DATE / Fecha:

EARLY PRODUCTION - PHASE 1

11/5/2018

COVER SHEET DOC. No.

PORTADA -

CLIENT / Cliente: PETROTAL PROJECT / Proyecto: 1702007 Rev.: -

SERTECPET S.A.

PLAN DE MANTENIMIENTO

EQUIPOS ESTÁTICOS Y EQUIPOS DINÁMICOS

Rev No. DATE PREP. BY LEADER APP'D BY REVISION DESCRIPTION

- 11/5/2018 H.ARÉVALO W.VÁSQUEZ T.MARTINEZ PARA INFORMACIÓN
 PLAN DE MANTENIMIENTO

EQUIPOS ESTÁTICOS
AREA / ACTIVIDADES
No EQUIPO FRECUENCIA
COMPONENTE
Superficie externa Pintura externa 12 años
Difusor Inspección: Remover grasas y 6 meses
sólidos impregnados
Válvulas y elementos de Limpieza y lubricación
6 meses
seguridad
Reemplazo de partes gastadas
de ser necesarias 12 meses

Cámara de agua y crudo Inspección: Toma de muestras

de sólidos y grasas acumuladas 6 meses

1 Separador V-20A
Remoción de grasas, sólidos
12 meses
impregnados
Controlador de nivel de agua y Lubricar partes metálicas
6 meses
crudo y presión de gas
Extractor de neblina Inspección: Remover grasas y
6 meses
sólidos impregnados
Rompevórtices Inspección: Remover grasas y
6 meses
sólidos impregnados
Manholes Inspección: fugas, empaques y
tornillos 6 meses

Superficie externa Pintura externa 12 años

Tubo de fuego Inspección: Remover grasas y 6 meses
sólidos impregnados
Válvulas y elementos de Limpieza y lubricación
6 meses
seguridad
Reemplazo de partes gastadas
12 meses
de ser necesarias
Inspección: Toma de muestras
6 meses
de sólidos y grasas acumuladas
Cámara de crudo y chimenea
2 Calentador C-31A Remoción de cenizas, sólidos
12 meses
impregnados
Controlador de nivel de agua y Lubricar partes metálicas
6 meses
crudo y presión de gas
Chimenea Inspección: Remover grasas y
6 meses
sólidos impregnados
Quemador Inspección: Remover grasas y
6 meses
sólidos impregnados
Manholes Inspección: fugas, empaques y
6 meses
tornillos
 Superficie externa Pintura externa 12 años
Cámara de crudo y tubo de Inspección: Toma de muestras
ascenso de sólidos y grasas acumuladas 6 meses
3 Bota de gas
Remoción de cenizas, sólidos
12 meses
impregnados
Manholes y bridas Inspección: Fugas, empaques y
6 meses
tornillos
Superficie externa Pintura externa 12 años

Inspección: Toma de muestras

de sólidos y grasas acumuladas 6 meses
Tanque de
4 Cámara de crudo
almacenamiento
Remoción de cenizas, sólidos
12 meses
impregnados
Manholes y bridas Inspección: fugas, empaques y
6 meses
tornillos
Superficie externa Pintura externa 12 años
Inspección: Toma de muestras
de sólidos y grasas acumuladas 6 meses
Cámara de crudo
5 Recipientes
Remoción de cenizas, sólidos
12 meses
impregnados
Manholes y bridas Inspección: fugas, empaques y
6 meses
tornillos
Superficie externa Pintura externa 12 años
Inspección: Toma de muestras
de sólidos y grasas acumuladas 6 meses
Base y soportes
6 Mechero
Remoción de cenizas, sólidos
12 meses
impregnados
Manholes y bridas Inspección: fugas, empaques y
6 meses
tornillos
NOTAS: Guia de referencia que debe ser actualizada con el manual del fabricante
 EQUIPOS DINÁMICOS
AREA / ACTIVIDADES
No EQUIPO FRECUENCIA
COMPONENTE
Inspección y medición de
6 meses
vibración de los rodamientos
Limpieza externa quincenal
Inspección de sellos mecánicos 2 meses
Bomba
Lubricación de rodamientos 1 mes
1 Bomba eléctrica Chequear nivel de aceite semanal
Inspección visual de la carcasa semanal
Detectar presencia de fugas Diario
Limpieza de contactos
3 meses
Motor eléctrico eléctricos
Limpieza externa del motor 1 mes
Inspección y medición de
6 meses
vibración de los rodamientos
Limpieza externa quincenal
Inspección de sellos mecánicos 2 meses
2 Bomba neumática Bomba Lubricación de rodamientos 1 mes
Chequear nivel de aceite semanal
Inspección visual de la carcasa semanal
Detectar presencia de fugas Diario
Inspección de filtro de aire Diario
NOTAS: Guia de referencia que debe ser actualizada con el manual del fabricante
Commercial Media Filters MF-410
Steel Tanks: 14” to 42” Diameter SERIES

Pure Aqua’s pressure filters clarify water by removing sediment, turbidity, iron, unpleasant tastes, odors,
suspended particles, and unwanted color, all of which are commonly found in surface water. They can
be used in a variety of services including: industrial, municipal, and institutional applications.

Standard Features
S High performance epoxy lined, primer coated,
S top mounted steel tank
S Automatic backwash valve
S Top mounted Fleck valve
S Time controller for scheduled backwash cycle
S Flow controller to limit backwash flow
S All internals are plastic materials
S High quality media

Available Options
S Duplex systems
S Tanks according to ASME code
S FRP or stainless steel tanks
S 240V/1ph/50Hz power supply
S Pressure relief valve
S Inlet/outlet sample valves
S Inlet/outlet pressure gauges
S Differential pressure switch and gauge
S Filters using diaphragm valves
S Auxiliary switch for backwash pump start 28F24100MM-ST

Media Filtration Operating Cycles

Service Cycle
Water flows downward through the media while solids accu-
mulate in the media bed. The purified water passes through to
downstream processes.
Backwash Cycle
When the filter begins to clog or when the head loss (pressure Fleck 5800

drop) through the bed increases, flow rates are reduced. To pre-
vent degradation of water quality, the flow is reversed. This is
directed by the control valve(s) to drain, carrying with it, the
particulate matter that has built up during service. The required
flow is specific to the media and is essential to proper cleaning
of the media bed. For media filters, the backwash flow is always
higher than the service flow rate.
Fleck 3150 Fleck 2850

Pure Aqua, Inc.®

Commercial Media Filters MF-410
Steel Tanks: 14” to 42” Diameter SERIES

Pressure Gauges DP Switch Auxiliary Switch

Pre and post filter pressure The differential pressure Auxiliary switches are used
gauges are important to gauge and switch are used to provide a signal to start a
monitor the filter pressure to automatically initiate backwash pump or to provide
and determine the backwash backwash based on the dif- a status signal to a BMS system
frequency. ferenential pressure. or interlock with an RO system.

Filter Media Types

Pure Aqua supplies a wide range of quality filter media that meet industry standards for efficient and
effective filtration.

Coarse Gravel Fine Gravel Coconut Carbon Media Silica Sand Anthracite Media

Sand Anthracite
Graded in various ranges, Pure Aqua’s sand can be Anthracite is recommended as a filter media
used as filtration media or underbedding depend- where additional silica in the water is not desir-
ing on particle size and application. able and removes lighter weight turbidity.

Calcite Activated Carbon

Calcite media is specially graded calcium carbon- Activated carbon media is used to remove taste,
ate compound for neutralizing acid with consis- odor and chlorine and used in many drinking wa-
tent dissolving rates for water treatment. ter applications.

Manganese Greensand ProSand

Manganese Greensand media is treated siliceous ProSand is based on a rare natural mineral. Its
material for treating water containing iron, manga- unique properties radically improve the perfor-
nese and hydrogen sulfide. mance and cost of media filtration.

