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A DVE RTE NCIA A DVE RTE NCIA

VOLTAJ E PE LIGROSO VOLTAJ E PE LIGROSO


R elcom Inc.
ww w. re lc ominc. com

Relcom Inc.
www.relcominc.com
ADVERTENCIA
SUPERFICIE CALIENTE
PUE DE CAUSAR SEVERAS
Q UEMADURAS
NO TOCAR
AP AG AR Y ASEGURAR
ENE RG IA DES CONECTADA Y
DEJ AR E NFRIAR ANTES
DE INICIAR
Reord er No.M04436-005
²
P ARA DA DE
E ME RG ÊN CIA

AD VERTENCIA
V OL TA J E PE LIGROSO

AD VERTENCIA

P UE RTO

PELIGRO
AD VERTENCIA
V OL TA J E PE LIGROSO

AD VERT ENCIA

AD VERT ENCIA
V OL TA J E PE LIGROSO

UNI DA D DE P OTENCIA

AVISO
E SP E RA R L A BO CINADE
A DV ERT EN CIA ANTES DE
A BRIR O CE RRAR.

ADV ERTENCIA
VOLTAJE PELIGROSO.
E L CON TA CT O PU EDE CAUSARUN
CH OQU E EL E CT RI CO OQUEMADURAS.
A PA GU E Y BL OQ UE E LA E NERGIAANTES
DE RE AL IZ A R TA REA S DE SERVICIO.

AVISO

AVISO
LOCAL AD VERT ENCIA
E L CORT E DE E NE RG ÍA MIE NT RAS ELCHANCADOR
S UP ERF ICI E CALIENTE
RE MOTO RE MOTO E ST Á OP E RA ND O, PO DRÍA CAUSARLEDAÑO.
13
12

9 10 11 16 TYP
SECTION A-A

2 TYP 6 TYP
15 TYP

14 TYP
5 6 TYP

A A

7 3 4 TYP 3 8 3
AVISO
Esperar la bocina
de advertencia antes
de abrir o cerrar.

VOLTAJE PELIGROSO.

AVISO
Después de despejar un ciclo y previo a pulsar
"RE-AJUSTE DE PRESURIZACION" asegúrese
que los pasadores de seguridad sean
removidos desde abajo del anillo de ajuste.
Re-presurizar el circuito de alivio de
inchancables con los pasadores de seguridad
instalados someterá a los pasadores, las
barras del cilindro de alivio, al anillo de ajuste y
estructura a fuerzas anormales, causando que
se tuerzan o falle una o todas estas piezas.

AVISO
El corte de energía mientras el Chancador
está operando, podría causarle daño.
PRESI ÓN MANUAL
MANUAL /
FIJACI ÓN /
AUTO
LIBERACI ÓN
R elcom Inc.
ww w. re lc ominc. com

