Manual Alpha 20

MANUAL DE OPERACIN Y MANTENIMIENTO
ROBOT ALPHA 20 SEMMCO

_________________________________________________________________________________________
A20MANUAL1-01
1.-ESPECIFICACIONES
2.-INTRODUCCION
3.-PERSONAL CALIFICADO Y
PRECAUCIONES DE SEGURIDAD
4.-PUESTA EN MARCHA
5.-BOMBA, BRAZO E
INSTRUCIONES DE OPERACIN
6.-MANTENIMIENTO Y
LUBRICACION
7.-DESPIECE UNIDAD DE BOMBEO
8.-DESPIECE BRAZO
9.-PLANO HIDRAULICO
10.-PLANOS ELECTRICOS
11.-ANEXOS TECNICOS

_________________________________________________________________________________________
SECCION 1.-
ESPECIFICACIONES
CHASIS__________________________________________________________
MODELO
N DE SERIE
AO
ALPHA 20
S205
2006.
UNIDAD DE POTENCIA
MOTOR
POTENCIA
TRANSMISION HIDROSTATICA
BOMBA HIDRAULICA BRAZO
BOMBA HIDRAULICA BOMBEO
DEUTZ BF4M1013C
110 KW a 2300 RPM
Rexroth-Sauer
Sauer
Commercial
BOMBA DE HORMIGON
MARCA Y MODELO.SEMMCO BS
CILINDROS DE HORMIGON.. 152 Mm. 760 mms carrera
PRESION HIDRAULICA MAX. 200 Bar
CAPACIDAD ACEITE HIDRAULICO... 400 Litros
CARACTERISTICAS Sistema circuito hidrulico doble, para
desplazamientos positivos del tubo S.
Control de reversa instantneo en los
cilindros principales, desde control remoto.
Ajuste completamente automtico de la
carrera de los cilindros principales. Sin
vlvulas para regular.
Enfriador de aceite hidrulico
CAUDAL NOMINAL..20 mts./cb. por hora
CAUDAL NORMAL.. 12 mts./cb. por hora
ALTURA VERTICAL 40 metros
DISTANCIA HORIZONTAL 100 metros
TAMAOS DE AGREGADO. 12 mms. mximo
NOTA: LOS RENDIMIENTOS PUEDEN VARIAR DE ACUERDO A LA MEZCLA DE CONCRETO, DISEOS DE
TRABAJO, CONDICIONES DEL LUGAR Y LNEA BOMBEO.
A20MANUAL1-01

_________________________________________________________________________________________
BRAZO ROBOTIZADO
MARCA Y MODELO.SEMMCO ALPHA 20
TIPO.. Brazo rotatorio con doble extensin
ALCANCE VERTICAL. 9 metros
ALCANCE HORIZONTAL. 6 metros
ANGULO DE ROTACIN. Rotacin 250
CARACTERISTICAS Inyeccin de aire y acelerante en el
difusor.
Funciones
completamente
proporcionales, operadas completamente
desde control remoto, con posibilidad de
regular velocidad de movimientos.
CONTROL REMOTO_________________________________________________
TIPO
JOYSTICKS
inalmbrico
Hetronic
DIMENSIONES DEL EQUIPO

LARGO..5.50 metros
ANCHO. 2.20 metros
ALTURA.............................................. 2.40 metros
PESO..Completamente cargado, con combustible
y acelerante, 7 ton.
A20MANUAL1-01

_________________________________________________________________________________________
MANUFACTURADO EN CHILE POR COMERCIAL SEMMCO LTDA
SECCION 2.-
INTRODUCCION
Prestar atencin a la informacin e instrucciones de este manual le asegurarn un

mnimo de mantenimiento con alta productividad.
Antes de la operacin de bombeo, el operador debe estar completamente
familiarizado con la operacin del equipo, para que pueda ser operado de una
manera segura. Despus de que el operador haya ganado experiencia en la
operacin SEGURA del equipo, podr trabajar proyectando mayores volmenes de
hormign (shotcrete).
Para OPERACIONES SEGURAS DE ESTE EQUIPO, las cualidades y prcticas
del operador debern estar basadas en las secciones que siguen.
A20MANUAL1-01

_________________________________________________________________________________________
SECCION 3.-PERSONAL CALIFICADO Y PRECAUCIONES DE SEGURIDAD
El equipo slo debe ser operado por operadores experimentados o personal

en entrenamiento, bajo la directa supervisin de un operador
experimentado: ninguna persona no autorizada deber asistir o permanecer
en las cercanas inmediatas del equipo mientras ste est operando o
durante la realizacin de cualquier inspeccin de mantenimiento, limpieza,
reparacin u operaciones de preparacin para las actividades.
El equipo no debe ser operado por individuos que no pueden leer y
entender los signos, instrucciones y anotaciones operativas que forman
parte del trabajo (en el lenguaje en el cual fue impreso).
El equipo no debe ser operado por individuos que no estn familiarizados
con las instrucciones operativas, que no recibieron las instrucciones en el
entrenamiento supervisado o que no estn familiarizados con el cdigo de
seales usado en la construccin del sitio.
El equipo no debe ser operado por cualquier persona con serios defectos en
su visin o defectos auditivos, impedimentos fsicos o mentales (tales como
epilepsia, enfermedades al corazn, o deterioramiento neuro-muscular
progresivo), y que esto sea verificado por un examinador fsico al menos
anualmente.
El equipo no debe ser operado mientras el operador esta comiendo,
bebiendo, leyendo o que est a mas de 2 metros de distancia de los
controles.
El equipo no debe ser operado por un operador que ha pedido para ser
relevado porque se siente fsicamente o mentalmente inapropiado.
El equipo no debe ser operado en ningn sitio nuevo, o al comienzo de un
nuevo turno, hasta que se haga una inspeccin visual de la condicin del
equipo.
El equipo debe tener cartel que indique FUERA DE SERVICIO puesto en el
vehculo, donde un operador pueda reportar algn dao, defecto, problema
o accidentes para el prximo operador en turno y supervisor de trabajo
A20MANUAL1-01

_________________________________________________________________________________________
Cualquier personal asignado a reparar, solucionar problemas u operar el equipo,

deber primero estar completamente familiarizado con el manual de instrucciones
operativas. Tu seguridad y la seguridad de los otros es en todo momento muy
importante. Para trabajar con seguridad, debes entender el trabajo que haces. Si
tienes alguna duda, por extrema precaucin, busca asesora de personal
entrenado.
Durante la operacin, reparacin o solucin de problemas, los problemas que
aparecen como simples pueden deberse a varias causas. La informacin en este
manual debe ser usada para asesorar en la seguridad y mejor manera de operar
esta unidad.
Prcticas operacionales inseguras y el uso inapropiado del equipo pueden resultar
en heridos. Observe todos los siguientes tems de precaucin de seguridad:
Preste completa y especial atencin a los reportes de operacin y

mantenimiento, para que un control completo del equipo sea mantenido en
todo momento.
Conduzca con cuidado sobre terrenos duros o sobre montculos; est alerta
de los hoyos, baches y otras irregularidades que puedan causar que el
equipo se dae.
Evite pendientes escarpadas que puedan causar un vuelco del equipo.
Reduzca la velocidad cuando vire, para que no haya riesgo de volcamiento.
Siempre mire detrs de usted antes de retroceder; si la visin esta
bloqueada, asegrese de que haya alguien que lo gue.
No permita que cualquier persona conduzca el equipo en ningn momento
durante las operaciones de traslado.
Nunca conduzca el equipo desde la cabina sin el cinturn correctamente
asegurado.
Nunca opere el equipo en algn sitio que no tenga la ventilacin adecuada.
No fume cuando manipule combustible. Evite derramar combustible.
Despus de operar el motor, nunca toque el silenciador, tubo de escape, ,
motor o radiador, hasta que hayan tenido tiempo para enfriarse.
Vstase apropiadamente: use ropa relativamente apretada cuando est
operando el equipo. Ropa suelta o rota puede ser atrapada por partes en
movimiento o controladores.
Nunca camine bajo el brazo mientras est operando.
Use un casco de seguridad aprobado cuando est operando el equipo y
mientras est en cualquier rea de trabajo.
Use la correspondiente proteccin en sus odos si esta expuesto a un ruido
que usted considere incomodo.
Use una apropiada proteccin para sus ojos en todo momento mientras est
operando el equipo.
Cuando est operando el equipo, asegrese de tener una iluminacin
adecuada.
A20MANUAL1-01

_________________________________________________________________________________________
Nunca saque ninguna parte de su cuerpo fuera de la cabina del conductor

mientras este conduciendo.
Asegrese de que todos los presentes estn a una distancia segura del
equipo, antes de encender el motor.
Nunca trabaje en cualquier parte del equipo mientras el motor este
andando: tmese su tiempo para detener el motor.
Sistemas de aceite hidrulicos pueden ser peligrosos. Conozca el circuito
que est reparando: puede tener altas presiones y puede causar dao. Si
tiene duda, detenga la unidad completa y permita que pase suficiente
tiempo para que la presin del aceite desaparezca de los medidores. Tome
precaucin cuando abra los circuitos o componentes. El aceite presurizado
puede causar serios daos.
NUNCA abra alguna parte de la lnea del sistema de salida de hormign sin
descargar la presin acumulada en la tubera.
NUNCA ponga las manos o cualquier objeto en la tolva mientras el motor
este andando. Asegrese que todas las presiones hidrulicas hayan sido
descargadas completamente antes de realizar cualquier trabajo en la tolva.
NOTA: UTILICE PRECAUCION Y METODOS SEGUROS EN LA OPERACIN Y REPARACION DEL EQUIPO.
NUNCA remueva la cubierta de la rejilla de la tolva. sta sirve para

protegerse de contactos accidentales con otras partes en movimiento de la
tolva.
NUNCA meta a la tolva alguna parte de su cuerpo: es una rea PELIGROSA
y dao fsico puede ocurrir. Si se debe realizar algn trabajo al interior de la
tolva, asegurese que el motor diesel y control remoto estn apagados.
A20MANUAL1-01

_________________________________________________________________________________________
SECCION 4.-
PUESTA EN MARCHA
Antes de encender el equipo, los siguientes pasos deben ser llevados a cabo:
1. Revise los niveles de agua y aceite en el motor. Si estn bajos, no
encienda hasta que hayan sido llenados.
2. Revise el nivel de aceite hidrulico. Este tiene que estar al menos a la
mitad del indicador de nivel a la vista. El nivel ideal es cuando el
indicador esta lleno de aceite con el equipo nivelado.
3. Revise el nivel de aceite en la caja de lubricacin (caja de agua); ste
debe estar al menos cubriendo los vstagos de los cilindros de bombeo.
No sobre llene ya que el aceite se derramar cuando los pistones se
vayan moviendo. Use aceite hidrulico usado en la caja de lubricacin.
4. Engrase todos los puntos pertinentes de la bomba y del brazo. Es muy
importante ya que las partes fallarn rpido si no se las engrasa.
5. Asegrese de que el freno de estacionamiento est accionado.
6. Para asegurarse de que la bomba no funcione cuando se ponga en
marcha el equipo, revise que el control remoto est en la posicin OFF
(apagado)
7. Asegrese que el acelerador manual est en el mnimo.
8. Para asegurar que el brazo no se mueva cuando se ponga en marcha el
equipo, el switch de encendido del control remoto debe estar en la
posicin OFF (apagado).
A20MANUAL1-01

_________________________________________________________________________________________
ENCENDIENDO EL MOTOR
Una vez que todos los procedimientos de inicio o encendido han sido completados:
Sintese en el asiento del conductor, pngase cmodo.

Caliente las bujas incandescentes antes de arrancar, mximo 10 segundos.
Encienda el motor
IMPORTANTE: NO ACCIONE EL ARRANCADOR DE MOTOR CONTINUAMENTE POR MAS DE 30 SEGUNDOS,

PERMITA QUE EL MOTOR DE ARRANQUE SE ENFRE ENTRE PARTIDAS APROXIMADAMENTE UN MINUTO.
Permita que el motor ande a marcha lenta por un periodo de tiempo corto
antes de aplicar carga.
Si las luces de advertencia del motor no se apagan, apague e investigue
inmediatamente.
PARA CONDUCIR EL EQUIPO.
Encienda el motor como se describi anteriormente

Mientras el equipo se calienta revise que el control remoto este en la
ubicacin de transporte (bien firme), y que las mangueras y otros
accesorios se encuentren bien asegurados.
Asegurese que las patas estabilizadoras estn arriba.
Mueva el switch de parqueo para soltar los frenos de estacionamiento.
Ponga la marcha en la direccin que desee y conduzca, el equipo iniciara
su movimiento a las 1.100 Rpm aproximadamente.
Nunca pase de 2200 RPM el motor.
PRECAUCIN: OBSERVE SUS ALREDEDORES POR PELIGROS Y A TRABAJADORES Y ESPECTADORES QUE

ESTEN CERCA, ENTREGELES LA DEBIDA ADVERTENCIA.
PRECAUCIN: CUANDO ESTACIONE LA UNIDAD ASEGURESE QUE LOS FRENOS DE ESTACIONAMIENTO
ESTEN ENGANCHADOS
A20MANUAL1-01

_________________________________________________________________________________________
SECCION 5.-
BOMBA, BRAZO E INSTRUCCIONES OPERATIVAS DEL

EQUIPO
UBICACION DEL EQUIPO
Ubique la unidad en un lugar donde pueda estar lo mas nivelado posible y

que la tolva est los mas bajo posible, para que los camiones Mixers puedan
tener un acceso fcil a la tolva en todo momento. Las patas estabilizadoras
estn diseadas para apoyar el equipo, no para levantarlo.
Trate de posicionar la unidad de tal forma que el mximo de rea en la
proyeccin de hormign (shotcrete) pueda ser cubierta con el mnimo de
reposicionamiento del equipo.
PREPARANDO LA BOMBA PARA OPERAR EN CONDICIONES CLIMATICAS

FRIAS Y CALIENTES.
En un clima fro, no encienda el motor a menos que la temperatura del aceite
hidrulico sea superior a 0C. Use calentadores elctricos en los tanques de aceite
para calentar el aceite en caso que sea necesario. Recuerde, las bombas
hidrulicas estn conectadas directamente con el eje del motor y ellas pueden ser
daadas si el aceite esta muy fro. Permita que el aceite se caliente a un mnimo
de 10C antes de iniciar la operacin de bombeo de hormign. El aceite fro
causar que las bombas caviten, lo que les causar SEVEROS DAOS.
Una vez que la unidad est estacionada y lista para la operacin de bombeo,
prepare el brazo de la siguiente forma:
Asegrese de que los frenos de estacionamientos estn enganchados.
Asegrese de que las patas estabilizadoras estn tomando algn peso.
Ponga el control remoto sobre los hombros.
Ponga el switch de encendido en la posicin ON, espero unos segundos y
presione el switch de inicio por dos segundos, asegurese de escuchar la
bocina.
Ahora el brazo, robot, bomba de acelerante y bomba de hormign pueden ser
operadas desde su control remoto.
PRECAUCION: SI NO ESTA USANDO EL CONTROL REMOTO APAGUELO. ESTO REDUCIRA El RIESGO DE UN

MOVIMIENTO ACCIDENTAL SI LOS JOYSTICKS SON TOPADOS.
A20MANUAL1-01
10

_________________________________________________________________________________________
CONSEJOS DE OPERACIN
Opere el brazo delicadamente

Movimientos precipitados acortaran la vida del brazo
Trate de ubicar la unidad lo ms cerca posible del trabajo, para minimizar la
carga en la unidad.
PREPARANDO LA BOMBA PARA OPERAR

Empezar la operacin de bombeo requiere que una capa de lechada lubricante sea
bombeada a travs de la unidad de bombeo y dentro de la lnea de bombeo, para
que la posterior mezcla regular de hormign fluya suavemente. La lechada debe
consistir en dos partes de agua y una parte de cemento, mezcladas hasta tener la
consistencia de una sopa espesa. La lechada cubre la lnea antes que la mezcla de
hormign, para asegurar la lubricacin de ella, y previene los atasques cuando la
lnea est siendo llenada durante la primera operacin.
La cantidad de lechada depender de la longitud de la lnea y de la dureza del
material que esta siendo bombeado. Generalmente requiere cerca de 40 litros para
lubricar el sistema. La experiencia indicar ms o menos la cantidad de lechada
requerida, dependiendo de la longitud de la lnea y consistencia de la mezcla de
hormign.
RECUERDE: LA PRESION DE BOMBEO DE HORMIGON PUEDE SER PELIGROSA.
LINEA DE DESCARGA: INFORMACIONES Y CONSEJOS DE SEGURIDAD

La bomba de hormign es capaz de desarrollar una presin de aproximadamente
60 bar, en la descarga de la bomba y manguera. Sin embargo, las presiones de
bombeo promedio son normalmente menos que el mximo.
El sistema de transporte debe ser capaz de soportar la presin de

bombeo mxima de 60 bar. (Revisar con el fabricante de los
productos que no sean abastecidos por SEMMCO).
La presin es ms alta en la salida de hormign de la bomba y se
reduce a cero uniformemente al final de la descarga de la lnea de
transporte, bajo condiciones de bombeo normales.
PRECAUCION: SI UN ATASQUE TAPN LLEGA A BLOQUEAR EL SISTEMA DE DESCARGA, UNA PRESIN DE

HASTA 60 BAR SE DESARROLLARA Y SER CONTENIDA DENTRO DEL SISTEMA COMPLETO DE DESCARGA
DESDE LA BOMBA HASTA EL PUNTO QUE LA BLOQUEA. LLEVE A CABO PROCEDIMIENTOS PRECAVIDOS BAJO
ESTAS CONDICIONES.
PRECAUCION: ES RESPONSABILIDAD DE CADA DUEO/OPERADOR DE BOMBA REVISAR CON EL FABRICANTE
DE LOS PRODUCTOS NO ABASTECIDOS POR SEMMCO ACERCA DE LA CAPACIDAD DEL SISTEMA DE
DESCARGA DE PRESIN. EL NO OBSERVAR ESTA REGLA PUEDE RESULTAR EN SERIOS DAOS PERSONALES Y
DAO DE EQUIPOS.
A20MANUAL1-01
11

_________________________________________________________________________________________
SEMMCO se preocupa acerca del uso de elementos del bombeo y accesorios

de acoplamiento, los que son diseados especficamente para aplicaciones
de bombeo de hormign (shotcrete). Todas los equipos entregados por
SEMMCO estn provistos de sistema de descarga adecuados a la presin
mxima a desarrollar.
La presin de bombeo puede ser reducida al usar un sistema de descarga
de mayor dimetro o reduciendo el rango de bombeo (volumen de salida).
PRINCIPIOS DE OPERACIN DE LA BOMBA DE HORMIGON.

La bomba de hormign consiste de una tolva receptora, dos cilindros hidrulicos
que accionan a dos cilindros de bombeo (tambin llamados cilindros de
transporte), caja de agua y un tubo oscilador o tubo S.
Un flujo continuo de hormign en la lnea de descarga es producido por la
secuencia de operacin de los dos cilindros de bombeo con el tubo S.
El tubo S permite que un cilindro de bombeo est directamente abierto, en la
tolva receptora, en el movimiento de succin, mientras simultneamente el otro
cilindro de bombeo est directamente alimentando la lnea de descarga. Al final de
la carrera del cilindro de bombeo, el tubo S cambia, para dirigir el flujo de salida
desde el otro cilindro de bombeo a la descarga.
Los dos cilindros de bombeo y el tubo S son accionados hidrulicamente. La
presin y flujo hidrulicos son aplicados alternativamente a los dos cilindros
hidrulicos, los cuales accionan los dos cilindros de bombeo, y coordinadamente al
tubo S.
La alimentacin hidrulica, aplicada al lado de pistn de un cilindro de bombeo,
causa que ste se mueva en descarga, mientras que un circuito hidrulico
cerrado, conectado al final de la carrera de ese cilindro de bombeo, hace que el
otro retroceda en movimiento de succin. Esta accin recproca est controlada
por dos vlvulas lgicas ubicadas entre las vlvulas principales de bombeo, las que
controlan que el desplazamiento o carrera de cada cilindro de bombeo sean
iguales.
Nota: Semmco recomienda que el cono de asentamiento (slump) del concreto no
sea menor a 10 cms. Lo ideal para la operacin de shotcrete es un cono de
asentamiento entre 18 a 20 cms.
A20MANUAL1-01
12

_________________________________________________________________________________________
LIMPIEZA DEL EQUIPO.

Una vez finalizada la operacin se debe limpiar el equipo, sugerimos que la
limpieza se realice en el siguiente orden:
1-.
2.3.4.-
Manguera de concreto
Bomba de Concreto
Brazo
Limpieza general
Para iniciar la limpieza en el orden antes indicado recomendamos, desacoplar la

lnea de transporte de concreto completa incluyendo el cuerpo difusor y la tobera
de proyeccin(antes de desacoplar se deber bombear en reverso para
aliviar alguna posible presin de la lnea), una vez desacoplada se instalara
soplador en manguera de concreto, y se soplara con aire comprimido hasta que
descargue completamente el concreto en su interior, luego se inyectara agua hasta
que salga por la punta opuesta, nuevamente se soplara con aire comprimido hasta
que descargue completamente el agua de su interior, este procedimiento se debe
repetir dos veces. Luego se limpiaran con agua los codos, curvas, reducciones,
acoplamientos y sellos, tobera de proyeccin y cuerpo difusor completo. Una vez
finalizada la limpieza se ensamblaran las partes nuevamente.
Para limpiar la bomba de concreto se iniciara por, abrir la tapa de descarga de la
tolva y lavar con agua la tolva en su interior y exterior, parrilla, vibrador y respaldo
protector. Una vez finalizada esta etapa se bajara la parrilla, y se iniciara bombeo
reverso, con el equipo bombeando en reverso se deber insertar un chorro de
agua por la salida del concreto, introduciendo la manguera de agua unos 30 a 35
cms por la parte trasera del tubo S y observando al interior de la bomba, esta
etapa durara hasta que el operario se asegure que no queda ningn residuo de
concreto en el interior del tubo S y los cilindros cromados de transporte.
Durante esta operacin la parrilla de la bomba debe estar abajo, no limpie nunca
el equipo con la bomba en movimiento y la parrilla abierta, ya que existir
un alto riesgo de accidente. Una vez finalizada la limpieza de la bomba de
concreto, se cerrara la tapa de descarga y se acoplara la tubera de descarga.
Para limpiar el brazo este se extender completamente y se dejara a una altura
suficiente para que el operario logre alcanzar toda su estructura durante la
limpieza. La limpieza se realizara con chorro de agua y escobilla, procurando no
dejar ninguna partcula de concreto tanto en la estructura del brazo como en la
cabeza robotizada y en las mangueras de concreto, aire y hidrulicas. Se deber
poner especial cuidado en la limpieza del vstago cromado del cilindro de
extensin, este debe estar sin incrustaciones duras en su superficie ya esto
producir un desgaste de los sellos prematuro.
A20MANUAL1-01
13

_________________________________________________________________________________________
Una vez finalizadas la limpiezas anteriores, se deber limpiar el equipo en general

procurando no mojar el motor diesel, interior de cabina, control remoto y panel
elctrico, estas partes deben ser limpiadas con extrema precaucin, con aire
comprimido en el caso del motor diesel, y con una tela hmeda en el caso de la
cabina, control remoto y panel elctrico.
Una vez finalizado el lavado del equipo se recomiendo secar el equipo completo, ya
sea con aire comprimido o tela, ya que las aguas industriales utilizadas
normalmente en obras subterrneas provocaran el deterioro anticipado de las
estructuras metlicas del equipo, y adems producirn exceso de humedad en
conectores y componentes elctricos.
A20MANUAL1-01
14

_________________________________________________________________________________________
SECCION 6.-
MANTENIMIENTO Y LUBRICACION
INFORMACION GENERAL
El equipo est diseado para labores continuas ininterrumpidas. Sin embargo,
pueden ocurrir fallas si no se realiza un apropiado mantenimiento en los intervalos
especificados. Los procedimientos de mantenimiento y lubricacin detallados en
esta seccin son de vital importancia y el no cumplirlos podra traducirse en fallas
y prdidas de valioso tiempo productivo
MANTENIMIENTO
INSPECCIONES DIARIAS Y MANTENIMIENTO
Revise el nivel de aceite en el tanque de aceite hidrulico.

