PROYETO MEC_3263 (I-23)

DATOS INICIALES:
NC ≔ 5 kW
nc ≔ 50 rpm

EL PROYECTO CONSISTE EN DIMENSIONAR UN SISTEMA DE 4 ETAPAS:

1) ETAPA 1 CORREAS TRAPECIALES (POLEA 1 Y POLEA 2)
2) ETAPA 2 ENGRANAJES RECTOS (PIÑON 3 Y RUEDA 4)
3) ETAPA 3 ENGRANAJES CONICOS (PIÑON 5 Y RUEDA 6)
4) ETAPA 4 TORNILLO SIN FIN (TORNILLO 7 Y RUEDA 8)
SOLUCION
*COMO PRIMERA CONDICION PARA LA ETAPA 1 SE ASUMIRA QUE SE VA ACCIONAR
UNA CINTA TRANSPORTADORA DE 8HRS DE FUNCIONAMIENTO POR LO TANTO PARA
LA PRIMERA ETAPA SE TIENE UN FACTOR DE SERVICIO DE fs=1.1
*PARA LA ETAPA 2, 3 SE TOAMARA UN RENDIMIENTO DEL 90%
*PARA LA ETAPA 4 SE ASUMIRA UN RENDIMIENTO DEL 80%

fs ≔ 1.1
1
η1 ≔ ―= 0.909 η2 ≔ 0.96 η3 ≔ 0.96 η4 ≔ 0.8
fs
NC
N1 ≔ ―――― = 7.5 kW
η1 ⋅ η2 ⋅ η3 ⋅ η4
 DE CATALOGO TOMAREMOS UN MOTOR EGS132SX2 DE 2 POLOS

Nm ≔ 7.5 kW nm ≔ 2900 rpm cos ((φ)) ≔ 0.89 I=230/400V

nm
it ≔ ―― = 58
nc
asumiendo: etapa 1 etapa 2 etapa 3 etapa 4
i1 ≔ 1.5 i2 ≔ 2 i3 ≔ 2 i4 ≔ 10

itcal ≔ i1 ⋅ i2 ⋅ i3 ⋅ i4 = 60

n1 ≔ nm = 2900 rpm
n1
n2 ≔ ―= 1933 rpm
i1
n3 ≔ n2 = 1933 rpm
n3
n4 ≔ ―= 967 rpm
i2
n5 ≔ n4 = 967 rpm
n5
n6 ≔ ―= 483 rpm
i3
n7 ≔ n6 = 483 rpm
n7
n8 ≔ ―= 48 rpm
i4

según el enunciado se requiere que la salida sea 50 rpm, según lo calculado se tiene
49rpm por lo tanto se esta en el rango solicitado.
 según el enunciado se requiere que la salida sea 50 rpm, según lo calculado se tiene
49rpm por lo tanto se esta en el rango solicitado.

LA POTENCIA REQUERIDA EN CADA ETAPA ES: N8

ATAPA 4) N8 ≔ NC = 5 kW N7 ≔ ―― = 6.25 kW
η4

N6
ETAPA 3) N6 ≔ N7 = 6.25 kW N5 ≔ ―― = 6.51 kW
η3

N4
ETAPA 2) N4 ≔ N5 = 6.51 kW N3 ≔ ―― = 6.782 kW
η2
ETAPA 1) N2 ≔ N3 = 6.782 kW N1 = 7.46 kW

SOLUCION PRIMERA ETAPA:

N1 = 7.46 kW n1 = 2900 rpm i1 = 1.5

N2 = 6.782 kW n2 = 1933 rpm
SOLUCION
CALCULO DE FACTOR DE CARGA C2

PARA VENTILADOR
18HRS DE SERVICIO C2 ≔ 1.1

POTENCIA PROYECTADA
PP ≔ N1 ⋅ C2 = 8.206 kW
SELECCION DEL PERFIL
CON: PP = 8.206 kW SELECCIONAMOS EL PERFIL SPZ
n1 = 2900 rpm CORREA TRAPECIAL DE ALTO RENDIMIENTO

DE TABLA 1 SELECCIONAMOS EL DIAMETRO MINIMO RECOMENDADO

PARA PERFIL SPZ TOMAMOS: d ≔ 85 mm

Dc ≔ d ⋅ i1 = 127.5 mm
 Dc ≔ d ⋅ i1 = 127.5 mm

DE TABLA 10 NORMALIZAMOS A:
D ≔ 125 mm
ASUMIENDO DISTANCIA ENTRE CENTROS APROXIMADO DE:
C0 ≔ 125 mm
LONGITUD APROXIMADA 2
((D - d))
L0 ≔ 2 ⋅ C0 + 1.57 ((D + d)) + ―――= 582.9 mm
4 ⋅ C0