Relcom Inc.
www.relcominc.com
1
PARTS BOOK INDEX
Minera Esperanza S.A.
SERIAL NO MP10000297 & MP10000298
1 of 3
No Item Assembly No.
1 Main Frame Assembly MM0352663
Main Frame Assy. Instructions MM0236529
Main Frame Sub-Assembly MM0301297
Main Frame Sub-Assembly Instructions MM0236528
Clearing Jack Assembly 1094300074
2 Adjustment Ring Assembly MM0313986
Adjustment Ring Sub-Assy. MM0236590
Clamping Cylinder Assembly 1094300295
3 Tramp Release Cylinder Assembly MM0202282
Tramp Release Cylinder Sub-Assembly 1094300592
Accumulator Assembly 1094205071
5 Countershaft Box Assembly MM0345191
7 Crusher Oil Piping Assembly MM0260591
9 Eccentric Assembly MM0359051
Eccentric Sub-Assembly MM0354111
Counter Weight Sub-Assembly MM0351619
10 Socket Assembly 1094300683
Socket Sub-Assembly 1094305046
11 Head Assembly MM0391730
Head Stub Bolt Sub-Assembly 1094305023
12 Feed Plate Assembly 1094300111
13 Liner Assembly MM0377314
14 Bowl Assembly MM0264430
15 Hopper Assembly 1094300121
20 Tools Assembly MM0350015
Charging Assembly 1094290423
PARTS BOOK INDEX
Minera Esperanza S.A.
SERIAL NO MP10000297 & MP10000298
2 of 3
No Item Assembly No.
21 Accessories Assembly with Tags - MP10000297 MM0407684
- MP10000298 MM0407685
Accessories Assembly MM0407911
Countershaft Temperature Sensor Assembly MM0363393
Eccentric Temperature Sensor Assembly MM0363392
Flow Meter Assembly MM0414885
Speed Monitor Assembly MM0371459
Vibration Sensor Assembly MM0360915
Proximity Switch Enclosure Assembly MM0377045
22A Frame I.D. Plate Assembly MM0237636
22B Adjustment Ring I.D. Plate Assembly MM0237635
22C I.D. Plate Assembly MM0331007
23 Crusher Sheave Assembly MM0345190
24 Motor Sheave Assembly MM0200184
25 Drive V-Belts 1017557354
26 Air Cooler Assembly with Tags - MP10000297 MM0407687
- MP10000298 MM0407688
Air Cooler Assembly (G/A) MM0407709
Air Cooler Master Assembly MM0376255
Air Cooler Slave Assembly MM0376256
Air Cooler Junction Box Assembly MM0410997
Temperature Sensor Assembly MM0363391
29 Pkg. Lube System Assembly with Tags - MP10000297 MM0407690
- MP10000298 MM0407691
Pkg. Lube System Assembly (P/L) MM0407706
Pkg. Lube System Assembly (G/A) MC001558
Lube Pump Plate Assembly MM0376143
Drain Temperature Sensor Assembly MM0363391
Lube Temperature Sensor Assembly MM0363390
Electrical Enclosure Assembly (Analog) MM0410996
Electrical Enclosure Assembly (Digital) MM0410995
PARTS BOOK INDEX
Minera Esperanza S.A.
SERIAL NO MP10000297 & MP10000298
3 of 3
No Item Assembly No.
32 Hydraulic Circuit Assembly MM0244559
33 Crusher Sensor Electrical Enclosure Assembly MM0372962
34 Hydraulic Drive Adjustment Assembly MM0348117
Hydraulic Drive Assembly 1094300480
36 Hyd. Power Unit Assembly with Tags - MP10000297 MM0407693
- MP10000298 MM0407694
Hyd. Power Unit Assembly (P/L) MM0407707
Hyd. Power Unit Assembly (G/A) MC001559
Valve Module Assembly (Main) MM0253333
Manifold Assembly (Pump) 1094305033
Pressure Transmitter Manifold Assembly MM0408751
Local Control Enclosure Assembly MM0411066
Maintenance Control Station Assembly MM0272837
Temperature Transmitter Sensor Assembly MM0363391
Power Unit Electrical Enclosure Assembly (Analog) MM0410994
Power Unit Electrical Enclosure Assembly (Digital) MM0410993
Accumulator Assembly MM0332165
37 Air Cleaner Assembly MM0233526
38 Sole Plate Assembly 1094300611
40 Seismic Stop Assembly MM0374656
41 Hydraulic Motor Circuit Assembly 1094300574
46 Blower and Air Cleaner Assembly MM0315222
Blower Assembly MM0315220
60 Motor/Jackshaft Assembly MM0407594
Drive Motor Assembly MM0407592
FOREWARD

This reference manual has been prepared to assist you in selecting the correct replacement parts for your
Metso machinery. It is recommended that you review this manual so that you can easily locate and
identify the required parts when the need arises.

This manual contains replacement parts information for the machine serial number referenced on the
front cover. Further the information in this Parts Manual reflects machine specifications as originally
shipped from our factory. If known, specific authorized modifications are also included in this reference
material.

Metso can guarantee parts fit only if the machine has remained true to this specification. Please notify
your local Metso Sales Office of any modifications.

ORDERING GENUINE METSO REPLACEMENT PARTS


For proper operation, use only genuine Metso Replacement Parts. These are guaranteed as to accuracy,
workmanship and material.

Orders for replacement parts should be submitted to your local Metso Sales Office.

To avoid delay in shipment and the possibility of incorrect parts being furnished, the following information
should be provided when placing order:

Machine size and type


Machine serial number
Exact quantity of each part
Part number and name as shown in this parts manual
Complete shipping instructions
Include address of shipping point and address of invoicing

Quotations are available upon request. Please contact your local Metso Sales Office.

Terms and conditions of sale for Metso replacement and wear parts are included with our written
quotations and will be furnished on request.