Inspeccione las lneas, conexiones y otros componentes del sistema
hidrulico para detectar cualquier prdida de aceite.
Engrase peridicamente todos los puntos de engrase.
Revise que el brazo pueda ser operado con facilidad y que los joysticks en el
panel de control remoto vuelvan automticamente a su posicin neutral.
Revise que el resto del brazo est libre de daos.
Repare de inmediato cualquier parte o componente del brazo y del robot
que est daado.
Limpie el brazo y el robot despus de cada operacin y diariamente,
poniendo especial cuidado con el vstago cromado del cilindro telescopico.
Revise el nivel de la caja de agua. Esta debera estar, al menos, cubriendo
la mitad de los vstagos durante la operacin.
Revise el nivel de aceite en el motor.
Revise la condicin del enfriador hidraulico ubicado a un costado del motor.
Revise en nivel de refrigerante en el motor, nunca abra el sistema cuando el
motor esta caliente, solo debe rellenarse cuando el motor esta fro.
Revise que el tubo S est libre de cualquier obstruccin interna.
Revise el ajuste del anillo de desgaste con la placa gafas, este debe estar
paralelo a la placa y rozndola.
INSPECCIN SEMANAL Y MANTENIMIENTO
Revise y apriete las conexiones hidrulicas, si acaso estn goteando o estn

sueltas.
Revise los pernos y sujeciones del robot y unidad de bombeo.
Lleve a cabo una inspeccin visual de las partes estructurales, para detectar
cualquier deformacin, juegos en junturas, etc..
Revise todos los pernos y tuercas en las unidades de transmisin.
Revise el nivel de lubricante en la bomba de aditivo acelerante.
A20MANUAL1-01
15

_________________________________________________________________________________________
Revise por desgastes excesivos la placa gafa y anillo de desgaste de la

bomba de hormign.
Revise el desgaste de las copas de pistones de los cilindros de bombeo.
Revise el ajuste de la placa gafa con el anillo de desgaste, ajuste si fuese
necesario
Revise todos los neumticos por excesivo desgaste.
Revise la tensin de las correas en V y su desgaste.
Revise los elementos del filtro de aire.
Revise las conexiones de bateras y nivel de electrolito.
Revise los montajes del motor y de los pernos.
Revise la presin hidrulica del sistema.
Revise estado de los acoplamientos de la manguera y pipa.
Haga una inspeccin de seguridad en los montajes y en todas las
conexiones empernadas.
Revise la funcin de todos los controles
Revise que todas las placas escritas estn en su lugar y sean claramente
legibles.
Lleve a cabo una inspeccin visual de las partes estructurales para detectar
cualquier deformacin.
Revise todos los acoplamientos, junturas y rodamientos, por si se mueven
haciendo juego.
Revisar todos los pasadores por dao o desgaste.
A20MANUAL1-01
16

_________________________________________________________________________________________
PAUTA MANTENIMIENTO
8 HORAS
75 HORAS
150 HORAS
500 HORAS
1000 HORAS
ANUAL
BOMBA DE HORMIGON
X
PUNTOS DE ENGRASE
CAMBIO ACEITE CAJA DE AGUA
LIMPIEZA TOLVA
X
X
X
AJUSTE TUBO S A PLACA GAFA

SISTEMA ELECTRICO
REVIZAR FUNCIONAMIENTO
LIMPIEZA INTERIOR TABLERO
BRAZO
ENGRASE RODILLOS Y
PASADORES
ENGRASE TORNAMESA
LIMPIEZA GENERAL
REVISION APRIETE PERNOS
ROBOT
LIMPIEZA DIFUSOR DE AIREACELERANTE
SISTEMA HIDRAULICO
REVISAR NIVEL ACEITE
HIDRAULICO
CAMBIAR FILTROS
HIDRAULICOS
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
CAMBIAR ACEITE HIDRAULICO

CHASIS
REVISAR O CAMBIAR FILTRO DE
AIRE
ENGRASE CARDANES
ENGRASE EJE DELANTERO
REVISAR NIVEL REFRIGERANTE
MOTOR
REGULACION VALVULAS MOTOR
REVISAR O CAMBIAR CORREAS
REVISAR LIMPIEZA ENFRIADOR
DE ACEITE
REVISAR BATERIAS
CAMBIAR LUBRICANTE BOMBA
ADITIVOS
CAMBIAR ACEITE DIFERENCIAL
CAMBIAR ACEITE CUBOS
CAMBIAR FILTRO ACEITE
MOTOR
CAMBIAR ACEITE MOTOR
CAMBIAR FILTRO DE PETROLEO
LIMPIEZA COMPLETA
A20MANUAL1-01
CONCRETE PUMP
5 lube points, S tube,
changeover cyls.
Water box - change oil
Clean complete pump unit
Adjust clearance between wear
ring & plate
ELECTRIC SYSTEM
Check function
Cleaning main bord interior
ALPHA ROBOTIC ARM
Joints, bolts, rollers grease
Grease turntable
General cleaning
Type of lubricant
Tipo de lubricante
grasa/ grease NLGI 3
VG46 VG32
Agua / water

Agua / water
Check bolts on robot head

Clean air chamber
HYDRAULIC SYSTEM
Check level of hydraulic oil
Change hydraulic filters
Change hydraulic oil
CHASSIS
Check or change air filter
Lube points
Grease front axle
Check anti-freeze
Set valves
Check or change belts
Check motor cooler + cooling
water
Check battery
Change lubricant on aditive
pump
Change oil, differential gear
Change oil, planet gears, wheel
hubs
Agua / water
VG 46 / ~400lt./ VG 32(ISO) /
VG46 (ISO)
VG 46 / ~400lt./ VG 32(ISO) /
VG46 (ISO)

Glyco shell
Peristaltic lubricant (Semmco)

Texaco TDH
Texaco TDH
Change motor oil filter

Change motor oil
SAE 15 W 40
Change fuel filter

Clean complete chassis
Agua / water
17

_________________________________________________________________________________________
SECCION 7.- DESPIECE UNIDAD DE BOMBEO Y LINEA DE DESCARGA
A20MANUAL1-01
18

_________________________________________________________________________________________
DESIGNACION PRINCIPAL
1
2
3
4
5
6
7
CILINDROS HIDRULICOS BOMBEO

CAJA DE LUBRICACION CILINDROS
CILINDROS HIDRULICOS TUBO S
CILINDROS DE TRANSPORTE CONCRETO
TOLVA
RESPALDO TOLVA
VIBRADOR
A20MANUAL1-01
19
RGB1315
RGB1101
RGH1177
RGB1100
RGB1102
RGB1368
RGB1190

_________________________________________________________________________________________
DETALLE 1
A20MANUAL1-01
20

_________________________________________________________________________________________
DETALLE 1 DE PARTES UNIDAD DE BOMBEO
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
CANT
1
1
1
1
1
1
1
1
1
1
1
1
2
6
6
1
1
DESCRIPCION
PLACA GAFAS
ANILLO DESGASTE
ASIENTO GUIA ANILLO DESGASTE
SELLO TAPA DESCARGA
TUBO SALIDA CROMADO
SOPORTE COJINETE TUBO SALIDA
RETEN TUBO SALIDA CROMADA
COJINETE TUBO SALIDA CROMADA
RETEN TUBO SALIDA CROMADA
ANILLO METALICO GUIA ENGRASE
ORING EXTERIOR
ORING INTERIOR
GRASERA
ARANDELA 5/8
PERNO 5/8 x 2
FLANGE SALIDA
VIBRADOR 24 VDC
A20MANUAL1-01
21
N PARTE
RGB1114
RGB1115
RGB1116
RGB1347
RGB1119
RGB1120
RGB1122
RGB1123
RGB1122
RGB1121
RGB1124
RGB1125
RGT1165
N/A
N/A
RGB1126
RGB1190

_________________________________________________________________________________________
DETALLE 2
A20MANUAL1-01
22

_________________________________________________________________________________________
DETALLE 2 DE PARTES UNIDAD DE BOMBEO
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
CANT
1
1
1
4
4
1
1
1
1
1
1
2
2
2
1
DESCRIPCION
SELLO EJE
ORING COJINETE
COJINETE EJE
ARANDELA
PERNO x 1
BRAZO ACCIONAMIENTO
PERNO AJUSTE BRAZO ACCIONAMIENTO
ARANDELA DESLIZANTE
ARANDELA DE AJUSTE
TUERCA SEGURO
CAJA DE LUBRICACION CILINDROS
GUIA PISTON BOMBEO
PISTON COPA BOMBEO
CILINDRO HIDRAULICO TUBO S
TUBO S
A20MANUAL1-01
23
N PARTE
RGB1307
RGB1369
RGB1370
N/A
N/A
RGB1311
RGB1146
RGB1109
RGB1106
RGB1105
RGB1101
RGB1241
RGB1170
RGH1177
RGB1117

_________________________________________________________________________________________
CILINDRO HIDRAULICO BOMBEO
ITEM
3
4
CANT
2
2
DESCRIPCION
KIT DE SELLOS CILINDRO HIDRAULICO
CILINDRO HIDRAULICO BOMBEO COMPLETO
A20MANUAL1-01
24
N PARTE
ROH1187
RGH1179

_________________________________________________________________________________________
PISTON BOMBEO CONCRETO
ITEM
1
2
CANT
2
2
DESCRIPCION
PISTON COPA BOMBEO
GUIA PISTON COPA BOMBEO
A20MANUAL1-01
25
N PARTE
RGB1170
RGB1241

_________________________________________________________________________________________
CILINDRO HIDRAULICO TUBO S
A20MANUAL1-01
26

_________________________________________________________________________________________
DETALLE DE PARTES CILINDRO HIDRAULICO TUBO S
ITEM
1
2
3
4
5
6
7
CANT
1
1
1
1
1
1
1
DESCRIPCION
HORQUILLA CILINDRO TUBO S
TUERCA DE AJUSTE
PASADOR HORQUILLA
VASTAGO DUROCROMADO
KIT DE SELLOS COMPLETO
CILINDRO HIDRAULICO TUBO S COMPLETO
PASADOR CILINDRO TUBO S
A20MANUAL1-01
27
N PARTE
RGB1132
RGB1133
RGB1134
RGB1239
ROH1014
RGH1177
RGB1382

_________________________________________________________________________________________
LINEA DE DESCARGA 1
A20MANUAL1-01
28

_________________________________________________________________________________________
DETALLE DE PARTES LINEA DE DESCARGA 1
ITEM
1
2
3
4
5
6
7
8
CANT
1
1
2
1
1
3
1
1
DESCRIPCION
ACOPLAMIENTO DE PALANCA 5 HD
CURVA REDUCCION 5 A 4 HD
ACOPLAMIENTO DE PALANCA 4 HD
CURVA 75 4 HD
REDUCCION 4 A 2 1/2 HD
ACOPLAMIENTO DE PALANCA 2 1/2 HD
MANGUERA CONCRETO 2 3.3 MTS
MANGUERA CONCRETO 2 10 MTS
A20MANUAL1-01
29
N PARTE
RGB1014
RGB1344
RGB1013
RGB1364
RGB1346
RGB1007
RGM1139
RGB1332

_________________________________________________________________________________________
LINEA DE DESCARGA 2
A20MANUAL1-01
30

_________________________________________________________________________________________
DETALLE DE PARTES LINEA DE DESCARGA 2
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
CANT
1
1
1
3
3
2
1
2
1
1
1
1
DESCRIPCION
TOBERA DE PROYECCION
ABRAZADERA TOBERA
TERMINAL HE-HD 2
SELLO ACOPLAMIENTO PALANCA 2
ACOPLAMIENTO PALANCA 2
ACOPLE CHICAGO 1 HE
CAMISA CUERPO DIFUSOR
ORING CUERPO DIFUSOR
CUERPO DIFUSOR 2
TUBO CONEXIN 2 HD
Y AIRE-ACELERANTE
ESPIRAL REFUERZO MANGUERA CONCRETO
A20MANUAL1-01
31
N PARTE
RGB1048
RGB1055
RGB1073
RGB1030
RGB1007
RGT1019
RGB1023
RGB1161
RGB1019
RGB1049
RGB1050
RGB1158

_________________________________________________________________________________________
SECCION 8.- DESPIECE BRAZO

CABEZA ROBOTIZADA
A20MANUAL1-01
32

_________________________________________________________________________________________
DETALLE DE PARTES CABEZA ROBOTIZADA

ITEM
1
2
3
4
5
6
7
8
CANT
1
1
1
2
1
1
1
1
DESCRIPCION
SET DE PLACAS ROBOT (3 PIEZAS)
MOTOR HIDRAULICO ORBITOR
CRUCETA
SET SOPORTES CRUCETA
EXCENTRICA ORBITOR
RODAMIENTO ORBITOR
ACTUADOR HIDRAULICO 180
A20MANUAL1-01
33
N PARTE
RGB1348
RGH1159
RGB1243
RGB1025
RGB1177
RGB1189
RGB1077
RGB1078

_________________________________________________________________________________________
TORNAMESA BRAZO
A20MANUAL1-01
34

_________________________________________________________________________________________
DETALLE DE PARTES TORNAMESA BRAZO
ITEM
1
2
3
4
5
6
7
8
9
10
11
CANT
2
2
2
2
1
8
2
1
1
1
5
DESCRIPCION
TAPA CILINDRO
KIT DE SELLOS
TUERCA AJUSTE
SOPORTE SELLOS PISTON
CREMALLERA
PERNOS TORNAMESA PARKER 1 X 3
GRASERAS M10
CUERPO PRINCIPAL
SET DE BUJES
ROTOR PRINCIPAL
PERNOS TORRE M24X3X60
A20MANUAL1-01
35
N PARTE
RGB1371
ROH1162
RGB1377
RGB1376
RGB1372
N/A
N/A
RGB1373
RGB1375
RGB1374
N/A

_________________________________________________________________________________________
VIGAS TELESCOPICAS
A20MANUAL1-01
36

_________________________________________________________________________________________
DETALLE DE PARTES VIGAS TELESCOPICAS
ITEM
1
2
3
4
5
6
7
8
9
10
11
CANT
1
2
1
4
1
1
1
1
1
4
1
12
DESCRIPCION
PASADOR RODILLO CHICO
RODAMIENTO
RODILLO CHICO
DESLIZADERA
KIT PLACAS DESGASTE (12 PIEZAS)
KIT PERNOS PLACAS DESGASTE
PASADOR RODILLO GRANDE
RODILLO GRANDE
CILINDRO HIDRAULICO LEVANTE
TENSOR DESLIZADERA M14X1,5X100 G 8.8
CILINDRO HIDRAULICO EXTENSION
EXTERIOR
CILINDRO HIDRAULICO EXTENSION
INTERIOR
A20MANUAL1-01
37
N PARTE
RGM1171
RGT1188
RGP1017
RGM1172
RGB1363
RGB1365
RGM1173
RGP1016
RGH1178
N/A
RGH1171
RGH1172

_________________________________________________________________________________________
CILINDRO HIDRAULICO LEVANTE BRAZO
ITEM
1
2
CANT
1
1
DESCRIPCION
CILINDRO HIDRAULICO LEVANTE COMPLETO
KIT DE SELLOS CILINDRO LEVANTE
A20MANUAL1-01
38
N PARTE
RGH1178
ROH1146

_________________________________________________________________________________________
CILINDRO HIDRAULICO EXTENSION EXTERIOR
ITEM
1
2
CANT
1
2
DESCRIPCION
CILINDRO HIDRAULICO EXTENS. EXTERIOR
KIT DE SELLOS CILINDRO EXTENS. EXTERIOR
A20MANUAL1-01
39
N PARTE
RGH1171
ROH1072

_________________________________________________________________________________________
CILINDRO HIDRAULICO EXTENSION INTERIOR
ITEM
1
2
CANT
1
2
DESCRIPCION
CILINDRO HIDRAULICO EXTENS. INTERIOR
KIT DE SELLOS CILINDRO EXTENS. INTERIOR
A20MANUAL1-01
40
N PARTE
RGH1172
ROH1072

_________________________________________________________________________________________
SECCION 9.-
PLANO HIDRAULICO
ADJUNTO DIAGRAMA A20HID100-01
A20MANUAL1-01
41

_________________________________________________________________________________________
SECCION 10.-
PLANOS ELECTRICOS
ADJUNTO DIAGRAMAS
A20ELEC100-02
A20ELEC101-01
A20ELEC102-02
A20ELEC103-01
A20ELEC104-02
A20MANUAL1-01
42

_________________________________________________________________________________________
SECCION 11.*
*
*
*
*
*
ANEXO DE DOCUMENTOS TECNICOS
Catlogo motor DEUTZ

Catlogo banco de vlvulas proporcionales Danfoss PVG32
Catlogos bomba de aditivo acelerante Bredel.
Despiece unidad de bombeo
Detalle ejes
Detalle componentes varios
A20MANUAL1-01
43
000/000/000
RIGHT
LEFT
LISTA DE PARTES EJE TRASERO ALPHA 20

TYPE:
602/212/109
OEM:
SEMMCO SA
DATE:
CODE:
460002
19-10-2006
SPICER OFF-HIGHWAY AXLE DIVISION

Denominazione
Gruppo tipo
Modello
Gruppo riduttore e distributore affl. al ponte differenziale sterzante
602/212
109
Quantit olio
Interasse
[mm]
Rapporto(i) riduttore
151.
1:2.03
Prese fisse
Flangia a flangia [mm]

Rapporto coppia conica
Rapporto riduzioni finali
1660.
11:31 Corona elica sx
1:6 - 3 sat. diam. 275
Sterzatura
37
Denominazione
Scatola e
coperchi
Differenziale
Mozzo ruota
Freno
Cilindro sterzo
[gradi]
Sottogruppo
21201
21204
21206
11207
21224
/ 60
Cod.cliente: 460002
Con blocco a comando idraulico
/298 Colonnette M22 L=86 - Dadi piani
112.04.000.04
212.06.000.02
/ 04
A disco in bagno d'olio 8 dischi Wellman - Gioco 1 mm
112.07.000.02
/ 45
Cilindro 180 BAR - Sensore con cavo - Alimen.85 basso M18x1,5 - Corsa 120
212.24.000.02
Macchina:
N disegno 602.97.212.109
MINING MACHINE ALPHA 20

Note
NComplessivo
212.14.000.02
/ 49
N foglio
02/08/2006
Cliente: SEMMCO SA
ATTENZIONE:
- I gruppi vanno spediti riempiti di olio
Caratteristiche
Data rilascio
Flangia END YOKE 1410
C.I. e data
ultima
modifica
R
2421
02/08/2006
SEMMCO S.A.
DISTINTA PEZZI DI RICAMBIO

ERSATZTEILLISTE
LISTE DES PIECES DE RECHANGE
LIST OF SPARE PARTS
Technical documentation
Descr. CENTRAL HOUSING
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
Q.ty
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
212.01.002.18
SCATOLA
CARTER
HOUSING
GEHAEUSE
112.01.018.01
TAPPO SFIATO
RENIFLARD
VENT
ENTLUEFTER
171.01.015.04
TAPPO
BOUCHON
PLUG
STOPFEN
112.01.610.01
TAPPO
BOUCHON
PLUG
STOPFEN
112.01.610.03
TAPPO MAGNETICO
BOUCHON MAGNETIQUE
MAGNET PLUG
MAGNETSTOPFEN
112.01.007.03
COPERCHIO INTERMEDIO
COUVERCLE INTERMEDIAIRE
INTERMEDIATE COVER
ZWISCHENDECKEL
001.05.1178
ANELLO OR
JOINT OR
O - RING
O - RING
001.05.0820
ANELLO OR
JOINT OR
O - RING
O - RING
10
002.02.0088
ANELLO DI SICUREZZA
ARRETOIR
CIRCLIP
SICHERUNGSRING
Pos.
Drawing
212-01-0001
Page N.
Date
19/10/06
Type Subassembly
212 212-01/49
SEMMCO S.A.

ERSATZTEILLISTE
LIST OF SPARE PARTS
Descr. DIFFERENTIAL
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
Q.ty
357.14.139.01
DADO
ECROU
NUT
MUTTER
112.04.032.02
FLANGIA
BRIDE
FLANGE
FLANSCH
001.05.3158
ANELLO OR
JOINT OR
O - RING
O - RING
001.05.1447
ANELLO OR
JOINT OR
O - RING
O - RING
112.14.001.07
COPERCHIO
COUVERCLE
COVER
DECKEL
112.14.004.01
INGRANAGGIO
ENGRENAGE
GEAR
ZAHNRAD
005.01.0124
CUSCINETTO A SFERE
ROULEMENT A BILLES
BALL BEARING
RILLENKUGELLAGER
014.02.0982
SPINA
BROCHE
DOWEL
STIFT
001.03.3256
ANELLO DI TENUTA
JOINT D'ETANCHEITE
SEAL
DICHTRING
112.14.003.02
INGRANAGGIO
ENGRENAGE
GEAR
ZAHNRAD
Pos.
10
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
Drawing
212-04-0017
Page N.
Date
19/10/06
Type Subassembly
212 212-04/60
SEMMCO S.A.

