RC - kk.ING.06.04.2014-d 12cbm Propuesta

USER’S MANUAL
RADIO REMOTE CONTROL GRAB

Rev. Date :22.06.2016
Rev. No. : d
USER’S MANUAL
(12 cbm )
GUVEN Kepce Makine İc ve Dis Tic.Ltd. 1

Nazim Hikmet Cad. 536.sk. No:9 Akse Koyu, Cayirova Gebze 41420 KOCAELI /TURKEY
Tel: +90 262 743 88 58 (Pbx), Fax: +90 262 743 11 41
Web: www.guvengrab.com E-Mail: info@guvengrab.com
USER’S MANUAL
Rev. Date :22.06.2016
Rev. No. : d
CONTENTS
PAGE
 1.0. Introduction .……………………………………………………………… 4
 1.1. Use and application ……………………………………………………. 4

 1.2. Features …………………………………………………………………… 4
 1.3. Compatible Types of Crane ………………………………………………. 5-8
 1.4. Loads Can Be Handled …………………………………………………… 8
 2.0 Technical specifications and Dimensions ……………………………... 9 - 10
 3.0 Main Parts ….………………………………………………………………… 11 - 16
 4,0 Hydraulic Hoses……………………………………………………………… 17
 5.0 Working ………………………………………………………………………. 18
 5.1. Before Working ..................................................................................... 18
 5.2. Operation ................................................................................................ 19
 5.2.1. Closing Grab …………….………………………………………… 19 - 21
 5.2.2. Confortable Opening ……………………………………………. 22 - 24
 5.2.3. Standard Opening …………….……………………………........ 25 - 26
 5.2.4. Grab load positions ……………………………………………… 27
 5.3. Fixing End of The Operation ..................................................................... 28-29
 6.0. Maintenance ……………………………………………………………….. 30

 6.1. Greasing ............................................................................................... 30 - 31
 6.2. Wire Ropes ............................................................................................ 32
 6.3. Rope Assembly ...................................................................................... 33
 6.4. Oil …………………………………………………………………………..... 34
 6.5. Battery ………………………………………………………………………. 34 – 35
 6.6. Air bleeding …………….…………………………………………………… 36 - 37

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CONTENST
SAYFA
 6.7. Changes in cylinder seals ................................................................. 38 - 41
 6.8. Removing of Shell ........................................................................... 42
 6.9. Assembly of Arm .............................................................................. 43
 7.0. Problems, Causes, Solutions …………………………………………. 44
 8.0 Table of Maintenance and Operation ………………………………… 45
 9.0 Maintenance & Inspection table – after working of grabs ……….. 46
 10.0 Grab Maintenance ………………………………………….…………... 47- 48
 11.0 Electrical Wiring Diagram …………………………………………….. 49

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USER’S MANUAL
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1. Introduction
1.1 . Use and application
Radio Remote Control Grabs are typically used for handling bulk material cargoes in quarry,
process and transportation applications, specifically ship to shore loading and unloading application
in ports and terminals are all classic examples where RRCG equipment moves high volume cargoes
of food stuffs and other goods, such as metal and aggregates, quickly and safely.
1.2. PROPERTİES
 The opening mechanism is controlled hydraulically by remote control so no need to strike the
jaws as would be the case with mechanical grabs.
 The degree of load release can be controlled incrementally for a precision pour.
 The deployment of hydraulics in the design saves cycle time and wear and tear on the crane,
making it both faster to use and cheaper to own.
 Power supply, dry cell 12V 44A x 2 units battery in itself is provided with. Load operation even at
3-4 does not require battery charging. This decreases the frequency of battery charging, easy
and time saving operation.
 The power supply is integral to the grab. This special feature makes the Guven RRCG unique.
There are no wires or cables to maintain.
WARNING!!!
 The operating area must be properly lit at all times.
 For safety, a 25m exclusion area must be created around the working area and cleared of
people where the grabs are working.
 Only trained operators should be in support of operations.
 Any vehicles being used must not be occupied during a discharging procedure with drivers
safely outside the exclusion zone.

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1.3. Compatible Types of Crane
 Mobile cranes, crawler cranes, harbour cranes, ship cranes, in fact any single wired and double
wired crane types.
 Vince attach to her husband - is the type of work.

