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INTECH S.A.

Tecnología Industrial

Calle Los Calderos # 237 – Urb. Vulcano – Ate, Lima 3 – Perú


Telf: (51-1) 348-5858
Fax: (51-1) 652-4095
E-mail: ventas@intech-sa.com
Página Web: www.intech-sa.com
RUC: 20166378070

COTIZACION N° PE1906500001

PARA : GRAÑA Y MONTERO PETROLERA


ATENCIÓN : Ing. Vera Pajares
E-MAIL : vera.pajares@gmp.com.pe
FECHA : Lima, 14 de Junio de 2019
OP : OP11769
DE : Jessica Chumbes
REF : TP_SA/ET_IC SI 6461 SUMINISTRO DE 4 BOMBAS CENTRIFUGAS

Estimada Ing. Vera

De acuerdo a vuestra solicitud de la referencia, nos es grato adjuntar nuestra


cotización N° PE1906500001, para lo cual planteamos la siguiente alternativa:

- Bomba Goulds 3196 MTi 3X4-13 con iAlert 2, dispositivo de control y


motireo de vibracion y temperature de cada equipo.
Motor de 30 HP, 1800 rpm, 460Vac, Explosion Proof Premiun Efficient
Incluye tablero de arranque soft starter y servicio de instalacion.

Para cualquier aclaración o consulta no dude en comunicarse con nosotros.

Atentamente,

Ing. Renato Pacheco Adm. Jessica Chumbes


Jefe de Proyectos Supervisor Técnico Comercial
INTECH S.A. Tecnología Industrial

Calle Los Calderos # 237 – Urb. Vulcano – Ate, Lima 3 – Perú


Telf: (51-1) 348-5858
Fax: (51-1) 652-4095
E-mail: ventas@intech-sa.com
Página Web: www.intech-sa.com
RUC: 20166378070

PROPUESTA TÉCNICA

ÍTEM 1: BOMBA CENTRIFUGA HORIZONTAL GOULDS

Marca GOULDS PUMP


Procedencia USA
Modelo 3196
Tamaño MTi 3X4-13
Condiciones de Operación:
Fluido: Gasolina
Temperatura (°C): 21.1
SG: 0.870
Viscosidad (cps) 0.450
Caudal (GL): 390
A.D.T. (ft) 162
Velocidad (RPM): 1800
Eficiencia (%): 64.5
NPSHr (ft): 5.2
Potencia Consumida (Hp.): 22.4
Potencia Máxima (Hp.): 30.0
Ø de Impulsor (in): 12.1250
Características de la Bomba:
Carcasa: 316SS
Impulsor: 316SS
O ring’s de Impulsor: Teflón
Bocinas: 316SS
Eje: SAE 4140
Sellado: Sello mecánico, Silicone Carbide
Ø de succión / descarga (pulg): 4/3
Conexiones Brida ANSI #150 FF
Motor Eléctrico Trifásico
Potencia (HP): 30
N° de Polos / RPM: 4 / 1800
Voltaje (Voltios): 460
Frecuencia (Hz): 60
Transmisión:
Tipo: Acople Flexible
Placa Base:
Material: ASTM A36, con recubrimiento epoxy/poliuretano
Tablero adosado medidas 800x400x200 IP55, con
Panel de Arranque: arrancador suave – soft Starter Scheneider Altistar48
de 30 HP. 460 V 47 Amp.
INTECH S.A. Tecnología Industrial

Calle Los Calderos # 237 – Urb. Vulcano – Ate, Lima 3 – Perú


Telf: (51-1) 348-5858
Fax: (51-1) 652-4095
E-mail: ventas@intech-sa.com
Página Web: www.intech-sa.com
RUC: 20166378070

Nuestro servicio de instalación incluye :


* Montaje de Bombas y posicionamiento sobre la base
de concreto existente.
*Anclaje de base de bomba a cimentación preparada
con los agujeros de anclaje segun plano de bomba.
*Conexión de cada equipo a las lineas existentes de
succion y descarga, no incluye accesorios para esta
labor.
*Ajuste de pernos con torquimetro
*Alineamiento laser de cada equipo
Servicio de Instalacion *Montaje de tableros (no incluye materiales para
conexionado)
*Pruebas de funcionamiento
*Entrega de Protocolos de prueba y arranque.
*Nuetra oferta no considera trabajo de obras civiles,
materiales y accesorios que se necesiten en campo
para parte mecanica y electrica.
Personal : 1 Tecnico Mecanico, 1 Tecnico Electrico.
Se considera 4 dias de trabajo en campo (oferta
realizada en base a operaciones en Lima)
Nuestro personal cuenta con SCTR y EPPs.

ACLARACION DE OFERTA PRESENTADA :


Por el NPSHd (11.5 ft), se concluye que será una operación con succión negativa.
Para Bombas End Suction, lo normal sería que el 1er cebado se haga a través de una válvula de conexión
ubicada en la tubería de descarga.
Luego de la operación del equipo, y posteriores paradas y arranques, la válvula de pie ubicada en la tubería
de succión evitaría que el fluido retorne, por lo que la tubería siempre se mantendría cebada.
Por lo que se indica no requiere que el equipo sea autocevante.
Respecto a temas de cavitación, estamos con un margen más que seguro (NPSHr = 5.2 ft). El ratio de
NPSHd / NPSHr > 2
INTECH S.A.
INTECH S.A.
June 13, 2019
Proposal No: PE1906500001

MODEL: 3196 MTi SIZE: 3x4-13 QTY: 4

Operating Conditions
SERVICE Recepción de Hidrocarburo
LIQUID CGN , Rated Temp. 88.0 deg F, SP.GR 0.870, Viscosity 9.000 cp,
Rated/Max. suction pressure 0.0 / 0.0 psi g
CAPACITY Rated 390.0 gpm
HEAD 162.0 (ft)

Performance at 1775 RPM per HI 14.6 1B basis power


PUBLISHED EFFY 64.5% (CDS)
RATED EFFY 62.0% with contract seal
RATED POWER 22.4 hp (incl. Mech. seal drag 0.22). (Run out 33.8 hp)
NPSHR 5.2 ft (available NPSH is 11.5 ft)
DISCH PRESSURE (R) 61.3 psi g (63.2 psi g @ Shut off) based on 0.0 psi g rated suction
pressure
PERF. CURVE 2335-5 (Rotation CW viewed from coupling end)
SHUT OFF HEAD 167.7 ft
MIN. FLOW Continuous Stable: 155.8 gpm Hydraulic: 155.8 gpm Thermal:
N/A

Materials
CONSTRUCTION 316SS
CASING 316SS (max.casing pressure @ rated temperature 275.0 psi g)
ST.BOX COVER 316SS
IMPELLER 316SS - Open (12.1250 in rated, max=13.0000 in, min=7.0000 in)
CASING GASKETS Aramid Fiber with EPDM and Silicate Filler
IMPELLER O-RING Teflon
SHAFT MATERIAL SAE 4140
SHAFT SLEEVE 316SS
LUBRICATION Flood oil
SEAL CHAMBER Taper bore plus with VPE
GLAND 316SS Flush vent and drain with carbon restricting bushing
BEARINGS 6309 (Inboard) / 3309 (Outboard)
COUPLING Coupling Furnished is Goulds choice
COUPLING GUARD Aluminum (non sparking)
BASEPLATE Cast iron camber top D00057A

Sealing Method
MECHANICAL SEAL Goulds SealPlus SP1SS (Silicon Carbide vs Silicon Carbide) - (Cartridge - Single)

Flanges
Page 1
Proposal No: PE1906500001 Item No: P1101/P1102 (Alternative) MODEL: 3196 MTi 3x4-13
150# flat face

Liquid end features


Impeller balance holes

Frame connections
Bearing frame drain
Frame cooler access
Oil fill connection

Frame features
Ductile iron frame adapter
Inpro VBXX-D Hybrid Bearing Isolators
Premium Severe Duty Thrust Bearings
i-ALERT®2 Bluetooth Smart Equipment Health Monitor

Assembly and Testing


C of C, impeller balance
Casing & Cover - Standard hydro test
Impeller balanced to ISO G6.3

QA Requirements
Bolting - Casing and Gland Bolting - Certificate of Conformance, material of construction
Casing & Cover - Certificate of Conformance, material of construction
Certificate of Conformance, to PO
Impeller - Certificate of Conformance, material of construction
Insp, Ship Prep, Boxing - Standard preparation
Turned Parts - Shaft - Certificate of Conformance, material of construction
Turned Parts - Sleeves - Certificate of Conformance, material of construction

Painting
Goulds Blue standard painting

Warranty
5 Year Extended Warranty (All the components, manufactured by ITT Goulds pumps, in the liquid end and power end are
covered).

Optional Features:
Casing connections
Casing drain with valve and 150FF# flange socket welded 316SS
Assembly and Testing
Non witness hydro test, assembled pump
Witness 1 point NPSHr test per Hydraulic Institute (requires performance test) -
(HI-NPSH3)
Witness performance test per Hydraulic Institute - (HI-PERF)

See pricing section for applicable adders.

Driver : Electric motor Manufacturer : Customer's Choice


FURNISHED BY Customer MOUNTED BY Customer
RATING 30.0 hp (22.4 KW) ENCLOSURE Explosion proof premium efficiency
PHASE/FREQ/VOLTS // SPEED 1800 RPM
INSULATION/SF / FRAME 286T

Boxing

Page 2
Proposal No: PE1906500001 Item No: P1101/P1102 (Alternative) MODEL: 3196 MTi 3x4-13
Export

Freight
International freight ocean

Weights and Measurements


TOTAL NET UNIT WEIGHT ** / VOLUME 516.0 lb / 15.3 ft³
TOTAL GROSS UNIT WEIGHT / GROSS VOLUME 711.0 lb / 38.9 ft³

Comments
Pump flanges connections FF in lieu of RF.
Certificate of material conformance in lieu of CMTRs.
Performance Test and NPSH test as optional adder.
Flood oil lubrication for bearings.
Drainage piping as optional adder.
Program Version 1.71.0.0

This proposal reflects the intended scope from the customer specifications supplied at the time of quotation. Additional specifications,
requirements and scope presented at time of award or during order execution outside the original bid scope request, is subject to a change
order with a potential cost and lead-time impact. ITT reserves the right to present engineering charges for more than two revision cycles on
submittal drawings, provided these two revision cycles cover the intent of the specifications. ITT requires customer to provide all drawing
comments applicable to the specification within the first submission return.

Our offer does not include specific review and incorporation of any Statutory or Regulatory Requirements and the offer is limited to
the requirements of the design specifications. Should any Statutory or Regulatory requirements need to be reviewed and incorporated
then the Customer is responsible to identify those and provide copies for review and revision of our offer.

Our quotation is offered in accordance with our comments and exceptions identified in our proposal.

Click here to download the pump Bulletin


Click here to learn more about the new

Page 3
Hydraulic Details
Item No P1101/P1102 Pump Type 3196

Proposal # PE1906500001

Liquid Characteristics Hydraulic Requirements


Service Recepción de Hidrocarburo Rated capacity 390.0 gpm
Liquid CGN NPSHa 11.5 ft
Specific Gravity 0.870 Suct. pressure
Temperature 88.0 deg F Viscosity 9.000 cp
Solids size

GENERAL PUMP DATA VALUE PROTECTED


PRMS Material Code 1203
PRMS size code
Case thickness (in) 0.6250
Maximum Suction Head (ft) 34.0
Maximum Solids Size (in) 0.6250
Max Drive Power per 100 RPM (hp) 3.42
Maximum RPM 3,600
Disch. Size 3''
Suction size 4''
Suction Specific Speed 9,478 gpm(US) ft
Maximum casing pressure at 88.0 (deg F) 275.0 psi g
Volute Single
WEIGHTS / MEASUREMENTS VALUE PROTECTED
Bare pump weight (lb) 350.0
Baseplate Weight (lb) 155.0
Coupling weight (lb) 11.0
Total Unit Weight (bare pump, driver, etc) (lb) 516.0
Gross Total Weight (lb) 711.0
Net Volume (ft³) 15.3
Gross Volume (ft³) 38.9
SHAFT DATA VALUE PROTECTED
Shaft diameter between bearings (in) 2.1250
Shaft diameter at coupling (in) 1.1250
Shaft diameter at impeller (in) 1.0000
Shaft diameter at stuffing box less sleeve (in) 1.7500
Shaft diameter at stuffing box with sleeve (in) 1.5000
Shaft overhang (in) 8.3750
Shaft separation (in) 3.7500
Sleeve diameter (in) 1.7500

IMPELLER DATA VALUE PROTECTED


Maximum Impeller diameter (in) 13.0000
Minimum Impeller diameter (in) 7.0000

SEAL / DYN. SEAL VALUE PROTECTED


Diameter of mechanical seal with sleeve (in) 1.7500

Page 1
Proposal No : PE1906500001 Item No: P1101/P1102 Model: 3196
June 13, 2019 (16:33:48 PM)

Hydraulic Details

BEARING DATA VALUE PROTECTED


Inboard bearing 6309
Outboard bearing 3309
Bearing span (in) 6.7500

TEMPERATURES VALUE PROTECTED


Max.temperature limit (deg F) 350.0
Min.temperature limit (deg F) -350.0

POWER LOSS DATA VALUE PROTECTED


Mechanical seal power loss (hp) 0.22

Viscosity Factors VALUE PROTECTED


Flow viscosity correction factor (rated)-1st stage 0.999
Head viscosity correction factor (rated)-1st stage 0.999
Efficiency viscosity correction factor (rated)-1st stage 0.966

Motor Data VALUE PROTECTED


(C) Length of driver including shaft (in) 27.00
(D) Motor dim. (in) 7.00
(O) Driver O dimension (in) 14.50
(U) Driver shaft diameter (in) 1.8750
(AK) Inner diameter of motor mounting flange (in) 7.8800
(B) Motor dim. (in) 14.00
Program Version 1.71.0.0

Page 2
Standard Datasheet CENTRIFUGAL PUMP SPECIFICATION

CLIENT CONTRACT NO:


ADDRESS: BY: Miguel Ignacio DATE:

PLANT LOCATION: PERU APPROVED: DATE:

ITEM: P1101/P1102 EQUIP.IDENT.NO:

PUMPING CONDITIONS
FLUID PUMPED: CGN PUMP MATERIAL CLASS 316SS
PUMPING TEMP. (PT) 31.1 deg C 88.0 deg F VISCOSITY @ PT 9.000 CP PH

