CS533E - TJL05733 - TA2 Paving Compactor

TA-2 Visual & Technical Inspection for Paving Compactors
Serial Number : TJL05733 Inspector : ALL MACHINES Temperature : 26

Model : DS533E Work Order : 885 Time : 4:00 PM
Engine S/N: CST10768 SMU: 4511 Date : 05/08/2021
Manufacturer : CATERPILLAR Unit Location: SAN FRANCISCO
Note: Review Machine & S·O·S History and check for Active Service Letters prior to inspection.
Status of the Machine

The status recommendation of your Compactor is: Down Machine
ALL MACHINES S.A.S

Especialistas en la evaluación, diagnostico, mantenimiento, reparación y reconstrucción de maquinaria pesada, montacargas, Plantas de generación eléctrica.
Bucaramanga calle 17 #10-35 6960914-6959362-3212002829.
ALL MACHINES S.A.S
Visual Inspection for Paving Compactor
Status assessment ✓– Normal M – Monitor A – Action Blank – Not Applicable
1. Prepare Machine Inspection

# Status Description Comments
1,1 Monitor Check with customer for operator complaints Ha presentado falla de sistema de aire acondicionado, El sistema ha sido modificado y hay sobre carga en el sistema
1,2 Normal Prepare the machine for the inspection
1,3 Monitor Perform walk-around Inspection Esta muy sucio tiene acumulación de tierra en partes que pueden ser factibles a falla.
1,4 Normal Download machine fault codes
1,5 Check Product Link
Is machine equipped with PL?
Is PL activated?
Is PL functioning properly?
1,6 Normal Observe engine exhaust colors
1,7 Normal Listen for unusual noises
1,8
1,9
1,10
Item No. Additional Comment
ALL MACHINES S.A.S

2. Lower - Level Inspection
2,1 Normal Yoke
2,2 Action Isolation Blocks No se puede operar, tiene el 50% de los cauchos rotos
2,3 Monitor Drum Drive Planetary Tiene una costra de tierra que es perjudicial para el componente se recomienda lavar y mantener estas áreas limpias
2,4 Normal Drum Support Housing
2,5 Monitor Drum Propel Motor & Gearbox Tiene una costra de tierra que es perjudicial para el componente se recomienda lavar y mantener estas áreas limpias
2,6 Monitor Vibratory Bearing Reservoir Tiene una costra de tierra que es perjudicial para el componente se recomienda lavar y mantener estas áreas limpias
2,7 Monitor Vibratory Motor & Gearbox Tiene una costra de tierra que es perjudicial para el componente se recomienda lavar y mantener estas áreas limpias
2,8 Normal Bottom Guard
2,9 Normal Axel Propel Motor
2,10 Normal Rear Axle
2,11 Normal Rear Differential Housing/Gear Box
2,12 Normal Tires and Rims
2,13
2,14
2,15
ALL MACHINES S.A.S

3. Middle - Level Inspection
3,1 Action Drum Scrappers Presenta golpe y daño en soporte de escariador de tambor
3,2 Normal Oscillating Pins
3,3 Normal Steering Pivot Pin
3,4 Normal Steering Cylinders
3,5 Normal Steering Frame Lock Pin
3,6 Normal Hydraulic Tank
3,7 Normal Fuel Tank
3,8 Normal Propel Charge Filter Indicator
3,9 Vibratory Charge Filter Indicator (If Applicable)
3,10 Normal Steering Pump & Motor
3,11 Action Vibratory Pump Tienen un harnees para hacer funcionar la vibración esto puede quemar el sistema de control de traslación
3,12 Normal Propel Pump
3,13 Normal Steps & Handrails
3,14 Normal Cab Mounts
3,15 Monitor Side Panel & Platform Tiene switch provisional para vibración, cuenta con una sola función de vibración
3,16 Normal Cab Exterior
3,17 Normal Battery & Cables
3,18 Normal Radiator, Oil Cooler, Condenser & Aftercooler
3,19 Normal Radiator, Air Inlet, Oil Cooler & Aftercooler Lines
3,20 Normal Engine Oil Pan
3,21 Normal Drive Belts - Alternator, Water
3,22 Monitor Fuel System - Lines, Fuel Pumps, Filters & Filter Bases Presenta fuga de combustible por filtro primario
3,23 Action Ari Cleaner and Air Filter Service Indicator No tiene seguros de tapa carcaza de filtro
3,24
3,25
3,26
ALL MACHINES S.A.S

