27 HILUX (Cont.

next page)

E n g in e C o n tro l (1 G D – F T V )

1 2 3 4
(BAT) (BAT) (BAT) (BAT)

25A 25A 25A 80A

EFI–MAIN EFI–MAIN EDU GLOW
NO. 2 NO. 1

2 2 2 2

1 1

W–B

B
1 1
EFI–MAIN EFI–MAIN
NO. 2 NO. 1 5 1
Relay Relay

W
GLOW
Relay
1 1
3 2
1 3
10A
EFI 1 1
NO. 1 EDU
Relay
2
2 5

R
3 2G 5 2J 9 2P 7 2G 5 2G 8 2P 3 2K 4 2K 1 1 1 A44(A), C44(B), C45(C), C46(D)
Glow Plug Controller 1 A
BATT

G
W–B

W–B

LG
W
B

B
GND GL1 GL2 GL3 GL4 +B DI SI 7 AG7
1 CA2 1 D 1 C 2 C 1 B 2 B 4 D 5 D 3 D

W–B

W–B
LG
W

W
G
R

P
L
1 CG2

1 2 3 4
GLW1 GLW2 GLW3 GLW4

W
W–B

G
R
L
B

LG
A
P

W–B
B
C47 W
Glow Plug Assembly
C
W
D
B
E

B
F

B B B
G

12 12
A49 A49
No. 1 Ground No. 1 Ground
Junction Connector Junction Connector

GC AC CB AC
27 HILUX (Cont' d) (Cont. next page)

E n g in e C o n tro l (1 G D – F T V )

5 6 7 8
(BAT) (IG) Y1
Diesel Throttle Body Assembly

7. 5A 5A
EFI–B IG2
NO. 1
IC

2 2
C78(A), C79(B)
M
Switch Assembly (A/T)< 3–4> < 26–3>

1 2 2G Turbocharger Sub–Assembly
Switch Assembly (M/T)< 3–4>

M+ M– VTA1 VNVC VNE2 M+ M– VTA VC E2

Y
Park/Neutral Position

2 A 1 A 3 B 1 B 2 B 2 1 6 5 3
Clutch Start

W
G

L
16 AG1

GR

W
G

R
P
1 CY1 4 CY1 5 CY1 3 CY1 6 CY1

W
G

R
Y

Y
L

L
C38(A), C39(B), C40(C), C41(D), G49(E), G50(F)
11 E 1 F 18 F ECM 1 C 2 C 23 C 30 C 22 C 6 D 5 D 21 C 29 C 20 C
NSW BATT IGSW VNM+ VNM– VNA VNVC VNE2 M+ M– VLU VCVL EVLU

GREL GLDO GLDI MREL +B +B2 +B3 +BD1 +BD2 ECBV EGM+ EGM– EGLS VCEG EEGL
15 E 11 B 10 B 14 E 2 F 3 F 4 F 5 C 4 C 16 A 6 C 7 C 25 C 31 C 24 C
LG

W
P

B
L

(for EGR Cooler Bypass Valve)

Junction Connector

Switching Valve Assembly

G71(A), G72(B)

W
G

R
B
6 A 1 B 2 B
No. 18

No. 1 Vacuum
5 A

C42
LG
A
1
P
B
B

4 5 2 3 1
W
C M+ M– VTA VC E2

B
W
D
B
E M

B
F IC

B
G
C37
Electric EGR Control Valve Assembly
27 HILUX (Cont' d) (Cont. next page)

E n g in e C o n tro l (1 G D – F T V )

9 10 11 12

X1
C43 Z1 A29 PCV Valve (Injection or
Cam Position Sensor (Crank Position Sensor) Crank Position Sensor Intake Mass Air Flow Meter Sub–Assembly Supply Pump Assembly)

VC G22– G22+ VC NE– NE+ FG THA 5V E2G +B PCV

3 2 1 3 2 1 1 4 3 2 1 2

W
R
B

B
L
W

R
B

3 CZ1 2 CZ1 1 CZ1 6 CA3 5 CA3 2 CA3 1 CA3 1 CX1 2 CX1

G
R

R
Y

Y
L
17 D 18 D 27 D 20 D 19 D 28 D 33 B 32 B 25 B 24 B 3 B 4 B
VCG G2– G2+ VCNE NE– NE+ VG THA VCVG EVG PCV+ PCV–

C38(A), C39(B), C40(C), C41(D), G49(E), G50(F)

