Tanque S

SOCIEDAD MINERA
CERRO VERDE, S.A.A.
PROYECTO
PROJECT
CENTRAL TRMICA RECKA

CONTRATISTA
CONTRACTOR
TTULO:
TITLE:
Painting Specification
N DE DOCUMENTO PROYECTO:
PROJECT DOCUMENT No.:
P024-C2-6410
CTR-01-YM_-MIP-EA_-27700
N DE DOCUMENTO EAI:
EAI DOCUMENT No.:
REV.
457-01-I-M-27700-R2
FECHA
DATE
2014-06-06
EDITADO PARA
ISSUED FOR
For information
Olga Asuar
2014.06.06
15:23:05 +02'00'
MIU
REALIZADO
DONE BY
REVISADO
CHECKED BY
Miriam Minchole
2014.06.06
15:28:48 +02'00'
APROBADO
APPROVED BY
ESTE DOCUMENTO CONTIENE INFORMACIN PROPIETARIA Y NO PUEDE SER DUPLICADO, PROCESADO O CEDIDO A TERCEROS PARA UN USO DISTINTO AL DE ESTE
PROYECTO Y EL OBJETO PARA EL QUE HA SIDO PREVISTO SIN LA AUTORIZACIN ESCRITA DE EMPRESARIOS AGRUPADOS INTERNACIONAL, S.A..
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION AND CANNOT BE DUPLICATED, PROCESSED OR DISCLOSED TO THIRD PARTIES FOR ANY USE OTHER
THAN THIS PROJECT AND THE PURPOSE FOR WHICH IT IS INTENDED WITHOUT THE WRITTEN CONSENT OF EMPRESARIOS AGRUPADOS INTERNACIONAL, S.A.
EMPRESARIOS AGRUPADOS INTERNACIONAL, S.A.

Magallanes, 3
28015 Madrid - Espaa
457-01-I-M-27700-R2
Rev. 2
CONTROL DE MODIFICACIONES / CHANGE LOG

Revisin
Revision
Fecha
Date
Modificaciones
Modifications
1
2
2014-03-04
2014-06-06
N/A
Commercial paints and Cobra comments
CLASIFICACIN / CLASSIFICATION
Contiene informacin para el diseo de estructuras, sistemas o componentes: S
No
Contains information for the design of structures, systems or components: Yes

Verificacin del diseo:
No aplicable
Design verification : Not applicable
Jefe de U.O./Supervisor
Verificador Nivel 1
Head of OU/Supervisor
Verifier Level 1
No
Nivel 2
Level 2
INFORMACIN PRELIMINAR O PENDIENTE / PRELIMINARY OR PENDING INFORMATION

Edic.
Apartados
Concepto
Estado
Issue
Paragraphs
Subject
Status
Este documento contiene informacin propiedad de Empresarios Agrupados Internacional, S.A. y

est sujeto a las restricciones detalladas en la pgina de portada
This document contains proprietary information of Empresarios Agrupados Internacional, S.A. and
is subject to the restrictions set forth on the title page
de 37
of
457-01-I-M-27700-R2
Rev. 2
NDICE / CONTENTS
1.
PURPOSE .................................................................................................................. 5
2.
SCOPE OF SUPPLY .................................................................................................. 6

2.1
GENERAL ...................................................................................................... 6
2.2
SCOPE OF PAINTING IN WORKSHOP ........................................................ 7
2.3
SCOPE OF WORK ON SITE ....................................................................... 10
3.
ENVIRONMENTAL CONDITIONS ON SITE............................................................. 12
4.
REFERENCE CODES AND STANDARDS ............................................................... 14
5.
SURFACE PREPARATION ...................................................................................... 15

5.1
GENERAL .................................................................................................... 15
5.2
CARBON STEEL .......................................................................................... 15

5.2.1
5.2.2
5.2.3
5.3
PAINTED STEEL SURFACES ..................................................................... 17

5.3.1
5.3.2
5.3.3
5.4
Surfaces with Defects ...................................................................... 17

Weld Areas and Screw Joints .......................................................... 18
Surfaces Free of Defects ................................................................. 18
GALVANIZED STEEL .................................................................................. 18

5.4.1
5.4.2
5.4.3
New Galvanized Surfaces................................................................ 18

Aged Galvanized Surfaces .............................................................. 19
Zinc Surfaces with Bare Patches ..................................................... 19
5.5
COLD ROLLED STEEL ................................................................................ 19
5.6
STAINLESS STEEL AND LIGHT ALLOY ..................................................... 19
5.7
CONCRETE AND CEMENT SURFACES .................................................... 20

5.7.1
5.7.2
6.
Degreasing ...................................................................................... 15
Contamination by Salts, Acids and Alkalis ....................................... 16
Rust Removal .................................................................................. 16
General ............................................................................................ 20
Cleaning........................................................................................... 20
PAINTS ..................................................................................................................... 21
6.1
GENERAL .................................................................................................... 21
6.2
APPLICATION .............................................................................................. 22
6.3
SAFETY STANDARDS ................................................................................ 23

de 37
of
457-01-I-M-27700-R2
Rev. 2
6.4
THICKNESS OF COATING .......................................................................... 24
6.5
REPAIRS ...................................................................................................... 24
6.6
SURFACES RENDERED INACCESSIBLE AFTER ERECTION .................. 24
6.7
SURFACES TO BE WELDED OR BOLTED AFTER PAINTING .................. 24
6.8
INSULATED SURFACES ............................................................................. 25
6.9
GALVANIZED, STAINLESS OR ALUMINUM SURFACES .......................... 25
6.10
SUPPORTS .................................................................................................. 25
6.11
CONCRETE ................................................................................................. 25
6.12
COLORS ...................................................................................................... 26
6.13
INTUMESCENT PAINT ................................................................................ 28

6.13.1 General ............................................................................................ 28
6.13.2 Intumescent System ........................................................................ 28
6.13.3 Shape factor or Massivity................................................................. 29
7.
8.
9.
INSPECTION AND QUALITY CONTROL ................................................................. 31

7.1
GENERAL .................................................................................................... 31
7.2
INSPECTION INSTRUMENTS ..................................................................... 31
7.3
INSPECTION STAGES ................................................................................ 31
7.4
MEASUREMENT OF THICKNESSES ......................................................... 32
7.5
ADHESION TESTS ...................................................................................... 33
7.6
HOLIDAY DETECTION ................................................................................ 33
7.7
REJECTION ................................................................................................. 33
7.8
INTUMESCENT SYSTEMS ......................................................................... 33
WARRANTY.............................................................................................................. 35
8.1
WARRANTY PERIOD .................................................................................. 35
8.2
PAINTING AT SITE ON TOPCOATS APPLIED IN THE

WORKSHOP ................................................................................................ 35
8.3
PAINTS APPLIED IN THE WORKSHOP ..................................................... 35
HANDLING AND APPROVAL OF DOCUMENTS ..................................................... 36

9.1
WORK TO BE CARRIED OUT IN THE SHOP ............................................. 36

9.1.1
9.1.2
Proposal........................................................................................... 36
Award of Contract ............................................................................ 36

de 37
of
457-01-I-M-27700-R2
9.2
Rev. 2
WORK TO BE CARRIED OUT AT SITE ...................................................... 36

9.2.1
9.2.2
Proposal........................................................................................... 36
Award of Contract ............................................................................ 37
APPENDIX A COATING SYSTEM SELECTION

APPENDIX B COMMERCIAL PAINTS
APPENDIX C FORMS

de 37
of
457-01-I-M-27700-R2
1.
Rev. 2
PURPOSE
1.1
The purpose of this specification is to define the technical requirements
for the paint used for components and/or structures (hereinafter all referred to as
components) of the Central Trmica Recka Power Plant in Peru. The owner of the
project is Sociedad Minera Cerro Verde S.A.A (SMCV).
1.2
The reference document General Design Conditions, No. CTR-01-YDCDR_-EA_-00400, includes the general description of the Project and all the specific
information related to the site characteristics location, characteristics of the fluids,
noise, seismic conditions and design life.
1.3
The requirements specified herein apply both to the work carried out in
the component manufacturer's shop and the work carried out on site.
1.4
The supplier of the component (hereinafter referred to as the Supplier)
shall be responsible for the work carried out in his shop. The successful bidder for
protective paintwork at site (the paint manufacturer or the painter) shall be
responsible for the work carried out during plant construction.
1.5
The scope of shop work shall be that defined in this specification and in
that of each individual component. Any other work up to completion of it shall be the
responsibility of the successful bidder for protective paintwork at site.

