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USER MANUAL
t!!fl!DlMU!ilH�l!li�a:I
SHBANG INOUSTRV & 1KHNOtOGY GROUP CO. LTD
!illi!i -'aXllllZJ'tllil•tl!" THE
LIGHT OF QUAUTY ANO
CMUZATION SHINES THE WORLDI
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Document No.
Document version
S5X series pantallas vibratiorias con movimientos

circulares
Instrucciones de operacion y
mantenimiento
Prepored by '" * ).ill):, ll'UIII: '> < • 2111 Id. / • >
Prooíre1d by «r '111.mr, > <.,. *]()16. ./.1" >
Audlted by <* *\ut1dJ·-,run* * > < * *1016.5.JJ * *>

Stoadordlzed
< * * ,and.1·,yun * * > <* *2016.5./3* *>
by
Acoulloa
• La información contenida en este documento está sujeta a cambios sin previo aviso. Salvo que se
acuerde otra cosa, este documento sólo se utilizará como referencia, y cualquier declaración, información o
asesoramiento que se haga en él nunca constituirá una garantía explícita o implícita.
• ¡Nuestro componente no asumirá la responsabilidad de los daños causados a los equipos y de

las lesiones sufridas por el personal por falta de seguimiento ! Las instrucciones que figuran en este
manual.
KXDDl69

1.1 Manual lníormaition
l. lntroduction
indice
Instrucciones de mantenimiento y operación i
1 Introducción ................................................ .................................................. ............ • .................

3
1.1 tl. De información anual 3
1.2 tl.1 Información de la máquina 4
1.3 Abreviaturas a. Y Tenninología 6
2 Reglas de seguridad 7
2.1 Información de seguridad 7
2.2 Señales de seguridad 8
2.3 Requisito de personal 9
2.4 Protección personal, 9
2.5 Sitio de trabajo ............................................... ............
• ..................................... ..................................... 10
2.6 Reglas generales de seguridad ..............................
• ............... .................................................. ......................... 11
3 Descripción general 14
3.1 Función y rango de aplicación 14

3.2 Estructura 14
3.3 Principio de funcionamiento 17
3.4 Parámetros técnicos 18
4 Instalación 21
4.1 Diagrama esquemático para el diseño de la instalación del equipo 21
4.2 Preparación antes de la instalación 22
4.3 Proceso de instalación 26
4.4 lnstaJJ el cuadro de pantalla 33
4.5 lnstaJJ el dispositivo de vibración 33
4.6 Instalación de malla de pantalla 34
4.7 Instalación o (vibrador 36
4.8 Instalación de correas síncronas 37
4.9 Elevación del motor lllain de criba vibratoria 38
4.10 Instalación o (equipo eléctrico 41
4.11 Operación de prueba 42
5 Operación -, - 43
5.1 Descripción general ................................................ ...
• .............................................. .......................................... 43
5.2 Inicio ••••••••••••••••••••• 43
5.3 Detener ... .. .. ... . ... . . . 46
KXDDl69 1 6S

1.1 Manual lnfonnation 1. lntroduc:tion
6 Mantenimiento 48
6.1 Descripción general ........................... • .................... ...........................................
• ...... .......................................... 48
6.2 Mantenimiento diario ............................................... ...............................................
• .. ........................... 48
6.3 Ajustar ..............
• ................................. .................................................. .............................................., 49
6.4 Mantenimiento del vibrador 51
6.5 Lubricación 52
6.6 Mantenimiento del motor SS
6.7 Programa de inspección y mantenimiento 56
7 Recomendación de repuestos 58
7.1 Lista de repuestos recomendados 59
8 Solución de problemas comunes 60

8.1 Pasos para inspección y mantenimiento 60
8.2 Tabla de diagnóstico de fallas 61
9 Almacenamiento y transporte 65
Sobre este capítulo 65
9.1 Almacenamiento 66
9.2 Transporte 66
10 Adjunto - - 71
Apéndice A: referencia dJ'awings 73

Sobre este capítulo 73
KXDDl69 lj6l)

1. ln1roduc1ion
1.1 Manual lnforma1ion
intro
1.1 Información manual
Este manual presenta principalmente las pantallas vibratorias de movimiento circular de la serie S5X, incluidas las reglas
de protección segura, instalación y operación. mantenimiento, piezas de accidentes de uso común, resolución de
problemas comunes, almacenamiento y transpongación. así como el Apéndice A: dmwings de referencia.
Se recomienda que el manual se entienda completamente antes de operar la pantalla vibratoria de la serie S5X. Asegúrese
de que el manual entregado esté disponible para el personal que instala, opera o mantiene el transportador.
La ilustración utilizada en este manual es 10 ilustra las funciones y el funcionamiento de la pantalla vibratoria de la serie
S5X con más detalle y de forma más intuitiva. Para el desarrollo técnico y el lote de producción diferente, la ilustración
puede ser ligeramente diferente, picase tome el producto real como estándar.
1.1-1 Manuales a entregar

Manuales a entregar con este equipo:
• Manual de mantenimiento operativo.

• Dibujo de montaje del equipo
1.1-2 Versión del producto

La versión es: REV2.0 para los productos correspondientes en este Manual.
1.1-3 Lectores objetivo
Este manual es aplicable para 10 personas de la siguiente manera:
KXDDl69
• ingenieros de instalación para pantallas vibratorias de la serie SSX

• Personal para la operación y mantenimiento de rutina de las pantallas vibratorias de la serie SSX
• Personal para la gestión y mantenimiento de los grifos vibratorios de la serie SSX.
1
T
• lnstallaton
• es vibrating screens
• Personnel for management and maintenance ofSSX series vibrating screcns
KXDDl69 3(6l)

1.1 t..1anua1 lníonnation l. lntrod�ion_
1.1-4 Convcntlons
symbol conventions
Scc the table betow for such symbols and correspondlng mcanings that may
be applícd in the Mnnual lltustrmlons.
T1bltl Symbol c:onvenllons
Thc dircction arrows are uscd to indicatc thc part
� oosltions.
Thc zoom arrow is uscd to indicate thc cnlargcd views
oí components.
�
Thc \inc arrow is used to indicatc thc linear motion
1111+
of components. . . .
Thc arrow direction indicatcs thc direction ofthe linear
motion.
The rotation arrow is used to indicate thc rotational
� motion of parts.
The arrow direetion indicates the direction of the
rotational motion.
Typographle eonvenlions
In the text of this Manual, the cross links should be underscored and
the cxtemal references shou1d be underlined and expressed in italics.
The names should be expressed in bold foral\ operating buttons.
1.2 Machine Information

lntended use
This series of vibrating screens are mainly used for prcliminary screening,
chccking screening and finished product screcning in sand and gravel aggregate,
metal mine, chemical and other industries.
The applicable temperature is -40'C - +45'C for thc working environmcnt.

This product shall not be used for any other purposc and our company shall
not be liable for any equipment damage or personal injury caused by any othcr
improper use or modification.
Equlpment nameplatt
The following figure shows the specific location of the equipment nameplate
in the equipment. The equipment nameplate contains its specific data infonnation.
KXDDl69 4j6l)

1.1 Manual lnfonnation 1. ln1roduction
1. Equipment nameplate; 2. Lubrication indicator, 3. Amplitude indicator

figure 2 Equtpment nameplate
KXDOl69 5j65)

l. lntroduction
1.1 Manual lnfOtmlltioo
1.3 Abbreviations and terniinology

ln this Manual sorne abbrev unlons ond set tcnninology ore edoptcd 10
descnbe rhe cquip�1cnt and rc\atcd opcrotions. with thc detailed definitions os
sbown in thc followin¡ table
Abbrevtat1on1 ancl Mcamng
•enmnolo-·
Matcrials feedina end lntake nnrt ofthe vibratino scrccn
Discharue end Outlet ofthc vibrating scrccn
Capacity 1t rcfers lo the amount of motcrials passing across the
vibratinz siftcr tUnit: tons'hour).
Vibrator 1t rcfers to such a mechanism providing excltaricn
force to thc vibra1in° screen.
Powcr supply unit 1t rcfcrs 10 such hydraulic or electrical cquipmcnt
orovidina workino oowcr to the vibrating scrccn.
Orive end Thc drive unit is locatcd on one side ofthe vibrating
screen atong the direction ofthe material flow, as
shown in Pieure 2.
Scrcen Mesh lt rcfcrs 10 such a structure that can scparate the
materials smaller than the mesh size.
Double-ampti1ude 1t rcfers to rhe distance betwccn the TDC (top dcad
center) and the BDC (bonom dead ccnter), also called
as vibration stroke ofthe eouloment.
Vibration frequency lt refers 10 the \ ibrating frequcncy (Unit: rpm) when
the vibratine screen is wcrkinz.
lnstallation lt rcfers to the included angle between the screen mesh
inclination and the horizontal olane.
O RisbM••>uru,ed ""310f
Matm&I í«<l,ns
<=:l --
Fl¡utt J Sthl'm•fk dla1nm for ll'ft and rl1h1-moun11'd molon
KX0016Q
6l

2.1 Safety lnfomwion
2Safet) rules
2 Safety rules
2.1 Safety lnformation

The safety is critica] to the operation and malnrenance personnel, so 1his
Manual has put forward sorne problems you migh1 encounter in daily work. The
operators shall have the rcsponsibility 10 familiarize rhcmselves with the specific
requircmcnts, precautions and unsafe factors existing in the working area, and
discuss these issues with the managers in a time/y manncr. Only if ali
personnel have reached a consensus in this respect can the safety operation be
ensured. Operators are of great importance for excellent performance in safety
work, so they should have the opportunity to leam the safety considerations
and know about the basic safety measures, in arder to prcvent serious personal
casualties and property losses.
Safety symbols used in this manual are as follows to inform the user of
hazards. To avid hazards, obey all the safety messages thal follo,v the symbols.
lndicates a highly potentially hazardous situation. lf nor
Danger avoided. will result in death or serious injury.
lndicates a potentially hazardous situation. lfnot
Warning avoided, could result in rnoderate injury.
lndicates a potentialty risk. ifnot avclded. may result in

Note equipment damage. perfonnance reduction. and
unexpected results.
KXJJDl_ó� 1 6l

2Safety rules
_2.2Safety Signs
2.2 Safety Signs

. tt ched to thc cquipment and
Thc table bclow shows all rhe safery srgns thnt ore o O
lists thc dctailed informotion.
7
s.rct)' Siirns
Figurl' 4 Saíl'ty Slgns
Awnnlng
• Make surc all the safety signs are clear and attached to the right position
after installation and mainrenance:
• lf the safety signs are not clear. clean or rcplace it. Clean the signs with rag,
water, or soup. Do not use solvenl, petrel, or other chemical agents to
clean the safety signs. Solvent, petral, and chemical agents can make thc
signs loase and evcn fall off.
• Replace ali missing or damaged safety signs immediately;
T•bld s.r�tr stcn•
No. Safr·Si-s lnstructions
BPI & Ufttng Location Slgn

This sign is located near the lifting hales to
-·
., _ , indicate 1he lifting
• • ••
location .
Logo of protectlon
This logo is located ata full position 10 rernind
'
- -
BP2 the working staff at the scene to wear protective
� equipment and the irrelevant personnel away
.
from the scene as far as -ssible.
KXDDl69 8(6S)

2Saí�I}' rules
No. Safetv Siens lnstructions

Logo oí operauon lnslrucllons
,....-- This logo is located on the hydraulic power
pack door and electric cabinct door to rcmind
BP3
....... ..
"'
1he working stafTto read the equipment
operating manual carcfully bcfore operating the
machi ne.
011 fllling rcmindcr
&- .:::. �.: :.!' This logo is located 111 íull positions on rouuing
1 .... -
-· .•..
BP4 parts and fucl tank. lt is uscd to remind thc
'
f> ;¡, . workers to add or replace the oil in
accordina 10 lhe user manual.
lime
2.3 Personnel Requirement

Caution!
Personnel include all persons working on ornear 1he equlpmen1.

