Manual EX15

MiniStation Series - FM Broadband Exciters
EX15 MiniStation - 15W Broadband FM Stereo Exciter
Technical Manual
Released
August - 2007
Sao Paulo
WINTER07-SRFMNSTATION-200807A
MiniStation
FM Exciters - Transmitters
Sinteck Next RF Systems - Rua dos Bolivianos 578 Vl Rio Branco Sao Paulo/SP BRASIL
Further information and Sales, please contact cs@sinteck.com - www.sinteck.com

Introduction
Estamos gratos pela confiança em nós depositada ao

optar por um produto Sinteck.
MiniStation Series faz parte da estratégia Sinteck de chegar cada vez mais perto das
necessidades, anseios e expectativas de nossos clientes. Surpreender, inovar,
adicionar novos recursos de design, requinte, tecnologia e confiabilidade são
propósitos que permeiam cada etapa do desenvolvimento de um novo produto.
Concebido a partir destes critérios, MiniStation Series conjuga qualidade e segurança,

com excelentes indices de durabilidade, desempenho e economia. É a vitória de um
projeto desenvolvido no Brasil para extremas condições de temperatura, tensão de
alimentação e padrões brasileiros e inteiramente compativel com as exigencias de
nossos usuários internacionais.
Está em suas mãos um produto confiável, testado e aprovado pelos mais rigorosos
usuários, um produto simples de usar e sofisticado em tecnologia.
Gracias por la confianza depositada en nosotros por

haber elegido un producto Sinteck.
MiniStation Series surge a partir de la estrategia Sinteck en llegar cada vez más
cerca de las necesidades, anhelos y expectativas de nuestros clientes.
Sorprender, innovar, introducir continuas mejorias en el diseño, perfección,
tecnología y confiabilidad son algunos de nuestros propósitos que permedian
cada etapa de la evolución y desarrollo de un nuevo producto.
En base a estos criterios, MiniStation Series combina calidad y seguridad, con
excelentes índices de durabilidad, desempeño y economía. Es el logro de un
proyecto desarrollado en Brasil que responde a elevadas temperaturas
climatológicas, tensión de alimentación y padrones brasileños completamente
compatibles con las exigencias de nuestros usuarios internacionales.
Tiene en sus manos un producto confiable. Testado y aprobado por los más
rigurosos usuarios, un producto simple de utilizar y sofisticado en tecnología.
Thank you for putting your trust in us by choosing a

Sinteck product.
This MiniStation Series equipment is growing as part of the Sinteck strategy is
responding to the needs of today, as requested and expected by our clients. By
introducing innovating and reliable designs, we can build up a trusting
relationship with our customers.
At the forefront of this criteria, Sinteck’s MiniStation Series combines both quality
and security, with excellent qualities of durability, design and economics. This
equipment is the result of a project developed in Brazil that responds to withstand
extreme summer temperatures in our local market and compatible with the need
of our international users.
You have a product at hand that is reliable, tested and proved by the most
demanding users, a product that is simple to use and highly technically
advanced.
MiniStation MiniStation Series

FM Exciters - Transmitters SRFMNSTATION-200807 REV.A P-02
Introduction
NOTIFICATION OF INTENDED PURPOSE AND LIMITATIONS OF PRODUCT

USE
This product is a FM transmitter intended for FM audio broadcasting. It utilises

operating frequencies not hormonised in the intended countries of use.
The user must obtain a license before using the product in intended country of use.
Ensure respective country licensing requirements are complied with.
Limitations of use can apply in respect of operating frequency, transmitter power
and/or channel spacing.
ATTENTION! SINTECK NEXT DOESN’T TAKE THE RESPONSIBILITY OF

UNAUTHORIZED USES OF THIS KIND OF EQUIPMENT. THE USER HAS ALL
RESPONSIBILITY FOR OPERATING AND USE.
DECLARATION OF CONFORMITY
Sinteck Next, declares that this FM transmitter is in compliance with the essential
requirements of ANATEL (Brazil), CONATEL (Venezuela), CNC (Argentina),
SUBTEL (Chile), FCC (USA) and CCIR (Europe).

Preliminary Instructions
This manual is written as a general guide for those having previous knowledge and
experience with this kind of equipment, well conscious of the risks connected with the
operation of electrical equipment.
It is not intended to contain a complete statement of all safety rules which should be
observed by personnel in using this or other electronic equipment.
The installation, use and maintenance of this equipment envolve risks both for the
personnel performing them and for the device itself, that shall be used only by trained
personnel.
Sinteck Next doesn’t assume responsibility for injury or damage resulting from improper
procedures or practices by untrained personnel in this handling of this unit.
Please, observe all local codes and fire protection standards in the operations of this unit.
Warning: always disconnect power before opening covers or removing any part of
this unit.
Use appropriate grounding procedures to short out capacitors and high voltage
points before servicing.
Warning: this device can irradiate radio frequency waves, and it’s not installed
following the instructions contained in the manual and local regulations it could
generate interferences in radio communications.
This is a “Class A” equiment. In the residential place this equipment can cause
hash. In this case can be requested to user to take the necessary measures.
Sinteck Next reserves to the right to modify the design and/or the technical specifications
of the product and this manual without notice.

