INFORME TECNICO N° JS04 - 7400172-01

Señores: EMPRESA DE GENERACION ELECTRICA DE AREQUIPA S.A

Atención: ING. DANIEL ENRIQUEZ
Asunto: ANALISIS DE ACEITE DIELECTRICO EN TRANSFORMADORES DE POTENCIA DE LAS CENTRALES
Referencia: AS-0010-2019-EGASA ; CONTRATO N° C.GG-053/2019-EGASA

DATOS DEL TRANSFORMADOR

Cliente: EGASA N° Serie: L11381
Sub Estación: CHARCANI VI Cod. Equipo G
Potencia (KVA): 10800 Tensión Max (KV): 52.5
Marca: BBICT Año de Fab. 1973
Aceite (L): 5772 Tipo Aceite: Mineral

OBSERVACIONES EN CAMPO DEL TRANSFORMADOR

Temperatura de Muestra (°C)
Humedad relativa (%)
Temperatura Ambiente (°C)
Se adjunta al presente los siguientes reportes del transformador de la referencia:
REPORTE N°
01-7400172-640538-01
01-7400172-640538-01
01-7400172-640538-01
01-7400172-640538-01
01-7400172-640538-01
RESULTADOS:
FQE:
GD:
F:
INH:
25
RESUMEN DE ACEITE POR TAPON DE
29 Observaciones DRENAJE DE RADIADOR
17
FECHA MUESTREO ANALISIS
20/10/2020 FISICO-QUIMICO-ELECTRICO FQE
20/10/2020 CONTENIDO DE GASES DISUELTOS GD
20/10/2020 CONTENIDO DE FURANOS F
20/10/2020 CONTENIDO DE INHIBIDOR INH
20/10/2020 CONTENIDO DE METALES M
.- Según limites de la IEEE C57.106-2015:
.- El valor de la rigidez dieléctrica (24 kV/2mm) se encuentra inaceptable, debido al contenido de micropartículas,
agua y gases disueltos en el aceite.
.- El valor de la tension interfacial (25.72 mN/m) se encuentra en el limite, debido al deterioro del aceite.
.- Los valores de los demás parámetros analizados se encuentran dentro de sus límites permisibles para trafos de tensión <
69 kV. .- Se revisan y
comparan valores los parámetros, en especial de la rigidez dieléctrica, el cual presenta valores fluctuantes debido que el
aceite contiene micropartículas, agua y gases disueltos.
.- Según la IEEE C57.104-2008, el CO2 (2535 ppm) se encuentran en la CONDICION 2, indicando la existencia de
recalentamiento en la celulosa y el total de gases combustibles se encuentran en la CONDICION 1, a pesar de la
existencia de degradación del papel aislante de la parte activa.
.- Según el TRIANGULO DUVAL, las cantidades de gases combustibles detectados no exceden limites permisibles.
.- Se revisan valores de los gases combustibles desde el año 2018, los cuales indican la existencia de fallas por
recalentamiento en la celulosa.
.- Se detecta 601 ppb del compuesto 2-furaldehido, indicando aislamiento celulósico en proceso de envejecimiento, con
este valor podemos calcular indirectamente el grado de polimerización del papel aislante GP=495, por lo que se dice la que
la vida útil restante del transformador está al 72.3% respecto al papel aislante. El 5-metil-2-furaldehido (19 ppb), nos indica
que existe puntos calientes que están afectando a la celulosa.
.- Revisando el historial de compuestos furanicos, se observa valores con tendencia de incremento, indicando deterioro de
la celulosa por punto caliente.
.- El valor del contenido de Inhibidor de oxidación se encuentra por encima del su limite permisible para aceites del tipo II.
.- Revisando historial de contenido de inhibidor, se observa valores fluctuantes debido a intervenciones en el aceite del
transformador.

M: .- En el análisis se detecta Al=1.2, Pb=1.7, Sn=0.6 ppm, los cuales son cuestionables, los valores de los demás metales
que involucran la parte interna del transformador se encuentran dentro de sus limites permisibles, estos valores nos
servirán de base para futuros diagnósticos.
.- Revisando historial del contenido de metales, se observa valores dentro de sus limites permisibles.