Pure Aqua, Inc.® MF.JAN 2017

© 2017 Pure Aqua, Inc. All rights reserved. Speciications subject to change without notice.
Commercial Media Filters MF-410
Steel Tanks: 14” to 42” Diameter SERIES

Advantages of Multimedia Filtration

S Proven process and most tested forms of water treatment
S Systems are robust with no moving parts inside the tanks
S Modular control valves designed for operational flexibility
S Filtration media is inexpensive and long-lasting
S Resistant to fouling (clogging)
S Faster flow rates
S Produces high quality filtered water

Operation Specifications
S Operating pressure: 25-100 psi (1.73-6.9 bar) S Operating temperature: 41-110°F (5-43°C)
S Electrical supply: 115V/1ph/60Hz S Filters can be supplied in 240V/1ph/50Hz

Model # Flow Rate

Tank Media Approx.
Minimum Average Peak Backwash Size Qty Pipe Size Weight
Option 1 Option 2 D”xH” (ft3) (lbs)
GPM M3/H GPM M3/H GPM M3/H GPM M3/H
Multi Layer Filters: Anthracite, Sand and Gravel (Turbidity Removal)
58F1435MM-ST 28F1435MM-ST 10.7 2.4 16.1 3.6 21.4 4.9 16.1 3.6 14X60 3.5 1.25” 1.5” 401
58F1645MM-ST 28F1645MM-ST 13.9 3.2 20.9 4.8 27.8 6.3 20.9 4.8 16X60 4.5 1.25” 1.5” 511
58F1855MM-ST 28F1855MM-ST 17.7 4.0 26.6 6.0 35.4 8.0 26.6 6.0 18X60 5.5 1.25” 1.5” 644
28F2175MM-ST - 24.1 5.5 36.2 8.3 48.2 11.0 36.2 8.3 21X60 7.5 1.5” 875
28F24100MM-ST - 31.4 7.1 47.1 10.7 62.8 14.3 47.1 10.7 24X60 10 1.5” 1,128
31F30150MM-ST - 49.1 11.2 73.7 16.8 98.2 22.3 73.7 16.8 30X60 15 2” 1,776
31F36210MM-ST - 70.7 16.1 106.1 24.2 116.2 26.4 106.1 24.2 36X60 21 2” 2,185
31F42250MM-ST - 96.2 22.0 116.2 26.4 125.0 28.4 125.0 28.4 42X60 28 2” 2,760
AG Filters: Non Hydrous Silicon Dioxide (Turbidity Removal)
58F1435AG-ST 28F1435AG-ST 7.5 1.7 8.6 1.9 12.8 2.9 12.8 2.9 14X60 3.5 1.25” 1.5” 159
58F1645AG-ST 28F1645AG-ST 9.7 2.2 11.1 2.5 16.7 3.8 16.7 3.8 16X60 4.5 1.25” 1.5” 210
58F1855AG-ST 28F1855AG-ST 12.4 2.8 14.2 3.2 21.2 4.8 21.2 4.8 18X60 5.5 1.25” 1.5” 307
28F2175AG-ST - 16.9 3.8 19.3 4.4 28.9 6.6 28.9 6.6 21X60 7.5 1.5” 414
28F24100AG-ST - 22.0 5.0 25.1 5.7 37.7 8.6 37.7 8.6 24X60 10 1.5” 552
31F30150AG-ST - 34.4 7.8 39.3 8.9 58.9 13.4 58.9 13.4 30X60 15 2” 886
31F36210AG-ST - 49.5 11.2 56.6 12.9 84.8 19.3 84.8 19.3 36X60 21 2” 1,208
31F42250AG-ST - 67.3 15.3 77.0 17.5 115.4 26.2 115.4 26.2 42X60 28 2” 1,725
Activated Carbon Filters: Guanular Form with High Degree of Porosity (Taste, Odor and Color Removal)
58F1435AC-ST 28F1435AC-ST 7.5 1.7 8.6 1.9 12.8 2.9 12.8 2.9 14X60 3.5 1.25” 1.5” 159
58F1645AC-ST 28F1645AC-ST 9.7 2.2 11.1 2.5 16.7 3.8 16.7 3.8 16X60 4.5 1.25” 1.5” 210
58F1855AC-ST 28F1855AC-ST 12.4 2.8 14.2 3.2 21.2 4.8 21.2 4.8 18X60 5.5 1.25” 1.5” 307
28F2175AC-ST - 16.9 3.8 19.3 4.4 28.9 6.6 28.9 6.6 21X60 7.5 1.5” 414
28F24100AC-ST - 22.0 5.0 25.1 5.7 37.7 8.6 37.7 8.6 24X60 10 1.5” 552
31F30150AC-ST - 34.4 7.8 39.3 8.9 58.9 13.4 58.9 13.4 30X60 15 2” 886
31F36210AC-ST - 49.5 11.2 56.6 12.9 84.8 19.3 84.8 19.3 36X60 21 2” 1,208
31F42250AC-ST - 67.3 15.3 77.0 17.5 115.4 26.2 115.4 26.2 42X60 28 2” 1,725

Pure Aqua, Inc.® MFJAN 2017

© 2017 Pure Aqua, Inc. All rights reserved. Speciications subject to change without notice.
Commercial Media Filters MF-410
Steel Tanks: 14” to 42” Diameter SERIES

Model # Flow Rate

Tank Media Approx.
Minimum Average Peak Backwash Size Qty Pipe Size Weight
Option 1 Option 2 D”xH” (ft3) (lbs)
GPM M3/H GPM M3/H GPM M3/H GPM M3/H
Birm Filters: (Fe, Mn, H2S Reduction)
58F1435BM-ST 28F1435BM-ST 7.5 1.7 10.7 2.4 12.8 2.9 12.8 2.9 14X60 3.5 1.25” 1.5” 180
58F1645BM-ST 28F1645BM-ST 9.7 2.2 13.9 3.2 16.7 3.8 16.7 3.8 16X60 4.5 1.25” 1.5” 280
58F1855BM-ST 28F1855BM-ST 12.4 2.8 17.7 4.0 21.2 4.8 21.2 4.8 18X60 5.5 1.25” 1.5” 360
28F2175BM-ST - 16.9 3.8 24.1 5.5 28.9 6.6 28.9 6.6 21X60 7.5 1.5” 500
28F24100BM-ST - 22.0 5.0 31.4 7.1 37.7 8.6 37.7 8.6 24X60 10 1.5” 650
31F30150BM-ST - 34.4 7.8 49.1 11.2 58.9 13.4 58.9 13.4 30X60 15 2” 1,000
31F36210BM-ST - 49.5 11.2 70.7 16.1 84.8 19.3 84.8 19.3 36X60 21 2” 1,308
31F42280BM-ST - 67.3 15.3 96.2 21.9 115.4 26.2 115.4 26.2 42X60 28 2” 1,825
Calcite Filters: (pH Neutralization)
58F1435CF-ST 28F1435CF-ST 7.5 1.7 8.6 1.9 12.8 2.9 12.8 2.9 14X60 3.5 1.25” 1.5” 480
58F1645CF-ST 28F1645CF-ST 9.7 2.2 11.1 2.5 16.7 3.8 16.7 3.8 16X60 4.5 1.25” 1.5” 615
58F1855CF-ST 28F1855CF-ST 12.4 2.8 14.2 3.2 21.2 4.8 21.2 4.8 18X60 5.5 1.25” 1.5” 773
28F2175CF-ST - 16.9 3.8 19.3 4.4 28.9 6.6 28.9 6.6 21X60 7.5 1.5” 1,050
28F24100CF-ST - 22.0 5.0 25.1 5.7 37.7 8.6 37.7 8.6 24X60 10 1.5” 1,360
31F30150CF-ST - 34.4 7.8 39.3 8.9 58.9 13.4 58.9 13.4 30X60 15 2” 2,135
31F36210CF-ST - 49.5 11.2 56.6 12.9 84.8 19.3 84.8 19.3 36X60 21 2” 2,650
31F42280CF-ST - 67.3 15.3 77.0 17.5 115.4 26.2 115.4 26.2 42X60 28 2” 3,320
Manganese Green Sand Filters: (Fe, Mn, H2S Reduction)
58F1435GS-ST 28F1435GS-ST 7.5 1.7 8.6 1.9 12.8 2.9 12.8 2.9 14X60 3.5 1.25” 1.5” 480
58F1645GS-ST 28F1645GS-ST 9.7 2.2 11.1 2.5 16.7 3.8 16.7 3.8 16X60 4.5 1.25” 1.5” 615
58F1855GS-ST 28F1855GS-ST 12.4 2.8 14.2 3.2 21.2 4.8 21.2 4.8 18X60 5.5 1.25” 1.5” 773
28F2175GS-ST - 16.9 3.8 19.3 4.4 28.9 6.6 28.9 6.6 21X60 7.5 1.5” 1,050
28F24100GS-ST - 22.0 5.0 25.1 5.7 37.7 8.6 37.7 8.6 24X60 10 1.5” 1,360
31F30150GS-ST - 34.4 7.8 39.3 8.9 58.9 13.4 58.9 13.4 30X60 15 2” 2,135
31F36210GS-ST - 49.5 11.2 56.6 12.9 84.8 19.3 84.8 19.3 36X60 21 2” 2,650
31F42280GS-ST - 67.3 15.3 77.0 17.5 115.4 26.2 115.4 26.2 42X60 28 2” 3,320

*All filters require periodic backwashing to dispose of the accumulated debris. This is
accomplished by backwashing clean water through the unit and then disposing of the
effluent. During this phase, the different sizes of media separate into layers, preparing
the filter bed for service. Because backwashing generally occurs at higher flow rates than
those seen in service, oftentimes a proper backwash flow rate is not possible because
the systems are designed for required service flow rates. However, by utilizing smaller
double or triple unit systems, the optimum backwash flow rate is lower; therefore, these
systems operate at higher service flow rates.

