HIDRAULICOS

HYDRAULICS

2011
2012
LeTourneau Training
 HYDRAULICS
HIDRAULICOS
• Theory of Operation
Teoria de Operacion
• Component
Descripción Descriptions
de Componentes
• Circuit Descriptions
Descripción de Circuitos
Ajustes yand
• Settings Calibraciones
Adjustments
• Troubleshooting
Solucion de problemas
• RRemoval
l and
DesmontajedeIInstallation
ll i
Instalación

LeTourneau Training
 THEORYDE
TEORIA OFOPERACION
OPERATION

Theory of Operation LeTourneau Training

 Steer Pump
Repartidor Bomba Direccion
Manifold

L R
P

LS

PVG 32

Load Sense

Piston Steering Pump

Bomba Pistones Direccion

6
PP

Motor Soplador
Steering Cylinders
Blower Motor Cilindros Direccion

Flow Amplifier

Amplificadora Flujo

Motor
Fan MotorVentilador
Ventilador / Soplador
Bomba

Bomba Auto Lubricacion

Auto Lube Pump

2.5 GPM

Accessory Pump
Bomba Accesorios

8 GPM
Valvula Solenoide
A Aire Pilotaje Proporcional
Condicionado Pilot Proportional
Solenoid Valve
2.5 GPM

HR
BB

HB
BR
Pilot Relief
Alivio Piloto

P
Main Pump #1
Bomba principal A BB BR

Husco #1
HR HB

Main Pump
Bucket Cylinders
Cilindros Balde
Bomba principal B #3

BB BR

Husco #2
HR HB

Bomba Principal C#4

Main Pump T

HR HB
Main Pump #2 Husco #3
Bomba Levante Rapido
Hoist Cyinders
Cilindros Levante
T

Rear Manifold Front Manifold

Repartidor Trasero Repartidor Frontal
ENFRIADOR
COOLER
Control
Control Valve
Oil Cooler

ACEITE
Enfriador
Valvula

Bomba Circulacion
Circulation Pump
OIL

L-1850 / L-2350
Theory of Operation LeTourneau Training
NOTES:


NOTES:


 DESCRIPCION
COMPONENTDE COMPONENTES
DESCRIPTIONS

Component Descriptions LeTourneau Training

 DESCRIPCION
COMPONENT DE COMPONENTES
DESCRIPTIONS
Estanque Hidraulico
• Hydraulic Tank
• Bombas
Pumps
• Caja de Engranajes
Gearbox
• Valvulas
Main Hoistdeand
Control Principal
Bucket ControlLevante
Valves y[Husco]
Balde [Husco]
• Bloques Distribución
Multi-Port
Multi Port DistributionMulti-Puertos
Manifolds
• Current Pilot
Sistema System
Pilotaje Actual
• Steering principal
Valvula Main Valvesde Dirección
• Motors
Motores
• Di
Driver Oil Fil
Filtration
i System
S
• Sistema Filtracion
Oil Cooler ControlAceite
ValvesMandos Finales
• Valvulas
Auxiliarycontrol enfriador
Oil Cooler aceiteFan Speed Control
(Optional)
• Control
y Velocidad Ventilador del Enfriador Aceite Auxiliar (Opcional)
Cylinders
• Warnings and Cautions
Cilindros
Advertencias y Precauciones

Component Descriptions LeTourneau Training

 Estanque
y Hidráulico
Hydraulic Tank
Component Descriptions LeTourneau Training
 Hydraulic
y
Estanque Tank
Hidraulico
Component Descriptions LeTourneau Training
 Tipica
yp CajaGearbox
Typical Gde Cambios
Component Descriptions LeTourneau Training
 1. Spacer O-ring
2. Pump Adapter for Tandem Pump
3 Pump Housing O
3. O-ring
ring

1 2 3

Adaptador Caja
p de Cambios
Gearbox Adapter
G
Component Descriptions LeTourneau Training
 Monitoreo
Gearbox caja
G Engranajes
monitoring
g
Component Descriptions LeTourneau Training
 1. Bomba Principal #B 9.Bomba Principal #C
2. Circuito Enfriamiento 10.Eje de mando desde
Aceite Hidraulico El Generador a caja
3.Bomba Levante Rapido Engranajes
4.Lub.
4 G Caja
b Engranajes 11.Dirección
11 St i
5.Bomba Accesorios 12.Ventilador Motor /
6.Bomba Principal #A Soplador
7.Caja Engranajes A. Frente del Equipo
Bombas Hdcas.
8.Compresor
8 Ai de Aire

Pumpp arrangement
Disposición gde Bombas
L-2350
350 & L-1850
L-2350 850
& L-1850
Component Descriptions LeTourneau Training
Reposo [Flujo]
Stand-by [Flow]
Compensador
Compensator

Compensador
Compensator
SReposo
Stand-by
d b [Flujo]
[Flow]
[Fl ]