DE PERFIL SPZ: L ≔ 587 mm

CALCULO DE DISTANCIA ENTRE CENTROS REAL L0 - L
NOS ENCONTRAMOS EN CONDICION 2 C ≔ C0 - ――― = 127 mm
2
RECORRIDO MINIMO DE AJUSTE X/Y
RECORRIDO MINIMO DE AJUSTE X/Y
PARA L=587mm SELECCIONAMOS: X ≔ 15 Y ≔ 15
d m
CALCULO DE LA VELOCIDAD TANGENCIAL vt ≔ n1 ⋅ ―= 12.907 ―
2 s
CALCULO DE LA FRECUENCIA f menor a 100(1/s)
2 ⋅ 1000 ⋅ v 2 ⋅ 1000 ⋅ 13.04
f ＝ ―――― f ≔ ――――― = 44 f ≔ 44 Hz
L 587
FACTOR DE ANGULO C1 Y ANGULO DE CONTACTO

D-d
A ≔ ――= 0.315
C
⎡ 0.30 ⎤ ⎡ 162 ⎤ ⎡ 0.99 ⎤
A1 ≔ ⎢ β≔⎢ deg C1 ≔ ⎢
⎣ 0.40 ⎥⎦ ⎥
⎣ 156 ⎦ ⎣ 0.99 ⎥⎦
INTERPOLANDO:
β ≔ linterp ⎛⎝A1 , β , A⎞⎠ = 161.11 deg
C1 ≔ linterp ⎛⎝A1 , C1 , A⎞⎠ = 0.99

β = 161.11 deg
C1 = 0.99

FACTOR DE DESARROLLO C3

CON SPZ: PARA L=587mm tenemos:

C3 ≔ 0.81

POTENCIA EN CADA CORREA

 POTENCIA EN CADA CORREA

CON: n=2930rpm y d=65mm tenemos

⎡ 2900 ⎤ ⎡ 3.17 ⎤
nm ≔ ⎢ rpm NCC ≔ ⎢ kW NCC ≔ linterp ⎛⎝nm , NCC , n1⎞⎠ = 3.17 kW
⎣ 3000 ⎥⎦ ⎣ 3.25 ⎥⎦
CON: i=1.5 tenemos
⎡ 0.38 ⎤
NAUM ≔ ⎢ kW NAUM ≔ linterp ⎛⎝nm , NAUM , n1⎞⎠ = 0.38 kW
⎣ 0.39 ⎥⎦
NCCR ≔ NCC + NAUM = 3.55 kW

CALCULO DEL NUMERO DE CORREAS

N 1 ⋅ C2
# ≔ ――――― = 2.883
NCCR ⋅ C1 ⋅ C3

# ≔ Round ((# , 1)) = 3 CORREAS OPTIBELT SK SPZ-587

SEGUNDA ETAPA
ENGRANAJES RECTOS
n3 ≔ 1953 rpm n4 ≔ 977 rpm i2 ≔ 2 N3 ≔ 6.782 kW
ASUMIENDO:
SE TOMARA LA VIDA UTIL REFERENCIAL DE CORREAS SEGUN CATALOGO OPTIBELT:
kgf
H ≔ 25000 hr DB ≔ 300 ――
mm 2
N3
Mt3 ≔ ―― = 338.148 kgf ⋅ cm
n3
60 n3 ⋅ H 60 ⋅ 1953 ⋅ 25000
W ＝ ――― 6
W ≔ ―――――― 6
= 2929.5 MG
10 10
32 ⎛ DB ⎞ 2 32 ⎛ 300 ⎞ 2 kgf
k3 ＝ ――
3 ⎜―― ⎟ k 3 ≔ ―――― ⎜―― ⎟ = 20.128 k3 ≔ 20.128 ――
W ⎝ 100 ⎠
3
‾‾ 2929.5 ⎝ 100 ⎠
‾‾‾‾‾‾ cm 2
CONSIDERANDO: E1=E2 α ≔ 20 deg
RELACION ANCHO DIAMETRO:
6.25 ⋅ Mt3 ⋅ ⎛⎝1 + i2⎞⎠
R ＝ b ⋅ d03 2 R ≔ ―――――― = 157.499 cm 3
k3 ⋅ i2
CALCULO DE MODULO A ≔ 30 z3 ≔ 26
3 ‾‾‾‾‾‾
R
m3 ≔ ――― = 1.98 mm
A ⋅ z3 2
NORMALIZANDO: m ≔ 2 mm

COMPROBACION:
b3 ≔ A ⋅ m = 60 mm
d03 ≔ z3 ⋅ m = 52 mm
Rn ≔ b3 ⋅ d03 2 = 162.24 cm 3
Rn - R
SD ≔ ――― ⋅ 100 = 3.01 SD < 10% OK CUMPLE
R

DIMENSIONES PIÑON 3

ancho frontal b3 = 60 mm
paso t ≔ π ⋅ m = 6.283 mm
altura de cabeza hk ≔ m = 2 mm
altura de pie hf ≔ 1.2 ⋅ m = 2.4 mm
altura de diente h ≔ 2.2 ⋅ m = 4.4 mm

diametro primitivo d03 = 52 mm

diametro de pie df3 ≔ d03 - 2.4 ⋅ m = 47.2 mm

diametro de cabaza dk3 ≔ d03 + 2 ⋅ m = 56 mm
DIMENSIONES RUEDA 4
z4 ≔ i2 ⋅ z3 = 52
ancho frontal b3 = 60 mm
paso t ≔ π ⋅ m = 6.283 mm
altura de cabeza hk ≔ m = 2 mm
altura de pie hf ≔ 1.2 ⋅ m = 2.4 mm
 altura de cabeza hk ≔ m = 2 mm
altura de pie hf ≔ 1.2 ⋅ m = 2.4 mm
altura de diente h ≔ 2.2 ⋅ m = 4.4 mm