The professionals must havc receivcd rclevant education and had relevan!
experience, as welJ as certification and qualification for operation and use oí the
related equipment, such as crane or Jifting device operaticn. aerial work. lifting,
are we/ding or ílame cuuing and grinding.
Skilled Person
A skilled person must have relative education or experience, meet local
regulations, such as certifications or qualifications for working with the crane or
lifting devices, electric are welding or cutting, grinding, etc.
2.4 Personal Protection

24-1 Dress Code
Dress code when working near the equipment:
• Do not wear loose clothes, tics, watches, or rings when working near the
equipment.
• Do nor take goods that are easy 10 drop into the machine.
• Wear safety helme1, safety gloves, and safety shoes.
• Wear protective glasses when drilling, grinding, or forging.
• Wear breathing protcction mask whcn welding.
• Wear protective clo1hing and glasses when cperating the molten metal.
24-2 Emission
1t i!, Mrongly recommendcd to "car etmssron prorecrive finings
when working near the cquipmcnt. The running equípmcnt may produce noise, dust,
and harmful radiation.
KXDDl69 9(65)

2Safet) rules
l.s-.or1c1111¡ Sitt
ol
\\unlna
hurlna prolttlion,
\\tu
1h 'pmcnt is in opcrntion
1 lcarin¡ prorecnon is rccommcndcd \\h�nc,� �"��Is may produce nolse.
Thc cquipment in crushin¡ or processm& t e
wbich IS hannful IO hcallh
Dusc
A\\arnln&
Wur brtalhlng prottctlon. , , ay produce dust
Thc cquipmcnt in crushing or proccssmg thc materia 1 s m •
which is hannful to hcalth. · ment is ·
Breathíng prorecuon is rccommended "'hcnc,..cr the eqmp '"
operation.
ft is strongly rccommended 10 reduce the dust with addi1ional devices, such as
spraying water or foam, cte.
Radia don
A.warning
Wtu brc.lhlng prottttlon or takt olhtr preteeñve measum.
Thc cquipment in crushing or processing the matcrials may produce radon or
other hannful subslanccs which is hannful 10 hcalth. Brcathing prolcction or
'
other protecuve mcasurcs must be adoptcd.
24-3 Otben
Stay in the safcty arcas when working near thc cquipmcnt. Do not walk
into other arcas without pcnnission.
2.5 Working Site

Safet) criteria ofthe v..orking site:
• Make clear thc position of thc undcrground buricd high voltage linc and
cables and 8\'0id thcm.
• Kcep the equipment free of combustibles, clcan differcnl combustibles, such
as fuel, lubrication, fragments, cte.
• Kecp che cquipment free of sundries and materials. Clean all the obsllcles on
the cquipmcnt. m1intcnance platform, ladder, or step plate, such as rock.
grease, rools. ec.
• Place tools and loosc pans in arder on site .
• Mark the dangerous liquid properly and put in the ri¡¡ht place.
Do noc touch il wilhout pennission.
KXDD169 10(6S)

2.6Gencral Safel)' Rules 2Safel)' rules
Caution! No smoking in the working arca

• Diesel or gas engine cquipment ,,orking area should be well ventilated.
2.6 General Safety Rules

• \Vhen the cquipment is unuscd, atl controller must be in "off" srate; Hydraulic
lever in the "off' position; Cut off the power supply switch. and ensure
that the equipment will not be staned by others.
• Do not stay on or around the running equipment. Grave! or others within the
equipment may splash out.
• Ladders and handrails are the only access to climbing up and down machines.
lt's forbidden to jump off the equipment directly.
• Do not climb up the equipment when it is moving or in operation.
• Before the maintcnance work inside or under the equipment, clean up the
materials in the feeder, the discharger, or on the conveyor belt to prevent
rocks or othcr materials from falling, causing injuries.
• Do ncr carry any tools or objects when climbing up and down the ladder.
Picase put thc tools and othcr objccts up and down with a rope.
2.6-1 Equipment Safety
• Ensure ali equipment platform and safeguard plate are in the correct
position and function well.
• As the material within the equipment may fati into the nearby arca, it is
recommended to take additional safeguards, such as protective guard or
warning label in the surrounding dangerous arca.
2.6-2 Welding
A,varning
\Vear breathing protectlon or take other protective measures.
Gas or dust generated by welding is harmful to health.
When welding or cuuing the equipment with hydraulic device, depress the
hydraulic components first and cover with the flre-proof material to prevent
welding sparkle or splash from falling onto these pans and causing Jiquid
combustion or personal injuries.
For the detailed information, see
�Hydrautic�.
2.6-3 Hydraulic System

A\\'arnlng
Dttompress tbe hydraulll: system beíore tbe mainteo1nce and repair
"ork.
lmproper decompression may cause danger.
• Adjust the safety valve within the limits.
�XD01�9 11(65)

2Safery nllcs
2.6Gencral Saítfy Ruin
h draulic parts otherwisc personal
• Befare decomprcss1on. do not l"l!mo,c an)' > ·
injury can be causcd. . · he checking rne hydrnuh. c lcak.
• Use shttt or pi ate as a prctecuve barricr " n sk ·1 n eros ion pcnctratc
Thc jcnin¡ liquid undcr high prcssurc can �ausc. '
human 1issucs. cnusing dnmagc and even dcath if scr,ous. .
• Cool thc h)drauhc oil before maintaining thc hydraulic _systcm bcc��sc of ns
· · · B , ipmcnl opcrat1on. p case ce sure to
tcmpcraturc nse m operanon. eto re cqu .
check, rcpair and rcplacc all deíective hoscs. valves or fimngs.
2.6-4 Power Systcm
A Warning
Befere malnttnanc, and npair .. erk, r,lu.st all me preuure l\ilhin air 1y1tcm,
luhrica1lon l}lltm, Iuel oll 1}1lem and coollng 1y11cm.
lmproper dccomPfCS,Sion may cause dangtr.
• Do not touch any working motor pans. Before the motor maintcnance • stop
and cool thc motor first.
• The antirust Ouid in the motor cooling system cont.ains alkali, which can
cause bum and personal injury. Thereforc, do nor touch it with your skin,
eyes, or mouth, and it's strictly forbidden to swatlow it.
2.6-5 Electrical System
• When the cquipment is unuscd, all controller must be in "off' state; Hydraulic
lever in thc "off' position; Cut off the power supply switch, and ensure
that the equipment will not be staned by others.
• Electrical cquipment must be grounded with reliable insulated wire
and packeged inside the hose.
• Bcfore staning the equipment, check, repair, and replace all fracture or
damaged cable and joint.
• Electric control cabinet must have protective lock.
26-6 Lifting and Moving Load
A Danger
Do not stand or work under the crane when il's In operation.
Keep a saíe distance from the lifting load.
Caution! Use the lifting rigging in accordance with the local requirements
only.
• Ensure to operare whhln the maximum lift.ing capacity .
• �eforc moving �nd suspending load, make sure that no obstacles are present
in the way. And in case of an emergcncy, the load can be lowered uickl and
safely to the ground. q y
• �hen fixing or moving the load, lift it slowly and smoothly with rope and
shde; keep hands and feet ofTtouch.
KXDDl69 12 65

2 6Gencral S1fcty Ruin 2Safety rules
2.6-7 Waste Oisposal

• To avoid the envrronmenr pollu1ion. dispcse thc: potcntial dan¡crous liquid in
accordance wuh the local regulations.
• Use lcakagc-proof container when dischara;ing the Jiquid. Ncvc:r dump waste
on the noor. waterweys or inside water.
KXDDJ69 13(65)

_).lfunctionond!PP' teah('lftJ*WC
3 Overview
3.1 Function and application range

This series of "1brating screens are mainly used for preliminary screening,
ch_ecking scrccning and finishcd producl screening in sand and gravel aggrcgate, metal
mme. chemical and other industries.
The applicable tempcraturt is -40'C - +4S'C for the working environment.
Generally the applicable elevation is no more than 2000 meters, beyond which it
shou\d be spccially statcd that high-altitude motors be adopted in time of ordering.
3.2 Structure
The SSX series circular motion vibrating scrcens are mainly composed of such
parts as motors, motor pulleys, drive shaft pans, transmission holders, pulley guards,
vibrator pans, screen boxes and spring support assemblies, as shown in figure 1.
.
/ ..
éªc" -·
_"..'
. .
• �-- C Spn111 1up¡x,n ..anbl)
ill·l----3' Bnclr.r1
1------- '�-
� Dn .... drota:
-----_:. TransrnwK'lllMlpporl
f'lc•re 4 Scrtl'D 11ncture

KXDDl69 1 65

3 .2Structurc
Sec the following table for dcscriptions oíthe relevant parts:

rn�ri-·ion
"-'o. Name
Toe dircct carricr for completing the screcning
work is mainly made up oí thc stamping�formed
1 Screcn box side plate, cross bcam, support components, screen
mesh and other comooncnts as shown in Fiaure 5.
Spring support lt is mede up oí thc spring upper bracket, rubbcr
2 asscmblv sorina. snrtna clamo and scrlna Jower bracket.
3 Suooort lee Structure sucocnine the screen durin" ooeration
The powcr sourcc unit oí thc screen is mainly
Vibrator composed oí lhc ecccntric disk, bcarings, bcaring
4 asscmbly seats, shafts, shaft couplings, vibrator cover and
other oans as shown in Fiaure 6.
The transmission shaft is made up oí such parts as
bcaring sems, bearings, Jarge pultcys, transmission
5 Driving unit couplings and transmission shafts as shown in
Fiuure 7.
6 Motor
Transmission
7 h can support the driving unit and the motor.
suooort
7
6
-
4
_ 1. Rein�orcing plate: 2. Support assembly; 3. Side plate; 4. Dischnrge hopper; S. Deck frnme
6. Screemng media support bar; 7. Screen mesh: 8. Siftertrimstrip: 9. Tension plate: 10. Feeder beam: 11. Feed
bo,
Figure , Screen boi slruetutt

)Ovenicw
3.2S1ruc1ure
•
l
2
6
�
7
8,9,10 �,,7
. .
1. Outer cover: 2. lnner cover; 3. UniversalJoim cover, 4.· Universaljoint; 5. Vibrator
ºble iece: 10 Platen
6. Bearing seat platen; 7. Counter wcight; 8. Flexible couphng; 9. Flexi P •
Fl&are, Vlbnlor unll
'
1. Shaft end gland; 2. Transmission holdercoupling; 3. Bearing cap I; 4. Fclt scal I; S. Bearing seat; 6.
Round nut; 7. Locking pskct; 8. Bearing; 9. Bearina cap 11; 10. Felt sea] U
11. Prolcctive ¡uard; 12. Large pullcy; 13. Shaft
npre 7 Dffl'e ...,. para
Structanl cbancterildct of SSX serles circular motlon vlbndna screem:

1) The SSX series circular motion vibrating screens are subjec::t to a circular vibration
trac:k 1enerally with one set of vibrator to produce the exciting force while
the l1111e-sizes scn,ens adopl IWO sets oí vibrators and a synchronous bek
íon:ed synchronization suucture.
KXDOl69 16(6')

)0\-ervicw
3.30pcrating principie
2) The frcquency, nmplitude and sifter angle can be adjusted for SSX .series ci�ular
rnorion vibrating screcns. The specific methods ore es follows far adjustment:
a) Ampllnrde: Adjust the amplitude by incrensing or decreasing the cou.nter
weight, with tite spccific ndjustment mnge referring to the table of'uuthorized
valucs far amplitude adjustment.
b) Frequcncy: Adjust by changing thc size of rhe pulley. The Irequency can be
800, 850 nnd 900 (standard 850rpm) nccording to the pulley srze:
c) Oip angle: The factory standard angle is 18 degrees for SSX �r!es circular mction
vibroting screeus. but users can also ndjust thc nnglc thcmsch-cs within thc r:nngc of 18
2s degrces. To incrcase the dip nngle, you can reduce the height of tite
fronr-support ,, ith the rcar one unchanged; or have the frcnt-support kept
unchnnged with the rcar one heightened; or Jo,,·�r the. front·support �nd
heightcn thc rcnr one at the same time. with the speciflc adjustment depending
on the site conditions. Reduce the dip angle on the conrrary.
3.3 Operating principie

The S5X series circular motion vibrating screens are equipped with eccentric
vibrarors and generally single motor drive is adopted, but large-sized screens are driven
by two 11101ors. During working, the motor drives the shaft of the vibrator through
the driving unit and the flexible coupling, and the shaft drives the eccentric disk of
the vibrator to produce exciting force during rotation and make the screen bo:<
vibrating continuously while the materials are being casi continuously on the tilted
sifter of the screen box nnd are layered while being throv..n up, with the particles
dropping through thc scrcen when falling onto the siftcr, repeatedly thus lo complete
classification of panicles. See the figure below for the track:
\Vhen the vibrator is located above the centroid of the screen, the feeding end
of the screen is subject to un elliptic track with an acule angle in existence between
the eltipse transverse and the sifter, thus to make the materials moved to the middle as
soon as possible and diluted quickly. but the discharge end is subject toan cbtuse angle.
thus to reduce the speed of the material Ilow and realize the effect of check screening
\\ ith the sifler marerials approximately scrccned idenricel in thickness.
\Vhen the vibrntor is kepl clase 10 the centroid of the screen, rhe materia.Is on
the sifler are ulways bouncing back and rolling ovcr approxima1ely in o. circular
n1anner to achieve a uniform material flow rate, a 1hicker material la)'er al the feeding
end and o. thinner material !ayer at the discharge end.
�XDDl69 l 7(6l)

30\'eNiew
J.Hcchnical phmt1m
o. . . . . . . . . _ o � - - ..
r ,---
••
---- -- . ............. -. \) � ... - .... � -.. '

··-
Vibr111or ebcve the ccntroid Vibrator close 10 the centroid
Figure 8 Scrten tn«:k
3.4 Technical parameters

Stt T•bt. 1 and T•bLt 2 H folfoW1 for ltthnkal paumetrn oflhe SSX:
Table I Ttthakal pannvten of IIHdnd S5X dn.'.ular motlon vtbradq KTttDI
.
. �"'.,f.f
'E!1;·� :r::,:�;v;,
' .,
r
- : "�-t.. - . - :1. .
SSX1230-2 JI 25-200
'
1200xJOOO 18(18·25) 800-900 7-12
SSXIS45-2
1500><4500
z 18( 18-25) 800-900 7-12 JI 45-380
SSX IS4S-J J 18(18-25) 800-900 7-12 IS 45-380
SSXl84S-2 2 18(18-25) 800-900 7-12 1$ ..,..,.
SSXl845-3
1800><4500
J 18(11-25) 800-900 7-12 22 ..,..,.
S5X1860-2
SSXl860-3 II00><6000
'
J
11(11-25)
11(11-25)
800-900
800-900
7-10
7-12
1$
3-0
7$-600
75-600
SSXJl60-4
• 11(11-2$) 800-900 7-12 37 75-600
SSX2160-2 2 11(11-2$) 800-900 7-12 22 1$-700
S5X2160-3 2JOOx6000 3 11(11-2$) 800-900 7-12 3-0 IS-700
S5X2160-4
SSX2460-2
•
2
11(11-2$)
11(11-2$)
800-900 7-11 37 1$-700
800-900 7-12 22 100-800

S!!X2460-J 2400•4000 3 11(11-2$) 800-900 7-11 3-0 IOCJ.IOO
ssxmo-2
2 11(11-2$)
- -12 30
·-
-
27II0•4000
•
,_
S!!X2460-4 11(11-2$) I00-900 7-10 37 I OCJ.IOO
7
S!!xm<l-3 J 11(11-2$) 800-900 MI 37
-
2 20(20,aJ IOO-IIOO 7-11 37 1111-1IIO
SSX307N
gxpl)I@