CONCLUSION:
* Condición Operativa : OBSERVADO (Rigidez dieléctrica y Tension Interfacial en aceite INACEPTABLE)

RECOMENDACIÓNES:
* Corregir resumen de aceite para evitar ingreso de humedad al interior del transformador.
* Realizar la regenerar del aceite para recuperar propiedades deterioradas.
* Nuevo análisis completo : DOCE MESES
Atentamente,
 REPORTE ANALISIS DE ACEITE
DATOS DEL TRANSFORMADOR
Cliente: EGASA N° Serie: L11381
Temp. de la Muestra de Aceite (°C): 25
Sub Est.: CHARCANI VI Cod. Equipo G
Potencia (KVA): 10800 Tensión Max (KV): 52.5 Humedad Relativa (%): 29
Marca: BBICT Año de Fab. 1973
Temp. Ambiente (°C): 17
Aceite (L): 5772 Tipo Aceite: Mineral

CALIDAD DEL ACEITE LABORATORIOS Y FECHAS DE MUESTREOS

LIMITES SEGÚN IEEE WEIDMANN

C57.106-2015 (< 69 kV) y FECHA DE MUESTREO:
20/10/2020
PARAMETROS METODO DE PRUEBA Lab WEIDMANN
Temp. de la Muestra de Aceite (°C) 25
Acidez (mg KOH/g) ASTM D974 ≤ 0.20 0.016 AC
Tensión Interfacial (mN/m) ASTM D971 ≥ 25 25.72 CU
Rigidez Dieléctrica (kV/2.5mm) ASTM D877 NO APLICABLE 31
Rigidez Dieléctrica (kV/2mm) ASTM D1816 ≥ 40 24 IN
Color ASTM D1500 ≤ 3.5 1.5 AC
Densidad (g/mL) ASTM D4052 0.84 a 0.91 0.8787 AC
Visual ASTM D1524 CLARO CLARO AC
Sedimentos ASTM D1524 NINGUNO NINGUNO AC
Factor de potencia del aceite (%) a 25 °C ASTM D924 ≤ 0.5 0.028 AC
Factor de potencia del aceite (%) a 100 °C ASTM D924 ≤ 5.0 0.781 AC
Contenido de Agua (ppm) ASTM D1533 ≤ 35 22 AC
Contenido de Furanos (ppb) ASTM D5837 ≤ 100 2FAL=601, 5M2F=19 IN
Contenido de Inhibidor (%) ASTM D2668 TIPO I (0.0 - 0.08) TIPO II (0.08-0.3) 0.413 AC
Contenido de Metales (ppm) ASTM D7151 ≤ 0.5 Al=1.2, Pb=1.7, Sn=0.6 CU
Contenido de PCB´s (ppm) ASTM D4059 < 50 …
Azufre corrosivo ASTM D1275-B ≤ 2E (SEGÚN ASTM D130) …
Azufre corrosivo (COVERED
IEC 62535 CORROSIVO / NO CORROSIVO …
CONDUCTOR DEPOSITION=CCD)
Azufre Corrosivo (DIBENZYL
IEC 62697-1 ≤ 5.0 …
DISULFIDE=DBDS) (ppm)
PASIVADOR (IRGAMET 39) (ppm) IEC 60666 5 - 100 …

Abreviatura : AC: Aceptable CU: Cuestionable IN: Inaceptable

ANALISIS DE GASES DISUELTOS (AGD)

WEIDMANN
LIMITES SEGÚN IEEE FECHA DE MUESTREO:

PARAMETROS METODO DE PRUEBA C57.104-2008

20/10/2020

Temp. de la Muestra de Aceite (°C) 25

Hidrogeno (H2) ASTM D3612 [µL/L (ppm)] < 100 4
Oxigeno (O2) ASTM D3612 [µL/L (ppm)] 20041
Nitrógeno (N2) ASTM D3612 [µL/L (ppm)] 48350
Metano (CH4) ASTM D3612 [µL/L (ppm)] < 120 3
Monóxido de Carbono (CO) ASTM D3612 [µL/L (ppm)] < 350 145
Dióxido de Carbono (CO2) ASTM D3612 [µL/L (ppm)] < 2500 2535
Etano (C2H6) ASTM D3612 [µL/L (ppm)] < 65 <1
Etileno (C2H4) ASTM D3612 [µL/L (ppm)] < 50 10
Acetileno (C2H2) ASTM D3612 [µL/L (ppm)] <1 <1
TDCG ASTM D3612 [µL/L (ppm)] < 720 162
Gases Totales ASTM D3612 [µL/L (ppm)] 71088
CO2/CO 17.48
O2/N2 0.41
CONDICION DEL EQUIPO SEGÚN IEEE C57.104-2008 1