Pure Aqua also supplies: Custom Engineered Solutions, Reverse

Osmosis Systems, Water Conditioning, Chemical Dosing Systems,
Ultraviolet (UV) Sterilizers and Ozonation Systems.

MF.JAN 2017
Bombas y Sistemas

Pag: 1/11

COTIZACION DE BOMBAS PARA PROYECTO Num de oferta: 003.451

EN PERÚ – PROPUESTA TÉCNICA Rev 01

29 de Enero, 2018

Posición 05/06 – P-10A/P-11A – BOMBA DE NAFTA

Modelo de Bomba
Bomba de Cavidad Progresiva NEMO®
Modelo
NM031BY02S12B

Características constructivas

Carcasa Ejes
Acero inoxidable AISI 316 Acero inoxidable AISI 316

Estator Sellado de la carcasa

SBE O-Ring SBE

Rotor Sentido de rotación

Acero inoxidable AISI 316 UM60 Izquierda

Articulaciones Instalación
Tipo B Horizontal

Sellado del eje Conexión de succión

Sellado sencillo NETZSCH Brida DN 2” NPT – according N. ANSI 16.5 – 150
PSI – vertical FF
Pintura Conexión de descarga
Estator - Verde B60G Brida DN 2” NPT – according N. ANSI 16.5 – 150
Demás componentes Gris RAL 7031 PSI – horizontal FF
Testes
Performance - NDB114
Hidrostático - NDB13

NETZSCH do Brasil Ind. & Com. Ltda. Teléfono: +55 47 3387 8408 CNPJ 82.749.987/0001-06
Rua Hermann Weege, 2383 - Centro. Movil: +55 47 98870 9337 I.E. 250.005.050
CEP 89107-000 - Pomerode Lucas.duarte@netzsch.com
Santa Carina – Brasil www.netzsch.com
Bombas y Sistemas

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COTIZACION DE BOMBAS PARA PROYECTO Num de oferta: 003.451

EN PERÚ – PROPUESTA TÉCNICA Rev 01

29 de Enero, 2018

Características del Fluido bombeado

Medio Bombeado NAFTA

Viscosidad 0,586 cSt
Temperatura del fluido (ºC) 100 ºF
SG 0,6335

Condiciones de Operación

Caudal Nominal 100 BPD - 250 BPD

Caudal de Proyecto 100 BPD - 250 BPD
Presión de Succión ahogada
Presión de Descarga 100 psig - 6,9 bar
Presión Diferencial 100 psig - 6,9 bar
Rotación 210 rpm - 410 rpm
Potencia Absorbida 0.5 HP - 0.9 HP
Potencia Instalada 2 HP - 1,5 kW
NPSH requerido 3.6 ft – 3.9 ft
NPSP disponible 8 ft – 2,4 m

NETZSCH do Brasil Ind. & Com. Ltda. Teléfono: +55 47 3387 8408 CNPJ 82.749.987/0001-06
Rua Hermann Weege, 2383 - Centro. Movil: +55 47 98870 9337 I.E. 250.005.050
CEP 89107-000 - Pomerode Lucas.duarte@netzsch.com
Santa Carina – Brasil www.netzsch.com
Bombas y Sistemas

Pag: 3/11

COTIZACION DE BOMBAS PARA PROYECTO Num de oferta: 003.451

EN PERÚ – PROPUESTA TÉCNICA Rev 01

29 de Enero, 2018

Composición de suministro & Precios

01 Bomba NETZSCH tipo NEMO® modelo NM031BY02S12B;

Motor Eléctrico WEG, 2 HP, 480V, 60Hz, 3F, 4 polos, IEC, TEFC, IP55 – Zona 2, apto para trabajo
01
con variador entre 60 y 30 Hz;

01 Reductor de Velocidad SEW modelo RF27 AM90 – i = 4,27 # 410 rpm;

Bypass en acero carbono + Válvula de seguridad LESER modelo 4737.3142 con presión de
01
apertura 110 psi;

01 Manual de instrucción, mantenimiento y instalación en Español;

Precio Unitário por TAG (FOB - Brasil) US$

Precio total para dos unidades (FOB - Brasil) US$

Repuestos para 2 años de operación recomendado por bomba

01 Estator NM 021 02 S SBE - NDB4955096;

01 Sello mecánico – 678318 (referencial);

02 Kit de articulación “B” - NDB4991087;

Precio Unitário por bomba (FOB - Brasil) US$

NETZSCH do Brasil Ind. & Com. Ltda. Teléfono: +55 47 3387 8408 CNPJ 82.749.987/0001-06
Rua Hermann Weege, 2383 - Centro. Movil: +55 47 98870 9337 I.E. 250.005.050
CEP 89107-000 - Pomerode Lucas.duarte@netzsch.com
Santa Carina – Brasil www.netzsch.com
Bombas y Sistemas

Pag: 4/11

COTIZACION DE BOMBAS PARA PROYECTO Num de oferta: 003.451

EN PERÚ – PROPUESTA TÉCNICA Rev 01

29 de Enero, 2018

Opcional por bomba

01 Base metalica tipo E

Precio Unitário (FOB - Brasil) US$

Vareador de velocidad CiPi BCPBRA 2 HP, NEMA 3R, 480V, 2.6A, trifásico, IHM monocromatrica
01
para instalación en ambientes externos;

Precio Unitário (FOB - Brasil) US$

NETZSCH do Brasil Ind. & Com. Ltda. Teléfono: +55 47 3387 8408 CNPJ 82.749.987/0001-06
Rua Hermann Weege, 2383 - Centro. Movil: +55 47 98870 9337 I.E. 250.005.050
CEP 89107-000 - Pomerode Lucas.duarte@netzsch.com
Santa Carina – Brasil www.netzsch.com
Bombas y Sistemas

Pag: 5/11

COTIZACION DE BOMBAS PARA PROYECTO Num de oferta: 003.451

EN PERÚ – PROPUESTA TÉCNICA Rev 01

29 de Enero, 2018

Dibujo referencial*

* - Dibujo sólo para referencia, puede estar sujeto a cambios.

NETZSCH do Brasil Ind. & Com. Ltda. Teléfono: +55 47 3387 8408 CNPJ 82.749.987/0001-06
Rua Hermann Weege, 2383 - Centro. Movil: +55 47 98870 9337 I.E. 250.005.050
CEP 89107-000 - Pomerode Lucas.duarte@netzsch.com
Santa Carina – Brasil www.netzsch.com
Bombas y Sistemas

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EN PERÚ – PROPUESTA TÉCNICA Rev 01

29 de Enero, 2018

Curva teórica

NETZSCH do Brasil Ind. & Com. Ltda. Teléfono: +55 47 3387 8408 CNPJ 82.749.987/0001-06
Rua Hermann Weege, 2383 - Centro. Movil: +55 47 98870 9337 I.E. 250.005.050
CEP 89107-000 - Pomerode Lucas.duarte@netzsch.com
Santa Carina – Brasil www.netzsch.com
Bombas y Sistemas

Pag: 7/11

COTIZACION DE BOMBAS PARA PROYECTO Num de oferta: 003.451

EN PERÚ – PROPUESTA TÉCNICA Rev 01

29 de Enero, 2018

Posición 11/12 – P-211/P-212 - BOMBA DE AGUA DE LAVADO

Modelo de Bomba
Bomba de Cavidad Progresiva NEMO®
Modelo
NM045SY01L07V

Características constructivas

Carcasa Ejes
Acero carbono SAE 1020 con pintura interna Acero inoxidable AISI 420
anticorrosiva
Estator Sellado de la carcasa
SBE O-Ring SBE

Rotor Sentido de rotación

Cromo Acero Crom Esp UM20 Izquierda

Articulaciones Instalación
Tipo V Horizontal

Sellado del eje Conexión de succión

Sellado sencillo NETZSCH Brida DN 3” – according N. ANSI 16.5 – 150 PSI –
vertical FF
Pintura Conexión de descarga
Estator - Verde B60G Brida DN 3” – according N. ANSI 16.5 – 150 PSI –
Demás componentes Gris RAL 7031 horizontal FF
Testes
Performance - NDB114
Hidrostático - NDB13