SPECIFIC GRAVITY @ PT 0.870 DENSITY @ PT 0.0 Lb/ft³


VAPOR PRESS. @ PT mmHg 0.00 PSI ABS SOLIDS CONTENT %WT

PERFORMANCE CHARACTERISTICS
CAPACITY, GPM NORMAL 0.0 RATED 390.0 MIN. HYDRAULIC / THERMAL FLOW 155.8 / N/A
TDH, FT: NORMAL RATED 162.0 DISCH.PRESSURE 61.3 PSI G

SUCTION PRESS., PSI G RATED 0.0 MAXIMUM 0.0


NPSH, FT ABS: AVAIL.(NORMAL) 11.5 (RATED) 5.2 REQD BY PUMP CURVE NO. 2335-5
BHP, hp (RATED) 22.4 (MAX) 33.8 EFFICIENCY (NORMAL) (RATED) 62.0
PUMP DESCRIPTION
TYPE 3196 MTi SIZE 3x4-13 RPM 1775 ROTATION CW CCW

IMPELLER TYPE Open DIA. in (RATED) 12.1250 (MAX) 13.0000 (MIN BY MFR) 7.0000
PACKING TYPE SIZE NO. OF RINGS 0 SEAL CAGE YES NO
MECH.SEAL MFR and MODEL/DYN SEAL Goulds SealPlus SP1SS (Silicon Carbide vs Silicon Carbide)
SUCTION FLGD SCRD SIZE 4'' ANSI 150# LB.ASA FACING FF POSITION CL SIDE FACING UP

DISCHARGE FLGD SCRD SIZE 3'' ANSI 150# LB.ASA FACING FF POSITION TOP CTR TANGENT SIDE

BEARINGS (MFR AND TYPE): RADIAL 6309 THRUST 3309 (VERT.) THRUST UP DOWN

MATERIAL: CASING 316SS IMPELLER 316SS SHAFT/SLEEVE SAE 4140 / 316SS

SPECIAL MATERIAL
CASING: VENT NPT DRAIN NPT GAGE CONN. SUCTION DISCHARGE 3/8 / 3/8 NPT

STUFF.BOX: TAP FOR FLUSH NPT TAP FOR DRAIN NPT JACKETED NPT CONN:COOL WATER RQD GPM
CASING: NO OF STAGE 1 MOUNTING: CENTERLINE FOOT BRACKET VERTICAL

CASING SPLIT: HORZ VERTICAL TYPE OF VOLUTE: SINGLE DOUBLE DIFFUSER


COVER PLATE JACKETED NPT CONN. GLAND COOLING NPT CONN. BEARING HOUSING JACKETED NPT
PUMP BUILT TO: ANSI API STD 610 SPECIAL SPECIFICATIONS
COUPLING TYPE: Spacer MAKE: Coupling Furnished is Goulds choice GUARD: Aluminum (non sparking)
LUBRICATION: Flood oil HYDROSTATIC TEST PRESSURE: 0.0 PSI G

WEIGHT (LB): PUMP 350.0 DRIVER 405.0 BASEPLATE 155.0


PUMP SERIAL NO.:
PUMP CURVE NO.: 2335-5
SECTIONAL DWG.NO.:

DRIVER
ELECTRIC MOTOR 30.0 HP V PH CPS 1800 RPM EQUIP #

MFR Customer's Choice CLASS DIVISION

STEAM TURBINE MFR STEAM PSI G EXHAUST PSI G


SPECIAL: MFR

REMARKS:

Pump flanges connections FF in lieu of RF.


Certificate of material conformance in lieu of CMTRs.
Performance Test and NPSH test as optional adder.
Flood oil lubrication for bearings.
Drainage piping as optional adder.
REV.NO. REVISION BY DATE APPD DATE VENDOR ITT Corporation
P.O.NO
C.O.NO
P.O.ITEM NO

ACCOUNT DIST.NO.
DELIVERY
NOT BEFORE DATE
Model 3196 MTi
OUTLINE DRAWING Size 3x4-13

Pump Specification Weights and Measurements


SUCT.FLANGE SIZE 4'' DRILLING ANSI 150# FACING FF FINISH SERRATED PUMP 350.0 lb
DISCH.FLANGE SIZE 3'' DRILLING ANSI 150# FACING FF FINISH SERRATED MOTOR/CPLG /11.0 lb
PUMP ROTATION ( LOOKING AT PUMP FROM MOTOR ) CW BASEPLATE 155.0 lb
TYPE OF LUBRICATION FLOOD OIL COOLED NO TOTAL 516.0 lb
TYPE OF STUFFING BOX TAPER BORE PLUS WITH VPE COOLED NO GR.VOLUME w/BOX 38.9 ft³
TYPE OF SEALING MECHANICAL SEAL GR.WEIGHT w/BOX 711.0 lb

Motor Specification Notes and References


MOTOR BY CUSTOMER MOUNT BY CUSTOMER MFG. CUSTOMER'S CHOICE - MTR DIMENSIONS ARE APPROXIMATE
- INSTALL FOUNDATION BOLTS IN PIPE SLEEVES
FRAME 286T POWER 30.0 hp RPM 1800
- ALLOW FROM 0.75 to 1.50in. FOR
PHASE FREQUENCY VOLTS GROUTING. SEE INSTRUCTION BOOK FOR DETAILS.
* Tolerance is -0.38 +0.38
INSULATION S.F.
** Foundation bolt grip thickness
ENCLOSURE EXPLOSION PROOF PREMIUM EFFICIENCY

Auxiliary Specification
COUPLING BY PUMP MFG CPLG TYPE Coupling Furnished is Goulds choice
CPL GUARD BY PUMP MFG CPLG GUARD MATL ALUMINUM (NON SPARKING)
BASEPLATE CAST IRON CAMBER TOP D00057A FOR PUMP TAPPED OPENINGS REFER TO DWG.:
TPE1906500001 / P1101/P1102
MECH.SEAL GOULDS SEALPLUS SP1SS (SILICON CARBIDE VS SILICON CARBIDE)

DRAWING IS FOR REFERENCE ONLY.


NOT CERTIFIED FOR CONSTRUCTION UNLESS SIGNED.

Customer: INTECH S.A.


Serial No:
Customer P.O. No:
Item No: P1101/P1102 (Alternative)
End User: GMP
Service: Recepción de Hidrocarburo
All dimensions are in inches.
Drawing is not to scale
Weights (lbs) are approximate DRAWING NO PE1906500001/P1101/P1102
FORM # ED0048 Program Version 1.71.0.0
TAPPED OPENINGS Model 3196 MTi
Size 3x4-13
TAPPED OPENINGS MODEL 3196 MTi 3x4-13 ANSI NO. A40
FURNISHED FURNISHED

NO. SIZE QTY. PURPOSE YES/NO NO. SIZE QTY. PURPOSE YES/NO
TB 1/2 1 CASING DRAIN NO TL1 --- 2 FRAME COOLER ACCESS YES
TC 1/2 1 BY-PASS CONNECTION NO TN 1/4 4 GREASE FITTING NO
TD 3/8 1 DISCH. GAUGE CONNECTION NO TN2 1/4 2 OIL MIST INJECTION PORT NO
TE 3/8 1 SUCTION GAUGE CONNECTION NO TY 3/4 1 OIL FILL YES
TF 1/2 1 BEARING FRAME DRAIN YES TS 1 2 SIGHT GLASS/OILER CONN. YES
TL 1/2 2 FRAME COOLING CONNECTION NO TBL 1/4 2 VIB./TEMP. CONNECTION NO

DRAWING IS FOR REFERENCE ONLY.


NOT CERTIFIED FOR CONSTRUCTION UNLESS SIGNED.

Customer: INTECH S.A.


Serial No:
Customer P.O. No:
Item No: P1101/P1102 (Alternative)
End User: GMP
Service: Recepción de Hidrocarburo
All dimensions are in inches.
Drawing is not to scale
DRAWING NO PE1906500001/P1101/P1102
FORM # ED0274/5 Program Version 1.71.0.0
Model: 3196 Size: 3x4-13 Group: MTi 60Hz RPM: 1775 Stages: 1

Job/Inq.No. :
Purchaser : INTECH S.A.
End User: GMP Issued by : Miguel Ignacio
Item/Equip.No. : P1101/P1102 (Alternative) Quotation No. : PE1906500001 Date : 06/13/2019
Service : Recepción de Hidrocarburo
Order No. : Certified By : Rev. : 0
Operating Conditions Pump Performance
Liquid: CGN Published Efficiency: 64.5 % Suction Specific Speed: 9,478 gpm(US) ft
Temp.: 88.0 deg F Rated Pump Efficiency: 62.0 % Min. Hydraulic Flow: 155.8 gpm
S.G./Visc.: 0.870/9.000 cp Rated Total Power: 22.4 hp Min. Thermal Flow: N/A
Flow: 390.0 gpm Non-Overloading Power: 33.8 hp
TDH: 162.0 ft Imp. Dia. First 1 Stg(s): 12.1250 in
NPSHa: 11.5 ft NPSHr: 5.2 ft
Solid size: Shut off Head: 167.7 ft
% Susp. Solids Vapor Press: Max. Solids Size: 0.6250 in
(by wtg):
Notes: 1. Power and efficiency losses and Viscous effect are not reflected on the curve below.
2. Curve shown is at ambient temperature conditions.
Model: 3196 Size: 3x4-13 Group: MTi 60Hz RPM: 1775 Stages: 1

Job/Inq.No. :
Purchaser : INTECH S.A.
End User : GMP Issued by : Miguel Ignacio Rev. : 0
Item/Equip.No. : P1101/P1102 (Alternative) Quotation No. : PE1906500001 Date : 06/13/2019
Service : Recepción de Hidrocarburo
Order No. : Certified By :
Operating Conditions Pump Performance
Liquid: CGN Published Efficiency: 64.5 % Suction Specific Speed: 9,478 gpm(US) ft
Temp.: 88.0 deg F Rated Pump Efficiency: 62.0 % Min. Hydraulic Flow: 155.8 gpm
S.G./Visc.: 0.870/9.000 cp Rated Total Power: 22.4 hp Min. Thermal Flow: N/A
Flow: 390.0 gpm Non-Overloading Power: 33.8 hp
TDH: 162.0 ft Imp. Dia. First 1 Stg(s): 12.1250 in
NPSHa: 11.5 ft NPSHr: 5.2 ft Shut off Head: 167.7 ft
Solid size: Max. Solids Size: 0.6250 in % Susp. Solids
(by wtg):
Vapor Press:
Notes: 1. Curve shown is at ambient temperature conditions.

Viscosity corrections have been performed in accordance with HI 9.6.7-2015


Model 3196 MTi
CROSS SECTIONAL DRAWING Size 3x4-13
BILL OF MATERIAL
ITEM QTY PART NAME MATERIAL ASTM#
100 1 * CASING Stainless Steel AISI 316 [A A744 GR-CF-8M
101 1 IMPELLER W/O-RING Stainless Steel AISI 316 [A A744 GR-CF-8M
108 1 FRAME ADAPTER Ductile Iron A536 GR 80-60-13
112 1 * BALL BEARING OUTBOARD
113A 1 * PIPE,PLUG OIL FILL
122 1 SHAFT ASTM A434 GR.4140 A322 GR 4150 G41400
126 1 * SHAFT SLEEVE AISI 316 CF /Bar A276 TP 316 Bar
134 1 * BEARING HOUSING CI A48 Class 25B
136 1 BEARING LOCK NUT
168 1 * BALL BEARING (INBOARD)
183 1 # BEDPLATE CI A48 Class 25B
184 1 ST BOX COVER Stainless Steel AISI 316 [A A744 GR-CF-8M
228A 1 * FRAME Cast Iron-TNSL-30,000 min A48 Class 30B
232 1 * # MOTOR HUB
233 1 * # PUMP HUB
235G 1 * # FLEX ELEMENT
241 1 * FR.FOOT OR Y BASE Cast Iron-TNSL-30,000 min A48 Class 30B
319 1 * SIGHT WINDOW
332A 1 LAB SEAL OB
333A 1 LAB SEAL IB
351 1 * CASE GASKET Aramid Fibers with EPDM R
353 4 * # GLAND STUD AISI 304 CF A276 Type 304 S30400
354 4 * # GLAND WASHER AISI 304 CF A276 Type 304 S30400
355 4 * # HEX NUT (GLAND STUD) AISI 304 CF A276 Type 304 S30400
357K 2 * # NUT,HEX (COVER TO ADAPT) AISI 304 CF A276 Type 304 S30400
358N 3 * # GLAND PLUG AISI 316 CF /Bar A276 TP 316 Bar
360D 1 * GASKET,ADAPTER Nitrile Rubber
361A 1 RETAINING RING BRG HSG
370 16 * H CAP SCREW (FRAME-CASE) A193 B7 W/XYLAN A193 GR B7 BOLTS 2239 + XYLAN 1424
370B 4 * H CAP SCREW (FRAME-ADPTR RING) AISI 304 CF A276 Type 304 S30400
370C 3 * H CAP SCREW (BRG HSG-FRAME) AISI 304 CF A276 Type 304 S30400
370D 3 * H CAP SCREW (IMPLR ADJ) AISI 304 CF A276 Type 304 S30400
370F 2 * H CAP SCREW (FR-FR.FOOT) AISI 304 CF A276 Type 304 S30400
370H 2 * STUD (COVER TO FRAME) AISI 304 CF A276 Type 304 S30400
372T 1 SCREW,BUTTON HEAD (MONITOR TO FRAME) 18.8 Stainless Steel Hardwa
382 1 BEARING LOCKWASHER
383 1 * # MECHANICAL SEAL
400 1 SQ END KEY (CPLG) STEEL A108 GR 1018 B1112 GR1020 B1113
* Recommended spare parts 408A 1 * PIPE PLUG (OIL DRAIN)
408L 1 * PIPE PLUG (COOLING INLET)
# Items not illustrated 408M 1 * PIPE PLUG (COOLING OUTLET)
408N 1 * PIPE PLUG (SIGHT WINDOW)
412A 1 * O-RING IMPLR O-RING TEFLON AMS 3651
418 3 * H TAP BOLT AISI 304 CF A276 Type 304 S30400
423B 3 * JAM NUT (BRG HSG) AISI 304 CF A276 Type 304 S30400
469B 2 * DOWEL PIN (FRAME-ADPTR)
496 1 * O-RING BRG HOUSING Nitrile
497F 1 * O-RING LAB SEAL O-RING VITON
497G 1 * O-RING LAB SEAL Nitrile
497H 1 * O-RING LAB SEAL O-RING VITON
497J 1 * O-RING LAB SEAL Nitrile
497L 1 * # O-RING O-RING VITON
497N 1 * # O-RING O-RING VITON
501 1 * # CPLG GUARD ASSY
528A 2 * # WASHER,LOCK
761B 1 * MONITOR,LCCM
902 1 * # KIT,MAINTENANCE
906 1 * # KIT, REPAIR

Customer: INTECH S.A.