ERSATZTEILLISTE
LIST OF SPARE PARTS
Drawing
212-04-0017
Page N.
Descr. DIFFERENTIAL
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
Q.ty
11
953.04.012.01
GHIERA
ECROU
RING NUT
WELLENMUTTER
12
005.10.0162
CUSCINETTO A RULLI CONICI

ROULEMENT A R. CONIQUES
TAPER ROLLER BEARING
KEGELROLLENLAGER
13
001.03.0673
ANELLO DI TENUTA
JOINT D'ETANCHEITE
SEAL
DICHTRING
14
112.04.023.01
DISTANZIALE
ENTRETOISE
SPACER
DISTANZRING
15
013.01.3117
013.01.3118
013.01.3119
013.01.3120
1
1
1
1
SPESSORE
CALE
SHIM
PASS - SCHEIBE
16
013.01.1279
013.01.1281
013.01.3055
013.01.3066
1
1
1
1
SPESSORE
CALE
SHIM
PASS - SCHEIBE
17
212.04.500.14
COPPIA CONICA
COUPLE CONIQUE
BEVEL GEAR SET
KEGEL- UND TELLERRADPAAR
18
016.04.0417
VITE A TESTA CILINDRICA

VIS A TETE CYLINDRIQUE
CYLINDER BOLT
ZYLINDERSCHRAUBE
19
016.28.3390
12
VITE
VIS
BOLT
SCHRAUBE
20
112.04.017.01
LAMIERA
TOLE
SHEET
BLECH
Pos.
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
Date
19/10/06
Type Subassembly
212 212-04/60
SEMMCO S.A.

ERSATZTEILLISTE
LIST OF SPARE PARTS
Descr. DIFFERENTIAL
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
Q.ty
21
112.04.005.01
PLANETARIO
PLANETAIRE
DIFFERENTIAL SIDE GEAR
AUSGLEICHSWELLENRAD
22
112.04.006.03
PERNO
AXE
PIN
BOLZEN
23
002.14.3244
ANELLO DI SICUREZZA
ARRETOIR
CIRCLIP
SICHERUNGSRING
24
002.06.3163
ANELLO DI SICUREZZA
ARRETOIR
CIRCLIP
SICHERUNGSRING
25
112.04.008.01
RONDELLA DI RASAMENTO
RONDELLE
FRICTION WASHER
ANLAUFSCHEIBE
26
112.04.004.04
SATELLITE
SATELLITE
DIFFERENTIAL PINION
AUSGLEICHSKEGELRAD
27
112.04.020.01
MANICOTTO
MANCHON
SELECTOR
MUFFE
28
012.01.3207
SFERA
BILLE
DETEND BALL
KUGEL
112.04.007.01
RONDELLE
FRICTION WASHER
ANLAUFSCHEIBE
Pos.
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
29
30
Drawing
212-04-0017
Page N.
Date
19/10/06
Type Subassembly
212 212-04/60
SEMMCO S.A.

ERSATZTEILLISTE
LIST OF SPARE PARTS
Drawing
212-04-0017
Page N.
Descr. DIFFERENTIAL
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
Q.ty
31
112.04.001.05
SCATOLA DIFFERENZIALE
CARTER DIFFERENTIEL
DIFFERENTIAL CARRIER
DIFFERENTIALGEHAEUSE
32
005.09.1039

KEGELROLLENLAGER
33
016.04.1214

CYLINDER BOLT
ZYLINDERSCHRAUBE
34
112.04.016.02
GHIERA
ECROU
RING NUT
WELLENMUTTER
35
011.01.0223
ROSETTA ELASTICA
RONDELLE ELASTIQUE
SPRING WASHER
FEDERRING
36
016.03.0897
VITE A TESTA ESAGONALE

VIS A TETE EXAGONALE
HEXAGON BOLT
SECHSKANTSCHRAUBE
37
112.01.610.03
TAPPO MAGNETICO
BOUCHON MAGNETIQUE
MAGNET PLUG
MAGNETSTOPFEN
39
112.01.610.01
TAPPO
BOUCHON
PLUG
STOPFEN
40
016.04.0728

CYLINDER BOLT
ZYLINDERSCHRAUBE
Pos.
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
Date
38
19/10/06
Type Subassembly
212 212-04/60
SEMMCO S.A.

ERSATZTEILLISTE
LIST OF SPARE PARTS
Drawing
212-04-0017
Page N.
Descr. DIFFERENTIAL
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
Q.ty
41
112.01.018.01
TAPPO SFIATO
RENIFLARD
VENT
ENTLUEFTER
42
001.35.3204
ANELLO
BAGUE
RING
RING
43
112.04.704.02
DIFFERENZIALE
DIFFERENTIEL
DIFFERENTIAL
DIFFERENTIAL
44
001.05.1151
ANELLO OR
JOINT OR
O - RING
O - RING
45
112.04.019.02
PISTONE
PISTON
PISTON
KOLBEN
46
112.04.021.02
FORCELLA CAMBIO
FOURCHETTE DE COMMANDE
SELECTOR FORK
SCHALTGABEL
47
006.17.3208
DADO
ECROU
NUT
MUTTER
48
001.05.1479
ANELLO OR
JOINT OR
O - RING
O - RING
49
011.07.1478
ROSETTA DI TENUTA
BAGUE D'ETANCHEITE
SEAL WASHER
DICHTRING
50
932.03.600.04
INTERRUTTORE DI SICUREZZA
DISJONCTEUR DE SURETE
SECURITY SWITCH
ANLASSERSPERRE
Pos.
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
Date
19/10/06
Type Subassembly
212 212-04/60
SEMMCO S.A.

ERSATZTEILLISTE
LIST OF SPARE PARTS
Descr. DIFFERENTIAL
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
Q.ty
51
932.03.020.01
PROTEZIONE IN GOMMA
CAPUCHON
BOOT
SCHUTZKAPPE
52
002.02.1808
ANELLO DI SICUREZZA
ARRETOIR
CIRCLIP
SICHERUNGSRING
53
112.04.018.03
TAPPO
BOUCHON
PLUG
STOPFEN
54
112.04.033.01
MOLLA
RESSORT
SPRING
FEDER
55
002.07.3230
ANELLO DI SICUREZZA
ARRETOIR
CIRCLIP
SICHERUNGSRING
56
003.01.3237
CHIAVETTA
CLAVETTE
KEY
KEIL
57
112.04.005.07
PLANETARIO
PLANETAIRE
AUSGLEICHSWELLENRAD
58
011.07.3912
ROSETTA DI TENUTA
BAGUE D'ETANCHEITE
SEAL WASHER
DICHTRING
Pos.
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
Drawing
212-04-0017
Page N.
Date
19/10/06
Type Subassembly
212 212-04/60
SEMMCO S.A.
Pos.
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER

ERSATZTEILLISTE
LIST OF SPARE PARTS
Descr. HUB REDUCTION
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
Q.ty
006.03.0197
DADO
ECROU
NUT
MUTTER
016.13.3243
VITE
VIS
BOLT
SCHRAUBE
212.06.001.06
BRACCIO
CORPS D'ESSIEU
AXLE CASE
ACHSKOERPER
112.06.070.01
32
212.06.700.01
BUSSOLA
MANCHON DE REDUCTION
REDUCTION BUSHING
ZWISCHENBUCHSE
729.06.009.01
ANELLO DI TENUTA
JOINT D'ETANCHEITE
SEAL
DICHTRING
005.01.0121
CUSCINETTO A SFERE
ROULEMENT A BILLES
BALL BEARING
RILLENKUGELLAGER
002.01.0078
ANELLO DI SICUREZZA
ARRETOIR
CIRCLIP
SICHERUNGSRING
10
001.05.1389
ANELLO OR
JOINT OR
O - RING
O - RING
VITE
VIS
BOLT
SCHRAUBE
Drawing
212-06-0001
Page N.
Date
19/10/06
Type Subassembly
212 212-06/298
SEMMCO S.A.

ERSATZTEILLISTE
LIST OF SPARE PARTS
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
Q.ty
11
212.06.610.04
GIUNTO
JOINT
JOINT
GELENK
12
277.06.005.01
1
1
BRONZINA
DOUILLE
THRUST BUSHING
ANLAUFBUCHSE
13
212.06.006.03
BOCCOLA
DOUILLE
BUSHING
BUCHSE
14
112.04.022.01
20
VITE
VIS
BOLT
SCHRAUBE
15
212.06.007.03
COPERCHIO
COUVERCLE
COVER
DECKEL
16
734.07.015.01
TAPPO
BOUCHON
PLUG
STOPFEN
17
008.01.0213
2
2
INGRASSATORE
GRAISSEUR
GREASE FITTING
KEGEL - SCHMIERNIPPEL
18
212.06.700.05
PERNO SNODO
PIVOT DE DIRECTION
PIVOT PIN
ACHSSCHENKELBOLZEN
19
212.06.700.04
PERNO SNODO
PIVOT DE DIRECTION
PIVOT PIN
ACHSSCHENKELBOLZEN
20
001.39.3169
2
2
ANELLO DI TENUTA
JOINT D'ETANCHEITE
SEAL
DICHTRING
Pos.
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
Drawing
212-06-0001
Page N.
Date
19/10/06
Type Subassembly
212 212-06/298
SEMMCO S.A.

ERSATZTEILLISTE
LIST OF SPARE PARTS
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
Q.ty
21
212.06.005.01
SNODO
ARTICULATION
ARTICULATION
GELENK
22
212.06.002.22
SCATOLA SNODO
BOITIER DE DIRECTION
STEERING CASE
GELENKGEHAEUSE
23
212.06.051.01
ANELLO DI TENUTA
JOINT D'ETANCHEITE
SEAL
DICHTRING
25
112.01.610.03
TAPPO MAGNETICO
BOUCHON MAGNETIQUE
MAGNET PLUG
MAGNETSTOPFEN
26
112.01.610.01
TAPPO
BOUCHON
PLUG
STOPFEN
27
212.06.003.22
SCATOLA SNODO
STEERING CASE
GELENKGEHAEUSE
28
177.06.009.01
ANELLO DI TENUTA
JOINT D'ETANCHEITE
SEAL
DICHTRING
29
005.10.3166
CUSCINETTO
ROULEMENT
BEARING
LAGER
30
176.06.006.01
Pos.
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
24
16
COLONNETTA
GOUJON DE ROUE
WHEEL STUD
RADBOLZEN
Drawing
212-06-0001
Page N.
Date
19/10/06
Type Subassembly
212 212-06/298
SEMMCO S.A.

ERSATZTEILLISTE
LIST OF SPARE PARTS
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
Q.ty
31
112.06.049.01
MOZZO RUOTA
MOYEU DE ROUE
WHEEL HUB
RADNABE
32
001.05.1178
ANELLO OR
JOINT OR
O - RING
O - RING
33
112.06.005.04
CORONA DENTATA
COURONNE DENTEE
RING GEAR
ZAHNKRANZ
34
112.06.007.07
SUPPORTO PORTACORONA
SUPPORT PORTE COURONNE
RING GEAR SUPPORT
HOHLRADTRAEGER
35
002.14.3191
ANELLO DI SICUREZZA
ARRETOIR
CIRCLIP
SICHERUNGSRING
36
112.06.006.03
SATELLITE (PLAN.)
SATELLITE
PLANET GEAR
PLANETENRAD
37
112.06.008.02
CUSCINETTO
ROULEMENT
BEARING
LAGER
38
006.11.1413
16
016.06.0442
Pos.
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
DADO
ECROU
NUT
MUTTER
39
40
VITE A TESTA CONICA

VIS A TETE CONIQUE
COUNTERSUNK BOLT
SENKSCHRAUBE
Drawing
212-06-0001
Page N.
Date
19/10/06
Type Subassembly
212 212-06/298
SEMMCO S.A.

ERSATZTEILLISTE
LIST OF SPARE PARTS
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
Q.ty
41
112.06.050.04
42
112.06.025.01
16
PRIGIONIERO
GOUJON
STUD
STIFTSCHRAUBE
43
006.04.1159
16
DADO
ECROU
NUT
MUTTER
44
002.06.3193
ANELLO DI SICUREZZA
ARRETOIR
CIRCLIP
SICHERUNGSRING
45
213.06.011.01
VITE
VIS
BOLT
SCHRAUBE
46
006.05.1521
DADO
ECROU
NUT
MUTTER
49
112.06.026.01
LAMIERA DI SICUREZZA
TOLE DE SECURITE
LOCKING PLATE
SICHERUNGSBLECH
50
002.02.0088
ANELLO DI SICUREZZA
ARRETOIR
CIRCLIP
SICHERUNGSRING
Pos.
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
SUPPORTO SATELLITI
SUPPORT SATELLITES
PLANET GEAR CARRIER
PLANETENGEHAEUSE
47
48
Drawing
212-06-0001
Page N.
Date
19/10/06
Type Subassembly
212 212-06/298
SEMMCO S.A.
Pos.

ERSATZTEILLISTE
LIST OF SPARE PARTS
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
Q.ty
212.06.025.01
212.06.025.02
212.06.025.03
2
2
2
SPESSORE
CALE
SHIM
PASS - SCHEIBE
212.06.710.20
SUPPORTO SATELLITI
SUPPORT SATELLITES
PLANET GEAR CARRIER
PLANETENGEHAEUSE
51
52
53
54
55
56
57
58
59
60
61
Drawing
212-06-0001
Page N.
Date
19/10/06
Type Subassembly
212 212-06/298
SEMMCO S.A.

ERSATZTEILLISTE
LIST OF SPARE PARTS
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
Q.ty
66
212.06.702.22
SCATOLA SNODO
STEERING CASE
GELENKGEHAEUSE
67
212.06.703.22
SCATOLA SNODO
STEERING CASE
GELENKGEHAEUSE
Pos.
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
62
63
64
65
68
69
70
71
72
Drawing
212-06-0001
Page N.
Date
19/10/06
Type Subassembly
212 212-06/298
SEMMCO S.A.
Pos.
73

ERSATZTEILLISTE
LIST OF SPARE PARTS
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
Q.ty
213.06.711.01
VITE DI FERMO STERZO

VIS D'ARRET BRAQUAGE
STEERING ADJUST BOLT
LENKEINSCHLAGSCHRAUBE
212.06.707.07
RING GEAR SUPPORT
HOHLRADTRAEGER
74
75
76
77
Drawing
212-06-0001
Page N.
Date
19/10/06
Type Subassembly
212 212-06/298
SEMMCO S.A.

ERSATZTEILLISTE
LIST OF SPARE PARTS
Descr. BRAKES
Page N.
Date
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
Q.ty
112.07.610.02
DISCO FRENO
DISQUE DE FREIN
BRAKE DISC
BREMSSCHEIBE
112.07.037.09
VITE REGISTRO
VIS DE REGLAGE
ADJUSTING BOLT
NACHSTELLSCHRAUBE
112.07.002.03
MOLLA
RESSORT
SPRING
FEDER
112.07.007.16
PISTONE
PISTON
PISTON
KOLBEN
180.07.004.01
MOLLA
RESSORT
SPRING
FEDER
112.07.009.02
ANELLO ANTIESTRUSIONE
BAGUE ANTIEXTRUSION
BACK - UP RING
ANTIEXTRUSIONSRING
112.07.008.02
ANELLO OR
JOINT OR
O - RING
O - RING
112.07.009.01
BAGUE ANTIEXTRUSION
BACK - UP RING
ANTIEXTRUSIONSRING
112.07.008.01
ANELLO OR
JOINT OR
O - RING
O - RING
10
112.07.006.01
10
Pos.
Drawing
112-07-0001
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
DISCO FRENO INTERMEDIO

DISQUE INTERMEDIAIRE
INTERMEDIATE BRAKE DISC
GEGENLAMELLE
19/10/06
Type Subassembly
112 112-07/04
SEMMCO S.A.

ERSATZTEILLISTE
LIST OF SPARE PARTS
Descr. BRAKES
Page N.
Date
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
Q.ty
11
734.07.014.01
VITE SPURGO
VIS DE PURGE
BLEEDING BOLT
ABBLASESCHRAUBE
12
734.07.015.01
TAPPO
BOUCHON
PLUG
STOPFEN
13
014.02.0913
SPINA
BROCHE
DOWEL
STIFT
14
112.07.704.03
PISTONE
PISTON
PISTON
KOLBEN
Pos.
Drawing
112-07-0001
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
19/10/06
Type Subassembly
112 112-07/04

ERSATZTEILLISTE
LIST OF SPARE PARTS
SEMMCO S.A.SEMMCO S.A.
Pos.
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
Descr. STEERING
Q.ty
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
016.04.0846

CYLINDER BOLT
ZYLINDERSCHRAUBE
279.24.610.16
RILEVATORE ELETTRONICO
RELEVER
ELECTRONIC SENSOR
ELEKTR. MESSGERAET
016.04.1988
VITE
VIS
BOLT
SCHRAUBE
212.24.620.46
CILINDRO
CILINDRE
CYLINDER
ZYLINDER
212.24.628.13
ASTA ASSIALE ARTICOLATA

TIGE AXIALE ARTICULEE
ARTICULATED TIE ROD
GELENKTESPURSTANGE
Drawing
212-24-0001
Page N.
Date
19/10/06
Type Subassembly
212 212-24/45
000/000/000
RIGHT
LEFT
LISTA DE PARTES EJE DELANTERO ALPHA 20

TYPE:
212/723
OEM:
SEMMCO SA
DATE:
CODE:
460002
19-10-2006
SPICER OFF-HIGHWAY AXLE DIVISION

Denominazione
Ponte differenziale sterzante con riduzioni finali epicicloidali
Gruppo tipo
Modello
212
723
Quantit olio
Data rilascio
N foglio
02/08/2006
Cliente: SEMMCO SA
Cod.cliente: 460002
Macchina:
N disegno 212.97.000.723
MINING MACHINE ALPHA 20

Note
ATTENZIONE:
- I gruppi vanno spediti riempiti di olio.
- Montare freno negativo secondo disegno
112.07.000.08
Flangia a flangia [mm]

Rapporto coppia conica
Rapporto riduzioni finali
1660.
11:31
1:6 - 3 sat. diam. 275
Sterzatura
37
Denominazione
Scatola e
coperchi
Differenziale
Mozzo ruota
Freno
Cilindro sterzo
Supporti
oscillanti
[gradi]
Sottogruppo
21201
21204
21206
11207
21224
21225
Caratteristiche
Senza blocco
/298 Colonnette M22 L=86 - Dadi piani

/ 52
/ 45
/ 01
Flangia END YOKE 1410
212.01.000.01
/ 17
/ 02
NComplessivo
A disco in bagno d'olio 8 dischi Wellman + staz. a com.

negativo con sblocco rapido - Gioco 1 mm
Cilindro 180 BAR - Sensore con cavo - Alimen.85 basso M18x1,5 - Corsa 120
112.04.000.05
212.06.000.02
112.07.000.03
212.24.000.02
Proteggere dalla verniciatura
C.I. e data
ultima
modifica
R
2421
02/08/2006
SEMMCO S.A.

ERSATZTEILLISTE
LIST OF SPARE PARTS
Descr. CENTRAL HOUSING
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
Pos.
Q.ty
001.05.1178
ANELLO OR
JOINT OR
O - RING
O - RING
112.01.007.03
COPERCHIO INTERMEDIO
COUVERCLE INTERMEDIAIRE
INTERMEDIATE COVER
ZWISCHENDECKEL
212.01.001.26
SCATOLA
CARTER
HOUSING
GEHAEUSE
171.01.015.04
TAPPO
BOUCHON
PLUG
STOPFEN
112.01.018.01
TAPPO SFIATO
RENIFLARD
VENT
ENTLUEFTER
112.01.610.01
TAPPO
BOUCHON
PLUG
STOPFEN
112.01.610.03
TAPPO MAGNETICO
BOUCHON MAGNETIQUE
MAGNET PLUG
MAGNETSTOPFEN
002.02.0088
ANELLO DI SICUREZZA
ARRETOIR
CIRCLIP
SICHERUNGSRING
Drawing
212-01-0002
Page N.
Date
19/10/06
Type Subassembly
212 212-01/17
SEMMCO S.A.
Pos.
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER

ERSATZTEILLISTE
LIST OF SPARE PARTS
Drawing
212-04-0002
Page N.
Descr. DIFFERENTIAL
Q.ty
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
Date
19/10/06
Type Subassembly
212 212-04/02
001.05.3158
ANELLO OR
JOINT OR
O - RING
O - RING
013.01.3117
013.01.3118
013.01.3119
013.01.3120
1
1
1
1
SPESSORE
CALE
SHIM
PASS - SCHEIBE
112.04.500.22
COPPIA CONICA
COUPLE CONIQUE
BEVEL GEAR SET
KEGEL- UND TELLERRADPAAR
005.09.1039

KEGELROLLENLAGER
112.04.016.02
GHIERA
ECROU
RING NUT
WELLENMUTTER
016.04.0417

CYLINDER BOLT
ZYLINDERSCHRAUBE
016.04.1214

CYLINDER BOLT
ZYLINDERSCHRAUBE
016.28.3390
12
112.04.007.01
RONDELLE
FRICTION WASHER
ANLAUFSCHEIBE
10
112.04.005.01
PLANETARIO
PLANETAIRE
AUSGLEICHSWELLENRAD
VITE
VIS
BOLT
SCHRAUBE
SEMMCO S.A.

ERSATZTEILLISTE
LIST OF SPARE PARTS
Drawing
212-04-0002
Page N.
Descr. DIFFERENTIAL
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
Q.ty
11
112.04.006.03
PERNO
AXE
PIN
BOLZEN
12
002.06.3163
ANELLO DI SICUREZZA
ARRETOIR
CIRCLIP
SICHERUNGSRING
13
112.04.008.01
RONDELLE
FRICTION WASHER
ANLAUFSCHEIBE
14
112.04.004.04
SATELLITE
SATELLITE
DIFFERENTIAL PINION
AUSGLEICHSKEGELRAD
15
112.04.001.04
SCATOLA DIFFERENZIALE
CARTER DIFFERENTIEL
DIFFERENTIAL CARRIER
DIFFERENTIALGEHAEUSE
16
005.10.0162

KEGELROLLENLAGER
17
013.01.1279
013.01.1281
013.01.3055
013.01.3066
1
1
1
1
SPESSORE
CALE
SHIM
PASS - SCHEIBE
18
112.04.009.02
DISTANZIALE
ENTRETOISE
SPACER
DISTANZRING
19
953.04.012.01
GHIERA
ECROU
RING NUT
WELLENMUTTER
20
001.03.0730
ANELLO DI TENUTA
JOINT D'ETANCHEITE
SEAL
DICHTRING
Pos.
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
Date
19/10/06
Type Subassembly
212 212-04/02
SEMMCO S.A.