Bomba Conjunta
Tandem Pumpp
Component Descriptions LeTourneau Training
 (Levante y Balde)

Hoist/bucket
/ p
pump
p
Component Descriptions LeTourneau Training
(Soplador/ Ventilador)

Blower/fan
/ p
pump
p
Component Descriptions LeTourneau Training
 (Dirección)

Component Descriptions LeTourneau Training

 1 2 3

L-LL-1350/L-1850/L-2350
1350L-1850/L-2350
1350/L 1850/L 2350Valvulas Control
hoist and bucketLevante
control yvalves
Balde[husco]
(Husco)
Component Descriptions LeTourneau Training
 Dual Spool
Single Spool

Valvulas de Control
Main
M Principales
hoist and Levante
bucket control vy Balde
vvalves [Husco]
[[husco]
]
Component Descriptions LeTourneau Training
 BR BR BB HB HR HB

2000 3700 2000 3700

PSI PSI PSI PSI

Dual Spool BD PD
3700
PSI

RB H

M1
BB HR

Dual husco
Valvula spool
p doble
husco Carrete
valve
v v
Component Descriptions LeTourneau Training
 1
1. End Cap
2. Centering Spring
3. Bucket Spool
4. Hoist Spool
5. Load Check Valve
6. Anti-Rotation Pin
7. Main Relief
8. Bucket Relief
9. Bucket Relief – Vented
10. Hoist Rod Relief
11. Hoist Base Relief
12. Inlet
13. Return
14. Bucket Base
15
15. B k RRod
Bucket d
16. Hoist Rod
17. Hoist Base
18. Float Spring

Valvula
Dualhusco
p doble
spool huscocarrete
vvalve
v
Component Descriptions LeTourneau Training
 HR HB
LoadͲcheckValve

Port relief (1150)

Port relief (1150)

Plug

Single Spool

Single
S g Husco
Valvula spool
p Carrete
husco valve
v Unico
v
Component Descriptions LeTourneau Training
 1. End Cap
2. Centering
Spring
3. Hoist Spool
4. Float Spring
[Not Used]
5. Anti-Rotation Pin
6. Main Relief
7. Plug [Circuit
Relief]
8. Load Check
Valve
9. Inlet
10. Return
10 R
11. Hoist Base
12. Hoist Rod

Valvula
NGHusco
SSINGLE p Carrete
spool husco Unico
vvalve
v
Component Descriptions LeTourneau Training
 Balde sin Movimiento
Bucket neutral
Component Descriptions LeTourneau Training
 Balde Recogiendo
Bucket rollback
Component Descriptions LeTourneau Training
 Balde Vaciando
Bucket dump
Component Descriptions LeTourneau Training
 Hoist neutral
Levante sin Movimiento
Component Descriptions LeTourneau Training
 Hoist up
Levantando p
Component Descriptions LeTourneau Training
 BajadaPower
en Potencia
down
Component Descriptions LeTourneau Training
 FlotaciónFloat ((return
(retorno to dig)
g)
a excavar)
Component Descriptions LeTourneau Training
 Floatdevvalves
Valvulas v
Flotación
Component Descriptions LeTourneau Training
 Multi-port
M
Bloques p distribution
Distribución manifoldsL-2350
Multi-Puertos L-2350
350
Component Descriptions LeTourneau Training
 Valvulas de Purga
Manual
M bleedManual
valves
v v
Component Descriptions LeTourneau Training
 1. Pilot Supply
Transducer
DB HD RB HU
2. 450 PSI Relief 11
3. Solenoid 4 1
4. 800 PSI Relief
2
5. To Tank
6. Solenoid 21
(not on L-1150)
7. Pilot Supply 2.5
GPM 3
7
8. Auto Lube 2.5 GPM
9. Front Driver 8
Filtration 2.5 GPM 4 6
(not on L-1150)
9
10. Greatest Pilot
Command 5
Transducer 10
11. Load Weight
Transducer

Sistema
CurrentPilotaje
C p yActual
pilot system
Component Descriptions LeTourneau Training
 SSteering
Valvulas g main valves
Principales vdevDirección
Component Descriptions LeTourneau Training
 LINCS Electrical Connection [DIN]

Manual Actuator

Error LED

PVG
VG 3
32
Component Descriptions LeTourneau Training
 Coil components
C
Componentespde la Bobina
Component Descriptions LeTourneau Training
 LS

Componentes
Pvg p PVG
vg components
Component Descriptions LeTourneau Training
 Apagado/neutral
O /
Off/neutral
Component Descriptions LeTourneau Training
 Encendido/neutral
O /
On/neutral
Component Descriptions LeTourneau Training
 Comandado
C
Commanded
Component Descriptions LeTourneau Training
 The
La input de
entrada voltage is es
voltaje continuous monitored.
continuamente The acceptable
monitoreada.El rango
Input signal
Monitoreo señal signal range
aceptable estáisentre
between 15%y and
el 15% 85%85% of the supply
del voltaje voltage.
de la fuente.
monitoring
entrada If la
Si Signal
señalvoltage goes
de voltaje outside
está fuera of
de this
esterange,
rango, the system will
el sistema
switch into
cambiara an estado
a un error state.
de error.