NETZSCH do Brasil Ind. & Com. Ltda. Teléfono: +55 47 3387 8408 CNPJ 82.749.987/0001-06
Rua Hermann Weege, 2383 - Centro. Movil: +55 47 98870 9337 I.E. 250.005.050
CEP 89107-000 - Pomerode Lucas.duarte@netzsch.com
Santa Carina – Brasil www.netzsch.com
Bombas y Sistemas

Pag: 8/11

COTIZACION DE BOMBAS PARA PROYECTO Num de oferta: 003.451

EN PERÚ – PROPUESTA TÉCNICA Rev 01

29 de Enero, 2018

Características del Fluido bombeado

Medio Bombeado Agua limpia

Viscosidad 0,85 cSt
Temperatura del fluido (ºC) 80 ºF
SG 0,998

Condiciones de Operación

Caudal Nominal 2053 BPD - 13,6 m³/h

Caudal de Proyecto 2000 BPD - 13,2 m³/h
Presión de Succión ahogada
Presión de Descarga 50 psig - 3,4 bar
Presión Diferencial 50 psig - 3,4 bar
Rotación 337 rpm
Potencia Absorbida 2.8 HP - 2,1 kW
Potencia Absorbida @ PSV 3.3 HP - 2,4 kW
Potencia Instalada 5 HP - 3,7 kW
NPSH requerido 4.7 ft – 1,4 m
NPSP disponible 22 ft – 6,7 m

NETZSCH do Brasil Ind. & Com. Ltda. Teléfono: +55 47 3387 8408 CNPJ 82.749.987/0001-06
Rua Hermann Weege, 2383 - Centro. Movil: +55 47 98870 9337 I.E. 250.005.050
CEP 89107-000 - Pomerode Lucas.duarte@netzsch.com
Santa Carina – Brasil www.netzsch.com
Bombas y Sistemas

Pag: 9/11

COTIZACION DE BOMBAS PARA PROYECTO Num de oferta: 003.451

EN PERÚ – PROPUESTA TÉCNICA Rev 01

29 de Enero, 2018

Composición de suministro & Precios

01 Bomba NETZSCH tipo NEMO® modelo NM045SY01L07V;

02 Acoples elásticos anti-chispa ;

Motor Eléctrico WEG, 5 HP, 480V, 60Hz, 3F, 4 polos, IEC, TEFC, IP55 – apto para arranque
01
simples;

01 Reductor de Velocidad SEW modelo R57 AD3 – i = 5,05 # 346 rpm;

Bypass en acero carbono + Válvula de seguridad LESER modelo 4592.2492 con presión de
01
apertura de 55 psig;

01 Manual de instrucción, mantenimiento y instalación en Español;

Precio Unitário por TAG (FOB - Brasil) US$

Precio total para dos unidades (FOB - Brasil) US$

Opcional por bomba

01 Base metalica tipo E

Precio Unitário (FOB - Brasil) US$

Repuestos para 2 años de operación recomendado por bomba

01 Estator NM045 01 L SBE - NDB4955092;

01 Sello mecánico – 677329 (referencial);

02 Kit de articulación “V” – NDB4991089;

Precio Unitário por bomba (FOB - Brasil) US$

NETZSCH do Brasil Ind. & Com. Ltda. Teléfono: +55 47 3387 8408 CNPJ 82.749.987/0001-06
Rua Hermann Weege, 2383 - Centro. Movil: +55 47 98870 9337 I.E. 250.005.050
CEP 89107-000 - Pomerode Lucas.duarte@netzsch.com
Santa Carina – Brasil www.netzsch.com
Bombas y Sistemas

Pag: 10/11

COTIZACION DE BOMBAS PARA PROYECTO Num de oferta: 003.451

EN PERÚ – PROPUESTA TÉCNICA Rev 01

29 de Enero, 2018

Dibujo referencial*

* - Dibujo sólo para referencia, puede estar sujeto a cambios.

NETZSCH do Brasil Ind. & Com. Ltda. Teléfono: +55 47 3387 8408 CNPJ 82.749.987/0001-06
Rua Hermann Weege, 2383 - Centro. Movil: +55 47 98870 9337 I.E. 250.005.050
CEP 89107-000 - Pomerode Lucas.duarte@netzsch.com
Santa Carina – Brasil www.netzsch.com
Bombas y Sistemas

Pag: 11/11

COTIZACION DE BOMBAS PARA PROYECTO Num de oferta: 003.451

EN PERÚ – PROPUESTA TÉCNICA Rev 01

29 de Enero, 2018

Curva teórica

NETZSCH do Brasil Ind. & Com. Ltda. Teléfono: +55 47 3387 8408 CNPJ 82.749.987/0001-06
Rua Hermann Weege, 2383 - Centro. Movil: +55 47 98870 9337 I.E. 250.005.050
CEP 89107-000 - Pomerode Lucas.duarte@netzsch.com
Santa Carina – Brasil www.netzsch.com
Prepared by: Ref:
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Bretaña Extended Well Test
Issued:

DIESEL FIRE FIGHTING PUMP

PREVENTIVE MAINTENANCE PLAN
TAGS: P-006A/B

DIESEL FIRE FIGHTING PUMP - PREVENTIVE MAINTENANCE PLAN

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TAGS: P-006A/B

DATA SHEET:
ENGINE:
Manufacturer : John Deere Co.
Model : JU4H-UFH0
Ignition Type : Compression (Diesel)
Power Rating : 73 HP (54 KW) @ 1760 RPM
Number of Cylinders :4

PUMP:
Manufacturer : SPP Pumps Inc.
Model : TE10D
Rated Capacity : 750 GPM
Rated Net Pressure : 130 PSI
P-006A P-006A
Engine S/N: PE4045T917267 Engine S/N: PE4045T906280

Pump S/N: USA-01-13-3797 Pump S/N: USA-01-13-3594

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PROVIDER:
Company: Forum Energy Technologies 920 Memorial City Way, Suite 1000, Houston, TX 77024
Phone: (+001) 713.351.7900, (+001) 866.272.9001
E-mail: ForumDP.sales@f-e-t.com

Company: HT Ingenieria & Consultoria 871 Rafael Escardo Av, San Miguel, Lima, Perú.
Phone: +51 (1) 452 0850
Project Manager: Jimmy Tello Peña, Cel 999952230, e-mail jimmy.tello@hticsac.com

DIESEL PUMP PREDICTIVE MAINTENANCE PLAN:

WEEKLY

1. Check Air Cleaner ( )

2. Check Battery ( )
3. Check Belts ( )
4. Check Coolant Hoses ( )
5. Check Coolant Leaks ( )
6. Check Coolant Levels and Condition ( )
7. Check Cooling Loop Valves Position ( )
8. Check Cooling Water Solenoid Valve ( )
9. Check Cooling Water Discharge ( )
10. Check Exhaust System ( )
11. Check Fuel Tank ( )
12. Check Governor Run-Stop Control ( )
o
13. Check motor temperature ( C)
14. Check Jacket Water Heater ( )
15. Check Lubrication Oil Level ( )
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16. Check Operating Gauges ( )

17. Check Remove Water from Fuel Filter ( )
18. Check Run Engine ( )
19. Check Warning Light ( )
20. Clean Cooling Water Strainers ( )

EVERY 6 MONTHS

1. Clean Batteries ( )
2. Check Battery Charging ( )
3. Check Belt tension ( )
4. Check Coolant Protection Level ( )
5. Check Driveshaft U-Joints ( )
6. Check Fuel Lines ( )
7. Check and Clean Control Boards ( )
8. Check Pressure Transmitter measuring in the Control ( )
Boards.
9. Check Control Boards Alarms ( ) .