ERSATZTEILLISTE
LIST OF SPARE PARTS
Descr. DIFFERENTIAL
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
Q.ty
22
112.04.732.02
FLANGIA
BRIDE
FLANGE
FLANSCH
23
357.14.139.01
DADO
ECROU
NUT
MUTTER
24
002.14.3244
ANELLO DI SICUREZZA
ARRETOIR
CIRCLIP
SICHERUNGSRING
25
112.04.702.01
DIFFERENZIALE
DIFFERENTIEL
DIFFERENTIAL
DIFFERENTIAL
Pos.
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
21
Drawing
212-04-0002
Page N.
Date
19/10/06
Type Subassembly
212 212-04/02
SEMMCO S.A.
Pos.
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER

ERSATZTEILLISTE
LIST OF SPARE PARTS
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
Q.ty
006.03.0197
DADO
ECROU
NUT
MUTTER
016.13.3243
VITE
VIS
BOLT
SCHRAUBE
212.06.001.07
BRACCIO
CORPS D'ESSIEU
AXLE CASE
ACHSKOERPER
112.06.070.01
32
212.06.700.01
BUSSOLA
REDUCTION BUSHING
ZWISCHENBUCHSE
729.06.009.01
ANELLO DI TENUTA
JOINT D'ETANCHEITE
SEAL
DICHTRING
005.01.0121
CUSCINETTO A SFERE
ROULEMENT A BILLES
BALL BEARING
RILLENKUGELLAGER
002.01.0078
ANELLO DI SICUREZZA
ARRETOIR
CIRCLIP
SICHERUNGSRING
10
001.05.1389
ANELLO OR
JOINT OR
O - RING
O - RING
VITE
VIS
BOLT
SCHRAUBE
Drawing
212-06-0001
Page N.
Date
19/10/06
Type Subassembly
212 212-06/298
SEMMCO S.A.

ERSATZTEILLISTE
LIST OF SPARE PARTS
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
Q.ty
11
212.06.610.04
GIUNTO
JOINT
JOINT
GELENK
12
277.06.005.01
1
1
BRONZINA
DOUILLE
THRUST BUSHING
ANLAUFBUCHSE
13
212.06.006.03
BOCCOLA
DOUILLE
BUSHING
BUCHSE
14
112.04.022.01
20
VITE
VIS
BOLT
SCHRAUBE
15
212.06.007.03
COPERCHIO
COUVERCLE
COVER
DECKEL
16
734.07.015.01
TAPPO
BOUCHON
PLUG
STOPFEN
17
008.01.0213
2
2
INGRASSATORE
GRAISSEUR
GREASE FITTING
18
212.06.700.05
PERNO SNODO
PIVOT DE DIRECTION
PIVOT PIN
ACHSSCHENKELBOLZEN
19
212.06.700.04
PERNO SNODO
PIVOT DE DIRECTION
PIVOT PIN
ACHSSCHENKELBOLZEN
20
001.39.3169
2
2
ANELLO DI TENUTA
JOINT D'ETANCHEITE
SEAL
DICHTRING
Pos.
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
Drawing
212-06-0001
Page N.
Date
19/10/06
Type Subassembly
212 212-06/298
SEMMCO S.A.

ERSATZTEILLISTE
LIST OF SPARE PARTS
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
Q.ty
21
212.06.005.01
SNODO
ARTICULATION
ARTICULATION
GELENK
22
212.06.002.22
SCATOLA SNODO
STEERING CASE
GELENKGEHAEUSE
23
212.06.051.01
ANELLO DI TENUTA
JOINT D'ETANCHEITE
SEAL
DICHTRING
25
112.01.610.03
TAPPO MAGNETICO
BOUCHON MAGNETIQUE
MAGNET PLUG
MAGNETSTOPFEN
26
112.01.610.01
TAPPO
BOUCHON
PLUG
STOPFEN
27
212.06.003.22
SCATOLA SNODO
STEERING CASE
GELENKGEHAEUSE
28
177.06.009.01
ANELLO DI TENUTA
JOINT D'ETANCHEITE
SEAL
DICHTRING
29
005.10.3166
CUSCINETTO
ROULEMENT
BEARING
LAGER
30
176.06.006.01
Pos.
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
24
16
COLONNETTA
GOUJON DE ROUE
WHEEL STUD
RADBOLZEN
Drawing
212-06-0001
Page N.
Date
19/10/06
Type Subassembly
212 212-06/298
SEMMCO S.A.

ERSATZTEILLISTE
LIST OF SPARE PARTS
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
Q.ty
31
112.06.049.01
MOZZO RUOTA
MOYEU DE ROUE
WHEEL HUB
RADNABE
32
001.05.1178
ANELLO OR
JOINT OR
O - RING
O - RING
33
112.06.005.04
CORONA DENTATA
COURONNE DENTEE
RING GEAR
ZAHNKRANZ
34
112.06.007.07
RING GEAR SUPPORT
HOHLRADTRAEGER
35
002.14.3191
ANELLO DI SICUREZZA
ARRETOIR
CIRCLIP
SICHERUNGSRING
36
112.06.006.03
SATELLITE (PLAN.)
SATELLITE
PLANET GEAR
PLANETENRAD
37
112.06.008.02
CUSCINETTO
ROULEMENT
BEARING
LAGER
38
006.11.1413
16
016.06.0442
Pos.
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
DADO
ECROU
NUT
MUTTER
39
40
VITE A TESTA CONICA

VIS A TETE CONIQUE
COUNTERSUNK BOLT
SENKSCHRAUBE
Drawing
212-06-0001
Page N.
Date
19/10/06
Type Subassembly
212 212-06/298
SEMMCO S.A.

ERSATZTEILLISTE
LIST OF SPARE PARTS
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
Q.ty
41
112.06.050.04
42
112.06.025.01
16
PRIGIONIERO
GOUJON
STUD
STIFTSCHRAUBE
43
006.04.1159
16
DADO
ECROU
NUT
MUTTER
44
002.06.3193
ANELLO DI SICUREZZA
ARRETOIR
CIRCLIP
SICHERUNGSRING
45
213.06.011.01
VITE
VIS
BOLT
SCHRAUBE
46
006.05.1521
DADO
ECROU
NUT
MUTTER
49
112.06.026.01
LAMIERA DI SICUREZZA
TOLE DE SECURITE
LOCKING PLATE
SICHERUNGSBLECH
50
002.02.0088
ANELLO DI SICUREZZA
ARRETOIR
CIRCLIP
SICHERUNGSRING
Pos.
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
SUPPORTO SATELLITI
SUPPORT SATELLITES
PLANET GEAR CARRIER
PLANETENGEHAEUSE
47
48
Drawing
212-06-0001
Page N.
Date
19/10/06
Type Subassembly
212 212-06/298
SEMMCO S.A.
Pos.

ERSATZTEILLISTE
LIST OF SPARE PARTS
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
Q.ty
212.06.025.01
212.06.025.02
212.06.025.03
2
2
2
SPESSORE
CALE
SHIM
PASS - SCHEIBE
212.06.710.20
SUPPORTO SATELLITI
SUPPORT SATELLITES
PLANET GEAR CARRIER
PLANETENGEHAEUSE
51
52
53
54
55
56
57
58
59
60
61
Drawing
212-06-0001
Page N.
Date
19/10/06
Type Subassembly
212 212-06/298
SEMMCO S.A.

ERSATZTEILLISTE
LIST OF SPARE PARTS
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
Q.ty
66
212.06.702.22
SCATOLA SNODO
STEERING CASE
GELENKGEHAEUSE
67
212.06.703.22
SCATOLA SNODO
STEERING CASE
GELENKGEHAEUSE
Pos.
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
62
63
64
65
68
69
70
71
72
Drawing
212-06-0001
Page N.
Date
19/10/06
Type Subassembly
212 212-06/298
SEMMCO S.A.
Pos.
73

ERSATZTEILLISTE
LIST OF SPARE PARTS
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
Q.ty
213.06.711.01
VITE DI FERMO STERZO

VIS D'ARRET BRAQUAGE
STEERING ADJUST BOLT
LENKEINSCHLAGSCHRAUBE
212.06.707.07
RING GEAR SUPPORT
HOHLRADTRAEGER
74
75
76
77
Drawing
212-06-0001
Page N.
Date
19/10/06
Type Subassembly
212 212-06/298
SEMMCO S.A.

ERSATZTEILLISTE
LIST OF SPARE PARTS
Descr. BRAKES
Q.ty
112.07.701.01
LEVA
LEVIER
LEVER
HEBEL
734.07.014.01
VITE SPURGO
VIS DE PURGE
BLEEDING BOLT
ABBLASESCHRAUBE
734.07.015.01
TAPPO
BOUCHON
PLUG
STOPFEN
016.04.0705

CYLINDER BOLT
ZYLINDERSCHRAUBE
001.05.1494
ANELLO OR
JOINT OR
O - RING
O - RING
112.07.015.04
BUSSOLA
REDUCTION BUSHING
ZWISCHENBUCHSE
016.08.2083
GRANO FILETTATO
POINTEAU FILETE
GRUB BOLT
GEWINDEKORN
006.03.0195
DADO
ECROU
NUT
MUTTER
001.05.1358
ANELLO OR
JOINT OR
O - RING
O - RING
112.07.027.03
LEVA
LEVIER
LEVER
HEBEL
10
Page N.
Date
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
Pos.
Drawing
112-07-0004
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
19/10/06
Type Subassembly
112 112-07/52
SEMMCO S.A.

ERSATZTEILLISTE
LIST OF SPARE PARTS
Descr. BRAKES
Page N.
Date
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
Q.ty
11
171.07.007.01
RONDELLA
RONDELLE
WASHER
SCHEIBE
12
016.06.0439
VITE A TESTA CONICA

VIS A TETE CONIQUE
COUNTERSUNK BOLT
SENKSCHRAUBE
13
112.07.006.01
10
14
112.07.037.09
VITE REGISTRO
VIS DE REGLAGE
ADJUSTING BOLT
NACHSTELLSCHRAUBE
15
112.07.002.03
3
3
MOLLA
RESSORT
SPRING
FEDER
16
112.07.007.19
PISTONE
PISTON
PISTON
KOLBEN
17
112.07.009.02
1
1
BAGUE ANTIEXTRUSION
BACK - UP RING
ANTIEXTRUSIONSRING
18
112.07.008.02
1
1
ANELLO OR
JOINT OR
O - RING
O - RING
19
014.02.0913
SPINA
BROCHE
DOWEL
STIFT
20
112.07.702.01
LEVA
LEVIER
LEVER
HEBEL
Pos.
Drawing
112-07-0004
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
DISCO FRENO INTERMEDIO

DISQUE INTERMEDIAIRE
INTERMEDIATE BRAKE DISC
GEGENLAMELLE
19/10/06
Type Subassembly
112 112-07/52
SEMMCO S.A.

ERSATZTEILLISTE
LIST OF SPARE PARTS
Descr. BRAKES
Page N.
Date
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
Q.ty
21
180.07.004.01
MOLLA
RESSORT
SPRING
FEDER
22
738.07.018.02
2
2
PUNTALINO
POINTEAU
PUSHER
DRUCKBOLZEN
23
112.07.009.01
1
1
BAGUE ANTIEXTRUSION
BACK - UP RING
ANTIEXTRUSIONSRING
24
112.07.008.01
1
1
ANELLO OR
JOINT OR
O - RING
O - RING
25
112.07.610.02
DISCO FRENO
DISQUE DE FREIN
BRAKE DISC
BREMSSCHEIBE
26
112.07.007.20
PISTONE
PISTON
PISTON
KOLBEN
27
112.07.027.04
LEVA
LEVIER
LEVER
HEBEL
28
002.01.0060
ANELLO DI SICUREZZA
ARRETOIR
CIRCLIP
SICHERUNGSRING
29
008.01.0212
INGRASSATORE
GRAISSEUR
GREASE FITTING
30
011.05.1877
RONDELLA
RONDELLE
WASHER
SCHEIBE
Pos.
Drawing
112-07-0004
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
19/10/06
Type Subassembly
112 112-07/52
SEMMCO S.A.
Pos.
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER

ERSATZTEILLISTE
LIST OF SPARE PARTS
Descr. BRAKES
Page N.
Date
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
Q.ty
Drawing
112-07-0004
31
002.06.0784
ANELLO D'ARRESTO
BAGUE D'ARRET
SNAP RING
SPRENGRING
32
171.07.042.01
BUSSOLA
REDUCTION BUSHING
ZWISCHENBUCHSE
33
738.04.024.01
MOLLA
RESSORT
SPRING
FEDER
34
112.07.064.01
PERNO FRENO
CAME DE FREIN
BRAKE CAM
BREMSNOCKEN
35
012.01.1888
SFERA
BILLE
DETEND BALL
KUGEL
36
171.07.043.01
BUSSOLA
REDUCTION BUSHING
ZWISCHENBUCHSE
37
171.07.703.02
SUPPORTO
SUPPORT
SUPPORT
HALTERUNG
38
002.01.0785
ANELLO DI SICUREZZA
ARRETOIR
CIRCLIP
SICHERUNGSRING
39
006.03.1196
DADO
ECROU
NUT
MUTTER
40
112.07.660.01
CILINDRO FRENO
CYLINDRE FREIN
WHEEL CYLINDER
RADZYLINDER
19/10/06
Type Subassembly
112 112-07/52
SEMMCO S.A.

ERSATZTEILLISTE
LIST OF SPARE PARTS
Descr. BRAKES
Page N.
Date
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
Q.ty
41
171.07.041.02
BUSSOLA
REDUCTION BUSHING
ZWISCHENBUCHSE
42
002.01.0502
ANELLO DI SICUREZZA
ARRETOIR
CIRCLIP
SICHERUNGSRING
43
734.07.031.01
DISTANZIALE
ENTRETOISE
SPACER
DISTANZRING
44
112.07.703.04
PISTONE
PISTON
PISTON
KOLBEN
45
112.07.703.03
PISTONE
PISTON
PISTON
KOLBEN
46
001.05.1588
ANELLO OR
JOINT OR
O - RING
O - RING
Pos.
Drawing
112-07-0004
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
19/10/06
Type Subassembly
112 112-07/52
SEMMCO S.A.
Pos.
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER

ERSATZTEILLISTE
LIST OF SPARE PARTS
Descr. STEERING
Q.ty
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
016.04.0846

CYLINDER BOLT
ZYLINDERSCHRAUBE
279.24.610.16
RILEVATORE ELETTRONICO
RELEVER
ELECTRONIC SENSOR
ELEKTR. MESSGERAET
016.04.1988
VITE
VIS
BOLT
SCHRAUBE
212.24.620.46
CILINDRO
CILINDRE
CYLINDER
ZYLINDER
212.24.628.13
ASTA ASSIALE ARTICOLATA

TIGE AXIALE ARTICULEE
ARTICULATED TIE ROD
GELENKTESPURSTANGE
Drawing
212-24-0001
Page N.
Date
19/10/06
Type Subassembly
212 212-24/45
SEMMCO S.A.

ERSATZTEILLISTE
LIST OF SPARE PARTS
Descr. TRUNION
NUMERO DISEGNO
BESTELLNUMMER
REFERENCE NUMERO
PART NUMBER
Q.ty
277.25.002.01
BUSSOLA
REDUCTION BUSHING
ZWISCHENBUCHSE
277.25.003.01
BRONZINA
DOUILLE
THRUST BUSHING
ANLAUFBUCHSE
277.25.001.02
SUPPORTO
SUPPORT
SUPPORT
HALTERUNG
008.01.0213
INGRASSATORE
GRAISSEUR
GREASE FITTING
734.07.015.01
TAPPO
BOUCHON
PLUG
STOPFEN
277.25.610.01
SUPPORTO
SUPPORT
SUPPORT
HALTERUNG
Pos.
DENOMINAZIONE
BEZEICHNUNG
DESCRIPTION
DENOMINATION
Drawing
212-25-0001
Page N.
Date
19/10/06
Type Subassembly
212 212-25/01
INDEX / INDICE
Inlet cover / Cuerpo de entrada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Outlet cover / Cuerpo de salida . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Inlet cover (with outled port) / Cuerpo de entrada y salida . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Standard work section / Cuerpo standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Work section for auxiliary valves / Cuerpo para vlvulas auxiliares . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Auxiliary valves / Vlvulas auxiliares . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Spool positioners / Centraje . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Spool controls / Accionamiento . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10-11
Other components / Otros componentes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
Remote cable control - assembly instructions - CH60 and CH100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Instrucciones para el montaje de cables flexibles - Comandos CH60 y CH100 . . . . . . . . . . . . . . . . . . . . . 15
Directional control valves - disassembly and assembly instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Procedimiento para el desmontaje y montaje del comando . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
INLET COVER / CUERPO DE ENTRADA
3
7
2
ITEM
ITEM
4
5
DENOMINATION
DENOMINACIN
*Relief valve plug
*Tapn para vlvula de alivio
Seals Kit
Conjunto de Sellos
*Relief valve, internally adjustable
*Vlvula de alivio con regulacin interna
Seals Kit
Conjunto de Sellos
*Relief valve, externally adjustable
*Vlvula de alivio con regulacin externa
Seals Kit
Conjunto de Sellos
Plug for pressure port (1/4" NPT)
Tapn para tomada de presin (1/4" NPT)
Plug
Tapn
CODE
CODIGO
CH60 CH100
012743
012737
500740
008095
500391
008095
001705
See page 12
Ver pgina 12
Intel cover seals (4 "O" rings + 3 washer spacers)

Conjunto de sellos, cuerpo de entrada (4 anillos "O" + 3
arandelas espaciadoras)
018283 018284
Washer spacers
Arandelas espaciadoras
011046 011045
*Seals kit included

*Sellos incluidos
OUTLET COVER / CUERPO DE SALIDA
2
3
4
5
6
7
8
ITEM
ITEM
1
2
3
7
8
DENOMINATION
DENOMINACIN
Plug
Tapn
Sleeve for side outlet
Conexin para salida lateral
Sleeve side for power beyond
Conexin para pasaje de presin
*Plug for closed bypass
*Tapn para bypass cerrado
Seals Kit
Conjunto de Sellos
*Valve for electrical control
*Vlvula para accionamiento elctrico
Seals Kit
Conjunto de Sellos
*Regulation valve for electrical control
*Vlvula reguladora para accionamiento elctrico
Seals Kit
Conjunto de Sellos
Valve for electrical control with power beyond
Vlvula para accionamiento elctrico con pasaje de presin
Side sleeve with valve for electrical control
Conexin lateral con vlvula para accionamiento elctrico
*Seals kit included

*Sellos incluidos
CODE
CODIGO
CH60 CH100
See page 12
Ver pgina 12
See page 12
Ver pgina 12
See page 12
Ver pgina 12
012840 013039
012816 013038
503046 503082
035091 035390
502143 503276
026721 037447
See page 13
Ver pgina 13
See page 13
Ver pgina 13
INLET COVER (WITH OUTLED PORT) / CUERPO DE ENTRADA Y SALIDA
3
7
2
ITEM
ITEM
4
5
6
7
DENOMINATION
DENOMINACIN
CODE
CODIGO
CH60 CH100
*Relief valve plug

012743
*Tapn para vlvula de alivio
Seals Kit
012737
Conjunto de Sellos
*Relief valve, internally adjustable
500740
*Vlvula de alivio con regulacion interna
Seals Kit
008095
Conjunto de Sellos
*Relief valve, externally adjustable
500391
*Vlvula de alivio con regulacion externa
Seals Kit
008095
Conjunto de Sellos
Plug for pressure port (1/4" NPT)
001705
Tapn para tomada de presin (1/4" NPT)
Plug
See page 12
Tapn
Ver pgina 12
Intel cover seals (4 O`rings + 3 washer spacers)
018283 018284
Conjunto de sellos, cuerpo de entrada (4 anillos "O" + 3 arandelas espaciadoras)
Washer spacers
011046 011045
*Seals kit included

*Sellos incluidos
STANDARD WORK SECTION / CUERPO STANDARD
3
5
4
2
1
7
8
ITEM
ITEM
1
2
3
4
5
6
7
DENOMINATION
DENOMINACIN
Spool controls
Tipos de accionamiento
Plug
Tapn
Flow restrictor
Restrictor de caudal
Sleeve for flow restrictor
Conexin para restrictor de caudal
Spool positioners
Tipos de centraje
Seals kit, work section (6 "O" rings + 3 washer spacers)
Conjunto de sellos, cuerpo central (6 anillos "O" + 3 arandelas espaciadoras)
Washer spacers
*Load check valve
*Vlvula de retencin de carga
Seal
Sello
*Seals kit included

*Sellos incluidos
CODE
CODIGO
CH60
CH100
See Page 9, 10 and 11

Ver pgina 9, 10 y 11
See Page 12
Ver pgina 12
See Page 13
Ver pgina 13
See Page 12
Ver pgina 12
See Page 8
Ver pgina 8
018285
018286
011046
011045
010915
012621
012592
012657
WORK SECTION FOR AUXILIARIES VALVES / CUERPO PARA VLVULAS AUXILIARES
3
5
4
2
1
6
7
8
9
ITEM
ITEM
1
2
3
4
5
6
7
8
DENOMINATION
DENOMINACIN
Spool controls
Tipos de accionamiento
Plug
Tapn
Flow restrictor
Restrictor de caudal
Sleeve for flow restrictor
Conexin para restrictor de caudal
Valves and plugs
Vlvulas y tapones
Spool positioners
Tipos de centraje
Seals kit, work section (6 "O" rings + 3 washer spacers)
Conjunto de sellos, cuerpo central (6 anillos "O" + 3 arandelas espaciadoras)
Washer spacers
*Load check valve
*Vlvula de retencin de carga
Seal
Sello
*Seals kit included

*Sellos incluidos
CODE
CODIGO
CH60
CH100
See Page 9, 10 and 11

Ver pgina 9, 10 y 11
See Page 12
Ver pgina 12
See Page 13
Ver pgina 13
See Page 12
Ver pgina 12
See Page 7
Ver pgina 7
See Page 8
Ver pgina 8
018285
018286
011046
011045
010915
012621
012592
012657
AUXILIARIES VALVES / VLVULAS AUXILIARES
* Plug
*Tapn
Seal
Sello
012353
012744
For 3-way work section

Para cuerpo 3 vias
*Seal included
*Sello incluido
* Plug
*Tapn
Seals
Sellos
012743
Direct Relief, Externally Adjustable

Alivio Directa con Reg. Externa
*Valve
500391
*Vlvula
Seals
008095
Sellos
012744
Direct Relief, Internally Adjustable

Alivio Directa con Reg. Interna
*Valve
500740
*Vlvula
Seals
008095
Sellos
*Seals kit included

*Sellos incluidos
Pilot Check Valve

Retencin Pilotada
*Valve
500389
*Vlvula
Seals
008087
Sellos
Piston
002133
Piston
Flow Control
Reguladora de Caudal
*Valve
501968
*Vlvula
Seals
012546
Sellos
Piston
014042
Piston
*Seals kit included

*Sellos incluidos
*Seals kit included

*Sellos incluidos
013637
For valves D and E

Para vlvulas D y E
*Seal included
*Sello incluido
For valves B, C, F and G

Para vlvulas B, C, F y G
*Seals kit included
*Sellos incluidos
*Seals kit included

*Sellos incluidos
012737
* Plug
*Tapn
Seal
Sello
Anticavitation
Anticavitacin
*Valve
500728
*Vlvula
Seals
012737
Sellos
Direct Relief With Anticavitation and Externally Adj.