Serial No:
Customer P.O. No:
Item No: P1101/P1102 (Alternative)
End User: GMP
Service: Recepción de Hidrocarburo

REFER TO SEAL DRAWING NO. C07277A02B


DRAWING NO PE1906500001/P1101/P1102
FORM # ED0334 Program Version 1.71.0.0
NIDEC MOTOR CORPORATION
8050 WEST FLORISSANT AVE.
ST. LOUIS, MO 63136

DATE: 6/12/2019 P.O. NO.: CS08


Order/Line NO.: 19906 MN 100
TO:
Model Number: CS08 REVISIONS:
Catalog Number: X30P2B (NONE)
Horiz. XP Premium Eff. Config.
CONF,MOTOR,HORIZ XP PRE EFF
ALL DOCUMENTS HEREIN ARE CONSIDERED CERTIFIED BY NIDEC MOTOR CORPORATION.
THANK YOU FOR YOUR ORDER AND THE OPPORTUNITY TO SERVE YOU.
Features:
Horsepower .............. 00030.00 ~ KW: 22.38
Enclosure ............... TEFC
Poles ................... 04 ~ RPM: 1800
Frame Size .............. 286~T
Phase/Frequency/Voltage.. 3~060~230/460 ~ Random Wound
Service Factor .......... 1.00
Insulation Class ........ Class "F" ~ Insulife 1000
Altitude In Feet (Max) .. 3300 Ft.(1000 M)
Ambient In Degree C (Max) +40 C
Assembly Position ....... "F-1" Assembly Position
Efficiency Class ........ Premium Efficiency
Application ............. Unknown
Customer Part Number ....
Hazardous Location Info:
Division 1 ~ Class I ~ Group C & D
Class II ~ Group F & G ~ T3C Temp Code
"AK" Dimension (Inches).. NA
Temperature Rise (Sine Wave): "B" Rise @ 1.0 SF (Resist)
Starting Method ......... Direct-On-Line Start
Duty Cycle .............. Continuous Duty
Efficiency Value ........ 93.6 % ~ NEMA Nominal
Load Inertia (lb-ft2): NEMA ~ NEMA Inertia: 144.00 ~ 1.00
Number Of Starts Per Hour: NEMA
Motor Type Code ......... LE
Rotor Inertia (LB-FT²) 3.88 LB-FT²
Qty. of Bearings PE (Shaft) 1
Qty. of Bearings SE (OPP) 1
Bearing Number PE (Shaft) 6310-J/C3
Bearing Number SE (OPP) 6210-J/C3

Nidec trademarks followed by the ® symbol are registered with the U.S. Patent and Trademark Office.
NIDEC MOTOR CORPORATION
8050 WEST FLORISSANT AVE.
ST. LOUIS, MO 63136

DATE: 6/12/2019 P.O. NO.: CS08


Order/Line NO.: 19906 MN 100
TO:
Model Number: CS08 REVISIONS:
Catalog Number: X30P2B (NONE)
Horiz. XP Premium Eff. Config.
CONF,MOTOR,HORIZ XP PRE EFF

ALL DOCUMENTS HEREIN ARE CONSIDERED CERTIFIED BY NIDEC MOTOR CORPORATION.


THANK YOU FOR YOUR ORDER AND THE OPPORTUNITY TO SERVE YOU.
Accessories:
Thermostats - Normally Closed
Standard Leadtime: NA
Est. Weight (lbs ea): 460 ~ F.O.B.:
PRIMARY GROUND
LOCATED IN MAIN
CONDUIT BOX

USE THE DATA PROVIDED BELOW TO SELECT THE APPROPRIATE DIMENSION PRINT
Horsepower 30
Pole(s) 04
Voltage(s) 460-230
Frame Size 286T
Shaft U Diameter 1.875
Outlet Box AF 3.88
Outlet Box AA 2.00
Nidec trademarks followed by the ® symbol are registered with the U.S. Patent and Trademark Office.
EFFECTIVE:
DIMENSION PRINT PRINT:
13-APR-15 07-2773
SUPERSEDES: FRAME: 284, 286 T, TS SHEET:
07-JUN-11 BASIC TYPE: L, N 1 OF 1
P
C
AB
N AC
W T
V

O
AF
U
D
ES

BS J E
G
EV
AA SIZE 2E
2F BA CONDUIT A
B
H
4 HOLES
ALL DIMENSIONS ARE IN INCHES AND MILLIMETERS

UNITS A B D E 2E G H J O
-.06 ±.03 +.05
IN 14.00 13.00 7.00 5.50 11.00 1.09 .53 3.22 14.31
MM 356 330 178 140 279 28 13 82 363

2
UNITS P T AA AB AC AF BA BS EV W

IN 14.56 2.03 13.19 9.63 3.88 4.75 5.50 1.00 .38


2 NPT
MM 370 52 335 245 99 121 140 25 10

U V ES SQ
FRAME UNITS C N MIN MIN KEY
-.001
IN 27.00 5.00 1.875 4.38 3.28 .500
284, 286T
MM 686 127 47.63 111 83 12.70
IN 25.63 3.63 1.625 3.00 1.91 .375
284, 286TS
MM 651 92 41.28 76 49 9.53

2F
FRAME UNITS ±.03
IN 9.50
284T, TS
MM 241
IN 11.00
286T, TS
MM 279
IHP_DP_NMCA (MAR-2011) SOLIDEDGE

1: ALL ROUGH CASTING DIMENSIONS MAY VARY BY .25"


DUE TO CASTING AND /OR FABRICATION VARIATIONS.
2: LARGEST MOTOR WIDTH.
3: TOLERANCES SHOWN ARE IN INCHES ONLY.
4: STANDARD ASSEMBLY POSITION F-1 IS SHOWN F-2 IS
PROVIDED WHEN SPECIFIED. CONDUIT OPENINGS MAY
BE LOCATED IN STEPS OF 90º REGARDLESS OF
LOCATION.
STANDARD AS SHOWN WITH CONDUIT OPENING DOWN

07-2773/B ISSUED BY
R. KING
INFORMATION DISCLOSED ON THIS DOCUMENT APPROVED BY
Nidec Motor Corporation IS CONSIDERED PROPRIETARY AND SHALL NOT BE
M OT O R S J. O'BRIEN
REPRODUCED OR DISCLOSED WITHOUT WRITTEN
St. Louis, Missouri CONSENT OF NIDEC MOTOR CORPORATION
CATALOG NUMBER: X30P2B NAMEPLATE PART #: 422696-001
MODEL CS08 FR 286T TYPE LE ENCL TEFC
SHAFT 6310-J/C3 - QTY 1 OPP 6210-J/C3 - QTY 1
END BRG END BRG
PH 3 MAX 40 C ID#
AMB
INSUL F Asm. F1 DUTY CONT
CLASS Pos.

HP 30 RPM 1775 HP RPM


VOLTS 460 230 VOLTS
FL FL
34.0 69.0 AMPS
AMPS
SF SF
AMPS AMPS
SF 1.00 DESIGN B CODE G SF DESIGN CODE
NEMA NOM NOM
NEMA NOM 93.6 NOM 87.0 KiloWatt 22.4 EFFICIENCY PF
EFFICIENCY PF
GUARANTEED MAX HZ
GUARANTEED 92.4 MAX 6.4 HZ 60 EFFICIENCY KVAR
EFFICIENCY KVAR

HAZARDOUS LOCATION DATA (IF APPLICABLE):


DIVISION 1 CLASS I I GROUP I CD
TEMP CODE T3C CLASS II II GROUP II FG

VFD DATA (IF APPLICABLE):


VOLTS Specification/Logo plate: 464090
AMPS
TORQUE 1 TORQUE 2
VFD LOAD TYPE 1 VFD LOAD TYPE 2
VFD HERTZ RANGE 1 VFD HERTZ RANGE 2
VFD SPEED RANGE 1 VFD SPEED RANGE 2

SERVICE FACTOR FL SLIP


NO. POLES 4 MAGNETIZING AMPS 9.5
VECTOR MAX RPM Encoder PPR
Radians / Seconds Encoder Volts

TEAO DATA (IF APPLICABLE):


HP (AIR OVER) HP (AIR OVER RPM (AIR RPM (AIR OVER
M/S) OVER) M/S)
FPM AIR FPM AIR FPM AIR
VELOCITY VELOCITY M/S VELOCITY SEC
ADDITIONAL NAMEPLATE DATA:
Decal / Plate WD=109145 Customer PN
Notes Non Rev Ratchet
Max Temp Rise 80C RISE/RES@1.00SF OPP/Upper Oil Cap GREASE
Thermal (WDG) SHAFT/Lower Oil Cap GREASE
Altitude Usable At
Regulatory Notes Regulatory Compliance CC 030A
COS Marine Duty
Balance Arctic Duty
3/4 Load Eff. 94.5 Inrush Limit
Motor Weight (LBS) 460 Direction of Rotation
Sound Level Special Note 1
Vertical Thrust (LBS) Special Note 2
Thrust Percentage Special Note 3
Bearing Life Special Note 4
Starting Method Special Note 5
Number of Starts Special Note 6
200/208V 60Hz Max Amps SH Max. Temp.
190V 50 hz Max Amps SH Voltage
380V 50 Hz Max Amps SH Watts
NEMA Inertia Load Inertia
Sumpheater Voltage Sumpheater Wattage
Special Accessory Note 1 Special Accessory Note 16
Special Accessory Note 2 Special Accessory Note 17
Special Accessory Note 3 Special Accessory Note 18
Special Accessory Note 4 Special Accessory Note 19
Special Accessory Note 5 Special Accessory Note 20
Special Accessory Note 6 Special Accessory Note 21
Special Accessory Note 7 Special Accessory Note 22
Special Accessory Note 8 Special Accessory Note 23
Special Accessory Note 9 Special Accessory Note 24
Special Accessory Note 10 Special Accessory Note 25
Special Accessory Note 11 Special Accessory Note 26
Special Accessory Note 12 Special Accessory Note 27
Special Accessory Note 13 Special Accessory Note 28
Special Accessory Note 14 Special Accessory Note 29
Special Accessory Note 15 Special Accessory Note 30
Heater in C/B Voltage Heater in C/B Watts
Zone 2 Group Division 2 Service Factor
Note 1 Note 2
Note 3

NIDEC MOTOR CORPORATION


ST. LOUIS, MO
TYPICAL NAMEPLATE DATA
ACTUAL MOTOR NAMEPLATE LAYOUT MAY VARY
SOME FIELDS MAY BE OMITTED
Nidec trademarks followed by the ® symbol are registered with the U.S. Patent and Trademark Office.
A109145

Motor Wiring Diagram


9 Lead, Dual Voltage (DELTA Conn.)

T1

T9 T4
T6 T7

T3 T2
T8 T5

Delta Connection
Lo - Volts Hi - Volts
9 4 7 9 4 7

5 8 6 5 8 6

3 2 1 3 2 1

Line Line

To reverse direction of rotation interchange connections L1 and L2.

Each lead may have one or more cables comprising that lead.
In such case each cable will be marked with the appropriate lead number.

Connection Plate: A109145


Connection Decal: 344122
THERMOSTATS
1. MOTOR IS EQUIPPED WITH QTY-3 (1 PER PHASE) NORMALLY CLOSED THERMOSTATS.
THERMOSTATS ARE SET TO OPEN AT HIGH TEMPERATURE.

2. CONTACT RATINGS FOR THERMOSTATS: 120-600 VAC, 720 VA

N. C. THERMOSTATS

P1

P2

NOTE: THERMOSTATS LEADS MAY BE LOCATED IN EITHER THE MAIN OUTLET BOX OR IF SO
EQUIPPED, AN AUXILIARY BOX.