 You must check the capacity of the crane relevant to the unladen weight of the grab in addition
to the cubic capacity and the density of the materials to be handled.
Grab weight (ton) + Density of Cargo (ton/m3) x Capacity of grab (m3) < Crane’ s SWL
8 cbm Radio Remote Control Grab …… Cargo Density to be handled
 25 tons Lifting Capacity Crane in hook operation

 20 tons Lifting Capacity Crane in Grab Operation (less 20% safety margin)
8 cbm Radio Remote Control Grab

Dead
Crane Capacity Allowed Capacity Density of cargo
Weight Kick Plates
(in grab opr.) Cargo of grab (up to … cbm)
(grab)
20 tons 8,3 tons 11,7 tons All closed 8 cbm 1,46 tons / cbm
20 tons 8,3 tons 11,7 tons 1. cover open 6 cbm 1,95 tons / cbm
20 tons 8,3 tons 11,7 tons 1. – 2. cover open 4,5 cbm 2,60 tons / cbm
20 tons 8,3 tons 11,7 tons 1. – 2. - 3. cover open 3 cbm 3,90 tons / cbm


Dead
Weight Kick Plates
(grab)

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Dead
Weight Kick Plates
(grab)
24 tons 8,5 tons 15,5 tons 1. – 2. cover open 6 cbm 2,58 tons / cbm


Dead
Weight Kick Plates
(grab)

Dead
Weight Kick Plates
(grab)
24 tons 8,7 tons 15,3 tons 1. – 2. - 3. – 4. cover open 5 cbm 3,06 tons / cbm

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Dead
Weight Kick Plates
(grab)



Dead
Weight Kick Plates
(grab)

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Dead
Weight Kick Plates
(grab)

Dead
Weight Kick Plates
(grab)
1.4. Typical Materials to be handled with grabs

 All grains, fertilizers, cement, clinker, coal, pebbles, gravel, sand, metal ores, iorn ores etc.. all bulk
cargoes which diameter of cargo pieces are up to 10mm, can be handled smoothly
 Do not discharge any solid materials such as HBI, scrap, big rock parts, big gypsum parts and etc..
 if the cargo diameter Is bigger than 10mm and the hardness value is more than 400 brinnels ,
“do not use the grabs for cargo operation “ (If cargo cannot crushed by grab lips)
 If cargo fine diameter is bigger than 10mm and the cargo hardness is more than 400 brinnels, the
cargo will be jammed to lips of grabs and will destroy the structure of grab, lips alignment of
grabs. In case of use, the grabs will have leakage at next cargoes, especially fine cargoes such as
on grain.
For that kind of cargoes, the ports or stevedores should have special grabs
 Soda ash and Alumina powder : these cargoes are classfies as “very fine powder cargoes” so the
grabs are not suitable to use at Soda Ash and Alumina Powder. Those cargoes need Special
sealing at the bottom lips, side lips and to be closed top of shells. In case of use, he grabs will
have leakage especially from bottom lips and cargo loose will be occured

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2. Technical Specifications and Dimensions
Remote Control
Remote Control
Remote Control
Remote Control
Remote Control
Remote Control
Remote Control
10 cbm Radio
11 cbm Radio
12 cbm Radio
13 cbm Radio
14 cbm Radio
9 cbm Radio
8 cbm Radio
Grab
Grab
Grab
Grab
Grab
Grab
Grab
Capacity 8 cbm 9 cbm 10 cbm 11 cbm 12 cbm 13 cbm 14 cbm
SWL of Grab 11,7 tons 11,6 tons 15,5 tons 15,4 tons 15,3 tons 18,3 tons 18,2 tons
Dead Weight 8300 kgs 8400 kgs 8500 kgs 8600 kgs 8700 kgs 9700 kgs 9800 kgs
Speel Plates 12 mm ST 52-3
Side and Lips 25 mm BOROX 500
Bottom Lips 30 mm BOROX 500
Arms 9 mm ST 52-3
Sheaves Ø470 x 70 casted steel with roller bearing
Pins C1050 hardened
Oil capacity 105 lt.
Solenoid Valve Rexroth MNR: R900903465 / 4WE 6 D62 / OFEG24N9K4/V
Block UH 2273-A
Cylinder (Rod) SCD 250 D 250 / 160 - 1620 B\U+2584Y\U+2584K
Batteries Dry Cell 12V 45A x 2 units serial connected
Remote Control SAGA1 – L8B 24V DC

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2. Technical Specifications and Dimensions
F
A
Remote Control
14 cbm Radio
3270
Grab
10500
4295
4085
3550
4155
C
Remote Control
13 cbm Radio
3090
Grab
Remote Control
12 cbm Radio
3450
Grab
4142
4034
3292
3862
9920
Remote Control
11 cbm Radio
3200
Grab
E
Remote Control
10 cbm Radio
3000
Grab
Drawing 1
9 cbm Radio
Control Grab
4107
3995
3000
3823
9870
Remote
2800
Control Grab
8 cbm Radio
D
Remote
2450
A

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3.0 The Main Parts
17
16
15
14
13
12
11
30 2
10
30 24
9
7 8
23
5 6
22
4
21
20
30 3
32 31
19
Drawing 2

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3.0 The Mains Parts
34 33
38
37 36 35
DETAY - A
12
11
A
23
10
28 40 41
18
3
2 31
22
26 26
25 25
26 27 28 29
Drawing 3

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3.0 The Main Parts
No Parts Name Code No

