DOCUMENTACION: BOMBAS CENTRIFUGAS HORIZONTALES

IFLUTECH SAC OC: GC17601003-0288

Bomba Centrifuga Horizontal: 2x2.5-10 REF Bomba Centrifuga Horizontal: 1.25X2-8 REF

Fecha: 18 /07/19
 INDICE
1. Brochure del modelo de la bomba……………………………………………… 3
2. Certificado de Calidad de las bombas…………………………………………. 12
3. Certificado de materiales……………………………………………………………. 14
4. Procedimiento de prueba Hidrostática……………………………………….. 16
5. Procedimiento de prueba de rendimiento………………………………… 21
6. Manual de instalación, operación y mantenimiento…………………… 25
7. Certificado de Prueba Hidrostático………………………………………………62
7.1. Certificado de prueba 2x2.5-10 REF………………………………… 63
7.2. Certificado de prueba 1.25x2-8 REF………………………………… 65
8. Certificado de prueba de rendimiento………………………………………… 67
8.1. Certificado de prueba 2x2.5-10 REF………………………………… 68
8.2. Certificado de prueba 1.25x2-8 REF………………………………… 70
9. Bomba 2x2.5-10 RFE…………………………………………………………………. 73
9.1. Plano de la Bomba…………………………………………………………. 74
9.2. Plano de motor………………………………………………………………. 76
9.3. Plano de la base………………………………………………………………. 78
9.4. Imagen de la Bomba montada en la base………………………. 80
10. Bomba 1.25x2-8 REF………………………………………………………………… 82
10.1. Plano de la Bomba………………………………………………………… 83
10.2. Plano de motor……………………………………………………………. 85
10.3. Plano de la base……………………………………………………………. 87
10.4. Imagen de la Bomba montada en la base………………………. 89
 Dossier de calidad

1. Brochures de Modelo de
Bomba (American Marsh)
 Dossier de calidad

2. Certificado de Calidad de las

Bombas
 Dossier de calidad

3. Certificado de materiales
 CERTIFICATE OF COMPLIANCE

Date: July the 17th, 2019

Issued to: IFLUTECH S.A.S.

Calle Los Tulipanes 147
Lima, Peru

Attention: Leslie Vergaray

PO: ST1909-2019

Items:
SN 317106 – size 2x2.5-10– Series 300 – model REF
SN 317106 – size 1.25x2-8– Series 300 – model REF
Casing – cast iron ASTMA48 CL30
Impeller – AISI type 304
Shaft – AISI type 420

We certify that all material used to manufacture the above order conforms to the
material and/or to the manufacturing specifications as detailed on applicable
American-Marsh Pumps Engineering drawings, submittal documents, quotation
and order acknowledgement.

Alex Pilo-Pais
International Sales Manager
American-Marsh Pumps
901-860-2308
alex.pilo-pais@american-marsh.com
 Dossier de calidad

4. Procedimiento de Prueba
Hidrostática
 PAGE
American-Marsh Pumps NUMBER: TP-1080 REV: 1 1 of 4

Written By: Bob Conley Subject: Product Testing

Title: Hydrostatic Pressure Test Procedure Issue Date: 9/17/2018

THIS DOCUMENT WILL BE AN UNCONTROLLED COPY IF PRINTED, PLEASE SHRED

IMMEDIATELY AFTER USE
1.0 Scope

1.1 The purpose of this document is to define a testing procedure for conducting
hydrostatic pressure tests.

1.2 The purpose of hydrostatic pressure testing is to verify the absence of leakage
through the walls of an item or from the joints formed by an assembly of items by
applying a controlled pressure in excess of the rated working pressure of the
item under test.

