Man Tool News No 2 2021 Tge

MAN Tool News
No. 2 I 2021 TGE
Index
Name Item number Component group Page
Socket T50073 08.06140-9070 390 4/42
Swivel end wrench XZN 8 T50078 08.06188-0301 080 5/42
Blade VAS 6900/1 08.08308-2012 290 6/42
Hand-operated pressure gun VAS 6749 08.08550-9076 600 7/42
Drill VAS 6614/4 08.29200-0000 600 8/42
Retaining strap T40155A 09.84068-2014 350 9/42
Pressure shim VW431 80.99601-0294 320 10/42
Extractor VAS 251 417 80.99601-6077 320 11/42
Extractor VAS 251 419 80.99601-6078 320 12/42
Socket T10035 80.99603-0475 350 13/42
Bit insert XZN 12 T10099 80.99603-0476 320 14/42
Swivel end wrench 3185 80.99603-6046 050 15/42
Press-in tool 3367 80.99604-6099 060 16/42
Plug, PD VAS 6811/4 80.99606-0893 120 17/42
MAN Truck & Bus SE SASR 2021 – cons. no. 02 25.03.2021 Page 1/42
MAN Tool News
No. 2 I 2021 TGE
Protective film VAS 6773 80.99606-0902 600 18/42
Separating cord VAS 861 001/1A 80.99606-0903 600 19/42
Pressure shim T10176 80.99606-0905 390 20/42
Pressure shim VW 433 80.99606-0906 320 21/42
Pressure shim VW 454 80.99606-0907 320 22/42
Adapter 10 - 222 A /23-1 80.99606-6244 001 23/42
Separator for bonded window

80.99606-6321 600 24/42
V.A.G 1474 B
Window removal set VAS 861 001A 80.99606-6322 600 25/42
3139 Assembly device 80.99606-6323 390 26/42
Separator VAS 251 411 80.99606-6324 320 27/42
Adapter VAS 6338/3A 80.99607-0303 619 28/42
Adapter VAS 6338/5A 80.99607-0304 619 29/42
Adapter VAS 6338/12A 80.99607-0305 619 30/42
Adapter VAS 6338/38A 80.99607-0306 619 31/42
MAN Tool News
No. 2 I 2021 TGE
Repair set, antenna cable VAS 6720 80.99607-6248 290 32/42
Cartridge heater unit V.A.G 1939 A 80.99621-0012 600 33/42
Brace 3145 80.99622-0079 320 34/42
3-arm star VAS 6607 80.99623-0042 450 35/42
Clamping plate VAS 6609 80.99623-0044 450 36/42
Centring sleeve VAS 6610A 80.99623-0045 450 37/42
High-voltage test adapter

80.99641-0165 200 38/42
VAS 6558/10-1A
Test cable for automatic gearbox 09G
80.99641-6248 290 39/42
V.A.G 1598/48
DC high-voltage charger VAS 681 003A 80.99642-0009 200 40/42
Battery charger VAS 6923A 80.99642-0011 200 41/42
AC charger 22 kW 80.99642-0013 200 42/42
MAN Tool News
No. 2 I 2021 TGE
Component
MAN 08.06140-9070 BUS TRUCK VAN
group
390
Mandatory (in inventory) Workshop Level
In conjunction with:
Mandatory (cooperation)
Mandatory (inventory tool in the case of specialisation)
Mandatory (cooperation in the case of specialisation)
A B C
Recommendation
Units Propshaft
Socket T50073
Function Comments
For removing and installing the double hexagon nut on

the output flange (propshaft)
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Direct link to MAN Tool News
MAN Tool News
No. 2 I 2021 TGE
Component
group
080
A B C
Recommendation
Units Exhaust system
Swivel end wrench XZN 8 T50078
Function Comments
For assembling and dismantling the bolt connections on CR engine (2.0 l, 4 V, turbocharger) longitudinally
the EGR cooler. mounted. Crafter/TGE 2017>
MAN Tool News
No. 2 I 2021 TGE
Component
group
290
Mandatory (inventory tool in the case of
specialisation)
A B C
Recommendation
Units Traction battery
Blade VAS 6900/1
Function Comments
Spare part from the repair set for high-voltage battery