1 Shell 101030091
2 Sheave Pin 101010450
3 Left shell and left arm 101010619
4 Moving fram group 101010453
5 Wire socket pin 101010513
6 M42 Nut 902010010
7 Wire socket 101010505
8 Wire socket Wedge 101010506
9 Klemens 909000033
10 Top Frame group 101010452
11 Wire guide sheave group 101010512
12 Wire guide sheave group polyamide 101010587
13 Cylinder 101010300
14 Wire rope 6x36 warringtonseale 32 mm dia. 101030105
15 Lifting plate 101010521
16 Omega Shackle 50T (2 ½” – EN 13884) 909000186
17 Masterling 40T (EN 1677) 909000297
18 Rubber pad 101010499
19 Lower arm pin 101010207
20 Handle 909000001
21 Emergency gaiter 909000043
22 Chassis group 101010515
23 Sheave 101010447
24 Upper arm pin 101010079
25 Kick plates – 1 101030073
26 Kick plates - 2 101030074
27 M16x50 Hexagonal bolt INOX 901010021
28 5/8 Washer 903010004
29 M16 Nut INOX 902010009
30 Grease nipple 1/2 H1 909120001
31 Body pin 101010332
32 M64 Nut 101010387
33 Wire guide sheave 101010509
34 Wire guide sheave pin 101010267
35 M20x65 Hexagonal bolt 901010054
36 M20 Spring washers 903010023
37 M20 Fiber nut 902010021
38 Grease nipple 3/8’’ İnce Diş 909000009
40 M14 Washer 901010074
41 M14 Fiber nut 902010015

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3.0 The Main Parts
İnside the chassis top view 33 17 20 19
22 6
21 22
7
22
Drawing 4
Interior view of the chassis
9
8
39
10
14
13 Drawing 5

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3.0 The Main Parts
Interior view of the chassis

16 15 37 11 20 18
17
34
28
26
27 4 23 24 5 Drawing 6
Interior view of the chassis 1

33 2
38 22
32
31 29
30
12 25
35
29
3 33 36 Drawing 7

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3.0 The Main Parts

Sistem room (Chassis group) parts
Sıra
Parça Adı Parça Kod
No
1 Hydraulic hose 1’’ 101010412
5 R1’’ Nipple 909000016
6 Battery fixing plate 101010119
7 Search battery cable 101010596
8 Oil dipstick 101010582
9 Male plug 909000125
10 Female plug 909000126
11 R1’’ R1/2’’ Redustion 909000267
12 Chassis cover 101010480
13 Battery box 101010569
14 Battery 909000005
15 Air filter 909000013
16 Inside the air filter 909000270
17 Ball valve R1/2’’ 909000156
18 Air hose 101010595
19 Oil filter 909000131
20 R1/2’’ 16mm Pneumatic record 909000268
21 Solenoid valve 909000296
22 Ventile plug 24V (Wide-illuminated) 909000007
23 R1’’ M36 25S Perflexl nipple 909000017
24 R1’’ Ball valve DN25 PN10 909000264
25 R1 1/4’’ Plugs 909000020
26 R1’’ Plugs 909000231
27 R1’’ M36 25S Perflexl Banjo fitting 909000262
28 R1 1/4’’ M42 30S Perflexl Banjo fitting 909000261
29 R1 1/2’’ M18 12L Perflexli record 909000260
30 Oil level hose 101010594
31 Manual level group 101010575
32 Solenoid valve 909000081
33 R1 1/4‘’ M42 30S Perflexli Record 909000039
34 Remote controller 909000010
35 Chassis cover look group 101010620
36 Block 101010564
37 R1’’ Femalr elbow 909000266
38 7x1,5 TTR Cable 909000276
39 2x1 TTR Cable 909000277

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4. Hydraulic hoses
A02.02.M21613.16.42 A02.02.M21643.16.42
1" - 42x2 (Ø30S) DS
1" - 42x2 (Ø30S) 45°S
A02.02.M00920.16
No: 1
Code no:101010412
1250
Defination of material: ROCKMASTER / 4SP EN 856 4SP ISO 3862-1 4SP DN25-16 1’’ WP 320 bar 4640 psi Drawing 8
Brand: MANULI
A02.02.M00920.16
No: 2
Code no:101010411
A02.02.M21693.16.42
1" - 42x2 (Ø30S) 90°S
A02.02.M21693.16.42
1" - 42x2 (Ø30S) 90°S
860
Defination of material: ROCKMASTER / 4SP EN 856 4SP ISO 3862-1 4SP DN25-16 1’’ WP 320 bar 4640 psi Drawing 9
Brand: MANULI
A02.02.M21613.16.42
1" - 42x2 (Ø30S) DS
A02.02.M00920.16
No: 3
Code no: 101010413
A02.02.M21693.16.42
1" - 42x2 (Ø30S) 90°S
442
Defination of material: ROCKMASTER / 2SN EN 853 2SN - SAE 100 R2AT - ISO 1436-1 2SN/R2AT DN25-16 1’’ WP 175 bar 2530 psi
Brand: MANULI Drawing 10
A02.01.025a1b136 A02.02.M00920.16 A02.01.025a1b136