ACCESSORY LISTING

QTY-3 N.C. THERMOSTATS

SCALE UNITS TITLE


REVISION DESCRIPTION FOR: MISC
NONE IN NIDEC MOTOR
STL0211 - UPDATED FORMAT .
TOLERANCES ON DIMENSIONS
CUSTOMER
(UNLESS OTHERWISE SPECIFIED)
CONNECTION DIAGRAM CORPORATION
INCHES mm ISSUED BY APPROVED BY REVISION DATE
MATERIAL:
R. KING C. CADE 24-FEB-11
--- CODE DWG NO. REV SHEET DWG
NUMBER SIZE
NIDEC CONFIDENTIAL
NIDEC MOTOR CORPORATION 24-Feb-11
NMCA (JAN-2011)
MUST BE COMPLIANT TO RoHS DIRECTIVE EU 2002/95/IEC
AND REGULATION EC 1907/2006 (REACH) AS AMENDED ANGLES X°= ±1° 0834066 G 1 OF 1 A
SOLIDEDGE
FRAMES 254T THRU 447T - TOTALLY ENCLOSED AND EXPLOSIONPROOF MOTORS
TYPES: CE, CE1, CE4, CEF, CT, CT1, CT4, CTC, CTE, CTE1, CTE4, CTEF, CTEF1, CTEF4, CTEI, CTEN, CTF, CTF1, CTF4,
CTFI, CTFI1, CTFI4, CTFN, CTI, CTI4, CTN, CTNI, EC, ECEI, FCT, FCTF, FCTF1, FCTN, FD, FDF, FDF1, FL, FLC, FLCA,
FLCF, FLF, FN, FNC, FTC, FTCF, JAD, JDE, L, L1, L4, LC, LC1, LCA, LCAE, LCE, LCEF, LCEI, LCE1, , LCF, LCFI, LCI, LE,
LE1, LE4, LEF, LF, LF1, LF4, LFC, LFI, LI, LN, N, NC, NCE, NCEF, NCF, NCFI, NCI, NE, NF, NN, T, T1, T4, TC, TC1, TC4,
TCA, TCE, TCE1, TCE4, TCEF, TCEF4, TCEI, TCEN, TCEP, TCF, TCF1, TCFI, TCI, TCI1, TCN, TE, TEF, TEN, TF, TFC, TFN,
TN

ITEM ITEM
NO. QTY NAME OF PART NO. QTY NAME OF PART
1 1 Slotted Headless Pipe Plug 22 1 Slotted Headless Pipe Plug
2 1 Pipe Coupling 23 1 Pipe Plug
3 1 Pipe Nipple 24 2 Screw
4 1 Pipe Cap 25 4 Screw (Qty 8 on frames 286T & 326T)
5 1 Pipe Nipple 26 1 Bracket (Not used on types TF)
6 2 Cap and Jam Nut 27 4 Screw (Used only on frame 286T & 326T)
7 1 Fan Cover Guard 28 1 Air Deflector ((Used only on frame 286T & 326T)
8 3 Screw & Lockwasher 29 1 Ball Bearing
9 1 Grill 30 1 Bearing Cap
10 1 Vent Fan Assembly 31 1 Rotor Assembly (Includes items 31A & 31B)
11 1 Woodruff Key (Not used on frames 254T &256T 31A 1 Motor Shaft
12 2 Screw 31B 1 Rotor Core
13 2 Stud & Nut 32 4 Screw
14 2 Screw (Qty 6 on frames 254T & 256T) 33 1 Outlet Box Cover
15 1 Bracket 34 1 Gasket
16 4 Screw (Used only on frame 286T & 326T) 35 4 Screw (Qty 2 on frames 254T & 256T)
17 1 Air Deflector (Used only on frame 286T & 326T) 36 1 Outlet Box Base
18 1 Ball Bearing 37 1 Gasket (Outlet Box Base)
19 1 Bearing Cap 38 1 Eyebolt
20 1 Key 39 1 Wound Stator Assembly
21 1 Water Deflector
WARNING: BEARINGS: PRICES:
Any disassembly or repair work on explosionproof motors Refer to motor nameplate for the Parts stocking distributors: refer to
will void the Underwriters Laboratories, Inc. label unless bearing numbers. renewal parts numerical index. All
done by the manufacturer, or a facility approved by the Others: refer to your nearest parts
Underwriters Laboratories, Inc. Refer to your nearest distributor.
sales office for assistance.
reference: Renewal Parts Section 700, Page 19
Copyright © 2010 Nidec Motor Corporation. All rights reserved.
General Information for Integral Horsepower (IHP) Motors
on Variable Frequency Drives (VFDs)

Variable Frequency Drives (VFD) • VFD dv/dt - winding end turn differential in voltage
versus differential in time
A VFD is a type of controller used to vary the speed of an electric motor.
The VFD takes a fixed AC voltage and frequency and allows it to be • High temperatures or high humidity
adjusted in order to get different speeds from the motor. Motor speed • Grouding system
can be varied by changing the frequency of the input power waveform.
The equation below shows how the frequency affects the speed of a Wider speed ranges, higher voltages, higher switching frequencies,
three phase induction motor. insufficient grounding and increased cable lengths all add to the severity
of the application and, therefore, the potential for premature motor
failure.
120* Fundamental Input Frequency
Speed =
Number of Motor Poles How does a VFD affect the motor?
There are many things to consider when a motor is powered using a
How does a VFD work? VFD or PWM power. When a motor is powered by a PWM waveform
A VFD takes the fixed frequency and voltage sine wave from the power the motor windings very often see a large differential voltage, either from
grid or power station and puts it through a few steps in order to allow phase to phase or turn to turn. When the voltage differential becomes
the VFD user to vary the frequency and in turn control the motor speed. large enough it creates a reaction at the molecular level that converts
First it rectifies the AC power into DC Power. Because of this step, a available oxygen into O3. This phenomenon is called partial discharge or
term commonly used instead of VFD is inverter. This only describes one corona. This reaction creates energy in the form of light and heat. This
step of what the VFD does to the power waveform. Once rectified into energy has a corrosive effect on the varnish used to protect the motor
a DC voltage the drive sends the power through a set of transistors or windings. PWM waveforms can also magnify shaft voltages which lead
switches. These switches can take the DC waveform and by opening to arcing across the bearing and causing premature bearing failure.
and closing at certain speeds and durations can create an output Corrective action must be taken to mitigate these issues that arise when
waveform that mimics the sine wave that is required to drive a three using an electric motor with a VFD.
phase electric motor. The output wave form is known as a Pulse Width
Modulation (PWM) waveform because the waveform is created by How do I protect the motor?
multiple pulses of the switches at short intervals.
Nidec Motor Corporation (NMC) has developed specific motor designs
to decrease the harmful affects that a VFD can have on a motor.
PULSE WIDTH MODULATION WAVEFORM NMC’s INVERTER GRADE® insulation system is the first line of
defense against corona and phase to phase faults that can be common
when a motor is powered using a PWM waveform. The INVERTER
Line GRADE® insulation system is standard on all of NMC’s Inverter Duty
to
Neutral
products. Along with the INVERTER GRADE® insulation, thermostats
Voltage are installed as a minimum protection against over heating the motor.
Special consideration must also be given to bearings in motors powered
by VFD’s. In order to create a low resistance path to ground for built
up shaft voltages a shaft grounding device can be used. On larger
horsepower motors an insulated bearing system should be used in
Line
conjunction with the shaft grounding device when installed, to force the
Current stray shaft voltages to ground. The bearing failures are more prominent
on motors with thrust handling bearings. NMC has created an Inverter
Duty vertical motor line that not only uses the INVERTER GRADE®
Figure 1 PWM Waveform insulation system, but that also comes standard with a shaft grounding
device. On motors that are 100 HP and greater the thrust bearing is also
What variables should be considered when insulated for additional protection.
deciding whether to power a motor with a VFD?
What does "Inverter Duty" mean?
VFD compatibility with motors is complex. As a result, many variables
must be considered when determining the suitability of a particular motor An Inverter Duty motor should describe a motor that helps mitigate
for use with a VFD. These variables include: potential failure modes of a motor that is powered by a VFD. Inverter
duty motor windings should be able to withstand the voltage spikes per
• Torque requirements (Constant or Variable) NEMA MG1 Part 31.4.4.2 and protect against overheating when the
• Speed Range motor is run at slow speeds. On thrust handling bearings it is apparent
that the bearings require additional protection. Inverter Duty vertical
• Line / System Voltage motors should have a shaft grounding device to protect the motor
• Cable length between the VFD and the motor bearings from fluting due to voltage discharge through the bearing. On
• Drive switching (carrier) frequency larger motors (100HP and larger) the shaft should also be electrically
• Motor construction isolated from the frame in order to aid the shaft grounding ring in
discharging the shaft voltages to ground.
*This information applies only to Integral Horsepower (IHP) motors as defined on the Agency Approval page, under UL®† & CSA®† listings where indicated.

vii www.usmotors.com
Motor / Inverter
Compatibility

Thermal Overloads and Single Phase Motors Grounding and Cable Installation Guidelines
Motors with thermal overloads installed may not operate properly on a Proper output winding and grounding practices can be instrumental
VFD. The current carrying thermal overload is designed for sine wave in minimizing motor related failures caused by PWM waveform
power. Operation on a VFD may cause nuisance tripping or potentially characteristics and installation factors. VFD manufacturers typically
not protect the motor as would be expected on line power. Thermostats or provide detailed guidelines on the proper grounding of the motor to
thermistors installed in the motor and connected properly to the VFD may the VFD and output cable routing. Cabling manufacturers provide
provide suitable thermal overload protection when operating on a VFD. recommended cable types for PWM installations and critical information
(consult codes for installation requirements) concerning output wiring impedance and capacitance to ground.

Single phase motors and other fractional horsepower ratings are not Vertical Motors on VFDs
designed to be operated on a VFD. Within Nidec Motor Corporation Vertical motors operated on VFD power present unique conditions that
standard products, all motors NEMA®† 48 frame (5.5” diameter) and may require consideration by the user or installation engineer:
smaller are not suitable for VFD applications. Three phase 56 and
143/145 frame applications should be noted on the catalog price page; • Locked rotor and drive tripping caused by non-reversing-ratchet
or if in doubt ask an Nidec Motor Corporation technical representative for operation at low motor speeds. It is not recommended to operate
recommendations on compatibility with a VFD. motors at less than 1/4 of synchronous speed. If slow speeds are
required contact NMC engineering.
Slow Speed Motors • Unexpected / unacceptable system vibration and or noise levels
Motors with a base design of slower than six poles require special caused by the torque pulsation characteristics of the PWM waveform,
consideration regarding VFD sizing and minimizing harmonic distortion a system critical frequency falling inside the variable speed range of
created at the motor terminals due to cable installation characteristics. the process or the added harmonic content of the PWM waveform
Additional external PWM waveform filters and shielded motor cables exciting a system component
designed for PWM power may be required to provide acceptable motor life. • Application related problems related to the controlled acceleration/
Harmonic distortion on the output waveform should be kept to a minimum deceleration and torque of the motor on VFD power and the building
level (less than 10%) mismatch impedence. of system pressure/ load.
• The impact the reduction of pump speed has on the down thrust
690V Applications reflected to the pump motor and any minimum thrust requirements of
Motors that are rated for 690VAC and that will be powered by 690VAC the motor bearings
PWM VFDs require the use of an external filter to limit peak voltage • Water hammer during shutdown damaging the non-reversing ratchet
spikes and the use of an INVERTER GRADE® motor. Where available,
an alternative to using an output filter is to upgrade to a 2300V insulation Humidity and Non-operational Conditions
system.
The possible build-up of condensation inside the motor due to storage in
an uncontrolled environment or non-operational periods in an installation,
Low Voltage TITAN® Motors
can lead to an increased rate of premature winding or bearing failures
When using 449 frame and larger motors on PWM type VFDs consider when combined with the stresses associated with PWM waveform
the use of an external filter and shielded motor cables designed for PWM characteristics. Moisture and condensation in and on the motor winding
power to minimize harmonic distortion and peak voltages at the motor over time can provide tracking paths to ground, lower the resistance of the
terminals. Harmonic distortion on the output waveform should be kept to motor winding to ground, and lower the Corona Inception Voltage (CIV)
a minimum level (less than 10%). level of the winding.
Bearing Currents Related to PWM Waveforms Proper storage and maintenance guidelines are important to minimize the
Protection of the motor bearings from shaft currents caused by common potential of premature failures. Space heaters or trickle voltage heating
mode voltages is becoming a standard feature on Inverter Duty motor methods are the common methods for drying out a winding that has low
products. Some installations may be prone to a voltage discharge resistance readings. Damage caused by these factors are not covered
condition through the motor bearings called Electrical Discharge by the limited warranty provided for the motor unless appropriate
Machining (EDM) or fluting. Vertical HOLLOSHAFT and HOSTILE DUTY heating methods are properly utilized during non-operational periods
World Motor come with grounding devices installed as standard. EDM and prior to motor start-up.
damage is related to characteristics of the PWM waveform, and the VFD
programming, and installations factors. NEMA®† Application Guide for AC Adjustable Speed Drive Systems:
http://www.nema.org/stds/acadjustable.cfm#download
Bearing Protection on Inverter Duty Vertical Motors
All U.S. MOTORS® brand “Inverter Duty” vertical products have a shaft
grounding system that allows damaging shaft currents a low resistance
path to ground. Bearings on vertical motors fed by VFD power without
this bearing protection are not covered under any warranty. All other
bearing failure is covered per NMC’s standard warranty. An electric motor
repair shop approved to service U.S. MOTORS® brand motors must verify
that the cause of the bearing failure was not due to EDM damage.

Multiple Motors on a Single VFD


Special considerations are required when multiple motors are powered
from a single VFD unit. Most VFD manufacturers can provide guidelines
for proper motor thermal considerations and starting/stopping of motors.
Cable runs from the VFD and each motor can create conditions that will
cause extra stress on the motor winding. Filters may be required at the
motor to provide maximum motor life.

* This information applies only to Integral Horsepower (IHP) motors as defined on the Agency Approval page, under UL®† & CSA®† listings where indicated.

www.usmotors.com viii
Warranty Guidelines for Integral Horsepower
(IHP)* Motors on Variable Frequency Drives

Warranty Guidelines • On TITAN® frame motors, inquiry required for suitability on constant
The information in the following section refers to the motor and drive torque loads.
application guidelines and limitations for warranty. Cable distances are for reference only and can be further limited by
hot and humid environments (refer to Table 1). Refer to specific VFD

Hazardous Location Motors Table 1 - Cable Distances


Use of a variable frequency drive with the motors in this catalog, intended
Maximum Cable Distance VFD to Motor
for use in hazardous locations, is only approved for Division1, Class I,
Group D hazardous location motors with a T2B temperature code, with Switching Frequency 460 Volt 230 Volt 380 Volt
a limitation of 2:1 constant torque or 10:1 variable torque output. No
other stock hazardous location motors are inherently suitable for 3 Khz 127 ft 400 ft 218 ft
operation with a variable frequency drive. If other requirements are
needed, including non-listed Division 2, please contact your Nidec Motor 6 Khz 90 ft 307 ft 154 ft
Corporation territory manager to conduct an engineering inquiry.
9 Khz 73 ft 251 ft 126 ft

575 Volt Motors 12 Khz 64 ft 217 ft 109 ft


575 volt motors can be applied on Inverters when output filters are 15 Khz 57 ft 194 ft 98 ft
used. Contact the drive manufacturer for filter selection and installation
requirements. 20 Khz 49 ft 168 ft 85 ft

manufacturers cable limits. Refer to the Motor/ Inverter Compatibility page


Applying INVERTER GRADE® Insulated Motors on for special consideration of vertical motor bearings.
Variable Frequency Drives (2, 4, 6 pole)

The products within this catalog labeled “Inverter Duty” or “Vector Duty” Warranty Period Clarifications and Exceptions
are considered INVERTER GRADE® insulated motors. INVERTER
GRADE® motors exceed the NEMA®† MG-1 Part 31 standard. Standard Energy Efficient Exclusion
Nidec Motor Corporation provides a three-year limited warranty on all Applying Standard & Energy Efficient Motors on Variable Frequency Drives
NEMA®† frame INVERTER GRADE® insulated motors and allows long is not recommended. VFD related failures on standard and energy efficient
cable runs between the motor and the VFD (limited to 400 feet without motors will not be covered under warranty.
output filters). Cable distance can be further limited by hot and humid
environments and VFD manufacturers cable limits. These motors may be Vertical Motor Windings
appropriate for certain severe inverter applications or when the factors Premium efficient vertical motors without INVERTER GRADE® insulation
relating to the end use application are undefined (such as spares). that are installed using the criteria described in this document and applied in
the correct applications shall have a warranty while powered by a VFD for
12 months from date of installation or 18 months from date of manufacturing
Nidec Motor Corporation’s U.S. Motors® brand is available in the following whichever comes first. See limited warranty page for horizontal motor
INVERTER GRADE® insulated motors: warranty periods.
• Inverter Duty NEMA®† frame motors good for 20:1 Variable Torque
Bearing Exclusion for Thrust Handling Bearings
& 5:1 Constant Torque, including Vertical Type RUSI (10:1 V.T.) Bearings used in premium efficienct vertical motors, and all thrust handling
• Inverter Duty motors rated for 20:1 Constant Torque bearings, that are powered by VFDs without shaft grounding devices or
insulated bearings (when required) will not be covered under any warranty
• ACCU-Torq® and Vector Duty Motors with full torque to 0 Speed or for damages caused from being powered by a VFD. All other bearing failure
5000:1 is covered per NMC’s standard warranty. An electric motor repair shop
approved to service U.S. MOTORS® brand motors must verify that the cause
• 841 Plus® NEMA®† Frame Motors
of the bearing failure was not due to Electrical Discharge Machining.

