Documentos de Académico
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Tecnología Industrial
COTIZACION N° PE1906500001
Atentamente,
PROPUESTA TÉCNICA
Operating Conditions
SERVICE Recepción de Hidrocarburo
LIQUID CGN , Rated Temp. 88.0 deg F, SP.GR 0.870, Viscosity 9.000 cp,
Rated/Max. suction pressure 0.0 / 0.0 psi g
CAPACITY Rated 390.0 gpm
HEAD 162.0 (ft)
Materials
CONSTRUCTION 316SS
CASING 316SS (max.casing pressure @ rated temperature 275.0 psi g)
ST.BOX COVER 316SS
IMPELLER 316SS - Open (12.1250 in rated, max=13.0000 in, min=7.0000 in)
CASING GASKETS Aramid Fiber with EPDM and Silicate Filler
IMPELLER O-RING Teflon
SHAFT MATERIAL SAE 4140
SHAFT SLEEVE 316SS
LUBRICATION Flood oil
SEAL CHAMBER Taper bore plus with VPE
GLAND 316SS Flush vent and drain with carbon restricting bushing
BEARINGS 6309 (Inboard) / 3309 (Outboard)
COUPLING Coupling Furnished is Goulds choice
COUPLING GUARD Aluminum (non sparking)
BASEPLATE Cast iron camber top D00057A
Sealing Method
MECHANICAL SEAL Goulds SealPlus SP1SS (Silicon Carbide vs Silicon Carbide) - (Cartridge - Single)
Flanges
Page 1
Proposal No: PE1906500001 Item No: P1101/P1102 (Alternative) MODEL: 3196 MTi 3x4-13
150# flat face
Frame connections
Bearing frame drain
Frame cooler access
Oil fill connection
Frame features
Ductile iron frame adapter
Inpro VBXX-D Hybrid Bearing Isolators
Premium Severe Duty Thrust Bearings
i-ALERT®2 Bluetooth Smart Equipment Health Monitor
QA Requirements
Bolting - Casing and Gland Bolting - Certificate of Conformance, material of construction
Casing & Cover - Certificate of Conformance, material of construction
Certificate of Conformance, to PO
Impeller - Certificate of Conformance, material of construction
Insp, Ship Prep, Boxing - Standard preparation
Turned Parts - Shaft - Certificate of Conformance, material of construction
Turned Parts - Sleeves - Certificate of Conformance, material of construction
Painting
Goulds Blue standard painting
Warranty
5 Year Extended Warranty (All the components, manufactured by ITT Goulds pumps, in the liquid end and power end are
covered).
Optional Features:
Casing connections
Casing drain with valve and 150FF# flange socket welded 316SS
Assembly and Testing
Non witness hydro test, assembled pump
Witness 1 point NPSHr test per Hydraulic Institute (requires performance test) -
(HI-NPSH3)
Witness performance test per Hydraulic Institute - (HI-PERF)
Boxing
Page 2
Proposal No: PE1906500001 Item No: P1101/P1102 (Alternative) MODEL: 3196 MTi 3x4-13
Export
Freight
International freight ocean
Comments
Pump flanges connections FF in lieu of RF.
Certificate of material conformance in lieu of CMTRs.
Performance Test and NPSH test as optional adder.
Flood oil lubrication for bearings.
Drainage piping as optional adder.
Program Version 1.71.0.0
This proposal reflects the intended scope from the customer specifications supplied at the time of quotation. Additional specifications,
requirements and scope presented at time of award or during order execution outside the original bid scope request, is subject to a change
order with a potential cost and lead-time impact. ITT reserves the right to present engineering charges for more than two revision cycles on
submittal drawings, provided these two revision cycles cover the intent of the specifications. ITT requires customer to provide all drawing
comments applicable to the specification within the first submission return.
Our offer does not include specific review and incorporation of any Statutory or Regulatory Requirements and the offer is limited to
the requirements of the design specifications. Should any Statutory or Regulatory requirements need to be reviewed and incorporated
then the Customer is responsible to identify those and provide copies for review and revision of our offer.
Our quotation is offered in accordance with our comments and exceptions identified in our proposal.
Page 3
Hydraulic Details
Item No P1101/P1102 Pump Type 3196
Proposal # PE1906500001
Page 1
Proposal No : PE1906500001 Item No: P1101/P1102 Model: 3196
June 13, 2019 (16:33:48 PM)
Hydraulic Details
Page 2
Standard Datasheet CENTRIFUGAL PUMP SPECIFICATION
PUMPING CONDITIONS
FLUID PUMPED: CGN PUMP MATERIAL CLASS 316SS
PUMPING TEMP. (PT) 31.1 deg C 88.0 deg F VISCOSITY @ PT 9.000 CP PH
PERFORMANCE CHARACTERISTICS
CAPACITY, GPM NORMAL 0.0 RATED 390.0 MIN. HYDRAULIC / THERMAL FLOW 155.8 / N/A
TDH, FT: NORMAL RATED 162.0 DISCH.PRESSURE 61.3 PSI G
IMPELLER TYPE Open DIA. in (RATED) 12.1250 (MAX) 13.0000 (MIN BY MFR) 7.0000
PACKING TYPE SIZE NO. OF RINGS 0 SEAL CAGE YES NO
MECH.SEAL MFR and MODEL/DYN SEAL Goulds SealPlus SP1SS (Silicon Carbide vs Silicon Carbide)
SUCTION FLGD SCRD SIZE 4'' ANSI 150# LB.ASA FACING FF POSITION CL SIDE FACING UP
DISCHARGE FLGD SCRD SIZE 3'' ANSI 150# LB.ASA FACING FF POSITION TOP CTR TANGENT SIDE
BEARINGS (MFR AND TYPE): RADIAL 6309 THRUST 3309 (VERT.) THRUST UP DOWN
SPECIAL MATERIAL
CASING: VENT NPT DRAIN NPT GAGE CONN. SUCTION DISCHARGE 3/8 / 3/8 NPT
STUFF.BOX: TAP FOR FLUSH NPT TAP FOR DRAIN NPT JACKETED NPT CONN:COOL WATER RQD GPM
CASING: NO OF STAGE 1 MOUNTING: CENTERLINE FOOT BRACKET VERTICAL
DRIVER
ELECTRIC MOTOR 30.0 HP V PH CPS 1800 RPM EQUIP #
REMARKS:
ACCOUNT DIST.NO.