1" - 36x2 (Ø25S) DS 1" - 36x2 (Ø25S) DS
No: 4
Code no: 101010627
460
Defination of material: ROCKMASTER / 2SN EN 853 2SN - SAE 100 R2AT - ISO 1436-1 2SN/R2AT DN25-16 1’’ WP 175 bar 2530 psi
Drawing 11
Brand: MANULI

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5. Working
5.1. Before work
 Grease all greasing points before working and apply it per 12 hours during operation
 Before using the grab, ensure that the valve between air fitler and tank + cylinder and tank must
all be in the HALF open position .
 Check the batteries are fully charged. If not, fit a spare fully charged battery.
 The plug between batteries and receiver must be connected. (Page 14, Drawing 3.0.)
 Turn to Clockwise to “START” on the remote control transmitter, to turn on.
 Release emernecy by turn clockwise
 Then Press “OPEN” (single touch) ready to open the grab.
 Lift the grab with the crane hoist and it will open. After that the grab will be ready to use.

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5.2. Operation
5.2.1. Closing Grab
 Lift the crane and get the grab to open position.
 Press “CLOSE” (single touch), on the transmitter which means lock oil circle ,
 Put the grabs over the cargo and lower crane. Cylinder will closed
 Once the grab is onto the material allow the cylinder to close fully, slowly taking the strain with
the crane, this will take about 8 to 10 seconds
 Then start hoisting the grab which will now be closing whilst scooping up the cargo
 ( Drawing 12 - 13 - 14 )
1. Press “CLOSE” buton

then lower the cylinder
WARNING!!
If press“CLOSE” after the grab puts

on the cargo, there can be air in side of
cylinder
While the grab is open position before
putting on the cargo,should press
“CLOSE” , and after that it should put
onthe cargo. Drawing 12

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5.2.1. Closing Grab
2. Put onto cargo and wait up to lower of cylinder. (Drawing 13)
Drawing 13

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5.2.1. Closing Grab
3. Continue lifting to hold cargo. (Drawing 14 – 15 - 16)
Drawing 16
Drawing 15
Drawing 14

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5.2.2. Comfortable Opening
To get the grab from close position to open position. (Unloading cargo);
b) Press 1 second
“OPEN 1/2” to open
slowly
WARNING!!!
Please do not press “OPEN

1/2” all time since it is not
sufficient for battery. (Pressing
the buton long time, it leads to
out of battery)
a) Turn fully clockwise to

turn on.
Drawing 17

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c) To continue opening Press “OPEN

2/2” buton (single touch).
Toggle between “CLOSE” (single
touch) and “OPEN 2/2” (single touch)
buttons to control the speed and
distance the jaws open, and the rate
of discharge of the material
Drawing 18

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d) Once fully discharged , push

“CLOSE” (Single touch) buton
and return to first step.
Drawing 19

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5.2.3. Clasical Opening
To get the grab from close position to open position. (Unloading cargo)
b) Press “OPEN 2/2” (single

touch) to open the grab
normally.
a) Turn fully clockwise

to turn on
WARNING!!!
Using “OPEN 2/2”
cannot be beneficial for
crane’s health because
the grab opens fast.
Drawing 20

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5.2.3. Clasical Opening
OPSTIONAL
c) During the operation, Press
“CLOSE” button and opening d) To continue to openning again
will be stopped and the cargo Press “OPEN 2/2.
unload slowly
Drawing 21 Drawing 22

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5.2.4. Cargo Holding Position
Drawing 23
ATTENTION!!!
If the operator always digs th same

area of cargo hold, will be big hole
and have to try to pick up sides of
hatch covers.
The grab have to get around 45-50
degree angle and more while pick up
cargo, this using style consumpts
wire ropes faster and life of wire rope
will be shorter.

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5.3. Fixing End of The Operation
To put the grabto foundations close position, use the followingprocedure
 Parking point and lashing procedure of the grab open position (Drawing 28),
 On the transmitter turn to “Stop” side to turn it off.
 Disconnect the socket (plug) between batteries and receiver. (Drawing 25 , No 1)
 Clean by pressured water, especiallygears and etc.. after cargo operation. In case of cover the
gears (shells gear) will be problem in the future. Clean all cargo on grabs. Latest use fresh air to
clean fresh water.
 In case of move grab on horizontally valve between air fitler and tank. Must be closed.
 For storrage on board or extended periods on land between use, the batteries, receiver and
remote must be kept in a safe, dry location.
 It is good pratice to charge the batteries up ready for further operation. When there are long
periods between use, the batteries must be checked regularly for charge in time for use. They
are checked as charging lif as 30 days. But we suggest to charge batteries after 3-4 operations
and keep ready spare batteries in case af any failure, discharge of batteries.
 Solenoid valve (2) and emergency (3) open arm must be greased (Çizim 26)
1 3 2
Drawing 25 Drawing 26