Atentamente,
 WEIDMANN ELECTRICAL TECHNOLOGY REVISED TEST REPORT
650 AVENUE ORLY + DORVAL, PQ + H9P 1E9 01-7400172-640538-01
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JS ECOLOGY SAC Serial#: L11381 Mfr: Control#: 7400172
Location: CHARCANI VI kV: 52.5 Order#: 640538
Equipment: TRANSFORMER kVA: 10800 Account: 110498
COMAS, . LIMA 07 PE Compartment: MAIN(BOTTOM) Year Mf'd: 1973 Received: 11/09/2020
ATTN: ENRIQUE JUSTINO SILVA Breathing: SEAL Syringe ID: 4 Reported: 11/26/2020
PO#: JS130-2020 Bank: Phase: 3 Bottle ID: 4
Project ID: Fluid: MIN Liters: 5772 Sampled By:
Customer ID: G
Lab Control Number: 7400172
Date Sampled: 10/20/2020
Order Number: 640538
Oil Temp: 25
Dissolved Gas Analysis (DGA) Hydrogen (H2) (µL/L): 4
ASTM Methane (CH4) (µL/L): 3
D-36121 Ethane (C2H6) (µL/L): <1
Ethylene (C2H4) (µL/L): 10
Acetylene (C2H2) (µL/L): <1
Carbon Monoxide (CO) (µL/L): 145
Carbon Dioxide (CO2) (µL/L): 2535
Nitrogen (N2) (µL/L): 48350
Oxygen (O2) (µL/L): 20041
Total Dissolved Gas (TDG) (µL/L): 71088
Total Dissolved Combustible Gas (TDCG) (µL/L): 162
Equivalent TCG (%): 0.1909

DGA DGA Keys Gas / Interpretive Method: Hydrogen within condition 1 limits (100 µL/L).
Diagnostics PER IEEE C57.104-2008 Methane within condition 1 limits (120 µL/L).
(most recent sample) Ethane within condition 1 limits (65 µL/L).
Ethylene within condition 1 limits (50 µL/L).
Acetylene within condition 1 limits (1 µL/L).
Carbon Monoxide within condition 1 limits (350 µL/L).
Carbon Dioxide: Condition 2 Indications of overheated cellulose insulation (2500 µL/L).
TDCG within condition 1 limits (720 µL/L).

DGA TDCG Rate Interpretive Method: No previous sample available.

PER IEEE C57.104-2008
(two most recent sample)
DGA Cellulose (Paper) Insulation: CO2/CO Ratio is only applicable when CO2 greater than 5000 and CO greater than 500.

Weidmann DGA Condition Code: CAUTION

Weidmann Recommended Action: Resample at earliest opportunity to establish gas generation rate.
Comment:
General Oil Quality (GOQ)
ASTM D-15331 Moisture in Oil (mg/kg): 22
ASTM D-9711 Interfacial Tension (mN/m): 25.72
ASTM D-9741 Acid Number (mg KOH/g): 0.016
ASTM D-15001 Color Number (ASTM): L1.5
ASTM D-15241 Visual Exam. (Relative): PASS
CLR&BRIGHT
ASTM D-15241 Sediment Exam. (Relative): ND
ASTM D-8771 Dielectric Breakdown (kV): 31
ASTM D-18161 Dielectric Breakdown 2 mm (kV °C): 24 (24°C)
ASTM D-9241 Power Factor @ 25°C (Routine) (%): 0.028
ASTM D-9241 Power Factor @ 100°C (Routine) (%): 0.781
ASTM D-40521 Density @15°C (g/mL): 0.8787