3.4Tcchnical paramctcn
Note!
• Thc s1andard screcn Is suilable foc- classificalion applicalions in such general ""'orkin¡
conditions whh thc fecd n"Utterial�OOm1n nnd "ilh die mesh sizc kcpt beiween 2 and 76
mm;
• Thc cap1ch) di�l&)cd in this table ""'lll changc to thc changcs ofthc screen holc size
and nuucrial properties;
• Oue to Improvement on thc design and othcr reasons, the paramctcn in the table may be
inconsistcnt with the dclivery products, so picase undcrstand it without prior noticc.
• For informa1ion about the systcm configura1ions and production in spccific workina
conditions, picase contact thc rclevant tcchnicnl pcrsonncl ofthc company heedcueners
or local officcs.
Tibie 2 -1'«hnical para meten of S5X hca,·y-duty clrcuh,r motlon vlbratin& scrcens
s1.. . or lncllnodon(') Powcr Capaclty

Modd Oper.Speed Strokc
W><L(mm) decb Rocommend (RPM) (kW)
<""acl (mm) (vh)
S5X1545T 1 18(18-25) 800-900 8-12 IS 60-SSO

15001(4500
SSXIS-IST-2 2 18(18-25) 800-900 8-12 22 60-SSO
SSXl84ST 1 18(18-25) 800-900 8-12 IS 70-675
18001(4500
S5Xl845T-2 2 18(18-25) 800-900 8-12 22 70-675
S5Xl860T-2 2 18(18-25) 800-900 8-12 30 80-800

18001(6000
S5X l l!60T-3 3 18(18-25) 800-900 8-12 30 80-800
S5X2160T 1 18(18-25) 800-900 8-12 22 105-1050
S5X2160T-2 21001(6000 2 18(18-25) 800-900 8-12 30 105-1050
S5X2160T-3 3 18(18-25) 800-900 8-12 37 105-1050
SSX2460T 1 20(18-25) 800-900 8-12 30 120-1200
SSX2460T-2 24001(6000 2 20(18-25) 800-900 8-12 37 120-1200
SSX2460T-3 3 20(18-25) 800-900 8-12 45 120-1200
S5X3060T 1 20(18-25) 800-900 8-11 30 150-1500

30001(6000
S5X3060T-2 2 20(18-25) 800-900 8-11 45 150-1500
S5X3072T-2 2 20(18-25) 800-900 8-11 21(37 180-1820

3000•7200
S5X3072T-3 3 20(18-25) 800-900 8-11 2•37 180-1820
S5X3675T-2 2 22(18-25) 800-900 8-11 21(45 180-1820

3600•7500
SSX367ST·3 3 21(18-25) 800-900 8-11 2x45 225-12 49
KXDDl69

_} .4 Tec!:imcaJ
P!!••••n
• The hen)--ducy k,Jft'n ¡ ,ultabk for ctastiftc11t1on aprllc•11ons in 1uch ¡cncr1I workin¡;
1
cond1tlOl'lt "llh the feed m111cnal� 81ld .,.,,th the mesh siie kcpt between 2 ltld
150 nvn,
• The C&pk1t) displa) cJ in lhll table .,.,,JI chan¡e 10 the: chan¡et ofthe screen hole si�
and maten•I proptttia,

• � lo impro\emmt the dcii¡n anJ othn ,u,ons. lhc ��cr, in th� table may be
00
1noons11&ent .,.,1th the deh\ery prooucu. 90 picase understand 11 w1thout pnor notice .
• 1-or 1nfonnab00 about the S).úan confi¡UCIIIKWII and production in specific workin¡
cond1t10nS. pleme contKt lhc rt:IC\'ant tcc:hn.cal pet'Onnel ofthc: company hcadquancn
or local offices.
KXDDl69 2 65

4 1 Schematic diagram for eguipment installation layout 41nstallation
4 Installation
4.1 Schematic diagram for equipment installation layout

See the íigure below for equipmenl installation layout
Figure 9 Srhem1tk diagram for equlpmenl lnstallation la)oul
K-
21 6.5
XDDl69-

4.2 Preparation before installation
4.2-1 Preparation of installation documentation in hand to understand thc
t I
r. · · -- -' h e this ings in Append.."< A , etc.' .,ore
. B e: ore installati on, )'OU ne eu to. ev Be'
d ocum c
. dr a
mstallat,on prccautions and 1nstallat1on foundationcd d mastered the Informaticn m
starting installation, makc sure that )OU heve lcarn an
this documcnt.
t ction personnel
4.2-2 Compulsory skills and conditions Ior cons ru .
. ll this equipment, the specific
.Only professional or traincd pcrsonnel c.an insta . Safet)' Rules, and the numbcr
requrrements rcfcr 10 thc 2.3 Personnel Rcqu1rements m 2
of ncc cssury construcnon pcrsonnc I re f¡e rs to the table below.
Remarks
Personnel Quanlil)
lnstallation1 5-1
personnel
Electrical pcrsonnel 1
4.2-3 Preparation of tools, instruments and materia Is
Tools and instrumenls

During the process ofinstallation, rhe tools listed in the table below can be
used to life and move the equipment and components.
Neeet Make sure that )OU use 1hc tools in agreemenl with the specifications as stated in
the table.
Tools Specification Remarks
Hoisting devices Rent hoisting equipment

Lifting chain. rope, or according to the heaviest
sling equipment on the
production line; select the
specifications ofthe ropes
strong enough according
to the weight to be lifted.
Wrench See thc toolkit matching
the equipment.
Gradienter or transit A long transparent water
pipe can be used as a
gradienter.
Material
Material Spocification/Modol
Romarks
grease. MOBIUTH SHC220 T�e SIIC220 synthctic grease is
synthetic grease sun�blc for such working
en, tronment tcmperature as:
KXDDl69 2:?í65)

4.2Prcparation befare installation
41nstallalion
MOBILUX CP2 mineral -4S'C-4S'C.

llfUS< The EP2 mineral arcase is
suitable for eucb workln¡
environmtnt ternperature u:
-20'C-JO'C.
Safety hclmct The írutallation participantt
mw;t "car safety helmets at thc
\l,Ofk IIIC
Safcty n,pcs Saíety ropes mus1 be íastened
durina thc aerial work.
Stee\ plare Accordin¡ 10 the needs
.
íon of the mstallation síte
4.2-4 Preparat
General requirements
lt should be able to ensure the nonnal operation ofthe equipment.
lnstallatlon space requlrcments

After the equipmeru has been installed in place, necessary safe walkways,
maintenancc acccss and safcty fenccs should be rescrvcd on thc equipmcnt
platfonn for the working stafT.
lnstallalion slte requlrcmenls

As required, the site should be kept clean and tidy, with cables and electrical
equipment arranged neatly; it is convcnient to get access to water and power
supply, relevant lighting equipment must be equipped, and if necessary, spray to
remove dust; it should be kept far away from residential arcas to reduce noise
pollution.
Foundation requirements
The vibrating screen must be installed on a properly-<limensioned
foundation. Recommended foundation is a concrete foundation, ora steel support
securely fixed to the ground. In thc latter case, the steel support shall remain level
and on concrete foundation.
The concrete foundation shall be level and meet the requirements on general
concrete foundation in respect of static equilibrium. strength and subsiding
control.
Aso1e
Thc hcight. depth and arca of thc concrete foundation shall be derermlned according to
\ocal conditions of soil and climatc. Gcnerally, thc soil beneath the concrete must be
compecied, In thc case ora concrete foundation in chilly rcgion, ilS depth must be greater than
thc depth offrozen soil.
Before equipmenl lnstallenon, complete the concrete foundation construction

in accordance wuh the installation foundation drawing in Appendix A. Toe
concrete construcuon must be completed by professionals.
23 65

4lnstallation
4 2P rcJ!!t!!•on bcíorc 1mtalla1ton
4.2-5 Che e ks before

Installatlon
Bcfore in5talla1ion. picase check corcfully whcthcr oll cquipment ports ond
componcnu ere rcady and "hclhcr any damngc nccurs during trnnsportn1ion. and
lf any damagc is dlscovered during thc iransportalion. picase contect your
�nsurancc cornpany or our company's rcprcscntnlivc ornee. Scc Figure 10 for
isassembled parts ofthc cquipmcnt.
l
1
KXDD169
24 65

4.2Prcpara1ion bcf0rc instaJlaiion 4lnslallation
1. Spring clamp; 2. Spring upper bracket; J. Rubber spring; 4. Spring lower bracket spring; 5. Supporting
componenrs, 6. Screen body; 7. Belt pulley guard; 8. Motor and motor pulley; 9. V-belt; 10. Drive shaft guard; 11.
Driving unit; 12. Transmission holder; 13. Vibrator; 14. Universaljoint guard; 15. Universal joint; 16. lnner cover;
17. Outer cover
Figure 10 Disassembled parts
Check as listed in the table below before installation.
SN. Parts Check Remarks

1 Spring clamp Check whether any defonnation or
breakage occurs.
2 Spring upper Check whether any defonnation or
bracket breakage occurs.
3 Rubber spring Check whether any breakage occurs.
4 Spring lower Check whether any deformation or
brackel breakage occurs.
5 Support Check whether any defonnation or
componen Is breakage occurs.
6 Screen body Check whether any defonnation or
bump occurs.
7 Pulley guard Check whether any deformation or
breakage occurs.
8 Motor and motor Check whether any breakage occurs.
pulley
9 V-Belt Check whcther any breakage occurs.
10 Drive shaft guard Check whcther any deforma1ion or
breakage occurs.

Rcmarks
SS . .... ' ch«k
».1&e occurs.
Chtck v.hcthff any bre:
11 Drh lna wiit
de rorma11on
Transmw,on Check "t,,t1het lf'IY
12
holder
Check "hclhtt any bre:akaae occur1.
ll VibratOf
Check v.hclhcr any dtíonnllion or
UnlH!rul jolnt
I<bfelklae occurs.
"''"breaka&e c,ccurs,Check "hethcr any
15 UniHnal jo.ni
lnncr cover
.
Chcd, "hclher any deíonnauon "'
16 b,eall¡t occurs
Check "het.htr any ctcrormau.on "'
17 0utt'f CO\-CI'
bttall&C occurs.
4.3 lnstallation process follows

Id considcr such factors as o .
When prcparing the installation plan, )OU shou its
Id be strong enough to support
1. Thc instal\ation platfonn of the screcn shou
working;
'solation
1 frame be used between
2. lt is usually not recommended rhat 8 secondary fon frame must be used when
ª",
1 1
1the chassis and the supporting tructure, but frequency of the screen;
� �
¡�
the structurc natural frequency rs close to the wor g
. . · een to facilitate maintenance
3. There shou1d be enough space besid e the víbranng ser
and repair;
4. While a screen is being installed, necessary feeding apparatuss, hoppers and
chutes should be provided as required and g� feed1�g arrangemem is_ very
important, which will determine the actual screenmg efficiency of the screen,
5. The screen should be installed on a slope platform (as shown in Figure 9) for
easy observation and maintenance;
6. Necessary power and water supply should be provided;
7. AII electrical components and motors should be installed according to the local
electrical code.
Supporting structure design
The design of the vibrating screen supporting structure should consider such three
factors as the rccommended installation angle, the strength necessary to support the load
ofthe vibrating screen and its accessories as "ellas the inherenl frequency not
consistent with the working frequency of the vibrating screen. lf rhe working
frequency of the vibrating screen is rhe same as or close 10 that of one or more
supporting structural members, rhe vibration will be passed to such members, which
may be harmful to the vibrating screen, infrastructure and working staff Usually, the
natural frequency of the supporting structure should be at leasr 2.5 times of the
vibrating screen working
frequency.
When carrying out calculations related to the natural frequency of the structure, you
KXODl69
26 65

4.Jlnm.llation prooe:u 41nstallation
al.so should considcr thc "'orking frcqucncy of othcr devices closc to thc vibrating scrcen.
The structure na1urnl frcqucncy sha/1 never be exactly the same os or closc to lhc
working spccd of any othcr cquipmcnt.
. No�: In ordcr lo ensure safc working of the víbraring screen, lhe design of all
1
n�flat1on and supponing structun:s sha/1 be prcpared and opproved by relcvonl
qualifled
engmeers.
Feedlng de lgn
Th� successful installa1ion dcpends on right fccding of the vibratíng screcn. In
ordcr to effectivety use thc scrcening arca ond make the test rnachine working in lts
healthy state, the fecding installation design should consider such contents as follows:
1. Let materia Is enter thc fecding arca a long the path parallel to the cerner line of
thc vibrating screen;
2. The materials should be fed at lhe same speed and evenly distributed on the whole
width ofthe screen mesh;
3. 1t is an excellent investment to select correct and appropriate feeding layout,
for example, a buffer bin of lhe vibrating feeder. This kind of feeding
equipment shall have its feeding controlled according to the capacity of the
vibrating screen;
4. According to the needs of the app/ica1ion types, the vibrating screen should be
so designed to be applicable to specific materials and feeding speed. When
the material conditions and requirements have changed, the feeding speed must
be changed. The material speed depends on various parameters, such as the
feed rate, material density, feed layer thickness and screen mesh. Usually the
belt conveyor or other feeding apparatuss sha/1 never have the feed rate greater
than the capacity ofthe screen;
5. The gravity-flowing discharge chutes and feed hoppers are normal/y used for
transponing wet or dry materials. The flashboard and buffer board are
arranged for decelerating the high-speed feeding apparatus. Thus, the vibrating
screen can receive materia Is et the normal feeding speed. (See Figure 11:
Layout of typical feed boxs) lfthe buffer board of the feed box is correctly
arranged, the materials can be piled up 10 ensure the minimum wear of the
board;
6. lfthe clear height is not enough to arrange the buffer feed box, a buffer chain
can be used to reduce the feeding speed, so that the materials for screening can
be evenly distributed. (See Figure 12) The chain also can help prevent
coarse materials falling directly onto the screen mesh;
7. Any chute or feed box used for conveying rnaterials should be 160mm ar above
smaller than the width ofthe vibrating screen and the height shall be no less than
80mm lo the screen mesh or feed box.
Note: Good feeding arrangemenl can more fully use the screening arca, so that the
screen could achieve higher output and efficiency.
KXDDl69
2165