Applying Premium Efficient motors (that do not have INVERTER Medium Voltage and Slow Speed Considerations
GRADE® insulation) on Variable Frequency Drives (2, 4, 6 pole) Motors that are rated above 700 VAC or that are eight pole and slower
Premium efficient motors without INVERTER GRADE insulation meet require special consideration and installation and are not covered under the
minimum NEMA®† MG-1, Section IV, Part 31.4.4.2. These motors can be warranty guidelines in this document. Motors that are rated above 700VAC
used with Variable Frequency Drives (with a reduced warranty period) have special cable length and voltage differential issues that are specific
under the following parameters: to the VFD type and manufacture. The motor construction and cost may
vary dramatically depending on the VFD topology and construction. Contact
• On NEMA®† frame 447 and smaller motors, 20:1 speed rating on your NMC representative with VFD manufacturer name and model type for
variable torque loads & 4:1 speed range on constant torque loads. application and motor construction considerations. Motors that are designed
eight pole and slower also require special installation and filters per the drive
• On TITAN® 449 and larger frame motors, 10:1 speed rating on
manufacturer.
variable torque loads.

* This information applies only to Integral Horsepower (IHP) motors as defined on the Agency Approval page, under UL®† & CSA®† listings where indicated.

ix www.usmotors.com
INTECH S.A. Tecnología Industrial

Calle Los Calderos # 237 – Urb. Vulcano – Ate, Lima 3 – Perú


Telf: (51-1) 348-5858
Fax: (51-1) 652-4095
E-mail: ventas@intech-sa.com
Página Web: www.intech-sa.com
RUC: 20166378070

PROPUESTA ECONÓMICA

Precio Unit Precio Total Tiempo de


Ítem Cant. Descripción
Total $ Venta $ entrega
Bomba Centrífuga Horizontal GOULDS
Bomba Centrífuga Goulds 3196 MTi 3x4-13
Construcción Ductil 316SS / Mechanical seal
Carbon-SiC.
1 4 Coupling / Baseplate / i-Alert2 19,086.00 76,344.00 14 a 15 Semanas
Incluye:

Motor Eléctrico Trifásico de 30HP, 4 polos 1800


rpm, 460Vac, Explpsion Proof Premiun Efficient
Pruebas requeridas en Hojas de datos :
**Casing Connections
2 a 3 Semanas
**Prueba Hidrostatica (No Atestiguada)
2 4 3,486.00 13,944.00 adicionales a la
**Prueba NPSHr (Atestiguada)
**Prueba de Performance (Atestiguada) entrega.

3 4 Tableros Soft Starter Scheneider de 30 HP. 3,860.00 15,440.00 4 a 5 Semanas

Servicio de Montaje de 4 bombas centrifugas


4 1 Goulds Pump modelo 3196 y 4 tableros Soft 3,000.00 3,000.00 4 dias de trabajo
Starter de 30 HP.

Total Neto (en dólares americanos, No incluye IGV) $ 108,728.00


Condiciones Comerciales
Precios En dólares americanos, no Incluyen I.G.V.
Garantía 1 año
Lugar de entrega Almacenes – Lima
Forma de Pago 20% con la OC. Saldo con factura a 60 Dias
Validez Oferta 30 días
De ser favorecido con su orden de compra, por favor hacer referencia de la presente
Nota
cotización Nº PE1906500001, copiar la OC al correo: ventas@intech-sa.com
INTECH S.A. Tecnología Industrial

Calle Los Calderos # 237 – Urb. Vulcano – Ate, Lima 3 – Perú


Telf: (51-1) 348-5858
Fax: (51-1) 652-4095
E-mail: ventas@intech-sa.com
Página Web: www.intech-sa.com
RUC: 20166378070

CONDICIONES COMERCIALES DE LA OFERTA

VÁLIDEZ DE OFERTA

30 días contados a partir de la fecha de emisión de la oferta.

TÉRMINOS DE PAGO PARA LA BOMBA

El pago se realizara a nuestra representada Intech.

 20% con la OC. saldo con factura a 60 Dias

CONDICIONES Y TIEMPO DE ENTREGA

 El tiempo de entrega de los equipos ensamblados según lo solicitado (bombas,


motores, accesorios y base) será según lo indicado para cada ítem y será
contabilizado luego de recibido y verificado el adelanto si se considera en los
términos de pago o con confirmación de recepción de OC en casos de crédito a
30 o 60 días, de requerirse pruebas adicionales a las indicadas en el alcance de
la propuesta, este podrá ser modificado; el monto adicional será notificado al
cliente. Intech S.A. no se responsabiliza por las modificaciones que fábrica crea
conveniente hacer a los equipos suministrados en la presente oferta.

 El tiempo de entrega indicado en la oferta está condicionado al stock de cada uno


de sus componentes al momento del ingreso de la O/C. El mismo puede ser
modificado de acuerdo a la disponibilidad.

PUNTO DE ENTREGA

 Talleres de Intech S.A. en Lima. Es por cuenta del cliente realizar en su totalidad
el correcto transporte al punto donde serán instalados, así como el adecuado
almacenaje de los equipos.

CONDICIONES DE GARANTÍA

 12 meses por defecto de fabricación desde la operación inicial pero no más de 18


meses desde el día de entrega en nuestros almacenes.
INTECH S.A. Tecnología Industrial

Calle Los Calderos # 237 – Urb. Vulcano – Ate, Lima 3 – Perú


Telf: (51-1) 348-5858
Fax: (51-1) 652-4095
E-mail: ventas@intech-sa.com
Página Web: www.intech-sa.com
RUC: 20166378070

1. CONDICIONES DE GARANTIA

INTECH & sus representadas se preocupan por su seguridad y por el correcto


Funcionamiento y operación de los equipos adquiridos por Ustedes, es necesario que lea
cuidadosamente el catálogo de instalación, operación y mantenimiento antes de que
ponga en operación los equipos, las condiciones en la que aplica la garantía son las
siguientes:
INTECH & sus representadas asumirá la reparación de las anomalías en los productos
vendidos por la empresa, siempre que:

 El defecto tenga su origen en anomalías en los materiales o fabricación.


 Los defectos se comuniquen a INTECH & sus representadas durante el periodo
de garantía; este plazo vence al ocurrir el primero de los siguientes eventos: 12
meses desde su puesta en funcionamiento o 18 meses después de su entrega.
 El producto se emplee sólo bajo las condiciones descritas en el manual de
Instalación, servicio y mantenimiento, y en las aplicaciones para las que esté
destinado.
 Las labores de diagnóstico, mantenimiento y reparaciones la realice un taller
autorizado por INTECH & sus representadas
 Utilizar repuestos originales suministrados por INTECH & sus representadas

No se incluyen pruebas, las mismas están ofertadas en la propuesta y de requerirse,


puede afectarse el tiempo de entrega de los productos ofertados.
Por lo tanto, la garantía no abarca anomalías causadas por un mantenimiento deficiente,
instalación incorrecta, operación defectuosa, reparaciones incorrectamente realizadas ó
por el uso y desgaste normales.
INTECH & sus representadas no asume ninguna responsabilidad por daños personales,
materiales o pérdidas económicas, aparte de lo antes mencionado.
El precio de venta no incluye: pruebas, certificados de materiales, ensayos no
destructivos, las mismas serán solicitadas para ser cotizadas por Intech.
Todo suministro de: equipo, servicio, pruebas y/o cualquier otro que no esté
expresamente descrito en la presente propuesta, no está incluida dentro de la misma y
debe ser cotizado por el representante de ventas de Intech SA.
El cliente validará expresamente todas las características técnicas de los equipos
ofertados en la presente propuesta, la misma que está sujeta a modificaciones según sea
el requerimiento y/o adicionales a incluir que el cliente estime convenientes de acuerdo a
la aplicación, estos adicionales serán incluidos en una nueva oferta económica.
INTECH S.A. Tecnología Industrial

Calle Los Calderos # 237 – Urb. Vulcano – Ate, Lima 3 – Perú


Telf: (51-1) 348-5858
Fax: (51-1) 652-4095
E-mail: ventas@intech-sa.com
Página Web: www.intech-sa.com
RUC: 20166378070

2. CONSIDERACIONES PARA LA PUESTA EN MARCHA

 Intech hará la supervisión y asesoría de la puesta en servicio (comisionamiento)


de los equipos y supervisión de la adecuada instalación de los mismos (pre
comisionamiento), requisito indispensable para brindar la garantía por los equipos
suministrados. Siendo de entera responsabilidad del cliente realizar las maniobras
y modificaciones necesarias a la instalación, así como disponer del personal,
equipos y suministros que ellos impliquen.
 Se incluye una visita técnica de personal de Intech por 02 días calendario, durante
la instalación de los equipos previos a la puesta en servicio. La estadía,
alimentación y exámenes médicos necesarios para el ingreso a planta en calidad
de inspección de pruebas serán cubiertas por el cliente.
 El Servicio de Asistencia Técnica en la puesta en marcha de los equipos se
cotizara luego de una visita en campo para análisis de las condiciones reales de
operación.
 Antes de solicitar la asesoría para la puesta en marcha, el cliente deberá
CONFIRMAR de tener todo equipo acondicionado con: suministro eléctrico y
acometida, alimentación de fluido de proceso o de prueba, alineación, tuberías de
succión y descarga debidamente ensambladas y cualquier otro adicional según
recomiende el manual del fabricante y/o área de Ingeniería a cargo de la
fabricación adicional.
 Este servicio se brindara por los días que el personal técnico de Intech y el cliente
estimen conveniente luego de la visita a campo.
 Si el cliente desea el Servicio de Puesta en marcha luego de ese lapso (02 meses),
INTECH cotizará al cliente la REVISION del Equipo y mantenimiento preventivo:
limpieza, lubricación, alineamiento, cambio de rodamientos y empaques si fuera
el caso.
 No se dará el Servicio de Puesta en marcha si no se cumple con lo dispuesto y no
procederá la Garantía si el cliente opera y/o desensambla el equipo antes de la
primera puesta en servicio sin consulta previa con el representante de Intech.
 El Cliente debe notificar a INTECH con 15 días de anticipación para coordinar la
fecha que se realizará el Servicio, no se aceptará notificaciones con menor tiempo
a lo estipulado, caso contrario será costeado y facturado.
 Se adjunta el Manual de Operación, Instalación y Mantenimiento (OIM) ver detalles
y modalidad de almacenaje. Es responsabilidad del cliente y/o empresa que
adquiere el producto ofertado la adecuada instalación de los equipos
suministrados por Intech SA. Quedando fuera del alcance de la garantía daños
ocasionados por mal almacenamiento, transporte, instalación.
 La garantía de la bomba es de 12 meses contra defectos de fabricación a partir de
la entrega del equipo siempre y cuando se establezca lo dicho anteriormente.

Quedan fuera de toda garantía, los equipos que hayan sido puestos en operación por
primera vez sin supervisión de personal de Intech SA o a quienes la empresa designe
expresamente para realizar este servicio.
INTECH S.A. Tecnología Industrial

Calle Los Calderos # 237 – Urb. Vulcano – Ate, Lima 3 – Perú


Telf: (51-1) 348-5858
Fax: (51-1) 652-4095
E-mail: ventas@intech-sa.com
Página Web: www.intech-sa.com
RUC: 20166378070

3. CASO FORTUITO, FUERZA MAYOR Y EVENTOS EXIMENTES DE


RESPONSABILIDAD

INTECH-SA no será responsable por retrasos sufridos en la entrega del bien y/o los
equipos, cuando hayan sido causados por hechos constitutivos de caso fortuito o fuerza
mayor o por hechos o demoras inusuales atribuibles a terceros, ajenos a INTECH-SA,
que escapen de su control razonable.
En caso de ocurrencia cualquiera de dichos hechos o eventos, el plazo de entrega será
prorrogado por el tiempo que resulte requerido, salvo que se establezca lo contrario en la
respectiva cotización o en las condiciones específicas de la venta.
INTECH-SA, no será responsables, en ningún caso, por daños incidentales, indirectos,
consecuenciales o especiales de ninguna naturaleza, incluyendo, pero no limitándose a,
pérdida de ingresos, pérdida de utilidades, pérdidas derivadas de la imposibilidad de usar
los equipos, costos de reemplazo de energía, costos de capital. INTECH-SA garantiza
que los equipos suministrados serán entregados libres de cargas, gravámenes y/o
limitaciones del dominio.
En el caso de que EL CLIENTE decidiera resolver el contrato por cualquier motivo, deberá
hacerlo con al menos sesenta (60) días de anticipación en forma oficial. Para el efecto,
EL CLIENTE, deberá reconocer todos los gastos, costos y demás inversiones realizadas
con motivo de la ejecución del contrato hasta la fecha efectiva de resolución del contrato,
así como las penalidades que puedan ser pactadas de común acuerdo en el contrato.