Warranty
All products made by Sinteck Next has 2 years limited warranty.
Sinteck Next extends to the original end-user purchaser all manufacturers warranty which are
transferrable and all claims are to be made directly to Sinteck per indicated procedures.
The limited warranty not includes:
1) Re-shipment of the unit to Sinteck Next for repair purposes,

2) Any unauthorized repair/modification,
3) Incidental/consequential damages as a result of any defect,
4) Nominal non-incidental defects,
5) Re-shipment costs or insurance of the unit or replacement units/parts.
Any damage to the goods must be reported to the carrier in writing on the shipment receipt.
Any discrepancy or damage discovered subsequent to delivery, shall be reported to Sinteck Next
within 5 (five) days from delivery date.
To claim your rights covered by this limited warranty, you must follow these procedures:
1) Contact the dealer or distributor where you purchased the unit. Describe the problem and, as
soon as possible easy solution can be taken.
Dealers and distributors are supplied with all information about problems that may occur and
usually they can repair the unit quickly. Almost all errors when installing the devide are detected
by the dealers and distributors.
2) If your dealer is not able to assist you, contact Sinteck Next and report the problem. If it is
decided to return the unit to the factory, Sinteck Next will mail you a regular authorization with all
the necessary instructions to send back the goods. In some cases the device must be re-shipped
back to the Sinteck Labs - Then, contact Sinteck Next and request an authorization number.
3) When you receive the authorization, you can send back the unit. Pack it carrefully for the
shipment, preferably using the original wood box and seal the package perfectly. The customer
always assumes the risks of loss (remember: Sinteck Next is never responsible for damage or
loss), until the package reaches Sinteck Labs. For this reason, we suggest you to insure the
goods for the whole value. Shipment must be effected in the prepaid form to the address specified
by Sinteck’s service manager on the authorization.
IN ANY CASE, DO NOT SEND BACK UNITS WITHOUT OUR AUTHORIZATION AS THEY WILL
BE REFUSED.
4) Make sure to enclose a written technical report where mention all the problems found and a
copy of your original invoice establishing the starting date of the warranty.
Replacement and warranty parts may be ordered from the following address. Make sure to
include the equipment model and serial number as well as part description and part number.
IN EUROPE: IN AMERICAS:
Sinteck Sistemas Electrónicos SLL Sinteck Sistemas Eletronicos ltda.

Calle Sotavento 3-13 Rua Dos Bolivianos 578
El Perellonet Vila Rio Branco - Sao Paulo/SP
Valencia - España BRASIL
46012 CEP 03873-100
Telf. +55 11 6143 8640

System Characteristics
MiniStation Series: Powerful FM Exciters/Transmitters, Reliable,

Excellent Audio Quality CD, Stereo and Single Band Audio Processor
Card Available.
The EX15 MiniStation is a complete FM Exciter/Transmitter. You can

choose the frequency through the buttons located on the equipment front * 15W FM Exciter/ Transmitter
panel. Frequencies between 87,5 to 108,1MHz can be set by the user in
100kHz steps. The equipment is totally BROADBAND, this means, the RF
power level stays the same independently of operation frequency.
* Broadband 87,5-108,1MHz
87,5-108,1MHz
The excellent audio quality is due to its hi-quality FM VCO, modulating
through eight varicap diodes.
* Stereo generator included
The EX15 has variable power output from 0W to 15W, this is important if you
drive an external power amplifier (like Smart Series or PowerCell series),
this way, if your amplifier need about 10W to input this FM exciter is the most
indicated. * More punch, Hi-Fi VCO
Suitable for applications like FM exciter, the EX15 can also be used as
stand alone transmitter.
* Full-Range Power Supply
The EX15 MiniStation has a stereo generator built-in, only connecting the
audio cable from the mixer the FM station is on the air. Also, you can
configure if your transmittion will be in MONO or STEREO mode - externally
- just pressing the buttons on the front panel, and it’s done. * Audio processor Card
All MiniStation series have an optional card called “Single Band Audio
Processor - APCard-1” you can turn your MiniStation into even more
powerful version. This card processes the audio from the mixer in a * RS232 Interface
limited/compressed audio level, avoiding distortions on the audio
modulation.
* Remote/Interlock interface
Also, if you have an external audio processor, the EX15 has an option in its
panel: you can configure the main audio input, if it is stereo generated
internally to EX15 or externally, from the processor. To do this, you just need
to press the buttons UP/DOWN and SELECT. * SCA and RDS inputs
RDS encoders may be connected in the EX15, there are 2 inputs for these
encoders: SCA input and 19KHz tone sync output.
* MOSFET DESIGN
The EX15 is available in American, European and also Japanese bands
only pressing the overset of the equipment.
On the LCD display, parameters like operation frequency, FWD and

Reverse power, Composite audio level, Left and Right audio level, selection
of internal or external MPX, Stereo or Mono operating and others are
shown. We present an easy to use interface in this exciter, easy to configure
and operate.
The AC input is universal full-range switched mode

power supply, faciliting the mains connection around
the world (totally full-range operation with no external
commutation).
The EX15 is a complete solution, offering superior audio performance and

Technical Features
RF Features:
Output Power: 16W +/- 5% variation across the band
RF Output Impedance: 50 Ohms
RF Output Connector: N Female
Frequency Range: 76,0 to 98MHz and 87,5 to 108,1MHz
Frequency Step: Default 100KHz, selectable for 200kHz or others under request
Frequency Programmability: UP/DOWN Keys, safety hold programmable on the front panel
Frequency Stability: 5 ppm, 2 or 1 ppm under request
Type of Modulation: F3, FM direct modulation (RF oscillator directly on the frequency)
Harmonic and Spurious Attenuation: >80dBc
Residual AM modulation (Assyncr.) Approximately 0,05% (55dB)
Residual AM modulation (Syncr.) Approximately 0,1% (65dB)
Intermodulation Distortion: <0,05% @ 1kHz
Frequency Response Capability: 20Hz to 200kHz
Power Supply:
AC Input: 220V 47-63Hz +/- 20% Variation
DC Input: Not available in this version
AC Surge Protection: 3 Varistor 285V, gas discharger and fuse
Power Supply Efficiency: 90% or better in 220V AC
Switching Frequency: 100kHz
Power Consumption: Approximately 30W from AC
AC Input Connector: IEC socket connector
General Features:
Weight: 3,25kgs net weight
Dimensions: 483mm (6”) wide, 88,90mm (2 RU) high, 355mm (14”) deep
Ambient Temperature Range: 0 to +45 Degrees Celsius
Maximum Humidity: 95% at +45C without condensation
CPU and Display Features:
CPU: PIC Processor, microcontrolled with Sinteck Ex15 Software V.1.0
Memory: Non-volatile, retention >40 years
Full Micro-controlled protections: PLL out of lock, VSWR excedeed, high temperature and high current/voltage
Panel Keys Control: UP/DOWN freq. St or Mono, Int or Ext MPX, Config Hold
LCD Display: 16 colums, 2 lines, green back light
Audio Inputs Left&Right:
Input Connectors: XLR Female
Internal Jumper selection for: 50 or 75us stereo pre-emphasis
Input Impedance: 600 Ohms umbalanced
Frequency Response: 20Hz to 15kHz (THD+N < 0,1%)
Input Level: 0dB for 75KHz carrier deviation
Stereo Separation: Better than 45dB @ 1kHz
Pilot Tone Frequency/Stability: 19kHz +/- 1Hz