Alivio Directa con Anticavitacin y Reg. Externa
*Valve
501048
*Vlvula
Seals
016911
Sellos
*Seals kit included

*Sellos incluidos
*Seals kit included

*Sellos incluidos
SPOOL POSITIONERS / CENTRAJE
Spring Centered
Por Resorte
CH60
011869
CH100
012624
Spring - Detent in "A"

Por Resorte Detente en "A"
CH60
012791
CH100
012988
Spring - Detent in "A" and "B"

Por Resorte Detente en "A" y "B"
CH60
012793
CH100
012991
Spring With Adjustable Stroke

Por Resorte con Regulador de Curso
CH60
022667
CH100
022877
Spring With Male Extension

Por Resorte con Extensin Macho
CH60
036662
CH100
031824
Three Detent Positions

Detente en las 3 Posiciones
CH60
012794
CH100
012990
Spring - Detent in "B"

Por Resorte Detente en "B"
CH60
012792
CH100
012989
Spring with hydraulic release

Por resorte con destrabe hidrulico
CH60
035310
CH100
035748
Spring With Female Extension

Por Resorte con Extensin Hembra
CH60
021803
CH100
014390
Spring for Float / Por Resorte para Float

Spool in
Spool out
Inversor adentro
Inversor afuera
CH60
012345
037806
CH100
012993
038658
SPOOL CONTROLS / ACCIONAMIENTO
Female and Spool / Extensin Hembra

Item / Item
CH60
CH100
1
012790
012995
2
002554
002590
Male and Spool / Extensin

Item / Item
CH60
1
012789
2
002553
Macho
CH100
012994
002557
With Support / Con Suporte

Item / Item
CH60
CH100
1
008492
012626
2
002542
002117
With Lever / Con Palanca

Item / Item
CH60
CH100
1
002118
2
008491
3
008490
012627
*Pneumatic / *Neumtico
1
CH60
013621
CH100
013344
Seals / Sellos
2
013675
014100
*Seals kit included

*Sellos incluidos
*Hydraulic
*Hidrulico
1
CH60 039387
CH100 039522
Seals
Sellos
2
039420
039526
*Seals kit included

*Sellos incluidos
Joystick / Joystick
CH60
CH100
021490 021489
Lever
without lock
Palanca
sin traba
034563
3
Lever lock in
central position
Palanca con
traba en la
posicin central
037344
4
Lever lock in
"A" or "B"
Palanca con
traba en
"A" y "B"
037345
Lock in
central position
Traba para
posicin central
Lock in
"A" or "B"
Traba para
"A" y "B"
Adapter kit
Cj. Adaptacin
CH60
CH100
034578
034579
039881
039882
Cable
034569 034570 034571 034572 034573 034574 036934 034575 036935 034576 034577 036936 036937
Cable
Meter
1,0
1,25
1,5
1,75
2,0
2,5
2,75
3,0
3,25
3,5
4,0
4,5
5,0
Metro
CH60 035029 035030 035031 035032 035033 035034 036938 035035 036939 035036 035037 036940 036941
CH100 035038 035039 035040 035041 035042 035043 036942 035044 036943 035045 035046 036944 036945
Meter
1,0
1,25
1,5
1,75
2,0
2,5
2,75
3,0
3,25
3,5
4,0
4,5
5,0
Metro
8
6
7
5
4
1
Meter / Metro
10
Without
Accessories
Sin
Acessorios
Switches
On-Off
Con Chave
On-Off
Switches
On-Off-On
Con Chave
On-Off-On
2 Switches
On-Off-On
Con 2 Chaves
On-Off-On
HA
034564
HB
037080
HC
037081
HD
037082
6
2 Switches
On-Off-On and
Switch On-Off
Con 2 Chaves
On-Off-On y
Chave On-Off
HE
037083
Adapter kit
Cj. Adaptacin
CH60
039881
CH100
039882
Cable
034569 034570 034571 034572 034573 034574 036934 034575 036935 034576 034577 036936 036937
Cable
Meter
1,0
1,25
1,5
1,75
2,0
2,5
2,75
3,0
3,25
3,5
4,0
4,5
5,0
Metro
CH60 035029 035030 035031 035032 035033 035034 036938 035035 036939 035036 035037 036940 036941
CH100 035038 035039 035040 035041 035042 035043 036942 035044 036943 035045 035046 036944 036945
Meter
1,0
1,25
1,5
1,75
2,0
2,5
2,75
3,0
3,25
3,5
4,0
4,5
5,0
Metro
7
1
Meter / Metro
Meter / Metro
Volts
Voltaje
12VCC
24VCC
*Valve
Seals f/ Valve
*Vlvula Sellos p/ Vlvula
035024
035027
Electric / Elctrico
4 Body Kit
5 Seals f/ Body Kit
*6 Eletric Spool Control
4 Conj. Cuerpo 5 Sellos p/ Conj. Cuerpo *6 Conj. Accio. Elctrico
Bobbin
CH60 CH100
Bobina
039756
041039 041040
039759
CH60
CH100
CH60
CH100
037342
037343
040493
040494
040495
040496
3
4
6
*Seals kit included

*Sellos incluidos
5
11
OTHER COMPONENTS / OTROS COMPONENTES

Plug
Tapn
*Seal included
*Sello incluido
Sleeve for Side Outlet

Conexin para Salida Lateral
*Seal included
*Sello incluido
Sleeve for Flow Restrictor

Conexin para Restrictor de Caudal
*Seal included
*Sello incluido
Sleeve Side for Power Beyond

Conexin para Pasaje de Presin
*Seals kit included

*Sellos incluidos
Threads
Rosca
SAE #8 - 3/4" 16UNF
SAE #10 - 7/8" 14UNF
SAE #12 - 1.1/16" 12 UN
3/8" 19BSP
1/2" 14BSP
3/4" 14BSP
M18x1.5
M22x1.5
M27x2
Code / Codigo
*Plug / *Tapn
Seal / Sello
010080
012598
012353
012744
012963
012964
015428
018274
014249
018273
013325
018272
018266
018275
018267
018276
018268
018277
Code / Codigo
Threads
Rosca
SAE #8 - 3/4" 16UNF
SAE #10 - 7/8" 14UNF
SAE #12 - 1.1/16" 12 UN
3/8" 19BSP
1/2" 14BSP
3/4" 14BSP
M18x1.5
M22x1.5
M27x2
Threads
Rosca
SAE #8 - 3/4" 16UNF
SAE #10 - 7/8" 14UNF
SAE #12 - 1.1/16" 12 UN
3/8" 19BSP
1/2" 14BSP
3/4" 14BSP
M18x1.5
M22x1.5
M27x2
*Sleeve / *Conexin
Seal / Sello
CH60
CH100
CH60
CH100
035692
035694
035696
035698
037093
037094
-
035701
035703
037091
037092
035707
037095
037096
012744
012744
012744
012744
012744
012744
-
012964
012964
012964
012964
012964
012964
012964
Code / Codigo
*Plug / *Tapn
Seal / Sello
018251
012598
014133
012744
018252
012964
018253
018274
018254
018273
018255
018272
018256
018275
018257
018276
018258
018277
Code / Codigo
Threads
Rosca
SAE #8 - 3/4" 16UNF
SAE #10 - 7/8" 14UNF
SAE #12 - 1.1/16" 12 UN
3/8" 19BSP
1/2" 14BSP
3/4" 14BSP
M18x1.5
M22x1.5
M27x2
12
*Sleeve / *Conexin
CH60
012827
012828
012831
016712
012829
012830
-
CH100
013037
013033
016713
013035
016714
016715
Seals / Sellos
CH60
012816
012816
012816
012816
012816
012816
-
CH100
013038
013038
013038
013038
013038
013038
OTHER COMPONENTS / OTROS COMPONENTES

Valve for Electrical Control With
Threads
Power Beyond
Rosca
Vlvula para Accionamiento Elctrico
SAE #8 - 3/4" 16UNF
con pasaje de Presin
*Seals kit included

*Sellos incluidos
Side Sleeve With Valve for Electrical Control

Conexin Lateral con Vlvula para
Accionamiento Elctrico
*Seals kit included

*Sellos incluidos
SAE #10 - 7/8" 14UNF

SAE #12 - 1.1/16" 12 UN
3/8" 19BSP
1/2" 14BSP
3/4" 14BSP
M18x1.5
M22x1.5
M27x2
Threads
Rosca
SAE #8 - 3/4" 16UNF
SAE #10 - 7/8" 14UNF
SAE #12 - 1.1/16" 12 UN
3/8" 19BSP
1/2" 14BSP
3/4" 14BSP
M18x1.5
M22x1.5
M27x2
Code / Codigo
*Sleeve / *Conexin
Seals / Sellos
CH60
CH100
CH60
CH100
036539
012816
036540
036548
012816
013038
036525
013038
037097
012816
037098
037099
012816
013038
037100
013038
037101
012816
037102
037103
012816
013038
037104
013038
Code / Codigo
*Sleeve / *Conexin
Seals / Sellos
CH60
CH100
CH60
CH100
036541
012816
036542
036549
012816
013038
036550
013038
037105
012816
037106
037107
012816
013038
037108
013038
037109
012816
037110
037111
012816
013038
037112
013038
Flow Restrictor
Restrictor de Caudal
For Threads / Para Rosca hole / agujero Code / Codigo

3,0
014852
SAE #12 - 1.1/16" 12 UN
2,5
014851
3/4" 14BSP
2,0
014850
M27x2
1,5
029081
3,0
014116
2,5
014848
SAE #10 - 7/8" 14UNF
1/2" 14BSP
2,0
014847
M22x1.5
1,5
014117
1,0
028455
3,0
014845
2,5
014844
2,0
014843
SAE #8 - 3/4" 16UNF
3/8" 19BSP
1,5
002144
M18x1.5
1,25
002145
1,0
028455
0,7
039883
Tie Rods Kit

Conjunto de Tirantes
Number of Work Sections

Numero de Cuerpos Centrales
1
2
3
4
5
6
7
8
9
10
11
12
13
Code / Codigo
CH60
CH100
011923
012635
011924
012636
011925
012637
011926
012638
011927
012639
011928
012640
011929
012641
011930
012642
011931
012643
011932
012644
025255
021360
035348
036723
REMOTE CABLE CONTROL - ASSEMBLY INSTRUCTIONS - CH60 AND CH100
17
Detail "A"
16
14
15
13
10
11
4
12
1. Remove the cover (7) from the lever support.

2. Insert the cable (3) through the hole (8) end fasten it with the pin (9). Put the cover back (7).
3. Place the groove (10) on the lever support making sure it can by fastened by the screw (11) and the nut (12).
4. Through the other end, insert parts (6), (5) and (4) - in this order - as indicated, leaving them loose for
awhile.
5. Screw the part (14) into the reverser (1). Fasten it, by means of a 1/2 open-end wrench in the reverser
end, and a pin in the part (14).
6. Screw the part (15) to the cable end, making sure the cable does not project beyond the internal side
(A in the description) of the part (15). To fasten it, use a pin in the hole of the part (15) and the nut (2).
7. Insert part (15) into part (14), joining them to part (16).
8. Screw part (4) ONLY up to the point it touches the front of the work section.
ATTENTION: If the part (4) does not touch the work section, or if torque continues to be applied after
the part touches the work section the lever will be taken out of the center, causing irregular functioning of the control.
9. Holding part (4) with a 7/8 open-end wrench, screw part (6), appling a light torque to fasten it. Screw
part (5) into the control work section with two screws (13).
14
INSTRUCCIONES PARA EL MONTAJE DE CABLES FLEXIBLES - COMANDOS CH60 Y CH100
17
Detalle "A"
16
14
15
13
10
11
4
12
1. Retirar la tapa (7) del soporte de palanca.

2. Introducir el cable (3) a travs del agujero (8) y asegurar con el perno (9). Volver a colocar la tapa (7).
3. Posicionar el corte (10) en el soporte de palanca, de modo de permitir ser fijado por el tornillo (11) y
la tuerca (12).
4. Por la otra extremidad, introducir en el ordem siguiente las piezas indicadas como (6), (5) y (4), dejndolas libres por el momento.
5. Enroscar la pieza (14) en el inversor (1). Apretar usando una llave de boca de 1/2 en la extremidad
del inversor, y un perno en la pieza (14).
6. Enroscar la pieza (15) en la extremidad libre del cable, observando que el extremo del mismo no supere
la cara interna (A, en el detalle) de la pieza (15). Para asegurar, use un perno en la pieza (15) y apriete
la contratuerca (2).
7. Montar la pieza (15) en la (14), vinculndolas mediante el perno (16).
8. Aproximar la pieza (4) SOLO hasta apoyar en el cuerpo del comando.
ATENCION: La falta de apoyo , o el excesivo ajuste sobre la pieza (14) despus de aproximar, har que
la palanca se desplace de su centro, provocando funcionamiento irregular del comando.
9. Manteniendo la pieza (4) con una llave de boca de 7/8, enroscar la tuerca (6), apretando ligeramente
para bloquearla. Fijar la pieza (5) en el cuerpo del comando mediante los dos tornillos (13).
15
DIRECTIONAL CONTROL VALVES - DISASSEMBLY INSTRUCTIONS

1. Remove the centered sets (1) from the spool, loosening the screws (2).
2. Remove the levers sets (3).
3. With a 1/2 open-wrench, hold the spool and remove the extension and the screw from the centering.
4. From the same side where the spool centering (4) was placed, press the reverser (1) to the inside until being
able to remove the Oring (5).
5. Remove the reverser (4) from the same side where the reverser centering was placed (it is recommended to
identify it with its corresponding body).
6. Remove the Orings (6) that are located on the same side where the levers were.
7. Remove the load detents (7).
8. Loosen the screw nuts from the rods (8) to separate the bodies.
9. Disassemble the valves.
1
DIRECTIONAL CONTROL VALVES - ASSEMBLY INSTRUCTIONS
2
1
IMPORTANT: Before starting the assembling, make sure the work site and the parts are
perfectly clean.
1. Assemble the inlet body with the rods in a vertical position (according to the drawing) to
make it easier to assemble the Orings (1) of the spacing washers (2) and the assembling of the other bodies.
2. Assemble the control bodies, following the correct order.

3. Assemble the outlet body by putting the screw nuts and
the lock washers on the rods.
4. Put the control (4) on a flat support (5) horizontally, to
fix the supporting feet and apply the torque to the screw
nuts (3) the recommended torque.
CH60 = 1,8 kgm

CH100 = 2,5 kgm
5. Assemble the Orings (6) on the bodies, on the same size where the lever will be placed and introduce t h e
spool (7) through the side opposite to the one where the first Oring (6) was assembled, insert it to the point
it will allow you to set the second Oring (8) and then return the spool to the center.
6
6. Assemble the centering sets of the spool applying chemical lock and high torque on the screw nuts that
assemble the reverser.
7. Assemble the lever sets, applying chemical lock and medium torque on the extension screw thread.
8. Start the levers that have to put the spool in motion without locking them.
9. Assemble the valves.
16
PROCEDIMIENTO PARA EL DESMONTAJE DEL COMANDO

1. Retirar los conjuntos de centraje (1) de los inversores, guitando los tornillos (2).
2. Retirar los conjuntos de accionamiento (3).
3. Con una llave de boca de 1/2 asegurar el inversor y retirar la extension y el tornillo de centraje.
4. Empujar el inversor (4) para adentro, por el mismo lado en que se encontraba el conjunto de centraje (1)
lo suficiente apenas para exponer y retirar el Oring (5).
5. Retirar el inversor (3) por el mismo lado en que se encontraba el conjunto de centraje (conviene identificarlos con sus cuerpos correspondientes).
6. Retirar los Orings (6) que se encuentran del lado de los conjuntos de accionamiento.
7. Retirar las vlvulas de retencin de carga (7).
8. Aflojar las tuercas de los tirantes (8) para separar los cuerpos.
9. Desmontar las vlvulas.
1
PROCEDIMIENTO PARA EL MONTAJE DEL COMANDO
2
1
IMPORTANTE: Antes de iniciar el procedimiento de montaje, es conveniente verificar

que el lugar de montaje y las piezas se encuentrem en perfectas condiciones de limpieza.
1. Colocar el cuerpo de entrada con los tirantes en posicin vertical (conforme se muestra en el dibujo) para facilitar la colocacin de los Orings (1), las arandelas espaciadoras (2) y el montage de los dems cuerpos.
2. Montar los cuerpos centrales, observando el orden correcto.

3. Montar el cuerpo de salida, colocando las arandelas de
presin y las tuercas en los tirantes.
4. Colocar el comando (4) sobre una base plana horizontal (5), para asentar los pis de fijacin y suministrar
el torque de apriete recomendado en las tuercas (3).
CH60 = 1,8 kgm

CH100 = 2,5 kgm
5. Montar los Orings (6) en los cuerpos, del lado en que sern colocados los conjuntos de accionamiento, introduciendo el inversor (7) por el lado contrario en que fu colocado el primer Oring (6) lo suficiente para colocar el segundo Oring (8), retornando luego el inversor hasta el centro.
6
6. Montar los conjuntos de centraje de los inversores, aplicando traba qumica torque alto en las roscas de
los tornillos que ajustan sobre el inversor.
7. Montar los conjuntos de accionamiento de los inversores aplicando traba qumica torque mdio en las
roscas que ajustan sobre los inversores.
8. Accionar los conjuntos de accionamiento verificando que no existan trabaduras.
9. Montar las vlvulas.
17
1013.
The engine for construction.
63-200 kW at 1500 -2300 rpm
Engines for exhaust emission step 2

These are the characteristics of the 1013:
Modern water-cooled 4- and 6-cylinder in-line engines.
Three separate mounting options for gear-driven hydraulic pumps.
Easily accessible service points on one engine side.
Exchangeable cylinder liners in cooling water flow.
Displacement 1.2 liters per cylinder. Compact design, high power-tovolume-ratio.
Turbocharging with charge air cooling, integrated engine cooling package
optional.
Integrated high-pressure fuel injection system with single injection pumps.
Electronic engine governor with diagnostic facilities with CAN-Bus optional.
Your benefits:
Modular series platform for wide range of applications.
Low cost for noise insulation measures. High comfort in drivers cabin.
Low fuel consumption and maintenance costs, long service life.
Meets exhaust regulation EU-RL 97/68 (step 2) and US-EPA Nonroad
(Tier 2).
High reliability even under extreme working conditions.
Compact installation of engines with integrated cooling system
without customizing of engine cooling package.
u Engine description
Type of cooling:
Liquid cooling, thermostatically controlled, charge-air-cooled engines with air-to-air

charge air cooler
Crankcase:
High grey cast iron crankcase, for monobloc construction
Crankcase breather:
Closed-circuit crankcase breather
Cylinder head:
Grey cast iron block-type cylinder head
Valve arrangement/
timing:
One inlet and one exhaust valve per cylinder, actuated via
tappets, push rods and rocker arms, camshaft driven by geartrain
Piston:
Three-ring piston, two compression rings and one oil scraper ring
Piston cooling:
Oil cooled with spray nozzles (channel-cooled piston)
Connecting rod:
Forged steel rod
Crankshaft bearings:
Tri-metal plain bearings
Crankshaft:
With integral counterweights
Camshaft:
Forged steel shaft
Lubrication system:
Forced-feed circulation lubrication with gear pump
Lube oil cooler:
Oil cooler integrated in coolant circuit
Lube oil filter:
Paper-type microfilter as replaceable-cartridge full flow filter
Injection pump/
governor:
Single injection pumps for each cylinder integrated in crankcase

Mechanical centrifugal governor (standard); electronic governor (EMR) optional
Fuel lift pump:
Integrated in belt drive
Injection nozzle:
Six-hole nozzle
Fuel filter:
Replaceable cartridge
Alternator:
Three-phase alternator 12 V or 24 V
Starter motor:
12 V or 24 V
Heating system:
Optional connection for cab heating to engine cooling circuit
u Technical data
Engine type
Number of cylinders
Bore/stroke
Displacement
Compression ratio
Max. rated speed
Mean piston speed
mm | inch
l | cu inch
min-1 | rpm
m /s | ft/sec
BF4M1013C
BF4M1013EC
BF4M1013FC
4
108/130 | 4.2/5.1
4.76 | 290
17.5
2300
9.97 | 32.71
4
108/130 | 4.2/5.1
4.76 | 290
17.5
2300
9.97 | 32.71
4
108/130 | 4.2/5.1
4.76 | 290
17.5
2300
9.97 | 32.71
Power ratings for construction equipment engines1)

Power ratings for industrial engines, group I 2)
at speed
kW | hp
min-1 |rpm
115 | 154
2300
118 | 158
2300
129 | 173
2300
Mean effective pressure
bar | psi
12.59 | 182.59
12.93 | 187.52
13.70 | 198.68
Industrial engines, group 43)

at speed
kW |hp
min-1 | rpm
bar |psi
104 | 140
2300
11.39 | 165.18
102 | 137
2300
11.72| 169.99
112 | 150
2300
12.28 | 178.10
Max. torque group 1

at speed
Nm | lb-ft
min-1 | rpm
bar | psi
572 | 422
1400
14.97 | 217.15
577 | 426
1400
15.23| 220.92
700 | 516.25
1400
16.63 | 241.23
Minimum idle speed
min-1 | rpm
800
800
650
(550) 432 | (1212) 952
430 | 948
432 | 952
Weight to DIN 70020, Part 7A (incl. cooling system) 4) kg | lb
u Dimensions
External cooling system
Integrated cooling system
Engine
BF4M1013C
BF4M1013EC
BF4M1013FC
BF6M1013C
mm | inch
mm | inch
mm | inch
mm | inch
898 | 35.7
740 | 29.1
740 | 29.1
1158 | 45.6
760 | 29.9
616 | 24.3
616 | 24.3
760 | 29.9
790 | 31.1
935 | 36.8
935 | 36.8
845 | 33.3
338 | 13.3
292 | 11.5
292 | 11.5
338 | 13.3
295 | 11.6
302 | 11.9
302 | 11.9
345 | 13.6
122 | 4.8
122 | 4.8
122 | 4.8
122 | 4.8
BF6M1013EC
BF6M1013CP
BF6M1013ECP
BF6M1013FC
mm | inch
mm | inch
mm | inch
mm | inch
1024 | 40.3
1158 | 45.6
1024 | 40.3
1024 | 40.3
622 | 24.5
760 | 29.9
622 | 24.5
622 | 24.5
943 | 37.1
845 | 33.3
943 | 37.1
943 | 37.1
292 | 11.5
338 | 13.3
292 | 11.5
292 | 11.5
310 | 12.2
345 | 13.6
310 | 12.2
310 | 12.2
122 | 4.8
122 | 4.8
122 | 4.8
122 | 4.8
BF6M1013C
BF6M1013EC
BF6M1013CP
BF6M1013ECP
BF6M1013FC
6
108/130 | 4.2/5.1
7.14 | 435
17.5
2300
9.97 | 32.71
6
108/130 | 4.2/5.1
7.15 | 435
17.5
2300
9.97 | 32.71
6
108/130 | 4.2/5.1
7.14 | 435
17.5
2300
9.97 | 32.71
6
108/130 | 4.2/5.1
7.15 | 435
17.5
2300
9.97 | 32.71
6
108/130 | 4.2/5.1
7.15 | 435
17.5
2300
9.97 | 32.71
170 | 228
2300
174 | 234
2300
190 | 255
2300
195 | 262
2300
233 | 313
2300
12.41 | 179.98
12.71 | 184,32
13.87 | 201.15
14.59 | 211.59
16.88 | 244.80
153 | 205
2300
11.17 | 161.99
148 | 199
2300
11.46 | 166.20
171 | 229
2300
12.48 | 180.99
166 | 223
2300
13.13 | 190.42
191 | 256
2300
13.18 | 191.14
847 | 624.66
1400
14.78 | 214.39
854 | 629.83
1400
15.01 | 217.73
946 | 697.68
1400
16.51 | 239.49
954 | 703.56
1400
18.45 | 267.63
1050
1700
18.45 | 267.62
600
800
800
800
650
(702) 572 | (1547) 1261
572 | 1260
(702) 572 | (1547) 1261
572 | 1261
572 | 1261
u Model designation
BF 6 M 1013 ECP
E = External cooling system
C = Charge air cooler
P = Upgrated
Engine family designation
M = liquid cooled
Number of cylinders
B = turbocharging
F = highspeed four-stroke engine
1) Power ratings at flywheel without deduction fan power requirement.