4Ins1alla1ion
4.Jlnsallation proccss
----.:
"'�·--_-_.... :
- ----
--.:":.-_.._ _
-- -
y
fl(IIII fc,td11. t,ulf,er hoppcr
fecd, .. �111,
c-F-.'.l!---·-
--- •
---
Figure 11 L•youl íor t)'pic•I íttd bo:a:s
•
/
Buffer clwn
'
-
..
--- --- ..
fc,td bol<,.....,• bulfcr chlnn
Fl111re 12 Buffer ch•i• 1•)0•1

..
KXDDl69 28 65

4.31nsta/lation process 41nstallation
Discharglng chute dcslgn

When dcsígning thc discharging chute and any dust cover of the vibrating screen, it
must be considered that a safcty gap of 50mn1 and 80mm tronsvcrsely and vertically
rcspcctively should be provided to prevenl the vibrating screen suffering from collision in
time of stan-up and shutdown. In any case, the screcn body shall not touch any fixed
objecr, including the matcrials that may be pilcd up al the lower edge and discharge cnd of
the screen.
s Special tips:
l. Before no consultatlon is made wllh the technlcal departmenl of
our company, never add any feed chute or olher struclure to lhe screen;
2. Ne,·er weld on lhe side plale, and if any coupling componenl is needed,
holcs should be drilled on the side plale and lhen bolted;
3. In lime of chute or other steel structure weldlng, the welding currenl
shall not pass lhrough the screen bearing.s or other electrlcal
components¡ etherwtse, such bearlngs or electrlcal components may
suffer from fatal damages.
Discharging chute: The chute processing large-sized materials must have a sufficient
slope to prevent clogging. The depth of a closed chute shall be no less than 3 times of the
maximum material size, in arder 10 avoid clogging. The discharging chute shou/d also be
so designed that the screen mesh can be easily replaced and conveniently lifled by means
of hinges or similar tools.
Chute belo,v the screen: The chute can collect the materials through the screen and
shall be independently supponed and kept al 80rnm or above away from the vibrating
screen. The chute should have a sufficient slope to prevent materials piling up. The effect
will be identical when the vibrating screen ofthe screen hits the collected materials and
the fixed objects.
J\1ainlenance platform
A ,vorking platfonn shall be provided far the operational staff to walk safely and
conveniently observe the ,vorking state ofthe vibrating screen. During the platform design,
we should correctly consider the space requirements and the convenience far
troubleshooting the changes ofthe sifter.
Note: A necessary passageway must be provided for correcr maintenance of the vibrating
screen, and ifit is not convenient for maintenance, the cost will rise accordingly.
There shall be enough working space above and around the vibrating screen for
convenient maintenance and replacement of the vibrator assembly, and during
maintenance, sorne parts may need to be assembled or disassembled by means of hinges
or other lifting devices.
Dustproof devlces
The dustproof measures are becoming more and more important on the screening
equipment due to the increasing requirements of environmental protection. Two
methods can be used to reduce the dust produced during dry screening.
KXDDJ69 29 65

--
4
----
'=1nst=1illa=11on'-
. . h reemng cffect, rrorcr p1111y can be
a) tí thc hum,d,t)' .... ,11 nor sc:nousl)' harm l e se .
applieJ to peeveru thc dust di,.,pcrsm¡ lnto thc arr;
. rd , wc providc a dust keeper as
b) <ict up I du« cover In ume oí cqu1pmcnt O enng. · ndcpcndcntly �pportcd
1
an optionnl acceSSOI') ÍOI" thc uscr Thc dust CO\� 1 010 ump the dutty arr and
abo .. c thc screen can be providcd \\ith 111 exhoust hrouJput I can be ca\
cul11cd collect fhe dust and gcnc...Uy rhe dcsign pump,�g a0 Bcsidcs thc
v1br1tmg by 915 m3 1 h pcr squarc mete� oí thc scrccnin� �-=l�te thc air dus1,
I
and 1rin screen can be complctcly sealcd m a smal� room f uircmcnts.
this "'ªY· thc motor Ylall sa11sfy thc explos1on-proo req
W,t screening
. n h the fine po.... dcr, soil or othcr
Thc wet scrccning works as follo\vs: Fjrst us d materials. Whcn uscrs are
impuritics on thc material suríacc and thcn screen rhe "'?ter �n cessorics and thc Oush
placing orders, "e provide water injectors as opuona "[materials according to thc
throughpul should gencra11y be 0. .5 • 2 tons/hour íor each ton f the nush water should
be clcanlincss oí the materials to be scrcencd. The P.ressur; Figure 13 for correct °
water
0.2.5Mpa. by which thc Oush effect can then be achieved. ce
spray arrangcment.
'
.
ª ..• -
""* no_... .. .,.....i • t1,c _..i oflOO . .oo -c>OO...., ,..,,,.,..,.w1"" lhc,... p,pcMd !he
_ . ... -"'! bo .,..,_ ... ty ..,....ed .,........, t,,,0 ro 111- p,pc>
�
l».,l,50 - .... J)O - •• Mod
C•W·M ...... '5
l'·02-4lMpo.,.,•02Ho1p1,ecoo"" t 1
Figure 13 Corn>cl "111u ,pny 11rrani:emcnl
(§ Sp,cial tips,
Never use Ore to cut through the slde plate of the vlbratlng scrcen for lhc
spra�er nozzJe through thc lo.,er layer of the slfter, bccausc the Dame may
lncrease the stress around the boles to result In cracks of the slde plate.
Hcwever, a larger hole can be drllled on lhc sldc platc for the sprayer noulc
golng lhrough lhe slfter of lhe lower vlbratlng screen and the hole shall
be large enough (lf the nozzle Is 60 mm In dlameler, then the hole dlameter
shall be 180 mm) to preven! the scrttn ullldlng with the nozzle durlng
,ibntion.
Screen mcth typn
The screen mesh generally includcs such typcs os fcüows: Stecl wirc mesh,
polyurcthane woven cloth. polyurcthanc tcnsioncd scrcening media, Poi) urcthnne
KXDD169 _l�

4.Jlnsta.llaúon prooess
41ns1alla1ion
sieve-�late, rubbcr sievc-plate, srcel pinte sicvc-platc and pinte punching. screenin�
plate,
accord1ng to the grain shape ofthe rnaterials 10 be screcned and thc requrrements (if
any)
for the grain shape of thc finished products, square or long holcs can be selccted and
in general round hales are available for such scrccning plates punchcd with stcel pintes.
Slecl ,vjn; mesh· h is genemlly applicd in such circumstanccs whcn lhere are highcr
requircments for the apcrture ratio ofthe sifier and lhe material nbraslon coefficient is less
than 0.5;
P�Jyurcthane "Oven cloth; lt is gcnerally applied in such circumstances when there are
higher requirements for the aperturc rm¡o of the sificr and cenain requirements far the
cloth life span with the material abrasion coefficient more than 0.5; in general, the
life span ofthe polyurethane woven cloth is 3-4 times ofthe common manganese steel
woven
cloth;
Polyµrethane tensioned screening media: lt is generally applied in such circumstances

when the materials are casier to be screencd, there are no demanding requirements for
apenure ratio of the siftcr and the abrasion coefficient of the material to be screened
is rclatively high; in general, the life span ofthe polyurethane tensioned screening media
is
4-7 times ofthe common manganese steel woven cloth;
Polyurethane sieve-plate rubber sieve-plate and steel plate sieve-plate; normally used far
primary screening, able to withstand the impact of the materials larger in size and
sin1ultaneously enjoya long service life.
After the equipment has been delivered to the job site, the parts and components need to be
installed on site so that the equipment could meet the requirements of the working conditions. The
installation process is as follows:
1. Install the support assembly on the screen box;
2. lnstall the vibrator on the screen;
3. lnstall the screen mesh (ifthe screen mesh is disassembled);
4. lnstall the screen and transmission supports onto the steel structure platform;
5. Place the rubber spring on the bracket;
6. Jnsta/1 the transmission components onro the transmission support;
7. Hoist the screen onto the support legs;
8. Fasten the spring seat gland;

9. lnstall the nexible plates ofthe transmission assembly.
@)s,pec,a.,.t1ps:
lo time oí equipment Jnstallatioo, all bolts Jo tbe equipment aod
surroundJng structum must be tigbteoed at the tightening torques as shown
in the table below.
T•bk J Bol11igh1tning 1orqut v•luts (unil: N.m)
KXDDJ69
31 65

41nstalla1ion
Th<ad M S�n,th ll:rwlc ·��-1>089�1)

111•111
8
•8
2-1(18)
'º'
n 12-t>
(2.
40001
'llº 41 (J�l 6<!48) 19 ,�x,

8f <601 ((<(84) 116 ()001
•• 19"' 11 ��l 117 {1(1.t) ''' (246) 1

lO \8� (184) � 1 1199) 6'914"91
i, 66� 1490) 9\� 16901 1120 (82.a
1
'º 1\101966) 1340 fl lH) 2210(16301
38(0 (28401
1
36 2280(168ll 3210(23681
4l \640 (2611(1 <fl0(3"69l 6'40 (4<29)
48 �(0(4010) 7660 (<610) 919016778)
Note! Thc instal1111on s1eps 1rc dcs1gncd based on thc S5X2760-3 vibra11n¡ screen. 1
1
1
1
1
KXDDt69
32 65

4.41nstall the screen box. 41nstallalion
4.4 lnstall the screen box,

Recommendcd tools Wrrnch
Drawin No./ model According to the sctual needs
During dclivery of the screcn, some excessively wide parts may be disasscmbled
due 10 the limit of rhe screen box width, and añcr delivcred on site, such parts necd
to be assembled ugain. including the support componcnrs and vibrators as shown in
Figure
14 and Figure 15.
The stcps are as follows far scrcen bcx installation:
1. Install thc suppon legs assembly in place on thc screen box with bolts, nuts
and wnshers;
2. lnstall the spring upper bracker and the spring clamp in place on the screen
box with bclts, nuts and washers, but the bohs should not be excessively
tightened befare the complete machine has been ccmplerely installed;
1. Spring clrunp; 2. Spring upper bracl..et; 3. Bracket assembly

Figure 14 Schl'mafk dlagnm for screen box lnstallatlon
4.5 Install the vibration device.

Rccommended tools J Liftina device, rone, wrench, hi2h-streneth bolt 1ools
Drawine No./ model I According to the nctual needs
See Figure 15 as follows for instatling the vibration device.
1. lnstall the two vibrarors respectively Into the big hales in the side plate
on both sides and fo: to the bearing sear platen with high-srrength bolts;
@)s .. pec,al llps:

The tightening torque must be up to SSONm (tesled with a terque wrencb)
for hlgh-strength bolts¡ otherwise, the� may be rlsks of lhe ,,1brator bolt
shearing, damagcs to the blg boles ef rhe screen box and falling oftbc vibrator!
KXDDl69
33 65

-4 .6Screen mesh 4lnstallation
.
lnualiatK>n
2.Let the universal joint through thc inncr co... er during ins�llat�on and note
that the pheses should be consistcnt for thc v,brator ccccntnc disks on both
si des;
3. lnstall thc mncr cover and pay attcntion to thc oil dmin hole on the inner
cover; wben the scrccn is mstelled at a certain dip angle, thc oil drain
holc
should be locatcd right undcmcath,
4. lnstall the middlc cocer bcdy and fü. it with bchs and washers, pay auention
to the installation angle ofthc middle CO\Cr, ensure that the middle cover body
c�plctcly covers the universal joint ond prcvent materials abrnding the
universal joim;
5. l�s1all the outer cover of the vibrator. pay attention to the position of the oil
dram hole on the outer cover, and when the screen is installed ata certain dip
angle, lhe hole should be located right undemcath.
1. O.uter CO\ er; 2. Bearing seat plate·, J · I nner co... er

4. Un1.,.ersal joint cove-; S. Uni\ersa] joint· 6 Vib l
r;gu JS· S h . . • · raor
re · e emen c d1 agram for \ ib f .
ra 'º" d v e 1
aeion e Ic nst1ll
4·6 Screen mesh installation

Wrench
. According 10 the actual needs
lnstalla11on of massive screen mesh
1. Ma.ssive scrccn mesh has diufrferent speci. flcat¡
( with non-standard design available accordi rons, such .ªs 60? x 750 and 400 x 750
KXDDl69 mg to users requtrernennj,
34 65

4.6Scrcen mesh installation 41 nstallation
2. After the screening pinte is installed, the sifter should be smooth and not
uneven or tilted, bolts or T-shapcd anti-rotating block structure shou\d be used
to clamp the screening pinte, and at thc sume 1ime, nylon nuts or high-strength
bolts should be used to connect and lock thc scrccn and guard ptates, etc.;
3. Ali scrcening plate fixing bolts rnust be rcliably tightcned, free of looseness or nut
inclination;
4. After the screening plate is installed, the entire sifter should be smooth, free
of crncks bigger than thc screen mesh;
5. See Figure 16 for the installation structure ofthe massive screen mesh.
1 2 3 4 5
1. Side plate ofscrcen; 2. Angle bar; 3. Massive scrcen mesh; 4. Cross bcam
5. Erection boh pairs; 6. Screening media suppon bar

figure 16 lnstallation structure ofmassive screen mtsh
lnstallation of tensioned screening media

1. The sifter must be tensioned in a symmetrical and uniform manner and the sifter
connectors should be kept close enough to prevent material leakage;
2. Check the sifter tension status on a regular basis and make sure that no looseness
occurs on the si fter;
3. Repair or replace the screening media support bars immediately if serious abrasion
is found, in arder to prevent the \VOm support bars causing unnecessary damages
to the si fter;
4. See Figure 17 for the installation structure ofthe tensicned screening media.
l
1 '