Technical Features (cont.)
MPX Input:
Input Impedance: 10k Ohms Unbalanced BNC Connector
Frequency Response: 20Hz to 200KHz +/- 1dB for 75kHz deviation
SCA Input:
Input Impedance: 10k Ohms Unbalanced BNC Connector
Frequency Response: 15kHz to 200KHz +/- 1dB for 75kHz deviation
RDS Tone Sync Output:
Output Impedance: 10k Ohms Unbalanced BNC Connector
19kHz sync frequency level: Fixed 1Vpp
*Specification subject to change without notice
RF Power Output:
15W
14W
13W
12W
11W
10W
9W
8W
7W
6W
88,1 89,1 90,1 91,1 92,1 93,1 94,1 95,1 96,1 97,1 98,1 99,1 100,1 101,1 102,1 103,1 104,1 105,1 106,1 107,1 108,1

System Features
IMPORTANT SAFETY CONSIDERATIONS ABOUT THIS DEVICE
In addition to establishing a new industry standard for performance, the MiniStation Series incorporates many
new and innovative features to aid in the installation, operation and maintenance of a system. Some of the new
features are:
* Hi-Fi FM VCO with low noise figure, more punch and more brilliance are possible.
* FWD and REF RF level reading meter.
* Decade logarithmic true signal audio level meter
* Channel marker and easy channel change across FM band.
* Important status functions implemented with LED indicators
* Designed to have a minimum of adjustments for trouble-free operation. Very easy to use.
* Modular construction that provides excellent shielding and at the same time allows easy access to components.
* Frequency agile, selectable from 87,5 to 108,1MHz in 100kHz steps, directly on the front panel.
It is recommended that the manual be studied at least through Section 5 before attempting to install the
system.
SAFETY
Mains Voltage
This equipment operates from an AC power source of 220V 47 to 63Hz, it is also possible to deliver equipments
with 110V option. There are hazardous voltages present internally. PLEASE OBSERVE CAUTION WITH THE
COVER REMOVED.
Swithed Mode Power Supply Hazard
Please note that the power supply units in this equipment is of the switched mode variety and have lethal voltages
present internally. The switched mode supplies are universal input fully approved type. They are non serviceable
modules and should be fully replaced should they fail.
Fuses
Only use fuses with the specified voltage and current ratings as stated on the back panel or pcboard. Failure to do
so may increase the risk of equipment failure, shock and fire hazard.
Radio Frequency
The N type RF power output socket contains RF voltages which may burn or present a shock. Please make sure
that the equipment is connected to an adequately rated load or antenna system while in operation.
Toxic Hazard
This equipment includes RF components that may contain Beryllium Oxide which is a highly toxic substance that
could be hazardous to health if inhaled or ingested. Care should be taken when replacing or discarding such
devices. Seek expert advice from the manufacturer should you physically damage a device that contains
Beryllium Oxide.
The main RF output power device contains Beryllium Oxide.
Other Safety Considerations
Do not operate this equipment in the presence of flammable gases, fumes or liquids
Do not expose this equipment to rain or water.

Front Panel
1 2 3
45 6 7
1 - ON/OFF Power Switch
2 - Status Leds:
ON Power
RF-ON RF output stage working
PLL locked
Fail operating
3 - Liquid Chrystal Display (LCD)
4 - DOWN key
5 - UP key
6 - ENTER key
7 - SELECT key

Rear Panel
11 10
1 2 3 4 5 6 7 8 9
1 - SCA input (BNC connector) with level adjust
2 - MPX input (BNC connector) with level adjust
3 - RDS 19kHz tony sinchronism output (BNC connector)
4 - Left input (XLR balanced connector) and Mono input
5 - Right input (XLR balanced connnector)
6 - 40x40mm Sanyo Denki Ventilator
7 - RF output (N Male connector)
8 - RF level adjust (multi-turn trimmer)
9 - RS232 interface (DB-9 Male connector)
10 - IEC Socket (AC input)
11 - Remote/Interlock input/output (BNC connector)

Block Diagram
Liquid Chrystal Display
SINTECK
EN SEL MiniStation ON RF-ON PLL Fail
15kHz 3dB
FILTER
Audio Processor
CARD
(Optional)
+18V
Switch Mode Protection
REGULATOR digital switch
+18V
Main AC to DC converter
(SWITCHED MODE POWER SUPPLY)
FAN

