP, GNX1-UP, H221-UP, H241-UP, H261-UP, HCP1-UP, HEX1-
UP, HP51-UP, HWB1-UP, HWC1-UP, HWD1-UP, HWE1-UP, HWG1-UP, HWN1-UP, HWP1-UP, HWR1-UP, HWS1-UP, JKT1-UP, JPH1-UP, JPJ1-
UP, JTR1-UP, KF21-UP, KJH1-UP, KL21-UP, KL51-UP, KL71-UP, KM21-UP, KMK1-UP, KP51-UP, KP71-UP, KR21-UP, KTN1-UP, KW21-UP, KY21-
UP, LFC1-UP, M451-UP, M941-UP, MFR1-UP, MFY1-UP, MGM1-UP, MH61-UP, ML51-UP, ML71-UP, MZX1-UP, NDJ1-UP, NHD1-UP, NLG1-UP,
P541-UP, P561-UP, P681-UP, P741-UP, P7P1-UP, PRG1-UP, PWP1-UP, RAF1-UP, RBW1-UP, REW1-UP, RH31-UP, RKR1-UP, RRE1-UP, S3H1-
UP, S561-UP, S661-UP, S781-UP, TDY1-UP, XAA1-UP, XAD1-UP, XBJ1-UP, YBM1-UP, YCA1-UP, YCP1-UP, YDL1-UP, YEC1-UP, ZCR1-UP

PIP-10880850
2021/07/29
21:16:51-06:00
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