DELIVERY
NOT BEFORE DATE
Model 3196 MTi
OUTLINE DRAWING Size 3x4-13
Auxiliary Specification
COUPLING BY PUMP MFG CPLG TYPE Coupling Furnished is Goulds choice
CPL GUARD BY PUMP MFG CPLG GUARD MATL ALUMINUM (NON SPARKING)
BASEPLATE CAST IRON CAMBER TOP D00057A FOR PUMP TAPPED OPENINGS REFER TO DWG.:
TPE1906500001 / P1101/P1102
MECH.SEAL GOULDS SEALPLUS SP1SS (SILICON CARBIDE VS SILICON CARBIDE)
NO. SIZE QTY. PURPOSE YES/NO NO. SIZE QTY. PURPOSE YES/NO
TB 1/2 1 CASING DRAIN NO TL1 --- 2 FRAME COOLER ACCESS YES
TC 1/2 1 BY-PASS CONNECTION NO TN 1/4 4 GREASE FITTING NO
TD 3/8 1 DISCH. GAUGE CONNECTION NO TN2 1/4 2 OIL MIST INJECTION PORT NO
TE 3/8 1 SUCTION GAUGE CONNECTION NO TY 3/4 1 OIL FILL YES
TF 1/2 1 BEARING FRAME DRAIN YES TS 1 2 SIGHT GLASS/OILER CONN. YES
TL 1/2 2 FRAME COOLING CONNECTION NO TBL 1/4 2 VIB./TEMP. CONNECTION NO
Job/Inq.No. :
Purchaser : INTECH S.A.
End User: GMP Issued by : Miguel Ignacio
Item/Equip.No. : P1101/P1102 (Alternative) Quotation No. : PE1906500001 Date : 06/13/2019
Service : Recepción de Hidrocarburo
Order No. : Certified By : Rev. : 0
Operating Conditions Pump Performance
Liquid: CGN Published Efficiency: 64.5 % Suction Specific Speed: 9,478 gpm(US) ft
Temp.: 88.0 deg F Rated Pump Efficiency: 62.0 % Min. Hydraulic Flow: 155.8 gpm
S.G./Visc.: 0.870/9.000 cp Rated Total Power: 22.4 hp Min. Thermal Flow: N/A
Flow: 390.0 gpm Non-Overloading Power: 33.8 hp
TDH: 162.0 ft Imp. Dia. First 1 Stg(s): 12.1250 in
NPSHa: 11.5 ft NPSHr: 5.2 ft
Solid size: Shut off Head: 167.7 ft
% Susp. Solids Vapor Press: Max. Solids Size: 0.6250 in
(by wtg):
Notes: 1. Power and efficiency losses and Viscous effect are not reflected on the curve below.
2. Curve shown is at ambient temperature conditions.
Model: 3196 Size: 3x4-13 Group: MTi 60Hz RPM: 1775 Stages: 1
Job/Inq.No. :
Purchaser : INTECH S.A.
End User : GMP Issued by : Miguel Ignacio Rev. : 0
Item/Equip.No. : P1101/P1102 (Alternative) Quotation No. : PE1906500001 Date : 06/13/2019
Service : Recepción de Hidrocarburo
Order No. : Certified By :
Operating Conditions Pump Performance
Liquid: CGN Published Efficiency: 64.5 % Suction Specific Speed: 9,478 gpm(US) ft
Temp.: 88.0 deg F Rated Pump Efficiency: 62.0 % Min. Hydraulic Flow: 155.8 gpm
S.G./Visc.: 0.870/9.000 cp Rated Total Power: 22.4 hp Min. Thermal Flow: N/A
Flow: 390.0 gpm Non-Overloading Power: 33.8 hp
TDH: 162.0 ft Imp. Dia. First 1 Stg(s): 12.1250 in
NPSHa: 11.5 ft NPSHr: 5.2 ft Shut off Head: 167.7 ft
Solid size: Max. Solids Size: 0.6250 in % Susp. Solids
(by wtg):
Vapor Press:
Notes: 1. Curve shown is at ambient temperature conditions.
Nidec trademarks followed by the ® symbol are registered with the U.S. Patent and Trademark Office.
NIDEC MOTOR CORPORATION
8050 WEST FLORISSANT AVE.
ST. LOUIS, MO 63136
USE THE DATA PROVIDED BELOW TO SELECT THE APPROPRIATE DIMENSION PRINT
Horsepower 30
Pole(s) 04
Voltage(s) 460-230
Frame Size 286T
Shaft U Diameter 1.875
Outlet Box AF 3.88
Outlet Box AA 2.00
Nidec trademarks followed by the ® symbol are registered with the U.S. Patent and Trademark Office.
EFFECTIVE:
DIMENSION PRINT PRINT:
13-APR-15 07-2773
SUPERSEDES: FRAME: 284, 286 T, TS SHEET:
07-JUN-11 BASIC TYPE: L, N 1 OF 1
P
C
AB
N AC
W T
V
O
AF
U
D
ES
BS J E
G
EV
AA SIZE 2E
2F BA CONDUIT A
B
H
4 HOLES
ALL DIMENSIONS ARE IN INCHES AND MILLIMETERS
UNITS A B D E 2E G H J O
-.06 ±.03 +.05
IN 14.00 13.00 7.00 5.50 11.00 1.09 .53 3.22 14.31
MM 356 330 178 140 279 28 13 82 363
2
UNITS P T AA AB AC AF BA BS EV W
U V ES SQ
FRAME UNITS C N MIN MIN KEY
-.001
IN 27.00 5.00 1.875 4.38 3.28 .500
284, 286T
MM 686 127 47.63 111 83 12.70
IN 25.63 3.63 1.625 3.00 1.91 .375
284, 286TS
MM 651 92 41.28 76 49 9.53
2F
FRAME UNITS ±.03
IN 9.50
284T, TS
MM 241
IN 11.00
286T, TS
MM 279
IHP_DP_NMCA (MAR-2011) SOLIDEDGE
07-2773/B ISSUED BY
R. KING
INFORMATION DISCLOSED ON THIS DOCUMENT APPROVED BY
Nidec Motor Corporation IS CONSIDERED PROPRIETARY AND SHALL NOT BE
M OT O R S J. O'BRIEN
REPRODUCED OR DISCLOSED WITHOUT WRITTEN
St. Louis, Missouri CONSENT OF NIDEC MOTOR CORPORATION
CATALOG NUMBER: X30P2B NAMEPLATE PART #: 422696-001
MODEL CS08 FR 286T TYPE LE ENCL TEFC
SHAFT 6310-J/C3 - QTY 1 OPP 6210-J/C3 - QTY 1
END BRG END BRG
PH 3 MAX 40 C ID#
AMB
INSUL F Asm. F1 DUTY CONT
CLASS Pos.