Why MiniStation Series?
INTRODUCTION
The MiniStation Series from Sinteck Next is a high specification FM broadcast transmitter/exciter. Its broadband
“no-tune” design allows 87,5 up to 108,1MHz operation from UP/DOWN touch keys located directly in the front
panel of the unit. The MiniStation Series possesses a LCD green back light display to show the frequency of
operation, between others functions of the equipment. Switched mode regulator for DC adjust techniques
provide an easily adjustable and accurate automatic level controlled RF output of the MOSFET power amplifier
stage.
RF (Forwarded and Reverse power), Audio levels (Left and Right channels, MPX composite), voltage and
current, temperature and other parameter are shown on the front panel on the LCD display. These LCD offers a
very easy method of transmitter parameter monitoring and a new level of ease for setup and installation, with
metering accuracy normally only found on expensive test equipment.
The FM modulator section employs a high quality VCO block, for extremely low audio distortion and excellent
stereo performance.
A built-in high specification stereo encoder provides crystal clear stereo sound and combined with the internal
limiter a fully compliant “plug-and-play” all in one low power broadcast transmitter, or when used like FM exciter.
For future compatibility all settings are switchable directly on the front panel. The stereo and/or CD limiter settings
can be switched in and out to suit the requirements of any external broadcast equipment you may have now and
in the future.
The EX60, EX150 and EX300 have as AC to DC converter a “Toroidal transformer” with high efficiency and step-
down switched mode regulator for the RF ouput stage.
The EX15 and EX30 have lightweight universal mains input design ensures a high reliability efficient design
compatabile with any mains system in the world.
RF output:
The EX15 uses a Mitsubishi device MOSFET in the RF output section, the RD15HVF1 is a RF MOSFET
transistor that assures high efficiency, low cost and easy to find on the electronic components market.
Power supply system:
In the EX15 and EX30 the power supply system is a switching power supply, that offer high efficiency, low cost,
low weight and allows the conecting of 85-265VAC and 47-63Hz frequency.
In the EX60, EX150 and EX300 the power supply system is made by a Toroidal transformer with high efficiency,
and all regulators are not linear as usual, they are switched mode “step-down” regulators. The AC input is
available in 110V only request, 220V standard.
Audio inputs:
In the MiniStation Series we can find XLR balanced connectors to the Right/Left signals and 1 MPX input (BNC
connector) 1 SCA input (BNC connector) and 1 19kHz RDS Radio Data System sync output (BNC connector).
Front panel keys:
Soft touch keys are find in the unit, stereo or mono selection, UP/DOWN frequency change, internal MPX or
external MPX, metering of FWD or REF RF level selection.
Also, it is possible to disable the RF output through these keys.
Sinteck Next state-of-the-art termination:
The unit has an eye-catching visual, blue and golden colors on the front panel, niquel-chromium cabinet for good
grounding makes the MiniStation Series a very beautiful equipment.

Internal Overview, wiring and cable
5 4
1 2 3
1 - Switched Mode Power Supply
2 - RF Power Board
3 - Main Board (PLL+Stereo Generator + Microcontroller)
4 - RF Low Pass Filter
5 - Surge Protection Board

Start Guide for use
EX15 MiniStation - Stereo/Mono/MPX/SCA/RDS transmitter/exciter
The EX15 MiniStation is a high fidelity broadband FM transmitter with a power output of 16 Watts. It is capable of
transmitting the program signal and two multiplex subcarriers with little degradation of signal quality over one
transmitter/exciter. The linearity and FM noise characteristics of the direct FM oscillator are exceptional. The
transmitter is modular in construction and operation, and the system description given below follows the signal flow
through the varios modules and its sections.
The system assembly drawings are located in Section “Schematics” along with the module schematics and
system schematics are at the end of this manual.
Fm Synthesizer
The baseband signal from the audio inputs modulates the frequency modulated oscillator (FMOSC) in the VCO Block.
The FMOSC consists of a 80-110MHz ultralinear, very low noise VCO which is phase locked to a crystal-controlled
reference oscillator. The phase lock loop contains the frequency programming mode which allow the synthesizer to be
changed in frequency steps of 100kHz (standard) 50kHz or 200kHz in some models. The RF signal will deviate +-
75kHz (composite) or +-50kHz (mono) from the carrier. The output power of the VCO is approximatelly 5 milliwatt.
RF 100mW amplifier
In to the VCO block, there is a smaller RF amplifier section, that amplifiers 5mW from the VCO output to 100mW through
of 2 RF transistors (MMBF-J310 and BFG520) .
RF 950mW amplifier
The RF amplifier module consists of a one-stage BIPOLAR low noise transistor design (BFG235), which amplifies the
input signal (100mW typ.) to the nominal 950mW driver output. The output is filtered to attenuate all higher order
harmonics to a level of at least -60dBc.
RF 16W final amplifier
The 16W pallet amplifier of EX15 MiniStation is matched by impedance. The 950mW from BFG235 is now amplified by
RD15HVF1 Mitsubishi device. The transistor has almost 15dB gain in the FM band. Circuits matched by impedance
have “no tune” operation, this means the RF power level stays same independly of frequency operation. The RF level
ajust circuitry operates through this section. When the equipment is set to 3W there is only about 4V on MOSFET, while
the equipment set to the maximum power will be about 12,5V. The final stage is totally protected against fails by the
equipment microcontroller: voltage, current, temperature and high VSWR level are monitored and if any dangerous
level is detected the processor will shut-down the RF stage, protecting the RF transistor.
RF Low Pass Filter
The RF low pass filter is located at the output of the RD15HVF1 board and it is made with 5 cells filtering the RF signal.
The harmonics are attenued on -80dBc (typ. 85dBc). The RF output is sampled via a dual directional coupler with
detectors that provide an indication of the forward and reflected power of the RF amplifier.
Transmitter Control
The Transmitter Control section of the audio and power supply board has several functions. One of these is to sense the
PLL LOCK detect signal from the RF module. If this module goes out of lock, then the radiate control logic circuit
provides a signal to the power supply to turn off the +Vcontrol supply to the RF power module, causing the transmitter to
stop radiating. Also, this section detects if the VSWR level is more than permised, so the transmitter control turn off the
DC level to the RF power module. All of these parameters can be view through the LCD Display on the front panel.
Metering and Status
The Metering and Status circuitry on the Audio, Power Supply, Temperature and RF sections conditions the various
system parameter samples for accurate meter indications, and drives the status LEDs on the front panel.