diametro primitivo d04 ≔ z4 ⋅ m = 104 mm

diametro de pie df4 ≔ d03 - 2.4 ⋅ m = 47.2 mm

diametro de cabaza dk4 ≔ d04 + 2 ⋅ m = 108 mm
distancia entre centros d03 + d04
c ≔ ―――= 78 mm
CALCULO DE RENDIMIENTO 2
kgf
PESO DE LA RUEDA γ ≔ 7.85 ⋅ 10 -6 ――
mm 3
π
G4 ≔ ―⋅ d04 2 ⋅ b3 ⋅ γ = 4.001 kgf
4
m
MOMENTO DE INERCIA g = 9.807 ―
s2
G4 ⎛ d04 ⎞ 2 2
Ig ≔ ―― ⋅ ⎜―― ⎟ = 0.001 kgf ⋅ m ⋅ s
2⋅g ⎝ 2 ⎠
VELOCIDAD ANGULAR
1
n4 = 102.311 ―
s
para: t≔2 s
n4 1
ACELERACION ANGULAR w4 ≔ ―= 51.156 ―
t s2
MOMENTO TORSOR MG4 ≔ Ig ⋅ w4 = 0.028 kgf ⋅ m
MG4 ⋅ n4
POTENCIA ABSORVIDA NG2 ＝ ――― NG4 ≔ MG4 ⋅ n4 = 0.028 kW
102
POTENCIA PERDIDA NGT ≔ NG4 + 0.02 ⋅ N3 = 0.164 kW

POTENCIA EN LA RUEDA N4 ≔ N3 - NGT = 6.618 kW

N4
RENDIMIENTO η2 ≔ ―― ⋅ 100 = 97.6
N3
RENDIMIENTO ASUMIDO PARA LA SEGUNDA ETAPA ES DE 96% Y CALCULADO SALIO
97.6% POR LO TANTO EL VALOR ASUMIDO ES CORRECTO.

3RA ETAPA ENGRANAJES CONICOS:

3RA ETAPA ENGRANAJES CONICOS:

N5 ≔ 6.51 kW n5 ≔ 977 rpm n6 ≔ 488 rpm i3 ≔ 2 δ ≔ 90 deg

SOLUCION
N5
Mt5 ≔ ―― = 648.839 kgf ⋅ cm
n5
⎛1⎞
δ1 ≔ atan ⎜―⎟ = 26.565 deg
⎝ i3 ⎠
δ2 ≔ δ - δ1 = 63.435 deg
60 ⋅ n5 ⋅ H 60 ⋅ 977 ⋅ 25000
W5 ＝ ―――― W 5 ≔ ――――― = 1465.5 MG
10 6 10 6

32 ⎛ DB ⎞ 2 32 ⎛ 300 ⎞ 2 kgf
K5 ＝ ――
3 ⎜ ―― ⎟ K ≔ ―――― ⎜―― ⎟ = 25.355 K5 ≔ 25.355 ――
W ⎝ 100 ⎠
3
‾‾ 1465.5 ⎝ 100 ⎠
‾‾‾‾‾‾ cm 2

RELACION ANCHO DIAMETRO PARA: α ≔ 20 E1=E2

2
6.25 ⋅ M ⋅ ‾‾‾‾‾
1 + i3 2
2 t5
R ＝ b ⋅ dm1 R ≔ ――――――― = 178.817 cm 3
K5 ⋅ i3
SELECCION DE MODULO CON: A1 ≔ 8 z5 ≔ 23

3
‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾
R
m≔ ――――――― 2
= 0.39 cm
A1 ⋅ ⎛⎝z5 - A1 ⋅ sin ⎛⎝δ1⎞⎠⎞⎠

NORMALIZANDO: ms ≔ 4 mm
COMPROBACION DE MODULO

b5 ≔ A1 ⋅ ms = 32 mm
dm5 ≔ ⎛⎝z5 - A1 ⋅ sin ⎛⎝δ1⎞⎠⎞⎠ ⋅ ms = 77.689 mm

RN ≔ b5 ⋅ ⎛⎝dm5 2 ⎞⎠ = 193.139 cm 3
RN - R
SD ≔ ――― ⋅ 100 = 8.01 SD < 10% OK CUMPLE
R
d05 ≔ z5 ⋅ ms = 92 mm
d05
Ra ≔ ―――― = 102.859 mm
2 ⋅ sin ⎛⎝δ1⎞⎠

Ra Ra
― = 34.286 mm ―≥b CUMPLE 2DA CONDICION
3 3

DIMENSIONES PIÑON 5
numero de dientes de piñon z5 = 23
ancho frontal b5 = 32 mm
paso t1 ≔ π ⋅ ms = 12.566 mm