T1
T9 T4
T6 T7
T3 T2
T8 T5
Delta Connection
Lo - Volts Hi - Volts
9 4 7 9 4 7
5 8 6 5 8 6
3 2 1 3 2 1
Line Line
Each lead may have one or more cables comprising that lead.
In such case each cable will be marked with the appropriate lead number.
N. C. THERMOSTATS
P1
P2
NOTE: THERMOSTATS LEADS MAY BE LOCATED IN EITHER THE MAIN OUTLET BOX OR IF SO
EQUIPPED, AN AUXILIARY BOX.
ACCESSORY LISTING
ITEM ITEM
NO. QTY NAME OF PART NO. QTY NAME OF PART
1 1 Slotted Headless Pipe Plug 22 1 Slotted Headless Pipe Plug
2 1 Pipe Coupling 23 1 Pipe Plug
3 1 Pipe Nipple 24 2 Screw
4 1 Pipe Cap 25 4 Screw (Qty 8 on frames 286T & 326T)
5 1 Pipe Nipple 26 1 Bracket (Not used on types TF)
6 2 Cap and Jam Nut 27 4 Screw (Used only on frame 286T & 326T)
7 1 Fan Cover Guard 28 1 Air Deflector ((Used only on frame 286T & 326T)
8 3 Screw & Lockwasher 29 1 Ball Bearing
9 1 Grill 30 1 Bearing Cap
10 1 Vent Fan Assembly 31 1 Rotor Assembly (Includes items 31A & 31B)
11 1 Woodruff Key (Not used on frames 254T &256T 31A 1 Motor Shaft
12 2 Screw 31B 1 Rotor Core
13 2 Stud & Nut 32 4 Screw
14 2 Screw (Qty 6 on frames 254T & 256T) 33 1 Outlet Box Cover
15 1 Bracket 34 1 Gasket
16 4 Screw (Used only on frame 286T & 326T) 35 4 Screw (Qty 2 on frames 254T & 256T)
17 1 Air Deflector (Used only on frame 286T & 326T) 36 1 Outlet Box Base
18 1 Ball Bearing 37 1 Gasket (Outlet Box Base)
19 1 Bearing Cap 38 1 Eyebolt
20 1 Key 39 1 Wound Stator Assembly
21 1 Water Deflector
WARNING: BEARINGS: PRICES:
Any disassembly or repair work on explosionproof motors Refer to motor nameplate for the Parts stocking distributors: refer to
will void the Underwriters Laboratories, Inc. label unless bearing numbers. renewal parts numerical index. All
done by the manufacturer, or a facility approved by the Others: refer to your nearest parts
Underwriters Laboratories, Inc. Refer to your nearest distributor.
sales office for assistance.
reference: Renewal Parts Section 700, Page 19
Copyright © 2010 Nidec Motor Corporation. All rights reserved.
General Information for Integral Horsepower (IHP) Motors
on Variable Frequency Drives (VFDs)
Variable Frequency Drives (VFD) • VFD dv/dt - winding end turn differential in voltage
versus differential in time
A VFD is a type of controller used to vary the speed of an electric motor.
The VFD takes a fixed AC voltage and frequency and allows it to be • High temperatures or high humidity
adjusted in order to get different speeds from the motor. Motor speed • Grouding system
can be varied by changing the frequency of the input power waveform.
The equation below shows how the frequency affects the speed of a Wider speed ranges, higher voltages, higher switching frequencies,
three phase induction motor. insufficient grounding and increased cable lengths all add to the severity
of the application and, therefore, the potential for premature motor
failure.
120* Fundamental Input Frequency
Speed =
Number of Motor Poles How does a VFD affect the motor?
There are many things to consider when a motor is powered using a
How does a VFD work? VFD or PWM power. When a motor is powered by a PWM waveform
A VFD takes the fixed frequency and voltage sine wave from the power the motor windings very often see a large differential voltage, either from
grid or power station and puts it through a few steps in order to allow phase to phase or turn to turn. When the voltage differential becomes
the VFD user to vary the frequency and in turn control the motor speed. large enough it creates a reaction at the molecular level that converts
First it rectifies the AC power into DC Power. Because of this step, a available oxygen into O3. This phenomenon is called partial discharge or
term commonly used instead of VFD is inverter. This only describes one corona. This reaction creates energy in the form of light and heat. This
step of what the VFD does to the power waveform. Once rectified into energy has a corrosive effect on the varnish used to protect the motor
a DC voltage the drive sends the power through a set of transistors or windings. PWM waveforms can also magnify shaft voltages which lead
switches. These switches can take the DC waveform and by opening to arcing across the bearing and causing premature bearing failure.
and closing at certain speeds and durations can create an output Corrective action must be taken to mitigate these issues that arise when
waveform that mimics the sine wave that is required to drive a three using an electric motor with a VFD.
phase electric motor. The output wave form is known as a Pulse Width
Modulation (PWM) waveform because the waveform is created by How do I protect the motor?
multiple pulses of the switches at short intervals.
Nidec Motor Corporation (NMC) has developed specific motor designs
to decrease the harmful affects that a VFD can have on a motor.