41��
7
¿. lnsta1lation of.,.ibrator . rt bar: 5. Dra"'-in pla�
med••
m • suppo
.
l. S1ftcr trim strip: 2. Ooh pairs; 3. Scrrcn mtSh·' 4. 5crrc 118
6 lie-bolts
. of tensloned icrtenlng media
Fl¡ure 17 lntl•ll•lion structurt
4.7 Installation of vibrator

h beariniz oresser co r bar
Recommended tools I Wre�. · 10 thc actual necds
D . od 1 1 Accon.img
KXDDl69
1 6.'l

4.8111SW1ation of synchronous belts 41nstalla1ion
r
1 2 3 4 5 6 7
r-
9 10
r
8
•
1. Shaft md gland; 2. Coupling; 3. Eccentric disl.; 4. Labyrinth ring; 5. Locating ring
6. Bcaring; 7. Bcaring seat; 8. lsolation ring; 9. Bcaring gland; 10. Shafi
Figure 18 Vlbrator structure
• / Recommended tools
4.8 Installation of synchronous belts
Suspension device, ropes, wrcnch
• I Drawina No./ model According to thc actual needs

Refer to Figure 19 for such steps as follows to install the synchronous beh:
1. Jacket lhe synchronous belt on the synchronous wheel;
0 Special tips: In the process of installation, it shall be ensured that the synchronous
belt has its upper and lower sides lensioned consistently and aligned to the teeth of the
synchronous belt (with lhe two vibrator eccentric disks kept at the same phase),
2. Jnstall the taper sleeve ofthe synchronous pulley;
0 Special tips: The two synchronous pulleys shall have their installation end faces
kept in the same plane.
3. lnstall the clamp ofthe synchronous pulley;
4. lnstall the rims ofthe synchronous pulley;
S. lnstaJI the synchronous beh cover,
e Special tips: The procedures are opposite for removal and installation of the
synchronous belt on site, if only the synchronous belt needs to be replaced, then you
simpl) need to rernove the tY.O synchronous bclt rims.
"'X,,DecD=6�-------------------------- 37(65)
S nchronous pulle)' assembly
Synchronous bcll cover; 2 S)'nchronoos beh, J. >
f1gurt 19 lnslallalion 11ruclurt oh)nchronous bell
4.9 Hoisting of vibrating screcn main cngine

Recommended tools
Draw ine No. f moclel According to the actual ne-eds
Re fer to Figure 22 and Figure 23 for the steps and considerat1ons of screen hcisting:
1. The installation foundation of lhe screen can be made into a steel or
concrete structure• with a gradienter or theodolite used for alignment, so rhar the
suppons could be kept in the same horizontal plane on bolh sides ofthe same end
(the feed or discharge end) and kept identical in height difference with the error
no more than
)mm (which can be leveled by padding), in order to ensure the normal running track
of the screen ..,. ith the materials well distributed and moved forw ard on the sifter.
2. Only afler the ebove steps have been well prepared can )OU enter the next operating
�roce�ures. P.ut the rubber spring on the bearing plate whh rhe compass tube kept
righr in lhe middle of the spring inner hole and then lift the screen box \\ Irh the upper
and lo..,.:er compass rubes aligned to the inner holes of the rubbcr spring,
whicb cannot uh aft:er the screen box has dropped in place.
@) Sp�ciol tips:
a) Ouring installation, the spring i,upport asscmblv shall ha ,
kepl 11 1 h h . \'C I1 s uppcr part
para e to I e orlzontal plant, so that ht e rl
rubb
pressure evenly, er sp ng can bear
b) The springs on both sldes of lhe feed and di
stiffness kept consisten! or nearl . scharge ends should haH
the helght dlfference allo,.·td leu tha: �o=��enl as far as posslble, wlrh
the
<:) See the llftlng lndlcators for th, llfti'
ng anch ors
3. lnstall thc transmission suppon a d ·
KXDDl69 n motor. Let the motor center (the cerner of the
38 65

_4.9Hoisting of vibnuing screcn main
engine 41nstallation
drivc bearing scat for round screens) ílat with or 2-4mm lowcr than the vibrator
center of the screen, hove the front and rear aligned and then install the petal-
shaped Oexiblc pieces.
® Special tips:
a) Ensure the perpendícularlty betwccn the motor eenter llne and the slde
platc;
b) The v-belt must be rcliably tcnsloned (wlth jackscrews permllted for
adjuslment)¡
e)Afler lhc v-belt has been rcplaccd, you muSl check once again whelher
the two pulleys have thelr outer end faces kepl In the same plane¡
d) The gap should be controlled wifhln 45 - 60mm for such two half
couplings (see Figure 20).
1. Orive end coupling; 2. Bolt; 3. Spring washer

4. Flexible piece; 5. PJaten; 6. Vibrator coupling
Figure 20 �hemafk dlagnm for Otxlble plect drlve slruclure
4. lnstall the v-beh, then tighten the motor jackscrew to have the V-belt tensioned, see
Figure 21 for the prestressing force of the V-belt, and if a force (F = l OON) is applied,
the beh sha/1 have its downward displacement within O= 15 mm.
X
FJcure 21 Check Hit cen,lon
S. lnstall lhc pulley guard.
KXDDl69 3 65

41ns1alla1ion
4.9Hoistmg of l'ibra1ing screen mam en¡ine
6. The screcn bolts must be flrrnly and reliably conncctcd, nll bolts shall not have an)
sign oflooscness, durina startup and opcration, thcrc should be no nbnonnal sound or
knock between componcnts, the mínimum safcty distancc shall be no lcss than 50mm
and 80mm horizontally and vertically respectively between the screen box and the
surrounding fixturcs.
7. The scrcen should be installcd Immedintely aftcr its arrival, if it nceds to be
stored, you should consider the conditions of thc storage sitc and takc corrosion
protcction mcasurcs on a regular basis, and if srored for long, you should check the
corrosion status ofthe equiprnent.
8. Users shall never carry out welding on the side plate; if any component necds to be
connected, drill a holc on thc side platc and bolt it.
€) Spedul tips:
When clectrlc are wetdíng Is applicd durlng equlpment parts
lnstallatlon or dlsmantllng, the ground wlrc must be nxed dlrcclly on the
wcrkplece to be welded as closc as posslble to lhe weldlng spot, but never
have the weldlng current through any bearlng or eonnector.
¡' 1
• ·J.
,· 1' 1
t. Spring; 2. Spring lower suppor1; 3. Screen box

fl&urt 22 Schrmatk dlaeram for screen box holslln&
��DDl69 4 65

4.1 Olnstallation of elcctrical cquipment
41nstallation
.�·''
1· ,J'
'<'
"
1. Transmission shaft component, big bel! pulley; 2. V-beh; 3. Motor pulley; 4. Pulley cover; 5. Motor
figure 23 l\totor 1nd motor pulley holstlng
4.10 Installation of electrical equipment

The elcctrical equipment includes electric control cabinets, motors, cables, cable
pipelines and lighting devices, etc. The motor and electric control cabinet wiring, as well
as layout of cables and cable pipelines shall be completed on site.
4.10-1 InstaUation site requirements
1. The electrical equipment shall be kept far away from potential tire and explosión.
2. Pay attention to water and moisture prevention of electrical equipment.
3. Sufficient maintenance space should be reserved around electrical equipment.
4. The electrical equipment should be provided with safety protection devices
and warning signs, and only the working staff can get access to such equipment.
Nole!
During handling of'this equipmcnt, take careto heve the electric control cabinet kept balanced
10 prevent it rolling over. If hoisting cquipment is needed, take carc not to preven! extrusion
or shock during the process of hoisting. Picase refer to 2.6-6 Load lifting and movemcnt for
details.
4.10-2 Electric control cabinet wiriog

Complete wiring according to lhe electrical schematic diagram with the equipment
entrance hole kept at the bonom ofthe control cabinet.
Note!
1. Never connect the motor wircs inversely; otherwise, there will be impact on the
rotation direction ofthe motor wheel (see Figure 8 Running direction ofscreen).
2. The stand-alone equipment is rarely provided with an electric conlrol cabinet. and unless
the customer requires, usually several cquipment in the production line is controlled
by the same electric control cabinet.
KXDDl69 41 65

41nstallation
4.IITrial opmtion
4.11 Trial operation
In ptttlon befere trl•I oper•tlon d h h h

re corrcctly installed an w et er t e
1 Beforc star1up. check whether thc screen pans ª
Ilxing bohs are rcliably tlghtened (see Table 3 for thc requ
iremcnts of bolt
pre-tigbtenlng force).
. . . di · · correct and make sure thot
2. Check whether thc motor wmng and rotano n rrec 1 ion 15 • ( F' B)
thc vibratina screen motor rotales in thc dircction of the material ílow sce tgure ·
3. Check whether all lubrication points are wcll greased. .
4. Tum it by hand to see wbether the vibraror can rorare ílexibly, free of stagnanon.
S. Check whether thc fixtures are apt to collisions around the motion parts ofthc scre;n,
such as the fced chute, discharge chute and screcn feed hopper and the screen ..
or safety consideration, the distance between the screen frame and the
surroundmg
stationary devices shall be not less than 80 mm.
Ttlal opeutlon
1. During commissioning, if the screcn cannot work nonnally due .'ºª.bno�al sound or
spring beating, stop immediately for troubleshooting before startmg 11 agam;
2. 1t can be started smoothly and quickly, with no obvious lateral oscillation (less than I
mm);
3. lf the vibrator has abnonnal sound or has its temperature rising sharply in a
shon time after started, stop immediately for troubleshooting before starting it again;
4. Check whether the screen has its vibration frcquency and amplitude in line with thc
relevant requirements; the amplitude can be measured at six points in the front,
middle and rear on both sides oí the screcn.
S. Check whether the screen moves in a nonnal track identical or fairly similar at
the same positions on both sides oí the screen at such six points in thc front. middle
and rcar; ií the vibration tracks on both sides have an inclined angle bcyond 20ºor
the amplitude deviation is greater than 0.5 mm, it indicares that there is something
wrong with the running status oí the screen and that it nceds to be adjusted and
installed once again;
6. After eight hours' continuous operation (at least less than 4 hours) after startup, see
whether the screen can operate nonnally and check thc bearing temperature {measure
the maximum temperature at the bearing flange); in general, the bearing temperature
7.
should be 50'C-65'C and it is abnonnal ifbe)ond 75'C but absolutely never beyond
80'C;
Measure the noise-The load-free noise shall be no more than 85dbA; ¡
¡
8. Measure the resonancc amplitude in time oí stanup and parking (special tips: The
scrccn may suffer from transient excessive resonance during startup and
shutdown, and the amplitude in case of excessive resonancc should be S times but
no more than
8 times ofthe nonnal amplitude). The screen shall ncver contact any hard material
or component in time of operation, stanup or shutdown;
9. After eight hours' operation, check "'hether the screen has any fixing bolt get loose,
and if any, tighten it again and simultaneously tighten ali screening plate bolts,
screen mesh tension bolts and lining board bolts once again.
KXDD169
42(6l)

5.10\-crvicw
50 ration
5 Operation
5.1 Overview
lt mainly introduces the steps for startup and shutdown as wel/ as considerations of'the
SSX series circular motion vibrating screens.
5.2 Startup
Saíety precautions
During the operation, overhau/ing and maintenance of the vibraling screen, follow all
nonnal safery precautions including bur not limlred to such contents as follows:
1. Provide the vibrating screen with remole startup warning devices and emergency stop
controllers;
2. Ali personnel ,vorking close 10 the vibrating screen equipment must wear helmets,
noise-proof ear plugs and hard-toe shoes;
3. Before any adjustment or maintenance, you must disconnect and lock the vohage of
the vibrating screen and feeding conveyor equipmen1, and if the vibrating screen is
fed by trucks or /oaders, block the entrance;
4. Adequate venrilation shall be provided when cleaning solution or orher chemicals are
u sed;
5. Never use compressed air to blow away the dirt on your unifonn or skin;
6. Befare ,vorking on the equipment, take off your rings, ties, watches, bracelets and
other omaments;
7. Have the working area of the vibrating screen kept clean, and befare restarting the
vibrating screen, remove spilled materials, maintenance tools, scrap pans,
overílowing grease, oily cloth and other wastes,
ConsJderations
l. Operators should be familiar with the screen performance and the right operation
method;
2. Only ifthe screen is continned in line with the operating conditions can you start it;
KXDDl69 43 65

50pera1i°'L
5.2Stanup
. nt and ensure no staff left to
k around ihe equ1pme
3. h
Befare starting the screen, e ec . f rtup:
1 · · ry in urne o s1 an •
avoid possible persona 1nJU h en ensure it is free of
stem 10 start up t e scre •
4. Follow the sequcnce of the process sy . . . the operator must ensure that
d h h screen rs m operauon,
load during startup an w en t e d rational conditions:
ali safety equlpment is in the safety an ope
S ·
tantly with its full load to reduce
Special tips: Thc scrcen should be sta�ed upb rns oid delay or srep-down startup
the excessive resonance ume, ut av
by all means.
· (meI ofshutdown.
5. Also follow the sequence ofthe process system m
e Special tips: Never shut down wt t

shutdown.
· h materials loaded or continue to feed after
lnspectlon befare start-up

1. Check whether ali transmission, rotation and couplings are connected reliably;
2. Test whether the lubricating points are sufficient tubricared;