2) To ISO 1585, EG-RL80/1269/EWG and EG-RL88/195/EWG.
3) To ISO 3046/1 (IFN), DIN 6271 fuel stop power.
4) Specific fuel consumption
based on diesel fuel with a specific gravity of
3
0.835 kg/dm at 15C.
The values given in this data sheet are for information purposes only and not binding.
The information given in the offer is decisive.
u Standard engines
P (kW)
P (kW)
140
175
120
150
100
125
80
100
60
T (Nm)
40
75
T (Nm)
50
900
800
800
700
700
600
600
500
400
500
be
(g/kWh)
(g/kWh)
240
230
230
220
220
210
210
200
1000 1200 1400 1600 1800 2000
BF4M1013EC
2300 n (min-1)
400
be
200
1000 1200 1400 1600 1800 2000
BF4M1013C
BF4M1013FC
P (kW)
P (kW)
200
250
180
200
160
150
140
100
2300 n (min-1)
BF6M1013C
50
120
T (Nm)
100
T (Nm)
1100
80
1000
1000
950
900
900
800
850
700
600
800
be
750
be
(g/kWh)
700
(g/kWh)
250
230
230
220
210
210
190
1000 1200 1400 1600 1800 2000
BF6M1013EC
2300 n (min-1)
BF6M1013CP
200
1000 1200 1400 1600 1800 2000
BF6M1013FC
2300 n (min-1)
BF6M1013ECP
Order-No. 0031 1981 / 03 / 2004 / VM-V
DEUTZ AG
DEUTZ MOTOR
The engine company.
Deutz-Mlheimer Str. 147 -149

D-51063 Kln
Phone: + 49 (0) 2 21 - 8 22 - 0
Telefax: + 49 (0) 2 21 - 8 22 - 25 68
Internet: www.deutz.de
eMail: info @ deutz.de
TANK ACCESSORIES
Breather Filter-Threaded Metal Assemblies

Breather Filter
BF-8 & BF-12
Model BF
These units act as ventilators to provide a free flow of clean, fresh

air into hydraulic fluid, fuel, oil, chemical and coolant tanks or reservoirs.
They compensate for changes in fluid level, temperature and altitude . . .
provide positive protection for airborne contamination for tanks, pumps, valves,
cylinders and other components. Large oil resistant filter elements
filter dirt and dust particles as small as 10 Microns (40 micron standard).
Cover removes for easy cleaning.
BF-4 & BF-6 Zinc plated. BF-8, BF-12 Nickel plated & BF-16 Nickel-chrome.
10 MICRON OPTION: EXAMPLE BF-6-10M
BF-16
BF-12P-5
BF-4 & BF-6
Dimensional Detail
MODEL
BF-4
BF-6
BF-8
BF-12
BF-16
MICRON
10,40
PIPE
SIZE
1/4
AIR
FLOW
4
10,40
3/8,9/16-18
10,40
1/2
35
10,40
3/4
40
10,40
75
IN
MM
IN
MM
IN
MM
IN
MM
IN
MM
A
1.4
35
1.4
35
2.6
67
2.6
67
3
76
B
1.9
47
1.9
47
2.9
74
3
76
3.3
83
C
1
25
1
25
1.4
36
1.4
36
1.7
43
D
0.7
18
0.7
18
0.9
24
1.1
27
1.4
35
Ordering Code
* BF 6 *
OMIT
BPC **
ISO BF-16
BF-12-16
SERIES
BF
NPT
BFA
SAE (#6 ONLY)
SIZE
4
6
8
12
16
DIP
P5
P10
10M
OPTIONS
3/4", 1"
3/4", 1"
3/4", 1"
1/4", 3/8", 1/2", 3/4", 1"
Pressurized Breather Filter

BF-12P-5
This device is similar to a conventional breather, but it incorporates a relief valve set at 5 PSI
and a vacuum breaker. When the fluid level first falls, air enters the reservoir through the
vacuum breaker and filter. When the level rises, air is compressed rather than being expelled.
Thereafter, changing fluid levels are accommodated by the changing size of the air bubble in
the reservoir, instead of by breathing to atmosphere.
Pressurized breathers can reduce breathing by as much as 90% to 95%, increasing the life of
the breather filter by a factor of 10. They are recommended for systems that are expected to
operate in extremely dusty environments and mobile applications.
Please supply drawing

specifying lengths
shown.
Dipstick may be
marked FULL and
ADD.
Optional wording
available.
7b
PHONE: 937/277-9364 FAX: 937/277-6516 www.lenzinc.com
PVG 32
Proportional Valves
Technical
Information
PVG 32 Proportional Valve

Technical Information
Technical data
PVG 32
VALVE GROUP
The technical data for PVG 32 and PVPX are typical measured results. For the hydraulic
system a mineral based hydraulic oil with a viscosity of 21 mm2/s [102 SUS] and a
temperature of 50C [122F] was used.
Max. pressure
Oil flow, rated
(See characteristics,
page 31 - 36)
Spool travel, standard
Spool travel,
float position spool
Dead band,
flow control spools
Max. internal leakage
Port P
continuous
Port A/B
Port T, static/dynamic
Port P
Port A/B, with press. comp.
Port A/B , without press. comp.
Proportional range
Float position
Standard
Linear characteristic
A/B T, without shock valve

at 100 bar [2175 psi] and
A/B T, with shock valve
21 mm2/s [102 SUS]
Recommended temperature
Oil temperature
Min. temperature
(inlet temperature)
Max. temperature
Ambient temperature
Operating range
Oil viscosity
Min. viscosity
Max. viscosity
Filtration
Max. contamination
(See page 55)
(ISO 4406)
Oil consumption in pilot oil pressure reduction valve
1)
2)
3)
PVH,
HYDRAULIC ACTUATION
[5075 psi]1)
[5075 psi]
[365/580 psi]
125 l/min
7 mm
4.8 mm
8 mm
1.5 mm
0.8 mm
[37 US gal/min]3)
[26.4 US gal/min]2)
[33 US gal/min]
[0.28 in]
[0.19 in]
[0.32 in]
[0.06 in]
[0.03 in]
20 cm3/min
[1.85 in3/min]
25 cm3/min
[2.15 in3/min]
30 60C
-30C
+90C
-30 +60C
12 - 75 mm2/s
4 mm2/s
460 mm2/s
[86 140F]
[22F]
[194F]
[22 +140F]
[65 - 347 SUS]
[39 SUS]
[2128 SUS]
19/16
19/16
1 l/min
[0.25 us gal/min]
100 l/min2)
With PVSI end plate, max. 300 bar [4351 psi] with PVS end plate.
For 130 l/min contact technical Sales Organization for Sauer-Danfoss
In open circuit systems with short P-hoses/tubes, attention should be paid to pressure peaks at flows
>100 l/min. [26.4 US gal/min]
Regulation range
Max. pilot pressure
Max. pressure on port T 1)
1) The PVRHH remote control lever should be connected direct to tank.
12
350 bar1)
350 bar
25 bar/40 bar
140 l/min3)
DKMH.PK.570.C2.02 520L0344
5-15 bar
30 bar
[75-220 psi]
[435 psi]
10 bar
[145 psi]

Technical data
PVM,
MECHANICAL ACTUATION
Regulation range, control lever

Regulation range,
Proportional range
Float position
19.5
13.4
22.3
Neutral position
22 3 Nm
PVM + PVMD
[5.0 0.7 lbfin]
22 3 Nm
Operating force
PVM + PVE 1)
[5.0 0.7 lbfin]
27 3 Nm
PVM + PVH
[6.0 0.7 lbfin]
Spool displacement from neutral position
PVM + PVMR
Spool displacement from any other position
Operating force
Spool displacement from neutral position
PVM+PVMF Spool displacement into float position
Spool displacement away from float position
Control lever positions,
No.
26
see page 45
1)
Max. spool travel

28 3 Nm
[6.3 0.7 lbfin]
28 3 Nm
[6.3 0.7 lbfin]
83 3 Nm
[18.7 0.7 lbfin]
17 Nm [3.8 lbfin]
0.6 Nm [1.3 lbfin]
22 Nm [5.0 lbfin]
60 Nm [13.5 lbfin]
28 Nm [6.3 lbfin]
PVE without voltage
DKMH.PK.570.C2.02 520L0344
13

Technical data
PVE,
REACTION TIME
Voltage
Neutral switch
Neutral switch
Constant voltage
Constant voltage
PVEO
ON/OFF
Function
Reaction time from

neutral position
to max. spool travel
Reaction time from
max.pool travel
to neutral position
Reaction time from
neutral position
to max. spool travel
Reaction time from
max. spool travel
to neutral position
Max.
Rated
Min.
Max.
Rated
Min.
Max.
Rated
Min.
Max.
Rated
Min.
PVEM
Prop.
medium
s
PVEH
Prop.
high
s
PVES
Prop.
super
s
0.235
0.180
0.120
0.175
0.090
0.065
0.700
0.450
0.230
0.175
0.090
0.065
0.700
0.450
0.230
0.700
0.450
0.230
0.230
0.150
0.120
0.175
0.090
0.065
0.200
0.120
0.050
0.100
0.090
0.065
0.230
0.150
0.120
0.175
0.090
0.065
0.200
0.120
0.050
0.100
0.090
0.065
PVEO
ON/OFF
PVEM
Prop.
medium
PVEH
Prop.
high
PVES
Prop.
super
PVE,
OIL CONSUMPTION AND
HYSTERESIS
Voltage
Function
Without voltage
Pilot oil flow per PVE
Neutral
Locked
With voltage
Pilot oil flow per PVE
1 actuation
Actuations
Hysteresis 1)
1)
Rated
0 l/min
0 l/min
0 l/min
[0 US gal/min]
[0 US gal/min]
[0 US gal/min]
0.1 l/min
0.1 l/min
0.1 l/min
[0.026 US gal/min] [0.026 US gal/min] [0.026 US gal/min]
0.002 l
0.002 l
0.002 l
0.7 l/min
0.5 l/min
1.1 l/min
Hysteresis is indicated at rated voltage and f = 0.02 Hz for one cycle. A cycle incl. N > full A > N > full B > N.
14
DKMH.PK.570.C2.02 520L0344
20%
4%
0.4 l/min
[0.106 US gal/min]
0.2 l/min
[0.053 US gal/min]
0.002 l
[0.053 US gal/min]
1.1 l/min
[0.2906 US gal/min]
<1%

Technical data
PVE,
ELECTRICAL ACTUATION
Actuation
Grade of enclosure IEC 529
Rated voltage
Voltage range
Max. ripple
Supply voltage (UDC)

Current consumtion1)
Signal voltage (PVEM/PVEH/PVES)
Neutral
Regulating
Signal current1) (PVEM/PVEH/PVES)

Input impedance in relation 0,5 UDC
PVEO, PVEM,
PVEH and PVES
IP 65
12 V __
24 V __
11 to 15 V
22 to 30 V
5%
0.65 A
0.33 A
0.5 UDC
0.25 UDC to 0.75 UDC
0.25 mA
0.5 mA
12 k
8W
Power consumption
Fault monitoring
(PVEH/PVES)
Active
Passiv
Max. load
Reaction time at fault
Reaction time at fault
100 mA
60 mA
500 ms
250 ms
1) At rated voltage
PVPX,
ELECTRICAL LS
UNLOADING VALVE
Max. operation pressure

Enclosure to IEC 529
Max. pressure drop at an oil flow of 0.10 l/min. [2.6 US gal/min]
Recommended temperature
Oil temperature (inlet temperature) Min. temperature
Max. temperature
Max. coil surface temperature
Ambient temperature
Operating range
Oil viscosity
Min. viscosity
Max. viscosity
Response time for LS pressure relief

Rated voltage
Max.permissible deviation from rated supply voltage
Current consumption
at 22C [72F] coil temperature
at rated voltage
Power consumption
Max. permissible deviation from rated supply voltage
DKMH.PK.570.C2.02 520L0344
350 bar
[5075 psi]
IP 65
2 bar
[30 psi]
30 to 60C
[86 to 140F]
30C
[22F]
90C
[194F]
155C
[311F]
30 to +60C
[22 to +140F]
12 to 75 mm2/s
[65 to 347 SUS]
4 mm2/s
[39 SUS]
460 mm2/s
[2128 SUS]
300 ms
12 V
24 V
10 %
10 %
1.55 A
0.78 A
1.00 A
0.50 A
19 W
19 W
12 W
12
10%
15

Electrical actuation
PVEO,
ON-OFF
Main features of PVEO:

Compact
Robust operation
Simple build-up
PROPORTIONAL
ACTUATION
With electrical proportional actuation the main spool position is adjusted so that it
corresponds to an electric signal from a remote control unit, for example.
The signal (set-point signal) is converted into a hydraulic pressure which moves the main
spool. The position of the main spool is converted in the positional transducer (C) to
an electric signal (feed-back signal). This signal is registered by the electronics.
The variation between the set-point signal and feed-back signal actuates the solenoid
valves. The solenoid valves are actuated so that hydraulic pressure moves the main spool
into the correct position.
PVEM,
PROPORTIONAL MEDIUM
PVEM versions are recommended where

there is a requirement for simple proportional control and where reaction and
hysteresis are not critical. Main features
of PVEM:
ON-OFF modulated
Inductive transducer, see page 17
Medium hysteresis
PVEH,
PROPORTIONAL HIGH
PVEH versions are recommended where

among the requirements are fault
monitoring, fast system reaction, low
hysteresis and fine regulation.
Main features of PVEH:
Inductive transducer, see page 17
Integrated pulse width modulation,
see page 17
Short reaction time
Low hysteresis
Fault monitoring, see page 17 and 18
Transistor output for signal source,
see page 19
16
DKMH.PK.570.C2.02 520L0344

PVES,
PROPORTIONAL SUPER
PVES versions are recommended for

control systems requiring very low
hysteresis to obtain a very fine regulation.
For other technical data: see PVEH.
LVDT-TRANSDUCER,
PULSE WIDTH
MODULATION
Inductive transducer, LVDT

(Linear Variable Differential Transformer). When the main spool is moved, a voltage
is induced proportional to the spool position. The use of LVDT gives contact-free
(proximity) registration of the main spool position. This means an extra-long working life
and no limitation as regards the type of hydraulic fluid used. In addition, LVDT gives a
precise position signal of high resolution.
Integrated pulse width modulation
Positioning of the main spool in PVEH is based on the pulse width modulation principle.
As soon as the main spool reached the required position, modulation stops and the spool
is locked in position.
THE FAULT MONITORING

SYSTEM
A fault monitoring system is provided in all PVEH and PVES models. The system is
available in two versions: The active fault monitoring type, which provides a warning
signal and deactivates the solenoid valves, and the passive fault monitoring type, which
provides a warning signal only. See page 19.
Both active and passive fault monitoring systems are triggered by three main events:
Input signal monitoring
The input signal voltage is continuously monitored. The permissible range is between
15% and 85% of the supply voltage. Outside this range the section will switch into an
active error state.
Transducer supervision
If one of the wires to the LVDT sensor is broken or short-circuited, this section will switch
into an active error state.
DKMH.PK.570.C2.02 520L0344
17

THE FAULT MONITORING
SYSTEM
(CONTINUED)
Supervision of the closed loop

The actual position must always correspond to the demanded position (input signal).
When the distance from neutral to the actual position is longer than the demanded
distance, the system detects an error and will switch into an active error state. On the
other hand, a situation where the actual position is closer to neutral than that demanded
will not cause an error state. This situation is considered in control.
When an active error state occurs, the fault monitoring logic will be triggered:
Note:
The neutral deadband prevents the output signal from releasing the fault monitoring
logic, thus stopping the function until the required pilot oil pressure has been developed.
Active fault monitoring
A delay of 500 ms before anything happens.
The solenoid valve bridge will be disabled, - all solenoids will be released.
An alarm signal is sent out through the connector.
This state is memorized and continues until the system is actively reset (by turning
off the supply voltage).
Passive fault monitoring
A delay of 250 ms before anything happens.
An alarm signal is sent out through the connector.
This state is not memorized. When the erroneous state disappears, the alarm signal
will turn to passive again. However, the signal will always be active for a minimum of
100 ms when triggered.
To prevent the electronics from going into an undefined state, a general supervision of
the power supply and the internal clock frequency is made. This function applies to PVEH,
PVES and PVEM:
High supply voltage
The solenoid valves are disabled when the supply voltage is exceeded by 50% (18 V for
a 12 V PVE and 36 V for a 24 V PVE).
Low supply voltage:
The solenoid valves are disabled when the supply voltage falls below 8 V.
Internal clock
The solenoid valves are disabled when the internal clock frequency fails.
All three states are triggered automatically when the fault conditions cease.
Note:
1. Different degrees of safety are described on pages 50 to 53.
2. The fault monitoring does not work if the supply voltage to PVEH/PVES is cut off for example by a neutral
position switch (see page 50).
3. When using PVEH/PVES with passive fault monitoring its up to the customer to decide on the required
degree of safety for the system (see page 50).
18
DKMH.PK.570.C2.02 520L0344

Normal
PVEH/PVES,
CONNECTION TO FAULT
MONITORING OUTPUT
Green
Transistor output function
Example of connected components
Fault
Red
Transistor output function
Example of connected components
A: External relay
B: Solenoid valve (e.g. PVPX)
A: External relay
B: Solenoid valve (e.g. PVPX)
Via an external relay the pin pos. 3 can be connected to a solenoid valve which will
relieve the LS-signal to tank, e.g. PVPX.
Other connections possible:
a solenoid valve to relieve the pump oil flow
a signal lamp, an alarm horn
pump cut-out, etc.
DKMH.PK.570.C2.02 520L0344
19

Modules and code numbers
PVP,
PUMP SIDE MODULES
Symbol
Description
Code number
P = G 1/2
157B5000
P = 7/8 in - 14
157B5200
P = G 3/4
157B5100
P = 1 1/16 in - 14
157B5300
P = G 1/2
157B5001
P = 7/8 in - 14
157B5201
P = G 3/4
157B5101
P = 1 1/16 in -14
157B5301
P = G 1/2
157B5010
P = 7/8 in - 14
157B5210
P = G 3/4
157B5110
P = 1 1/16 in - 14
157B5310
P = G 1/2
157B5011
P = 7/8 in - 14
157B5211
P = G 3/4
157B5111
P = 1 1/16 in - 14
157B5311
P = G 1/2
157B5012
P = 7/8 in - 14
157B5212
P = G 3/4
157B5112
P = 1 1/16 in - 14
157B5312
Closed centre pump side module for

pumps with variable displacement.
P = G 1/2
157B5013
With pilot oil supply.
P = 7/8 in - 14
157B5213
For electrically actuated valves
P = G 3/4
157B5113
Connection for electrical

LS unloading valve, PVPX.
P = 1 1/16 in - 14
157B5313
Open centre pump side module for

pumps with fixed displacement.
For purely mechanically actuated
valve groups.

For purely mechanically actuated
valve groups.

With pilot oil supply for
electrically actuated valves.

With pilot oil supply.
For electrically actuated valves

With pilot oil supply for
electrically actuated valves.
Connection for electrical
LS unloading valve, PVPX
Connection: P = G 1/2; 14 mm deep or G 3/4; 16 mm deep. LS/M = G 1/4; 12 mm deep; T = G 3/4; 16 mm deep.
P = 7/8 in - 14; 0.65 in deep or 1 1/16 in - 12; 0.75 in deep. LS/M = 1/2 in - 20; 0.47 in deep. T = 1 1/16 in - 12; 0.75 in deep.
20
DKMH.PK.570.C2.02 520L0344

PVP,
PUMP SIDE MODULES
Symbol
Description
Code number

For mechanically actuated valves.
P = G 3/4
157B5102
P = G 3/4
157B5103
P = G 3/4
157B5180
Connection for LS
unloading valve, PVPX.

For mechanically actuated valves.
Connection for LS
unloading valve, PVPX.

With pilot oil supply for electrical
actuation and connection for pilot
oil pressure.

With pilot oil supplyfor electrical
oil pressure.
P = G 3/4
157B5181
P = G 3/4
157B5190
P = G 3/4
157B5191

With pilot oil supply for hydraulic
oil pressure.