de 37
of
457-01-I-M-27700-R2
2.
Rev. 2
SCOPE OF SUPPLY
2.1
GENERAL
2.1.1
The Supplier shall be responsible for the procurement, inspection and
testing of all painting materials and preparation and painting of surfaces in
accordance with the stipulations of this specification.
2.1.2
The services shall include, but not be limited to the supply and storage
of all painting materials and tools to be used, the preparation of surfaces, the
application of the primer, intermediates and topcoats required, the retouching of
painted surfaces, inspection and applicable tests.
2.1.3
The supply shall include the paints to be applied, as defined later in this
document, thinners or any additives that may be required, tools and instruments
required to prepare the surfaces, the application of protective coats, quality control,
quality assurance and personnel safety.
2.1.4
Unless otherwise specifically indicated, the following shall not be
painted: stainless steel; plastic, brass, bronze, copper, chromed metals, glass;
special coatings such as rubber, ebonite, enameling, porcelain, etc; switching
devices; commercial or industrial traffic signs or nameplates; insulating materials; the
insides of equipment not specifically indicated; machined parts of equipment;
galvanized steel, unless otherwise explicitly indicated; earth connection areas in
electrical cabinets, panels or switchboards, etc.
2.1.5
The supplier shall, prior to painting, protect nameplates, lettering,
gauge, sight glasses, light fittings and similar such items, to ensure that these are in
no way defaced or damaged during the work .
2.1.6
Architecture finishing and detailed identification of pipes and valves
according to fluid conveyed are not included in the scope of this Specification.
2.1.7
Standard manufacturing components can be supplied with their usual
protection if the paint system is adequate to the operating environment of the
component and the intact duration of said protection is guaranteed on writing for a
minimum period of three (3) years from reception. The manufacturer shall always
send all the information requested later in this specification.

de 37
of
457-01-I-M-27700-R2
2.2
Rev. 2
SCOPE OF PAINTING IN WORKSHOP
The scope of the painting work in manufacturers shop shall include, but not be
limited to the following:
2.2.1
Complete painting system, according to Appendix A, in the following
components:
a)
Pumps and compressors
b)
Instrumentation
c)
Control panels and consoles
d)
Motor control centers, power supply centers, etc
e)
Motors
f)
Ventilators
g)
Transformers
h)
Electrical equipment
i)
Hoisting equipment
j)
Tank interiors (if so specified in the corresponding Data Sheet) delivered to the
site completely assembled.
k)
Bolted tanks (if so specified in the corresponding Data Sheet) to be field

assembled, excluding the areas to be bolted in accordance with stipulated in
section 6.7
l)
Busbar conduits
m)
Actuators
n)
Equipment packages delivered to the site completely assembled on a frame
o)
Any other equipment or component that is so indicated in their corresponding

technical specification
2.2.2
The following equipment items shall be delivered to the site correctly
prepared and painted except for the final coat, excluding the areas to be welded or
bolted in accordance with that stipulated in Section 6.7 of this specification:
de 37
of
457-01-I-M-27700-R2
Rev. 2
a)
Exterior of tanks (see Paragraph 2.2.4).
b)
Building structures that do not require intumescent paint. The structures of

buildings that require intumescent paint shall be delivered to the site only with
the anticorrosive primer, as indicated below.
c)
Beams from bridge crane or gantry crane girders.
d)
Ion exchanger, sand and active carbon filters.
e)
Heaters and chillers without insulation.
f)
Equipment base plates.
g)
In general, any component that is going to be welded at the site and,

components that is indicated in the corresponding technical specification.
2.2.3
Piping and valves shall be painted according to that indicated in Table
1, which is included below.

de 37
of
457-01-I-M-27700-R2
Rev. 2
Table 1: Painting Systems for Pipes and Valves

1st Location in Plant: Known (at the time of painting) Paint as required in Appendix A
2nd Location of Plant: Unknown (at the time of painting) follow the indications below
1ST STEP
LOCATION OF
ELEMENT IN
PLANT
2ND STEP (once the location is known and always after 1st step)
PROCESS TO BE
APPLIED
INSULATION
NORMAL
OPERATING
TEMPERATURE
LOCATION OF
ELEMENT IN
PLANT
Inside buildings
Unknown at time
of painting
System CS-HI
NO
(Appendix A)
YES
PROCESS TO BE APPLIED
System CS-LU-IC3 of Appendix A
depending on its Location in the Plant.
Primer only for patching or retouches and
complete finish
<60C
Outdoors
System CS-LU-WC4 of Appendix A

depending on the outdoor environment.
Primer only for patching or retouches,
complete intermediate and finish
Between 60 and
400C
Indifferent
System CS-HU of Appendix A (only

topcoat)
Indifferent
Indifferent
Nothing

de
of
37
457-01-I-M-27700-R2
Rev. 2
2.2.4
Two possibilities are indicated below for the supply of tank shells to be
assembled on site:
a)
Without any painting treatment, so that all preparation and painting work is
performed on site after tank welding or bolting. In this case, it shall be taken into
consideration that inaccessible parts, such as the bottom outer area, have to be
blasted and primed before erection.
b)
With surface preparation and priming performed in shop, and completing the
painting system on-site. In this case, a 3-5 cm wide strip should be left without
priming along the welding areas or screw joint areas, which will be protected
using adhesive tapes, stripping paints or weldable priming compatible with the
products to be applied after erection.
2.2.5
As a general rule of supply, components such as stairs, handrails and
platform netting, safety harness hooks, anchor plates, grasps and supports,
junction/conduit boxes, scaffolding, etc., both inside and outside the buildings, will be
hot-dip galvanized. If galvanized do not support environmental conditions, then these
components shall be also painted (see paragraph 6.9) or supplied on an
environmental resistant material (plastic, stainless steel, etc.).
2.2.6
The indications included in section 6.8 will be taken into account for
those equipment items to be thermally insulated.
2.2.7
The Supplier will send instructions for final painting and/or retouches
needed on site, after erection.
2.2.8
The machined surfaces will be supplied protected with an adequate
grease film, easily removable before component commissioning.
2.3
SCOPE OF WORK ON SITE
2.3.1
The scope of work on site will include but not be limited to the
application of complete painting systems, as defined in Appendix A, to all
components supplied without painting, and the application of intermediate or finishing
layers and/or retouches until completing the painting systems defined in Appendix A
to all components that so required it; in general, it will comprise all painting work
defined in the specification.

10
de 37
of
457-01-I-M-27700-R2
Rev. 2
2.3.2
The scope will also include the preparation and painting of concrete
surfaces subjected to chemical environments requiring specific chemical resistance
characteristics, such as chemical tank containers and basin areas.

11
de 37
of
457-01-I-M-27700-R2
3.
Rev. 2
ENVIRONMENTAL CONDITIONS ON SITE

3.1
Painting will protect surfaces from corrosion and erosion caused by the
environmental conditions indicated below. Moreover, painting will resist the
conditions caused by the operation of the different components.
3.2
EXTERNAL ENVIRONMENTAL CONDITIONS

Ambient temperature (C)
-
Absolute maximum
33.9
Absolute minimum
12
Relative humidity (%)

-
Absolute maximum
97
Average
73.2
Absolute minimum
60
Height above sea level (m)
Annual rainfall (mm)
Normal year
77,5 mm
Due to El Nio phenomenon
173 mm / monthly precipitation
Wind design (km/h)

-
3.3
~77
Maximum wind speed
Solar radiation
95
Consider the Plant location
CONDITIONS INSIDE BUILDINGS
The ambient conditions inside buildings are as follows:

12
de 37
of
457-01-I-M-27700-R2
Rev. 2
Max./min. temp
(C)
Relative humidity
(%)
Control room, meeting room and offices
26/22
Not controlled
Offices and control room building corridors
28/18
Not controlled
Dressing rooms
Not controlled
Not controlled
Workshop and Storage buildings (workshop

general area and storage rooms)
Tout + 5 /
Not controlled
Not controlled
26/22
Not controlled
Building or room
Access control gate house
3.4
The painting systems shall be selected depending on their corrosivity
category, as per ISO 12944-2. The following categories shall be applicable to this
specification:
C3 = Medium:
-
Indoors: Inside industrial buildings with high humidity and some air
pollution.
C4 = High:
-
Outdoors: Zones with a chemical atmosphere and low salinity coastal

zones.
For water and soil, the categories are the following:
Im1 = Freshwater environment. Components immersed in river water, dam or

natural reservoir water, pretreated (non-potable) water, such as inside of tanks,
submerged equipment areas or water intake structure equipment.
Im3 = Environment: Soil. Buried tanks, piping or equipment.
3.5
For equipment or components subject to these and to other conditions,
such as high temperatures, submerged or in sporadic contact with chemicals, or with
other specific requirements, the applicable painting systems are defined below in this
specification.

13
de 37
of
457-01-I-M-27700-R2
4.
Rev. 2
REFERENCE CODES AND STANDARDS

4.1
The following codes and standards shall be considered to form an
integral part of this specification.
4.1.1
American Society for Testing and Materials (ASTM).
4.1.2
Swedish Standard Institution (SIS).
4.1.3
European Standards (EN)
4.1.4
Steel Structures Painting Council (SSPC).
4.1.5
Colour Register RAL.
4.1.6
International Organization of Standardization (ISO).
4.1.7
National Association of Corrosion Engineers (NACE).
4.1.8
Applicable Safety Regulations in the place where the work is being
carried out.
4.2
In addition to the codes and standards referenced here, it shall be
understood that the supplier will comply with the requirements of applicable local
codes and standards in force on the date of signing the contract.