2.0 Reference Documents

2.1 QCR-003 Hydrostatic Pressure Test Report

2.2 ANSI/HI 14.6-2016 American National Standard for Rotodynamic Pumps

for Hydraulic Performance Acceptance Tests

2.3 UL 448 Standard for Safety Centrifugal Stationary Pumps for

Fire-Protection Service

2.4 FM 1312 Approval Standard for Centrifugal Fire Pumps

(Vertical Shaft, Turbine Type)

2.5 ASME B73.1-2001 Specification for Horizontal End Suction Centrifugal

Pumps for Chemical Process

2.6 08-03 Control of Nonconforming Product Procedure

3.0 Equipment

3.1 WorkSmart calibrated pressure gage, 0-600 psi, PG-161

3.2 WorkSmart calibrated pressure gage, 0-1000 psi, PG-162

3.3 Wheeler Rex hydrostatic test pump, model no. 35100, serial no. 10902, 500 psi

3.4 Wheeler Rex hydrostatic test pump, model no. 35100, serial no. 10881, 500 psi

3.5 Wheeler Rex hydrostatic test pump, model no. 47105, serial no. 6999, 1500 psi

3.6 Control Company Traceable calibrated timer, model no. 5017, serial no.
181404398
 PAGE
American-Marsh Pumps NUMBER: TP-1080 REV: 1 2 of 4

Written By: Bob Conley Subject: Product Testing

Title: Hydrostatic Pressure Test Procedure Issue Date: 9/17/2018

4.0 Materials

4.1 Hydro flange plates

4.2 Hydro pipe cans

4.3 Plugs

4.4 Hydrostatic pressure test report tag

5.0 Test Procedure

5.1 Test preparation

5.1.1 Items to be tested shall be free from grease, oil, and other contaminants.

5.1.2 If required, items to be tested shall be assembled.

5.1.3 All openings shall be sealed by appropriate methods such as hydro

flange plates, hydro pipe cans, and plugs. Provisions shall be made to
vent all air at the high points on the items.

5.1.4 Items to be tested and the gage lines shall be vented and completely
filled with the test fluid. All air shall be vented from the items.

5.1.5 The test fluid shall be clean water at ambient temperature. A controlled
rust inhibitor shall be added to the test fluid when necessary.

5.2 Determine the test pressure

5.2.1 The test pressure shall be 1.5 times the maximum allowable working
pressure (MAWP) of the tested item unless otherwise negotiated between
the manufacturer and purchaser. The test shall not be less than 1.3 times
the MAWP.

5.2.2 For items used on UL and/or FM certified fire pumps, the test pressure
shall be a minimum of 2 times the tested item’s maximum design working
pressure. However, the test pressure shall not be less than 250 psi.

5.2.3 For chemical process pumps, the test pressure shall be 1.5 times the
maximum design working pressure corresponding to 100°F for the
material of construction used.
 PAGE
American-Marsh Pumps NUMBER: TP-1080 REV: 1 3 of 4

Written By: Bob Conley Subject: Product Testing

Title: Hydrostatic Pressure Test Procedure Issue Date: 9/17/2018

5.3 Determine the test duration

5.3.1 The test pressure shall be maintained a sufficient amount of time for a
complete inspection of the tested items for leakage.

5.3.2 Per ANSI/HI 14.6-2016, the minimum test duration based on the tested
item’s pressure rating shall be as follows: 5 minutes for a MAWP
up to 145 psi, 10 minutes for a MAWP from 145 psi to 360 psi,
and 30 minutes for a MAWP above 360 psi.

5.3.3 For items used on UL and/or FM certified fire pumps, the test duration
shall be a minimum of 5 minutes.

5.3.4 For chemical process pumps, the test duration shall be a minimum of 10
minutes.

5.4 Test procedure

5.4.1 Prior to starting the test, verify the external walls of the items to be tested
are completely dry.

5.4.2 The hydrostatic pressure shall be increased in a controlled manner until

the test pressure is achieved. The test pressure shall be confirmed using
the appropriate calibrated pressure gage.

5.4.3 The test pressure determined in section 5.1 shall be maintained constant
for the test duration. The calibrated timer shall be used to monitor the test
duration.

5.4.4 Continuous observation shall be maintained for the test duration to detect
any leakage on the external walls.

5.4.5 At the end of the test duration, the hydrostatic pressure shall be
decreased in a controlled manner until the items return to atmospheric
pressure.