PULSE WIDTH MODULATION WAVEFORM NMC’s INVERTER GRADE® insulation system is the first line of
defense against corona and phase to phase faults that can be common
when a motor is powered using a PWM waveform. The INVERTER
Line GRADE® insulation system is standard on all of NMC’s Inverter Duty
to
Neutral
products. Along with the INVERTER GRADE® insulation, thermostats
Voltage are installed as a minimum protection against over heating the motor.
Special consideration must also be given to bearings in motors powered
by VFD’s. In order to create a low resistance path to ground for built
up shaft voltages a shaft grounding device can be used. On larger
horsepower motors an insulated bearing system should be used in
Line
conjunction with the shaft grounding device when installed, to force the
Current stray shaft voltages to ground. The bearing failures are more prominent
on motors with thrust handling bearings. NMC has created an Inverter
Duty vertical motor line that not only uses the INVERTER GRADE®
Figure 1 PWM Waveform insulation system, but that also comes standard with a shaft grounding
device. On motors that are 100 HP and greater the thrust bearing is also
What variables should be considered when insulated for additional protection.
deciding whether to power a motor with a VFD?
What does "Inverter Duty" mean?
VFD compatibility with motors is complex. As a result, many variables
must be considered when determining the suitability of a particular motor An Inverter Duty motor should describe a motor that helps mitigate
for use with a VFD. These variables include: potential failure modes of a motor that is powered by a VFD. Inverter
duty motor windings should be able to withstand the voltage spikes per
• Torque requirements (Constant or Variable) NEMA MG1 Part 31.4.4.2 and protect against overheating when the
• Speed Range motor is run at slow speeds. On thrust handling bearings it is apparent
that the bearings require additional protection. Inverter Duty vertical
• Line / System Voltage motors should have a shaft grounding device to protect the motor
• Cable length between the VFD and the motor bearings from fluting due to voltage discharge through the bearing. On
• Drive switching (carrier) frequency larger motors (100HP and larger) the shaft should also be electrically
• Motor construction isolated from the frame in order to aid the shaft grounding ring in
discharging the shaft voltages to ground.
*This information applies only to Integral Horsepower (IHP) motors as defined on the Agency Approval page, under UL®† & CSA®† listings where indicated.
vii www.usmotors.com
Motor / Inverter
Compatibility
Thermal Overloads and Single Phase Motors Grounding and Cable Installation Guidelines
Motors with thermal overloads installed may not operate properly on a Proper output winding and grounding practices can be instrumental
VFD. The current carrying thermal overload is designed for sine wave in minimizing motor related failures caused by PWM waveform
power. Operation on a VFD may cause nuisance tripping or potentially characteristics and installation factors. VFD manufacturers typically
not protect the motor as would be expected on line power. Thermostats or provide detailed guidelines on the proper grounding of the motor to
thermistors installed in the motor and connected properly to the VFD may the VFD and output cable routing. Cabling manufacturers provide
provide suitable thermal overload protection when operating on a VFD. recommended cable types for PWM installations and critical information
(consult codes for installation requirements) concerning output wiring impedance and capacitance to ground.
Single phase motors and other fractional horsepower ratings are not Vertical Motors on VFDs
designed to be operated on a VFD. Within Nidec Motor Corporation Vertical motors operated on VFD power present unique conditions that
standard products, all motors NEMA®† 48 frame (5.5” diameter) and may require consideration by the user or installation engineer:
smaller are not suitable for VFD applications. Three phase 56 and
143/145 frame applications should be noted on the catalog price page; • Locked rotor and drive tripping caused by non-reversing-ratchet
or if in doubt ask an Nidec Motor Corporation technical representative for operation at low motor speeds. It is not recommended to operate
recommendations on compatibility with a VFD. motors at less than 1/4 of synchronous speed. If slow speeds are
required contact NMC engineering.
Slow Speed Motors • Unexpected / unacceptable system vibration and or noise levels
Motors with a base design of slower than six poles require special caused by the torque pulsation characteristics of the PWM waveform,
consideration regarding VFD sizing and minimizing harmonic distortion a system critical frequency falling inside the variable speed range of
created at the motor terminals due to cable installation characteristics. the process or the added harmonic content of the PWM waveform
Additional external PWM waveform filters and shielded motor cables exciting a system component
designed for PWM power may be required to provide acceptable motor life. • Application related problems related to the controlled acceleration/
Harmonic distortion on the output waveform should be kept to a minimum deceleration and torque of the motor on VFD power and the building
level (less than 10%) mismatch impedence. of system pressure/ load.
• The impact the reduction of pump speed has on the down thrust
690V Applications reflected to the pump motor and any minimum thrust requirements of
Motors that are rated for 690VAC and that will be powered by 690VAC the motor bearings
PWM VFDs require the use of an external filter to limit peak voltage • Water hammer during shutdown damaging the non-reversing ratchet
spikes and the use of an INVERTER GRADE® motor. Where available,
an alternative to using an output filter is to upgrade to a 2300V insulation Humidity and Non-operational Conditions
system.
The possible build-up of condensation inside the motor due to storage in
an uncontrolled environment or non-operational periods in an installation,
Low Voltage TITAN® Motors
can lead to an increased rate of premature winding or bearing failures
When using 449 frame and larger motors on PWM type VFDs consider when combined with the stresses associated with PWM waveform
the use of an external filter and shielded motor cables designed for PWM characteristics. Moisture and condensation in and on the motor winding
power to minimize harmonic distortion and peak voltages at the motor over time can provide tracking paths to ground, lower the resistance of the
terminals. Harmonic distortion on the output waveform should be kept to motor winding to ground, and lower the Corona Inception Voltage (CIV)
a minimum level (less than 10%). level of the winding.