EVERY 1 YEAR

1. Clean Air Cleaner ( )

2. Check Coolant Inhibitor ( )
3. Check Crankcase Vent System ( )
• Driveshaft U-Joints
4. Replace Fuel & Oil Filters ( )
5. Check Heat Exchanger Electrode ( )
6. Replace Lubricating Oil ( )
7. Check Mounting Isolators ( )
8. Check Wiring System ( )
9. Check & Maintenance Wiring System, Instruments & ( )
Control Boards.
10. All PM activities of 6 Months ( )

EVERY 2 YEARS

1. Replace Air Cleaner ( )

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2. Replace Batteries ( )
3. Replace Belts ( )
4. Replace Coolant Hoses ( )
5. Replace Coolant ( )
6. Replace Thermostat ( )
7. Replace Remove Water Pump to Inspect Impeller and Seal ( )
8. All PM activities of 1 Year. ( )

PEOPLE – TIME REQUERIDED PER CRAFT:

PM Trade # of men Man hours

Weekly Mechanic – Electric 1 1
Every 6 Month Mechanic – Electric 1 3
Every 1 Year Mechanic - Electric 1 5
Every 2 Year Mechanic - Electric 1 8
Helper 1 8

SPARE PARTS:

Item Description Component Part Number Quanti Cost Quantity

ty (US$) on site
1 Oil Filter Engine C04440 1

2 Fuel Filter (Primary) Engine C02359 1

4 Air Filter Engine C03249 1

5 Oil 15W40 Engine
6 Grease, Texaco – Pump
Regal Multifak All
propose EP”
7 Mechanical seal Pump 1

DOCUMENTS & FORMATS:

• CLARK Manual C13960 Issued AJ: OPERATION AND MAINTENANCE INSTRUCTION MANUAL,
JU/JW MODEL ENGINES FOR FIRE PUMP APPLICATIONS.
• SPP Pumps Technical Instructions W 12-008E, Issued 0: THRUSTREAM RANGE OF SPLIT CASE
PUMPS INSTALLATION & OPERATION FOR FM / UL FIRE PUMPS.
Prepared by: Ref:
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Bretaña Extended Well Test
Issued:

JOCKEY FIRE FIGHTING PUMP

PREVENTIVE MAINTENANCE PLAN
TAGS: P-007A/B

JOCKEY FIRE FIGHTING PUMP - PREVENTIVE MAINTENANCE PLAN

 Prepared by: Ref:
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Issued:

TAGS: P-007A/B
DATA SHEET:
PUMP:
Manufacturer : GRUNDFOS
Type : CR1-13 A-FGJ-A-E-HQQE
Flow : 2.2 m3/hr
Head : 87.1 m
Head Max. : 116.2
MOTOR:
Manufacturer : GRUNDFOS
Type : ML80CA-2-FT100-H3
Power : 1.1 KW
Voltage : 220
Current : 4.15 Amp
RPM : 3420 – 3470 RPM
P-007A P-007B
Pump Model: A98509660P113440372 Pump Model: A98509660P113440367

Motor S/N: 85U051251513310012 Motor S/N: 85U051251513350009

 Prepared by: Ref:
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Issued:

PROVIDER:
Company: ALJOP S.A. 4745 Av. Néstor Gambetta, Callao, Lima, Perú
Phone: (+051) (1) 577 0314
E-mail: aljop@aljop.com
Contact: Johana Ramirez, Cell. 980089955, e-mail sac@aljop.com

Email us

PUMP & MOTOR PREVENTIVE MAINTENANCE PLAN:

Monthy

1. Check Operating Gauges ( )

2. Running pump in manual ( )
3. Measure power consumption ( Amp.)

EVERY 6 MONTHS

1. Running pump in manual ( )

2. Check Pressure Transmitter measuring in the Control ( )
Boards.
3. Check Control Boards Alarms ( )
4. Meggar ( MΩ)
 Prepared by: Ref:
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RUN TO FAILRE THE PUMP:

When the pump fails send it to the provider to repair.

PEOPLE – TIME REQUERIDED PER CRAFT:

PM Trade # of men Man hours

Monthly Mechanic - Electrician 1 1
Every 6 Months Mechanic - Electrician 1 2

DOCUMENTS & FORMATS:

o GRUNDFOS Instructions: INSTALLATION AND OPERATING INSTRUCTIONS

 STOCKING DISTRIBUTORS: Fred C. Gilbert Co. * www.fcgilbert.com * 661-399-9569
DESCRIPTION
The series 4300 chemical injectors are electric motor
driven, positive displacement pumps utilizing an inte-
gral worm gear drive available in three different stan-
dard ratios and 6 plunger sizes to provide a wide
selection of volumes and pressures .063 GPD up to
325 GPD per head, against pressures from 150 to
5000 psig. An optional 10 to 1 gear reducer, mounted
externally, is available for extra low pumping rates
from 1-1/4 gallons per day down to 1/2 pint per day.
Pumps are standard with a micrometer type stroke
adjustment that puts an end to the tedious work of
stopping and starting the pump while trying to set the
proper flow rate. A 0-100% change in capacity is pos-
sible while the pump is running. Each complete turn of
the knob results in a 10% change in stroke setting.
Repeatable accuracy is 1% of set point. Up to eight
heads driven by a common motor are possible, and
each head can be independently adjusted.
The standard, virtually trouble free packed plunger
injector heads have built-in priming valves and a drip-
ring type barrier that will prevent chemicals from being
conducted along the plunger and into the gear box.
Standard pumps can be furnished with high strength
ductile iron or all stainless steel liquid ends to handle a
wide variety of chemicals used in oil and gas production
1
facilities, pipelines, process plants and other
applications where a rugged, easy to maintain
proportioning pump is required.
FEATURES
• Integral gear drive and crosshead mechanism in
heavy cast iron housing with an oil level sight gauge.
• Output gear of high strength alloy iron is supported
in a sturdy special bearing arrangement for
maximum rigidity to assure extremely long fife.
• A special drip-ring feature on the plunger prevents
chemical from being conducted into the gear box
and contaminating the lubricant.
• Oil level gauge on gear box.
• A full gasket under the gear box cover provides a
positive barrier against moisture, dirt, and corrosive
vapors.
• Choice of liquid ends . . . all interchangeable.
• Multiplex models with up to 8 heads driven by
a common motor are available.
• Stainless steel tanks
• Flow rate is adjustable while the pump is running.
 STOCKING DISTRIBUTORS: Fred C. Gilbert Co. * www.fcgilbert.com * 661-399-9569

Single head power unit

MODELS AVAILABLE with 10:1 gear reducer for
volumes down to 1/2 pint
The Texsteam 4300 Series pump is gear-driven and per day. Weight 90
pounds.
utilizes an electric motor, as a power source. Power
units (less tank) and chemical injectors (with tank,
suction piping and flow rate gauge) are available with
from one to eight pumping heads in a choice of gear
ratios (25:1, 50:1 or 100:1)and plunger sizes (3/16”, Single head power unit.
Weight 70 pounds.
1/4” , 3/8”, 1/2”, 3/4 or 1” ). Refer to the chart below
to determine horsepower requirements for units with
multi heads.
MODEL DESIGNATION: Four headed power Unit.
Up to 8 head maximum
4323-3-P 3/8” available. Weight 120
pounds - 4 headed unit.
Always specify plunger size when ordering 270 pounds - 6 headed unit
as a double check
Indicates Power Unit model (without
chemical tank.) Absence of P indicates
Chemical injector model with tank(s). SS Double headed chemical
injector with two 5 gallon
Indicates number of Injector heads SS tanks. Weight 110
(2 through 8). Absence of Number pounds.
Indicates single head unit
Indicates plunger size (1 is 1/4”, 3 is 3/8”,
4 is 3/16”, 5 is 1/2”, 6 is 3/4” and 7 is 1”).
Indicates gear ratio (0 is 50:1, 2 is 100:1,
3 is 25:1)

Horsepower Requirements for Muti-Headed Units

1
Horsepower Required

3/4
:1
& 50
25:1
rR atio Single headed chemical
1/2 Gea 0:1 injector with 10 gallon SS
atio 10
Ge ar R tank. Weight 105 pounds.
1/3

1/4

Single headed chemical

1 2 3 4 injector with 5 gallon SS
Number of Gear Boxes tank. Weight 90 pounds.
(Two Heads can be Mounte on Each Gear Box)

Min - Max Volume (Expressed in U.S. Gallons per day)

Plunger Maximum 100:1 Ratio (17.5 SPM) 50:1 Ratio (35 SPM) 25:1 Ratio (70 SPM)
Size Discharge
Pressure Min. Max GPD Min. Max. GPD Min. Max. GPD