5.4.6 The items tested shall be completely drained of the test fluid and dried.

6.0 Acceptance Criteria

6.1 The integrity of the items tested is to be regarded as satisfactory if during the
test duration there are no visible signs of leakage.
 PAGE
American-Marsh Pumps NUMBER: TP-1080 REV: 1 4 of 4

Written By: Bob Conley Subject: Product Testing

Title: Hydrostatic Pressure Test Procedure Issue Date: 9/17/2018

6.2 Leakage through shaft packing, temporary gaskets, or internal test partitions
required for segmental hydrostatic pressure testing is acceptable.

7.0 Repairs

7.1 If the acceptance criteria stated in section 6.0 is not met, the cause of failure
shall be determined and the tested item disposed of or suitably corrected in
accordance with 08-03: Control of Nonconforming Product Procedure.

7.2 If the tested item is corrected, the hydrostatic pressure test shall be repeated
and the method of correction recorded on the QCR-003.

8.0 Test Report

8.1 When a hydrostatic pressure test is completed, the results shall be recorded
using the QCR-003. And certified by the factory inspector with signature and
date of approval.

8.2 Each item subject to a test report will be marked uniquely for identification.
A hydrostatic pressure test report tag (part no. 532-0084-097) shall be riveted
onto the item in a visible and suitable area. The serialized report number
corresponding to the tag used shall be recorded on the QCR-003.

8.3 All QCR-003 test reports shall be kept on record for a minimum of 5 years.

8.4 If required by the purchaser, the QCR-003 may be provided as a test

certificate which shall certify that the hydrostatic pressure test was performed in
accordance with this document, and that the tested item met the acceptance
criteria stated in section 6.0.

8.5 In the case of a witnessed hydrostatic pressure test, the acceptance of the
tested item or its release for further manufacturing shall be confirmed by the
signature of the purchaser’s representative on the QCR-003.

Revision Record
Rev. Date Changed By Approved By Description of Change
0 9/17/2018 NA Mike Roark NA
1 5/24/2019 Bob Conley Mike Roark Revised method of identification in section 8.2
 Dossier de calidad

5. Procedimiento de Prueba de
Rendimiento
 REV 2 PAGE
WORK INSTRUCTION NUMBER: E1100
1 of 3

WRITTEN BY: Mike Roark RESPONSIBILITY: Chief Engineer

TITLE: Performance Test DATE: 09-08-2016

APPLICATION

1.0 This work instruction applies to hydraulic performance tests conducted in the
Collierville, TN facility.

REFERENCE DOCUMENTS

1.0 Hydraulic Institute, ANSI/HI 14.6-2011, Centrifugal Pump Tests

2.0 Hydraulic Institute, ANSI/HI 14.6-2011, Vertical Pump Tests

3.0 NFPA 20, Standard for the Installation of Centrifugal Fire Pumps 1996 Edition

4.0 UL 448 & ULC 448, Pumps for Fire-Protection Service Standard

5.0 FM Approval Standard Class Number 1311, 1312, 1319, Centrifugal Fire Pumps

6.0 Performance Test Report, FPT-001 Rev. 3

INSTRUCTIONS

1.0 Test requirements shall be issued to the test lab by standard forms in Shop Tech.

2.0 All factory run tests shall use water at ambient temperature as the test liquid.

3.0 All personal safety considerations shall be observed.

4.0 Test setup, test run, data acquisition, data reduction and test result presentations shall
be in accordance with Hydraulic Institute Standards or other applicable standards by
NFPA, UL, ULC, FM, etc. and shall be performed in accordance with customer
specifications. Special requirements may be issued by the Engineering Department.
When no special requirements are listed; Hydraulic Institute Standards will be followed
for all tests except fire pumps.

5.0 Test instruments shall be selected and maintained so that the required accuracy of the
measurements can be provided. The calibration interval shall follow what is
recommended in the applicable standards.