4. PENALIDADES
INTECH S.A. Tecnología Industrial

Calle Los Calderos # 237 – Urb. Vulcano – Ate, Lima 3 – Perú


Telf: (51-1) 348-5858
Fax: (51-1) 652-4095
E-mail: ventas@intech-sa.com
Página Web: www.intech-sa.com
RUC: 20166378070

En caso de retraso de mercadería atribuible a INTECH-SA, se aplicara PENALIDAD de


0.07% por día hasta máximo 5%, de la parte que NO sea entregada y/o embarcada.
Para tal efecto INTECH emitirá NOTA DE CREDITO a favor del titular de la Orden de
Compra.

El cliente recibirá una penalidad por anulación de la Orden de Compra según el


documento adjunto en la última hoja (CANCELLATION SCHEDULE).
Goulds Pumps

Goulds 3196
Process Pump with
Patented Intelligent Monitoring
Goulds 3196

Proven Performance...
Over One Million Process Pump
Installations Worldwide
When the Goulds 3196 ANSI Standard Dimension Process
Pump was first introduced in 1961, it immediately became
the standard for the industry.
Today, the number of installations attest to its remarkable
performance. Users in chemical, petrochemical,
pulp & paper, primary metals, food & beverage and general
industries know they can make no better choice than the
best — Goulds Model 3196.

2
Goulds 3196

Before Selecting A Process Pump


Consider the Four Design Features For Extended Pump Performance
In order to select a chemical process pump wisely, consideration must be given
to design features that provide long-term reliable performance. The pump must
be designed for optimum shaft seal and bearing life to prevent the failure of
these two primary causes of pump downtime. C B

A IMPELLER
Must be designed for long-term, maintainable performance
and minimum hydraulic loads for maximum reliability.
B SEAL CHAMBER
Must be designed for favorable seal environment — proper heat
dissipation and lubrication of seal faces. The design must also be
able to handle tough services: liquids containing solids, air or vapors.
C POWER END
Must be designed for optimum bearing life, effective oil cooling,
and minimum shaft deflection. Onboard condition monitoring provides
early warning of potential failures, before they occur.
D BASEPLATE
A
Must be rigid, and able to withstand forces and moments of plant D
piping systems.

FULLY OPEN IMPELLER ENGINEERED PUMP MOUNTING SYSTEM


SEAL CHAMBERS POWER ENDS Critical for reliability… rigid
Best design for the Chemical
Process Industries services. BigBoreTM and patented Patented design maximizes baseplate prevents distortion,
Ideally suited for corrosives and TaperBoreTM PLUS seal chambers reliability and MTBF (Mean Time maintaining pump/motor
abrasives, handles solids and allow seals to run cooler Between Failure). Severe-duty alignment; corrosion resistant
stringy fibers with ease. Allows for with better face lubrication. bearings increase bearing life in severe environments.
simple restoration of clearances Keep solids, air and vapors 2-5 times, while onboard Designed for low vibration
when wear takes place. Back away from the seal faces for condition monitor gives visible and to withstand pipe loads.
pump-out vanes reduce pressure extended seal life. indication of general pump Meets total range of plant
on the shaft seal, reduce axial health. Backed by a five-year requirements, easier installation
thrust on the bearings. standard warranty. and maintenance.

Consider the Total Cost of Ownership Maintenance


Cost
$32,000
Operating &
Energy Cost
$44,000

Consider the fact that over a 20-year ANSI pump life, 92% of the total costs are maintenance,
operation and installation. Only 8% is the initial pump purchase cost.
Select a process pump that maximizes reliability (low maintenance cost), has long-term
maintainable hydraulic performance (low operating cost) and is installed on a rigid baseplate.
Energy and maintenance costs during the life of a process pump can be more than 10 times
its purchase price.
Purchase Cost
Installation Cost
$8,000
$16,000

3
Goulds 3196

Fully Open Impeller


Acknowledged Best Design
for CPI Services
The open impeller is the acknowledged best design for process services.
It is ideally suited for corrosives/erosives, liquids containing solids
and stringy materials. The most reliable pumps feature open impellers
as standard.

See The Difference


Remarkably, Goulds had performance in mind when
the Model 3196 standard dimension process pump
was developed in 1959. Of timely significance was
the decision to feature a fully open impeller rather
than an enclosed type. There are three excellent
reasons why:

1 Greater wear area for longer life


Renewable performance for reduced
2 repair costs
Open Impeller Enclosed-type Impeller 3 Minimum hydraulic loads for maximum
mechanical reliability

Two Times More Wear Area


Longer Life, Reduced Repair Costs
The most critical wear areas of a pump are the casing and stuffing box/seal chamber clearances.
At a given wear rate, the larger wear area means longer life.

OPEN IMPELLER Critical Wear ENCLOSED TYPE


Wear is uniform Areas IMPELLER
throughout larger area; Less wear area with
no concentrated wear... concentrated wear at
extended life, nose of impeller...
reduced repair higher repair part cost.
part cost.

Critical
Wear Areas

Wear Area Calculation (10 inch dia. impeller) Area Nose Ring = 2 ∏ rW = 2 x ∏ x (.9) (.9) = 5 in 2
Area Wear Surface = ∏ r 2 = ∏(5) 2 = 79 in 2 Area Back Cover = ∏ r 2 = ∏ (5) 2 = 79 in 2
Total Wear Area (Front & Back) = 2 x 79 = 158 in 2 Total Wear Area = 5 + 79 = 84 in 2

4
Goulds 3196

Maintained High-Performance
Long Pump Life
470
It is common knowledge that as a pump wears, 40
14

POWER(BHP)
HEAD(FT)

NPSH(FT)
450 38% INCREASED NPSH
the performance decreases. Goulds open impeller 30
12
8
can be adjusted, simply and quickly, to 430 3% REDUCTION TDH
4
compensate for wear and renew performance. 9% REDUCTION FLOW 20 2% INCREASED POWER
0
0 40 80 100 160 0 40 80 100 160 0 40 80 100 160
The enclosed type impeller cannot be adjusted. CAPACITY (GPM) CAPACITY (GPM) CAPACITY (GPM)
Performance renewal requires new or repaired Typical reduction in performance due to wear (.010 inch per year) on any ANSI pump.
casing and impeller.

OPEN IMPELLER ENCLOSED TYPE IMPELLER


Original performance can be re-set (at Front nose ring of impeller cannot be
the bench or on-site) with external adjusted to provide ‘as new’ performance.
impeller adjustment using a common Parts must be replaced or repaired.
open-end wrench and feeler gauge.
It is done in a matter of minutes.

Minimum Hydraulic Loads


Extended Seal and Bearing Life
Goulds open impeller is engineered to assure minimum radial and axial
thrust loads; controlled clearances between front and back of impeller
minimize radial loads; back pump-out vanes control and reduce axial thrust.
Bearing life is guaranteed.

Engineered For Long Life


Back vane height/angle and shroud design are engineered to minimize
hydraulic loads throughout the life of the pump. Bearing life is guaranteed.

 Control Axial Thrust


As the open impeller is adjusted and performance renewed, back pump-out

J
vanes control axial thrust.

 Low Radial Loads


J
Bearing and seal life are maintained — unaffected by adjustment.

 Control Seal
J
BEARING LIFE UNAFFECTED BY ADJUSTMENT
Chamber Pressure
CALCULATED

LIFE, L|10
BEARING

(YEARS)

 Guaranteed
5 CALCULATED BEARING LIFE BASED ON

J
MEASURED HYDRAULIC LOADS
3
1
Bearing Life
 Extended Seal Life
1x 2x 3x
J
AVERAGE
SEAL LIFE

5
(YEARS)

SEAL LIFE UNAFFECTED BY ADJUSTMENT


3
1
BACK PUMP-OUT VANES
1x 2x 3x
IMPELLER ADJUSTMENT

5
Goulds 3196

Goulds Engineered Seal Chambers


Extend Seal Life And Lower Maintenance Costs
SEAL ENVIRONMENT IS CRITICAL FOR EXTENDED SEAL LIFE
The number one cause of pump downtime is Enlarged bore seal chambers (BigBoreTM and
failure of the shaft seal. These failures are patented TaperBoreTM PLUS) with increased
normally the result of an unfavorable seal radial clearance between the mechanical seal
environment such as improper heat dissipation and seal chamber provide better circulation of
(cooling), poor lubrication of the seal faces, liquid to and from seal faces. Improved
or seals operating in liquids containing solids, lubrication and heat removal extend seal life
air or vapors. and pump uptime.
Goulds engineered seal chambers are designed The bottom line is lower maintenance costs.
to provide the best seal environment for any
sealing arrangement.

Engineered Seal Chamber Selection Guide


A Ideally suited Service
Water- Entrained Solids Solids Paper Stock Paper Stock Slurries High Boiling Temperature Self-Venting Seal Face Molten or Molten or
B Acceptable Based Air or Vapor 0-10%, Greater 0-5%, 0-5%, with 0-5%, Point Control and Heat Polymerized Polymerized
Liquids no Flush than 10% no Flush Flush no Flush Liquids, Draining Removal Liquid, Liquid with
C Not Recommended with Flush with Flush no Flush no Flush Flush

Standard Bore
Designed for packing.
Also accommodates
A C C B C B C C C C C C C
mechanical seals.

BigBoreTM
Enlarged chamber for
increased seal life
through improved
A B C A C A C C C B A C C
lubrication and cooling.

Patented
TaperBoreTM PLUS
Lower seal face
temperatures, self-
venting and draining. A A A C A — A A C A A C C
Solids and vapors
circulated away from
seal faces.

Jacketed Patented
TaperBoreTM PLUS
Maintains proper A A A C — — A A A A A A A
temperature control
(heating or cooling)
of seal environment.

Jacketed BigBoreTM
Maintains proper
temperature control A B C A — — C C A C A A A
(heating or cooling)
of seal environment.

6
Goulds 3196

Goulds Patented* How It Works


TaperBore TM
The unique flow path created by the patented Vane Particle Ejector
directs solids away from the mechanical seal, not towards the seal as
with other tapered bore designs. And, the amount of solids entering
the bore is minimized. Air and vapors are also efficiently removed.
On services with or without solids, air or vapors, Goulds patented
TaperBoreTM PLUS is the effective solution for extended seal and pump
life and lower maintenance costs.

1 Solids/liquid mixture flows toward mechanical seal /seal chamber.


Turbulent zone. Some solids continue to flow toward shaft.
2 Other solids are forced back out by centrifugal force (generated
by back pump-out vanes).
3 Clear liquid continues to move toward mechanical seal faces.
Solids, air, vapors flow away from seal.
4 Low pressure zone created by Vane Particle Ejector. Solids, air,
vapor liquid mixture exit seal chamber bore.
5 Flow in patented TaperBoreTM PLUS seal chamber assures efficient
*U.S. Patent No. 5,336,048
heat removal (cooling) and lubrication. Seal face heat is
dissipated. Seal faces are continuously flushed with clean liquid.

Goulds Dynamic Seal BENEFITS OF DYNAMIC SEAL:


• Eliminate use of seal water
Eliminate Sealing Problems, • Eliminate pumpage contamination and product dilution

Reduce Maintenance Costs • Reduce utility cost


• Eliminate problems associated with piping from
On tough pumping services, a remote source
especially corrosives and slurries, • Eliminate need to treat seal water
mechanical seals require outside
• Considerably less expensive than a slurry mechanical seal
flush and constant, costly attention.
Even then, seal failures are
common, resulting in downtime.
Goulds offers a solution: The Dynamic
Seal which, simply by fitting a repeller
between the stuffing box cover and
impeller, eliminates the need for a Stuffing Box Repeller
Cover Repeller Plate
mechanical seal.
Besides being available as a complete unit, any Goulds
3196 can be easily field-converted to Dynamic Seal.
Retrofit kits are available.

Sealless Solutions
Not all process pump applications can be sealed with optimum reliability.
Goulds ANSI dimensional magnetic drive sealless process pumps are
perfect solutions to mechanical seal or environmental sealing problems.
The 3296 EZMAG metal magnetic drive process pump has a
revolutionary bearing cartridge design for maximum reliability and ease
of maintenance. For tough corrosive services Goulds also offers ETFE®
and PFA-lined magnetic drives available in horizontal, vertical or self-
priming configurations to meet all your process needs. Model V3298
Model 3298
Model 3296 EZMAG

7
Goulds 3196

Goulds Patented Power Ends 1


Extended Pump Life Through Intelligent Design 4
Goulds Power Ends are the result of 160 years of design
experience, customer interaction, and continuous improvement.
Customers get extended Mean Time Between Failure (MTBF) and
lower life cycle costs (LCC)… guaranteed!
2

1 Patented Condition Monitor


The heart of the , the
3
condition monitor unit continuously
measures vibration and temperature at
the thrust bearing and automatically
indicates when pre-set levels of vibration
and temperature have been exceeded, so 5
that changes to the process or machine
can be made before failure occurs.
Failures can happen between
A visual indication of pump health makes walk-around inspections more monitoring intervals

efficient and accurate. The result is a more robust process to monitor and Normal monitoring Onset of failure
interval goes undetected
maintain all your ANSI pumps so that your plant profitability is maximized.

Health
?

A reliability program centered around walk-arounds captures Failure


equipment condition on average once a month; the failure process,
Time
however, can begin and end quite frequently within this time period.

2 Inpro VBXX-D Hybrid 3 Optimized Oil


Bearing Isolators Sump Design
Most bearings fail before reaching their potential life. Internal sump geometry is
They fail for a variety of reasons, including optimized for longer bearing
contamination of the lubricant. INPRO VBXX-D has life. Sump size increased by
long been considered the industry standard in 10% -20% results in better heat
bearing lubricant protection. The now transfer and cooler bearings.
improves upon that design by offering stainless steel Contoured design directs
rotors, for maximum protection contaminants away from
against contaminants and the bearings, to the magnetic drain
corrosive effects of seal leakage plug for safe removal.
or environmental conditions.
These seals are non-contacting 100
and do not wear. 90
POWER END OIL CAPACITY
vs. ANSI Pump Average
80
Oil Sump Capacity–(oz)

Relative Life of Bearing Housing Protection Devices 70


60 Infinite
60
50
Design Life, X 1000h

40 50
30 40
20 30
10 20
Larger Means Cooler
0
Single Magnetic Bearing Bearing Labyrinth GOULDS 10
Lip Seal Seal Lower Upper Industry Average
Range Range 0
GRP I GRP II GRP II GRP III

8
Goulds 3196

4 Shaft and Bearings Engineered for Maximum Reliability


Every 3196 Power End is engineered and manufactured
for optimal pump performance and increased MTBF.