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5.3. Fixing End of The Operation
WARNING
Please keep the
lifting plate in this
place when it is in
the parking point.
Drawing 27
Drawing 28

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6.0. Maintenance
6.1. Greasing
 Before using, grease all joints (lubrication nipples) by Shell Alvania R2 type grese Use your
grease gun.
 Bearings, collars and ropes are vulnerable to corosion, particularly in applications in harbour
conditions where humid, salty air has a devastating effect on steel components.
(Page 31, Drawing 29)
 Failure to observe recommended lubrication procedures and maintenance schedules could

result in major component failure.
 You must lubricate fully every 12 hours of work and prior to storage. This applies to wires, all
bearing surfaces and wire guides. İnspect the wires closely for signs of damage.
 Especially, please make sure that all grease joints grease. During the greasing, grease should
be seen outside of the pins.

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6.1. Greasing
Drawing 29

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6.2. Wire Ropes
 Also keep greased wire ropes as well as lifting plate by Shell Malleus OGH or GL500 type
grease. Also check by eye status of wires, in case of any damage, replace by new one.
 Please check the wire ropes. If there is a problem about them, please change wire ropes.
FEATURES:
 Type : 6x36 warrington seale
 Core : Fibre core
 Diameter : Ø 32mm
 Lenght : 21,0 meters both end open
 Rotation : Left or right type
 Unit Mass : 3,9 kg/meter
 Standart : DIN 3064
 Minimum breaking load : 60.800 kgs at
 The tensile strength: 180kgf/mm2 1770N/mm2

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6.3. Wire Rope Assembly
Wire rope ‘’A’’ 4st enter and fix the wire

B1
Wire rope ‘’A’’ 3rd enter when fitting
First enter after trough lifting plate

Description
A4
A
A1 A3
A2
Drawing 30
Symbol
A3
A4
B1
Wire rope ‘’A’’ 2nd enter when fitting
Wire rope ‘’A’’ 1st enter when fitting
Description
A3
End of wire rope

Nd of wire rope
A1
Symbol
A1
A2
A
B
B

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USER’S MANUAL
Rev. Date :22.06.2016
Rev. No. : d
6.4. Oil
 Ensure oil levels are always correct level when it is the half level of oil pipe in system room.
 If there is a reduction in the level of oil, please add enough oil.
OIL EQUIVALENT TABLE
HYDRAULIC OIL OF GRAB FOR LUBRICATION NIPPLES FOR WIRE ROPES
Shell Tellus T32 Shell Alvania R2 Shell Malleus OGH or GL500
Castrol HYS PIN AWH M 32 CASTROL SPHEEROL AP-2
Bp Energol DHF HV 32 BP ENERGREASE LS-2
Mobil DTE 13M MOBILUX 2
Texaco Rando HD 32 MULTIFAK 2
6.5 Battery
 Check the charging level of batteries. If reduced, change with spares which have to be
fully charged. Use the charger provided. Batteries should be replaced with dry cell type
batteries, approximately every 2 years.
 After grabs used on board vessels ensure that receiver are taken out and kept in a dry
location to guard against oxidation. Ensure oil levels are always correct level when it is
the half level of oil pipe in system room. Also please disconnect connections of batteries
after using of grabs
Battery Charging
 Charger: 220V – 50Hz AC-60Hz.
 Check voltage., Two batteries connected in series to provide 24 V.
 “+” tongs to battery’s “+” side, “-“ tongs to batteries “-“ side.
 When the charger shows between 0,5 and 2A, “the battery is fully charged”
 Once charged up, turn off the charger and disconnect the tongs.

Tel: +90 262 743 88 58 (Pbx), Fax: +90 262 743 11 41
USER’S MANUAL
Rev. Date :22.06.2016
Rev. No. : d
6.5 Battery
Charging time ;
 Weather Status (hot or cold)
 The Charge Level of batteries
 Batteries Status (new or old)
Warning:
 Never allow the batteries to reduce less than 7volts themselves, they may not re-charge!
Connection between Battery and Battery Charger
Drawing 31

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USER’S MANUAL
Rev. Date :22.06.2016
Rev. No. : d
6.6. Airbleeding
Drawing 32
First Way
a) Grab, the surface is placed in the open

position. (Drawing 32)
b) Press the Close button on the remote control

and cylinder is lowered. (Drawing 32)
c) System in the room between the piston and

the tank ball valve (1) is completely open.
(Drawing 33)
d) Cylinder is lifted by crane. (Drawing 34)
e) Cylinder at the highest level, to take oil

from the oil tank is finished. At this stage,
the ball valve is fully closed. (Drawing 33)
1
Drawing 33
f) The cylinder is lowered by crane slowly.

Drawing 34
g) When finished cylinder movement, ball valve (1)

opens 20%. Then cylinder is expected to fall
down.
* This process is repeated 3-4 times. Thus, the air in

the cylinder is ejected.