Model 60 Hz 50 Hz Model 60 Hz 50 Hz Model 60 Hz 50 Hz

Single Head Units No. Motor Motor No. Motor Motor No. Motor Motor
3/16" 5000 # Hard Pkg. 4324 0.063 2.5 2.07 4304 0.13 5 4.15 4334 0.25 10 8.3
3000 # Soft Pkg.
1/4" 2400 PSI 4321 0.5 5 4.15 4301 1 10 6.3 4331 2 20 16.6
3/8" 1200 PSI 4323 1.2 12 9.96 4303 2.3 23 19.09 4333 4.6 46 38.18
1/2" 600 PSI 4325 2.1 21 17.43 4305 4 40 33.2 4335 8 80 66.4
3/4" 300 PSI 4326 4.6 46 38 4306 9.1 91 75.5 4336 18.2 182 151
1" 150 PSI 4327 8.1 81 67.5 4307 6.3 63 135.2 4337 32.5 325 269.7
Double Headed Units
3/16" 5000 # Hard Pkg. 4324-2 0.13 5 4.14 4304-2 0.26 10 8.3 4334-2 0.5 20 16.6
3000 # Soft Pkg.
1/4" 2400 PSI 4321-2 1 10 8.3 4301-2 2 20 16.6 4331-2 4 40 33.2
3/8" 1200 PSI 4323-2 2.4 24 19.9 4303-2 4.6 46 38.18 4333-2 9.2 92 76.4
1/2" 600 PSI 4325-2 4.2 42 34.86 4305-2 8 80 66.4 4335-2 16 160 132.8
3/4" 300 PSI 4326-2 9.2 92 76.3 4306-2 18.2 182 151 4336-2 36.4 364 302.1
1" 150 PSI 4327-2 16.2 162 134.4 4307-2 32.6 326 270.5 4337-2 65 650 539.5

2
 STOCKING DISTRIBUTORS: Fred C. Gilbert Co. * www.fcgilbert.com * 661-399-9569

Gear box shaft height is 3?” From base to center line of shaft. If a Frame 48 Motor is used, four (4)
TA-1741 shims are required. A Frame 56 Motor can be mounted on base without shims.
ITEM PART NO. PART NAME MATERIAL
1 TA-0164 Hex Nut
2 TA-3303 Lockwasher 1/4" Steel
3 TA-0167 Cut Washer
4 TA-1741 Spacer (48 frame motor only)
5 TB-0437 Base 10 Gauge Galvanized Steel
6 TA-0163 Cap Screw
7 TA-3116 Elbow & Compression Nut
8 TB-0436 5 Gal. Tank & Pump Base
TC-0269 10 Gal. Tank & Pump Base
9 TA-0664 5 Gal. Chemical Tank 430 SS
TA-2057 5 Gal. Chemical Tank 316 SS
12-1/8”
TA-1539 10 Gal. Chemical Tank 304 SS
10 Gal. 11 TA-0425 Lockwasher
10” 12 TA-0300 Cutwasher
8-5/8” 5 Gal.
10 Gal. 7-1/2” 13 TB-0431 Base for two 5 Gal. SS Tanks
5 Gal.
14 TA-0144 Hex Nut
15 TA-0677 Brass Outer Body
TB-871 Tank Gauge 16 TA-0391 316 SS Spring
for 5 Gallon Tanks 17 TA-0054 316 SS Ball
15-3/4” *TB-874 Repair Kit Parts
5 Gal. 18 TA-0479 Buna N O-ring
24” TA-2093 Viton O-ring
10 Gal.
TA-675 303 SS 19 TA-0678 Brass Inlet Body
TA-676 Brass
Line Check 20 TB-0871 5 Gal. SS Tank Gauge Assy.
12-1/2” 1/4” TB-1285 10 Gal. Tank Gauge Assembly
21 TA-3118 Connector & Compression Nut
32” 30” 23 TA-3161 Polypropylene Tube
10 Gal. 5 Gal. 1/4”
24 TA-3115 303 SS Valve Body
25 TA-3104 303 SS Retainer Nut
26 TA-3103 303 SS Strainer
TA-98 27 TA-3106 Cad Plated Steel U-bolt
TA-306 Bowl
28 TA-2184 Viton O-ring
Gasket TA-206 TB-874
Gasket 29 TA-3102 Glass Gauge
Gauge
TA-302 TA-882 30 TA-3101 Fiber Flat Washer Repair
Bushing Side Inlet 31 TA-3100 303 SS Spring Kit
TA-104 32 TA-3199 Viton O-ring
Gasket
TA-39
33 TA-0577 Cad Plated Steel Washer
Body 34 TA-0164 Cad Plated Steel Nut
Option TA-101 35 TC-0393 Aluminum Frame
40” SS
Sight Feed Shuttle 36 TA-3112 Cad Plated Steel Valve Handle
Tanks Assembly 37 TA-0164 Cad Plated Steel Nut
TB_38
In Lieu of 38 TA-3114 Valve Stem
Tank Guide 39 TA-3113 316 SS Spring
VOLUMETRIC CONVERSION FACTORS 40 TA-3328 303 SS Washer
cc/sec x 0.95 = GPH 41 TA-3107 Viton O-ring
cc/min x 0.016 = GPH 42 TA-3162 Polypropylene Tube
cc/hr x 0.00026 = GPH 43 TB-1167 Coupling Guard
liters/sec x 952 = GPH 44 TA-2266 1/4 HP, 1Ph, 60Hz, 115/230V,
Open DP
liters/min x 15.9 = GPH PRESSURE CONVERSION FACTORS TA-2272 1/4 HP, 3Ph, 60Hz, 230/460V,
liters/hr x 0.264 = GPH KG/Sq CM x 14.2 = PSIG Open DP
imperial GPM x 72 = GPH In. Hg x 0.49 = PSIG TA-2264 1/4 HP, 1Ph, 60Hz, 115/230V,
imperial GPH x 1.2 = GPH TEFC
In. Water x 0.036 = PSIG
TA-2268 1/4 HP, 3Ph, 60Hz, 230/460V,
ml/sec x 95 = GPH Ft. of Water x 0.43 = PSIG TEFC
ml/min x 0.016 = GPH Bars x 14.7 = PSIG TA-2265 1/4 HP, 1Ph, 60Hz, 115/230V,
ml/hr x 0.00026 = GPH kPa (kilo Pascal) x 0.145 = PSIG EX Proof
m3/hr x 264.2 = GPH Mega Pa x 145 = PSIG TA-2271 1/4 HP, 3Ph, 60Hz, 230/460V,
EX Proof
** Recommended Spare Parts
NOTE: All motors are 1800 RPM
3
 STOCKING DISTRIBUTORS: Fred C. Gilbert Co. * www.fcgilbert.com * 661-399-9569
INSTALLATION
1. Remove pump from carton and inspect for
possible damage in transit from factory. The
cardboard carton was designed especially for this
pump. If the pump has been damaged in transit, file
claim with the carrier.
2. Bolt holes are provided for a permanent mounting
(see drawing for dimensions)
3. Remove the gear box lid and fill gear box with 1-1/2
quarts of a good grade of lubricant. The oil level
should be maintained level with the top of the
crosshead guide rods, item #24.
4. Adjust the stroke length to the desired volume.
A full stroke length (1”) will pump the maximum
volume as shown in the data sheet. For approxi-
mately 50% volume use a 1/2” stroke, etc.
5. Connect the suction line to pump head
a. If a reservoir is furnished with the pump, the
suction line is already connected. Fill the reser-
voir and open (all the way) the pump rate setting
gauge valve, Item #35. A strainer is furnished as
a part of this unit.
b. If a power unit model (without tank) was
purchased, a strainer should be piped into
the suction line to prevent sand, rust or other
particles from injuring the plunger and fouling
the check valves.
6. Connect the discharge line. A 1/4” line check is
provided with all 3/16”, 1/4”, 3/8” & 1/2” heads.
This valve should be installed as close to the point
of injection as possible. Note the arrow on the
check valve indicates the direction of flow. The top
connection on the pump head is the outlet and has
a 1/4” female pipe thread connection.
7. Mount motor if pump was ordered less motor.
The pump input shaft speed should not exceed
1800 RPM and will operate the pump in either
direction of rotation (CW or CCW). After careful
alignment with shaft coupling (furnished on all
pumps), bolt motor securely in place. Shaft
alignment is very important. Misalignment will
cause the bearings in the motor and pump as well
as the coupling to wear out. Shim the motor if
necessary. To check free rotation, turn motor and
4
pump over by grasping the coupling and rotating.
A minimum of 1/16” spacing should be allowed
between coupling ends for expansion. The use of
an overload protector in the motor circuit is
recommended.
8. Install Item #16, priming valve (included with
pump, but shipped loose in carton) on the pump
head.
9. Start motor and prime the pump head by opening
the priming valve. After the pump discharges fluid
through the priming valve discharge without
bubbles, slowly close the priming valve for normal
operation. At this point make a visual check of the
packing drip, and using the TA-315 gland wrench
slowly tighten the gland to prevent excess drippage
and waste of chemicals. Do not over-tighten
plunger packing. It may be necessary to readjust
the packing the next day. A slight leak during the
break- in is beneficial, sufficient time should be
allowed to let the packing “seat in”. Do not tighten
packing when pump head is under load.
(Discharge pressure should be atmospheric.
If low volumes are being pumped, the pump
head, the discharge line, and all other fittings up
to the line check should be thoroughly purged of
all air bubbles.
Check pump action by opening the priming valve.
OPERATING INSTRUCTIONS
1. Check oil level in gear box regularly. Observe oil
level indicator, Item #5.
2. Check for excess chemical leakage around the
packing gland. If it is impossible to tighten, replace
the packing. If the plunger is badly scored, replace
the plunger and packing. If excessive packing
failure is experienced, consult your Texsteam
representative.
3. Each Texsteam Series 4300 Pump has an
adjustment for the required stroke length. To adjust
stroke length see the FLOW RATE ADJUSTMENT
instruction note on page 5.
 STOCKING DISTRIBUTORS: Fred C. Gilbert Co. * www.fcgilbert.com * 661-399-9569
MAINTENANCE INSTRUCTIONS
REPLACING THE STROKE ADJUSTMENT GEARS
When replacing the Nylon stroke adjustment gears, they
have to be correctly positioned relative to the crosshead,
the stroke adjustment knob, and to each other.
Rotate the motor coupling by hand until the crosshead,
Item 2, is moved forward as far as it will go toward the
side of the housing on which the head is mounted.
Assemble the small and large gears, Items 19 & 21, in
place. Reference the illustrations on page 5. Leave the
set screw, Item 23, in the large gear, loose for the time
being. The two gears should be in mesh at this point,
and rotating the large gear by hand will cause the
small gear to move forward & back on the adjustment
bolt, Item 16. Turn the large gear in the direction that
causes the small gear to move forward toward the
crosshead, and continue this turning motion until the
small gear is flush up against the crosshead (no lost
motion). Now turn the stroke adjustment knob, Item
55, clockwise until it covers the last groove on the
spindle, then tighten Item 23, the set screw, in the
large nylon gear, using a 5/64” Allen wrench.
The pump is now set in the full discharge stroke posi-
tion, and all parts are in their correct relative positions.
To make further adjustment in the flow rate, see the
FLOW RATE ADJUSTMENT instruction about 1/3 the
way down on page 5.
DISASSEMBLY OF THE POWER MECHANISM
1. Disconnect and remove pump head from
power unit.
2. Remove item 21, large Nylon drive gear, by
loosening Item 23, set screw with a 5/64”
Allen wrench.
3. Remove Item 15 rod retainers and Item 14
“O” rings from each end of Item 24 bearing rods.
4. Using proper site punch, push bearing rods
through Item 2 crosshead and out opposite side
of gear box.
TO REMOVE ITEM #28 CROSSHEAD BEARING FROM
WORM GEAR
Remove Item 2 crosshead and lift bearing off Item 27
bearing stud.
TO REMOVE WORM GEAR ITEM #37 AND ITEM #46
BEARING FROM GEAR BOX
1. Remove cap Item 36 from bottom of pump.
5
2. Remove Item 48 hex-head machine screw, Item 49
spring washer and Item 47 bottom thrust washer.
You can remove the worm gear Item 37 and Item
46 bearing through the top of the housing Item 1.
3. Upon replacing be certain the gear roll pin Item 30
is located in its proper place — holding the bearing
Item 46 in proper alignment.
TO REMOVE THE WORM GEAR AND SHAFT ITEM #12
SHAFT END REARING and/or OIL SEAL ITEM #9
It is not necessary to remove crosshead, guide rods or
worm gear in order to remove the drive shaft and its
component pails.
1. Disconnect flexible coupling and remove motor
from base. If unit is equipped with container on
base, it is best to remove entire gear box
from base:
a. Remove Item 10 truarc ring
b. Remove Item 33 pipe plug (opposite side)
2. Insert proper size punch into recess on small end
of Item 12 shaft (small end under Item 33 pipe
plug). Carefully drive shaft out through opposite
side of housing. Punch side should be small
enough so not to drive against Item 3 inner race (if
it is desirable to remove Item 4 needle bearing and
Item 3 inner race, it should be done after the shaft
has been removed).
As the shaft is being driven out, care should be
taken to see that the large worm gear turns. This will
“walk” or disengage the gear teeth.
As the shaft emerges from the side of housing, it will
force out the oil seal Item 9, seal cartridge Item 11
and ball bearing Item 7.
Withdraw the shaft from pump housing.
In order to remove ball bearing Item 7 from shaft, it is
necessary to remove one or both truarc rings Item 6.
Upon replacing, care should be taken to “walk” the
two worm gears back together.
Be sure the two truarc rings Item 6 are in place and
that seal and seal housing are in properly (the seal
lips and seal expander spring should face into the
pump). Make sure the “O” ring Item 8 is in its prop-
er place. The shaft assembly should be inserted into
the pump until shaft bearing Item 7 shoulders
against the truarc ring Item 10 located near the inner
edge of the hole into which the shaft is inserted.
 STOCKING DISTRIBUTORS: Fred C. Gilbert Co. * www.fcgilbert.com * 661-399-9569