4. Upper-Level Inspection
4,1 Normal Hood & Covers
4,2 Normal Radiator Cap
4,3 Normal Precleaner
4,4 Normal Exhaust Manifold
4,5 Normal Cylinder Head & Valve Cover
4,6 Normal Operator Platform
4,7 Normal Seat
4,8 Normal Seat Belt
4,9 Normal Indicators & Gauges
4,10 Normal Backup Alarm
4,11 Monitor Neutral Start Switch Tiene daños el protector del interruptor
4,12 Normal Work Lights
4,13 Normal Horn
4,14 Normal Fuses and Circuit Breakers
4,15 Normal ROPS
4,16
4,17
4,18
ALL MACHINES S.A.S

5. Implement/Attachment Inspection
5.1 Leveling Blade Cutting Edge
5.2 Leveling Blade
5.3 Leveling Blade Lift Cylinder & Lock Bars
5.4 Water Spray System (If Equipped)
5.5 Water Tank (If Equipped)
5.6
5.7
5.8
6,15
Item No. Additional Comments
Other Remarks
ALL MACHINES S.A.S

Technical Inspection for Paving Compactor
Status assessment ✓- Normal M - Monitor A - Action Blank – Not Applicable
1. Engine
1.1 Cooling System
# Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.1.1 Normal Radiator Pressure Relief (Radiator Cap) Psi 15 15 Se realiza la prueba por mas de 10min para
comprobar estanqueidad
1.1.2 Test Engine Coolant
Normal Check Freezing Point of Engine Coolant
Normal Test Engine Coolant Conditioner
1.1.3 Monitor Check Belt Tension Presenta destension en correas.
1.1.4 Normal Engine Coolant Temperature C° 82 82-87
1.1.5 Radiator Temperature Drop
Normal Upper Tank Temperature C° 79
Normal Lower Tank Temperature C° 65

1.2 Fuel System
# *Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.2.1 Engine Speed - Check
Monitor Low Idle Rpm 785 1000 50 50 Presenta bajas revoluciones en minima.
Monitor High Idle Rpm 2089 2250 100 100 Presenta bajas revoluciones en altas revoluciones.
1.3 Lubrication System

1.3.1 Engine Oil Pressure - Test
Normal Oil Pressure at Low Idle Psi 50 Min 40
Normal Oil Pressure at High Idle Psi 70 Max 80

1.4 Basic Engine
1.4.1 Cylinder Cutout Test
1.4.2 Normal Engine Crankcase Pressure (Blowby) - Test H2o 1 2.0
ALL MACHINES S.A.S

1.5 Air Inlet and Exhaust Sistema
1.5.1
1.5.2
1.5.3 Exhaust Temperature - Test (Measure at Each Cylinder) Units Cyl Observed Cyl Observed
C° #1 154 #2 165
C° #3 167 #4 158
#5 #6
1.6 Miscellaneous Engine
1.6.1
1.6.2
1.6.3
2. Performance Checks
2.1 Machine Operational Checks
# Status Description Fail Pass Comments
2.1.1 Neutral Start Switch Test X
2.1.2 Water Spray Test - Drum Coverage (If Applicable)
2.2 Propel System Checks
# Status Description Observed Specified (+)Tol (-)Tol Comments
2.2.1 Travel Speed Test
Monitor Forward Esta por fuera de especificaciones

km/h 8 9 0,5 0,5
Monitor Reverse Esta por fuera de especificaciones
km/h 8 9 0,5 0,5
2.3 Miscellaneous Performance Checks
2.3.1
2.3.2
3. Propel System
3.1 Propel System
ALL MACHINES S.A.S

Normal Vibration Pump Case Pressure Psi 400 390 10 10
Charge Relief Valve
Normal (Charge Pressure - Case Pressure = Charge Relief) Psi 520 525 10 10
3.1.9 Propel Main Relief Valve Pressure Test Units Observed Max Min Comments
Monitor Front Propel Pump - Forward Psi 4000 5150 4866 Presenta baja presion de sistema de traslacion
Monitor Rear Propel Pump - Forward Psi 4000 5150 4866 Presenta baja presion de sistema de traslacion
Monitor Front Propel Pump - Reverse Psi 3980 5150 4866 Presenta baja presion de sistema de traslacion
Monitor Rear Propel Pump - Reverse Psi 3980 5150 4866 Presenta baja presion de sistema de traslacion
3.1.10 Normal Brake Efficiency Check