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USER’S MANUAL
Rev. Date :22.06.2016
Rev. No. : d
6.6 Airbleeding
Second Way Drawing 35

position. (Çizim 35)
b) Press the Close button on the remote

control and cylinder is lowered. (Drawing 35)
c) Blind nut (1) on the cylinder with the

help of a 50% turn key (Drawing 36)
d) Cylinders must be raised slowly with the help

of cranes. (Drawn 37) Drawn 37
e) As soon as the oil out to stop this movement.

Tighten the blint nut plug. (Drawn 36)
1
Drawn 37

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USER’S MANUAL
Rev. Date :22.06.2016
Rev. No. : d
6.7. Changes in cylinder seals
First Way (rope without removing)
a) Grab, the surface is placed in the open 1

position. (Drawn 38)
b) Lift up the cylinder with the help of cranes

(Drawn 38)
1
c) System in the room, the tank ball valve (2)

between the piston and turn off the air fitler
valve (3). (Drawn 40)
d) Remove the lower link arm pins (1).

(Drawn 38)
Drawn 38
e) On the cylinder, remove the bolts (4) that link

the side of the rod. (Drawn 39) Drawn 39
f) With the help of cranes, lift up lift. Piston rod,

separated from the tubular cylinder and felt
is replaced. (Drawn 41)
2 Drawn 40

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USER’S MANUAL
Rev. Date :22.06.2016
Rev. No. : d
6.7. Changes in cylinder seals
First Way (without removing the wire rope)
Drawn 41

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USER’S MANUAL
Rev. Date :22.06.2016
Rev. No. : d
6.7 Changes in cylinder seals

Second Way (wire ropes removed)

position. (Drawn 42)
b) Lift up the cylinder with the help of 1

cranes (Drawn 42)
c ) System in the room, the tank ball valve (2)

between the piston and turn off the air fitler
valve (3). (Drawn 43)
1
(Drawn 42)
e) Head group, by crane, as illustrated rotate.

(Drawn 44)
f) On the cylinder, remove the bolts (4) that

link the side of the rod. (Drawn 45)
Drawn 42
g) With the help of cranes, lift up lift. Piston

rod, separated from the tubular cylinder and
felt is replaced. (Çizim 44)
2 Drawn 43
40

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USER’S MANUAL
Rev. Date :22.06.2016
Rev. No. : d
6.7 Changes in cylinder seals
Second Way (wire ropes removed)
Drawn 44
Drawn 45

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USER’S MANUAL
Rev. Date :22.06.2016
Rev. No. : d
6.8. Remowing Shell
a) Grab "Drawing 46" also brought to the position.

b) Press the off button on the remote control.
c) Head group and the elevator group, "3" for the holes, is fixed by
mounting bolts.
e) Body pin (2) are removed, the shell is divided into
2
1
2
2
Drawn 46

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USER’S MANUAL
Rev. Date :22.06.2016
Rev. No. : d
6.9. Arm Removal and Installation
a) Bucket is secured in the closed position. Remove the lower link arm pins (1). (Drawn 47)
b) Remove the lower link arm pins (2). Arm are separated. (Drawn 47)
1 Drawn 47
 Arm assembly, dismantling operations are carried out starting from the end

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USER’S MANUAL
Rev. Date :22.06.2016
Rev. No. : d
7.0. Problems, Causes, Solutions
Problems Causes Solutions
a) After the oil is changed or the a) Take the air cylinder. (Page 36
grab has been transported 6.6. Airbleeding)
(usually long journey),
sometimes air becomes trapped
in the system.
b) Check the oil level, it might be low. b) Please add oil
The lips/jaws (mouth) stay 5-10 c) Hoses can leak oil. c) Change the hydraulic hoses and
cm open after clossing, why? check. Take the air cylinder.
(Page 36, 6.6. Airbleeding)
d) If the grab is parked d) Take the air cylinder.

when the cylinder is in “full (Page 36, 6.6. Airbleeding)
open” posetion
e) If the crane operator preses to e) The grab is lifted up, the remote
“close-down” buton when the control device in the open position
cylinder is fully closed in the "down" button is pressed.
a) After the oil is changed or the
grab has been transported a) Take the air cylinder. (Page 36
(usually long journey), 6.6. Airbleeding)
In grab to be air?
sometimes air becomes
trapped in the system.
a) Finished battery charge a) Charge the battery
b) There is a problem with the b) Check the cable connections

cable connection.
The grab does not open?
c) Solenoid valve not functioning c) Check the connection of the cable
properly. of the remote control device.
Emergency bar, lots of oil solenoid
valve, contact your place.
a) The batteries are exhausted a) Replace the batteries.
Remote control failure b) Finished battery charge b) Charge the battery
c) There is a problem with the c) Check the cable connections

cable connection.
a) Hoses can leak oil.
a) Change the hydraulic hoses
System in the room, the oil to be b) Grab the oil can be more.
a) Drain excess oil
seen
c) Grab, more than 45 ° may be tilted at
b) Bucket, an angle of more than 45 °
an angle.
of tilting.