With pilot oil supply for hydraulic
oil pressure.
Connection: P = G 1/2; 14 mm deep or G 3/4; 16 mm deep. LS/M = G 1/4; 12 mm deep; T = G 3/4; 16 mm deep.
DKMH.PK.570.C2.02 520L0344
21

PVPV AND PVPVM,
PUMP SIDE MODULES
Symbol
Description
PVPV
Closed center pump side module
for pumps with variable
displacement
Code number
P and T = G 1
157B5938
P and T = 1 5/16 UN
Max pump pressure = 350 bar [5075 psi]
Max. pump flow = 150 l/min [40 US gal/min]
PVPV
Closed center pump side module
P and T = G 1
157B5911
With pilot supply for electrical

actuation
displacement
actuation
With shock and suction valve PVLP 63
P and T = 1 5/16 UN
Max. pump flow = 150 l/min [40 US gal/min]
PVPVM
Closed centre pump side module
P and T = G 1
displacement
157B5941
157B5913
157B5937

actuation
P and T = 1 5/16 UN
Max pump flow = 230 l/min [ 61 US gal/min]
PVPVM
Closed centre pump side module
P and T = G 1
displacement
actuation
With shock and suction valve PVLP 63
P and T = 1 5/16 UN
Max pump flow = 230 l/min [ 61 US gal/min]
22
DKMH.PK.570.C2.02 520L0344
157B5912
57B5940
157B5914

PVB,
BASIC MODULES WITHOUT ADJUSTABLE LSA/B PRESSURE LIMITING VALVES
Symbol
Code number
No facilities for
Facilities for
shock valves A/B shock valves A/B
Description
Without load drop

check valve and
pressure compensator.
Can be used where
load holding
valves prevent oil
from flowing back
through channel P.
G 1/2
14 mm deep
157B6000
157B6030
7/ in - 14
8
0.65 in deep
157B6400
157B6430
G 1/2
14 mm deep
157B6100
157B6130
7/ in - 14
8
0.65 in deep
157B6500
157B6530
G 1/2
14 mm deep
157B6136
8 in - 14
0.65 in deep
157B6536
G 1/2
14 mm deep
157B6200
157B6230
7/ in - 14
8
0.65 in deep
157B6600
157B6630
Load drop
check valve.
Load drop check valve.

LSA/B shuttle valve.
To be used with
float position spools.
7/
With non-damped
compensator valve.
DKMH.PK.570.C2.02 520L0344
23

PVB,
BASIC MODULES WITHOUT ADJUSTABLE LSA/B PRESSURE LIMITING VALVES
Symbol
Code number
No facilities for
Facilities for
Description
G 1/2
14 mm deep
157B6206
157B6236
With damped
compensator valve
7/
8 in - 14
0.65 in deep
PVB,
BASIC MODULES WITH ADJUSTABLE LSA/B PRESSURE LIMITING VALVES
Symbol
Code number
No facilities for
Facilities for
Description
With non-damped.
compensator valve.
Adjustable LSA/B
pressure limiting valves.
External LS connection
port A/B.
Also used for
float position spools.
G 1/2
14 mm deep
157B6203
157B6233
7/ in - 14
8
0.65 in deep
157B6603
157B6633
157B6208
157B6238
G 1/2
Damped compensator
14 mm deep
valve.
Adjustable LSA/B
pressure limiting valves.
External LS connection 7
/8 in - 14
port A/B.
0.65 in deep
Connection: LSA/B: G 1/4 12 mm deep, 1/2 in-20; 0.47 in deep
24
DKMH.PK.570.C2.02 520L0344

PVM,
MECHANICAL ACTUATION
Symbol
Description
Code number
PVM,
Standard, spring centered .
Individual oil flow adjustment to ports A and B.
22.5
157B3171
157B3191
37.5
157B3172
157B3192
157B3173
157B3193
22.5
157B3175
157B3195
37.5
157B3174
157B3194
PVM
Without actuation lever and base.
Shaft for mounting of actuation lever.
PVM,
As standard, without actuation lever.
With base for mounting of actuation lever.
Note: Code number for the anodiseret version of 157B3171 is 157B3184
PVMD,
COVER FOR MECHANICAL ACTUATION
Symbol
Description
Code number
PVMD,
Cover for purely mechanically operated valve.
157B0001
PVH,
HYDRAULIC ACTUATION
Symbol
Description
Code number
G 1/4; 12 mm deep
PVH,
Cover for hydraulic remote control
9/ -18 UNF; 0.54

16
in deep
157B0008
157B0007
PVMR,
FRICTION DETENT
Symbol
Description
PVMR,
Friction detent
Code number
157B0004
PVMF,
MECHANICAL FLOAT POSITION
Symbol
Description
PVMF,
Mechanical float position lock
DKMH.PK.570.C2.02 520L0344
Code number
157B0005
25

PVE
ELECTRICAL ACTUATION
Symbol
Description
PVEO;
ON/OFF
PVEM, standard.
Proportional Medium
On/Off-modulated, inductive transducer.
PVEM,
For float position.
Proportional Medium.
On/Off-modulated, inductive transducer etc.
PVEH, standard.
Proportional High.
Pulse-width modulation, quick response, low hysteresis,
active fault monitoring, inductive transducer.
PVEH,
Proportional High.
Pulse width modulation, quick response, low hysteresis,
passive fault monitoring, inductive transducer.
PVEH,
For float position.
Proportional High. Pulse width modulation , quick response
low hysteresis, active fault monitoring,inductive transducer etc.
PVES,
Proportional super.
Specifications as PVEH but hysteresis ~ 0%
26
DKMH.PK.570.C2.02 520L0344
Code number
12 V
157B4216
24 V
157B4228
12 V
157B4116
24 V
157B4128
12 V
157B4416
24 V
157B4428
12 V
157B4016
24 V
157B4028
12 V
157B4086
24 V
157B4088
12 V
157B4316
24 V
157B4328
12 V
157B4816
24 V
157B4828

PVLA,
SUCTION VALVE (FITTED IN PVB)
Symbol
Description
Code number
Suction valve for

port A and/or B.
157B2001
Plug for connecting the nonactive port to tank,

when using a single acting spool.
157B2002
PVLP,
SHOCK AND SUCTION VALVE (FITTED IN PVB)
Symbol
Description
Shock and suction

valve for port A and/or B.
(Not adjustable)
DKMH.PK.570.C2.02 520L0344
Setting
bar
[psi]
Code number
32
50
63
80
100
125
140
150
460
725
914
1160
1450
1813
2031
2175
157B2032
157B2050
157B2063
157B2080
157B2100
157B2125
157B2140
157B2150
160
175
190
210
230
240
250
265
280
300
2320
2538
2755
3045
3335
3480
3625
3843
4061
4351
157B2160
157B2175
157B2190
157B2210
157B2230
157B2240
157B2250
157B2265
157B2280
157B2300
320
350
4641
5075
157B2320
157B2350
27

PVS,
END PLATE
Symbol
Description
Code number
157B2000
PVS,
without active elements.
No connections
PVS,
Max. intermittent LX
pressure: 250 bar [3625 psi]
157B2020
G 1/8, 10 mm deep
157B2011
3/ in - 24; 0.39 in deep

8
157B2021
157B2014
PVSI,
Without connections
PVSI,
LX connections.
Max. int. LX pressure:
350 bar [5075 psi]
157B2004
G 1/4, 12 mm deep
157B2015
1/ in - 20; 0.47 in deep

2
157B2005
PVAS,
ASSEMBLY KIT
Description
0 PVB
1 PVB
2 PVB
3 PVB
Tie bolts and seals
8000*
8001
8002
8003
1 PVB
2 PVB
3 PVB
8021
8022
8023
Code number 157B

4 PVB
5 PVB
6 PVB
8004
8005
8006
7 PVB
8 PVB
9 PVB
10 PVB
8007
8008
8009
8010
7 PVB
8 PVB
9 PVB
10 PVB
8027
8028
8029
8030
*) For one PVB on PVGI (combination PVG 120 / 32)
PVAS,
ASSEMBLY KIT FOR PVPVM
Description
Tie bolts and seals
28
DKMH.PK.570.C2.02 520L0344
Code number 157B

4 PVB
5 PVB
6 PVB
8024
8025
8026

PVPX,
ELECTRICAL LS UNLOADING VALVE
Symbol
Description
Code number
PVPX,
Normally open:
LS pressure relieved with no signal to PVPX.
12 V
157B4236
24 V
157B4238
PVPX,
Normally closed:
LS pressure relieved with signal to PVPX.
12 V
157B4246
24 V
157B4248
12 V
157B4456
24 V
157B4458
26 V
157B4260
PVPX,
Normally open with manual override:
LS pressure relieved with no signal to PVPX.
Manual over-ride DE-selects LS-pump
Plug
157B5601
PVPC,
PLUG FOR EXTERNAL PILOT OIL SUPPLY
Symbol
Description
G 1/2, 12 mm deep
Code number
157B5400
PVP,
Plug without check valve for
open or closed centre
1/ in-20; 0.47 in deep
2
G 1/2, 12 mm deep
157B5600
1/ in-20; 0.47 in deep

2
157B5700
PVP,
Plug with check valve for
open centre
DKMH.PK.570.C2.02 520L0344
29

Technical characteristics
GENERAL
The characteristics in this catalogue are typical measured results.

During measuring a mineral based hydraulic oil with a viscosity of 21 mm2/s [102 SUS] at
a temperature of 50C [122F] was used.
PVP,
PUMP SIDE MODULE
Pressure relief valve characteristic

in PVP
The pressure relief valve is set at an oil
flow of 15 l/min [4.0 US gal/min].
Setting range:
30 to 350 bar [435 to 5075 psi]
(with PVSI end plate) and
(300 bar [4351 psi] (with PVS end plate)
Neutral flow pressure in PVP,

open centre
30
DKMH.PK.570.C2.02 520L0344

PVB,
BASIC MODULE
Oil flow characteristics

The oil flow for the individual spool depends on
type of basic module
(with/without compensation)
type of pump
(fixed or variable displacement).
Please note:
The letters AA, A, B, etc. denote spool types, see pages 56 to 62. The characteristic below
is shown for spool travel in both directions. All other characteristics are shown for spool
travel in one direction only.
Pressure-compensated PVB, open or closed centre PVP
The oil flow is dependent on the supplied pump oil flow. The characteristics are plotted
for a pump oil flow, QP, corresponding to the rated max. spool oil flow, QN.
Increasing the pump oil flow to 1,4 QN will give the same oil flow on the eighth as on
the first basic module.
US
UDC
1
8
=
=
=
=
Signal voltage
Supply voltage
First PVB after PVP
Eighth PVB after PVP
DKMH.PK.570.C2.02 520L0344
31

PVB,
BASIC MODULE
Pressure compensated PVB, open or closed centre PVP

Linear characteristic
Please note:
For PVB basic modules without pressure compensator the top ends of the characteristics
(max. oil flow) are different so they correspond to those of the standard flow control
spools, see characteristics for PVB without pressure compensator.
US
UDC
1
8
32
=
=
=
=
Signal voltage
Supply voltage
First PVB after PVP
Eighth PVB after PVP
DKMH.PK.570.C2.02 520L0344

PVB,
BASIC MODULE
PVB without pressure compensation, open centre PVP

Oil flow as a function of spool travel.
The spool flow is dependent on the supplied oil flow, QP. The characteristics apply to
supply oil flow of 130 l/min [34.3 US gal/min] with the actuation of one basic module. If
several basic modules are activated at the same time, the characteristic depends on the
load pressure of the actuated basic modules.
DKMH.PK.570.C2.02 520L0344
33

PVB,
BASIC MODULE
PVB without pressure compensation, open centre PVP

Oil flow QA/B as a function of supplied pump oil flow (QP) curves for fully displaced
flow control spools.
The pressure drop of any oil flowing back to tank (QP - QA/B) is read on the curve for
neutral flow pressure in PVP, page 30.
34
DKMH.PK.570.C2.02 520L0344

PVB,
BASIC MODULE
PVB without pressure compensation, closed centre PVP

Set pressure difference between pump pressure and LS signal = 10 bar [145 psi].
DKMH.PK.570.C2.02 520L0344
35

PVB,
BASIC MODULE
PVB without pressure compensation, closed centre PVP

Set pressure difference between pump pressure and LS signal = 20 bar [290 psi].
The oil flow is dependent on the pressure difference between the pump pressure and
the LS signal. Normally the pressure difference is set at the LS pump regulator.
36
DKMH.PK.570.C2.02 520L0344

PVB,
BASIC MODULE
Pressure drop PVB at max. main

spool travel
Pressure drop PVB for open spool in

neutral position
Load-independent oil flow,

pressure-compensated PVB
Oil flow at LS pressure limiting,

pressure-, compensated PVB
DKMH.PK.570.C2.02 520L0344
37

PVLP,
SHOCK AND
SUCTION VALVE
PVLP, shock valve

PVLP is set at an oil flow of 10 l/min
[2.6 US gal/min].
The shock valve PVLP is designed to
absorb shock effects. Consequently, it
should not be used as a pressure relief
valve.
If the working function requires the
use of a pressure relief valve, a PVB
basic module with built-in LSA/B pressure
limiting valve should be used.
PVLA,
SUCTION VALVE
PVLP/PVLA, suction valve
38
DKMH.PK.570.C2.02 520L0344

PRESSURE CONTROL
SPOOLS,
CHARACTERISTICS IN
EXTREME POSITIONS
Size A:
Size B:
1: See example page 40
Size C:
Size D:
2: See example page 40
DKMH.PK.570.C2.02 520L0344
39

PRESSURE CONTROL
SPOOLS,
CHARACTERISTICS IN
EXTREME POSITIONS
Size E:
Pressure build-up
Max. oil flow can be reduced by about
50% without limitation of maximum
pressure by limiting the main spool
travel from 7 mm [0.28 in] to
5.5 mm [0.22 in]
EXAMPLES OF HOW
TO USE THE
CHARACTERISTICS FOR
PRESSURE CONTROL
SPOOLS
Example of determining the oil flow

Given:
- Spool type B
- Pressure setting PP:
160 bar [2320 psi]
- Load pressure, LSA/B:
100 bar [1450 psi]
Result:
- Oil flow = 75 l/min [19.8 US gal/min] (see page 39, size B).
Example of determining spool size
Given:
- Max. oil flow, QA/B:
90 l/min [23.8 US gal/min]
- Pressure setting PP:
150 bar [2175 psi]
- Load pressure, PLSA:
125 bar [1810 psi]
Result:
- D spool (see page 39, size D)
Please note:
Normally a smaller spool can be chosen with pressure control. It is our experience that
the spool can be one size smaller than with normal flow control.
40
DKMH.PK.570.C2.02 520L0344

CHARACTERISTICS FOR
FLOAT POSITION MAIN
SPOOLS
Characteristics; oil flow, spool travel and voltage

The spools have 4,8 mm spool travel in direction A and 8 mm travel in direction B:
4.8 mm [0.19 in] spool displacement in direction A gives max. oil flow to port A
4.8 mm [0.19 in] spool displacement in direction B gives max. oil flow to port B
8 mm [0.32 in] spool displacement in direction B gives completely open float position
A/B T.
Pressure drop A/B T at max. spool travel within the proportional range
(4.8 mm) [0.19 in).
Spools D and E have the same opening area for forward flow and return flow.
Spool E can give 100 l/min [26.4 US gal/min] pressure compensated oil flow due to a
higher pressure drop across spool E. This occurs during spool actuation only.
DKMH.PK.570.C2.02 520L0344
41

CHARACTERISTICS FOR
FLOAT POSITION MAIN
SPOOLS
Pressure drop A/B T in float position
42
DKMH.PK.570.C2.02 520L0344

Dimensions
VALVE
DIMENSIONS
F :
G :
H :
I :
J :
K :
L :
M:
N
O
P
Q
R
:
:
:
:
:
Shock and suction valve, PVLP

Pressure gauge connection; G 1/4, 12 mm deep [1/2 in-20, 0.47 in deep]
Plug for external pilot oil supply, PVPC; G 1/2, 12 mm deep [1/2 in-20, 0.47 in deep]
Electrical LS unloading valve, PVPX
LS connection; G 1/4, 12 mm deep [1/2 in-20, 0.47 in deep]
Fixing holes; M8 min. 15 [5/16 in-18, 0.47 in deep]
Port A and B; G 1/2, 14 mm deep [7/8 in-14, 0.65 in deep]
LX connection: PVS; G 1/8, 10 mm deep [3/8 in-24, 0.39 in deep]
PVSI; G 1/4, 12 mm [0.47 in] deep [1/2 in-20, 0.47 in deep]
LS pressure limiting valve
Tank connection; G 3/4, 16 mm deep [1 1/16 in-12, 0.75 in deep]
Pressure relief valve
Pump connection; G 1/2, 14 mm deep or G 3/4, 16 mm deep [7/8 in-14, 0.65 in deep or 1 1/16 in-12, 0.75 in deep]
LSA and LSB connections; G 1/4, 12 mm [0.47 in] deep [1/2 in-20, 0.47 in deep]
PVB
L1
L2
mm
[in]
mm
[in]
10
82
3.23
140
5.51
130
5.12
189
7.44
178
7.01
238
9.37
226
8.90
287
11.30
274
10.79
336
13.23
322
12.68
385
15.16
370
14.57
434
17.09
418
16.46
483
19.02
466
18.35
532
20.95
514
20.24
581
22.87
DKMH.PK.570.C2.02 520L0344
43

Dimensions
GENERAL DIMENSIONS
F : G 1/4, 12 mm deep [1/2 in - 20, 0.47 in deep]
44
DKMH.PK.570.C2.02 520L0344

Lever positions
CONTROL LEVER
POSITIONS
Base with an angle of 22.5
Base with an angle of 37.5
DKMH.PK.570.C2.02 520L0344
45

Hydraulic systems
MANUALLY ACTUATED
PVG 32 FIXED
DISPLACEMENT PUMP
C: Over-centre valve
46
DKMH.PK.570.C2.02 520L0344

Hydraulic systems
ELECTRICALLY
ACTUATED PVG 32
VARIABLE
DISPLACEMENT PUMP
(ELECTRICAL ACTUATOR,
SHOCK VALVES, ETC.)
DKMH.PK.570.C2.02 520L0344
47

Electrical systems
ELECTRICAL
CONNECTIONS, GENERAL
The electrical connections to remote control levers, PVE actuators and voltage supply are
made using an ordinary terminal strip.
The wiring diagrams below and on page 50 to 53 show only the basic outlines for the
electrical connection.
Voltage supply
For a main transformer with stabilised output voltage, the ripple must not exceed 5%
of rated voltage.
ELECTRICAL
CONNECTION EXAMPLE
Signal leads must not act as supply leads at the same time
unless the distance between the actuator module PVE and
terminal board is less than 3 m [3.3 yards] and the lead
cross-section is min. 0.75 mm2 [AWG 18].
25 Pin SUB-D connector

with M3 screws (MIL-DTL-24308)
F:
E:
48
Signal output,
fault monitoring
Emergency stop
DKMH.PK.570.C2.02 520L0344

System safety
BUILDING IN SAFETY
All makes and all types of directional control valves (incl. proportional valves) can fail.
Thus the necessary protection against the serious consequences of function failure
should always be built in.
For each application an assessment should be made of the consequences of pressure
failure and uncontrolled or blocked movements.
To determine the degree of protection that ought to be built into the system,
Sauer-Danfoss makes the following distinctions.
1.
2.
3.
4.
Maximum safety demands

High safety demands
Average safety demands
Limited safety demands.
DKMH.PK.570.C2.02 520L0344
49

System safety
1.
MAXIMUM SAFETY
DEMANDS
When the fault monitoring system in PVEH is connected, the reaction to electrical and
mechanical faults (e.g. a spool seizure) is fast and operator-independent. See page 17
fault monitoring.
A system can be protected against many electrical, hydraulic and mechanical faults by
building in components as shown in the diagram:
R: Alarm logic EHA (or relay) connected to the fault monitoring system in PVEH
E: Electrical emergency stop
M: Solenoid valve
C: Pilot-operated check valve
The alarm logic EHA cuts off current to the solenoid valve (M) when PVEH monitoring
registers a fault. The solenoid valve then leads the oil flow direct from pump to tank.
Thus all functions are without operating pressure, i.e. locked in position, because there is
no pilot pressure on the pilot operated check valve (C).
Actuation of the emergency switch (E) cuts off current to the proportional valve and the
solenoid valve (M). Actuation in this case is manual, but the result is the same as above.
Stopping or disconnecting the pump drive motor is another safety measure, if the system
reaction time can be accepted.
Note:
The neutral position switch in the remote control units should not be used.
PVEH with fault monitoring must have a constant voltage supply.
50
DKMH.PK.570.C2.02 520L0344

System safety
2.
HIGH SAFETY DEMANDS
The difference between this safety method and the one previously described (1) is that
here there is no built-in automatic fault monitoring and a neutral position switch (N) is
connected.
The method still gives a high degree of protection, but requires operator intervention. It
is recommended that the neutral position switch be always connected to the electrical
system. This then automatically cuts off current to the proportional valve when the
remote control unit is in neutral position.
DKMH.PK.570.C2.02 520L0344
51

System safety
3.
AVERAGE SAFETY
DEMANDS
The difference from the previous method is that the LS- signal from the proportional
valve is led direct to tank when the emergency switch (E) is actuated. This can be
achieved by using the Sauer-Danfoss LS unloading valve PVPX, integrated in the pump
side module.
In a system with open centre PVP and a fixed displacement pump, the effect of the PVPX
is an almost pressureless system, 8-14 bar [120-200 psi] i.e. all functions requiring a higher
operating pressure will not operate, see page 11.
The method can also be used in LS systems with a variable displacement pump and
closed centre version proportional valve.
The pressure after LS relief then depends on the pump stand-by pressure.
52
DKMH.PK.570.C2.02 520L0344

System safety
4.
LIMITED SAFETY
DEMANDS
The safety system can consist of an emergency switch (E) and a neutral position
switch (N) if protection against electrical failure is the only requirement. Here, there is
no protection against hydraulic and mechanical faults (spool seizured in an extreme
position).
DKMH.PK.570.C2.02 520L0344
53

Other operating conditions
OIL
The main duty of the oil in a hydraulic system is to transfer energy; but it must also
lubricate the moving parts in hydraulic components, protect them against corrosion, and
transport dirt particles and heat out of the system. It is therefore important to choose the
correct oil with the correct additives. This gives normal operation and long working life.
Mineral oil
For systems with PVG 32 valves Sauer-Danfoss recommends the use of mineral-based
hydraulic oil containing additives: Type HLP (DIN 51524) or HM (ISO 6743/4).
Non-flammable fluids
Phosphate-esters (HFDR fluids) can be used without special precautions. However,
dynamic seals must be replaced with FPM (Viton) seals.
So please contact the Sauer-Danfoss Sales Organization if the PVG 32 valve is to be used
with phosphate-esters.
The following fluids should only be used according to agreement with the Sales
Organization for Sauer-Danfoss:
Water-glycol mixtures (HFC fluids)
Water-oil emulsions (HFB fluids)
Oil-water emulsions (HFAE fluids)
Biodegradable oils
PVG 32 valves can be used in systems with rapeseed oil. The use of rapeseed oil is
conditioned by
- complying with the demands on viscosity, water content, temperature and filtering
etc. (see chapters below and technical data page 12).
- adapting the operating conditions to the directions of the oil supplier.
Before using other biodegradable fluids, please consult the Sauer-Danfoss Organization.
PARTICLE CONTENT,
DEGREE OF
CONTAMINATION
Oil filtration must prevent particle content from exceeding an acceptable level, i.e. an
acceptable degree of contamination.
Maximum contamination for PVG 32 is 19/16 (see ISO 4406. Calibration in accordance
with the ACFTD method).
In our experience a degree of contamination of 19/16 can be maintained by using a filter
fineness as described in the next section.
54
DKMH.PK.570.C2.02 520L0344