Bearing Currents Related to PWM Waveforms Proper storage and maintenance guidelines are important to minimize the
Protection of the motor bearings from shaft currents caused by common potential of premature failures. Space heaters or trickle voltage heating
mode voltages is becoming a standard feature on Inverter Duty motor methods are the common methods for drying out a winding that has low
products. Some installations may be prone to a voltage discharge resistance readings. Damage caused by these factors are not covered
condition through the motor bearings called Electrical Discharge by the limited warranty provided for the motor unless appropriate
Machining (EDM) or fluting. Vertical HOLLOSHAFT and HOSTILE DUTY heating methods are properly utilized during non-operational periods
World Motor come with grounding devices installed as standard. EDM and prior to motor start-up.
damage is related to characteristics of the PWM waveform, and the VFD
programming, and installations factors. NEMA®† Application Guide for AC Adjustable Speed Drive Systems:
http://www.nema.org/stds/acadjustable.cfm#download
Bearing Protection on Inverter Duty Vertical Motors
All U.S. MOTORS® brand “Inverter Duty” vertical products have a shaft
grounding system that allows damaging shaft currents a low resistance
path to ground. Bearings on vertical motors fed by VFD power without
this bearing protection are not covered under any warranty. All other
bearing failure is covered per NMC’s standard warranty. An electric motor
repair shop approved to service U.S. MOTORS® brand motors must verify
that the cause of the bearing failure was not due to EDM damage.
* This information applies only to Integral Horsepower (IHP) motors as defined on the Agency Approval page, under UL®† & CSA®† listings where indicated.
www.usmotors.com viii
Warranty Guidelines for Integral Horsepower
(IHP)* Motors on Variable Frequency Drives
Warranty Guidelines • On TITAN® frame motors, inquiry required for suitability on constant
The information in the following section refers to the motor and drive torque loads.
application guidelines and limitations for warranty. Cable distances are for reference only and can be further limited by
hot and humid environments (refer to Table 1). Refer to specific VFD
The products within this catalog labeled “Inverter Duty” or “Vector Duty” Warranty Period Clarifications and Exceptions
are considered INVERTER GRADE® insulated motors. INVERTER
GRADE® motors exceed the NEMA®† MG-1 Part 31 standard. Standard Energy Efficient Exclusion
Nidec Motor Corporation provides a three-year limited warranty on all Applying Standard & Energy Efficient Motors on Variable Frequency Drives
NEMA®† frame INVERTER GRADE® insulated motors and allows long is not recommended. VFD related failures on standard and energy efficient
cable runs between the motor and the VFD (limited to 400 feet without motors will not be covered under warranty.
output filters). Cable distance can be further limited by hot and humid
environments and VFD manufacturers cable limits. These motors may be Vertical Motor Windings
appropriate for certain severe inverter applications or when the factors Premium efficient vertical motors without INVERTER GRADE® insulation
relating to the end use application are undefined (such as spares). that are installed using the criteria described in this document and applied in
the correct applications shall have a warranty while powered by a VFD for
12 months from date of installation or 18 months from date of manufacturing
Nidec Motor Corporation’s U.S. Motors® brand is available in the following whichever comes first. See limited warranty page for horizontal motor
INVERTER GRADE® insulated motors: warranty periods.
• Inverter Duty NEMA®† frame motors good for 20:1 Variable Torque
Bearing Exclusion for Thrust Handling Bearings
& 5:1 Constant Torque, including Vertical Type RUSI (10:1 V.T.) Bearings used in premium efficienct vertical motors, and all thrust handling
• Inverter Duty motors rated for 20:1 Constant Torque bearings, that are powered by VFDs without shaft grounding devices or
insulated bearings (when required) will not be covered under any warranty
• ACCU-Torq® and Vector Duty Motors with full torque to 0 Speed or for damages caused from being powered by a VFD. All other bearing failure
5000:1 is covered per NMC’s standard warranty. An electric motor repair shop
approved to service U.S. MOTORS® brand motors must verify that the cause
• 841 Plus® NEMA®† Frame Motors
of the bearing failure was not due to Electrical Discharge Machining.
Applying Premium Efficient motors (that do not have INVERTER Medium Voltage and Slow Speed Considerations
GRADE® insulation) on Variable Frequency Drives (2, 4, 6 pole) Motors that are rated above 700 VAC or that are eight pole and slower
Premium efficient motors without INVERTER GRADE insulation meet require special consideration and installation and are not covered under the
minimum NEMA®† MG-1, Section IV, Part 31.4.4.2. These motors can be warranty guidelines in this document. Motors that are rated above 700VAC
used with Variable Frequency Drives (with a reduced warranty period) have special cable length and voltage differential issues that are specific
under the following parameters: to the VFD type and manufacture. The motor construction and cost may
vary dramatically depending on the VFD topology and construction. Contact
• On NEMA®† frame 447 and smaller motors, 20:1 speed rating on your NMC representative with VFD manufacturer name and model type for
variable torque loads & 4:1 speed range on constant torque loads. application and motor construction considerations. Motors that are designed
eight pole and slower also require special installation and filters per the drive
• On TITAN® 449 and larger frame motors, 10:1 speed rating on
manufacturer.
variable torque loads.
* This information applies only to Integral Horsepower (IHP) motors as defined on the Agency Approval page, under UL®† & CSA®† listings where indicated.
ix www.usmotors.com
INTECH S.A. Tecnología Industrial
PROPUESTA ECONÓMICA
VÁLIDEZ DE OFERTA
PUNTO DE ENTREGA
Talleres de Intech S.A. en Lima. Es por cuenta del cliente realizar en su totalidad
el correcto transporte al punto donde serán instalados, así como el adecuado
almacenaje de los equipos.
CONDICIONES DE GARANTÍA
1. CONDICIONES DE GARANTIA
Quedan fuera de toda garantía, los equipos que hayan sido puestos en operación por
primera vez sin supervisión de personal de Intech SA o a quienes la empresa designe
expresamente para realizar este servicio.
INTECH S.A. Tecnología Industrial
INTECH-SA no será responsable por retrasos sufridos en la entrega del bien y/o los
equipos, cuando hayan sido causados por hechos constitutivos de caso fortuito o fuerza
mayor o por hechos o demoras inusuales atribuibles a terceros, ajenos a INTECH-SA,
que escapen de su control razonable.
En caso de ocurrencia cualquiera de dichos hechos o eventos, el plazo de entrega será
prorrogado por el tiempo que resulte requerido, salvo que se establezca lo contrario en la
respectiva cotización o en las condiciones específicas de la venta.
