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TECNOLOGÍA POWERTECH
PM-Ⅰ
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PM-Ⅰ-X
Catalogar
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I. Precauciones de seguridad 5
1. instrucción de seguridad 5
6. Descripción de la marca de
instrucción ............................................. ....................... 9
1. Propósito 10
2. Características 11
3. Parámetros técnicos 12
3. Parte de transmisión 14
V. Procedimiento de operación 24
Recordatorio amistoso: 24
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VI. Atención 、 mantenimiento 、 y resolución de problemas 31
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I. Safety Precautions
1. Safety instruction
In order to ensure the safety of your life, please
be sure to read this instruction before using
equipment. This instruction provides you with
operational instructions to ensure safety. Our
company would not bear any liability if people are
injured and the equipment is damaged due to
violation of safety requirements.
(6) Cut off the power, pull out the plug, and clear up the cord
and plug to prevent destruction before cleaning equipment. When
having the blade replaced or cleaned, wire gloves shall be worn to
avoid hand cut and scratches.
(1) Before cleaning, be sure to cut off the power firstly, and
then arrange the wire neatly in a safe and dry place, so as to avoid
moisture and the occurrence of leakage.
(4) During cleaning process, the large and small forcep clips
shall be cleaned, ensuring that the residue must not be left in the
clips. When cleaning, the machine can also start with rinse cycle to
clean up all residues. While cleaning the blade assembly, do not
remove the blade to avoid damage to the blade, but also pay
attention to safety during manual operation.
(5) It can use rubber pipes, water spray nozzle, scrapper, soft
brush as cleaning tools. Hard objects or steel wire ball and other
tools which are easy to scratch equipment surface and damage
equipment parts are not allowed to use during cleaning process.
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switch when cleaning. After cleaning up, a clean towel will be used
to wipe the residual water off on the motor and the power switch.
Plug in the power socket, and check whether there are electricity
connected with test pencil, and whether there is electric leakage
with megohm meter, and whether the power switch is safe and
reliable. The equipment could only be put into production after it’s
confirmed to start normally.
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(3)The blade cover is attached with the “blade sharp
warning mark” as shown in Figure (3). When the machine is
running, the door and top cover must be closed. Do not touch
the blade.
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Figure 4: Motor running direction indicator
1. Purpose
The automatic shrimp sheller is used to make slits at the back
of various head shrimps to remove intestines and husks, reserve the
tails and other processing. Varieties of finished products can be
processed from different categories of shrimps, as shown in the
Table 1.
Phoenix-tailed
Removing intestines except tails
prawn
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Deep slits at the
Removing intestines except tails
back of shrimp
2. Features
(1) All parts of the machine use the high quality stainless steel
and specialized steel, which help improve the properties such as
anti-rust, anti-corrosion, wear-resistant capabilities.
(3) The blade shaft system adopts the imported Peiling nested
structure, whose smooth rotation effectively eliminates the axial
and radial movement to promote the cutting of the blade in a better
linearity.
(4) To fully embody the humane, the body and the operating
platform of cabinet have been designed as extended form with
larger and more comfortable operating space, aiming to effectively
eliminate the tension and fatigue of the operators.
3. Technical Parameters
Table 2 Technical Parameters
A-level 62
1 Working speed time/min
B-level 82
3 Water L 200~300L/h
Water
4 kg 3≤p≤4
pressure
5 Volume mm 1438×680×980
6 Weight kg 192
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end-stage separation and adjustment section (see Fig. 9); 7. the
forward and backward cam portion of the blade assembly (see Fig.
10); 8. the forward and backward cam portion of the long needle
assembly into the body (see Fig. 11); 9. the plane cam portion of
the clamping and separation of large and small forcep clips (see
Fig. 12); 10. the sprinkler system, etc.
1. Frame portion
The assembly structure has been applied to undertake the
connections, assembly, and adjustment of all parts of the
equipment.
PM-I 16 PM-I-X
Figure 5: Rack section
2. Conveying section
Using a combination of conveyor and template, helps
transfer the raw materials to the location of the rear clamping jaw
by virtue of the sprocket system.