VAS 6900
The blade, lifting equipment and dismantling wedges
3409 (special tool) are used to open the battery.
Scope of delivery:
1 packaging unit = 2 units
MAN Tool News
No. 2 I 2021 TGE
Component
group
600
In conjunction with: Mandatory (cooperation)
A B C
Recommendation
Units Bodywork
Hand-operated pressure gun VAS 6749
Function Comments
Hand-operated cartridge gun for processing the material - For 2-component adhesive agents in 50 ml cartridges
in the plastic repair set part no. D 007 700 - Plunger 1:1, 1:2 and 1:10
MAN Tool News
No. 2 I 2021 TGE
Component
group
600
A B C
Recommendation
Units Bodywork
Drill VAS 6614/4
Function Comments
Spare assembly tool for PDC support

For drilling plastic. VAS 6614/VAS 6614A.
- Dia. 10.2 mm.
MAN Tool News
No. 2 I 2021 TGE
Component
group
200
specialisation)
A B C
Recommendation
Units High voltage
Retaining strap T40155A
Function Comments
Predecessor: 09.84068-2012 (retaining strap T40155)

For removing and fitting the gearbox.
First use e-TGE
MAN Tool News
No. 2 I 2021 TGE
Component
group
320
specialisation)
A B C
Recommendation
Units Gearbox/final drive
Pressure shim VW431
Function Comments
For extracting the inner ring/tapered roller bearing when

dismantling the output shaft.
For removing the ball bearing inner ring when dismantling
and reassembling shift forks.
MAN Tool News
No. 2 I 2021 TGE
Component
group
320
specialisation)
A B C
Recommendation
Units Gearbox
Extractor VAS 251 417
Function Comments
For dismantling and assembling the gearbox.
MAN Tool News
No. 2 I 2021 TGE
Component
group
320
80.99606-6324 Mandatory (inventory tool in the case of specialisation)

A B C
Recommendation
Units Gearbox
Extractor VAS 251 419
Function Comments
For dismantling and assembling the drive and output In conjunction with 80.99606-6324
shafts.
Separator VAS 251 411.
For removing and installing the wheel bearing unit.
MAN Tool News
No. 2 I 2021 TGE
Component
group
350
A B C
Recommendation
Units Rear axle
Socket T10035
Function Comments
For removing and installing the front bearing bracket, rear

axle drive.
MAN Tool News
No. 2 I 2021 TGE
Component
group
320
A B C
Recommendation
Units Engine/gearbox
Bit insert XZN 12 T10099
Function Comments
For loosening and tightening the engine/gearbox

connecting bolts.
MAN Tool News
No. 2 I 2021 TGE
Component
group
050
A B C
Recommendation
Units Engine
Swivel end wrench 3185
Function Comments
For loosening and tightening the oil pan bolts.
MAN Tool News
No. 2 I 2021 TGE
Component
group
060
A B C
Recommendation
Units Cooling system
Press-in tool 3367
Function Comments
For removing and fitting the Visco fan bearing in the

bracket.
MAN Tool News
No. 2 I 2021 TGE
Component
group
120
specialisation)
A B C
Recommendation
Units Fuel system
Plug, PD VAS 6811/4
Function Comments
Spare part for case content 80.99606-6263 (VAS 6811).

Sealing plug for glow plug opening.
Scope of delivery:
1 set = 5 units
MAN Tool News
No. 2 I 2021 TGE
Component
group
600
A B C
Recommendation
Units Bodywork
Protective film VAS 6773
Function Comments
Matching protective film for removal and installation of Protects the bay in which the instrumentation is fitted
the instrumentation. from damage.
MAN Tool News
No. 2 I 2021 TGE
Component
group
600
specialisation)
A B C
Recommendation
Units Bodywork
Separating cord VAS 861 001/1A
Function Comments
Spare part for window removal set 80.99606-6322 (VAS

High-strength cord for cutting out vehicle windows. 861 001A).
No damage to bodywork or paintwork.
MAN Tool News
No. 2 I 2021 TGE
Component
group
390
A B C
Recommendation
Units Propshaft
Pressure shim T10176
Function Comments
For pressing on the propshaft dust protection ring.
MAN Tool News
No. 2 I 2021 TGE
Component
group
320
A B C
Recommendation
Units Gearbox
Pressure shim VW 433
Function Comments
For pressing the outer ring/tapered roller bearing into the

gearbox housing.
MAN Tool News
No. 2 I 2021 TGE
Component
group
320
A B C
Recommendation
Units Gearbox
Pressure shim VW 454
Function Comments
For driving the seal into the guide sleeve (gearbox

housing).
For pressing the sleeve for the needle bearing when
dismantling and assembling the output shaft.
MAN Tool News
No. 2 I 2021 TGE
Component
group
001
80.99606-6242, Mandatory (inventory tool in the case of
80.99606-6243
specialisation)
A B C
Recommendation
Units Engine
Adapter 10 - 222 A /23-1
Function Comments
7-speed dual-clutch gearbox 0BT