ángulo de cabeza y raíz ⎛ 2 ⋅ sin ⎛⎝δ1⎞⎠ ⎞

γ ≔ atan ⎜―――― ⎟ = 2.227 deg
⎝ z5 ⎠
 t1 ≔ π ⋅ ms = 12.566 mm

ángulo de cabeza y raíz ⎛ 2 ⋅ sin ⎛⎝δ1⎞⎠ ⎞

γ ≔ atan ⎜―――― ⎟ = 2.227 deg
⎝ z5 ⎠
radio de cono Ra = 102.859 mm
diámetro primitivo d05 = 92 mm
diámetro medio dm5 = 77.689 mm
diámetro interior di5 ≔ d05 - 2 ⋅ b5 ⋅ sin ⎛⎝δ1⎞⎠ = 63.378 mm

DIMENSIONES RUEDA 6
numero de dientes de la rueda z6 ≔ i3 ⋅ z5 = 46
ancho frontal b5 = 32 mm
paso t1 = 12.566 mm
radio de cono Ra = 102.859 mm
diámetro primitivo d06 ≔ z6 ⋅ ms = 184 mm
diámetro medio dm6 ≔ d06 - b5 ⋅ sin ⎛⎝δ2⎞⎠ = 155.378 mm
diámetro interior di6 ≔ d06 - 2 ⋅ b5 ⋅ sin ⎛⎝δ2⎞⎠ = 126.757 mm
CALCULO DE RENDIMIENTO
kgf
PESO DE LA RUEDA γ ≔ 7.85 ⋅ 10 -6 ――
mm 3
π
G6 ≔ ―⋅ dm6 2 ⋅ b5 ⋅ cos ⎛⎝δ2⎞⎠ ⋅ γ = 2.13 kgf
4
m
MOMENTO DE INERCIA g = 9.807 ―
s2
G6 ⎛ dm6 ⎞ 2 2
Ig6 ≔ ―― ⋅ ⎜―― ⎟ = 0.001 kgf ⋅ m ⋅ s
g ⎝ 2 ⎠
VELOCIDAD ANGULAR
1
n6 = 51.103 ―
s
para: t1 ≔ 2 s
n6 1
ACELERACION ANGULAR w22 ≔ ―= 25.552 ―
t1 s2
MOMENTO TORSOR MG6 ≔ Ig6 ⋅ w22 = 0.033 kgf ⋅ m
MG6 ⋅ n6
POTENCIA ABSORVIDA NG6 ＝ ――― NG6 ≔ MG6 ⋅ n6 = 0.017 kW
102
POTENCIA PERDIDA NGT ≔ NG6 + 0.02 ⋅ N5 = 0.147 kW

POTENCIA EN LA RUEDA N6 ≔ N5 - NGT = 6.363 kW

N6
RENDIMIENTO η3 ≔ ―― ⋅ 100 = 97.742
N5
RENDIMIENTO ASUMIDO PARA LA TERCERA ETAPA ES DE 96% Y CALCULADO SALIO
97.7% POR LO TANTO EL VALOR ASUMIDO ES CORRECTO.
SOLUCION ETAPA 4)
SE ASUMIRA LOS SIGUIENTES DATOS:
kgf
C ≔ 100 ―― z7 ≔ 3
cm 2

N8
Mt8 ≔ ―― = 10073.351 kgf ⋅ cm
n8
CON:
z8 ≔ z7 ⋅ i4 = 30
Calculo del modulo
3 ‾‾‾‾‾
Mt8
m' ≔ 0.43 ⋅ ――= 0.644 cm
z8 ⋅ C

Primeramente se selecciona el tipo de serie de la norma DIN 780 de modulos normalizados:

Por lo tanto el modulo del tornillo serie 1 sin fin sera:

mt ≔ 8 mm

Ahora se elige el angulo de pendiente del tornillo

γm1 ≔ 15 deg

Los diametros del tornillo y de la rueda seran:

z7 ⋅ mt
d7 ≔ ――― = 89.569 mm
tan ⎛⎝γm1⎞⎠
d07
redondeando: d07 ≔ 110 mm r07 ≔ ―― = 55 mm
2
d08
d08 ≔ mt ⋅ z8 = 240 mm r08 ≔ ―― = 120 mm
2
recalculando el ángulo de pendiente:
⎛ z7 ⋅ mt ⎞
γm ≔ atan ⎜――⎟ = 12.308 deg
⎝ d07 ⎠

el factor: kn será: γm = 12.308 deg kn ≔ 1.12

r07 = 55 mm r08 = 120 mm n7 = 483 rpm
n8 = 48 rpm
1
smin ≔ ――cm N8 = 6.702 ehp
6000

kn ⋅ ξ ⋅ r07 2 ⋅ r08 2 ⋅ n7 ⋅ n8
N8 ＝ ――――――――
6.85 ⋅ 10 5 ⋅ smin

N8 ⋅ 6.85 ⋅ 10 5 ⋅ smin
ξ ＝ ―――――――
kn ⋅ r07 2 ⋅ r08 2 ⋅ n7 ⋅ n8

1
6.702 ⋅ 6.85 ⋅ 10 5 ⋅ ――
6000
ξ1 ≔ ―――――――― 2 2
= 6.559 ⋅ 10 -6
1.12 ⋅ 5.5 ⋅ 12 ⋅ 49 ⋅ 488
 N8 ⋅ 6.85 ⋅ 10 5 ⋅ smin
ξ ＝ ―――――――
kn ⋅ r07 2 ⋅ r08 2 ⋅ n7 ⋅ n8