6.0 Tests shall be performed with various drivers:

 REV 2 PAGE
WORK INSTRUCTION NUMBER: E1100
2 of 3

WRITTEN BY: Mike Roark RESPONSIBILITY: Chief Engineer

TITLE: Performance Test DATE: 09-08-2016

6.1 With a calibrated or non-calibrated test lab motor that matches the pump
speed and power. If a non-calibrated test lab motor is used, a calibrated
dynamometer must be used as well.

6.2 With a job driver as specified by the Form FPT-001, Rev. 3.

6.3 All drivers shall be operated in accordance with their individual instructions
or as directed either by engineering personnel or by manufacturer’s
representatives. The identification and other information of the driver shall
be recorded.

7.0 Before the test, the pump identification and configurations shall be recorded.

8.0 Data acquisition shall be conducted either manually by the personnel or automatically
by the data acquisition system. Data to be collected and the instruments used are
described as the following:

8.1 Rotating speed shall be measured using tachometer or electronic revolution

counter.

8.2 Brake horsepower shall be calculated from the dynamometer torque and rotating
speed, using proper dynamometer constant. For calibrated motors, the kW input
to the motor is converted to horsepower with motor calibration data.

8.3 Flow rate shall be measured with Venturi meter or flow meter. If Venturi meter is
used, lines to the read-out devices shall be filled with water and purged of air.

8.4 Discharge pressure shall be measured with a calibrated pressure gauge,

manometer or pressure transducer. The line to the gauge shall be filled with water
and purged of air.

8.5 Suction pressure or lift shall be measured with manometer or compound gauge.
The line to the manometer or compound gauge shall be filled with either air or
water. Different data reduction methods shall be used for either air or water.

8.6 Supplemental data as required:

a) Water temperature
b) Air temperature
c) Barometric pressure
d) Submergence over suction inlet, gauge elevations and other dimensions
e) Elevation of centerline of pressure gauge connections to centerline of gauges.
f) Elevation of centerline of pressure gauge to water level.
 REV 2 PAGE
WORK INSTRUCTION NUMBER: E1100
3 of 3

WRITTEN BY: Mike Roark RESPONSIBILITY: Chief Engineer

TITLE: Performance Test DATE: 09-08-2016

g) Other required information.

9.0 The number of test points shall be determined by the applicable standards or
requirements by either the customer or the Engineering Department. Standard
hydraulic performance test uses seven points as a minimum.

10.0 A test number shall be assigned after the test is finished.

11.0 Test data shall be processed and saved by the data reduction programs installed in the
lab computers. Test curves shall be plotted. The test results shall be printed,
documented and distributed as required.

12.0 Test results shall be reviewed to verify that all required hydraulic requirements were
met. If all requirements are not met, engineering shall specify appropriate rework or
component replacement. The latest Hydraulic Institute Standards will be used as
acceptance criteria on all non-fire pump tests. The latest NFPA Standards will be used
as acceptance criteria on all fire pump test. The customer may approve any pump test
for their application. Customer approval will supersede any other acceptance criteria.

Revision Record
Rev. Date Changed By Approved By Description of Change
0 08-25-2011 Initial Release
1 09-08-2016 Michael Florio Michael Florio ANSI/HI Testing Standard Update
2 12-19-2018 Mike Roark Mike Roark Updated Title Block
 Dossier de calidad