3. Test whether the equipment has its emergency stop bunon in nonnal conditions;
4. Check whether the personnel around the equipment are kept safe;
Startup sequence
a} Start the discharging device
b) Start the vibrating screen
e) Start the feeding equipment
Start·up steps
Nole! Before starting thc vibrating scrcen, be sure to stan the materials discha,ging
de, ice.
Enable the main machi ne power supply of the circular vibrating screen or press
the start bunon corresponding to the circular vibrating screen on thc opcration panel of
the electric control cabinet, and you can start the circular vibrating screen.
Note!
• Be swe thac the vibrating screen is staned under no load. When its operation becomes
stable, begin to feed materials.
• The materials feeding shall be such that the materials are uniformly distributed on the
screee surface. The materials shall stably jump ofTthen fall onlo the screen surface. The
result is breakage of the materials, and particles of the materials fall through the mesh
pores. Preven! screen surface vibrating under no loed or with excesslve materials. The
height of matmals to the screen surface shall be less than 500 mm to avoid exceeslve
impact.
KXDDl69 65

S.2Startup SOpcra1ion
• In case of 111y abnonn.llity, immedi11ely i1op lhe \ ibr111in¡ screen. Do ncr rcstnrt it until
the c:ause is kkn11fied and removed.
Ao,nger
II lt 11rtcll) prohlblttd íor 1n)body 10 clhnb up or 1t1y tlosrly nrar lht \-lbratlng screee
In optrallon.
KXDDl69 45 65

saperation
S.JStop
5.3 Stop
5.3-1 Emergency stop imrncdiotcly press the
In case of any danger lhat cou cauId se iniury or damage,
�
nearcst emcrgency stop bunon. ibrating screen will
. sed 1 h wer supply 10 111 e rv
lf1he emergcncy stop button is pre� • e po in immediately.
be cumcd off and the vibra1íng scrcen will stop runnr g
I se tbe emergency stop buuon
Whcn thc damage is alrcady removed, be sure ro re ea
beforc rcstartíng the vibrating screen.
5.3-2 Regular stop

Prcconditlons for stop
Only after all materials on the cquipment have been completely processed and
discharged can you have lhe equipment stop working.
Stop order Slop sequence

To stop it, follow the positive direction of the production process to shut down al!
cquipment successively, namely, oppositc 10 the sequence ofthe startup.
The sequence for shutdown is recommended as follows:
Shut down the feeding cquipment -Shut down the circular vibrating screen
- Shur down the discharging equlpmenr
Stop steps
Disable the main rnachine power supply of the circular vibrating screen or press the
stop bunon corresponding 10 the circular vibrating screen on the operation panel of the
electric control cabinet, and you can stop the circular vibrating screen.
KXDDt69
6S

5.JStop
SOperation
This page is intenlionally /eft blank .
• KXDDJ69
47 6S

-
6 Maintenance
6.1 Overvlew
II rnamly introduces the daily maintenancc inspcction of thc S5X circular
v1bratmg screen. adJustment ofthc vibntion paramctcrs, vibrator maintcnancc and
lubrication mamtcnance, etc.
Ac,utlon
• IHforir �ul1r inJptttHln ind mainlenance. m1k, surc to dlsconnect the pewer
supply, so that 1ll 1y1tirm �uipmt.nl cou\d be in the stete ofshutdown;
• During the pntod oí malnlfnanc,, ptsee a -,·arning slgn "'In maintenance, no start!"
11 an CJf'-('.llthlng ptsee. \\ 1rning sign; 1
• The component main1enance or S)Stem rdeunt adjus1men1 must be ecndceted by
professionals.
6.2 Daily maintenance

1. During or afier each shift, check and record the bearing temperature, leave
clcar handover text records in time of shifting and clarify whether there is
any mechanical failure in such records;
2. Often check whether there's any part getting loose (including the attachment
bolts berween the universal join1 and the transhional platen) and whether the
belt is appropriately 1ensioned;
3. Oflen check vherher any flexible piece is damaged, and if any damage is
found, replace u in time:
4. Pay frequem aneruion 10 the abrasion of the screen mesh during working of
the screen and replace any screen mesh in time once found damaged to avoid
impact on the screening eñecr:
S. Replace any rubber spring (or metal spring) in time if any serious
deformation or damage occurs and replace all springs at the samc end
(foeding or discharging end) at thc same time;
6. Overhaul the vibrator once every yeer, dismantle all the vibrator unit for
cleaning. rcplace the cil and complete comprchensive inspection of thc
KXDD 169 48 65

6.JAd ust 6Malntcnance
bcarin¡s;
7. Replace the bcnring if thcre is ílakc corrosion, discolonnion or roller
dcfonnation occurring on hs surfacc or ifits holder ha, got loss, etc.
E)Spt!cia/ tips:
In lln1e of vlbrator reassembly, strtctly follow the
installallon procedures and complete the vlbrator commbslonlng aíter
lnstalled.
6.3 Adjust
The screening performance of thc screcn can be adjusted by changing such paramcters of
thc vibrating screen as the installation angle, amplitudc and speed on the condition that the
equipment is shu1 down. lf step-by-step adjustment must be completed in its running
condition, spccial equipment (for example: frequency convener} shall be used to adjust the
motor specd so thar its speed could be changed.
6.3-1 Changc the dip angle.
Refer to the dcscriptions about dip angles in 3.2 Structural Characteristics.
6.3-2 Detect the amplitudc and vibrating direction anglc.
There is an amplitude indicator close 10 the vibrators respectively on both sides of the
screen, and wben thc screen is working, you can identify its operation amplitude and
vibrating direction angle by means of such indicators.
o o
•' •3 o
Example: 12 mm (double-amplitude), 55° (vibrating direction angle) (limited to linear

vibrating screens and feeders)
KXDDJ69 4 65
- - ----

6Maintcnance
6.JAd ust
"'i¡ure 25 Eumple
6.3-3 Amplitude ond speed adjustment

Rcfcr to thc dcscriptions about ampli1ude and frcquency in 3.2 Structural
Characteristics.
lfthc vibrating scrcen is working ata highcr specd and largcr amplitude, the
bearing may have a shorter servicc life and the scrcen will be damaged dueto fatigue. In
order to makc the scrcen working in a healthy state, the amplitude and speed adjustmcnl
must be kepr within the scope of authorized values in rhe table bclow:
Tabte 4 Aulhori:ted nluts for adjuSlm�nt oí \'lbratlon panmden
Double--amplitude 14 • ' ' ' ' '
mm 13 • ' ' ' '
12 ' ' ' '
11.5 ,¡ • • ' ' '
plitudc 10.5 ' • ' 'x
10 ; • '
9.5 ; x • x
9 ; v • x
8.5 0 • x
v
8
7.5
0
0
;
(•) . v
X
7 0 0 v
6.5 0 0 0 0 ;
6 0 0 0 0 ;
5.5
5
0
. 0 0
. 0 0
0
Speed rpm 750 800 850 900 950 1000
Note: " Hazardous scopc -.1Authorizcd scopc 0 Not rccommcodcd
0 Special tip,:
l. Witbout manuíacturer's permission, never adjusl tbe amplitude valuc oí
tbe screen beyond its given 1mplitude;
2. In time oí amplltude adju tment, the counter welgbts on eacb eccentrlc
disk sball be ldentlcal In qu.ntlty and tbkkness;
J. lf a scrttn can han lts capaclry satisfy the prKesslng requirements, fr)'
to ffduce its frequency and amplltude, tbus to reduce fatigue damages of
the creen and prolone tbe servlce Ufe of bearings;
KXDDl69 S0(65L

-
6.4Vibrator maintenance 6Maintenance
6.4 Vibrator maintenance

After a pair of new vibrators have bcen working for 5000 hours (or 10000 hours
for imponed bearings), )OU should stan to check the bearings, and if any damage is found
or the bearing service life is found tcrminated, thcir beorings sha/1 be replaced
togcther. Operators should be very familiar v,i1h the bearing opemtion sound, and if
any noise change is found and especially when it stans rumbling, then it
indicates bearing deterioration.
Steps for removal: (Rcferto Figure 15, Figure 18 and Figure 26)
1. Remove thc universal joint cover, remove the vibrator inncr cocer and then
removc the universal joint;
2. Remove thc flexible sheet and coupling;
3. Remove thc outer cover of the vibrator;
4. Unscrew the torsional shear bolts to connect the vibrator, remove the SV vibrator
from the vibrating screen and then place it on the working table for subsequent
dismantling;
5. Remove the gland and coupling al both ends ofthe vibrator;

6. Remove the eccentric disks at borh ends ofthe vibrator;
7. Remove thc labyrinth rings at both ends ofthe vibrator;
8. Remove the bearing glands at both ends ofthe vibrator;
9. Use � hydraulic press or special tooling ora puller against the outer ring oí the
beanng seat to force the shaft and two bearings out from one side ofthe bearing
seat;
Steps for installation: (Refer 10 Figure 15, Figure 18 and Figure 26)
_The steps f?r installation are opposite to those of disassembly; see 4.7 for
con�1derat1ons o� mstallation, ensure that all pans have bccn washed clean with gasoline
or diesel before mstallation, complete insralletion in a clcan environmcnt and fill grease
free of impurities.

M,laintcna�
.º. ". . ,.,.....

""''"
.. ,..,. l'coentrlc
dl'I.
Coun1crw
cl&hl
,, Couplln¡
s1111n cod
¡land
flgurt 26 \1bntor uplo,ht 'lew
6.5 Lubrication
6·5-1 Vibrator lubrication
Thcrc is a lubrication indicator near rbe vibrarors on both. sidc� oí the vibratin
screen (scc F'igurc 27) and the lubricating maintenonce cycle and cil fll lmg must rcach thg
most basic levels on thc indicator. e
Thcrc are '"º nozzles provided respectively outside each vibratcr (see Figure 28)
and )OU canjust use one ofthe nozzles in time of greasing.
o""' "' dio: ............ of ,oi.-. MlO t,,p __.

me _...,. t,1ocl wll _. be -...i IN lhl: tist,ien"'I
IOnlon .......
IDfqUf.
bolts""
of hlst,
*fflP ..,.._ - bolll Jlllll l<W>t ,,ON.,
...
()..t,,rm •-llotMt ,u11 be ll<CGIW'l llll lhl: fol'°"1"1 labk
-- - ... ....
MC8IU1H t.alWX
. ..-
EP2
>-211'c
.,'.°_"
L.__ q-dc ( h)
·- -
SVI
of _ ,..,_ SV2
..
!J MWI
f f
•
.l
KXD0169
S2 6S

6.SLubrication 6�1aintenance
-
Oil filler
Od fitlcf
I
o
() .. )
Flgutt 28 Poiltions oí vlbrator oll filler

Recommended grease:
Two kinds of grease can be selected: synthetic or mineral grease.
The synthetic grease is better in quality and can achieve a longer service life.
Scheme 1 · svnthetic grease lubrication
The synthetic grcase refers to NLGI Level-2 grease that must contain polyolefin (PAO)
synthetic base oil. The visccsiry ofthe base oil must be kept between 130 cst and 230 cst at
40'C.
The synthetic grease must contain lithium soap. Never use calcium soap grease at the
excuse that the lithium soap grease is incompatible.
The symhctic grease must have EP (extreme pressure) characteristics.
For cxample: MOBILITH SHC220 grease (see the end part ofthis Manual for the technical
specifications of this kind of grease).
Scheme 2: mineral grease lubrication
The mineral grease must contain NLGI Level-2 base oil. The viscosity ofthe base oil
must be kept berween 130 cst and 230 cst at 40"C.
The mineral grease must contain lithium soap. Never use calcium soap grease et the
excuse that the Iithium soap grease is incompatible.
The mineral grease must have EP (extreme pressure) characteristics.
For example: MOBILITH SHC220 .
0 Special tips:
l. Never use any grease containing micro powder graphite or molybdenum
disulfide (MoS2);
2. Strlctly •blde by the e�•slng •mount •nd frequency in aceerdance wlth
the principie of • sm•II amount in several times, for ex•mple: To use
MobU EP2 mineral a:re•se to lubrlcate tbe SV4 vlbrator, lf Ir reqalres
lilllng ISOg e,try 50 hours, 11 Is no doubt better lf you 1111 75g every 25
boun or 24g every 8 boun;
3. After the new oll Is Hlled, the waste oll wlll be disch•rged tbrough the
KXDD��69'---
��5"-

�------�6�M�am�1e�nan:: :, !:!_
_i.!L(,!u!!b��k!'l'!º! �"L...-------------- h s bccn dlschargcd, ycu CII

reasc a Q
lí o:ccoh·c g
l11b) rlnlh J1CII, 1nd • •
decrease grnn 1pproprll1tc 1 )• damagcs, so ne�er try lo d1scharg,
4. ��:us:�::�ry�:::,��C le•d 10 be1rlng than the ind1calor value for lb

grcase un:11 :�=·e;caring scn'iCC life is the onJ;
In .18 •
co sis'' e oí u, lng
purpo
515
standard to n1cHUf'il the ce '
8 Special tips:
There Is too much fake an
d inlcrlor grcase on lhe market, for
! k Mobil and Shell lubricants. ft•
cumple· There are relalh·ely more 1
· k nd lnfer or
ª 'greasc'" Thc false and in ferio I
··· . r .
and
'
rather riJky to use fa e • s hi ty o cons1 stency
turc hib
. high tempera I
greasc Is uther poor in I h u:pcnslve bearlngs mpcrceptibly
\'lscosity, so lt can damage e h sed from authorlzcd distributo�
Therdore, the grease must be �ur�:mage caused by inferior quality or
and the user shall bear an)' bearing
grease. be ldentlfied as foUows:
The true and íalse grease usually can
barrel d usually you can smell a scent flavor from true
1) Open fi ke an:d inferior products usually have a light smell of
thehgreashe
grease w ue t e a
diesel oil;
2) Sample a bit and heat ¡1 10 a certain temperat�re t? see the high
lemperature stabüiry ofthe greasc consistency and vrscosrty;
3) Sorne shoddy grease may also be mixed with glass po,\.d�r in order lo
increase the weight, which will cause le�hal damage t_o bearmgs, and yo11
can apply a linte grease onto a CD disk and rub 11 repeatedly lo see
wherher the disk surface is scratched.
6.5-2 Lubrication of transmission bearing seat
See Figure 29 for lubricating points on the 1ransmission bearing seat and fill 2#
lhhium-based grease or the same kind as the vibrator grease once a week until there is
about 20g weste oil forced out from the sealing ring.
Oil filler
1
KXDDl69