Transducer If one
Si uno of
de the
los wires
cablesto
althe LVDT
sensor sensor,
LVDT, or inside
o externo the sensor,
al sensor estan
Supervision del
is brokeno or
cortados shorted, the system
cortocircuitados, willcambiara
el sistema switch ínto
a unanestado
error
supervision
Transductor state.
de error.

Theposición
La spool position must
del carrete always
debe correspond
siempre to thea position
corresponder la
of the
Supervision del requested by the input signal. If the spool is 15%
Posición demandada por la señal de entrada. Si el carrete farther
está
lazoclosed loop
cerrado fDesplazado
from neutral
t 15%
l (providing
( de idi more fl
flow)) th
than requested,
t d
neutral( proporcionando mas flujo) que loth
the
system detects an error and willun
Comandado, el sistema detecta switch
errorinto an error astate.
y cambiará un
Estado de error.

Monitoreo
Fault M de Falla
Monitoring
g
Component Descriptions LeTourneau Training
 Amplification Ratio: 10:1

Amplificadora
Steering flowde flujo Dirección
amplifier
Component Descriptions LeTourneau Training
Caja de conexiones
SSteering
g junction
j y tarjeta
box interfase
and steering de la direccion
g interface card
Component Descriptions LeTourneau Training
 SOL
AS

To
Reservoir

Auxiliary
Dirección y Steering
S g ((Piston
Auxiliar(Bomba Pump)
p)
Pistones)
Component Descriptions LeTourneau Training
Direccion Auxiliar
Auxiliary
ySSteering
g
LeTourneau Training
 Engine
g Ventilador
Motor fan motor
Component Descriptions LeTourneau Training
 1 O
1. Oill Reservoir
R for
f
Load Adapter
2. Supply Inlet
3. 100 PSI Check
Valve
4. To Tank

Motor Soplador
Blower motor
Component Descriptions LeTourneau Training
 By-Pass Aceite Enfriador Enfriador aceite Auxiliar Ventilador Soplador

Dirección Alivio Remoto Ventilador

AuxiliaryAuxiliar
Auxiliar Steering
Steering BlowerRemoto
BAlivio
Alivio Motor Relief
Soplador

Alivio Remoto
/ Soplador/Ventilador
Blower/fan remote relief
Component Descriptions LeTourneau Training
 CLICK HERE
Cutaway Animation –
View the internal features of
the SL-V injector

CLICK HERE
Vent Speed Demonstration –
View a demonstration of the
superior venting capability
of the SL-V

AutoAuto
lubricación
lube
Component Descriptions LeTourneau Training
 AutoAuto lube
lubricación
Component Descriptions LeTourneau Training
 Auto
Auto lube
lubricación
LeTourneau Training
 1

Bomba Accesorios/Lubricacion
y/g
Accessory/gearbox caja
lube p Engranajes
pump p
Component Descriptions LeTourneau Training
 •57” Driver
•Mobilgear SHC 460 or Equivalent,
5 gallons
25 ga o s eac
each
•Continuous Filtration
•Filtered at 10 micron absolute

filtradov Mando
Driver Final
filtration
Component Descriptions LeTourneau Training
 1. Strainer
(x4, 1 ea driver)
2. Cannister Filter
(x4, 1 ea driver)
3. Pump/Motor
(x2, 1 ea
front/rear)
/
4. Rear Frame
(picture reference
only)

v Mando
Driver
filtrado filtrationFinal
Component Descriptions LeTourneau Training
 filtrado
v Mando
Driver Final
filtration
Component Descriptions LeTourneau Training
 Enfriador
y oilAuxiliar
Auxiliary (L-1350,
cooler ((L-1350, L-1850,
850, && L-2350)
350, L-1850, L-2350)
350)
Component Descriptions LeTourneau Training
 Oil cooler
O
Valvula Control control vvalve
Enfriador v
Hidraulico
Component Descriptions LeTourneau Training
 Cilindros
Cylinders
y
Component Descriptions LeTourneau Training
NOTES:


NOTES:


 DESCRIPCION DE CIRCUITOS
CIRCUIT DESCRIPTIONS

Circuit Descriptions LeTourneau Training

 ySimbolosgraphic
Hydraulic g Hidraulicos
p symbols
y
Circuit Descriptions LeTourneau Training
 Circuito Pilotaje
Current Pilot Actual
circuit (L-1350,
(L 1350,L-1850,
(L-1350, 1850, L-2350)
LL-1850, LL-2350)
2350)
Circuit Descriptions LeTourneau Training