Start Guide for use
Power Supply (AC)
The Swiched Mode Power Supply “SMPS” converts the AC voltage (totally full range from 85 to 265V) into two voltages
level: 15V and 18V, with 1% regulation.
In the main PC board of the EX15 MiniStation, exist others DC regulators that supplies the voltages required for the
operation of the transmitter. The outputs are: +5V (main processor and displays) +12,5V to the fans and +10V to the RF
drivers transistors.
DC to DC Power Converter - Step-down Switched Regulator
To supply the RF output stage and adjust its level, a Step-down regulator was developed. The DC voltage into the
output of this regulator is adjusted through the Multi-turn trimmer, located in the rear panel of the EX15. This voltage can
variate from 0V up to 12,5VDC that supplies the RD15HVF1 RF transistor. This way, if the user need to adjust the RF
level, he is adjusting the DC level in the RF MOSFET (all RF levels between 0 and 16W can be adjusted, like for
example 7W).
AP01 Audio Processor Card - Hi-Fi compressor/limiter
The MiniStation Series has an excellent compressor/limiter Card optional, which can be adquired installed or not in the
transmitter. This compressor is a single audio processor widel-band, that processes all frequencies of the audio signal,
always maintaining high the dynamics of the transmission. This processor can be enabled or disabled by the main
processor, just pressing the buttons on the front panel. The audio processed is limited and it won't produce over-
modulation in the transmitter, in addition the sound quality will be exceptional.
Stereo Generator Section
The Stereo Generator Sectiond consists in a switched stereo generator of excellent audio separation. Also, the user
can choose if the transmittion will be in stereo or mono. The parameters of this section can be viewed on the LCD, when
the equipment is showing the frequency of operation (for example, 106, 6MHz “St”).
15kHz Low-pass Filter Section
The 15kHz filter section is indicated for who needs to transmit programming that the audio frequency does’t pass of
15kHz. It was most important to place this section when the stereo generator is enabled, because the high frequencies
is not important to transmit in this case.

Start Guide for use
This chapter contains necessary instructions for the installation and use of the equipment. In case some
aspects are not totally clear, for instance when a user is using this equipment for the first time, we advise the
new user to read carefully the entire description contained in this manual.
Preparation
Unpack the EX15 MiniStation and check, before making any operation, that the unit has not suffered from any
mishandling during the transport. In particular check that all the connectors are in perfect conditions.
Check that the supply voltage value coincides with the AC voltage available.
The input supply field is of:
EX15 MiniStation: AC main full-range 85V to 265V
Check that the power switch of the equipment is in the position “OFF”.
The EX15 has just one power switch, located in the front panel, this switch is responsible to connect the AC power from
the AC socket.
Connect the RF output of the EX15 to the antenna cable or to a dummy load adapted for the working frequency and the
power output used.
Connect the power cable to the corresponding IEC socket.
REMARK: it is essential that the AC network has an accurrate grounding system order to ensure both the safety of the
users and the correct functioning of the unit.
BATTERY OPERATION: If the user intends to use external batteries the EX15 doesn’t have the inputs, the user may to
call the Sinteck Engineering Staff to buy an external interface for this case.
Connect the audio cables of your own audio signal to the apropriate connectors located at the back of the EX15 unit.
Using
Switch on the EX15 by putting the power switch on the position “ON’.
The following message must be viewed:
SINTECK MiniStation
MiniStation-30W 30W FM TRANSMITTER
Turning on
the POWER

Start Guide for use
The unit is equipped with a LCD display with 2 lines on which several menus are shown. A general
view of the menus of the unit are shown in the illustration.
On the center of the display, depending on the case, the following symbol will be shown:
~
The parameter indicated can be modified in the menu FREQUENCY, INTERNAL OR
EXTERNAL MPX SELECTION, STEREO OR MONO OPERATION, RF ON/OFF, AUDIO
PROCESSOR CARD SET AND CONFIG HOLD.
When the unit is switched on, the LCD display shows the predefined view, with the graphical
representation of the frequency set and follows the sequencies explainned in the next pages.
MiniStation-15W
After this message, the EX15 will check the status, the following message will be shown:
STATUS CHECKING:
PLL:
The PLL will lock in a few miliseconds and the message “locked” will appear:
STATUS CHECKING:
PLL:Locked OK

Start Guide for use
Now, the equipment will check the input REMOTE/INTERLOCK, if it is ok, the message will
be:
STATUS CHECKING:
REM/EXT: OK
The REMOTE/INTERLOCK input is located in the rear panel of the EX15. This resource is
suitable as remote control from external devices. If this input is short circuited to ground, the
equipment is in stand-by, waiting for the instruction to go ahead. The message “waiting” will be
shown:
STATUS CHECKING:
REM/EXT: Waiting
The following “status checking” will be about the CARD “audio processor”. The equipment will
find if this card is installed or not, the message will be:
STATUS CHECKING:
AP:not installed

Start Guide for use
If the processor CARD is installed, the equipment will detect automatically, the message now
will be:
STATUS CHECKING:
AP: installed
Audio Processor Card

If your equipment has not this CARD installed, you can connect the CARD without technical
knowleage. This manual explain detailed how is this CARD installed. See the section “Advanced
Information Setups”.
The equipment now will start the RF power section, slowly, through the “Soft-Start” as follow:
STATUS CHECKING:
RF Power: ON
Note the “Status Leds” to the left of LCD display will show now the ON power, RF-on and PLL
turned on.
In this moment, the equipment will be increasing the voltage in the RF stage, slowly, until the last
power set (once turned at first time, the equipment has not any RF power on the output because
the RF stage is disabled through the processor, for turn on, follow the steps explainned in the next
pages). Now the LCD will be showing:
<<Soft-Start>>
ÛÛÛÛÛÛ