INTECH-SA, no será responsables, en ningún caso, por daños incidentales, indirectos,
consecuenciales o especiales de ninguna naturaleza, incluyendo, pero no limitándose a,
pérdida de ingresos, pérdida de utilidades, pérdidas derivadas de la imposibilidad de usar
los equipos, costos de reemplazo de energía, costos de capital. INTECH-SA garantiza
que los equipos suministrados serán entregados libres de cargas, gravámenes y/o
limitaciones del dominio.
En el caso de que EL CLIENTE decidiera resolver el contrato por cualquier motivo, deberá
hacerlo con al menos sesenta (60) días de anticipación en forma oficial. Para el efecto,
EL CLIENTE, deberá reconocer todos los gastos, costos y demás inversiones realizadas
con motivo de la ejecución del contrato hasta la fecha efectiva de resolución del contrato,
así como las penalidades que puedan ser pactadas de común acuerdo en el contrato.
4. PENALIDADES
INTECH S.A. Tecnología Industrial
Goulds 3196
Process Pump with
Patented Intelligent Monitoring
Goulds 3196
Proven Performance...
Over One Million Process Pump
Installations Worldwide
When the Goulds 3196 ANSI Standard Dimension Process
Pump was first introduced in 1961, it immediately became
the standard for the industry.
Today, the number of installations attest to its remarkable
performance. Users in chemical, petrochemical,
pulp & paper, primary metals, food & beverage and general
industries know they can make no better choice than the
best — Goulds Model 3196.
2
Goulds 3196
A IMPELLER
Must be designed for long-term, maintainable performance
and minimum hydraulic loads for maximum reliability.
B SEAL CHAMBER
Must be designed for favorable seal environment — proper heat
dissipation and lubrication of seal faces. The design must also be
able to handle tough services: liquids containing solids, air or vapors.
C POWER END
Must be designed for optimum bearing life, effective oil cooling,
and minimum shaft deflection. Onboard condition monitoring provides
early warning of potential failures, before they occur.
D BASEPLATE
A
Must be rigid, and able to withstand forces and moments of plant D
piping systems.
Consider the fact that over a 20-year ANSI pump life, 92% of the total costs are maintenance,
operation and installation. Only 8% is the initial pump purchase cost.
Select a process pump that maximizes reliability (low maintenance cost), has long-term
maintainable hydraulic performance (low operating cost) and is installed on a rigid baseplate.
Energy and maintenance costs during the life of a process pump can be more than 10 times
its purchase price.
Purchase Cost
Installation Cost
$8,000
$16,000
3
Goulds 3196
Critical
Wear Areas
Wear Area Calculation (10 inch dia. impeller) Area Nose Ring = 2 ∏ rW = 2 x ∏ x (.9) (.9) = 5 in 2
Area Wear Surface = ∏ r 2 = ∏(5) 2 = 79 in 2 Area Back Cover = ∏ r 2 = ∏ (5) 2 = 79 in 2
Total Wear Area (Front & Back) = 2 x 79 = 158 in 2 Total Wear Area = 5 + 79 = 84 in 2
4
Goulds 3196
Maintained High-Performance
Long Pump Life
470
It is common knowledge that as a pump wears, 40
14
POWER(BHP)
HEAD(FT)
NPSH(FT)
450 38% INCREASED NPSH
the performance decreases. Goulds open impeller 30
12
8
can be adjusted, simply and quickly, to 430 3% REDUCTION TDH
4
compensate for wear and renew performance. 9% REDUCTION FLOW 20 2% INCREASED POWER
0
0 40 80 100 160 0 40 80 100 160 0 40 80 100 160
The enclosed type impeller cannot be adjusted. CAPACITY (GPM) CAPACITY (GPM) CAPACITY (GPM)
Performance renewal requires new or repaired Typical reduction in performance due to wear (.010 inch per year) on any ANSI pump.
casing and impeller.
J
vanes control axial thrust.
Control Seal
J
BEARING LIFE UNAFFECTED BY ADJUSTMENT
Chamber Pressure
CALCULATED
LIFE, L|10
BEARING
(YEARS)
Guaranteed
5 CALCULATED BEARING LIFE BASED ON
J
MEASURED HYDRAULIC LOADS
3
1
Bearing Life
Extended Seal Life
1x 2x 3x
J
AVERAGE
SEAL LIFE
5
(YEARS)
5
Goulds 3196
Standard Bore
Designed for packing.
Also accommodates
A C C B C B C C C C C C C
mechanical seals.
BigBoreTM
Enlarged chamber for
increased seal life
through improved
A B C A C A C C C B A C C
lubrication and cooling.
Patented
TaperBoreTM PLUS
Lower seal face
temperatures, self-
venting and draining. A A A C A — A A C A A C C
Solids and vapors
circulated away from
seal faces.
Jacketed Patented
TaperBoreTM PLUS
Maintains proper A A A C — — A A A A A A A
temperature control
(heating or cooling)
of seal environment.
Jacketed BigBoreTM
Maintains proper
temperature control A B C A — — C C A C A A A
(heating or cooling)
of seal environment.
6
Goulds 3196
Sealless Solutions
Not all process pump applications can be sealed with optimum reliability.
Goulds ANSI dimensional magnetic drive sealless process pumps are
perfect solutions to mechanical seal or environmental sealing problems.
The 3296 EZMAG metal magnetic drive process pump has a
revolutionary bearing cartridge design for maximum reliability and ease
of maintenance. For tough corrosive services Goulds also offers ETFE®
and PFA-lined magnetic drives available in horizontal, vertical or self-
priming configurations to meet all your process needs. Model V3298
Model 3298
Model 3296 EZMAG
7
Goulds 3196
efficient and accurate. The result is a more robust process to monitor and Normal monitoring Onset of failure
interval goes undetected
maintain all your ANSI pumps so that your plant profitability is maximized.
Health
?
40 50
30 40
20 30
10 20
Larger Means Cooler
0
Single Magnetic Bearing Bearing Labyrinth GOULDS 10
Lip Seal Seal Lower Upper Industry Average
Range Range 0
GRP I GRP II GRP II GRP III
8
Goulds 3196
50
fatigue life by 2-5X.