GEAR BOX ASSEMBLY PARTS LIST

Part No.
TA-1836 Item Number Reqd. Name Material
Coupling
TA-2064 Seal 1 TD-0492 1 Housing Cast Iron
(Buna-N)
2 TB-1333 1 Crosshead Cast Iron
TA-2036 Bearing
(Bronze) 3* TA-2287 1 Inter Race Bearing Carbon Steel
Worm & Shaft Assy. 4* TA-2286 1 Needle Bearing Carbon Steel
TB-0270 25:1 Ratio
TB-0469 50:1 Ratio 5 TA-4066 1 Oil Gauge Assembly Brass w/ Glass Tube
TB-0452 100:1 Ratio
6 TA-3310 2 Truarc Ring Carbon Steel
7* TA-2285 1 Ball Bearing Carbon Steel
Thru-Shaft Detail.
This arrangement is furnished 8* TA-1961 1 O-ring Buna-N
when a common motor is 9* TA-2064 1 Seal Buna-N
used to drive more than one
gear box assembly for appli- 10 TA-3311 2 Truarc Ring Carbon Steel
cations requiring more than 11* TA-4045 1 Cartridge Seal Carbon Steel
2 pumps heads.
12 TA-1871 1 Worm & Shaft Ass'y
(25:1 Ratio) Carbon Steel
TA-2250 1 Worm & Shaft Ass’y
Injector Head (50:1 Ratio) Carbon Steel
Assembly. See TA-1755 1 Worm & Shaft Ass'y
Page 6 for details.
(100:1Ratio) Carbon Steel
13 TA-3319 1 Pipe Plug Cast Iron
14* TA-3849 4 O-ring Buna-N
15 TA-4228 4 Retainer Rod Carbon Steel
16 TA-4755 1 Adjustment Bolt Carbon Steel
17 TA-3312 1 Lockwasher Steel Cad Plated
FLOW RATE ADJUSTMENT 18 TA-4753 1 Round Head Screw Steel Cad Plated
Turn knob, Item no. 55, clockwise to decrease flow; counterclock- 19 TA-4757 1 Stroke Adjustment Gear Nylon
20 TA-4756 1 Guide Bar 304 SS
wise to increase flow. Each complete turn of the knob results in
21 TA-4758 1 Stroke Adjmt Drive Gear Nylon
10% change in stroke setting. Each groove on the spindle, Item 22 TA-4759 2 Gasket Buna-N
number 56, is equal to 25% change in stroke setting. To adjust 23 TA-4894 1 Set Strew Steel
pump while stopped, make sure plunger is in the full forward posi- 24 TA-4229 2 Crosshead Guide Rod Carbon Steel
tion. Maximum stroke length is 1”. 25 TA-4256 2 Belleville Washer 302 SS
26 TA-0290 1 Plunger Pin Carbon Steel
27 TA-4064 1 Bearing Stud Carbon Steel
28* TA-4065 1 Crosshead Bearing Carbon Steel
29 TA-458 1 Washer Carbon Steel
1/4” NPT 30 TA-2337 1 Roll Pin Carbon Steel Cad Plated
31* TA-4092 2 1/4” Stat-O-Seal Buna-N
Priming 32* TA-4093 2 1/4” Gaskets Neoprene
Valve
33 TA-3309 1 Pipe Plug Malleable Iron Galvanized
34* TA-2457 1 O-ring Buna-N
36 TA-1921 1 Cap Ductile Iron
37 TB-621 1 Worm Gear (25:1 Ratio) Cast Iron
TB-616 1 Warm Gear (50:1 Ratio) Cast Iron
Gland Wrench TB-623 1 Warm Gear (100:1 Ratio) Cast Iron
P/N TA-315
Used Here 38 TA-4814 1 Cover Gasket Neoprene
1/4” NPT
39 TC-1576 1 Cover Carbon Steel Galvanized
40 TA-1656 1 Lubrication Instructions Paper Tag
Use threaded hole when
installing this worm gear in the
41 TA-2970 2 Wing Screw Carbon Steel Cad Plated
old style series 4100 pump. 42 GA-3181 1 Name Plate 304 SS
43 TA-171 2 Escutcheon Pin Brass
44** TA-1653 1 1/2" x 5/8" Coupling TA-1836 1/2" x 1/2”
(56 frame motor)
45 TA-3325 1 1/4” Nipple Carbon Steel Cad Plated
46 TB-619 1 Lower Bearing Ductile Iron
* Recommended spare parts 47 TA-1930 1 Bottom Thrust Washer Carbon Steel
** Item 44-alternate coupling for 48 frame TA-1836 1/2” x 1/2” 48 TA-2501 1 Machine Screw Carbon Steel
These parts are directly interchangeable with Series 4100 and 4200 pumps. 49 TA-459 1 3/8” Spring Lockwasher Carbon Steel
Apply Lubriplate 630 AA to wear surfaces of the following items: 50 TA-138 1 Pipe Plug Malleable Iron Galvanized
Guide & Crosshead Bearing Rod surfaces in contact with Crosshead. Worm 51 See Pg. 6 Injector Heads
Teeth & Gear Teeth. Seal Cartridge (Item 11). Worm Gear in contact with 54 TA-4795 1 Bolt Steel Cad Plated
Lower Bearing (Item 46). Thrust Washer (Item 47). Surface in contact with
55 TA-4805 1 Stroke Adjmt Knob & Screw Ass'y Steel
Lower Bearing (Item 46).
56 TA-4761 1 Stroke neat Spindle 303 SS
Apply Lubriplate 631 PA or equal between Shaft & Seal lips.
57 TA-2116 1 O-ring Buna N
Assemble Oil Seal flush with end of Cartridge.
58 TA-2351 1 Roll Pin Carbon Steel
Apply Lubriplate 630 AA or equal.
Use Locktite on threads.