Start Guide for use
Now, if the antenna or dummy load is correctly connected, the equipment will show the following
message:
FM FREQUENCY :
103,6 MHZ st
In the case the antenna is not connected or present problems, the equipment will shut-down the
RF stage and the following message will appear:
<<SWR ANTENNA>>
FAILED
Also note the RED led, located on the front panel, which indicates fail will be turned on:
<<SWR ANTENNA>>
RF Power: OFF
After checked the antenna or dummy load and resolved the problem, the equipment will turn on
the RF stage and the frequency will appear again:
FM FREQUENCY :
103,6 MHZ st

Start Guide for use
FREQUENCY CHANGING
To change the frequency on the EX15, firstly is necessary to press the button “ENT” on the
front panel, like shows the next figure:
FM FREQUENCY :
103,6 MHZ st
Note the frequency wrote on the LCD will start brinking, saying
that this moment you can change it:
FM FREQUENCY :
103,6 MHZ st
Now, you can select what frequency you want, from 87.5 to 108.1 pressing the buttons “UP” or
“DOWN”:
FM FREQUENCY :
98,9 MHZ st

Start Guide for use
You selected the new frequency. Now, to confirm it, press “ENT” again and the new frequency
will be saved:
FM FREQUENCY :
98,9 MHZ st
Note the frequency wrote on the LCD will stop brinking,

saying that this new frequency selected was saved and the
equipment is transmitting on.
DIGITAL “THRUE RMS” WATTMETER
The MiniStation Series possesses a digital wattmeter built-in. If you open the equipment, at the
RF output connector there is a mechanical cavity made in aluminium which is the RF sensor,
measuring the RF level. This RF level is converted to a DC voltage and the main processor of
MiniStation will convert in Watts RMS. Pressing the button “SEL” the following menu will be
shown, this is the wattmeter indicating Forwarded power and Reverse power, as illustrate this
picture:
Fwd Power: 13W

Rfl Power: 2W
The MiniStation Series have not digital RF output power adjust like
“PowerCell Series” so if you want to modify the RF level, you must
have a screwdriver like shown next figure to turn the trimpot located
on the rear panel of the equipment.
Mini Screwdriver

Start Guide for use
Turning to left the trimmer the RF power level will decrease to 0W (minimum power) and turning it
to right the power level will increase to the maximum power (see the following chart). The
illustration shows where is located the trimmer:
Note when you are turning this trimmer, the RF Wattmeter of EX15 will show the Forwarded power
that is going to the antenna:
Fwd Power: 12W Fwd Power: 10W Fwd Power: 5W

Rfl Power: 1W Rfl Power: 1W Rfl Power: 0W
VOLTAGE, CURRENT AND TEMPERATURE SHOWING
Pressing “SEL” the next menu will be the internal multmeter of EX15. There, level of Voltage (in
Volts) and Current (in Ampères) will be shown. This level corresponds to the voltage and current in
the RF final stage. Also, the internal temperature, present on the heatsink will be measured in
Celsius degrees. The following illustration shows how it is viewed:
Vpa:12,4V <Temp>
Ipa: 1,6A 33,9ßC
IMPORTANT REMARK: Note even you set the RF power level

through the multi-turn trimmer, Voltage and Current are also
modified, remember the RF output stage is only set by variating the
voltage on the final RF transistor.

Start Guide for use
STEREO/MONO AND MPX SELECTION AND USES
Firstly, it will be explained how to transmit in stereo operation. For this, it is necessary to connect
any audio source thought the XLR connectors, if possible, an audio signal from a CD player or any
signal generator. The connections must be like shown in the figure:
Connect to XLR connectors L&R XLR Cable CD Player
After connected the audio source, the bargraph indicator that indicates “Modulation level” is now
operating, like show the illustration:
Audio Modulator:
M~
COMPOSITE AUDIO METER
This bargraph is a composite audio meter, the measure corresponds to the carrier deviation.
When each led is turned on, it wants to say that 10kHz of the carrier is deviated. This way, all leds
turned on, 110kHz of carrier is deviated. The EX15 has an audio processor CARD optional,
composed by a high quality limiter and compressor, so the limit of 75-90% will be never
surpassed. When the equipment is set to MPX operation, the user must to observe these limits.
Note that is often recommended the user modules up to 75%, above this interferences could be
happen in another channels or radio stations.

Start Guide for use
COMPOSITE AUDIO METER: IF THE AUDIO PROCESSOR CARD IS NOT INSTALLED:
If the audio processor CARD is not installed, the transmitter will module the carrier acording the
audio level that is incoming. This way, if this audio has not a controlled level from a
compressor/limiter, it is possible that will be overmodulation.
The EX15 supports the deviation of 100kHz without any kind of distortion. “MAX” in the LCD
corresponds to 110% of modulation, 110kHz of deviation. In some case, is possible to transmit
110% of modulation, but note that in others channels must not have any other users. The “CLP”
corresponds to “CLIPPER”.
REMARK: NEVER let the transmitter modules more than “MAX” in any case, overmodulation
causes interferences in other radiostations and decrease the covering area of your FM station.
Audio Modulator:
M~ÛÛÛÛÛÛÛÛÛÛÛMAX
Audio Modulator:
M~ÛÛÛÛÛÛÛÛÛÛÛCLP
COMPOSITE AUDIO METER: IF THE AUDIO PROCESSOR CARD IS INSTALLED:
If the audio processor CARD is installed, the transmitter will module the carrier acording the audio
level that is incoming from the CARD. This way, the audio now is controlled, not overmodulating
the FMOSC of the EX15.
Audio Modulator:
M~ÛÛÛÛÛÛÛÛÛ