For bracing the engine when removing the gearbox. 5-speed manually operated gearbox 02Z
6-speed manually operated gearbox 0A5
MAN Tool News
No. 2 I 2021 TGE
Component
group
600
specialisation)
A B C
Recommendation
Units Bodywork
Separator for bonded window V.A.G 1474 B
Function Comments
In this separation process, the adhesive agent between

the window and the bodywork is cut using a strong
special wire. The wire from the two swivel castors is The other “small parts” assist in guiding the wire during
wound up using a winding device that is attached to the
the cutting process.
window pane by two suction cups. The two swivel
castors, together with the brace, are also attached to the
window pane with a suction cup.
MAN Tool News
No. 2 I 2021 TGE
Component
group
600
specialisation)
A B C
Recommendation
Units Bodywork
Window removal set VAS 861 001A
Function Comments
Spare part 80.99606-0903 separating cord.
An angle drive and a flexible bit extension have been

added to the scope of delivery for 80.99606-6322 (VAS
For window removal with separating cord.
861 001A).
A cordless screwdriver is not included in the set.
MAN Tool News
No. 2 I 2021 TGE
Component
group
390
A B C
Recommendation
Units Propshaft
3139 Assembly device
Function Comments
For removing and assembling the carbon propshaft.
MAN Tool News
No. 2 I 2021 TGE
Component
group
320
A B C
Recommendation
Units Gearbox
Separator VAS 251 411
Function Comments
For dismantling and assembling the drive and output

shafts/wheel bearing unit.
MAN Tool News
No. 2 I 2021 TGE
Component
group
619
A B C
Recommendation
Units Air-conditioning system
Adapter VAS 6338/3A
Function Comments
For flushing the air-conditioning system. Replacement for 80.99607-0275.
MAN Tool News
No. 2 I 2021 TGE
Component
group
619
A B C
Recommendation
Adapter VAS 6338/5A
Function Comments
MAN Tool News
No. 2 I 2021 TGE
Component
group
619
A B C
Recommendation
Adapter VAS 6338/12A
Function Comments
MAN Tool News
No. 2 I 2021 TGE
Component
group
619
A B C
Recommendation
Adapter VAS 6338/38A
Function Comments
MAN Tool News
No. 2 I 2021 TGE
Component
group
290
A B C
Recommendation
Units Electrical system
Repair set, antenna cable VAS 6720
Function Comments
For the new professional repair of antenna cables RG

174 (blue) and RTK 031 (black).
MAN Tool News
No. 2 I 2021 TGE
Component
group
600
specialisation)
A B C
Recommendation
Units Bodywork
Cartridge heater unit V.A.G 1939 A
Function Comments
The cartridge heater unit (2-tube version) is used to heat The insertion openings on the front match the diameter
the 1-component window adhesive DH 009 100 to the of the cartridge.
specified processing temperature of approx. 60 °C.
MAN Tool News
No. 2 I 2021 TGE
Component
group
320
A B C
Recommendation
Units Gearbox
Brace 3145
Function Comments
For loosening and tightening the output housing flange.
MAN Tool News
No. 2 I 2021 TGE
Component
group
450
80.99623-0043 Mandatory (inventory tool in the case of
specialisation)
A B C
Recommendation
Units Wheels
3-arm star VAS 6607
Function Comments
This 3-arm star is fitted with special bolts for the TGE The 3-arm star is a tensioning device that applies a
with twin tyres (bolt circle 6 x 205 mm). fixed tension from the outside.
MAN Tool News
No. 2 I 2021 TGE
Component
group
450
specialisation)
A B C
Recommendation
Units Wheels
Clamping plate VAS 6609
Function Comments
Type clamping plates are tensioning devices that apply