Tel: +90 262 743 88 58 (Pbx), Fax: +90 262 743 11 41
USER’S MANUAL
Rev. Date :22.06.2016
Rev. No. : d
8.0. Table of Maintenance and Operation

(CAN BE COPIED FOR MAINTANCE WORKERS)
Mainteance & Inspection table– before using of grabs
If applied, tick, pass to

next one
a) Check & inspect visually damages on grab
b) Check the wire ropes visually, in case of any serious damage, replace it by new ones,
Apply greasing to wire ropes by Shell Malleus OGH or GL500 or equivalent (See oil
compare table as well)
c) All the grease points must be greased and kept covered by Shell Alvania R2 or equivalent
grease (See oil compare table as well)
d) Observe the SWL of crane and cargo density
e) Two exixting valve must be opened in system room, look at be carefuly
f) Check charging level of batteries before using (see charging), if less charge, use charger to
re-charge
g) If the batteries and remote control device is take out to warehouse or storage, install on
grab
h) Plug in the plug between batteries and remote control device
i) Check oil level. Oil level has to be ¾ in small transparen hose. If reduced, refill by Shell
Tellus T22 or Morlina10 or equivalent (See oil compare table as well)
j) On transmiter, turn to full clockwise only start up
k) Make trial the selenoid valve as manually by emergency open-close arm 10-15 times to
warm up
m) Fit the masterlink to crane hook.
n) Now the grab is ready to oprate

Tel: +90 262 743 88 58 (Pbx), Fax: +90 262 743 11 41
USER’S MANUAL
Rev. Date :22.06.2016
Rev. No. : d
9.0. Maintenance & Inspection table – after working of grabs (complete loading or
discharging)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
a) To Check & inspect visually

damages on grab and wire ropes
if any. İf serious damage, replace
by new one
b) To wash the grab by pressured

water, clean all the cargo on
grab as well as sheaves and
narrow places. Then to wash by
fresh water
c) Grease and keep grease covered

all lubrication nipples by Shell
Alvania R2 or equivalent grease
(See oil compare table as well)
d) Check wire rope grease status, if

cleared, re-cover with grease
e) Disconnect the plug.

If seems the grabs will not be
used for a long time (15 days and
more), take out batteries and
receiver to ship’s storage
Take out transmiter’s AA
batteries as well after using the
grabs.
f) Take to parking the grabs and

secure

Tel: +90 262 743 88 58 (Pbx), Fax: +90 262 743 11 41
USER’S MANUAL
Rev. Date :22.06.2016
Rev. No. : d
10.0. Grab Maintenance

Maintenance & Inspection table – after 200hours operation or 4 times vessel operations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
a) To Check & inspect visually
damages on grab and wire ropes
if any. İf serious damage, replace
by new one (suggested to
replace in that periode)
b) Re-charge batteries and check
AA batteries of transmitters
(hand control unit)
c) Cover by grease manual
operating poles of selenoid valve
against oxidation
d) Replace the air filter
Mainteance & Inspection table – after 1.000hours operation or 15 times vessel operations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
a) Replace the oil of grabs

(suggested)
Mainteance & Inspection table – every 3 months
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
a) Make trial tests for grabs if not

used for 3 months
Mainteance & Inspection table – every 1 year
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
a) Replace the oil, if the grab is not

used
Mainteance & Inspection table – every 2 years
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
a) Replace the batteries and

selenoid valve. If in good
condition, continue to use them

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USER’S MANUAL
Rev. Date :22.06.2016
Rev. No. : d
Mainteance & Inspection table – every 5 years
If applied, tick, pass to

next one
1. Check & inspect visually damages on grab
2. Check shells while opening and closing the grabs (there may be same misalignment due to
unknown hiting or accident)
3. Check arms (there may be unknown hiting or accident)
4. To Check & inspect visually damages on grab and wire ropes if any. İf serious damage,
replace by new one.
5. Check sheaves (by using lever, if any clearance of bush, please change the bush
6. Check wire guide sheaves (if there is damage, please replace by new one). Check the cover
of wire guide sheaves
7. Check wedge socket and check wire clips of wires (if any damage, please replace)
8. All the grease points must be greased and kept covered by Shell Alvania R2 or equivalent
grease (See oil compare table as well)
9. Check chromium of rod of cylinder
10. Work cylinder 3 times, and check it. If there is leak of oil, seals must be change.
11. Check hose connections. If there is leak of oil , please check again.
12. Replace the oil of grabs
13. Replace air filter
14. Apply air bleeding progress for 3 times after changing oil.
15. Check solenoid valve condition (If it is not in good condition, take into maintenance and
lubricate pins). Cover by grease manual operating poles of selenoid valve against oxidation
16. Check plugs and ventiles of remote controller device.
17. Re-charge batteries and check AA batteries of transmitters (hand control unit)
18. Coat all the grabs by epoxy paint.
If you have any problem, please send some detailed photos. Wait for our comments to continue next step of maintenance.