6. Manual de instalación,
operación y mantenimiento
 Dossier de calidad

7. Certificado de Prueba
Hidrostática
 Dossier de calidad

.1. Certificado de prueba

Bomba 2x2.5-10 REF
 Dossier de calidad

5.2. Certificado de prueba

Bomba 1.25x2-8 REF
 Dossier de calidad

8. Certificado de prueba de
rendimiento
 Dossier de calidad

8.1. Certificado de prueba Bomba

2x2.5-10 REF
 Dossier de calidad

8.2.
 Dossier de calidad

9. Bomba 2x2.5-10 REF

 Dossier de calidad

9.1. Plano de Bomba

 Dossier de calidad

9.2. Plano de Motor

 1 2 3 4 5 6 7 8

Observaciones:
E A AA AB AC AD
318 82 385 402 319
B BA BB C CA Ejecutante:
305 82 370 133 222
D E ES F G Verificado: WEG
55m6 110 80 16 49
GD DA EA TS FA Cliente:
10 48k6 110 80 14
GB GF H HA HB W22 Carcasa de Hierro Gris - High Efficiency - IE2
42.5 9 200 30 119
F HC HD HF HH HK
407 464 218 285.5 119.5
K L LC LL LM
18.5 767 880 230 220 Motor trifásico de inducción 27-MAR-2019
S1 d1 d2 Carcasa 200L - IPW55 27032019
2xM50x1,5 DM20 DM20
 Dossier de calidad

9.3. Plano de Base

 6 5 4 3 2 1
375.90
266.00 305.00
D D
140.00 223.10
BASE METALICA ENCANAL DE 6"X13LBS
4X 15.00
250.00

318.00
428.00
110.00
305.00
C 95.00 C

218.50

38.00

20.00
18.00
22.00

1310.00

DETALLE A
B ESCALA 1 : 10 B
200.00 910.00
4X 19.00
CLIENTE: HLC INGENIERIA Y CONSTRUCCION

A PROYECTO:
510.00

440.00

FABR. BASE METALICA

FORMATO A4 NOMBRE FIRMA FECHA

BASE METALICA 50 HP
DIBUJADO M.CH
M.CH
A ESCALA : 1:20 ESTAMPA: 0T0071-ITEM2 REVISADO
FORMATO: HOJA: 1/1 APROBADO M.CH
A
100.00 1110.00 100.00 MATERIAL: ACERO ESTRUCTURAL MODIFICADO M.CH
LAS MEDIDAS INDICADAS EN EL PLANO SON MILIMETRICAS ALMENOS
QUE SE INDIQUE LO CONTRARIO.

6 5 4 3 2 1
 Dossier de calidad

9.4. Imagen de la Bomba2x2.5-

10 REF
 Dossier de calidad

10. Bomba 1.25x2-8 REF

 Dossier de calidad

10.1. Plano de Bomba

 Dossier de calidad

10.2. Plano de Motor

 1 2 3 4 5 6 7 8

Observaciones:
E A AA AB AC AD
216 45.5 248 272 220
B BB C CA D Ejecutante:
178 225 89 150 38k6
E ES F G GD Verificado: WEG
80 63 10 33 8
DA EA TS FA GB Cliente:
28j6 60 45 8 24
GF H HA HB HC W22 Carcasa de Hierro Gris - High Efficiency - IE2
7 132 16 75 274
F HD HF HH HK K
319 132 178 80 12
L LC LL LM S1
489 557 140 133 2xM32x1,5 Motor trifásico de inducción 27-MAR-2019
d1 d2 Carcasa 132M - IPW55 27032019
DM12 DM10
 Dossier de calidad

10.3. Plano de Base

 6 5 4 3 2 1

25.00

25.00

.00

26.98
11
D 314.40 D

152.40
152.40

26.98
270.00 1000.00
379.73

150.00 700.00 .00

C 20.00 20 C
14.00

337.00
178.00

216.00
16
.00
285.20

B 109.47 B

16 CLIENTE: HLC INGENIERIA

.00
231.78

PROYECTO:
BASE METALICA MOTOR 15 HP
69.85

FORMATO A4 NOMBRE FIRMA FECHA

BASE 15HP
DIBUJADO M.CH
M.CH
A ESCALA : 1:10 ESTAMPA: IFL.BASE15 REVISADO
A
96.14

FORMATO: HOJA: 1/1 APROBADO M.CH

190.50 MATERIAL: ACERO MODIFICADO M.CH

LAS MEDIDAS INDICADAS EN EL PLANO SON MILIMETRICAS ALMENOS
QUE SE INDIQUE LO CONTRARIO.

6 5 4 3 2 1
 Dossier de calidad

Imagen de la Bomba
1.25x2-8 REF
Dossier de calidad