This type clamping plate is suitable for all wheel rims with a fixed tension from the outside. A perfect result can be
a bolt circle of 6 x 130 mm (TGE). achieved when used in conjunction with the necessary
centring sleeve, VAS 6610A.
MAN Tool News
No. 2 I 2021 TGE
Component
group
450
specialisation)
A B C
Recommendation
Units Wheels
Centring sleeve VAS 6610A
Function Comments
The centring sleeve ensures virtually play-free balancing The type clamping plate VAS 6609 is recommended for
of all wheels with an 84 mm diameter rim bore hole use in conjunction with the centring sleeve VAS 6610A
(TGE). for precision clamping that protects the rim.
MAN Tool News
No. 2 I 2021 TGE
Component
group
200
specialisation)
A B C
Recommendation
Units High voltage
High-voltage test adapter VAS 6558/10-1A
Function Comments
Predecessor: 80.99641-0143 (VAS 6558/10-1).
The test adapter is required for testing on the vehicle inlet

type 2 according to IEC 62196. Scope of delivery:
1 x high-voltage test adapter
All type 2 inlet contacts are made accessible via the test 1 x operator's manual (on USB stick)
adapter. 1 x information sheet
Tests: Insulation resistance measurement and continuity Materials:

measurement.
PC ABS, PVC, Cu, Zn, Ag, Fe, CuZn, 6-6-Nylon
(C12H22N2O2)n), PC, PA
MAN Tool News
No. 2 I 2021 TGE
Component
group
290
A B C
Recommendation
Units Electrical system
Test cable for automatic gearbox 09G V.A.G 1598/48
Function Comments
Test adapter for testing automatic gearbox 09G. For

testing, the adapter cable is connected to the wiring Troubleshooting can be static or dynamic.
harness, the gearbox control unit and the test box V.A.G Scope of delivery: 1 test adapter, 52-pin
1598/42 (ASE 441 019 00 000) 80.99641-6151.
MAN Tool News
No. 2 I 2021 TGE
Component
BUS TRUCK VAN 200
MAN 80.99642-0009 group
Mandatory (cooperation in the case of
specialisation)
A B C
Recommendation
Units High voltage
DC high-voltage charger VAS 681 003A
Function Comments
Technical data
• Input voltage: 400 VAC +/-10% 50 Hz 3 phases +
neutral + PE conductor
• Mains connection: 400 V/32 A 50 Hz (3L+N+PE 6 h
Charger for high-voltage battery. according to IEC 60309)
• Mains connection cable 6 m long
Mobile, portable 22 kW DC charger for fast charging of • Output voltage range: 200 - 500 VDC
an e-vehicle with DC connection (CCS-COMBO2). • Output power DC: Nominal 22KW
• Connection cable to vehicle 4 m long
Up to 10 times faster than a conventional charging cable
(230 V AC). • Efficiency: >95%
• Display of state of charge, remaining charging time,
A standard 32 A three-phase connection is required and available remaining capacity
sufficient for supply purposes. • CCS-COMBO2 charging protocol
• Protection class: IP 42
• Measurement and documentation of the amount of
current fed in and out possible in bidirectional mode, to
determine the remaining capacity of the HV battery.
MAN Tool News
No. 2 I 2021 TGE
Component
group
200
A B C
Recommendation
Units High voltage
Battery charger VAS 6923A
Function Comments
Predecessor: 80.99642-0007 (VAS 6923).

The mobile AC charger (ICCB) is used to supply power to e- Technical data:
vehicles with a type 2 charging connection (e.g. eTGE) for Input voltage 400 VAC +/-10% 50 Hz 3 phases + neutral + PE conductor
charging high-voltage batteries. Mains connection CEE plug 400 V/16 A (3L+N+PE 6 h according to IEC
60309)
The charger has the following special features:
Mains connection cable 4.5 m long (fixed)
- Highly robust housing and use of suitable electrical and Output voltage range 400VAC +/-10% 50 Hz 3 phases
Connection cable to vehicle 7.5 m long (fixed)
electronic components to withstand even a free fall from a
Vehicle connection type 2; 680 Ω (between PE and PP); IEC 62196-2
height of 1 m. Efficiency >95%
- Special sealing system, particularly for the cabling, for Charging power up to 11 kW (depending on possibility of vehicle type)
reliable protection against moisture penetration. Housing protection class IP65
- Up to 11 kW charging power. CEE plug protection class IP67 plugged in (Note: Matching socket
required), alternatively IP 44 (standard would be possible)
Type 2 plug protection class IP44 plugged in or IP 54 with protective cap
MAN Tool News
No. 2 I 2021 TGE
Component
group
200
specialisation)
A B C
Recommendation
Units High voltage
AC charger 22 kW
Function Comments
Replaces: 07.97301-0029 and 80.99642-0010.