1
6.702 ⋅ 6.85 ⋅ 10 5 ⋅ ――
6000 kgf ⋅ s
ξ1 ≔ ―――――――― 2 2
= 6.559 ⋅ 10 -6 ξ ≔ 6.559 ⋅ 10 -6 ⋅ ―――
1.12 ⋅ 5.5 ⋅ 12 ⋅ 49 ⋅ 488 cm 2

La viscocidad en grados Engler sera:

kgf ⎛ 6.44 ⎞ -8
γlub ≔ 0.9―― ⎜7.42 ⋅ E - ―― ⎟ ⋅ γlub ⋅ 10 ＝ ξ1
dm 3 ⎝ E ⎠

E ≔ 98.22 °E
Engler ＝ CORRECTO
El factor k1 para i4 = 10 sera: ki ≔ 0.8

POTENCIA EN REGIMEN TRANSMISIBLE

El factor k1 para i1 = 1.5 sera:
Sin ventilador 2
⎛⎝r07 + r08⎞⎠ ⋅ ⎛⎝n7 0.7 + 25⎞⎠ ⋅ ki
N'1sin ＝ ―――――――――
2 2940
((5.5 + 12)) ⋅ ⎛⎝488 0.7 + 25⎞⎠ ⋅ 0.8
NSV ≔ ―――――――――= 8.432 NSV ≔ 8.432 ehp
2940 NSV = 6.29 kW

Con ventilador 2
⎛⎝r01 + r02⎞⎠ ⋅ ⎛⎝n1 + 100⎞⎠ ⋅ ki
N'1con ＝ ――――――――
2 11450
((5.5 + 12)) ⋅ ((488 + 100)) ⋅ 0.8
NCV ≔ ―――――――――= 12.582 NCV ≔ 12.582 ehp
11450 NCV = 9.386 kW
EL SISTEMA FUNCIONA SIN VENTILADOR:
N7C ≔ NSV = 6.29 kW
N8
η4CAL ≔ ―― = 0.795
N7C
RENDIMIENTO ASUMIDO PARA LA CUARTA ETAPA FUE DEL 80% Y EL CALCULADO
SALIO 79.5%.

POTENCIA PERDIDA EN EL LIMITE DE COMPRESION DEL ACEITE

PARA: γm = 12.308 deg kv ≔ 6.667

N8 ⋅ kv 2 ‾‾‾‾
smin
NV ≔ ―――⋅ ―― = 0.569 kW
tan ⎛⎝γm⎞⎠ r08
PERDIDA DE POTENCIA TOTAL:

NGT ≔ N7C - N8 = 1.29 kW

DIMENSIONES DEL TORNILLO Y LA RUEDA

DIMENSIONES DEL TORNILLO Y LA RUEDA

TORNILLO

Numero de filetes: z7 = 3

Modulo: mt = 8 mm

Angulo de inclinacion: γm = 12.308 °

Paso lineal:
t ≔ π ⋅ mt t = 25.133 mm
Paso normal:
tn ≔ t ⋅ cos ⎛⎝γm⎞⎠ tn = 22.368 mm
2
Longitud del tornillo: L ≔ 2.5 ⋅ mt ⋅ ‾‾
z8 L = 110 mm

Diametro primitivo: d07 = 110 mm

Diametro de pie: df7 ≔ d07 - 2.4 ⋅ mt df7 = 91 mm

Diametro de cabeza: dk7 ≔ d07 + 2 ⋅ mt dk7 = 126 mm

RUEDA HELICOIDAL

Numero de dientes: z8 = 30

Modulo: mt = 8 mm

Ancho de la rueda: b8 ≔ 2.5 ⋅ t b8 = 63 mm

Diametro primitivo: d08 = 240 mm

Diametro de pie: df8 ≔ d08 - 2.2 ⋅ mt df8 = 222.4 mm

Diametro de cabeza:

Diametro exterior:
Diametro primitivo:

Diametro de pie: df8 ≔ d08 - 2.2 ⋅ mt df8 = 222.4 mm

Diametro de cabeza: dk8 ≔ d08 + 2.2 ⋅ mt dk8 = 257.6 mm

da8 ≔ dk8 + mt da8 = 265.6 mm

Diametro exterior: d07 + d08
a0 ≔ ――― a0 = 175 mm
Distancia entre centros: 2
EJE 1

D ≔ 125 mm d03 ≔ 52 mm
N2 ≔ 6.782 kW α ≔ 20 deg
n2 ≔ 1933 rpm C ≔ 127 mm
NCC ≔ 3.55 kW LC ≔ 50 mm B ≔ 30 mm
m
v ≔ 12.907 ― b3 ≔ 60 mm ⎛⎝T1 - T2⎞⎠ ⋅ d03
β ≔ 10 deg s considerando: T1 ＝ 2 T2 ――――― ＝ Mt2
2
N2 2 ⋅ Mt2
Mt2 ≔ ―― = 341.646 kgf ⋅ cm Fu3 ≔ ――― = 1288.617 N Fr3 ≔ Fu3 ⋅ tan ((α)) = 469.018 N
n2 d03