Start Guide for use
CHANNELS LEFT&RIGHT MENU
ATTENTION: This menu only will work when set

the “MPX SELECTION” menu for “INT” this
means “internal” - the stereo is being generated Mpx Selection:
internally to EX15. (See this menu in the next
pages). ~Int. Ext.
The input levels of the left and right channels
are represented by vertical bars as indicated in
the following illustration.
The level is measured in percents when 100% corresponds to a deviation of 100kHz of carrier.
L~ÛÛÛÛÛÛÛ
R~ÛÛÛÛÛ
The EX15 supports the deviation of 100kHz without any kind of distortion. “MAX” in the LCD
corresponds to 110% of modulation, 110kHz of deviation. In some case, is possible to transmit
110% of modulation, but note that in others channels must not have any other users. The “CLP”
corresponds to “CLIPPER”.
REMARK: NEVER let the transmitter modules more than “MAX” in any case.
L~ÛÛÛÛÛÛÛÛÛÛÛMAX L~ÛÛÛÛÛÛÛÛÛÛÛCLP
R~ÛÛÛÛÛÛÛÛÛÛÛMAX R~ÛÛÛÛÛÛÛÛÛÛÛCLP
When installed the AUDIO PROCESSOR CARD the maximum modulation will be 75%. If this
card is disabled, then the modulation level can pass of this limit like shows the illustration.
STATUS CHECKING: L~ÛÛÛÛÛÛÛÛ

AP: Installed R~ÛÛÛÛÛÛÛÛ
MAX
level

Start Guide for use
REFLECTED LEVEL PROTECTION MENU
The EX15 is protected against high levels of VSWR. When you buy the equipment from factory,
the level maximum of VSWR default is 20% of total power, this means, 3W. When you connect the
equipment to the dummy load (if this dummy load is 50 Ohms) you will note the RFL shown in the
LCD is 0W, it is normal. When connected in an antenna, it can be the antenna is ok or not and this
level will be same as 0W or more if the antenna present problems. If this level of VSWR is more
than 3W (default position set) the EX15 will shut-down the RF stage and a message in the LCD
will show problems on the antenna. You can manage this VSWR level actuating in this menu
“Reflected Level Protection” up to 3W. If you set to 3W for example, the RF stage will be open to
this limit and the EX15 will permisse to work up this, as shown in the illustration:
Rfl Protection :
Max Level : 3 W
Pressing the button “ENT” the level will start brinking, now you can set
other level through the buttons “UP” or “DOWN”:
Rfl Protection :
Max Level : 3 W
Rfl Protection : Rfl Protection : Rfl Protection :

Max Level : 3 W Max Level : 2 W Max Level : 1 W

Start Guide for use
Once selected the VSWR you want, for confirm the position press “ENT”. The EX15 will save the
new limit of VSWR.
IMPORTANT REMARK: This adjust is only to protect the EX15 for damaging the RF output
transistor. If you set to 3W the equipment will be more hard to turn off the RF transistor and it will be
more vulnerable.
If you set to minimum position you will be protecting more your transmitter, but remember: setting
to minimun position this means your transmitter may turn off the RF stage more often, more
quickly.
We advise that the best position for this is 2W.
Rfl Protection :
Max Level : 5 W
MPX SELECTION MENU
This view produces to the user the option to change the inputs on the EX30, External MPX or
Internal MPX may be selected in this menu.
The position “INT” means that the transmitter is working with the INTERNAL MPX generator, the
STEREO GENERATOR is actived.
MPX Selection:
~Int. Ext.

Start Guide for use
If the case the user wants to change the STEREO to MPX input to put any other kind of coder, or
external stereo generator, the button “ENT” must be pressed, so the arrow left to “INT” will start
brinking, like shows the illustration:
MPX Selection:
~Int. Ext.
Pressing “UP” or “DOWN” this arrow moves to “Int” and “Ext”. After configured the position that
you want, press “ENT” again confirming the new position.
MPX Selection:
Int. ~Ext.
When this position is set to “EXT” the main audio input of

EX15 is changed for the MPX connector , like shows the
illustration:
EXT INT

Start Guide for use
INTERNAL MPX SELECTION MENU
You can set if your transmittion will be in Stereo mode or Mono. The default position is “Stereo”.
Press “SEL” until the following message appears:
Internal Mpx:
~Stereo Mono
Internal Mpx:
~Stereo Mono
Pressing the button “ENT” the arrow will start brinking, in this
moment you can choose “Stereo” or “Mono” operation.
Internal Mpx:
Stereo ~Mono
Pressing “UP” or “DOWN” the arrow moves to “Stereo” and

“Mono”. After configured the position that you want, press
“ENT” again confirming the new position.

Start Guide for use
RF Power ON/OFF and ConfigHold MENU
In this menu, you can turn on or turn off the RF stage via software. All sections of EX15 will be
working, except the RF stage. This resource is indicated if you want to set or test the audio from
your mixer or any other audio source, with no RF power on antenna (or if you are driving an
external RF power amplifier), this way the equipment will be not radiating.
RF Power : on
Config_Hold: off
RF Power : on
Config_Hold: off
Pressing the button “ENT” you will note the word “on” will start
brinking, in this moment you can choose “on” or “off” through
the buttons “UP” and “DOWN”.
RF Power : off
Config_Hold: off
After configured the position that you want, press the button
“ENT”. In this moment, the word “off” will start brinking, as
shown the illustration.