6.6Motor maintenance
6Maintenance
Flgur, 29 Posltlons oroll nners on lr•n1mlnlon bHrin1 se.t
6.5-3 Universal joint lubricatlon

During the first year's opcrntion of a ncw machinc, the universal joint necds no
lubrication, but latcr once every 3-6 months wlth a ccrtain amount of 2# lithium-bascd
grensc or the snme kind as thc vibrator grcasc fillcd frorn thc universal joint bcaring and spline.
6.6 Motor maintenance

lnspect and maintain the motor according 10 rhe motor operatíng instructions.
KXDOl69
SS 65

6.71nspection and maintenance schedule 6Maintenance
6.7 lnspection and malntenance schedule

Dail)' rver l,ery Lver lf
necessar Remarlú.
--- .
'
I
we..
"
Oail> "
'
Mamtenance shurdow
sian-u
' ""'"'
Check "'hether thc screen mesh is
pluggcd and if any, remove lhe
obstacles.
•
Ched, "hether lhe screen mesh is
dama� ed and whether the liner is wcm. •
Check ,,hether the screen mesh is finnly
tensjoned. •
Check "'he1her therc is any abnonnal
noise.
•
For example: bolt looseness or abnonnal
l ll
.
bearin� sound
Ched. wbether the suppon spring is in a
healthv state. •
Check whethcr there is any obstacle
colliding or interfering with thc
bodvwork around the vibratino screen
•
Me asure
i
Check whethcr the vibrator suffers from
•
at the
bearing
.
excessively high tcmperature.
..et
Clear thc flash and impurities at the
sueoonína structurc and motor. •
Check whether the grease is discharged
abnonnallv. •
Remove the materials or impurities at
the serínes. •
Check whether the grease is in a state of
•
1
rv tential contamination.
Check whether the bohs are finnly
tiahtened. •
Check whether the screcn mesh is
damaaed •
Check whether the bodywork is
damaged or abnonnally wom and
whether there is any pan falling off or •
missine.
Check whether the bodywork is kept
leve l. •
Check all springs and replace any
damaaed or droooed one. •
Check wberher the universal joint is kept
nonnal with no damases. •
Check whether the universal joint cover
suffers from poteruial safetv hazards. •
•
Check whether the supponing structurc
is damased or has anv eart missin2.
Ched. whether the chute is outwom.
Check whether the V-belt is in a state of
•
te ns ion. •
KXDD\69 56(65\

6.7lnspection and maintenanceschedule 6Maintenance
Chttk 1hc feeding and discharging
chutes.
•
Adjus1
Check thc frcqucncy and ampliludc to yo,

'" '
freq u cnc
vcrify whcthcr they can n"ICCI thc chanac
production requircmcnts, 001 bc)'ond thc • the
authorized valucs.
numbcr
º'
cou n tc
r
weiahts.
Sec jhe
Lubricatc on a regular basis. Manual
• 6.5
@) Special 1ips:
l. In general, lhe bearing temperature should be SO'C- 6S'C and it
is abnormal ifbeyond 80'C but absolutely never beyond SS'C¡
2. lí anything is íound abnormal, correct it in time and never have the
screen working in an abnormal state.
KXDDl69
57 6.5

_6.71nsp«hon and mamtenance schedule 7Spare parts recommendation
7 Spare recommendation
parts
The original vibrating screen components produccd by this Company boast good
accuracy, v.. hich can ensure the high cfficiency, excellenl cconomy and reliable safety
of the cquipmcnt opcration. In arder to ensure fast and rcliable de\ivcry, thc user
must provide such information as follows together with the ordcr:
1. Model specifications and factory number of the vibrating screen:
2. Names and quantity ofthc ordered parts:
3. Correct and complete user name, mailing address and zip cede as well as
consignee's name and contact information;
4. Accurate shipping and dclivcry instructions and shipping desiination
1
® Special tips:
In ordcr to avoid the production loss causcd by downllme, we strongly
recommend that you purchase sorne spare parts together wlth your
product in accordance wilh the lisl for recommended quick-wear and
other spare parts, and especially special vibration bearings, vtbrators and
other Accident
parts.
KXDD169
SS 65

7 1 Reoommended spare parts list 7Spare parts recommendation
7.1 Recommended spare parts list
,,. Namc
Quanlll
Uni1 T)pC Rcmarks
' Wearing
1 Flexible place 12 Piccc
Pert
2 Rubbcr sprin¡ 8 Piccc . .• .
Ac c i d ent
Accident
The spcc:ilications depcnd on
thc screcn models
The spccifications depcnd on
J Universal joint 1 Piccc
4 Wearing
V·Bch l Piccc
s Drh ing unit l Set . . • . Toe spcc:ifications depcnd on

Ac c i de nt
• SV vibrator 1
S<t ..•. 1hc screcn modcls.
Accidenf
Torsional shcaring
7 high·st�ngth bol! pain for Accidcnr
24 Pair parts
installina vibmlors
8 Bearing Accidcm Thc spcc:ilications depcnd on
2 Disc
9 Sc�cning media suppon bar Wcaring The number depcnds on the
1 Unh-set Pan scrccn modcls.
10 Sifter rrim strip Wcaring The numbcr dcpcnds on thc
2 Unit/sct P"1 screen models.
11 Tcnsion plate Wearing Thc numbcr dcpcnds on thc
2 Unit/sct Pan scrcen models.
Wcaring
" Tcnsion pinte step bolt pair 2 Unit/sct Thc number depcnds on the
Pon screcn modcls.
ll Scrttn Mesh Wcaring Thc spcc:ifications and quantity

4 Unillsct
Screen installation boh Wcaring
14 4 Unit/sct The spcc:ifications and quantity
Screen mesh erection boh Pon deoend on the screen modcls.
"
Fecd hoppcr rubber lincr J Unillsct Wcaring The specifications and quantity
Part deeend on thc screcn modcls.
16 Discharging rubbcr liner J Wcaring The spccifications and quantily
Unit1sc1
Parr deoend on thc screcn models.
17 SHC220 synthetic grcase
ª"'"'
Wcaring
J Pen 15lg/barrel
k>.DDJ69

7.1 Recommended spare parts list scemmcn Trou bleshooting
8 Common Troubleshooting
Acaution
Before performlng any repair or maintenance, be sure to lurn off the

power supply to the vibranng screen.
After long-tcrm use, the vibrating screen wil! havc its parts or finings lose thcir
original performance due to wear, deformation, fatigue, corrosion, looseness or other
reasons, sufTer from worse technical conditions, not work normally and even not be
able to work anymore, which all are known as vibmting screen faults.
The vibrating screen failures include accidental damagcs dueto improper adjustment,
use and maintenance as well as natural damages caused by such reasons as wear,
corrosion and fatigue. The former can be avoided while the latter is inevitable, but if we
can find out the reasons for damages of the parts, master the regular pattem of damages
and take corresponding technical measures from the design and manufacture to the use
and maintenance, the parts damages can be greatly reduced and then the vibrating screen
will enjoya longer service life.
Here follow the methods for analysis and troubleshooting of the common faults on
screens.
8.1 Steps for inspection and maintenance

1. Refer to 6.5 for testing bearing lubrication;
2. Test the motoron a regular basis in accordance whh the test methods as recommended
by the motor manufacturer;
3. Weekly Inspecrion
a) Vibrator grease status
b) Screen running status
e) Quick-wear part status
d) Spring service conditions
e) Sifter service conditions
f) Boll-on status
KXDDl69
65

7.IR«ommended spare puts list SCommon Troubleshooting
4. V-bclt (lTiangular bclt) _ For a new V-beh, test it aftcr 10-20 h�urs' \\'�rking, then test �t
once again aftcr 500 hours' \\Orking, and when the V-bell rs kcpl idle for long or 1t
panially slides, test its rension status in accordance with Figure 21.
s Special 11'¡,l'."
l. Use necessary marks and drawlngs to record tbe equipment parts prone
to accidents in a form of accldent feedback and then send it to
our company; this kind of timely informatlon feedback can enable
us lo provide users t\ilh mere excellent servtces;
2. \Vhen a product aecldent occurs in lhe warranty perlod, the partles
must lmmediately record tbe relevant accldrnt and send a form of
accldenl feedback in a timely manner to our company's after-sales
service departmenl, so that you could get timely and accurate services
from our company;
3. The accident reporters must accept proper training, so that they could
guide otbers and describe the accident details as far as possible;
4. 11 is better to include illustrations in lhe form of accident feedback
and the picture contents must be associated with the repair work
of the after-saJes service staff;
8.2 Fault diagnosis table

lfsome equipmen1 parts need to be replaced dueto failures and accidents, don't rush
to rep/ace them, but carefully examine what has caused damages to such parts. 1 f possible,
contact our company's service engineer as far as possible.
The following table can guide the maintenance personnel for repair work:
Fault symptoms Reference

Possible causes Solulions
chaoters
Rcplacc thc damaged
1. Motor is damaged
elerrenr.
2. Oamagcs happcn 10 tbe clcclrical Rcp/acc elecrrical
comoonents in thc control circuir comecnems.
3. Under vohaee Charuze thc ccwer suenlv,
Thc screen stops
suddcnly during Rcmove cxccssivc
opcration or cannol 4. Excessivc marerials on screen surface matcrials from the scrccn
stan up. surfacc.
5. Vibrator 1rooble Vibrator main1cnancc 4.7 and 6.4
6.Thc grease is solidificd due 10 lncreasc thc motor power
excessively /ow tempcrature a1 thc work or add a spced reducer
sire durina startue.
7.The V·bclt slios Tension thc V-bclt. 4.9
The screen doesn't 1. Thc screcn body contacts wi1h the Mak:e more room to havc
v.·ork propcrly surroundina obsraclcs thc screen wcrkine.
2. The V·bclt slips or is damagcd Rcplace it with a ncw
V·belt. 4.9
KXOOl69 61 65

7·1Recommendeds� pr,1r3 hst scommon Troubleshooting
1 Referencc
SCllu1ioni.
rau/t S)mptC'lms Po .... rble rhamcr-.
causes Adjusl the dnvin& unit in
J Coax1ahcy has lost berween the l«Of(fance v.1th the 4.9
tnnsmis.sion lhlft and ,.,bratM partl, n....�uno Manual.
Replace the rubber spring
(suit1ble suffncss- The
screen stuill have ilS four 4.9
...The rubber sprin¡ has been ctama¡cd
pi,.oc springs identical in
stiffnessl.
Reolace the rubber smina
S.lbc snnno has lost its elasticitv.
1nc:rease the support
1. The suppon slr\lC"tWC is too light or
strength,
insufficientlv strona.
During opcra1ion of
the scn:cn, 1he 2.The lnd.: et foundalion is not strooa; Build up thc foundation.
enouah.
br.M:kct vibrates
seriousl). J.The scrccn has its optfftion frequency recrease the support
dosc 10 the critJcal frcquency ofthe strcngth.
sunnnrt slruclure (rcsonancel.
Chcclc 10 see whcthcr the
amplitude and frequency
are beyond the rated
l. Vibnttor bearing is damagcd. parame1ers of thc screen
6.3 and 6.4
befare rc-placing the
bearina.
2. Vibntting screen fixing bolt becomes 4.3
lighten the bolt.
,cese.
3. The scrttn collides with other objects Make more room to have
Abnormal noise
around. the screen workina.
•
4. The screen mesh suffers from Tension or tighten thc
4.6
scc---1R- vibration due 10 looseness. screen mesh.
Check thc side plate. beam
•
S. 1bc equipment has parts missing or is and other components of
locally damaged. the screcn, and take timely
remedia! me-asures.
6. 1bc protective cever has stone
•
invadina. Stop to clear the stone.
1. lnsufficien1 grease Add arease. 6.5
Carry out lubricating
•
2. Excessh e grease maintenance according 10
6.5.
3. The grease type is wrong or the grease Clean and replace the
is aging. smudgy or deteriorated. grease.
•
Check to sec whether the
amplitude and frcquency
Excessively high are beyond the rated
4. Bearing is damagcd.
•
bearing temperature 6.3 and 6.4
paramcters ofthc screen
befare replacing the
beanna.
•
lncrease ventilarion
5. The temperature is excessively high for cooling or use other
the envlronment or screening materials. suitable grcase to adapt to
the hioh temeerature.
Reduce the speed (replace
6.The vibrator speed is too high. 6.3
the pulley).
Bearino is .
KXDDl69 62 65