CALCULO DE TENSIONES T1 ≔ 2577.24 N

T2 ≔ 1288.62 N

j ≔ 0.05 ⋅ C + 10 mm = 16 mm
B LC
L1 ≔ ―+ j + ―― = 56 mm
2 2
LC b3
L2 ≔ ―― + 2 ⋅ j + ―= 88 mm
2 2
b3 B
L3 ≔ ―+ j + ―= 61 mm
2 2
LT ≔ L1 + L2 + L3 = 205 mm
calculo de reacciones en la polea:

T1x ≔ T1 sin ((β)) = 447.533 N

T2x ≔ T2 sin ((β)) = 223.767 N
T1y ≔ T1 cos ((β)) = 2538.086 N
T2y ≔ T2 cos ((β)) = 1269.043 N
CALCULO DE FUERZAS
PLANO XZ

APOYO A

∑ MA ＝ 0 T1X ⋅ L1 - T2X ⋅ L1 - FU3 ⎛⎝L1 + L2⎞⎠ - RBx ⋅ LT ＝ 0

 ∑ MA ＝ 0 T1X ⋅ L1 - T2X ⋅ L1 - FU3 ⎛⎝L1 + L2⎞⎠ - RBx ⋅ LT ＝ 0

∑ FX ＝ 0 T1X - T2X + RAx + FU3 + RBx ＝ 0

RAx = -670.047 N
RBx = -842.337 N

PLANO YZ
∑ MA ＝ 0 -⎛⎝T1y + T2y⎞⎠ ⋅ L1 + Fr3 ⋅ ⎛⎝L1 + L2⎞⎠ + RBy ⋅ LT ＝ 0

∑ FY ＝ 0 T1y + T2y + RAy + RBy + Fr3 ＝ 0

RAy = -4991.676 N
RBy = 715.529 N

CALCULO DE MOMENTOS:
M1X ≔ RAx ⋅ L1 = -37.757 J
M1Y ≔ RAy ⋅ L1 = -281.281 J
M2X ≔ RBx ⋅ L3 = -51.677 J
M2Y ≔ RBy ⋅ L3 = 43.898 J
2
M1 ≔ ‾‾‾‾‾‾‾‾‾‾‾
M1X 2 + M1Y 2 = 283803.755 N ⋅ mm
2
M2 ≔ ‾‾‾‾‾‾‾‾‾‾‾
M2X 2 + M2Y 2 = 67805.313 N ⋅ mm

Mt2 = 33504.05 N ⋅ mm
N N
PARA St-50 σadm ≔ 60 ―― γadm ≔ 40 ――
mm 2 mm 2
CALCULO DE DIAMETROS:3 ‾‾‾‾‾‾‾
16 ⋅ Mt2
dAA ≔ ――― = 16.218 mm
π ⋅ γadm

3 ‾‾‾‾‾‾‾
32 ⋅ M1
d11 ≔ ――― = 36.388 mm
π ⋅ σadm

3 ‾‾‾‾‾‾‾
32 ⋅ M2
d22 ≔ ――― = 22.579 mm
π ⋅ σadm
NORMALIZANDO: dA2 ≔ 20 mm
d12 ≔ 40 mm
d23 ≔ 25 mm
dB3 ≔ dA2 = 20 mm

CALCULO DE CHAVETAS PARA: d12 = 40 mm

DE TABLA 39 DECKER PARA:

 d12 = 40 mm

DE TABLA 39 DECKER PARA:

b2 ≔ 12 mm μ ≔ 0.2
N
h2 ≔ 8 mm Pmax ≔ 100 ――
mm 2
PRESION EN LA CHAVETA: Mt2
Q2 ≔ ――= ⎛⎝4.188 ⋅ 10 3 ⎞⎠ N
μ ⋅ d12
PARA LENGUETA AJUSTADA: Q2
l22 ≔ ―――= 3.49 mm
b2 ⋅ Pmax
NORMALIZANDO SEGUN DIN 6885 l2 ≔ 25 mm

CHAVETA DIN 6885 12x8x25

CALCULO DE CHAVETAS PARA: d23 = 25 mm

DE TABLA 39 DECKER PARA:

b3 ≔ 8 mm μ ≔ 0.2
N
h3 ≔ 7 mm Pmax ≔ 100 ――
mm 2
PRESION EN LA CHAVETA: Mt2
Q3 ≔ ――= ⎛⎝6.701 ⋅ 10 3 ⎞⎠ N
μ ⋅ d23
PARA LENGUETA AJUSTADA: Q3
l33 ≔ ―――= 8.376 mm
b3 ⋅ Pmax
NORMALIZANDO SEGUN DIN 6885 l2 ≔ 25 mm