• High purity steels have fewer inclusions than standard steel —
Standard better grain structure and wear resistance.
Bearing Steel
• Heat treatment of bearing elements increases hardness
10
for increased fatigue life.
BEARING LIFE CALCULATION
5 Forty-degree contact angle on
the thrust bearing for higher
thrust load capability.
Hours
1 X 2X • 35% higher dynamic load rating vs.
LIFE, HOURS major competitor.
• Increases L'10 bearing life 2X. Competitor
PREMIUM SEVERE-DUTY
THRUST BEARINGS FULLY OPEN IMPELLER
Increase bearing fatigue life by 2-5X that of
Acknowledged best design for CPI services —
conventional bearing steels.
solids handling, stringy material, corrosives,
abrasives. Two times the wear area of closed-
HEAVY DUTY SHAFT type impellers for longer life. Back pump-out
AND BEARINGS vanes reduce radial thrust loads and
Rigid shaft designed for minimum deflection seal chamber pressure.
at seal faces — less than 0.002 in. (.05 mm).
Bearings sized for 10-year average life under tough
operating conditions. Available with or without SEALING FLEXIBILITY
shaft sleeve. Wide range of sealing arrangements available
to meet service conditions. Engineered seal
OPTIMIZED OIL SUMP DESIGN chambers improve lubrication and heat removal
Increased oil capacity provides better heat transfer (cooling) of seal faces for extended seal life
for reduced oil temperature. Bearings run cooler and pump uptime.
and last longer. Contaminants directed away from
bearings to magnetic drain plug.
POSITIVE SEALING
Fully confined gasket at casing joint protects
ONE – INCH BULL’S EYE
alignment fit from liquid, makes
SIGHT GLASS
disassembly easier.
Assures proper oil level critical to bearing life.
Can be mounted on either side of pump for MAGNETIC
installation flexibility. RIGID FRAME (AND CASING) FEET
DRAIN PLUG
Reduce effects of pipe loads on shaft alignment;
Standard magnetic drain plug helps
POWER END pump vibration reduced.
protect bearings and prolong life.
Designed for reliability and extended pump life,
backed with a 5-year warranty.
10 11
Goulds 3196
CAMBER TOP CHEMBASE PLUS TM FABRICATED STEEL ENHANCED FEATURE ADVANTAGE POLYSHIELD
CAST IRON Polymer concrete An economical choice FABRICATED STEEL Heavy duty PIP ANSI COMBO
Baseplate Preferred standard of
process industries. Rigid
construction provides
exceptional rigidity &
that meets ANSI/ASME
B73.1 dimensional
Upgraded ANSI baseplate
designed to maximize
compliant fabricated
steel baseplate.
Heavy duty polymer
concrete combination
and corrosion resistant, corrosion resistance. requirements. pump operation life and baseplate and
Selection Guide it is the best value in
the industry today.
ANSI 1991 dimensional. ease installation. Meets
API-minded chemical
foundation.
PLANT REQUIREMENTS
Corrosion Resistance (mild/moderate)
Corrosion Resistance (severe)
Machined Pump & Motor Parts
Circular Grout Holes (4 in. min.)
Vent Holes (1 in. min.)
Vent Holes (1/2 in. min.)
Non-Overhang
Full Drain Rim
Built-in Drain Pan (under pump)
Drain Pan Under Pump
Baseplate Leveling Screws
Motor Alignment Adjusters
Lifting Feature
Continuous Welding Used
Flexibly Mounted
Spring Loaded*
Available in 304 and 316 SS
ANSI B73.1-1991 Conformance
API-610 Conformance
PIP RESP 002 Conformance
Bonus Interchangeability
™ Power Ends Fit 7 Different Process Pumps
Minimize inventory, reduce downtime.
12
Goulds 3196
Options Goulds offers users a variety of options to meet specific plant and process requirements.
Seal Flush Plans
All ANSI B73.1 seal flush and cooling plans are available to control
emission levels and meet seal installation requirements. Goulds can
also provide other special arrangements of user preference.
HEAT JACKET
Economical clamp-on jacket provides practical method
High
of heating or cooling the casing. Excellent heat
transfer characteristics. Easy to install or remove for
Temperature
pump servicing. Features
For operation to
700˚F (371˚C)
• Jacketed Stuffing Box /
JACKETED SEAL CHAMBER Seal Chamber
Maintains proper temperature control of
sealing environment. Ideal for maintaining
• Finned Cooler
temperature for services such as molten • 316 Stainless Steel Shaft
sulphur and polymerizing liquids. Available in • Graphite Impeller O-ring
BigBoreTM and patented TaperBoreTM designs.
• Graphite Casing Gasket
13
Goulds 3196
101
136
332A
412A
122
112A
184
496
358
319 126 418 351
14
Goulds 3196
101
112A
136
122 412A
332A
184
496
351
358
100
228 761B 168A 333A 126 360F 108 184 370
101
112A
332A
122
412A
136
360C
496 351
358
250 418
15
Goulds 3196
3500/2850RPM
800 160
TOTAL HEAD — 3500 RPM (60 Hz)
0 0 0 0
0 GPM 100 200 300 500 700 900 1100 1400
0 m 3/h 20 40 60 ▲70 80 100 150 200 ▲ 250
CAPACITY — 3500 RPM (60 Hz) ▲ = Scale Change
m FT. 0 GPM 100 200 300 400 500 600 700 8001000 1400 1800 22002600 3400 4200 5000 FT. m
350 75
1750/1450 RPM 240
95
TOTAL HEAD — 1750 RPM (60 Hz)
310
230 160
65 45 ▲
200 6x8-15 140
60
8x 40
180 10 8x10-17
-1 120
5G
50 160
3x4-13
2x 100
140 3- 30
40 1 1/2 x3-13 13 8x10-16H
120 4x6-13
1 1/2 x3-10 8x10-13 80
30 100 6x8-13 20
1x2-10 3x4
-10 60
80
2x3-10 3x4-10H
20 2x3 4x6-10H
60 -8 40
1x11/2 -8 1 1/2 x3-8
3x4-8 10
40
10 -7 20
20 2x3-6 x 4
3 4x6-10G
0 0 1x1 1/2 - 6 11/2 x3-6 0 0
0 GPM 100 300 400 500 700 900 1000 140018002200 30003400 5000 5800 66007400
0 m3/h 20 40 60 ▲ 80 100 140 180 220▲ 300 500 700 ▲ 1000 1400
CAPACITY — 1750 RPM (60 Hz) ▲ = Scale Change
16
Goulds 3196
Modular Interchangeability
Power Adapter Stuffing Impeller Casing Size Power Adapter Stuffing Impeller Casing Size
End Box/Seal End Box/Seal
Chamber Chamber
2x3 – 6
3x4 – 8
1x11/2 – 8
3x4– 8G
11/2 x3 – 8
1x2– 10
2x3–10
8x10 –13
3x4–10
6x8 –15
3x4–10H
8x10 –15
4x6 –10G
8x10 –15G
4x6 –10H
8x10 –16H*
11/2 x3–13
4x6 –17*
2x3 –13
17
Goulds 3196
Dimensions 3196
All dimensions in inches and (mm). Not to be used for construction.