PRODUCT WARRANTIES
Product warranties applicable to Metso products offered for sale or sold by Metso are communicated by
way of Warranty Statements made available by Metso upon request or as a supplement to Metso s order
acknowledgement.
VENDOR WARRANTY
Metso product warranties provide some of the best protection in the Crushing Industry.

From time to time, Metso manufactured products are sold together with components that are purchased
from other manufacturers that provide their own warranties. The warranties on these purchased items
are passed on to you and are serviced by the distribution and service network of these manufacturers.

Some examples of such products include gasoline and diesel engines, generator sets, generators,
electric motors and starters, tires and batteries.

METSO WARRANTIES APPLY ONLY TO METSO


MANUFACTURED PRODUCTS
A DVE RTE NCIA A DVE RTE NCIA
VOLTAJ E PE LIGROSO VOLTAJ E PE LIGROSO
R elcom Inc.
ww w. re lc ominc. com

Relcom Inc.
www.relcominc.com
ADVERTENCIA
SUPERFICIE CALIENTE
PUE DE CAUSAR SEVERAS
Q UEMADURAS
NO TOCAR
AP AG AR Y ASEGURAR
ENE RG IA DES CONECTADA Y
DEJ AR E NFRIAR ANTES
DE INICIAR
Reord er No.M04436-005
²
P ARA DA DE
E ME RG ÊN CIA

AD VERTENCIA
V OL TA J E PE LIGROSO

AD VERTENCIA

P UE RTO

PELIGRO
AD VERTENCIA
V OL TA J E PE LIGROSO

AD VERT ENCIA

AD VERT ENCIA
V OL TA J E PE LIGROSO

UNI DA D DE P OTENCIA

AVISO
E SP E RA R L A BO CINADE
A DV ERT EN CIA ANTES DE
A BRIR O CE RRAR.

ADV ERTENCIA
VOLTAJE PELIGROSO.
E L CON TA CT O PU EDE CAUSARUN
CH OQU E EL E CT RI CO OQUEMADURAS.
A PA GU E Y BL OQ UE E LA E NERGIAANTES
DE RE AL IZ A R TA REA S DE SERVICIO.

AVISO

AVISO
LOCAL AD VERT ENCIA
E L CORT E DE E NE RG ÍA MIE NT RAS ELCHANCADOR
S UP ERF ICI E CALIENTE
RE MOTO RE MOTO E ST Á OP E RA ND O, PO DRÍA CAUSARLEDAÑO.
13
12

9 10 11 16 TYP
SECTION A-A

2 TYP 6 TYP
15 TYP

14 TYP
5 6 TYP

A A

7 3 4 TYP 3 8 3
AVISO
Esperar la bocina
de advertencia antes
de abrir o cerrar.

VOLTAJE PELIGROSO.

AVISO
Después de despejar un ciclo y previo a pulsar
"RE-AJUSTE DE PRESURIZACION" asegúrese
que los pasadores de seguridad sean
removidos desde abajo del anillo de ajuste.
Re-presurizar el circuito de alivio de
inchancables con los pasadores de seguridad
instalados someterá a los pasadores, las
barras del cilindro de alivio, al anillo de ajuste y
estructura a fuerzas anormales, causando que
se tuerzan o falle una o todas estas piezas.

AVISO
El corte de energía mientras el Chancador
está operando, podría causarle daño.
PRESI ÓN MANUAL
MANUAL /
FIJACI ÓN /
AUTO
LIBERACI ÓN
R elcom Inc.
ww w. re lc ominc. com