ECM

PRV– PRV+ # 1D+ # 1D– # 2D+ # 2D– # 3D+ # 3D– # 4D+ # 4D–
1 B 2 B 6 A 7 A 1 A 2 A 7 B 6 B 5 A 4 A

G
R

R
B

L
1 CZ3 2 CZ3
Y

Injector Assembly No. 1

Injector Assembly No. 2

Injector Assembly No. 3

Injector Assembly No. 4

1 2 1 1 1 1
RLV COM3

C48

C49

C50

C51
Z3 2 2 2 2
Fuel Pressure Sensor
(Common Rail Assembly)
27 HILUX (Cont' d) (Cont. next page)

E n g in e C o n tro l (1 G D – F T V )

13 14 15 16

Temperature Sensor
C77 C36 2 Z2
Diesel Turbo Turbo Pressure Sensor Intake Air Temperature Sensor Fuel Pressure Sensor (Common Rail Assembly)

Engine Coolant
Diesel Engine

Multiplex Communication
C81
VC E PIM E2 THA E2 PR PR2 VCS E2S VC

System (CAN)< 2–3>

Generator Assembly
3 1 2 1 2 1 4 5 2 1 3 6

G
R

V
L

< 4–3>
BR

BR

BR
G
R

B
L

4 CZ2 5 CZ2 2 CZ2 1 CZ2 3 CZ2 6 CZ2

G
R

P
28 A 19 A 18 A 27 B 35 B 34 A 27 A 17 E 28 E 19 C 18 C 26 D 33 D 25 D 28 C 7 D
VCPM EPIM PIM ETHI THIA THW ETHW CANH CANL E2M PCR1 PCR2 VCS E2S VCM LIN

C38(A), C39(B), C40(C), C41(D), G49(E), G50(F)

ECM

E04 E1D1 E1D2 ME01 E01 E02 E1 EC L4 ACT AC1

2 D 3 A 5 B 3 D 3 C 4 D 1 D 8 F 12 D 14 F 15 F

GR
LG
Y
W–B

W–B

W–B

W–B

W–B

W–B

W–B

BR

4WD Control ECU

A/C Amplifier Assembly

< 29–5>

< 25–8>
W–B

W–B

CA GE
27 HILUX (Cont' d) (Cont. next page)

E n g in e C o n tro l (1 G D – F T V ) C ru is e C o n tro l

17 18 19 20

∗ 3 : w/ Smart Key System

∗ 4 : w/o Smart Key System
A30
Accelerator Pedal Sensor Assembly ∗ 7 : w/ Cruise Control
∗ 8 : w/ Immobiliser System

HALL IC HALL IC

Transponder Key ECU Assembly

VCP2 EPA2 VPA2 VCPA EPA VPA

Certification ECU
1 2 3 4 5 6

(∗4 ∗8)< 8–2>

(∗3)< 26–15>
GR

LG

W
G
R

11 AG1 10 AG1 2 AG1 GR 18 AG1 19 AG1 5 AG1

LG

W
G
R

B
C38(A), C39(B), C40(C), C41(D), G49(E), G50(F)
30 F 25 F 31 F 29 F 22 F 28 F ECM 17 F 16 F
VCP2 EPA2 VPA2 VCPA EPA VPA IMO IMI

FPSW PSW TC TACH CCS

2 E 9 F 25 E 16 E 26 F

(∗7)
G
W

V
2 A 1 A
G4(A), z4(F)
ECC CCS Spiral Cable
Sub–Assembly
4 F 3 F
6 AG7 13 CG2
Power Steering Oil Pressure Switch

< 7–2> < 7–3>

(Diesel Fuel Filter Assembly)

ON–OFF
W

(∗7)
BR
Level Warning Switch

DLC3

1 1
Fuel Sedimenter

+ RES
FCHK 14 CG2

Cruise Control Main Switch

C24
A40

E – SET

(∗7)
BR
2
W–B

CANCEL

z4(F)
4

(∗7)
A49 B
No. 1 Ground
Junction Connector

AC CB
27 HILUX (Cont' d) (Cont. next page)

∗ 3 : w/ Smart Key System

E C T a n d A /T In d ic a to r (1 G D – F T V ) ∗ 4 : w/o Smart Key System
∗ 8 : w/ Immobiliser System

21 22 23 24

Certification ECU

Body ECU
C1 C2

< 26–9>

< 9–35>
Transmission Transmission
Revolution Sensor (NT) Revolution Sensor (SP2)

NTB NTO SP2B SP2O

(∗3, ∗4 ∗8)
2 1 2 1

(∗3)

ST NO. 1 Relay
G
B

< 3–2> < 26–2>

14 15
(A/T)

(A/T)

(A/T)

(A/T)
W

R
B

12 G92
No. 41
Junction Connector

(∗3, ∗4 ∗8)