3. Transmission part
(1) Conveyed from the motor pulley system to the main shaft
(2);
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(3) Transmitted from the external gear of the gear reducer to
the main transmission gear (1);
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Figure 7 transmission part
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With the rotation of the large gear, the large and small
deflection clamping rollers compress the raw shrimps in the
bracket (1) of “the clamping portion of large and small forcep
clips”. Meanwhile the left and right rollers (3) fasten the body (2)
to firmly hold the raw shrimps by virtue of their clamps on both
sides driven by the plane cam 1 and 2 of “the plane cam portion of
the clamping and separation of large and small forcep clips”. Then
a couple of rows of awls are pierced into the shells of the raw
shrimps.
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6. The end-stage separation and adjustment section
Two groups of the fixed clamp (1) and the movable clamp (2)
with awls (3) in “the end-stage separation and adjustment section”
are applied to fasten the end-stage and the second-stage on the
curved surfaces of the guide blocks (7) of “the plane cam portion
of the clamping and separation of large and small forcep clips”.
Then awls are pierced into the shells of the raw shrimps, finally the
cam block (6) in the guide block holder of “the plane cam portion
of the clamping and separation of large and small forcep clips”
makes the movable clamp delay on opening and separation, so as to
attain the detachment between the end-stage and the second-stage
body.
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7. The forward and backward cam portion of the blade
assembly
When “the clamping portion of large and small forcep clips”
conveys the raw shrimps to “the forward and backward cam portion
of the blade assembly” in order to make slits at the back of the
shrimps, the curved plate (5) compresses the raw shrimps firmly by
virtue of the elastic force of the torsion spring (4). Then the blade
depth retreat cam (1) cuts into the back center of the shrimps by
means of the blade (2), separating the shrimp meat. Once the backs
of the raw shrimps are separated, the intestines will be revealed
and removed by the brush during the normal process.
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Figure 11 Blade combination advance and retreat cam section
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of large and small forcep clips”, the left and right clamps fasten
the body, and the awls pierced into the shell take away the shell,
attaining the detachment between the meat and shell so as to
acquire the purpose of peeling the shell.
Figure 12 Inward and long needle assembly advance and retreat cam section
(1) When the blade cut into the shrimp meat, the sprinkling
makes lubrication;
(2) When the shrimp meat has been cut open, the intestines
will be brushed off under the momentum effect of water;
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Figure 14 operation panel
V. Operation procedure
Friendly reminder:
The following adjustment of various operating positions
provides no available information, thus must depend on visual and
actual operation experience to get good understanding. Powertech
will continue to pursue improve and strive to perfect.
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correct position.
When the deviation is large, use the banner to loosen the part 1
(hexagon headed). Turn part 2 and regulate it accordingly to the
place. After it is fixed, turn part 3 to the correct place.
(2) The adjustment to shrimps with the tails left can refer to
the distance between the left and right guide holder (6) and the
swing base (13) in "the plane cam portion of the clamping and
separation of large and small forcep clips" (Fig. 13).
(3) The method for adjusting the tailed shrimp is to lift the
guide block (1) and release the guide member (13) from the work
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(1) Adjustment of blade central position
1.2 The distance between the curved plate and the raw shrimp
is adjusted by the depth top block (6) (Fig. 11); the pressure is
large and the spacing is small, the raw shrimp will be crushed; the
pressure is small, and the spacing is large;
When the blade enters the open back, it is precisely the best
cut at the separation between the tail and the second stage, which
creates the best condition for the next peeling. This position can be
passed through the blade in the "blade assembly advance and
retreat cam portion" (Fig. 11). The depth advance and retreat cam
(1) is adjusted.
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6. Adjustment to the brush for intestines removal
After the slits at the back of shrimps, the intestines are mainly
removed by the brush. The brush position can be adjusted by the
spring, and the depth stop.
Control power from the electric control box. Turn the knob
switch on the machine and the power was supplied.
11.Placement of shrimp
Manually place the shrimp on the V plate and align the second
and third joints of the shrimp tail with the black line on the V
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plate.
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months depending on the working time, in addition to the normal
daily maintenance. The repair work must be completed by the
professionals.
Table 3 Troubleshooting
Malfunct
Cause Analysis Remedy
ion
Flat shrimp The force by the curved plate is too Adjustment to the eccentricity
meat large wheel position of the c urved plate
The direction for opening back position Adjustment to the position and force
is not correct of the deflection clamping roller
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The blade worn Replace the blade
The wrong location of the tail fin clamp Correct the manual placement
Adjustment to the
End-stage and second-stage unseparated bounce distance of the small
clamp jaws with the awls
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