14
de 37
of
457-01-I-M-27700-R2
5.
Rev. 2
SURFACE PREPARATION
5.1
GENERAL
5.1.1
Surfaces shall be prepared in accordance with the most recent
instructions of the manufacturer of the paints to be used and with this specification.
5.1.2
Precautions shall be taken to ensure that the inside surfaces of
equipment, machined surfaces, devices, etc, are not contaminated with cleaning
products, sand, etc.
5.1.3
Metal structures or equipment to be protected shall be designed in
accordance with ISO 12944-3, Corrosion protection of steel structures by protective
paint systems. Design Considerations.
5.1.4
All mechanical damage of steel should be eliminated before cleaning:
delamination, weld spatter, sharp edges, kerfing, etc.
5.2
CARBON STEEL
5.2.1
Degreasing
Grease shall be removed from surfaces in accordance with SSPC-SP-1, Solvent

Cleaning. The following means may be employed:
a)
Cloths or brushes soaked in solvents. Final cleaning will be carried out using
clean cloths or brushes.
b)
Detergents, followed by washing.
c)
Vapor phase solvents.
Because they are dangerous and difficult to manage, the use of hot detergents, or
halogenated vapor phase solvents is not permitted at site.
When solvents are used, the applicable safety standards shall be observed, including
the use of goggles, ventilation equipment, gloves, etc.

15
de 37
of
457-01-I-M-27700-R2
Rev. 2
Special caution shall be taken not to contaminate stainless steel surfaces close to
where the work is being carried out, especially if halogenated cleaning agents are
being used.
5.2.2
Contamination by Salts, Acids and Alkalis
Residue from chemical products shall be removed by washing with warm water or jet
blasting (700 bars). Neutral moisturizing agents may be used if necessary. Clean
wet surfaces shall be between 6 and 8 pH.
5.2.3
Rust Removal
Paint shall be applied to surfaces, at maximum, eight (8) hours after rust removal. In
no case shall clean surfaces be left overnight without being painted. In the event that
rust reappears on any surface, it shall be sand blasted again.
5.2.3.1
Abrasive blasting
Rust shall be removed by abrasive blasting, in accordance with the SSPC-SP

standard corresponding to the cleaning grade established for the selected painting
system. After preparation, the appearance of the surface must coincide with the
corresponding figure in ISO-8501 standards.
Blasting shall not cause surface damage or distortion.
The abrasive to be used shall be clean, dry and free of contaminants and soluble
salts and shall conform to applicable SSPC-SP and ISO 8501 standards.
Blasting of areas in contact with demineralized water shall be performed with steel
shot and not with sand, to prevent contamination of surfaces with silica.
The grain size of the abrasive shall be within the margins indicated in the standards
specified and shall be such that surface roughness after blasting is that
recommended by the paint manufacturer, which is normally between 25 and 50 m
depending on the thickness of the paint to be applied.
After blasting, surfaces shall be cleaned of dust by blasting with air free of oil and
water or by suction and/or brushing.
16
de 37
of
457-01-I-M-27700-R2
Rev. 2
Surface preparation by wet blasting may be used in certain environments at the

discretion of the Engineer, in order to provide increased safety against sparking, to
minimize atmospheric and surface pollution or to prepare surfaces which are salt
contaminated and spent much of their time in wet conditions. Wet blasting shall be
confirmed as suitable by the Manufacturer of the paint that is to be applied to the
surface.
Compressors shall supply air free of oil and water, with the necessary flow and
pressure in the nozzle.
5.2.3.2
Manual or Mechanical Brushing
This method shall be used only where blast cleaning is impractical and with the
approval of the Engineer, for repairing and patching up small damaged areas. Final
surface appearance shall be equivalent to cleaning grade of standard ISO-8501
specified in each case.
This method shall also be used to obtain adequate roughness on cold-rolled steels.
5.2.3.3
Chemical Cleaning
The removal of rust using chemicals (pickling, etc) shall be subject to the explicit
approval of the Purchaser.
5.3
PAINTED STEEL SURFACES
5.3.1
Surfaces with Defects
If the defects to be repaired cover small zones, they shall be brushed with a
mechanical brush down to a firmly adhered coat of paint or, if there is no such coat,
down to the bare metal. The dust resulting from brushing shall subsequently be
cleaned, followed by the painting system specified.
If the defects to be repaired cover more than 20% of the painted surface, or are
spread throughout the surface (regardless of the %) all the layers of defective paint
shall be completely removed and the surface shall be prepared and completely
painted in accordance with this specification.

17
de 37
of
457-01-I-M-27700-R2
5.3.2
Rev. 2
Weld Areas and Screw Joints
All weld joints shall be continuous; if this is not possible, the gaps will be sealed with
repaintable acrylic or polyester resin filler on both sides of the joint, as long as they
are accessible.
After welding, the area shall be cleaned of grease and brushed before painting. Care
shall be taken to ensure the complete removal of weld splatter, test fluid residues,
burnt paint, etc. The surface affected by the weld shall be left prepared to be
completely painted like the rest of the component.
For bolted or screw joints and after fastening the joints, all the perimeters of the joint
will be sealed with repaintable, acrylic, or polyester resin filler, compatible with the
coat painting.
In this type of joints, the use of paints that plastifies with pressure, used as lubricants
is not permitted.
5.3.3
Surfaces Free of Defects
If these surfaces have to be painted, the painted surface shall be cleaned with cloths
or brushes using solvents suited to the already applied paint. If the type of paint is not
known, tests shall be carried out on small surface areas with different solvents or
detergents until it can be established which of them leaves the surface clean without
affecting the coating. Very smooth surfaces will have to be lightly shotblasted or
brushed to obtain adequate roughness for the paint to adhere. Once the surface is
clean and dry, the specified coats of paint shall be applied.
5.4
GALVANIZED STEEL
5.4.1
New Galvanized Surfaces
These surfaces shall be cleaned with a suitable detergent and subsequently washed
with water. Solvents may have to be used to remove oil and grease.
Very smooth surfaces will have to be lightly shotblasted or brushed to obtain
adequate roughness for the paint to adhere and then, following approval, epoxy
primer with accredited adherence to galvanized surfaces or similar product will be
applied.
18
de 37
of
457-01-I-M-27700-R2
5.4.2
Rev. 2
Aged Galvanized Surfaces
All contaminants and reactive products shall be cleaned from zinc surfaces with
water and detergents. After cleaning and following approval, epoxy primer with
accredited adherence to galvanized surfaces or similar product will be applied.
5.4.3
Zinc Surfaces with Bare Patches
These surfaces shall be cleaned locally by light shotblasting (or brushing), taking
care not to remove too much of the zinc coating from areas adjacent to those that
have to be repaired. After cleaning, a coat of zinc epoxy primer shall be applied to
the surface.
The rest of the surface must also be painted with zinc epoxy primer before
proceeding with the finishing painting for the specified system.
5.5
COLD ROLLED STEEL
5.5.1
For thicknesses > 3 mm, an abrasive blasting up to a grade of Sa2
according to ISO 8501 will be performed.
5.5.2
For thicknesses 3 mm, degreasing and phosphating will be
performed, completed by a light shotblasting to obtain adequate roughness for the
paint to adhere, if needed.
5.6
STAINLESS STEEL AND LIGHT ALLOY
5.6.1
If these materials have to be painted, it shall be performed as follows:
Degreasing by washing with water and neutral detergent, brushing with nonmetallic brush, if needed, to eliminate any type of contamination.
Afterwards, light shotblasting, preferably with corundum or glass sphere, will be

performed. Otherwise, very fine and dry silica (silica not allowed on surfaces in
contact with process fluids) sand will be used. After shotblasting, the surface will
be vacuumed to remove residues. The average roughness shall be in the
interval 15-30 m.

19
de 37
of
457-01-I-M-27700-R2
Rev. 2
5.6.2
Stainless steel materials shall be kept in clean areas, avoiding contact
with carbon steel, low alloy steel or low melting point metals. Piping, accessories and
equipment made of this material will be appropriately packed and, after erection, will
be protected from spatters, dust or dirt caused by works carried out in carbon steel
located nearby.
5.7
CONCRETE AND CEMENT SURFACES
5.7.1
General
5.7.1.1
New concrete and cement surfaces shall be left to cure for at least thirty
(30) days before they are painted.
5.7.1.2
Before painting, it shall be verified that there is no filtration and moisture
that prevent good adherence of the paint. If there is any filtration or moisture, the
paint manufacturer shall recommend a compatible sealant coat that can be applied
until the surface is saturated before painting.
5.7.1.3
Before applying the paint, the Supplier shall ensure that it is compatible
with the stripping products used.
5.7.1.4
Before cleaning the surfaces, all burrs, worn or protruding edges, etc,
shall be made good with the use of mechanical polishers, abrasive discs, etc.
5.7.1.5
Before applying coatings to vertical panels, walls, pillars, etc, all defects
such as pitting or blistering shall be repaired to obtain an even coat free of pores and
cracks. It is essential that a compatible filler or mortar be applied which covers the
surface but does not sink so that, once it is dry, it can be worked with a polisher.
5.7.2
Cleaning
5.7.2.1
Gentle shotblasting should be used to clean concrete and cement. All
dust should subsequently be removed by suction or air blasting.