Other operating conditions
FILTRATION
Effective filtration is the most important precondition in ensuring that a hydraulic system
performs reliably and has a long working life. Filter manufacturers issue instructions and
recommendations. It is advisable to follow them.
System filters
Where demands on safety and reliability are very high a pressure filter with bypass and
indicator is recommended. Experience shows that a 10 m nominal filter (or finer) or a
20 m absolute filter (or finer) is suitable.
It is our experience that a return filter is adequate in a purely mechanically operated
valve system.
The fineness of a pressure filter must be selected as described by the filter manufacturer
so that a particle level of 19/16 is not exceeded.
The filter must be fitted with pressure gauge or dirt indicator to make it possible to check
the condition of the filter.
In systems with differential cylinders or accumulators the return filter must be sized to
suit the max. return oil flow. Pressure filters must be fitted to suit max. pump oil flow.
Internal filters
The filters built into PVG 32 are not intended to filter the system but to protect important
components against large particles. Such particles can appear in the system as a result
of pump damage, hose fracture, use of quick-couplings, filter damage, starting up,
contamination, etc.
The filter in the electrical actuator PVE protecting the solenoid valves has a mesh of
150 m.
Bursting pressure drop for internal filters is 25 bar [360 psi].
DKMH.PK.570.C2.02 520L0344
55
RF4 Series
Return Line Filters
Global Filtration Technology

27
Return Line Filters

RF4 Series
Applications for
RF4 Filters
Mobile Equipment
Mining Equipment
Industrial Power Units
Automotive Specified Equipment
Cover
Tee handle for
easy service
Slotted for
quick release
Gauge (optional)
Color coded for
easy reading
15 or 25 psi
calibration
The RF4 is a rugged, industry

proven filter assembly. The
all steel housing will provide
trouble free operation in demanding return line applications. The in-tank flange option
with quick release cover makes
this filter series an excellent
choice for a wide range of
applications.
Ports
NPT or SAE
Mounting Flange
(optional)
Simple in-tank
installation
Housing
Durable all steel
construction
To insure the best filtration

possible, all elements are
multipass tested in accordance
with ANSI/ NFPA T3.10/8.8
RI-1990. In addition, the
elements meet the SAE HF4
automotive specification.
Elements
(not visable)
Cellulose, wire or
high performance
Microglass II media
Meet SAE
(automotive)
HF4 standard
Single or
double length
Reliable, field proven components. Accurate and complete

testing. Full performance data
disclosure. We give you our
best, so you can do your best.
Feature
Advantage
Benefit
Top access element service
Oil remains in housing

Quicker element change
No Spills
Reduced maintenance costs
Slotted cover
Quick release cover

Cap screws remain in housing
Reduced maintenance costs

No loose parts
All steel construction
Durable, built to last

Good for mining applications
No downtime
Versatility
Visual or electrical
indicators
Know exactly when to

service elements
Helps prevent bypass

condition
No premature disposal
Cover / bypass is one

complete assembly
No loose parts during service

Visually examine bypass valve
28
No misplaced parts
Verify cleanliness and integrity
Parker Hannifin Corporation

Hydraulic Filter Division
Metamora, OH
Return Line Filters

RF4 Series
RF4-1 Element Performance
Efficiency
Efficiency %
Capacity
PSID
100
BAR
02Q
Beta Rating
10,000
02Q
05Q
80
99.9
1,000
99.5
99.0
20Q
100
60
10Q
10Q
0 5Q
200
40
20
20Q
95.0
20
2
1
50.0
0
10
15
20
25
20
40
60
80
100
Grams
Particle Size (Micrometre)
Multipass tests run @ 50 gpm to 100 psid terminal - 5mg/L BUGL
Flow vs. Pressure Loss

0
20
LPM
50 100 150 200 250 300 350
150SUS
0
20
LPM
50 100 150 200 250 300 350
150SUS
02Q
1.2
16
1.2
03C
16
1.0
1.0
10C
05Q
PSID
10Q
20
40
60
GPM
80
0.6
0.4
ing
ous
H
y
pt
Em
20Q
0.8
20C
0.2
100
0.0
29
20
40
60
GPM
80
100
BAR
0.6
12
BAR
0.8
PSID
12
0.4
0.2
0.0

Metamora, OH
Return Line Filters

RF4 Series
RF4-2 Element Performance
Efficiency
Efficiency %
Capacity
PSID
100
BAR
02Q
Beta Rating
10,000
02Q
05Q
80
99.9
1,000
99.5
99.0
20Q
100
60
10Q
10Q
05Q
200
40
20
20Q
95.0
20
2
1
50.0
0
10
15
20
25
30
60
90
120
150
180
Grams
Particle Size (Micrometre)
Multipass tests run @ 100 gpm to 100 psid terminal - 5mg/L BUGL
Flow vs. Pressure Loss

0
20
100
200
LPM
300
400
500
0
20
150SUS
02Q
100
150SUS
200
LPM
300
400
500
03C
1.2
1.2
16
16
1.0
PSID
0.6
8
10Q
30
60
90
GPM
120
Empty Housing
0.6
8
20C
0.4
10C
0.4
20Q
0.8
BAR
05Q
12
BAR
0.8
PSID
12
1.0
0.2
150
0.2
0
0.0
30
30
60
90
GPM
120
150
0.0

Metamora, OH
4/2- and 4/3- way directional

control valves pilot operated
RPEH4-16
Size 16 p max up to 320 bar Qmax up to 300 L/min
Solenoid pilot operated directional valves (RPEH)
Hydraulic pilot operated directional valves (RPH)
Small energy input
Wet pin core tubes
Manual overrides optional

(only for RPEH)
Installation dimensions to DIN 24 340,

ISO 4401 and CETOP - RP 121H
HA 4023
2/2003
Replaces
HA 4023 2/2002
Functional Description
The RPEH solenoid operated - hydropiloted valves are
consisting of an RPE3-06 type solenoid operated
directional control valve (see data sheet HA 4010) that
operates a 4-way hydropiloted control valve with a
connection surface in accordance with the CETOP
standards. They are available in various configurations
and spool types.
The pilot and the drain connections can be made
internal or external by inserting or removing the
accordant
threaded plugs located in the main
directional control valve.
A wide range of configurations and different solenoid

operated - hydropiloted directional control valve spool
positions are available:
4-way, 3-position directional control valve, with two
solenoids; positioning of the spool in center position is
obtained with centering springs.
4-way, 2-position directional valve, with one solenoid
and one return spring or two solenoids and detent of the
spool position.
The basic surface treatment of the valve housing is
phosphate coated and the solenoids are zinc coated.
HA 4023
Performance Characteristic
Pressures in bar)
MIN.
MAX.
Pilot pressure
210
Pressure on line T with internal drainage
140
Pressure on line T with external drainage
250
PRESSURES
Maximum flow rates in L/min
210 bar
320 bar
Spool type C11
250
200
All other spools
300
250
Pressure Drop Dp-Q
n = 35 mm /s and t = 50 C
Pressure drop Dp in bar
Measured at
Flow Q in L/min
Spool type
Spool position
P-A
P-B
Connections
A-T
Curves on graph
Z11
Energized
1
4
1
2
4
2
6
1
4
3
R51, R52,
X51, X52
De-energized
Energized
De-energized
Energized
De-energized
Energized
De-energized
Energized
J17, J27
Energized
H11
Y11
C11
* A-B blocked
B blocked
B-T
P-T
6*
1
A blocked
HA 4023
Pilot and Drain

The RPEH valves are available with pilot and drain, both internal and external. The version with external drain allows
for a higher back pressure on the outlet.
Plug assembly
Type of valve
RPEH4-16**/*
Internal pilot and external drain
NO
YES
RPEH4-16**/*I
Internal pilot and internal drain
NO
NO
RPEH4-16**/*E
External pilot and external drain
YES
YES
RPEH4-16**/*EI
External pilot and internal drain
YES
NO
X: plug M6 x 8 for external pilot

Y: plug M6 x 8 for external drain
Electrical Features
Solenoids
The operating solenoids are DC solenoids. For AC supply the solenoids are provided with rectifier which are integrated in the
DIN connector socket as part of the solenoid. The connectors can be turned by 90. By loosening the nut, the solenoids can be
turned or replaced without interfering with any seals of the valve.In the case of solenoid malfunction or power failure, the spool
of the valve can be shifted by manual override, provided the pressure in T-port does not exceed 25 bar.
Max. allowable voltage variation
DC solenoid
AC solenoid
-10 ... +6
10
Max. switching frequency
1/h
10 000
Switching times 10 %, energizing (two position)
ms
70
60
Switching times 10 %, de-energizing (two position)
ms
80
80
Switching times 10 %, energizing (three position)
ms
50
80
Switching times 10 %, de-energizing (three position)
ms
60
60
Duty cycle
100
Service life
cycles
107
Enclosure type to DIN 40 050
IP 65
The values indicated refer to a solenoid valve operating with piloting pressure 100 bar, with mineral oil at a temperature of
50 C, a viscosity of 35 mm2/s and with PA and BT connections. The switch on times are obtained from the time the spool
switches over. The switch off times are measured at the time pressure variation occurs in the line.
HA 4023
Type of Command
Solenoid control: RPEH
The valve is supplied with a pilot solenoid valve type RPE3-06.
Hydraulic control: RPH

The valve is supplied with a cross-connection cover-plate.
X and Y connections are used for the hydraulic control of the valve.
RPH4-163
RPH4-162
RPH4-162
Controls
Control of the main spool shifting speed: D
By placing a 2VS3-06 type double flow control valve
between the pilot solenoid valve and the hydropiloted valve,
the piloted flow rate can be controlled and therefore the
shifting speed can be varied. Add the letter D to the
identification code to request this device.
Manual Override
Whenever the solenoid valve installation may involve exposure to atmospheric agents or be used in tropical climates,
the manual override, boot protection is recommended. Add the suffix N1or N2 to request this device.
Electrical Connector
The solenoid valves are never supplied with connector. Connectors must be ordered separately.
Special Configurations C3
Check valve incorporated on line P: C3
Valve RPEH is available upon request with check valve incorporated on line
P. This is particularly useful to obtain the necessary piloting pressure when
the main control valve, in the rest position, has line P connected to the T
outlet. The cracking pressure is 5 bar. Add C3 to the identification code for
this request.
HA 4023
Installation
Configurations with centering and recall springs can be mounted in any position; type J17, J27 valves - without springs and
with mechanical retention must be mounted with the longitudinal axis horizontal. Valve fastening takes place by means of
screws or tie rods, placing the valve on a flat surface, with values of planarity and smoothness that are equal to or better
than those indicated in the drawing. If the minimum values of planarity or smoothness are not met, fluid leakages between
valve and mounting surface can easily occur.
Spare parts
Seal kit
Design
Dimensions, number
O-ring
Square ring
Back-up ring
Ordering
number
22.22 x 2.62 (4 pcs.)

Standard - NBR
10.82 x 1.78 (2 pcs.)
487-9901
31.42 x 2.62 (2 pcs.)
Head valve
size 16
22.22 x 2.62 (4 pcs.)

Viton
10.82 x 1.78 (2 pcs.)
487-9902
31.42 x 2.62 (2 pcs.)

Throttle valve
2VS3-06-CS
type number
525-0023
Standard - NBR
18 x 2.65 (2 pcs.)
9.25 x 1.68 (4 pcs.)
6.9 x 1.8 (2 pcs.)
17.83 x 22.19 x 1.14 (2 pcs.)
17.12 x 2.62 (2 pcs.)

Viton
9.25 x 1.78 (4 pcs.)

6.75 x 1.78 (2 pcs.)
Control valve
6.73 x 9.43 x 1.14 (2 pcs.)
525-9900
9.43 x 6.73 x 1.14 (2 pcs.)

17.83 x 22.19 x 1.14 (2 pcs.)
525-9940
see data sheet ARGO-HYTOS - RPE3-06
Mounting bolt
Dimensions, number
Fixation of
extension
of valve
Bolt M5 x 45
Bolt M5 x 98 - 8G
Nut M5
Tightening torque
DIN 912-10.9
(4pcs.)
(4 pcs.)
Ordering
number
484-9958
8.9 Nm
760-0072
Other
Design
Cover plate
PA, BT
525-0084
PB, TA
525-0079
Caution!
Service valve without range stated parameter consultation with manufacturer.

Detaile information at control vavle - see data sheet RPE3-06, HA 4010
The packing foil is recyclable.
The technical information regarding the product presented in this data sheet is for descriptive purposes only. It should
not be construed in any case as a guaranteed representation of the product properties in the sense of the law.
ARGO-HYTOS a. s. CZ - 543 15 Vrchlab

Tel.: +420-499-403111, Fax: +420-499-403421
E-mail: sales.cz@argo-hytos.com
www.argo-hytos.com
Subject to alteration without notice!

_________________________________________________________________________________________
DETALLE COMPONENTES VARIOS
ACOPLAMIENTO PALANCA 2 .
RGB1007
RGB1013
RGB1014
ASIENTO PARRILLA RGB1037
TOBERA PROYECCION RGB1048
A20MANUAL1-01
44

_________________________________________________________________________________________
TUBO CONEXIN 2 1/2 HD

RGB1049
Y DISTRIBUIDORA AIRE
RGB1050
ABRAZADERA TOBERA RGB1055
TERMINAL HE HD 2 RGB1073

RGB1077
A20MANUAL1-01

RGB1078
45

_________________________________________________________________________________________
CUERPO DIFUSOR COMPLETO

RGB1094
PLACA GAFAS
RGB1114
ANILLO DESGASTE RGB1115
ASIENTO ANILLO RGB1116
SALIDA CROMADA RGB1119
SELLO SALIDA CROMADA

RGB1122
A20MANUAL1-01
46

_________________________________________________________________________________________
COJINETE SALIDA CROMADA

RGB1123
ESPIRAL MANGUERA SHOTCRETE

RGB1158
PISTONES COPA BOMBEO

RGB1170
LINGAS CORTAS MANGUERAS

RGB1172
LINGAS LARGAS MANGUERAS

RGB1182
LUBRICANTE BOMBA ADITIVO

RGB1181
A20MANUAL1-01
47

_________________________________________________________________________________________
RODAMIENTO ORBITOR RGB1189
VIBRADOR 24VDC RGB1190
GUIA PISTON COPA RGB1241
CRUCETA ORBITOR RGB1243
SELLO EJE TUBO S RGB1307
MANGUERA SHOTCRETE 2
LARGO 10 MT RGB1332
A20MANUAL1-01
48

_________________________________________________________________________________________
CODO REDUCCION 5 A 4 HD
RGB 1344
TUBO DESCARGA 4 HD
RGB1345
REDUCCION 4 A 2 HD
RGB 1346
SET PLACAS ROBOT RGB1348
SOPLADOR 2 RGB1350
FOCO TRASLADO RGE1059
A20MANUAL1-01
49

_________________________________________________________________________________________
CONTROL REMOTO COMPLETO

RGE 1133
CORTA CORRIENTE RGE1134
INDICADOR NIVEL ACEITE

RGE1147
BATERIA CONTROL REMOTO

RGE1159
A20MANUAL1-01
50

_________________________________________________________________________________________
ACTUADOR PVG PROP RGE1231
FOCO INTERMITENTE RGE1307
FILTRO PRESION RGH1059
FILTRO RETORNO RGH1060
BOMBA HIDROSTATICA RGH1062
A20MANUAL1-01
51

_________________________________________________________________________________________
VALVULA CAMBIO DIRECCION

RGH1094
INSERTOS VALVULAS LOGICAS

RGH1124
BOMBA HIDRAULICA BOMBEO

RGH1135
ACTUADOR PVG ON OFF RGE1136
BOMBA HIDRAULICA BRAZO

RGH1155
A20MANUAL1-01
52

_________________________________________________________________________________________
MOTOR HIDRAULICO ADITIVO

RGH1156
VALVULA HIDRAULICA BOMBEO Y

TUBO S
RGH1157
VALVULA CONTRO MOVIMIENTO

RGH1158
MOTOR HIDRAULICO ORBITOR

RGH1159
FILTRO ACEITE MOTOR RGM1001
FILTRO DIESEL MOTOR RGM1027
A20MANUAL1-01
53

_________________________________________________________________________________________
ELEMENTO PREFILTRO DIESEL

RGM1041
SILENCIADOR DE ESCAPE
RGM1072
MANETA ACELERADOR MANUAL

RGM1076
PEDAL ACELERADOR RGM1077
VALVULA DE FRENO RGM1086
TAPA PRESURIZADA RGM1090
A20MANUAL1-01
54

_________________________________________________________________________________________
PIOLA ACELERADOR DE PIE

RGM1133
PIOLA ACELERADOR MANUAL

RGM1134
MANGUERA SHOTCRETE 2
LARGO 3,3 MTS RGM1139
SET ELEMENTOS FILTRO AIRE

RGM1145
AMORTIGUADOR PUERTA LATERAL

RGM1146
NEUMATICO TRACCIONAL
RGM1148
A20MANUAL1-01
55

_________________________________________________________________________________________
SOPORTE PARRILLA RGP1011
RODILLO BRAZO GRANDE RGP1016
RODILLO BRAZO CHICO RGP1017
GRILLETE LINGAS BRAZO RGT1110
A20MANUAL1-01
VALVULA ANTI RETORNO RGT1158
56

_________________________________________________________________________________________
RODAMIENTOS RODILLOS BRAZO

RGT1188
MANOMETRO 0=250 bar RGT1486
KIT SELLOS CILINDRO TUBO S

ROH1014
A20MANUAL1-01
KIT SELLOS TAPA CILINDRO BOMB

ROH1045
57

_________________________________________________________________________________________
KIT SELLOS CILINDRO TELESCOPICO

ROH1072
KIT SELLOS CILINDRO LEVANTE

ROH1146
KIT SELLOS CILINDRO GIRO UN PISTON

ROH 1162
A20MANUAL1-01
58

_________________________________________________________________________________________
A20MANUAL1-01
59

Manual Alpha 20

Cargado por

Información del documento

Derechos de autor

Formatos disponibles

Compartir este documento

Compartir o incrustar documentos

Opciones para compartir

¿Le pareció útil este documento?

¿Este contenido es inapropiado?

Copyright:

Formatos disponibles

Manual Alpha 20

Cargado por

Copyright:

Formatos disponibles

MANUAL DE OPERACIN Y MANTENIMIENTO

ROBOT ALPHA 20 SEMMCO

MANUAL DE OPERACIN Y MANTENIMIENTO

MANUAL DE OPERACIN Y MANTENIMIENTO

DIMENSIONES DEL EQUIPO

MANUAL DE OPERACIN Y MANTENIMIENTO

Prestar atencin a la informacin e instrucciones de este manual le asegurarn un

MANUAL DE OPERACIN Y MANTENIMIENTO

SECCION 3.-PERSONAL CALIFICADO Y PRECAUCIONES DE SEGURIDAD

El equipo slo debe ser operado por operadores experimentados o personal

MANUAL DE OPERACIN Y MANTENIMIENTO

Cualquier personal asignado a reparar, solucionar problemas u operar el equipo,

Preste completa y especial atencin a los reportes de operacin y

MANUAL DE OPERACIN Y MANTENIMIENTO

Nunca saque ninguna parte de su cuerpo fuera de la cabina del conductor

NOTA: UTILICE PRECAUCION Y METODOS SEGUROS EN LA OPERACIN Y REPARACION DEL EQUIPO.

NUNCA remueva la cubierta de la rejilla de la tolva. sta sirve para

MANUAL DE OPERACIN Y MANTENIMIENTO

MANUAL DE OPERACIN Y MANTENIMIENTO

Sintese en el asiento del conductor, pngase cmodo.

IMPORTANTE: NO ACCIONE EL ARRANCADOR DE MOTOR CONTINUAMENTE POR MAS DE 30 SEGUNDOS,

PARA CONDUCIR EL EQUIPO.

Encienda el motor como se describi anteriormente

PRECAUCIN: OBSERVE SUS ALREDEDORES POR PELIGROS Y A TRABAJADORES Y ESPECTADORES QUE

MANUAL DE OPERACIN Y MANTENIMIENTO

BOMBA, BRAZO E INSTRUCCIONES OPERATIVAS DEL

UBICACION DEL EQUIPO

Ubique la unidad en un lugar donde pueda estar lo mas nivelado posible y

PREPARANDO LA BOMBA PARA OPERAR EN CONDICIONES CLIMATICAS

PRECAUCION: SI NO ESTA USANDO EL CONTROL REMOTO APAGUELO. ESTO REDUCIRA El RIESGO DE UN

MANUAL DE OPERACIN Y MANTENIMIENTO

Opere el brazo delicadamente

PREPARANDO LA BOMBA PARA OPERAR

LINEA DE DESCARGA: INFORMACIONES Y CONSEJOS DE SEGURIDAD

El sistema de transporte debe ser capaz de soportar la presin de

PRECAUCION: SI UN ATASQUE TAPN LLEGA A BLOQUEAR EL SISTEMA DE DESCARGA, UNA PRESIN DE

MANUAL DE OPERACIN Y MANTENIMIENTO

SEMMCO se preocupa acerca del uso de elementos del bombeo y accesorios

PRINCIPIOS DE OPERACIN DE LA BOMBA DE HORMIGON.

MANUAL DE OPERACIN Y MANTENIMIENTO

LIMPIEZA DEL EQUIPO.

Para iniciar la limpieza en el orden antes indicado recomendamos, desacoplar la

MANUAL DE OPERACIN Y MANTENIMIENTO

Una vez finalizadas la limpiezas anteriores, se deber limpiar el equipo en general

MANUAL DE OPERACIN Y MANTENIMIENTO

Revise el nivel de aceite en el tanque de aceite hidrulico.

INSPECCIN SEMANAL Y MANTENIMIENTO

Revise y apriete las conexiones hidrulicas, si acaso estn goteando o estn

MANUAL DE OPERACIN Y MANTENIMIENTO

Revise por desgastes excesivos la placa gafa y anillo de desgaste de la

MANUAL DE OPERACIN Y MANTENIMIENTO

AJUSTE TUBO S A PLACA GAFA

CAMBIAR ACEITE HIDRAULICO

grasa/ grease NLGI 3

Check bolts on robot head

grasa/ grease NLGI 3

Peristaltic lubricant (Semmco)

Change motor oil filter

Change fuel filter

MANUAL DE OPERACIN Y MANTENIMIENTO

SECCION 7.- DESPIECE UNIDAD DE BOMBEO Y LINEA DE DESCARGA

MANUAL DE OPERACIN Y MANTENIMIENTO

CILINDROS HIDRULICOS BOMBEO

MANUAL DE OPERACIN Y MANTENIMIENTO