GR
G
C38(A), C39(B), C40(C), C41(D), G49(E), G50(F)
12 C 13 C 10 C 11 C 23 E 22 E ECM
NTB NTO SP2B SP2O NEO STA

SL1+ SL1– SL2+ SL2– SL3+ SL3– SL4+ SL4– SLU+ SLU– SLT+ SLT– SL THO1 ETHO THO2
10 D 11 D 17 C 16 C 8 C 9 C 9 D 8 D 8 B 9 B 14 D 15 D 13 D 14 B 15 B 16 B

(A/T)
G
C65
No. 4
1 Junction Connector
(A/T)

(A/T)

(A/T)

(A/T)

(A/T)

(A/T)

(A/T)

(A/T)

(A/T)

(A/T)

(A/T)

(A/T)

(A/T)

(A/T)

(A/T)
W

G
R

R
P

B
L

L
2 3

(A/T)

(A/T)
G

G
25 26 15 16 11 12 23 24 21 22 13 14 1 3 4 6 5
SL1+ SL1– SL2+ SL2– SL3+ SL3– SL4+ SL4– SLU+ SLU– SLT+ SLT– SL OT+ OT– OT2– OT2+
GR

O
G

R
B

B
L

L
C31
ECT Solenoid (Transmission Wire)
 PWR MODE

3
R R

12 E

21 IG1
System
< 12–1>
(∗9) (∗9)

PWMS
Stop Light

1
2

PWR
27 HILUX (Cont' d)

25

ECO MODE

2
4
3
4
2

W–B L L GR V R

12 F

9 E
2 2D

12 IG1
4 IG1
(IG)

14 AG1

E
ST1–
(∗9) (∗9) (∗9)

ECMS

ECU
ECM
A27
5A

I5
IG2

Combination Switch Assembly

NO. 3

Stop Light
W

21 E
Switch Assembly

SFTU
(A/T)

20 E
SFTD
(A/T)

13 E
S
C38(A), C39(B), C40(C), C41(D), G49(E), G50(F)
(A/T)
10 E V Combination Meter Assembly
SPD < 24–1>

GR

14 A
D

7 CG1
G L Stop Light Switch Assembly
13 F

13 A
N
STP

(A/T) < 12–1>

26

B P
12 A
P
2 2P
(IG)

11 CG2

(A/T) (A/T)
IG1

Park/Neutral
10A
NO. 1

Position Switch
Assembly (A/T) R R
15 A
P

< 13–2>
17 CG1
(A/T)

Back–Up Light
Switch Assembly
(M/T)< 13–2>
P

D
N
R

2
RB

B
PL

(A/T)
1

Back–Up Light
RL

System< 13–2> (A/T)

9

G
NL
E C T a n d A /T In d ic a to r (1 G D – F T V )

(A/T)
7

12
17

GR P P
DL
27

8 CG1

(A/T) (A/T)

C22
13

P P Park/Neutral Position
Switch Assembly
3 BA1
3 AG2

(M/T) (M/T)
G89
No. 38
Junction Connector
2
1

P B R B
8 A
7 A
7 2D

4 BA1

(M/T) (M/T) (M/T) (M/T)

B1 A45(A)
Clutch No. 1
Switch Assembly Junction Connector
5
4
8
1
2

L L LG LG G
7 2P

7 IG1
6 IG1
(IG)

(A/T) (A/T) (A/T) (A/T) (A/T)

IG

G89
No. 38
IG1
10A

I1

Junction Connector
NO. 4

G G
18 IG1

(A/T) (A/T)
SFTD
3

W W
28

19 IG1

(A/T) (A/T)
Transmission Control Switch

SFTU

W–B
(Transmission Floor Shift Assembly)
∗ 9 : w/ Combination Switch Assembly

(∗9)
1
6
2

W–B W–B W–B

GC
2 IG1
E

(∗9, A/T) (A/T) (A/T)

G79
No. 25
Junction Connector
(Cont. next page)
27 HILUX (Cont' d)

E C T a n d A /T In d ic a to r (1 G D – F T V )

29 30 31 32
(ACC) (BAT) (IG)

5A 10A 5A
ACC ECU–B METER
NO. 1
∗10 : w/ TFT Display

2 2 2

4 1 6 2P

GR

GR
24 AG1
Junction Connector

Junction Connector
W
12 1
No. 44

No. 35
G95

21 6 G86

Y
GR

39 A 21 A 22 A
ACC B IG+

Malfunction
Indicator
Glow

Lamp
5V IC
Display Driver Display Driver
LED Driver
5V+B

CPU
CAN Controller

Combination Meter Assembly

5V +B

I/F
CAN I/F

G8(A), G9(B)
Buzzer

GND CANH CANL EP

20 B 36 A 35 A 27 A
(∗10)
W–B

W–B
Communication
System (CAN)
Multiplex

< 2–1>

GC GA