For AC charging of e-vehicles (eTGE and eTGM).
With 32 A and max. 22 kW charging current. The set includes:
- Charging cable with vehicle connector
Adapter variants:
- Electronics unit in plastic housing included
- CEE 32 A to CEE 16 A
- CEE 32 A to CEE blue - Residual current protection mechanism
- CEE 32 A to Schuko - Mains connection cable with supply plug
- Adapter set
Ensuring professional workshop equipment.

Man Tool News No 2 2021 Tge

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MAN Tool News

No. 2 I 2021 TGE

Name Item number Component group Page

Socket T50073 08.06140-9070 390 4/42

Swivel end wrench XZN 8 T50078 08.06188-0301 080 5/42

Blade VAS 6900/1 08.08308-2012 290 6/42

Hand-operated pressure gun VAS 6749 08.08550-9076 600 7/42

Drill VAS 6614/4 08.29200-0000 600 8/42

Retaining strap T40155A 09.84068-2014 350 9/42

Pressure shim VW431 80.99601-0294 320 10/42

Extractor VAS 251 417 80.99601-6077 320 11/42

Extractor VAS 251 419 80.99601-6078 320 12/42

Socket T10035 80.99603-0475 350 13/42

Bit insert XZN 12 T10099 80.99603-0476 320 14/42

Swivel end wrench 3185 80.99603-6046 050 15/42

Press-in tool 3367 80.99604-6099 060 16/42

Plug, PD VAS 6811/4 80.99606-0893 120 17/42

Name Item number Component group Page

Protective film VAS 6773 80.99606-0902 600 18/42

Separating cord VAS 861 001/1A 80.99606-0903 600 19/42

Pressure shim T10176 80.99606-0905 390 20/42

Pressure shim VW 433 80.99606-0906 320 21/42

Pressure shim VW 454 80.99606-0907 320 22/42

Adapter 10 - 222 A /23-1 80.99606-6244 001 23/42

Separator for bonded window

Window removal set VAS 861 001A 80.99606-6322 600 25/42

3139 Assembly device 80.99606-6323 390 26/42

Separator VAS 251 411 80.99606-6324 320 27/42

Adapter VAS 6338/3A 80.99607-0303 619 28/42

Adapter VAS 6338/5A 80.99607-0304 619 29/42

Adapter VAS 6338/12A 80.99607-0305 619 30/42

Adapter VAS 6338/38A 80.99607-0306 619 31/42

Name Item number Component group Page

Repair set, antenna cable VAS 6720 80.99607-6248 290 32/42

Cartridge heater unit V.A.G 1939 A 80.99621-0012 600 33/42

Brace 3145 80.99622-0079 320 34/42

3-arm star VAS 6607 80.99623-0042 450 35/42

Clamping plate VAS 6609 80.99623-0044 450 36/42

Centring sleeve VAS 6610A 80.99623-0045 450 37/42

High-voltage test adapter

DC high-voltage charger VAS 681 003A 80.99642-0009 200 40/42

Battery charger VAS 6923A 80.99642-0011 200 41/42

AC charger 22 kW 80.99642-0013 200 42/42

For removing and installing the double hexagon nut on

Swivel end wrench XZN 8 T50078

Blade VAS 6900/1

Spare part from the repair set for high-voltage battery

Hand-operated pressure gun VAS 6749

Drill VAS 6614/4

Spare assembly tool for PDC support

Retaining strap T40155A

Predecessor: 09.84068-2012 (retaining strap T40155)

Pressure shim VW431

For extracting the inner ring/tapered roller bearing when

Extractor VAS 251 417

For dismantling and assembling the gearbox.

80.99606-6324 Mandatory (inventory tool in the case of specialisation)

Extractor VAS 251 419

For removing and installing the front bearing bracket, rear

Bit insert XZN 12 T10099

For loosening and tightening the engine/gearbox

Swivel end wrench 3185