20
de 37
of
457-01-I-M-27700-R2
6.
Rev. 2
PAINTS
6.1
GENERAL
6.1.1
The paints indicated in Appendix A shall be used, taking into account
the conditions to which they will be exposed after application. Prior approval by the
Purchaser shall be obtained for the use of any other paint.
6.1.2
All paints, thinners, etc, shall be delivered in their original containers,
closed, sealed and without signs of deterioration. The paint and thinner containers
shall visibly and clearly bear the product name, the manufacturer's signature and the
expiry date. All products shall be delivered with instructions for storage and
application.
6.1.3
Transport and storage shall be in accordance with the manufacturer's
instructions. As a general rule, the containers shall be stored under cover in a
ventilated place protected against fire at between 5C of the recommended
temperature of application and at least 2C above the condensation point. The
lighting shall be explosion-proof.
6.1.4
The paints shall be prepared and applied in accordance with the
manufacturer's instructions and with this specification.
6.1.5
The commercial paints to be used shall be those indicated in Appendix
B, or equivalent approved by the Purchaser.
6.1.6
Paints shall comply with environmental and air cleaning regulations,
including local authorities having jurisdiction. Forbidden materials such as lead,
chromium, etc., are not allowed.
6.1.7
No paint shall be applied to surfaces in contact with process fluids,
except when otherwise specified.
6.1.8
Rust prevention
All machined surfaces and other ferrous materials, which should not be coated, shall
be protected by rust preventive compounds. Rust preventive compounds shall not
affect negatively the quality of the surface.
21
de 37
of
457-01-I-M-27700-R2
6.2
Rev. 2
APPLICATION
6.2.1
With regard to the extent of cleaning, grade of rust removal and
roughness, before applying any coats, the surface shall be perfectly prepared in
accordance with the requirements of the coating to be applied and with this
specification.
6.2.2
Coats which are applied to the same surface (primer, intermediate and
topcoat) shall be mutually compatible. This requirement also applies to any retouches
and priming carried out in the workshop. Before applying a coat of paint, the previous
coat must be free of foreign materials and adequately cured.
6.2.3
Intervals between coats shall comply with manufactures
recommendations and should generally be kept to the absolute minimum in order to
prevent contamination between coats. Where contaminations occurs between coats,
this shall be completely removed, generally by washing with a detergent solution and
rinsing with clean fresh water.
6.2.4
While work is being carried out, special care shall be taken when
applying coats to edges, corners, discontinuous surfaces, etc, and to maintain
adequate viscosity in the method of application used (spray-gun, brush, etc).
6.2.5
An additional coat will be applied to outer corners and edges before
painting the component completely.
6.2.6
Each consecutive pass of paint applied to pipes shall overlap the
previous pass by 50% to prevent areas of less thickness.
6.2.7
As a general rule, primers shall be applied only with a brush or an
airless spray-gun.
6.2.8
Surfaces requiring two or more coats of the same paint shall be painted
in opposite directions and each coat shall be of a different tone to ensure that the
surface is completely covered by each coat. The primer shall be of a different colour
to the steel to which it is being applied.
6.2.9
For applying paint, the environmental temperature and humidity
conditions recommended by the paint manufacturer shall be taken into account. In
general, paint must not be applied in any of the following cases:
22
de 37
of
457-01-I-M-27700-R2
Rev. 2
Ambient temperature is below 5C (for epoxy and polyurethane the ambient

temperature must be >10C)
If it is expected that the temperature will fall below 0C before the paint has
dried
When the temperature of the metal is <5C above the dew point of the air
Ambient temperature is above 50C (for epoxy and polyurethane the ambient
temperature must not exceed 35C)
Relative humidity is greater than 85%
Rain, ice, snow or fog
Wind above 20 Km/h
Outside daylight hours on exterior locations
When there are dust and gases in the environment
6.2.10
No paint shall be forcibly dried under conditions that may affect the
substratum or the coats of paint and/or their adherence to each other.
6.2.11
Special attention shall be paid to ensure there are no stains or
deterioration on the inside of equipment.
6.2.12
Once the work is complete, each equipment item shall be left free of
any masking used. Special precautions shall be taken to carefully check that no
instrument, tool, cloth, paper, screw, etc is left in equipment elbows, corners, etc.
6.3
SAFETY STANDARDS
6.3.1
Applicable safety requirements shall be observed when applying paint.
The area shall be adequately ventilated and furnished with NO SMOKING signs. The
instruments used shall not produce sparks. Operators must wear gloves, goggles
and masks if necessary to prevent contact of toxic products with the skin and its
inhalation.
6.3.2
The Supplier shall be responsible for the safety of personnel under his
orders and for ensuring that they comply with the safety standards legislated for the
workplace, both in the workshop in at site.
23
de 37
of
457-01-I-M-27700-R2
6.4
Rev. 2
THICKNESS OF COATING
6.4.1
The thickness specified for coats of paint shall be strictly observed.
Unless otherwise indicated, the thickness refers to dry coats. The thicknesses to be
applied are given in Appendix A and Appendix B.
6.5
REPAIRS
6.5.1
All defects on painted surfaces, such as inadequate adhesion,
mechanical damage, blisters, inclusions, breaks, etc, shall be repaired so that the
final coat satisfies the conditions specified.
6.5.2
All defective areas shall be completely cleaned, including adjacent
areas to within approximately 100 mm of the defect. The state of the surface shall be
inspected before applying the painting system.
6.6
SURFACES RENDERED INACCESSIBLE AFTER ERECTION
6.6.1
Surfaces that will not be accessible after final erection (faces of
adjoining beams, floors under equipment, etc) shall be painted with the complete
system specified while they are still accessible. This work may be carried out at site
before final erection, or in the workshop if they are not going to be accessible after
delivery to the site.
6.6.2
painted.
Only the transition area of steel parts embedded in concrete shall be
6.6.3
Steel surfaces which will be in contact with continuous (sealed) weld
shall not be painted.
6.7
SURFACES TO BE WELDED OR BOLTED AFTER PAINTING
6.7.1
An unpainted border of 30-50 mm (depending on the thickness of the
sheet to be welded or the screw joint areas) shall be left on surfaces to be erected or
mounted after they have been painted. This strip shall be corrosion protected using
weldable zinc silicate shopprimer, 20-30 m thick, or stripping varnish or adhesive
paper. After welding or bolting, all these areas shall be prepared and painted in
accordance with this specification.
24
de 37
of
457-01-I-M-27700-R2
6.8
Rev. 2
INSULATED SURFACES
6.8.1
Surfaces with operation maximum temperature between 60 and 400C
will be prepared and painted with 70m of zinc inorganic silicate, ethyl base, which
can withstand the maximum operating temperature of the components, (See
Appendix A).
6.9
GALVANIZED, STAINLESS OR ALUMINUM SURFACES
6.9.1
Galvanized steel surfaces shall be coated with paint under any of the
following conditions:
Exposure to chemical products or other ambient which damage galvanized

surfaces
Sign-posting requirements
6.9.2
Before applying the painting system, the surface should be treated in
accordance with that indicated in section 5.4, cleaning and prime with 35-40 m of
epoxy primer followed by the corresponding paint system, except for primer.
6.10
SUPPORTS
6.10.1
The support components may be supplied hot-dip galvanized when the
maximum service temperature is below 400C. They must subsequently be painted if
subject to the conditions indicated in Section 6.9.1.
6.10.2
The indications in Section 2.2.3 for piping and valves will be applied to
those supports supplied with painting.
6.11
CONCRETE
6.11.1
The scope of concrete coats included in this specification is limited to
the surfaces which may be exposed to chemical aggression, such as chemical
reagent drums, chemical drain chases or effluent and neutralization basins that
require protection of the concrete.