Tel: +90 262 743 88 58 (Pbx), Fax: +90 262 743 11 41
USER’S MANUAL
Rev. Date :22.06.2016
Rev. No. : d
11.0 Electrical Wiring Diagram
Drawn 48
SAGA1-L8B WIRING SCHEME

Tel: +90 262 743 88 58 (Pbx), Fax: +90 262 743 11 41
USER’S MANUAL
Rev. Date :22.06.2016
Rev. No. : d
After Sales and Sales Service :
Makers : Guven Grab and Machine Ltd.Co.

Mailing adress : Nazim Hikmet Cad. 536.sk. No:9 Akse Koyu, Cayirova
41420 Gebze / Kocaeli / TURKEY
Web : www.guvengrab.com www.guvenkepce.com
E-mail : info@guvengrab.com guven@guvenkepce.com
Phone : +90 262 743 8858 (Pbx) +90 533 477 9805
Fax : +90 262 743 1141
Contact : Mr.Engin DEMIR
Please inform us by e-mail of your requirements on spare parts and other technical questions

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USER’S MANUAL

RADIO REMOTE CONTROL GRAB

GUVEN Kepce Makine İc ve Dis Tic.Ltd. 1

 1.0. Introduction .……………………………………………………………… 4

 1.1. Use and application ……………………………………………………. 4

 2.0 Technical specifications and Dimensions ……………………………... 9 - 10

 3.0 Main Parts ….………………………………………………………………… 11 - 16

 4,0 Hydraulic Hoses……………………………………………………………… 17

 5.0 Working ………………………………………………………………………. 18

 5.1. Before Working ..................................................................................... 18

 5.2. Operation ................................................................................................ 19

 5.2.1. Closing Grab …………….………………………………………… 19 - 21

 5.2.2. Confortable Opening ……………………………………………. 22 - 24

 5.2.3. Standard Opening …………….……………………………........ 25 - 26

 5.2.4. Grab load positions ……………………………………………… 27

 5.3. Fixing End of The Operation ..................................................................... 28-29

 6.0. Maintenance ……………………………………………………………….. 30

 6.2. Wire Ropes ............................................................................................ 32

 6.3. Rope Assembly ...................................................................................... 33

 6.4. Oil …………………………………………………………………………..... 34

 6.5. Battery ………………………………………………………………………. 34 – 35

 6.6. Air bleeding …………….…………………………………………………… 36 - 37

GUVEN Kepce Makine İc ve Dis Tic.Ltd. 2

 6.7. Changes in cylinder seals ................................................................. 38 - 41

 6.8. Removing of Shell ........................................................................... 42

 6.9. Assembly of Arm .............................................................................. 43

 7.0. Problems, Causes, Solutions …………………………………………. 44

 8.0 Table of Maintenance and Operation ………………………………… 45

 9.0 Maintenance & Inspection table – after working of grabs ……….. 46

 10.0 Grab Maintenance ………………………………………….…………... 47- 48

 11.0 Electrical Wiring Diagram …………………………………………….. 49

GUVEN Kepce Makine İc ve Dis Tic.Ltd. 3

1.1 . Use and application

GUVEN Kepce Makine İc ve Dis Tic.Ltd. 4

1.3. Compatible Types of Crane

 Vince attach to her husband - is the type of work.

8 cbm Radio Remote Control Grab …… Cargo Density to be handled

 25 tons Lifting Capacity Crane in hook operation

8 cbm Radio Remote Control Grab

9 cbm Radio Remote Control Grab …… Cargo Density to be handled

 25 tons Lifting Capacity Crane in hook operation

9 cbm Radio Remote Control Grab

GUVEN Kepce Makine İc ve Dis Tic.Ltd. 5

1.3. Compatible Types of Crane

10 cbm Radio Remote Control Grab …… Cargo Density to be handled

 30 tons Lifting Capacity Crane in hook operation

10 cbm Radio Remote Control Grab

11 cbm Radio Remote Control Grab …… Cargo Density to be handled

 30 tons Lifting Capacity Crane in hook operation

11 cbm Radio Remote Control Grab

12 cbm Radio Remote Control Grab …… Cargo Density to be handled

 30 tons Lifting Capacity Crane in hook operation

GUVEN Kepce Makine İc ve Dis Tic.Ltd. 6

1.3. Compatible Types of Crane

13 cbm Radio Remote Control Grab …… Cargo Density to be handled

 30 tons Lifting Capacity Crane in hook operation

13 cbm Radio Remote Control Grab

13 cbm Radio Remote Control Grab …… Cargo Density to be handled

 36 tons Lifting Capacity Crane in hook operation

13 cbm Radio Remote Control Grab

1.3. Compatible Types of Crane

14 cbm Radio Remote Control Grab …… Cargo Density to be handled

 30 tons Lifting Capacity Crane in hook operation