6
 STOCKING DISTRIBUTORS: Fred C. Gilbert Co. * www.fcgilbert.com * 661-399-9569

Priming Valve
Mounts on the side
of 3/4’ & 1” heads
TA-0558 Grease Jack Assembly
Lube Stick
TA-3179-1, One Stick
TA-31779-2, 72 Stick Carton
1/8”
F NPT

3/16” Head
1/4”
F NPT

3/4” - 1” Heads
Drain
1/4”-3/8”- 1/2” Heads
NOTE:
Drip Ring moves
Parts List with plunger

Plunger Size/Model # 3/16" 1/4" 3/8" 1/2" 3/4" 1"

Item Material Part All Ductile All Ductile All Ductile All Ductile All Ductile All
No. Specification Name SS Iron w/SS SS Iron w/SS w/SS Iron w/SS w/SS Iron w/SS w/SS Iron w/SS SS
Trim Trim Trim Trim Steel Trim Steel Trim Steel Trim Steel
1 Body TC-2040 TC-0275 TC-0291 TC-0276 TC-0425 TC-0272 TC-0349 TC-0333 TC-0340 TC-0020 TC-0138
2 Plunger 17-4PH SS TB-1471 TB-1175 TB-1175 TB-1176 TB-1176 TB-1177 TB-1177 TB-1351 TB-1351 TB-1352 TB-1352
3 Plunger Packing Gland 303 SS TA-5642 TA-1463 TA-1463 TA-0957 TA-0957 TA-1219 TA-1219 TA-2769 TA-2769 TA-0043 TA-0043
4 Plunger Packing Set (Buna N) Buna-N TA-3969 TA-1461 TA-1461 TA-1456 TA-1456 TA-0959 TA-0959 TA-2771 TA-2771 TA-0050 TA-0050
7 Yoke Malleable Iron TB-1173 TB-1173 TB-1173 TB-1173 TB-1173 TB-1173 TB-1173 TB-1884 TB-1884 TB-1884 TB-1884
8 O-Ring (Included in item 23) Buna-N TA-0479 TA-0479 TA-0479 TA-0479 TA-0479 TA-0479 TA-0479 TA-0479 TA-0479 TA-0479 TA-0479
9 Belleville Washer (2 Reqd) C. Steel TA-4256 TA-4256 TA-4256 TA-4256 TA-4256 TA-4256 TA-4256 TA-4256 TA-4256 TA-4256 TA-4256
10 Yoke Packing Set Buna-N TA-4892 TA-4127 TA-4127 TA-4127 TA-4127 TA-4127 TA-4127 TA-4127 TA-4127 TA-4127 TA-4127
11 Top Bushing 302 SS TA-1496 TA-1496 TA-1496 TA-1496 TA-1496 TA-1496 TA-1496 TA-0152 TA-0152 TA-0152 TA-0152
12 Ball Check Spring 316 SS TA-0077 TA-0077 TA-0077 TA-0077 TA-0077 TA-0077 TA-0077 TA-0077 TA-0077 TA-0077 TA-0077
13 Large Top Ball 3/8" 316 SS TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054
14 Top Seat-Assembly w/ 303 SS TB-0737 TB-0737 TB-0737 TB-0737 TB-0737 TB-0737 TB-0737 TB-0368 TB-0368 TB-0368 TB-0368
Buna-N “O”-ring
15 Small Top Ball 1/4” 316 SS TA-0126 TA-0126 TA-0126 TA-0126 TA-0126 TA-0126 TA-0126 N/A N/A N/A N/A
16 Priming Valve 303 SS TA-5462 TA-1497 TA-1497 TA-1497 TA-1497 TA-1497 TA-1497 TA-0123 TA-0123 TA-0123 TA-0123
(Ball & Spring incl. 3/16")
17 Yoke Lock Nut Brass TA-0225 TA-0225 TA-0225 TA-0225 TA-0225 TA-0225 TA-0225 N/A N/A N/A N/A
18 Nut, Plunger Packing Gland 303 SS TA-4104 TA-4104 TA-4104 TA-4104 TA-4104 TA-4104 TA-4104 TA-2768 TA-2768 TA-0047 TA-0047
25 Gasket 304 SS TA-4394 N/A N/A N/A N/A N/A N/A TA-2338 TA-2338 TA-2338 TA-2338
26 O-Ring Buna-N NA N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
27 O-Ring Buna-N NA N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
28 Yoke Cover Plastic TC-1604 TC-1604 TC-1604 TC-1604 TC-1604 TC-1604 TC-1604 N/A N/A N/A N/A
29 Gasket (3 Reqd) Tern Plate N/A N/A N/A N/A N/A N/A N/A TA-2350 TA-2350 TA-2350 TA-2350
30 Lantern ring 303 SS N/A N/A N/A N/A N/A N/A N/A TA-2770 TA-2770 TA-0448 TA-0448
31 Ball Cage 303 SS N/A N/A N/A N/A N/A N/A N/A TA-0444 TA-0444 TA-0444 TA-0444
32 Bottom Bushing 303 SS N/A N/A N/A N/A N/A N/A N/A TA-0153 TA-0153 TA-0153 TA-0153
Alternative Parts for Corrosive Service

4 Plunger Packing Viton 2400# Max. TA-3967 TA-4102 TA-4102 TA-4101 TA-4101 TA-4103 TA-4103 TA-4657 TA-4657 TA-4658 TA-4658
Teflon 1000# Max. TA-3966 TA-1642 TA-1642 TA-1234 TA-1234 TA-1012 TA-1012 TA-2988 TA-298 TA-1013 TA-1013
Hard 5000# Max. TA-3948 TA-2295 TA-2295 TA-1875 TA-1875 TA-1874 TA-1874 TA-2772 TA-2772 TA-4135 TA-4135
8 O-Ring Viton TA-2580 TA-2580 TA-2580 TA-2580 TA-2580 TA-2580 TA-2580 TA-2184 TA-2184 TA-2184 TA-2184
14 Top Seat Assy. (M-to-M) 303 SS N/A TA-0806 TA-0806 TA-0806 TA-0806 TA-0806 TA-0806 TA-0157 TA-0157 TA-0157 TA-0157
22 Ball 1/2” (Use w/ TA-0771, 316 SS N/A TA-0053 TA-0053 TA-0053 TA-0053 TA-0053 TA-0053 N/A N/A N/A N/A
M-to-M Bottom Seat Only)
23 Bottom Seat (M-to-M) 303 SS N/A TA-0771 TA-0771 TA-0771 TA-0771 TA-0771 TA-0771 TA-0751 TA-0751 TA-0751 TA-0751
27 O-ring Viton N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

*Recommended Spare Parts