Start Guide for use
Config_Hold:
The “Config_Hold” is for you lock all settings of EX15.
This menu disables to set all adjustables menus. When the word “on” or “off” is brinking you may
change the position through the buttons “UP” and “DOWN”. The position “on” means the
equipment now cannot change frequency, Internal or External MPX, Stereo or Mono mode
operation and disable or enable the AP CARD.
To confirm the position that you want, the button “ENT” must be pressed again and the equipment
will save this new configuration.
RF Power : off
Config_Hold: on
The default position is “OFF”

VERSIONS:
This menu is only readings, this means, it is only for show the Hardware and Software versions.
Hardware : V1.00
Software : V1.10

Start Guide for use
AUDIO PROCESSOR CONTROL MENU
This view only shows if the AUDIO

PROCESSOR CARD is installed and the menu STATUS CHECKING:
MPX SELECTION is set to the position “INT”. AP: installed
There will be cases that the user will wants to
transmit without limited/processed audio
although the AUDIO PROCESSOR CARD is
installed. In this case, the transmission with the
audio processor disabled can be possible, just
pressing the button " ENT " and the transmitter
will transmit with any audio limit level. This
funcion was placed for who wants to connect Mpx Selection :
other audio processor/limiter external to the ~Int. Ext.
EX30.
Audio Processor:
~Enable Disable
Pressing the button “ENT” the arrow will start brinking, in this moment you can choose “Enable” or
“Disable” mode.
Audio Processor:
~Enable Disable
Pressing “UP” or “DOWN” the arrow moves to “Enable” and

“Disable”. After configured the position that you want, press
“ENT” again confirming the new position.

Start Guide for use
Audio Processor:
Enable ~Disable
When you change it for “Disable” this means the audio processor will be not compressing/limitting
the audio inputs that modulates the FMOSC. If the incoming audio is not controlled, it would cause
overmodulation. The previous menu “CHANNELS LEFT&RIGHT” will to show non-controlled
audio level measures.
L~ÛÛÛÛÛÛÛÛÛÛÛMAX L~ÛÛÛÛÛÛÛÛÛÛÛCLP
R~ÛÛÛÛÛÛÛÛÛÛÛMAX R~ÛÛÛÛÛÛÛÛÛÛÛCLP
WORKING 100%
Pressing the button “SEL” after turned on the EX15 is possible to verify if all menus are working
100% like explained in this section.
STATUS LEDS:
1- Power: turned on 2- RF-ON: turned on

3- PLL: turned on 4- Fail: turned off
SINTECK
MiniStation-15W


Manual EX15

Cargado por

Información del documento

Derechos de autor

Formatos disponibles

Compartir este documento

Compartir o incrustar documentos

Opciones para compartir

¿Le pareció útil este documento?

¿Este contenido es inapropiado?

Copyright:

Formatos disponibles

Manual EX15

Cargado por

Copyright:

Formatos disponibles

MiniStation Series - FM Broadband Exciters

EX15 MiniStation - 15W Broadband FM Stereo Exciter

Further information and Sales, please contact cs@sinteck.com - www.sinteck.com

Estamos gratos pela confiança em nós depositada ao

Concebido a partir destes critérios, MiniStation Series conjuga qualidade e segurança,

Gracias por la confianza depositada en nosotros por

Thank you for putting your trust in us by choosing a

MiniStation MiniStation Series

NOTIFICATION OF INTENDED PURPOSE AND LIMITATIONS OF PRODUCT

This product is a FM transmitter intended for FM audio broadcasting. It utilises

ATTENTION! SINTECK NEXT DOESN’T TAKE THE RESPONSIBILITY OF

MiniStation MiniStation Series

MiniStation MiniStation Series

All products made by Sinteck Next has 2 years limited warranty.

The limited warranty not includes:

1) Re-shipment of the unit to Sinteck Next for repair purposes,

Sinteck Sistemas Electrónicos SLL Sinteck Sistemas Eletronicos ltda.

MiniStation MiniStation Series

MiniStation Series: Powerful FM Exciters/Transmitters, Reliable,

The EX15 MiniStation is a complete FM Exciter/Transmitter. You can

On the LCD display, parameters like operation frequency, FWD and

The AC input is universal full-range switched mode

MiniStation MiniStation Series

Output Power: 16W +/- 5% variation across the band

RF Output Impedance: 50 Ohms

RF Output Connector: N Female

Frequency Range: 76,0 to 98MHz and 87,5 to 108,1MHz

Frequency Stability: 5 ppm, 2 or 1 ppm under request

Harmonic and Spurious Attenuation: >80dBc

Residual AM modulation (Assyncr.) Approximately 0,05% (55dB)

Residual AM modulation (Syncr.) Approximately 0,1% (65dB)

Intermodulation Distortion: <0,05% @ 1kHz

Frequency Response Capability: 20Hz to 200kHz

AC Input: 220V 47-63Hz +/- 20% Variation

DC Input: Not available in this version

AC Surge Protection: 3 Varistor 285V, gas discharger and fuse

Power Supply Efficiency: 90% or better in 220V AC

Switching Frequency: 100kHz

Power Consumption: Approximately 30W from AC

AC Input Connector: IEC socket connector

Weight: 3,25kgs net weight

Ambient Temperature Range: 0 to +45 Degrees Celsius

Maximum Humidity: 95% at +45C without condensation

CPU and Display Features:

CPU: PIC Processor, microcontrolled with Sinteck Ex15 Software V.1.0

Memory: Non-volatile, retention >40 years

LCD Display: 16 colums, 2 lines, green back light

Audio Inputs Left&Right:

Input Connectors: XLR Female

Internal Jumper selection for: 50 or 75us stereo pre-emphasis

Input Impedance: 600 Ohms umbalanced

Frequency Response: 20Hz to 15kHz (THD+N < 0,1%)

Input Level: 0dB for 75KHz carrier deviation

Stereo Separation: Better than 45dB @ 1kHz

Pilot Tone Frequency/Stability: 19kHz +/- 1Hz

MiniStation MiniStation Series

Input Impedance: 10k Ohms Unbalanced BNC Connector

Frequency Response: 20Hz to 200KHz +/- 1dB for 75kHz deviation

Input Impedance: 10k Ohms Unbalanced BNC Connector

Frequency Response: 15kHz to 200KHz +/- 1dB for 75kHz deviation

RDS Tone Sync Output:

Output Impedance: 10k Ohms Unbalanced BNC Connector

19kHz sync frequency level: Fixed 1Vpp

*Specification subject to change without notice