SP A B DISCHARGE
SUCTION
DIMENSIONS
Bare Pump
Group Pump ANSI Discharge Suction X A B D SP Weight
Size Designation Size Size Lbs. (kg)
/
8.5 (216)
11/2 x3-10 A50 11/2 3 220 (100)
2x3-10 A60 2 3 9.5 (242) 230 (104)
3x4-10 A70 3 4 11 (280) 3.75 (95) 265 (120)
3x4-10H A40 3 4 12.5 (318) 275 (125)
4x6-10G A80 4 6
13.5 (343) 305 (138)
4x6-10H A80 4 6
/
11 2 x3-13 A20 /
11 2 3 10.5 (267) 19.5 (495) 4 (102) 10 (254) 245 (111)
2x3-13 A30 2 3 11.5 (292) 275 (125)
3x4-13 A40 3 4 12.5 (318) 330 (150)
4x6-13 A80 4 6 13.5 (343) 405 (184)
6x8-13 A90 6 8 16 (406) 560 (254)
8x10-13 A100 8 10 670 (304)
18 (457)
6x8-15 A110 6 8 610 (277)
8x10-15 A120 8 10 740 (336)
8x10-15G A120 8 10 19 (483) 27.875 (708) 6 (152) 14.5 (368) 5.25 (133) 710 (322)
8x10-16H 8 10 850 (385)
4x6-17 4 6 16 (406) 650 (295)
6x8-17 6 8 18 (457) 730 (331)
8x10-17 8 10 19 (483) 830 (376)
18
Goulds 3196
* 17 inch sizes have 21⁄4 inch (57) shaft diameters in stuffing box/seal chamber with sleeve. Shaft sleeve O.D. is 23⁄4 inches (70) for packing and 21⁄2 inches (64) for mechanical seals.
Seal chamber bore is 43⁄4 inches (121). Stuffing box bore is 35⁄8 inches (92).
** 17 inch sizes power limit per 100 RPM is 20HP (15kW).
19
PRO Services ®
Product Repair
advanced signal processing capabilities, and
• Field Service
rotating equipment anywhere in the world.
• Emergency Service
By identifying and alerting you to changes in operating conditions,
ProSmart increases your time to respond to either correcting the upset
• Training
seconds; saving you time from routine data collection.
Optimization of Assets
• Automatic notification and accessibility – By alerting when a
• Inventory Management
machine goes into distress, you are able to focus your resources on
• Replacement/Exchange
recovery activities. The ProNet web-hosted solution allows access to
• Maintenance Management
information anywhere in the world through a standard Internet
browser connection.
• Contract Maintenance • Advanced diagnostic tools – More than simple overall data,
ProSmart provides advanced analysis capabilities such as time-
PUMPSMART
PumpSmart ® is the latest advancement in pump control and protection to reduce
energy consumption, increase uptime and decrease maintenance cost. It allows the
pump to be right-sized to the application by dialing in the speed and torque which
increases flow economy, reduces heat and vibration, and improves overall system reliability.
• Drive for the DCS — While most VFDs can only provide basic information,
PumpSmart offers unparalleled insight to the pump operation which allows for
smoother process control and efficiency.
Environment 3 MONITOR
Rated for any industrial environment. IP67 i-ALERT checks every 5 minutes. If two
water & dust resistant. Intrinsically Safe with consecutive readings are above alarm
a 3-year battery life (use dependent). threshold the i-ALERT will go into alarm.
Wireless
Sync data via Bluetooth Smart enabled Mounting Options:
smartphones and tablets.
Mill a slot Drill & tap Epoxy¹
Spend less time collecting data and more time fixing problems. The
i-ALERT®2 mobile app has the ability to scan multiple i-ALERT®2s
within range to quickly and safely inspect multiple machines.
Environment Display
• Ambient temperature: -40°C to +84°C • Green LED for unit ON
(-40°F to +183°F) • Red LED for unit in ALARM
Measurements • IP67 water and dust protected • Blue LED for Bluetooth radio transmitting
• Temperature • Intrinsically Safe
• 3 Axis Vibration (RMS Velocity) • Class I, II, III, Division 1 Groups C,D,E,F,G Wireless Synching
• ATEX Zone 0 AEx ia IIB Ga (Groups C & D) • 2.4 GHz Bluetooth 4.0 Low Energy
• Kurtosis
• RoHS, WEEE, REACH, CE, FCC • Syncing range: 30m (100 feet)
• Machine run-time counter
• Syncing devices: iPhone 4s/5/5s/6/6 Plus,
• Fast Fourier Transform (FFT)
• Time Waveform (TWF)
Battery & Power iPad 3/4/Air/Mini, Android coming soon
• 3.6 V Lithium battery
Sensors • Life expectancy > 3 years (use dependent)
• 3-axis accelerometer ±16g
• Frequency range:
Materials
• Shell Material: Nylon 12
axial - 10-1,000Hz
• Mounting Stud: 316ss
horizontal - 10-1,000Hz
radial - 10-600Hz
• FFT resolution: 1Hz/bin
• Temperature sensor -40°C to +150°C
(-40°F to +302°F)