25
de 37
of
457-01-I-M-27700-R2
Rev. 2
6.11.2
In general, prior to paint selection, it should be checked whether the
paint is resistant to chemical to which it may be exposed.
6.11.3
The application will be performed according to the paint suppliers
recommendation, especially as regards concrete repairs, thickness and sealing
coats.
6.11.4
To coat chemical reagent drums and chemical product chases, a
sealing coat adequate to the subsequent coat will be applied to eliminate pores. In
addition, a diluted epoxy coat and an epoxy without solvent, approximately
300 micron thick, will be applied (theoretic performance approximately 1 l/m2,
depending on paint).
6.11.5
The chemical product basin coat (effluents and neutralization) will be
indicated in their respective construction drawings. Coating will depend on chemicals
concentration and its temperature on the basin. For temperature 50C and water
with pH of between 4 and 12, the same painting system as indicated in the previous
paragraph shall be applied. This system will also be applied on the floors where
spillages of acid will be expected during occasional operations of load and unload or
in case of emergency in order to resist a maximum of 48 hours.
6.12
COLORS
6.12.1
The finish colors of components shall be those defined in the following
tables (preliminary), except for those components whose finishing color has a
technical or security function (heat dissipation, caution, etc).
Component
Color
Mechanical
Pumps
Green RAL 6002
Compressors
Blue RAL 5014
Supports
Grey RAL 7035
Valves and piping without insulation and with maximum

operating temperature of 120 C (except for FP service)
Identification color
(6.12.2)
Tanks
Beige RAL 1001 or defined

by the Purchaser
Insides of tanks to be painted (according to data sheet

indications)
White RAL 9010

26
de 37
of
457-01-I-M-27700-R2
Rev. 2
Component
Chillers and heaters
Color
Blue RAL 5002
Cranes, hoisting equipment with their beams and rails

Cranes
Yellow RAL 1004
Hoisting equipment and associated motors
Blue RAL 5009
Ventilation equipment (including supports and accessories)
Grey RAL 7032
Valve actuators
Grey RAL 7032
Turbine
Beige RAL 1000
Stack and hot structures (without insulation)
Aluminum RAL 9006
Hot valves without insulation
Aluminum RAL 9006
Above-ground gas piping
Yellow RAL 1021
Fire protection equipment, piping and valves
Red RAL 3000
Remaining equipment
Grey RAL 7035
Mechanical equipment structures and foundations
Grey RAL 7035 or as

supported equipment
Electrical
Main control room panels and cabinets
Beige RAL 1015
Electronics, energy and communications room panels and

cabinets
Light beige RAL 1015
Auxiliary transformer earthing resistance cabinet
Cabinets (switchgear, power centers, MCC, lighting and direct

service centers, emergency centre, dc, UPS)
Local panels and cabinets
Motors
Blue RAL 5010
Power generator
Grey RAL 7035
Transformers
Grey RAL 7030
Remaining cabinets
Remaining structures and electrical equipment foundations
Grey RAL 7035 or as

supported equipment
Civil
Metallic structures
Grey RAL 7035
Handrails (except for galvanized ones)
Grey RAL 7035
Instrumentation
Instrumentation and control devices
Manufacturer's standard
colors

27
de 37
of
457-01-I-M-27700-R2
Rev. 2
6.12.2
In the case of valves and piping without insulation and with an operating
maximum temperature of 120 C, the following finish colors for piping and valves,
according to the material conveyed, shall be applied:
BASIC COLOR
FLUID
Name
RAL
identification
Green
RAL 6018
Grey
RAL 7001
Combustible gases (not included in other categories)
Yellow
RAL 1021
Acids
Orange
RAL 2004
Alkalis
Violet
RAL 4001
Combustible liquids (not included in other categories)
Brown
RAL 8001
Oxygen
Blue
RAL 5015
Fire Protection System
Red
RAL 3000
Black
RAL 9004
Water
Air
Other gases and liquids not included in other categories
6.13
INTUMESCENT PAINT
6.13.1
General
Intumescent paint is a product whose dry film reacts to a heat source, producing an
increase in volume of said film, in the form of foam, which acts as a heat insulation
layer protecting the substrate from the heat during a certain length of time.
The time that a load-bearing structure complies with its function without collapsing in
the event if fire is called fire stability (EF). The "fire stability" period for a structure
depends on the thickness of the intumescent paint system and on the shape of the
structure.
6.13.2
Intumescent System
Intumescent systems should also guarantee anticorrosive protection of the steel

structure.

28
de 37
of
457-01-I-M-27700-R2
Rev. 2
An intumescent system is comprised of one layer of anticorrosive primer, one layer of

an intumescent paint and one topcoat layer.
The topcoat is a protective sealing layer that can be applied over the intumescent
paint to protect it against humidity and the atmosphere and that can also have a
decorative function.
An intumescent paint system shall be applied to those surfaces of load-bearing
structures that require a 60 minute fire stability (indicated in the corresponding
technical specification).
The intumescent systems used must comply with the requirements below, said
requirements being certified by the appropriate authorities:
a)
Fire stability, EF-60 min., determined with EN-ENV 13381-4:2005 ("Test method
to determine the contribution to the fire stability of structural elements, through
the application of protection to the steel structural elements") or another similar
internationally recognized standard for the applied thicknesses. The thickness
of the system is considered to be the sum of the primer, intumescent and
topcoat film thicknesses.
b)
The anti-corrosive primer should be combustible but not flammable. It should be

compatible with the intumescent paint.
c)
The topcoat should be combustible but not flammable. It should be compatible

with the intumescent paint and should not impede the development and
consequent expansion of the foam in the event of fire.
6.13.3
Shape factor or Massivity
The thicknesses of intumescent paint to be applied are determined as a function of

the shape factor or massivity of the structure to be protected, which is defined as
being the ratio between the perimeter of the section exposed to fire, expressed in
meters, and the area of said steel section, expressed in square meters.
Massivity (m-1)=
Perimeter of steel section (m)

Area of steel section (m 2 )
The bigger the massivity of the steel section, the higher the thickness of the dry film
required to obtain a certain stability against fire.
29
de 37
of
457-01-I-M-27700-R2
Rev. 2
The definition of intumescent paint systems for each component will be provided by
the paint manufacturers based on their commercial products, their experience in this
field and the requirements of this specification.
The Supplier shall send the documentation associated with the system: surface
preparation procedures, paint system definition, application procedures, retouch and
repair procedures, paint data sheets, etc.
The Supplier shall send the Purchaser all the certificates and tests which certify that
the paint complies with the required stability against fire.
The Purchaser will not accept the paint if the documentation has not been previously
approved.

30
de 37
of
457-01-I-M-27700-R2
7.
Rev. 2
INSPECTION AND QUALITY CONTROL

7.1
GENERAL
7.1.1
All surfaces that are to be painted shall be inspected before and after
the work is carried out.
7.1.2
The Supplier shall appoint an inspector to be responsible for the work,
both in shop and on site, independently from the inspection to be carried out by the
Purchasers Inspection Service.
7.1.3
In order to inspect any phase of the work, the Purchaser's Inspection
Service shall have access at all times to the place where the work is being carried
out and to the records.
7.1.4
The Inspector shall inform the Purchaser of any deviations from the
paint manufacturer's instructions or from this specification and the Purchaser shall
decide on the action to be taken.
7.2
INSPECTION INSTRUMENTS
7.2.1
The Purchaser shall have the standards and instruments needed for
inspection and control of work, including humidity gauges, surface thermometers,
cotton cloths to verify the absence of water and oil in the air of the compressors,
visual standards in accordance with ISO 8501, surface rugosity gauges, wet and dry
film thickness gauges, detectors for film defects (such as pitting, cracks, lack of
adhesion), viscometer, etc.
7.2.2
Test instruments shall be calibrated as many times as necessary. Once
the instruments have been calibrated they shall be tagged with a series number. The
tag shall also indicate the date of the last calibration.
7.3
INSPECTION STAGES
7.3.1
The inspection of coats, both in the workshop and at site, shall include
all stages of work that may affect the behavior of paints. The following shall be
inspected as a minimum:

31
de 37
of
457-01-I-M-27700-R2
Rev. 2
a)
The means used for the preparation of surfaces and the storage, mixing,
application and curing of paints. This will include the cleaning conditions and the
suitability of all the tools and instruments to be used to carry out this work
b)
Reception of materials. This will include inspection of the containers, the

documentation that goes with them and the storage conditions
c)
Suitable ambient conditions both in the preparation of surfaces and the

applications of paints
d)
The substratum, before and after the preparation of the surfaces. It shall be
inspected in accordance with ISO 8501 and the applicable SSPC, and a record
shall be made of the surface condition before and after preparation. The degree
of roughness obtained shall also be inspected
e)
Preparation, mixing and application of each of the specified paints and coats, in
accordance with the paint manufacturer's instructions
f)
After a surface has been painted, a visual inspection of the state of the surface
shall be carried out with respect to:
-
Pitting
Blisters
Uniformity of color and gloss (only of finish paints)
Lack of peeling
Scratches and buckling
Dry film thickness
Film uniformity
Surface contamination
Mechanical damage
No defects shall be admitted. The dry film thickness will be measured,

according to section 7.4.
7.4
MEASUREMENT OF THICKNESSES
Thicknesses shall be measured with suitable instruments (magnetic gauges) and in

accordance with that stipulated in SSPC-PA-2. In no case shall a measurement at
32
de 37
of
457-01-I-M-27700-R2
Rev. 2
any point (average of three readings) be less than 80% of the specified thickness.
Coat thicknesses greater than 1.3 times that specified shall be permitted only with
the written approval of the paint manufacturer.
7.5
ADHESION TESTS
Tensile adhesion tests shall be carried out in accordance with ISO 4624 with a
minimum load of 2.5 MPa, except for materials such as stainless steel, cold rolled
steel, low alloys, etc. that the minimum load will be 2 MPa.
7.6
HOLIDAY DETECTION
Painted steel surfaces intended for immersion shall be tested with a high voltage
detector to verify the continuity of the film, with a minimum of 5V per micron of paint
thickness.
7.7
REJECTION
Surfaces whose coating and/or paint application do not comply with the requirements
of this specification and any applicable reference standards and/or the procedures
approved by the Purchaser, shall be rejected.
7.8
INTUMESCENT SYSTEMS
7.8.1
The same inspections will be applied as for the rest of the systems with
the exception that the adhesion test, as defined in the previous section, will only be
applied to the anticorrosive primer of the intumescent paint system.
7.8.2
The intumescent paint system manufacturer shall present the following
documentation:
60 minute Fire Stability (EF-60) test and compliance certificates for the paint
thickness included in their Project Paint Procedure.
Certificate of compatibility and adhesion between the paints which make up the
intumescent system: Anticorrosive Primer + Intumescent Paint + Topcoat.
A certificate which indicates that the paints to be supplied (Primer +

Intumescent + Topcoat) have the same composition and are manufactured
33
de 37
of
457-01-I-M-27700-R2
Rev. 2
under the same conditions as the samples that were used to establish the paint
thicknesses which correspond to the stability against fire times defined.
Technical data sheets and detailed application instructions of the three products
which make up the tendered intumescent paint system.