3.2 Miscellaneous Propel
3.2.1
3.2.2
3.2.3
ALL MACHINES S.A.S

4. Vibratory System
4.2 Vibratory System
Vibratory Pump Main Relief Valve Units Observed Max Min
Normal High Amplitude 4900 5076 4866

Psi
Action Low Amplitude 0 5076 4866 No hay excitación de presión de baja vibración
Psi
Vibratory Pump Charge Pressure Test (if applicable) Units Observed Specified (+)Tol (-)Tol
Normal Neutral Psi 350 377 36 36

Normal Vibratory ON Psi 350 377 36 36
4.2 Miscellaneous Vibratory
4.2.1
4.2.2
4.2.3
ALL MACHINES S.A.S

5. Steering System
5.1 Steering System
5.1.1 Steering System Pressure Checks
Normal Steering Relief Valve - Left Psi 3000 2750 200

Normal Steering Relief Valve - Right Psi 3000 2750 200
5.2 Miscellaneous Steering

5.2.1
5.2.2
5.2.3
6. Blade System
6.1 Blade Leveling System
6.1.1 Leveling Blade - Relief Valve Check
6.2 Miscellaneous Leveling Blade
6.2.1
6.2.2
6.2.3
ALL MACHINES S.A.S

7. Electrical System
7.1 Electrical System
7.1.1 Battery Voltage
Normal Engine Stopped Vol 25,8 25,2 0,5

Normal Low Idle Vol 26,9 26,6 0,5
Normal High Idle Vol 27,6 29 0,5
7.1.2 Inspect Battery Cables
7.1.3 Normal Starter Draw Test 22,5 1
7.2 Miscellaneous Electrical

7.2.1
7.2.2
7.2.3
8. S·O·S
8.1 S·O·S Sampling
# Status Description Obtain Comments
8.1.1 Engine Oil Sample X
8.1.2 Engine Coolant Sample (Level II) X
8.1.3 Hydraulic Oil Sample X
8.1.4 Vibratory Bearing Oil Sample X
ALL MACHINES S.A.S


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TA-2 Visual & Technical Inspection for Paving Compactors

Serial Number : TJL05733 Inspector : ALL MACHINES Temperature : 26

Status of the Machine

ALL MACHINES S.A.S

1. Prepare Machine Inspection

1,2 Normal Prepare the machine for the inspection

1,4 Normal Download machine fault codes

1,5 Check Product Link

Is machine equipped with PL?

1,6 Normal Observe engine exhaust colors

1,7 Normal Listen for unusual noises

Item No. Additional Comment

ALL MACHINES S.A.S

2,4 Normal Drum Support Housing

2,8 Normal Bottom Guard

2,9 Normal Axel Propel Motor

2,10 Normal Rear Axle

2,11 Normal Rear Differential Housing/Gear Box

2,12 Normal Tires and Rims

Item No. Additional Comment

ALL MACHINES S.A.S

3,2 Normal Oscillating Pins

3,3 Normal Steering Pivot Pin

3,4 Normal Steering Cylinders

3,5 Normal Steering Frame Lock Pin

3,6 Normal Hydraulic Tank

3,7 Normal Fuel Tank

3,8 Normal Propel Charge Filter Indicator

3,9 Vibratory Charge Filter Indicator (If Applicable)

3,10 Normal Steering Pump & Motor

3,12 Normal Propel Pump

3,13 Normal Steps & Handrails

3,14 Normal Cab Mounts

3,16 Normal Cab Exterior

3,17 Normal Battery & Cables

3,18 Normal Radiator, Oil Cooler, Condenser & Aftercooler

3,20 Normal Engine Oil Pan

3,21 Normal Drive Belts - Alternator, Water

Item No. Additional Comment

ALL MACHINES S.A.S

4,2 Normal Radiator Cap

4,3 Normal Precleaner

4,4 Normal Exhaust Manifold

4,5 Normal Cylinder Head & Valve Cover

4,6 Normal Operator Platform

4,7 Normal Seat

4,8 Normal Seat Belt

4,9 Normal Indicators & Gauges

4,10 Normal Backup Alarm

4,12 Normal Work Lights

4,13 Normal Horn

4,14 Normal Fuses and Circuit Breakers

4,15 Normal ROPS

Item No. Additional Comment

ALL MACHINES S.A.S

5.2 Leveling Blade

5.3 Leveling Blade Lift Cylinder & Lock Bars

5.4 Water Spray System (If Equipped)

5.5 Water Tank (If Equipped)

Item No. Additional Comment

Item No. Additional Comments

ALL MACHINES S.A.S