Relcom Inc.
www.relcominc.com
1
RECOMMENDED SPARE
PARTS LIST

012 MKE01266 MP1000 R1


Three (3) Crushers

Part Description Assembly Part Number

Clamping Cylinder Repair Kit Clamping Cylinder 16 6 3 3 1094300002


Tramp Cylinder Repair Kit Tramp Release Assembly 16 3 3 3 1094300015
Bladder Repair Kit Accumulator - Tramp Release 16 3 3 3 1094300251
Piston Seal Clearing Jack Assembly 8 3 3 3 1007255487
O-Ring Countershaft Assembly 1 3 3 3 1035718175
Filter Element - Hydraulic Hydraulic Power Unit 1 3 12 12 1003894289
Filter Element - Lube Package Lube System 8 24 48 48 MM0297258
Filter Element - Air Blower Air Blower 1 1 12 12 1031483001
V-Belt (set) Drive Assembly 1 3 3 3 1017557354
Wedge Liner Assembly 8 24 24 1086345380
Wedge Bolt Liner Assembly 8 24 24 1019584380
Spherical Nut Liner Assembly 8 24 24 1051490910
Lock Plate Liner Assembly 8 24 24 1056839408
Shim Liner Assembly 32 96 96 1070521000
Cotter Pin 6X80 Liner Assembly 8 96 96 1003075440
Lockwasher M24 Main Frame Assembly 24 72 1003069071
Liner Clamp Main Frame Assembly 24 72 1025130036
Hex HD Capscr M24X40 lg. Main Frame Assembly 24 72 1003725064
Liner Hanger Block Main Frame Assembly 24 72 1019988010
Thrust Bearing Upper Eccentric Assembly 1 1 1057605258
Thrust Bearing Lower Main Frame Assembly 1 1 1057605260
Head Bushing Upper Head Assembly 1 1 MM0344927
Head Bushing Lower Head Assembly 1 1 1022148833
Eccentric Bushing Eccentric Assembly 1 1 1022075736
Counterweight Guard Eccentric Assembly 1 3 MM0351618
Counterweight Guard -
Main Frame Assembly 1 3 1038018950
Stationary
Mainframe Liner Main Frame Assembly 1 3 1048519630
Seat Liner (set of 8) Main Frame Assembly 1 3 MM0325218
Fulcrum Bar Main Frame Assembly 16 48 1064669612
Frame Ring Main Frame Assembly 1 3 1063916922
Pin Bushing Adjustment Ring 8 24 1022140676
Socket Liner Socket Sub Assembly 1 1 1048727628
U Seal Segment Main Frame Assembly 4 12 12 1063519430
T Seal Segment Eccentric Assembly 4 12 12 1063519460
U Seal Segment Eccentric Assembly 3 9 9 1063519090
T Seal Segment Head Assembly 3 9 9 1063519130
Adhesive Kit T & U Seal Installation 4 12 12 1004590348
Countershaft Countershaft Assembly 1 1 1068637750
Wear Ring Countershaft Assembly 1 1 3 1063193000
Seal - Housing Countershaft Assembly 1 1 3 1052887433

RECOMMENDED SPARE PARTS LIST part numbers added esperanza rpl.xlsx 1 of 2


Part Description Assembly Part Number

Countershaft Box Bushing Countershaft Assembly 2 2 1022070708


Seal - Countershaft Countershaft Assembly 1 1 3 1063086472
Clamping Cylinder Adjustment Ring 16 1 3 1094300295
Tramp Release Cylinder
Tramp Release Assembly 16 2 3 1094300592
Assembly
Accumulator Tramp Release Assembly 16 1 1094205071
Clearing Jack Assembly Clearing Circuit 8 1 2 1094300074
Wear Pad Driver Ring Support 6 6 18 MM0241319
Lube Pump Plate Assembly Package Lube System 2 1 MM0376143
Motor Package Lube System 2 1 MM0314585
200psi Relief Valve Package Lube System 1 1 1001738101
50psi Relief Valve Package Lube System 1 1 1001738090
Hydraulic Pump Hydraulic Power Unit 1 1 1059423014
Hydraulic Pump Motor Hydraulic Power Unit 1 1 MM0263072
Pump Coupling Spider Hydraulic Power Unit 1 1 MM0348264
Accumulator - Hydraulic Power
Bladder Repair Kit 1 3 1094399992
Unit
Accumulator Hydraulic Power Unit 1 1 MM0332165
Torch Ring Liner Assembly 1 12 12 1063915735
Mantle - STD Liner Assembly 1 12 12 MM0376470
Mantle - SH HD Liner Assembly 1 12 12 MM0376932
Bowl Liner - STD Liner Assembly 1 12 12 1048315551
Bowl Liner - SH HD Liner Assembly 1 12 12 1048315407
Eccentric Assembly Eccentric Assembly 1 1 MM0359051
Head Assembly w/o Liners Head Assembly 1 1 MM0391730
Bowl Assembly w/o Liners Bowl Assembly - STD 1 1 MM0264431

RECOMMENDED SPARE PARTS LIST part numbers added esperanza rpl.xlsx 2 of 2

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