ANSI B73.1 Shaft Specification Meets Exceeds


Diameter Tolerance 
Surface Finish 
Runout 
Deflection 
Fatigue life more than double that of
conventional bearing steels.
The rugged shaft and bearing combination maintains shaft deflection
99.9
99
of less than 0.002 inches at all operating points. The result is longer
95 seal and bearing life.
90
Premium severe-duty thrust bearings increase bearing
PERCENT FAILED, %

50
fatigue life by 2-5X.
• High purity steels have fewer inclusions than standard steel —
Standard better grain structure and wear resistance.
Bearing Steel
• Heat treatment of bearing elements increases hardness
10
for increased fatigue life.
BEARING LIFE CALCULATION
5 Forty-degree contact angle on
the thrust bearing for higher
thrust load capability.

Hours
1 X 2X • 35% higher dynamic load rating vs.
LIFE, HOURS major competitor.
• Increases L'10 bearing life 2X. Competitor

5 Power End for High Load Applications


Increased L'10 Bearing Life 150% to 200%
on the Toughest Applications
Ideal for tough conditions when a power end is pushed beyond
ANSI limits: operating at low flows and higher heads, pumping
high specific gravity liquids, fluctuating process conditions,
overhung belt drive.
Oversized shaft and bearing assembly significantly expands the
limits for long, trouble-free bearing and seal life. On high load
applications, the power end improves bearing life 150%–
200%; oil operating temperature reduced by 45°F (25°C).
Flinger/channel oil lubrication system
provides 30% increased L'10 life; 15˚F
(8˚C) reduced oil temperature.

Duplex thrust bearings (40˚/40˚


angular contact) with machined
brass cages, are ideally sized
Our Guarantee
We are so confident that the
is the most reliable Power End in the
5
YEA
WARR
R
for high load applications.
Oversized shaft with duplex
thrust bearings provide
industry, that we are proud to offer a
standard 5-year warranty on every
ANTY
increased L '10 by 40%. ANSI Process Pump.
9
3196
Process Pumps
Featuring
Patented Monitoring
CONDITION MONITOR DUCTILE IRON FRAME ADAPTER
(Patent Pending)
Material strength equal to carbon
Constantly measures vibration and temperature at steel for safety and reliability.
the thrust bearing. Colored LED’s indicate general
pump health. Provides early warning of improper
operation before catastrophic failure occurs. CASING
• Bonus casing thickness: Class 150 pumps
INPRO VBXX-D HYBRID feature Class 300 wall thickness as standard;
LABYRINTH SEALS increased reliability and maximized casing life.
Prevents premature bearing failure caused • Top centerline discharge for air handling,
by lubricant contamination or loss self venting.
of oil. Stainless steel rotors for optimal • Back pull-out design for ease of maintenance.
performance in corrosive environments.
• Integral casing feet prevent pipe load
misalignment — maximized seal and bearing life.
CONTINUOUS PERFORMANCE
• Serrated flanges standard for positive sealing
Original flow, pressure and efficiency are
against leakage. Meets ANSI B16.5 requirements.
maintained by simple external adjustment resulting
Class 150 FF flanges standard, optional Class 150
in long-term energy and repair parts savings.
RF, 300 FF/RF.

PREMIUM SEVERE-DUTY
THRUST BEARINGS FULLY OPEN IMPELLER
Increase bearing fatigue life by 2-5X that of
Acknowledged best design for CPI services —
conventional bearing steels.
solids handling, stringy material, corrosives,
abrasives. Two times the wear area of closed-
HEAVY DUTY SHAFT type impellers for longer life. Back pump-out
AND BEARINGS vanes reduce radial thrust loads and
Rigid shaft designed for minimum deflection seal chamber pressure.
at seal faces — less than 0.002 in. (.05 mm).
Bearings sized for 10-year average life under tough
operating conditions. Available with or without SEALING FLEXIBILITY
shaft sleeve. Wide range of sealing arrangements available
to meet service conditions. Engineered seal
OPTIMIZED OIL SUMP DESIGN chambers improve lubrication and heat removal
Increased oil capacity provides better heat transfer (cooling) of seal faces for extended seal life
for reduced oil temperature. Bearings run cooler and pump uptime.
and last longer. Contaminants directed away from
bearings to magnetic drain plug.
POSITIVE SEALING
Fully confined gasket at casing joint protects
ONE – INCH BULL’S EYE
alignment fit from liquid, makes
SIGHT GLASS
disassembly easier.
Assures proper oil level critical to bearing life.
Can be mounted on either side of pump for MAGNETIC
installation flexibility. RIGID FRAME (AND CASING) FEET
DRAIN PLUG
Reduce effects of pipe loads on shaft alignment;
Standard magnetic drain plug helps
POWER END pump vibration reduced.
protect bearings and prolong life.
Designed for reliability and extended pump life,
backed with a 5-year warranty.

10 11
Goulds 3196

Baseplate Mounting Systems


Goulds offers a complete range of pump mounting systems to meet
plant requirements; make installation and maintenance easier.

CAMBER TOP CHEMBASE PLUS TM FABRICATED STEEL ENHANCED FEATURE ADVANTAGE POLYSHIELD
CAST IRON Polymer concrete An economical choice FABRICATED STEEL Heavy duty PIP ANSI COMBO
Baseplate Preferred standard of
process industries. Rigid
construction provides
exceptional rigidity &
that meets ANSI/ASME
B73.1 dimensional
Upgraded ANSI baseplate
designed to maximize
compliant fabricated
steel baseplate.
Heavy duty polymer
concrete combination
and corrosion resistant, corrosion resistance. requirements. pump operation life and baseplate and
Selection Guide it is the best value in
the industry today.
ANSI 1991 dimensional. ease installation. Meets
API-minded chemical
foundation.

pump users’ toughest


requirements.

PLANT REQUIREMENTS
Corrosion Resistance (mild/moderate)
Corrosion Resistance (severe)
Machined Pump & Motor Parts
Circular Grout Holes (4 in. min.)
Vent Holes (1 in. min.)
Vent Holes (1/2 in. min.)
Non-Overhang
Full Drain Rim
Built-in Drain Pan (under pump)
Drain Pan Under Pump
Baseplate Leveling Screws
Motor Alignment Adjusters
Lifting Feature
Continuous Welding Used
Flexibly Mounted
Spring Loaded*
Available in 304 and 316 SS
ANSI B73.1-1991 Conformance
API-610 Conformance
PIP RESP 002 Conformance

STANDARD OPTIONAL *Engineered option—requires special baseplate

Bonus Interchangeability
™ Power Ends Fit 7 Different Process Pumps
Minimize inventory, reduce downtime.

3196 CV 3196 HT 3196 LF 3196 3198 3796 NM 3196


Process Pumps Non-Clog High Temperature Low Flow ANSI PFA TEFLON®-Lined Self-Priming Non-Metallic
Process Pumps Process Pumps Process Pumps Process Pumps Process Pumps Process Pumps

12
Goulds 3196

Options Goulds offers users a variety of options to meet specific plant and process requirements.
Seal Flush Plans
All ANSI B73.1 seal flush and cooling plans are available to control
emission levels and meet seal installation requirements. Goulds can
also provide other special arrangements of user preference.

CPI PLAN 7311 CPI PLAN 7353


By-pass flush lubricates single seal faces. Pressurized circulation lubricates double seal faces.

High and Low Temperature Capability


Options are readily available for high and low
temperature applications or where pumpage
temperature must be controlled.

BEARING FRAME FINNED COOLER


Directly cools oil for lower bearing
operating temperature. Requires minimum
cooling water. Corrosion resistant construction.
Recommended for temperatures over 350°F (177°C)
when using conventional oil. When synthetic oil is
used, pump can run up to 450°F without cooling.
Above 450° add for high temperature option.

HEAT JACKET
Economical clamp-on jacket provides practical method
High
of heating or cooling the casing. Excellent heat
transfer characteristics. Easy to install or remove for
Temperature
pump servicing. Features
For operation to
700˚F (371˚C)
• Jacketed Stuffing Box /
JACKETED SEAL CHAMBER Seal Chamber
Maintains proper temperature control of
sealing environment. Ideal for maintaining
• Finned Cooler
temperature for services such as molten • 316 Stainless Steel Shaft
sulphur and polymerizing liquids. Available in • Graphite Impeller O-ring
BigBoreTM and patented TaperBoreTM designs.
• Graphite Casing Gasket

13
Goulds 3196

Parts List and Materials of Construction


Material
Item Part Name Ductile 316SS CD4MCu Alloy 20 Monel Nickel Hastelloy Titanium
Number Iron B&C
100 Casing Ductile Iron 316SS CD4MCu Alloy 20 Monel Nickel Hastelloy Titanium
101 Impeller Ductile Iron 316SS CD4MCu Alloy 20 Monel Nickel Hastelloy Titanium
105 Lantern Ring Glass-Filled TEFLON*
106 Stuffing Box Packing TEFLON* Impregnated Fibers
108 Frame Adapter Ductile Iron
112A Thrust Bearing Double Row Angular Contact**
122 Shaft—Less Sleeve (Optional) 316SS Alloy 20 Monel Nickel Hastelloy Titanium
122 Shaft—With Sleeve SAE4140 316SS
126 Shaft Sleeve 316SS Alloy 20 Monel Nickel Hastelloy Titanium
136 Bearing Locknut and Lockwasher Steel
168A Radial Bearing Single Row Deep Groove
184 Stuffing Box Cover (Packed Box) Ductile Iron 316SS CD4MCu Alloy 20 Monel Nickel Hastelloy Titanium
184 Seal Chamber (Mechanical Seal) Ductile Iron 316SS CD4MCu Alloy 20 Monel Nickel Hastelloy Titanium
228 Bearing Frame Cast Iron (Ductile Iron for STi Group)
250 Gland 316SS Alloy 20 Monel Nickel Hastelloy Titanium
262 Repeller/Sleeve (Dynamic Seal Option) CD4MCu Alloy 20 Monel Nickel Hastelloy Titanium
264 Gasket, Cover-to-Backplate (Dynamic Seal) TEFLON*
370H Stud/Nut, Cover-to-Adapter 304SS
319 Oil Sight Glass Glass /Steel
332A INPRO ® VB-XX-D Labyrinth Oil Seal (Outboard) Stainless Steel/Bronze
333A INPRO ® VB-XX-D Labyrinth Oil Seal (Inboard) Stainless Steel/Bronze
351 Casing Gasket Aramid Fiber with EPDM Rubber
358 Casing Drain Plug (Optional) Steel 316SS Alloy 20 Monel Nickel Hastelloy Titanium
360F Gasket, Frame-to-Adapter Buna
360C Gasket, Bearing End Cover Cellulose Fiber with Binder
370 Cap Screw, Adapter-to-Casing Steel
412A O-ring, Impeller Glass-Filled TEFLON*
418 Jacking Bolt 304SS
444 Backplate (Dynamic Seal Option) Ductile Iron 316SS CD4MCu Alloy 20 Monel Nickel Hastelloy Titanium
469B Dowel Pin, Frame-to-Adapter Steel
496 O-ring, Bearing Housing Buna Rubber
761B Condition Monitor Stainless Steel/Epoxy

*E.I. DuPont reg. trademark


**LTi Power End features standard Duplex Angular Contact: Optional STi, MTi, XLT-i
Other Alloys Available: 316L, 317, 317L, 254SMO, Zirconium, etc.

Sectional View 3196 100


228 761B 168A 333A 250 370

101

136
332A
412A
122
112A
184
496

358
319 126 418 351
14
Goulds 3196

Sectional View 3196


/
228 761B 168A 333A 108 370 100

101

112A

136

122 412A
332A
184
496

351
358

319 360F 469B 250 418 126

100
228 761B 168A 333A 126 360F 108 184 370

101
112A

332A

122
412A

136

360C

496 351

358

250 418
15
Goulds 3196

Hydraulic Coverage 3196


CAPACITY
▲ — 2850 RPM (50 Hz) ▲
0 m3/h 20 40 50 60 80 100 150 200 250
0 GPM 100 200 300 400 500 600 700 800 1100 FT. m
m FT.

3500/2850RPM
800 160
TOTAL HEAD — 3500 RPM (60 Hz)

TOTAL HEAD — 2850 RPM (50 Hz)


/
500
220
700

180 600 400 120


1 1/2 x3-13
2x3-13
500 (LTX)
140 300
1x2-10
400 80
11/2 x3-10
100 3x4-10
300 200
2x3-8 2x3-10 3x4-13
1x11/2 -8 (LTX)
60 200 x3-8 40
11/2 3x4-8G ●
100
1x1 1/2 - 6 3x4-7
100 11/2 x3-6
20 2x3-6 4x6-10G

0 0 0 0
0 GPM 100 200 300 500 700 900 1100 1400
0 m 3/h 20 40 60 ▲70 80 100 150 200 ▲ 250
CAPACITY — 3500 RPM (60 Hz) ▲ = Scale Change

▲ CAPACITY — 1450 RPM


▲ (50 Hz) ▲
0 m3/h 20 40 60 100 140 160 200 300 500 600 800 1000 1200

m FT. 0 GPM 100 200 300 400 500 600 700 8001000 1400 1800 22002600 3400 4200 5000 FT. m

350 75
1750/1450 RPM 240
95
TOTAL HEAD — 1750 RPM (60 Hz)

310

TOTAL HEAD — 1450 RPM (50 Hz)


/
200
270 55
75 4x6-17 6x8-17

230 160
65 45 ▲
200 6x8-15 140
60
8x 40
180 10 8x10-17
-1 120
5G
50 160
3x4-13
2x 100
140 3- 30
40 1 1/2 x3-13 13 8x10-16H
120 4x6-13
1 1/2 x3-10 8x10-13 80
30 100 6x8-13 20
1x2-10 3x4
-10 60
80
2x3-10 3x4-10H
20 2x3 4x6-10H
60 -8 40
1x11/2 -8 1 1/2 x3-8
3x4-8 10
40
10 -7 20
20 2x3-6 x 4
3 4x6-10G
0 0 1x1 1/2 - 6 11/2 x3-6 0 0
0 GPM 100 300 400 500 700 900 1000 140018002200 30003400 5000 5800 66007400
0 m3/h 20 40 60 ▲ 80 100 140 180 220▲ 300 500 700 ▲ 1000 1400
CAPACITY — 1750 RPM (60 Hz) ▲ = Scale Change

16
Goulds 3196

Modular Interchangeability
Power Adapter Stuffing Impeller Casing Size Power Adapter Stuffing Impeller Casing Size
End Box/Seal End Box/Seal
Chamber Chamber

Max BHP–40 HP (30 kW) 1x11/2 – 6 Max BHP–122 HP (91 kW)


3x4 –7
Max BHP–200 HP (149 kW)
11/2 x3 – 6
2x3– 8

2x3 – 6
3x4 – 8

1x11/2 – 8
3x4– 8G

11/2 x3 – 8
1x2– 10

Max BHP–250 HP (187 kW) 11/2x3– 10

Max BHP–350 HP (261 kW) 6x8 –13

2x3–10

8x10 –13

3x4–10

6x8 –15
3x4–10H

8x10 –15
4x6 –10G

8x10 –15G
4x6 –10H

8x10 –16H*
11/2 x3–13

4x6 –17*
2x3 –13

6x8 –17* 3x4–13

8x10 –17* 4x6–13


* Uses 350 BHP shaft.