Notations: 1. Analysis is ISO/IEC 17025:2017 accredited, ANAB Accredited Certificate Number L2303.06 2. This test is conducted by a subcontracted laboratory. 3. Subcontracted laboratory has received ISO Standard 17025 accreditation for this test. 5.
This test is conducted by Weidmann Laboratory other than Primary Lab. 6. Weidmann Laboratory has received ISO Standard 17025 accreditation for this test. 7. Imported Sample: WEIDMANN Electrical Technology accepts no responsibility for these results;
accreditation status does not apply to these results. 8. Imported Equipment 10. mg/kg , µg/g, µg/mL, µL/L = ppm, µg/L = ppb, mN/m = dynes/cm, mm²/s = cSt
Accreditation applies to current analysis only. The analyses, opinions or interpretations contained in this report are based upon material and information supplied by the client. WEIDMANN Electrical Technology does not imply that the contents of the sample
received by this laboratory are the same as all such material in the environment from which the sample was taken. Our test results relate only to the sample or samples tested. Any interpretations or opinions expressed represent the best judgment of
WEIDMANN Electrical Technology. WEIDMANN Electrical Technology assumes no responsibility and makes no warranty or representation, expressed or implied as to the condition, productivity or proper operation of any equipment or other property for
which this report may be used or relied upon for any reason whatsoever. This test report shall not be reproduced except in full, without written approval of the laboratory.
 WEIDMANN ELECTRICAL TECHNOLOGY REVISED TEST REPORT
650 AVENUE ORLY + DORVAL, PQ + H9P 1E9 01-7400172-640538-01
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WWW.WEIDMANN-ELECTRICAL.COM
JS ECOLOGY SAC Serial#: L11381 Mfr: Control#: 7400172
Location: CHARCANI VI kV: 52.5 Order#: 640538
Equipment: TRANSFORMER kVA: 10800 Account: 110498
COMAS, . LIMA 07 PE Compartment: MAIN(BOTTOM) Year Mf'd: 1973 Received: 11/09/2020
ATTN: ENRIQUE JUSTINO SILVA Breathing: SEAL Syringe ID: 4 Reported: 11/26/2020
PO#: JS130-2020 Bank: Phase: 3 Bottle ID: 4
Project ID: Fluid: MIN Liters: 5772 Sampled By:
Customer ID: G
Lab Control Number: 7400172
Date Sampled: 10/20/2020
Order Number: 640538
Oil Temp: 25
ASTM D-26685, 6 Oxidation Inhibitor (wt. %) 0.413
GOQ Diagnostics Moisture in Oil: Acceptable for in-service oil (35 mg/kg max).
PER IEEE C57.106-2015 Interfacial Tension: Acceptable for in-service oil (25 mN/m min).
(most recent sample) Acid Number: Acceptable for in-service oil (0.2 mg KOH/g max).
Color Number and Visual: Diagnostic not applicable. Diagnostic not applicable.
Dielectric Breakdown ASTM D-877: Diagnostic not applicable.
Dielectric Breakdown ASTM D-1816: Below limit for in-service oil (40 kV min @ 2mm).
Power Factor @ 25°C (Routine): Acceptable for in-service oil (0.5% max).
Power Factor @ 100°C (Routine): Acceptable for in-service oil (5% max).
Oxidation Inhibitor: Exceeds limit for in-service oil Type I (0.0% min and 0.08% max). Exceeds limit for in-service
oil type II (0.08% min and 0.3% max).
Comment:
Furanic Compound 2-Furaldehyde (µg/L): 601
ASTM D-5837 5-Hydroxy-methyl-furaldehyde (µg/L): < 10
2-Acetylfuran (µg/L): < 10
5-Methyl-2-furaldehyde (µg/L): 19
2-Furyl alcohol (µg/L): < 10
Furanic Compound Diagnostics (most recent sample):
New insulation with a high degree of mechanical strength will typically have a Degree of Polymerization (DP) of 1000-1300. "Middle Aged" paper is
approximately 500 and paper with less than 250 is in its "Old Age." Severely degraded insulation with a DP of 150 or less will have very little mechanical
strength and may result in a transformer failure. The above estimations are based on a study by Chendong of GSU transformers filled with mineral oil.
Estimated Average Degree of Polymerization (DP): 495
Estimated Operating Age of the Equipment: 27.7
Notations:
Comment:
Metals Silver (Ag) (µg/g): < 0.5
Dissolved Aluminum (Al) (µg/g): 1.2
Fault, Wear and Copper (Cu) (µg/g): < 0.5
Contamination Iron (Fe) (µg/g): < 0.5
ASTM D-71515 Lead (Pb) (µg/g): 1.7
Silicon (Si) (µg/g): < 0.5
Tin (Sn) (µg/g): 0.6
Zinc (Zn) (µg/g): < 0.5
Comment:

End of Test Report

Authorized By:
MUGUREL CONSTANTIN
SUPERVISING CHEMIST

Notations: 1. Analysis is ISO/IEC 17025:2017 accredited, ANAB Accredited Certificate Number L2303.06 2. This test is conducted by a subcontracted laboratory. 3. Subcontracted laboratory has received ISO Standard 17025 accreditation for this test. 5.
This test is conducted by Weidmann Laboratory other than Primary Lab. 6. Weidmann Laboratory has received ISO Standard 17025 accreditation for this test. 7. Imported Sample: WEIDMANN Electrical Technology accepts no responsibility for these results;
accreditation status does not apply to these results. 8. Imported Equipment 10. mg/kg , µg/g, µg/mL, µL/L = ppm, µg/L = ppb, mN/m = dynes/cm, mm²/s = cSt
Accreditation applies to current analysis only. The analyses, opinions or interpretations contained in this report are based upon material and information supplied by the client. WEIDMANN Electrical Technology does not imply that the contents of the sample
received by this laboratory are the same as all such material in the environment from which the sample was taken. Our test results relate only to the sample or samples tested. Any interpretations or opinions expressed represent the best judgment of
WEIDMANN Electrical Technology. WEIDMANN Electrical Technology assumes no responsibility and makes no warranty or representation, expressed or implied as to the condition, productivity or proper operation of any equipment or other property for
which this report may be used or relied upon for any reason whatsoever. This test report shall not be reproduced except in full, without written approval of the laboratory.
Equipment Type / Serial Number: TRANSFORMER / L11381
Equipment Location: CHARCANI VI
Client code / name: JSECOL / JS ECOLOGY SAC
Customer ID: G

Duval Triangle
References
PD Partial discharge

T1 Low-range thermal fault (below 300 C)

T2 Medium-range thermal fault (300-700 C)

T3 High-range thermal fault (above 700 C)

D1 Low-energy electrical discharge

D2 High-energy electrical discharge

DT Indeterminate - Thermal fault or electrical discharge

N/A No gas exceeds limit

Diagnosis
Ref. Sample Date Fault

X 10/20/2020 N/A

Key Gas Evaluation - IEEE Std C57.104-2008

Doernenburg Ratio Method - IEEE Std C57.104-2008

Sample Date: 10/20/2020 Condition: Normal
Ratio Actual Valid? Fault Message Fault
R1 CH4/H2 NA false Partial Discharge (low-intensity PD)
R2 C2H2/C2H4 NA false Arcing (high-intensity PD)
R3 C2H2/CH4 NA false Thermal Decomposition
R4 C2H6/C2H2 NA false Fault Not Identifiable
Not Applicable (NA) X

Rogers Ratio Method - IEEE Std C57.104-2008

Sample Date: 10/20/2020 Condition: Normal
Ratio Actual Fault Message Fault
R2 C2H2/C2H4 NA Unit Normal
R1 CH4/H2 NA Low-energy density arcing - PD
R5 C2H4/C2H6 NA Arcing - High-energy discharge
Low temperature thermal
Thermal <700°C
Thermal >700°C
Fault Not Identifiable
Not Applicable (NA) X

Summary of Diagnostic Evaluations - 10/20/2020

Diagnostic Method Diagnosis
Key Gas Evaluation - IEEE Std C57.104-2008 Non-Conclusive
Duval Triangle N/A - No gas exceeds limit
Doernenburg Ratio Method - IEEE Std C57.104-2008 Not Applicable (NA)
Rogers Ratio Method - IEEE Std C57.104-2008 Not Applicable (NA)

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