CHAVETA DIN 6885 8x7x25

EJE II
EJE II

N4 ≔ 6.51 kW α = 20 deg C = 127 mm B = 30 mm

n4 ≔ 967 rpm δ1 ≔ 26.565 deg j = 16 mm
d04 ≔ 104 mm b4 ≔ 60 mm
dm5 ≔ 78 mm RUEDA 4 b5 ≔ 32 mm
N4 2 ⋅ Mt4
Mt4 ≔ ―― = 655.549 kgf ⋅ cm FU4 ≔ ――― = 1236.296 N FR4 ≔ FU4 ⋅ tan ((α)) = 449.975 N
n4 d04
PIÑON 5
2 ⋅ Mt4
FU5 ≔ ――― = 1648.395 N FR5 ≔ FU5 ⋅ tan ((α)) ⋅ cos ⎛⎝δ1⎞⎠ = 536.627 N
dm5
FA5 ≔ FU5 ⋅ tan ((α)) ⋅ sin ⎛⎝δ1⎞⎠ = 268.313 N
B b4
L11 ≔ ―+ j + ―= 61 mm
2 2
B b4
L22 ≔ ―+ j + ―= 61 mm
2 2
b5 B
L33 ≔ ―+ j + ―= 47 mm
2 2
LT1 ≔ L11 + L22 + L33 = 170 mm

CALCULO DE FUERZAS
PLANO XZ
 PLANO XZ

APOYO A

∑ MA ＝ 0 FU4 ⋅ L11 + FBX ⋅ ⎛⎝L11 + L22⎞⎠ + FU5 ⋅ LT1 ＝ 0

∑ FX ＝ 0 FAX + FU4 + FU5 + FBX ＝ 0

FAX = 17.968 N
FBX = -2902.66 N
APOYO B
dm5
∑ MA ＝ 0 -FR4 ⋅ L11 + FBY ⋅ ⎛⎝L11 + L22⎞⎠ + FA5 ⋅ ―― + FR5 ⋅ LT1 ＝ 0
2
∑ FX ＝ 0 FAY - FR4 + FR5 + FBY ＝ 0

FAY = 517.355 N
FBY = -604.007 N

CALCULO DE MOMENTOS:
M11X ≔ FAX ⋅ L11 = 1.102 J
M11Y ≔ FAY ⋅ L11 = 31.74 J
M22X ≔ FU5 ⋅ L33 = 78.052 J
dm5
M22Y ≔ FR5 ⋅ L33 + FA5 ⋅ ―― = 35.873 J
2
2
M ≔ ‾‾‾‾‾‾‾‾‾‾‾‾
11 M 2 + M 2 = 31758.86 N ⋅ mm
11X 11Y

2
M22 ≔ ‾‾‾‾‾‾‾‾‾‾‾‾
M22X 2 + M22Y 2 = 85900.777 N ⋅ mm

Mt4 = 64287.405 N ⋅ mm
N N
PARA St-50 σadm ≔ 60 ―― γadm ≔ 40 ――
mm 2 mm 2
CALCULO DE DIAMETROS:3 ‾‾‾‾‾‾‾
16 ⋅ Mt4
dAA ≔ ――― = 20.153 mm
π ⋅ γadm

3 ‾‾‾‾‾‾‾
32 ⋅ M11
d14 ≔ ――― = 17.535 mm
π ⋅ σadm

3 ‾‾‾‾‾‾‾
32 ⋅ M22
dBB ≔ ――― = 24.431 mm
π ⋅ σadm
NORMALIZANDO: dA ≔ 20 mm
d14 ≔ 25 mm
dB ≔ 30 mm
d5 ≔ dA = 20 mm

CALCULO DE CHAVETAS PARA: d14 = 25 mm

 d5 ≔ dA = 20 mm

CALCULO DE CHAVETAS PARA: d14 = 25 mm

DE TABLA 39 DECKER PARA:

b4 ≔ 10 mm μ ≔ 0.2
N
h4 ≔ 8 mm Pmax ≔ 100 ――
mm 2
PRESION EN LA CHAVETA: Mt4
Q4 ≔ ――= ⎛⎝1.286 ⋅ 10 4 ⎞⎠ N
μ ⋅ d14
PARA LENGUETA AJUSTADA: Q4
l44 ≔ ―――= 12.857 mm
b4 ⋅ Pmax
NORMALIZANDO SEGUN DIN 6885 l4 ≔ 25 mm

CHAVETA DIN 6885 10x8x25

CALCULO DE CHAVETAS PARA: d5 = 20 mm

DE TABLA 39 DECKER PARA:

b5 ≔ 6 mm μ ≔ 0.2
N
h5 ≔ 6 mm Pmax ≔ 100 ――
mm 2
PRESION EN LA CHAVETA: Mt4
Q5 ≔ ――= ⎛⎝1.607 ⋅ 10 4 ⎞⎠ N
μ ⋅ d5
PARA LENGUETA AJUSTADA: Q5
l55 ≔ ―――= 26.786 mm
b5 ⋅ Pmax
NORMALIZANDO SEGUN DIN 6885 l5 ≔ 30 mm

CHAVETA DIN 6885 6x6x30

EJE III
 EJE III

N6 ≔ 6.25 kW γm ≔ 12.308 deg mt ≔ 8 mm d07 ≔ 110 mm

n6 ≔ 483 rpm d08 ≔ 240 mm z8 ≔ 30
dm6 ≔ 156 mm α = 20 deg B = 30 mm
δ2 ≔ 63.435 deg b6 ≔ 32 mm
2
L7 ≔ 2.5 ⋅ mt ⋅ ‾‾
z8 = 110 mm
N6
rueda 6 Mt6 ≔ ―― = 123.568 J
n6
2 ⋅ Mt6
FU6 ≔ ――― = 1584.199 N FR6 ≔ FU6 ⋅ tan ((α)) ⋅ cos ⎛⎝δ2⎞⎠ = 257.863 N
dm6
FA6 ≔ FU6 ⋅ tan ((α)) ⋅ sin ⎛⎝δ2⎞⎠ = 515.728 N