17
Goulds 3196

Dimensions 3196
All dimensions in inches and (mm). Not to be used for construction.

SP A B DISCHARGE

SUCTION

DIMENSIONS
Bare Pump
Group Pump ANSI Discharge Suction X A B D SP Weight
Size Designation Size Size Lbs. (kg)

1x11/2-6 AA 1 11/2 84 (38)


/
11 2 x3-6 AB /
11 2 3 92 (42)
2x3-6 2 3 6.5 (165) 13.5 (343) 4 (102) 5.25 (133) 3.75 (95) 95 (43)
1x11/2-8 AA 1 11/2 100 (45)
/
11 2 x3-8 AB /
11 2 3 108 (49)
3x4-7 A70 3 4 11 (280) 220 (100)
2x3-8 A60 2 3 9.5 (242) 220 (91)
3x4-8 A70 3 4
11 (280) 220 (100)
3x4-8G A70 3 4
19.5 (495) 4 (102) 8.25 (210)
1x2-10 A05 1 2 200 (91)

/
8.5 (216)
11/2 x3-10 A50 11/2 3 220 (100)
2x3-10 A60 2 3 9.5 (242) 230 (104)
3x4-10 A70 3 4 11 (280) 3.75 (95) 265 (120)
3x4-10H A40 3 4 12.5 (318) 275 (125)
4x6-10G A80 4 6
13.5 (343) 305 (138)
4x6-10H A80 4 6
/
11 2 x3-13 A20 /
11 2 3 10.5 (267) 19.5 (495) 4 (102) 10 (254) 245 (111)
2x3-13 A30 2 3 11.5 (292) 275 (125)
3x4-13 A40 3 4 12.5 (318) 330 (150)
4x6-13 A80 4 6 13.5 (343) 405 (184)
6x8-13 A90 6 8 16 (406) 560 (254)
8x10-13 A100 8 10 670 (304)
18 (457)
6x8-15 A110 6 8 610 (277)
8x10-15 A120 8 10 740 (336)
8x10-15G A120 8 10 19 (483) 27.875 (708) 6 (152) 14.5 (368) 5.25 (133) 710 (322)
8x10-16H 8 10 850 (385)
4x6-17 4 6 16 (406) 650 (295)
6x8-17 6 8 18 (457) 730 (331)
8x10-17 8 10 19 (483) 830 (376)

18
Goulds 3196

Construction Details All dimensions in inches and (mm).

Diameter at Impeller .75 (19) 1 (25) 1.25 (32) 1.5 (38)


Diameter in Stuffing Box/Seal Chamber
(Less Sleeve) 1.375 (35) 1.75 (45) 2.125 (54) 2.5 (64)
Shaft (With Sleeve) 1.125 (29) 1.5 (38) 1.875 (48) 2 (51)*
Diameter Between Bearings 1.5 (38) 2.125 (54) 2.5 (64) 3.125 (79)
Diameter at Coupling .875 (22) 1.125 (29) 1.875 (48) 2.375 (60)
Overhang 6.125 (156) 8.375 (213) 8.375 (213) 9.969 (253)
Maximum Shaft Deflection 0.002 (0.05)
Shaft Deflection Index (L3/D4)
(With Sleeve) 143 116 48 62
(Less Sleeve) 64 63 29 25
Sleeve O.D. thru Stuffing Box/Seal Chamber 1.375 (35) 1.75 (45) 2.125 (54) 2.5 (64)*
Radial 6207 6309 6311 6313
Bearings Thrust 3306 3309 7310 3316
Bearing Span 4.125 (105) 6.75 (171) 6.875 (164) 9.25 (235)
BigBore™ Bore 2.875 (73) 3.5 (89) 3.875 (98) 4.75 (120)*
Seal Chamber
Stuffing Box Bore 2 (51) 2.5 (64) 2.875 (73) 3.375 (86)*
Power Limits HP (kW) per 100 RPM 1.1 (.82) 3.4 (2.6) 5.6 (4.2) 14 (10.5)**
Maximum Liquid Temperature —
350° F (177° C)
Oil/Grease Lubrication without Cooling
Temperature
Maximum Liquid Temperature —
700°F (370° C)
Oil Lubrication with High Temp. Option
Casing Corrosion Allowance .125 (3)

* 17 inch sizes have 21⁄4 inch (57) shaft diameters in stuffing box/seal chamber with sleeve. Shaft sleeve O.D. is 23⁄4 inches (70) for packing and 21⁄2 inches (64) for mechanical seals.
Seal chamber bore is 43⁄4 inches (121). Stuffing box bore is 35⁄8 inches (92).
** 17 inch sizes power limit per 100 RPM is 20HP (15kW).

Process Industry Practices (PIP) Compliance


The standard design features of Goulds 3196 (ANSI B73.1M) Model 3996
meets B73.2M
and 3996 (ANSI B73.2M) pumps meet ASME/ANSI standards. and RESP73V
In addition, both models can be manufactured to comply with
PIP Specifications for application of horizontal and vertical
in-line ANSI process pumps.
Model 3196
meets B73.1M
and RESP73H

Other Features For Safety Reliability

ANSI COUPLING GUARD


Meets all requirements of ANSI
B15.1 specifications.

C-FACE ADAPTER 3196CC (Close Coupled) CENTERLINE- MOUNTED CASING


power ends accommodate Certain sizes of the 3196 are For high temperature services
optional C-face motor adapter — available in a close coupled (500˚to 700˚ F/260˚ to 370˚C).
simplifies pump/motor alignment. configuration which saves space,
requires less maintenance and SHAFT GUARD
needs no alignment. When a guard around all
rotating shaft parts is required.

19
PRO Services ®

Extending ProSmart® provides continuous machinery


monitoring to identify little problems
Equipment Life... before they become big problems…like
downtime. Using wireless technology,

Product Repair
advanced signal processing capabilities, and

• Service Center Repair


easy-to-deploy sensors, ProSmart offers an

• Turnkey Repair/ Installation


affordable means to monitor all of your

• Field Service
rotating equipment anywhere in the world.

• Emergency Service
By identifying and alerting you to changes in operating conditions,
ProSmart increases your time to respond to either correcting the upset

Reliability Improvement condition, or properly plan its repair.

• Predictive Condition Monitoring


• Root Cause Failure Analysis
Key Features include:

• Machine & System Assessment


• Continuous data acquisition and analysis – ProSmart collects
• Engineered Upgrades
vibration, temperature, and available process conditions every five

• Training
seconds; saving you time from routine data collection.

Optimization of Assets
• Automatic notification and accessibility – By alerting when a

• Inventory Management
machine goes into distress, you are able to focus your resources on

• Replacement/Exchange
recovery activities. The ProNet web-hosted solution allows access to

• Maintenance Management
information anywhere in the world through a standard Internet
browser connection.
• Contract Maintenance • Advanced diagnostic tools – More than simple overall data,
ProSmart provides advanced analysis capabilities such as time-

• All Brands • Fast Turnaround


waveform, spectral, and spectral windowing.

• Factory Trained Service • Emergency Service –


• Easy to deploy – Using plug and play sensors, wireless connectivity,
Personnel 24 hours/day, 7 days/week and an industrially hardened enclosure, ProSmart can be easily
• Quality • ISO and Safety Certified deployed throughout your plant, including hazardous areas.

PUMPSMART
PumpSmart ® is the latest advancement in pump control and protection to reduce
energy consumption, increase uptime and decrease maintenance cost. It allows the
pump to be right-sized to the application by dialing in the speed and torque which
increases flow economy, reduces heat and vibration, and improves overall system reliability.

• Simplified Pump Control — PumpSmart was designed specifically to optimize


pumping applications and can be used to control a single pump or coordinate
between multiple pumps without the need for an external controller.

• Pump Protection — PumpSmart guarantees to protect the pump from upset


conditions with patented sensorless pump protection algorithms.

• Smart Flow — PumpSmart features a sensorless flow function for centrifugal


pumps that can calculate the flow of the pump within ± 5% of the pump rated flow.

• Drive for the DCS — While most VFDs can only provide basic information,
PumpSmart offers unparalleled insight to the pump operation which allows for
smoother process control and efficiency.

• Pump Experts — PumpSmart is a variable speed drive with pump-specific


algorithms imbedded into the drive. With over 150 years of pump knowledge,
let the pump experts take responsibility of your pump system.

Visit our Web site at www.gouldspumps.com

© 2009 Goulds Pumps, Incorporated


Form B3196i-FRAME 06/09 A subsidiary of ITT Corporation, Inc.
Equipment Health Monitor
i-ALERT®2

What it Does: How it Works:


Monitor 1 ACTIVATE
Tracks vibration, temperature & The i-ALERT devices are light activated by
run-time hours 24/7/365. removing the sticker. i-ALERT® begins
wirelessly broadcasting once activated.
Alarm
Checks every five minutes & alarms if equipment 2 AUTO CONFIGURATION
is outside normal operating conditions. i-ALERT2 averages the vibration over 25
hours of run-time and sets the alarm levels
Trend to 2 x average (0.08ips minimum).
Stores data once per hour & on alarm for 30 days. Temperature alarm default to 80°C (176°F).
Stores the weekly average, minimum & maximum
up to 5 years. OR

Analyze 2 MANUAL CONFIGURATION


Diagnose machine faults with vibration tools User manually sets the alarm thresholds via
Fast Fourier Transform (FFT) & Time Wave Form Analysis. the i-ALERT® mobile application.

Environment 3 MONITOR
Rated for any industrial environment. IP67 i-ALERT checks every 5 minutes. If two
water & dust resistant. Intrinsically Safe with consecutive readings are above alarm
a 3-year battery life (use dependent). threshold the i-ALERT will go into alarm.

Wireless
Sync data via Bluetooth Smart enabled Mounting Options:
smartphones and tablets.
Mill a slot Drill & tap Epoxy¹

Spend less time collecting data and more time fixing problems. The
i-ALERT®2 mobile app has the ability to scan multiple i-ALERT®2s
within range to quickly and safely inspect multiple machines.

2 i-ALERT®2 ¹Epoxy not included


Monitor, Alarm, Trend, Analyze

Dashboard Trending Advanced Tools


Simple, intuitive dashboard to Trend vibration, temperature, Download or request a
track vibration, temperature, & kurtosis to monitor any changes Fast Fourier Transform (FFT) &
run-time & battery life. in the equipment operation. Time Wave Form to perform
vibration analysis.

Pump Performance Curve* Report Generator Service Locator


Load the pump performance curve Generate a machine health report Locate and contact the nearest
based on the pump serial number. and send the report via an email. ITT Service Center.

* Currently available for select ITT Goulds Pumps models i-ALERT®2 3


Technical Specifications
Dimensions Memory
• 57mm L x 39mm W x 25mm H • x,y,z velocity rms, kurtosis, temperature
• 2.24in L x 1.54in W x 1.04in H • Short term: 1/hour for 30 days
• Long term: weekly summary (min,max,
average) for 5 years

Environment Display
• Ambient temperature: -40°C to +84°C • Green LED for unit ON
(-40°F to +183°F) • Red LED for unit in ALARM
Measurements • IP67 water and dust protected • Blue LED for Bluetooth radio transmitting
• Temperature • Intrinsically Safe
• 3 Axis Vibration (RMS Velocity) • Class I, II, III, Division 1 Groups C,D,E,F,G Wireless Synching
• ATEX Zone 0 AEx ia IIB Ga (Groups C & D) • 2.4 GHz Bluetooth 4.0 Low Energy
• Kurtosis
• RoHS, WEEE, REACH, CE, FCC • Syncing range: 30m (100 feet)
• Machine run-time counter
• Syncing devices: iPhone 4s/5/5s/6/6 Plus,
• Fast Fourier Transform (FFT)
• Time Waveform (TWF)
Battery & Power iPad 3/4/Air/Mini, Android coming soon
• 3.6 V Lithium battery
Sensors • Life expectancy > 3 years (use dependent)
• 3-axis accelerometer ±16g
• Frequency range:
Materials
• Shell Material: Nylon 12
axial - 10-1,000Hz
• Mounting Stud: 316ss
horizontal - 10-1,000Hz
radial - 10-600Hz
• FFT resolution: 1Hz/bin
• Temperature sensor -40°C to +150°C
(-40°F to +302°F)

Hazardous Rated Devices & Case


Devices Certifications
• iPhone 4s/5/5s/6/6 Plus • ANSI/ISA Std 12.12.01
• iPad 3/4/Air/Mini • ANSI/UL Std 60950-1
• CAN/CSA std C22.2 No. 60950-1
Hazardous Ratings • CSA Std C22.2 No. 213
• CSA Class 1 Division 2 Groups
A,B,C,D, T6 Environment
• ATEX Zone 2 Ex ic IIC T6 Gc • IP67 (Water / Dust Resistant)
• Humidity 5% to 95% non-condensing
• Opertating Temperature -4 to 102°F
pictures courtesy of www.Xciel.com
(-2 to 39°C)

240 Fall Street © 2015 ITT Corporation, Inc. B.iALERT2.en-US.2015-06


Seneca Falls, NY 13148
www.i-alert.com

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