7.1 Reoommended spare parts list 8Common Troubleshooting
Fault sympcom, Refcrcnce

Poss1ble causes Sofuuons chaotcn
servlce lifc. time
Add more ¡rea.se (see 6.5
2. Poor lubJication for lubricatin¡
maintcnan«\.
Use an 1ppropri11c greese
3 lnappropnate ¡rusc 6.5
instead.
Chcd, to see what has had
thc greese mixcd with
impuritics (such as shaft
4. Thc a.rcasc: is mixcd with impuritics and
dirt. and bearin¡ in-berween
wear and contaminatioo
do.magcd. durin¡gmue
rcn\1ecmmt\.
Follow thc structural
S. lnsufficicnt grease lubrication occurs d111\l.ing in thc Opcra1in¡
bcc:ause thc shaft has no1 been installed Manual to calibrare the 4.7
accuratcly in place. installation position ofthe
shaft and vibrator.
6. Thc vibratin¡ scrccn is working 100 Lcwer the spccd (rcplace
fast. the pullcy}. 6.3
•
7. Thc bearing is excesslvety loaded duc
10 excessíve intensity ofthc vibrating
Lower thc amplitude or 6.3
spttd (rcplacc thc pulley).
scrcen .
l. Thcre's somcthing wrong with thc Adjust 10 have thc screen
•
3.3,4.11 and S
moví-- track ofthc screen. movino in its normal track.
The screen Add counter weights after
cfficiency is not 2. The amplitude is relatively small. 6.3
rcasonable calculation.
ideal dueto screcn Replace thc belt pulley and
mesh plugging. 3. Thc screen is working at an excessively speed up thc screen within
I� speed. the adjusting scope as 6.3
authorized.
4.The screcn mesh is inappropriate
(inc1uding the mesh thickness, aperturc, Rep\ace it with a proper 4.6
SCrttn mesh.
shaoe and eeenure ratio etc.I
Clean the material befcre
Th< screen 5.Thc material contains a largc amount of
clay, mud or othcr viscous materials. screening or screen "hile
cfficicocy is not washina.
ideal dueto screen
6.Fed too much Reduce thc fttdino rate.
mesh plugging.
7.The vibrator is rotating in an opposite Adjust the motor direction
J.J
direclion. of rotation.
Adjust thc screen toan
8.The screen anglc is too small or too big. J.2
a""'ronriate anule.
Change the feeding
method, so that the feed
l.There's something wrong with the
could be evenly distributcd
feeding method.
across thc width ofthc
The material tilts screen.
towards one side of Check whether the front
the screen. and rear support springs as
2.Thc scrttn is abnormal in opcration. wcll as thc four pi\-OI 4.9
springs att kept le\ el in
hcinht.
Ma1crials att
collected at the I.The on·scrttn material is trans-..cd Check \l.hcthcr i1 is enouoh 6.3

7 .1 Recommended spare parts list 8Comn,on Troubleshooting
Reference
Fault S) mptoms Possible causes Solutions chaeters
amplitude and the
installation angle ofthe
screen, and whether the
direction ofrotation is
correct during working,
etc.
discharging port of Adjust thc fccding speed
2.Thc front-end cquipment fccds too fast
thc screen. and mcthod of the
or uncvenly.
front-end couinmcnt.
3.Fced against the direction ofthc screen Takc an appropriate
workine. method of feedine.
4.The vibrator rotales in an oppositc Adjust it to the right 3.3
direction. direction.
5.Fcd too much Reduce the feedina rate.
Tension the screen mesh on
a regular basis to ensure
1. The screen mesh has not been that the sifter suffers from 4.6
tensioned. no secondary vtbration
during working ofthe
screen.
Change the feeding point
The screen mesh 2.Fecd directly on the screen mesh ata and feed on the feed box or
suffers from local large fall or only at one point.
4.3 blind n late.
abnormal wear or
3.The scrcen mesh is nor suitable for the �
damage.
current working conditions (A stronger
block screen rnesh should be used 10
adapt to the metal ores with a large bulk
densitv).
Use an appropriate scrcen
mesh instead.
4.3
1
4.High capaciry or high material abrasion Use polyurethane or
coefficient wear-resisting rubber
screen mesh.
KXDDl69 64(65)

• 7
· 1 Rttornmencted 5P!J! parts ltst 9Stor;1ge and transport
••
i 9 Storage and transport
• About This Chaptcr
• This Chapter mainly introduces the requiremen1s and re/cvant considcrations
•
to be sarisfied during storage and 1ransportation of the SSX series circular motion
vibrating scrccns.
KXDDl69
65 65

9.IStoragc 9Storage and transport
9.1 Storage
9.1-1 Storage of electrlcal equlpment
The clectrical equipmcnr should be stored in accordancc with the following conditions:
l. Thc clcctrical equlpmeru should be stored ata dry and vcntilatcd place
anda qualified unit should store such cquipmenl in a ,vnrehouse, with the
temperature and relative humidity kept al S-3S'C and below 80% respcctively. lf
in the open air, avoid impacts from rainfall, ground moisture and bad weathcr.
2. The clcctrical equipment should be stored in a warehouse free of conductive dust,
corrosion and explosive gas.
3. Have the electrical equipment kept clean and free ofviolent vibration.
4. The clectrical equipment should not be kept for long; otherwise, its insulation
will be aging.
9.1-2 Mechanlcal equipment storage
The mechanical equipment should be srored in accordancc with the following
conditions:
1. The mechanical equipment should be stored where it is safe, dry, ventilated

and easily drained.
2. The mechanical equipment should be stored where it is free of impacts from
rainfall, dust and corrosive gas.
9.1-3 Long-term storage and maintenance
lfthe equipment needs to be stored far long, take protective measures against the spare
pans in the equipment:
l. Kecp it in a dry indoor, but ifyou have to kecp it outdoors, selecta flat ground,
cushion it wirh a wood board and finally cover it with cloth.
2. Apply rust-proof oil to sorne spare pans for reliable protection.
9.2 Transportation
9.2-1 Transportation Preparation

To meet rhe requirements for transponation clcarance, preparations shall be made as
follows befare transportation:
a. Disman1le the support assembly ofthe screen box;
b. Spring support assembly (Divide it into spring upper bracket, rubber spring,
spring clamp and spring lower bracket);
c. The molar, motor pulley and V-belt should be packaged together;
d. Drive shaft assembly (Divide it into shaft protective covers and other
components), transmission holders and pulley guards;
e. Vibrator assembly (Split it into two vibrators, Universal joint, vibrator inner
KXDDl69
65

9.2Transporwion
9Storage and transport
cover, vibrator outcr cocer and middle cover body. cte.)

9.2-2 Transportation clearonce
B
• 1
r
1
.
/ el
e
:.J j '""
- -�
I I I
'
Dimcnsions A (mm) B(mm) e (rnrnJ D <mm> Weighl KO
S5X12J0-2 3863 1410 1215 3711

1947
S5Xl545-2 5388 1455 5040
2247 1710
S5X1545-3 5566 6344
2288 1710 2005
S5XI 845-2 5388 1480 5656
2547 2010
S5X1845-3 74.SO
5566 2!188 2010 2030
S5X1860-2 6920 2547 7190
2010 1!195
S5X1860-3 1099 2588 2010 214.S 10049
S5X1860-4 7228 2597 2010 2!l4!l 12424
S5X2160-2 6920 2847 2310 l!i95 7909
S5X2160-3 1099 2877 2310 2145 10729
S5X2160-4 n29 2897 2310 2545 13296
S!iX2460-2 6920 31-17 2610 1595 8414
S5X2460-3 7099 3188 2610 214.S 11415
S5X2460-4 7229 3197 2610 254.S 14209
S5X2760-2 6920 3488 2910 1625 10085
SSX2760-3 7099 3497 2910 2174 13020
SSX3072-2 8220 3808 3210 1795 14245
9.2-3 Container transportation

For shipping, usually the container transpon should be adopted if the vibrating screen
can have its dimensions fit the container size after its vibrating device and supporting
assembly have been removed. Possibly, it also can only be flxed on the ship
deck during transponation.
State of the vibrating screen placed in a container • Three-leyered 1.8-meter·widc or

smaller vibrating screens can be placed upright in the container as shown in Figure 30.
Three-layered 2.1 -meter-wide or larger vibrating screens can be placed with one side up in
the container as shown in Figure 31. A four-layered screen needs to be configured with a
KXDDl69 67(65)

9 .2Ttans¡,ortation 9Storage and transport
tall cabinct and placed wirh onc sidc up in ir.
Fl¡¡u� JO: A ,lbratln1 sereen 11 placr-d uprlghl In the containr-r aíter dlsmantled
Figure JO: A \-lbracin¡¡ screen Is placed \\[lh one slde up In the container after dlsmanlled
In order to meet the size oí the container transport, in the íactory, we disassembled such
uhra-wide components oí the vibrating screen, such as the vibrating devices and support
components as shcwn in Figure 31, so you need to reinstall such support components and
vibration devices in place after receipt oíthe main machine (specifically reíerring to 4.5 oí
this Manual íor the concrete steps and considerations), as shown in Figure 32.
KXD0169
68 65

9.2T1'811$pOrtation
9Storage and transport
Flgu"' JI St11, of1he m1ln mai:hlne 1R,r diJm1nlll'd
•
•1 Instan thc
comoonents. '"""'"
lnsUlll
devia:.
1hc
hlStall
Figure 32 On-sile Hstmbly or 1he vtbrator and supporl components
0 Special tips:
When inslalling the vtbrater at the scene, strlctly follow the contents in
4.5 ofthis Manual!
•
KXDDl69
69 65

9.2Transportation
IOAttachment
10
Attachment
The optional accessories of the S5X series circular motion vibrating

screens include: e/ectric starter cebinets, automatic lubricating devices and hydraulic
drive devices, etc.; see the Operating Manual for details of the electric starter
cabinet,
automatic lubricating device or hydrau/ic drive device.
KXDDJ69
71 ss

10Attachment
9.2Transportatjon
Mobil
Produet d•t• sheet
Moblllth SIIC 220
Top synthctic arcase
Preduct descrlpfions
Mobihth SHC 220 1s • lmd of mulli-func1,onal top s)·nthetic &rt'IIM!, containm¡ pol)'o�fin (PAO) tynlhctic
base
011.
Advantages
:'ñc pr(IJ>enits of the synthctic
bese (cxcluding paraffin). low trscncn cocfficient and other ad\.&n�agcs can cnablc
it. to be easity pumped in thc \ow tcmpmuurc as wcll as extremely low stanup and operancn torques and
s1muhaneously !he opcrtting tcmpcrtturc can be rcduced at thc loadcd arca ofthc rolling bcanngs.
Application
Mobilith SHC 220 is a kind of multi-functional EP (extreme pressure) grease that can be used for overloading,
automotivc and industrial applications as recommended. lt is a kind ofNLGI Level-2 grease made from ISO
VG Lc,cl-220 synthetic base oil. 1t can be pumpcd as casily as most mineral oil bascd NLGI Level-0 grease under
the lo\\ tcmperature. The recommmded ope,aung tempemure is -W'C - + l 80"C for Mobilith SHC 220.
Health and safety
Based on the toxicological informatioo available. it can be determined that this product will not lead to scrious
health risks if properly used and handlcd. In addition to maintain good personal hygiene, including
frequent cleaning ofthc dirty cloth and !he skin-contact partS with soap. no special precautions need to be taken.
I f necessary, the security data announcemenl can be pro\
ided.
Typical characterisllcs
NLGI level
Soao tvr...
Test melhod
NFT60-132
.
"º
2
Com--und lithium base
Structure Visual ICSI Smooth • slightly sticky -
stickv
Color Visual test Red
Permcabilitv NFT60-132 280
Droee ina ooint 'C ASTM 02265 255
Base oil \ iscoslrv at 40'C ícSt) I NfT6()..100 220
KXDDl69 72 65

9.2TranlpOnalJon
OAppmd1x A. rel�d�\\mgt
Appendix A: reference dra\vings
About This Chapter
This Chap1cr mainly includcs rhe rcfcrcncc drawings possibly necessary

during installation, opcra1ioo, mamlcnancc and rcpair of thc SSX senes circular
motion "ibmting screens.
llcrc follow thc reference dra"mgs possrbly ncccssary, such as thc hydrauhc
system layout, lubrica1ion S}stcm la)out, clcctrical schematic diagram and ground
plo1. Thcse drav,ings can al.so be separarely bond in a volume and sem out
logcthcr with lhis Opcra1ing Manual and the cquipmcnt.
KXDOJ69
73(65)

* mnI!lkl'IWl��fü�m��
SHIBANG INDUSTRY & TEOtoo..oGY GRtJUP CO. LTD
* Tel: 400-696-1899
021-58386699
* Fax: 021-58385681
* Email: info@shibang.cn
* Web: www.shibangchina.com

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S5X series pantallas vibratiorias con movimientos

Prepored by '" * ).ill):, ll'UIII: '> < • 2111 Id. / • >

Prooíre1d by «r '111.mr, > <.,. *]()16. ./.1" >

Audlted by <* *\ut1dJ·-,run* * > < * *1016.5.JJ * *>

• ¡Nuestro componente no asumirá la responsabilidad de los daños causados a los equipos y de

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Instrucciones de mantenimiento y operación i

1 Introducción ................................................ .................................................. ............ • .................

3.1 Función y rango de aplicación 14

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8 Solución de problemas comunes 60

Apéndice A: referencia dJ'awings 73

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1.1-1 Manuales a entregar

• Manual de mantenimiento operativo.

1.1-2 Versión del producto

1.1-3 Lectores objetivo

Este manual es aplicable para 10 personas de la siguiente manera:

• ingenieros de instalación para pantallas vibratorias de la serie SSX

• Personnel for management and maintenance ofSSX series vibrating screcns

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1.2 Machine Information

The applicable temperature is -40'C - +45'C for thc working environmcnt.

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1. Equipment nameplate; 2. Lubrication indicator, 3. Amplitude indicator

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1.3 Abbreviations and terniinology

Fl¡utt J Sthl'm•fk dla1nm for ll'ft and rl1h1-moun11'd molon

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2.1 Safety lnformation

lndicates a potentialty risk. ifnot avclded. may result in

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2.2 Safety Signs

Figurl' 4 Saíl'ty Slgns

BPI & Ufttng Location Slgn

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No. Safetv Siens lnstructions

2.3 Personnel Requirement

Personnel include all persons working on ornear 1he equlpmen1.

2.4 Personal Protection

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2.5 Working Site

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Caution! No smoking in the working arca

2.6 General Safety Rules

2.6-3 Hydraulic System

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2.6-4 Power Systcm

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2.6-7 Waste Oisposal

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3.1 Function and application range

f'lc•re 4 Scrtl'D 11ncture

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Sec the following table for dcscriptions oíthe relevant parts:

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Structanl cbancterildct of SSX serles circular motlon vlbndna screem:

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3.3 Operating principie

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---- -- . ............. -. \) � ... - .... � -.. '

Audlted by <* \ut1dJ·-,run * > < * 1016.5.JJ *>