TORNILLO 7
2 ⋅ Mt6 FA7 ⋅ tan ((α))
FA7 ≔ ――― = ⎛⎝1.03 ⋅ 10 3 ⎞⎠ N FR7 ≔ ――――= 383.608 N
d08 cos ⎛⎝γm⎞⎠

FU7 ≔ FA7 ⋅ tan ⎛⎝γm⎞⎠ = 224.668 N

CALCULO DE DISTANCIAS: j = 16 mm
b6 B
L6 ≔ ―+ j + ―= 47 mm
2 2
L7 B
L7 ≔ ―+ j + ―= 86 mm
2 2
L8 ≔ L7 = 86 mm

LT3 ≔ L6 + L7 + L8 = 220 mm

CALCULO DE FUERZAS
PLANO XZ

APOYO A

∑ MA ＝ 0 FU6 ⋅ L6 + FU7 ⋅ ⎛⎝L7⎞⎠ + Fbx ⋅ ⎛⎝L7 + L8⎞⎠ ＝ 0

 ∑ MA ＝ 0 FU6 ⋅ L6 + FU7 ⋅ ⎛⎝L7⎞⎠ + Fbx ⋅ ⎛⎝L7 + L8⎞⎠ ＝ 0

∑ FX ＝ 0 Fax + FU6 - FU7 + Fbx ＝ 0

Fax = -811.701 N
Fbx = -547.83 N

APOYO B
dm6 d07
∑ MA ＝ 0 FR6 ⋅ L6 + FA6 ⋅ ―― + FR7 ⋅ L7 + FA7 ⋅ ―― - Fby ⋅ ⎛⎝L7 + L8⎞⎠ ＝ 0
2 2
∑ FX ＝ 0 Fay + FR6 - FR7 + Fby ＝ 0

Fay = -699.297 N
Fby = 825.042 N
CALCULO DE MOMENTOS: dm6
MAY ≔ FR6 ⋅ L6 + FA6 ⋅ ―― = 52.437 J
2
MAX ≔ FU7 ⋅ L6 = 10.638 J
M7X ≔ Fbx ⋅ L8 = -47.18 J
M7Y ≔ Fby ⋅ L8 = 71.054 J
2
MA ≔ ‾‾‾‾‾‾‾‾‾‾‾
MAX 2 + MAY 2 = 53504.827 N ⋅ mm
2
M7 ≔ ‾‾‾‾‾‾‾‾‾‾‾
M7X 2 + M7Y 2 = 85291.968 N ⋅ mm

Mt6 = 123567.502 N ⋅ mm
N N
PARA St-50 σadm ≔ 60 ―― γadm ≔ 40 ――
mm 2 mm 2
CALCULO DE DIAMETROS:3 ‾‾‾‾‾‾‾
16 ⋅ Mt6
d61 ≔ ――― = 25.058 mm
π ⋅ γadm

3 ‾‾‾‾‾‾‾
32 ⋅ MA
dA1 ≔ ――― = 20.865 mm
π ⋅ σadm

3 ‾‾‾‾‾‾‾
32 ⋅ M7
d71 ≔ ――― = 24.374 mm
π ⋅ σadm
dB1 ≔ d61 = 25.058 mm

NORMALIZANDO: d6 ≔ 30 mm
dA ≔ 35 mm
d7 ≔ 30 mm
dB ≔ 25 mm

CALCULO DE CHAVETAS PARA: d6 = 30 mm

CALCULO DE CHAVETAS PARA: d6 = 30 mm

DE TABLA 39 DECKER PARA:

b6 ≔ 10 mm μ ≔ 0.2
N
h6 ≔ 8 mm Pmax ≔ 100 ――
mm 2
PRESION EN LA CHAVETA: Mt6
Q6 ≔ ――= ⎛⎝2.059 ⋅ 10 4 ⎞⎠ N
μ ⋅ d6
PARA LENGUETA AJUSTADA: Q6
l6 ≔ ―――= 20.595 mm
b6 ⋅ Pmax
NORMALIZANDO SEGUN DIN 6885 l6 ≔ 25 mm

CHAVETA DIN 6885 10x8x25

CALCULO DE CHAVETAS PARA: d7 = 30 mm

DE TABLA 39 DECKER PARA:

b7 ≔ 10 mm μ ≔ 0.2
N
h7 ≔ 8 mm Pmax ≔ 100 ――
mm 2
PRESION EN LA CHAVETA: Mt6
Q7 ≔ ――= ⎛⎝2.059 ⋅ 10 4 ⎞⎠ N
μ ⋅ d7
PARA LENGUETA AJUSTADA: Q7
l7 ≔ ―――= 20.595 mm
b7 ⋅ Pmax
NORMALIZANDO SEGUN DIN 6885 l7 ≔ 25 mm

CHAVETA DIN 6885 10x8x25