34
de 37
of
457-01-I-M-27700-R2
8.
Rev. 2
WARRANTY
8.1
WARRANTY PERIOD
8.1.1
The warranty period for coatings with regard to defects and/or
compliance with the specified conditions shall be three (3) years.
8.1.2
The warranty period shall begin as of the time of acceptance of a
component by the Purchaser's Inspection Service.
8.1.3
A coat shall be considered as having successfully completed the
warranty period when, at the end of such period, the rust on the surface does not
exceed grade Ri 0 (0% of the rusted surface) of ISO 4628-3 Evaluation of painting
coat degradation.
8.1.4
If during the warranty period defects are detected in the preparation of
surfaces, in the composition or in the application of paint systems, the Supplier is
obliged to remove and repair the defective paints at his own expense. Once the
repairs have been carried out the warranty period will begin again and shall be
extended to a maximum of one (1) year following expiry of the original warranty
period defined above. Repairs shall not affect the scheduling of other work to be
carried out.
8.2
PAINTING AT
WORKSHOP
SITE
ON
TOPCOATS
APPLIED
IN
THE
Before painting at site on topcoats applied in the workshop, the Supplier shall inspect
the surface and the warranty granted shall cover the complete painting system. If
after inspection the Supplier refuses to grant the warranty, he shall accordingly
inform the Purchaser in writing, giving the reasons for his refusal.
8.3
PAINTS APPLIED IN THE WORKSHOP
If during surface preparation defects are detected in the composition or in the

application of painting systems, the Supplier shall remove and repair the defective
coatings at his own expense. All defects detected during the warranty period shall be
removed and the surface shall be repaired at no additional cost and without affecting
the schedule for carrying out the rest of the work.
35
de 37
of
457-01-I-M-27700-R2
9.
Rev. 2
HANDLING AND APPROVAL OF DOCUMENTS

9.1
WORK TO BE CARRIED OUT IN THE SHOP
9.1.1
Proposal
The Supplier shall include in his proposal the procedures for Surface Preparation and
Painting (form No. 1 of Appendix C to this specification), as well as information on
how the painting and inspection is to be carried out within his scope of supply.
All exceptions to this specification shall be listed.
9.1.2
Award of Contract
After award of contract, the Supplier shall send his procedure on form No. 1 of
Appendix C for approval. The Supplier shall also keep records on forms Nos. 1, 2
and 3 of Appendix C and make them available to the Purchaser, his representatives
and/or agents he chooses to delegate.
The Supplier shall send one (1) Surface Preparation and Painting procedure
(according to form) for each different painting system applied to a component.
Approval of the procedures shall not relieve the Supplier from his obligation to carry
out inspections and keep the record specified during the performance of the work.
9.2
WORK TO BE CARRIED OUT AT SITE
9.2.1
Proposal
The Supplier shall send the surface preparation procedures for all types of surfaces
and the painting procedures for all types of paint to be used at site, as well as
possible retouches needed. The paint manufacturer included in the proposals shall
be one of the approved manufacturers specified in Appendix B.

36
de 37
of
457-01-I-M-27700-R2
9.2.2
Rev. 2
Award of Contract
After award of contract to the paint manufacturer and the Supplier, the latter shall be
responsible for keeping a record of all the documentation required. This
documentation will include the following records:
Surface Preparation and Painting (form No. 1 of Appendix C).
Repairs (form No.2 of Appendix C).
Acceptance of Painting (form No.3 of Appendix C).
Daily record of work carried out.
Inspection record.

37
de 37
of
457-01-I-M-27700-R2
Rev. 2
APPENDIX A
COATING SYSTEM SELECTION

A1
de A6
of
457-01-I-M-27700-R2
Rev. 2
COATING SYSTEM SELECTION

MATERIAL AND
CONDITIONS
CARBON STEEL
WITH
OPERATING
SURFACE
TEMPERATURE
< 120 C
NOT IMMERSED-UNINSULATED-
CORROSIVITY
(ISO 12944-2)
AMBIENT/EQUIPMENT
C3 Medium
Indoors: industrial buildings with high humidity

and some air contamination (structures, tanks,
pumps, motors, piping and valves, etc.)
C4 High
Outdoors: chemical atmosphere and low salinity

zones
CARBON STEEL
WITH HIGH
TEMPERATURE
N/A
> 60C and up to 400C

(Exterior surfaces of
piping, valves stack,
etc)
> 120C and up to
400C
piping, valves stack,
etc)
> 400C up to 600C
piping, valves, etc)
INSULATED
DRY
SYSTEM
PROCESS
IDENTIFIC (1)
THICKNESS m
Surface preparation Sa 2
Primer
70
CS-LU-IC3
Topcoat
100
Total
170
Surface preparation Sa 2
Primer
70
Intermed.
100
CS-LU-WC4
Topcoat
40
Total
210
CS-HI
Surface Preparation Sa 2
Primer
70
Total
UNINSULATED
CS-HU
INSULATED
CS-VI
UNINSULATED
CS-VU

GENERIC PRODUCTS
Zinc-Rich Epoxy Primer
Polyamide Epoxy Enamel
Zinc-Rich Epoxy Primer
Polyamide Epoxy
Aliphatic Polyurethane Enamel
Zinc-Rich Inorganic Primer
70
Primer
70
Topcoat
25
Total
95
Zinc-Rich Inorganic Primer

Aluminum Silicone
General Cleaning: Transport Temporal Paint

Topcoat
2 x 25
Aluminum Silicone resistant up
to 600C
Total
50
A2
de
of
A6
457-01-I-M-27700-R2
MATERIAL AND
CONDITIONS
IMMERSED
CARBON STEEL
AT AMBIENT
TEMPERATURE
CORROSIVITY
(ISO 12944-2)
AMBIENT/EQUIPMENT
SYSTEM
IDENTIFIC
(1)
Raw water, (not potable) or buried elements

(interior of tanks, immersed areas of vertical
pumps or equipment and buried piping, etc.)
CS-LU-ImR
Potable or demineralized water

(interior of tanks, etc.)
CS-LU-ImP
Im1/Im3
N/A
Distillate oil
CS-LU-ImG

PROCESS
Rev. 2
DRY
THICKNESS
m
GENERIC PRODUCTS
Primer (2)
40
Polyamide Epoxy Primer
Topcoat
2 x 200
Epoxy (immersion service)
Total
400-440
Primer (2)
40
Topcoat
400
Epoxy Coating 100% solids (it

requires certification for coating
potable water tanks)
Total
400-440
Primer (2)
40
Topcoat
2 x 150
Amine or Phenolic Epoxy
Total
300-340
A3
de
of
A6
457-01-I-M-27700-R2
MATERIAL AND
CONDITIONS
METALLIC
SURFACES
WHERE
BLASTING IS NOT
POSSIBLE
CORROSIVITY
(ISO 12944-2)
AMBIENT/EQUIPMENT
SYSTEM
IDENTIFIC
(1)
N/A
Cold laminated steel

(electric cabinets, panels, etc,)
LS-LU-I
LS-LU- W
N/A
Galvanized steel, aluminum surfaces,

stainless steel,..
GS-LU-I
GS-LU-W

PROCESS
Rev. 2
DRY
THICKNESS
m
GENERIC PRODUCTS
Surface Preparation: see section 5.5

Polyester or epoxy power, dried
Topcoat
> 80
at high temperature
Total
>80
Surface Preparation: see section 5.4
Primer
35-40
adherent to smooth surfaces
Intermed.
If painted is needed (exposure
to chemical products or other
ambient which damage
galvanized surfaces; signTopcoat
posting requirements), apply
previous primer followed by the
corresponding paint system.
Total
A4
de
of
A6
457-01-I-M-27700-R2
MATERIAL AND
CONDITIONS
CONCRETE
SURFACES
INTUMESCENT
SYSTEMS
CORROSIVITY
(ISO 12944-2)
AMBIENT/EQUIPMENT
SYSTEM
IDENTIFIC
(1)
N/A
Concrete with chemicals or effluent water

