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INSTITUTO POLITÉCNICO NACIONAL

Unidad Profesional Interdisciplinaria de Ingeniería


Campus Guanajuato

Instrucciones: Analiza el problema descrito y completa la tabla consultando las secciones de aislamiento de fallas del manual de mantenimiento
AMM del motor JT8D. En la tabla deberás describir de forma concisa los pasos del aislamiento de falla aplicables al problema y las pruebas
necesarias para comprobar la existencia de dicha falla detectada identificando la sección del manual correspondiente, equipos necesarios y
precauciones.
Problema: Se detecta una indicación de EPR baja en comparación con otros parámetros del motor ¿cuál es el proceso para identificar la posible
falla? Si se sospecha de una fuga en la probeta pt7 ¿cuáles son las pruebas que deben realizarse para comprobar la existencia de la fuga?
Troubleshooting Check EPR P t7 Turbine Exhaust Pressure Probes
FAILURE TROUBLESHOOTING Check EPR Pt7 Turbine Exhaust ATA SUPPORT PRECAUTIONS
DESCRIPTIO STEPS Pressure Probes (key steps) SECTION EQUIPMENT
N
EPR indication If there were a problem -Check Probe (Figure 202) 77-11-04 -For the Check Probe: -For the Check
is low in relation with the (PT7) line in Probe:
to other engine terms of leaking: 1) Tag throttle/thrust reverser  Lockspin
parameters. lever, and open and tag  Hand-held drill  Do not mar
The technicians 1) Perform PT7 following circuit breakers. (0.029 in) or enlarge
suspect that there exhaust line 2) Open access door (5901C) for  Compressor sensing
is an air leak in leakage test. left engine or (5902C) for holes.
the pt7 probe. right engine. -For the check pt7
2) If leaking, repair 3) Place thrust reverser control manifold condensation -For the check pt7
or replace line. valve in dump position and trap probe manifold
install lockpin. condensation trap
3) More information 4) Check probe tube connectors  Petrolatum VV-P- probe
in table 2. for thread damage. 236 lubricator
5) Check probe, tubes, bottom  New O-ring  None
disk, and adapter for cracks.
6) Clear obstructed sensing holes -For the pressure
using hand-held 0.029 inch -For the pressure check check probes:
(0.736 mm) drill. Do not mar probes:
or enlarge sensing holes.  Remove
7) Use suction or pressure air to  adapter PWA tags and
INSTITUTO POLITÉCNICO NACIONAL
Unidad Profesional Interdisciplinaria de Ingeniería
Campus Guanajuato

remove loose foreign matter 46415 close the


from inside of probe.  Compressor circuit
 PWA 21875 breakers.
-Check Pt7 Manifold Condensation regulator  Stow the
Trap lockpin.
 Perform
1) Drain condensation trap pressure
housing as follows: ratio
system test.
a) Remove drain plug from bottom of
condensation trap (mounted at 6
o’clock position on turbine exhaust
outer duct) and discard O-ring.
(b) Drain all accumulated moisture
from trap.
(c) Lightly lubricate new O-ring with
petrolatum (VV-P-236) and install O-
ring on plug.

-Pressure Check Probes (Air Pressure


Check)

1) Pressure check Pt7 manifold


and pressure probe
connections as follows:

(a) Disconnect tube to Pt7 pressure


manifold on turbine exhaust outer rear
duct.
(b) Connect adapter PWA 46415
(formerly 45513) to Pt7 manifold
outlet and attach source of dry filtered
compressed air, with regulator PWA
21875, to adapter.
INSTITUTO POLITÉCNICO NACIONAL
Unidad Profesional Interdisciplinaria de Ingeniería
Campus Guanajuato

(c) Pressurize Pt7 system 35 to 45


psig (241.3 to 310.3 kPa).

2) Remove tag from


throttle/thrust reverse lever,
and remove tags and close
following circuit breakers.
3) Remove lockpin from thrust
reverser control valve. Stow
lockpin.
4) Close access door (5901C) for
left engine or (5902C) for right
engine.
5) Perform pressure ratio system
test.

Table 2
Possible Causes Isolation Procedure Correction
Exhaust probe or manifold leakage Perform PT7 exhaust line leakage test. If leaking, repair or replace line.
Loose or damaged connection to transmitter Check connection. Check for cross-threading. If leaking, tighten or replace fitting.
(PT7)
Loose electrical connections Check electrical connectors Replace broken or damaged connectors.
Broken or damaged wiring Check continuity between indicator and Repair or replace wiring.
transmitter.
Pressure ratio indicator defective Disconnect electrical connector from indicator Replace defective indicator.
and perform test outlined in paragraph 2.A.
Pressure ratio transmitter defective Replace with transmitter known to be good and Replace defective transmitter.
perform test.
Inlet lines at transmitter reversed Trace lines. Correct position of lines.

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