(dry ponds of chemical tanks, drain pits with
possible chemicals, etc)
(See paragraph 6.11)
CO-L-Im
N/A
Load-bearing interior structures with stability

against fire requirements of 60 minutes
CS-SF-I

PROCESS
Rev. 2
DRY
THICKNESS
m
GENERIC PRODUCTS
Concrete conditions: Hardened and dry; without oil and

greases residues
Surface Preparation: Sanded and vacuum cleaned and
treated with diluted HCl acid if the surface is smooth
Sealer
A polyester or epoxy sealer shall be applied to
concrete joints. Sealer shall be elastic and
retouchable type
Primer
35 - 40
Diluted Epoxy coat with a
consumption of 0,2 a 0,3 kg/m2
(approx.)
Topcoat
>300
Epoxy Coating 100% solids or
similar approved for the service
Primer
Anti-corrosive
Intermediate Intumescent
Topcoat
Acrylic or
See Specification requirements.
similar
approved
substance
A5
de
of
A6
457-01-I-M-27700-R2
Rev. 2
NOTES
(1) SYSTEM IDENTIFICATION: XX-YY-ZZZ, Where, XX = Material; YY = Operating Temperature or Fire Stability, and ZZZ = Location or Service
Material to be coated
Surface Maximum Operating Temperature / Insulation
Location and / or Service
CS
Carbon Steel
Very High (400C-600C)
Insulated
LS
Cold Rolled Steel,
High (60C-400C)
Uninsulated
GS
Galvanized Steel, Stainless Steel, Aluminum, light alloys,..
Low (<60C)
CO
Concrete
Stability (3)
Im
F
Fire (3)
Indoor (Characters that follows is the degree of

corrosivity per ISO 12944)
Outdoor (Exposed to Weather) (Characters that follows
is the degree of corrosivity per ISO 12944)
Immersion (Raw, Potable or demineralized, Salt Water
or (G), Distillate oil)
Buried
(2) Primer to be applied if it is necessary to protect the blasted surface before applying the topcoat
(3) Only for intumescent paint systems.

A6
de
of
A6
457-01-I-M-27700-R2
Rev. 2
APPENDIX B
COMMERCIAL PAINTS

B1
de B7
of
457-01-I-M-27700-R2
SPECIFIED SYSTEMS
SYSTEM
Rev. 2
COATING MANUFACTURER SYSTEMS
Coat
Dry
thickness
m
Generic
Paint
INTERNATIONAL
PPG/
AMERON
SIGMA
HEMPEL
Primer
70
Zinc-Rich Epoxy
INTERZINC 52
AMERCOAT
68 G
SIGMAZINC
102
HEMPADUR
ZINC
17360/15360
EPOXIMER
RICA EN ZINC
H 786-608
CL 655 R
Topcoat
100
Polyamide
Epoxy
INTERGARD 475HS
AMERCOAT
385
SIGMAFAST
278
HEMPADUR
MASTIC
45880/1
EPOXIMER
MODIFICADO
LINEA 806
CG 893
SG/CG 885
Total
170
Primer
70
Zinc-Rich Epoxy
INTERZINC 52
AMERCOAT
68 G
SIGMAZINC
102 HB
HEMPADUR
ZINC
17360/15360
EPOXIMER
RICA EN ZINC
H 786-608
CL 655 R
Intermed.
100
Polyamide
Epoxy
INTERGARD 475HS
AMERCOAT
385
SIGMAFAST
278
HEMPADUR
MASTIC
45880/1
EPOXIMER
MODIFICADO
LINEA 806
CG 893
AMERCOAT
450S
SIGMADUR
550 /
SIGMADUR
520
CS-LU-IC3
CS-LU-WC4
Topcoat
40
Total
210
Aliphatic
Polyurethane
INTERTHANE 990

HISPANAMER CARBOLINE
HEMPATHANE
CAPA
VITROSIN ACR
SUPERFICIAL
ESPECIAL
CTH 133 HB
55210
LINEA 781
HEMPATHANE
HS 55610
B2
de
of
B7
457-01-I-M-27700-R2
SPECIFIED SYSTEMS
SYSTEM
CS-HI
Coat
Dry
thickness
m
Generic
Paint
INTERNATIONAL
PPG/
AMERON
SIGMA
HEMPEL
Primer
70
Zinc-Rich
Inorganic
INTERZINC 22
DIMETCOTE
9
SIGMAZINC
158
HEMPELS
GALVOSIL
15700/15780
ZINETIL 153605
CZ 11 FG
Total
70
Primer
70
INTERZINC 22
DIMETCOTE
9
SIGMAZINC
158
HEMPELS
GALVOSIL
15700/15780
ZINETIL 153605
CZ 11 FG
HISPALUM
THERMALIN
ANTICALORIC
E 4900 R
O 721-008
CS-HU
Topcoat
Total
CS-VU
Rev. 2
Topcoat
Zinc-Rich
Inorganic
T 205C:
Acrylic Silicone
INTERTHERM 875
AMERCOAT
891
SIGMATHERM
540
HEMPELS
ACRYLIC
SILICONE
56940
205C<T
400C:
Aluminium
Silicone
INTERTHERM 50
(540 C)
AMERCOAT
878
SIGMATHERM
540
HEMPELS
56910
ALUMINIO
19000
HISPALUM
THERMALIN
ANTICALORIC
E 4700
O 721-008
Aluminium
Silicone (600C)
INTERTHERM 50
(540 C)
Interbond 1202 UPC
(T > 540C)
AMERCOAT
878
SIGMATHERM
540
HEMPELS
56910
ALUMINIO
19000
HISPALUM
THERMALIN
ANTICALORIC
E 4700
O 721-008
40-50
110-120
2 x 25

B3
de
of
B7
457-01-I-M-27700-R2
SPECIFIED SYSTEMS
SYSTEM
Coat
Dry
thickness
m
Total
50
Generic
Paint
INTERNATIONAL
PPG/
AMERON
SIGMA
HEMPEL
EPOXIMER
LINEA 288
CG 888
ANDIMON
LINEA 988
CG 891
EPOXIMER
LINEA 288
CG 888
ANDIMON
LINEA 988
PL 4500 S
INTERGARD 291
AMERCOAT
71
SIGMACOVER
280
HEMPADUR
15400/
HEMPADUR
85210
Epoxy
(immersion
service)
INTERSEAL 670 HS
AMERCOAT
385
SIGMACOVER
805
HEMPADUR
15400/
HEMPADUR
85210
Polyamide
Epoxy
INTERLINE 982
AMERCOAT
71
SIGMACOVER
280
AMERCOAT
610
HEMPADUR
MULTISTRENG
SIGMAGUARD
H 35530/
CSF-75
HEMPADUR
35560
40
Polyamide
Epoxy
Topcoat
2 x 200
Total
400-440
Primer
40
Primer
CS-LU-ImR
CS-LU-ImP
Topcoat
400
Total
400-440
Rev. 2
Epoxy 100%
solids
INTERLINE 910

HEMPADUR
15590
B4
de
of
B7
457-01-I-M-27700-R2
SPECIFIED SYSTEMS
SYSTEM
Dry
thickness
m
Generic
Paint
INTERNATIONAL
PPG/
AMERON
SIGMA
HEMPEL
40
Polyamide
Epoxy
INTERLINE 982
AMERCOAT
71
SIGMACOVER
280
HEMPADUR
85210/
HEMPADUR
15400/
EPOXIMER
LINEA 288
PH 187 fdo.
Topcoat
2 x 150
Amine or
Phenolic Epoxy
INTERLINE 850/
INTERLINE 975
AMERCOAT
610
SIGMAGUARD
CSF 650
HEMPADUR
85210/
HEMPADUR
15400/
PHENOMER
LINEA 294
PH 187 Ac.
Total
300-340
SIGMA
PROFERRAR
PR
(Alternative with
liquid paints)
HEMPADUR
45880/1
(80/100 m) +
HEMPATHANE
TOPCOAT
55210/55610
(50-75 m)
(**)
Coat
Primer
CS-LU-ImG
LS-LU-I
LS-LU-W
Rev. 2
Topcoat
>80
Total
>80
Polyester or
Epoxy powder
---
---

(Alternative
with liquid
paints)
893 SG
(80/100 m)
+ CTH 133
HB (40m)
---
B5
de
of
B7
457-01-I-M-27700-R2
SPECIFIED SYSTEMS
SYSTEM
GS-LU-I
GS-LU-W
Rev. 2
Coat
Dry
thickness
m
Generic
Paint
INTERNATIONAL
PPG/
AMERON
SIGMA
HEMPEL
Primer
35-40
Polyamide
Epoxy
INTERGARD 291
AMERCOAT
71
SIGMACOVER
280
HEMPADUR
15570
Topcoat
Depends on
ambient
Total
Id.
Sealer
30-40
EPOXIMER GZ,
Ref.288935
CG 888
EPOXIMER
LNEA
794/POLIURET
ANO VITROSIN
ESPECIAL
LNEA 781
Polyester or
epoxy
POLIBRID 705E
---
Diluted epoxy
---
SIGMACOVER
211
HEMPADUR
SEALER 05990
(diluted with
THINNER
08450)
CO-L-Im
Primer
SIGMACOVER
211

BARNIZ
EPOXIMER,
Ref.289-0006
CL 1340
EPOXI
SUELOS LNEA
289
---
B6
de
of
B7
457-01-I-M-27700-R2
SPECIFIED SYSTEMS
SYSTEM
Coat
Topcoat
>300
Total
>330
Primer
CS-SF-I
Dry
thickness
m
Intumescent
Topcoat
Generic
Paint
Epoxy 100%
solids
Rev. 2
INTERNATIONAL
INTERLINE 910
PPG/
AMERON
---
SIGMA
HEMPEL
SIGMAGUARD
CSF-650
HEMPADUR
85210/
HEMPADUR
15400/
HEMPADUR
85671 (*)
---
PL 4550 S
IN ACCORDANCE WITH THE PAINT MANUFACTURERS PROPOSAL IN EACH CASE AND IN COMPLIANCE WITH THE
SPECIFIED REQUIREMENTS

B7
de
of
B7
457-01-I-M-27700-R2
Rev. 2
APPENDIX C
FORMS
Form No. 1
Surface Preparation and Painting Procedure
Form No. 2
Repairs
Form No. 3
Acceptance of Painting

C1
de C6
of
457-01-I-M-27700-R2
DATE:
Rev. 2
________________
PROCEDURE No: ______________

FORM No. 1: SURFACE PREPARATION AND PAINTING PROCEDURE
(To be completed by the SUPPLIER)
Consists of
pages
(If used as a record, real data obtained during work execution must be provided)
Page 1 of 2
SUPPLIER
1.
2.
3.
4.
___________________________________________________________________
GENERAL
1.1
Component Technical Specification No.
1.2
Equipment
1.3
Component
1.4
Substratum (type of material)
SURFACE PREPARATION
2.1
Grade of shotblasting (SIS 05/59/00)
2.2
Abrasive type and size
2.3
Surface roughness
2.4
Other method of preparation
PRIMER (1st coat)

3.1
Paint identification No.
3.2
Generic product type
3.3
Dry film thickness per coat (m)
3.4
No. of coats
3.5
Method of application
3.6
Color
3.7
Manufacturing batch No. (1)
INTERMEDIATE COAT (2nd coat)

4.1
4.2
4.3
4.4
No. of coats
4.5
4.6
Color

C2
de C6
of
457-01-I-M-27700-R2
Rev. 2
Page 2 of 2
4.7
TOPCOAT (3rd coat)
5.
5.1
5.2
5.3
5.4
No. of coats
5.5
5.6
Color
5.7
THICKNESSES AND MASSIVITY (1)
6.
COMPONENTS
MASSIVITY (m-1)
SYSTEM DRY FILM

THICKNESS (m)
Zone A
Zone B
Zone C
etc.
7.
NOTES
(Complete if this is kept as a record)

Signature
_______________________________________
Name and post held
_______________________________________
Date
_______________________________________
(1)
Only applies to paints that form part of intumescent systems.
If the Supplier plans to use paints different to those mentioned in Appendix B, the Painting
Procedure must incorporate an Addendum with the Technical Data Sheet of the proposed
paint.

C3
de C6
of
457-01-I-M-27700-R2
Rev. 2
DATE:
Page 1 of 1
FORM No. 2: REPAIRS
SUPPLIER
Consists of
___________________________________________________________________
1.
Date
2.
Equipment
3.
Component
4.
Paint procedure No. (form No. 1)
5.
Previous condition of substratum
6.
Amount of damage and repaired surface (%)
7.
Surface preparation method
8.
Painting method
9.
Primer (1st coat)
10.
11.
12.
pages
9.1
Identification and type
9.2
Coat thickness (m)
Intermediate (2nd coat)

10.1
10.2
Coat thickness (m)
Topcoat (3rd coat)

11.1
11.2
Coat thickness (m)
Intumescent Systems (Additional information)

For the repair of intumescent systems fill in the procedure again in accordance with Form
No. 1 and attach it to this one.
13.
NOTES
Signature
_______________________________________
Name and post held
_______________________________________

Date _____________
C4
de C6
of
457-01-I-M-27700-R2
Rev. 2
Page 1 of 1
FORM No. 3: PAINTING ACCEPTANCE
Consists of
pages
SUPPLIER
1.
Work place
2.
Equipment
3.
Component
4.
Contract No.
5.
Paint procedure No. (form No. 1)
6.
Work description
6.1
Substratum (material type)
6.2
Surface preparation
6.3
Paint:
PRIMER
(1st COAT)
INTERMEDIATE
(2nd COAT)
TOPCOAT
(3rd COAT)
Name
Coat thickness
(m)
7.
Final coating characteristics

-
Color
Total thickness (m)
Aspect of paint
Adherence
8.
Qualification
ACCEPTABLE
9.
NOT ACCEPTABLE
Comments:
Signature:
Name and post held:
Date

C5
de C6
of
457-01-I-M-27700-R2
10.
Rev. 2
Repair procedure No. (Format No.2)________:

Repair Acceptable
Repair not acceptable
Signature:
Name and post held:
Date

C6
de C6
of

Tanque S

Cargado por

Información del documento

Descripción original:

Título original

Derechos de autor

Formatos disponibles

Compartir este documento

Compartir o incrustar documentos

Opciones para compartir

¿Le pareció útil este documento?

¿Este contenido es inapropiado?

Copyright:

Formatos disponibles

Tanque S

Cargado por

Copyright:

Formatos disponibles

SOCIEDAD MINERA

CERRO VERDE, S.A.A.

CENTRAL TRMICA RECKA

EMPRESARIOS AGRUPADOS INTERNACIONAL, S.A.

28015 Madrid - Espaa

CONTROL DE MODIFICACIONES / CHANGE LOG

Contains information for the design of structures, systems or components: Yes

Design verification : Not applicable

INFORMACIN PRELIMINAR O PENDIENTE / PRELIMINARY OR PENDING INFORMATION

Este documento contiene informacin propiedad de Empresarios Agrupados Internacional, S.A. y

SCOPE OF SUPPLY .................................................................................................. 6

SCOPE OF PAINTING IN WORKSHOP ........................................................ 7

SCOPE OF WORK ON SITE ....................................................................... 10

ENVIRONMENTAL CONDITIONS ON SITE............................................................. 12

REFERENCE CODES AND STANDARDS ............................................................... 14

SURFACE PREPARATION ...................................................................................... 15

CARBON STEEL .......................................................................................... 15

PAINTED STEEL SURFACES ..................................................................... 17

Surfaces with Defects ...................................................................... 17

GALVANIZED STEEL .................................................................................. 18

New Galvanized Surfaces................................................................ 18

COLD ROLLED STEEL ................................................................................ 19

STAINLESS STEEL AND LIGHT ALLOY ..................................................... 19

CONCRETE AND CEMENT SURFACES .................................................... 20

SAFETY STANDARDS ................................................................................ 23

THICKNESS OF COATING .......................................................................... 24

SURFACES RENDERED INACCESSIBLE AFTER ERECTION .................. 24

SURFACES TO BE WELDED OR BOLTED AFTER PAINTING .................. 24

INSULATED SURFACES ............................................................................. 25

GALVANIZED, STAINLESS OR ALUMINUM SURFACES .......................... 25

INTUMESCENT PAINT ................................................................................ 28

INSPECTION AND QUALITY CONTROL ................................................................. 31

INSPECTION INSTRUMENTS ..................................................................... 31

INSPECTION STAGES ................................................................................ 31

MEASUREMENT OF THICKNESSES ......................................................... 32

ADHESION TESTS ...................................................................................... 33

HOLIDAY DETECTION ................................................................................ 33

INTUMESCENT SYSTEMS ......................................................................... 33

WARRANTY PERIOD .................................................................................. 35

PAINTING AT SITE ON TOPCOATS APPLIED IN THE

PAINTS APPLIED IN THE WORKSHOP ..................................................... 35

HANDLING AND APPROVAL OF DOCUMENTS ..................................................... 36

WORK TO BE CARRIED OUT IN THE SHOP ............................................. 36

Este documento contiene informacin propiedad de Empresarios Agrupados Internacional, S.A. y

WORK TO BE CARRIED OUT AT SITE ...................................................... 36

APPENDIX A COATING SYSTEM SELECTION

Este documento contiene informacin propiedad de Empresarios Agrupados Internacional, S.A. y

Este documento contiene informacin propiedad de Empresarios Agrupados Internacional, S.A. y

Este documento contiene informacin propiedad de Empresarios Agrupados Internacional, S.A. y

SCOPE OF PAINTING IN WORKSHOP

Pumps and compressors

Control panels and consoles

Motor control centers, power supply centers, etc

Bolted tanks (if so specified in the corresponding Data Sheet) to be field

Equipment packages delivered to the site completely assembled on a frame

Any other equipment or component that is so indicated in their corresponding

Exterior of tanks (see Paragraph 2.2.4).

Building structures that do not require intumescent paint. The structures of

Beams from bridge crane or gantry crane girders.

Ion exchanger, sand and active carbon filters.

Heaters and chillers without insulation.

Equipment base plates.