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PROYECTO: Q-600-64-03
ESP-P-6000, Rev. 2
SPECIFICATION OF
GENERAL INSTRUMENTATION
No. ESP-P-6000
GENERAL
GAS Y PETROQUÍMICA BÁSICA
INSTRUMENTATION REV. 2
GERENCIA DE PROYECTO Y
CONSTRUCCIÓN SPECIFICATION INSTRUMENTATION Date: Jun -2001
Versión nueva
Cambios en alguna página X
Versión reeditada completamente
Revisó: GZC
Director de Proyecto
TABLE OF CONTENTS
SECTION PAGE
1. 0 SCOPE............................................................................................................................... 4
3. 0 GENERAL ......................................................................................................................... 8
5. 0 INSTALLATION ..............................................................................................................47
1.0 SCOPE
The operating philosophy for two Modulars Criogenics Plants Construction and
Distribution and Recieve Terminal of L.P.G. and Naturals Gasoline in the 19
Station in Reynosa, Tamps. is to monitor and control the plant along with
auxiliary/utilities systems from one central control room using CRT based
consoles.
2.1 The design, equipment, material and installation shall conform to the
requirements of the following applicable documents:
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UL (Underwriters Laboratories)
FM (Factory Mutual Engineering Corporation)
3.0 GENERAL
3.1.3 Logic or state diagrams shall be used in all cases where interlock
or shutdown functions are involved, if these cannot easily be
shown on the P&IDs. Logic diagrams shall generally conform to
ISA Standard 5.2, entitled "Binary Logic Diagrams for Process
Operations."
3.1.4 An instrument shall not be used for both control service and
safeguarding service.
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Same sequence number can be used for loops with different functions (example: 21-T-
678 and 21-P-678). The sequence numbers shall not be suffixed (example: 21-TIC-
678A) to the extent practical. If more than one instrument on a loop has same IS A
identification (example: TI), the SCD instrument tag number should not be suffixed and
the panel and field instrument tag numbers should be suffixed (example: 21-TI-678 on
SCD and 21-TI-678A on local panel).
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Unit Number
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3.3.3 All CRT based numerical displays and instrument charts and
scales shall be calibrated as follows:
3.3.4 Local indicator scales shall be metric unit. Dual scales in metric
and English units are acceptable. Scales shall be calibrated as
follows:
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3.4.3 Electrical
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4.3.3 Pressure Elements shall be ANSI type 316 stainless steel except
where the process requires a special material.
4.4.1 Range shall be specified such that the gauge normally operates
in the middle third of the scale. Gauge ranges on pump
discharges shall be specified for overrange protection beyond the
pump shut in pressure or relief valve setting. Gauge ranges on
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4.4.5 Sockets and Tips shall be steel for stainless steel bourdon tubes.
4.4.8 Weep Holes shall be provided on the case bottom of all gauges
located in humid areas unless the case already has sufficient
ventilation.
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4.4.11 Pigtails or Siphons shall be provided on hot vapor service and all
steam service to prevent the heat from contacting the bourdon
tube. For highly viscous materials, special precautions must be
taken.
4.4.12 Cases for gauges in the process area shall be solid front
phenolic turret type with a snap ring. Cases shall be
weatherproof and metal cases shall be protected with weather-
resistant black paint.
4.6.4 Orifice Run Design shall be in accordance with API STD 2530.
Runs shall normally be sized for a d/D of 0.75.
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4.6.6 Flange Taps shall be used in accordance with the latest edition
API STD 2530/ASME recommendations. 1/2 inch NPT tap size
shall be specified for up to ANSI 600# line classification. 3/4 inch
NPT tap size shall be specified for ANSI 900# and ANSI 1500#
line classifications.
4.6.7 The Minimum Orifice Flange Rating shall be 300# ANSI. The
use of higher rated flanges, or of facing other than raised face
shall be as called for in piping specifications.
4.6.9 Orifice Taps for horizontal pipe runs shall be oriented horizontal
for clean liquids and steam, and vertical-up for gases (preferred).
Alternately, orifice taps may be 45° below the horizontal
centerline for clean liquids and steam, and 45° above the
horizontal centerline for gases.
4.6.10 Venturi Tubes, Low Loss Flow Tubes and Flow Nozzles shall be
used where high pressure recovery is necessary and/or where
only a low inlet pressure is available.
4.6.11 Pitot and Pitot Venturi Elements shall be used where high
accuracy is not required, or the pipe diameter is too large for
acceptable orifice plate design.
4.6.12 Variable Area flow meters shall be used for small flow rates
where local indication, recording or control is required. They may
also be used where rangeability, nonlinearity, viscosity or the
hazardous nature of the fluid makes the differential pressure-type
instrument unsatisfactory. They shall be armored type with a
magnetic pick-up.
4.6.15 Meter Run Piping for sharp edged orifice plates shall be
furnished as part of the piping systems and shall be purchased
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from the pipe shop contractor directly from the piping spool
sheets. The meter runs shall be defined and identified on
engineering flow sheets and piping spool sheets as follows (the
"Meter Run Standard" shall normally be furnished):
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4.8.2 Liquid level bridle shall be used to minimize the number of vessel
nozzles where numerous level instrument connections are made
to the same vessel. The top and bottom connections of the
bridle shall be directly connected to the vessel independent from
any inlet or outlet process nozzle. Bridle connection on vessel
shall be 3-inch. Level instruments for shutdown functions shall
not be installed on bridles.
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4.8.7 Body Material and Cover Material shall be carbon steel. Cast
iron is not permitted. Alloy construction, 304 stainless steel, shall
be used for all wetted parts where the application requires it.
4.8.11 Gauge Cocks shall meet vessel trim specifications and shall not
be considered a combination block valve and safety shut-off
cock. They shall have a minimum pressure rating of 210.9
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kg/cm2 G at 37.7 οC. They shall have a 3/4 inch NPT offset
union male screwed inlet with a 1/2 inch female union gauge
connection. Gauge cocks shall be offset type with ball check on
inlet. A back-seating stem and screwed seat shall be furnished.
Separate block valves shall be installed between vessel and
gauge cock.
4.9.1 Valve Type selection shall take into account such factors as cost,
operating (minimum, normal, and maximum) and design
conditions, fluid being handled, rangeability required, allowable
leakage, noise, and other special requirements. For general
services, the following types shall be considered:
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4.9.2 Noise generated by valve shall not exceed 85 dBA at normal flow
at 1000 mm away from valve and 1000 mm away from piping.
4.9.6 Body Size shall be one inch minimum. 3/4 inch body size may
be used in air and water services for special applications and for
pressure regulator services. Reduced ports shall be used as
required. The use of odd sizes, 1-1/4, 2-1/2 and 5 inches, shall
be avoided. And it shall respect the usual recommendation of
relation d/D (valve/pipe).
4.9.7 Minimum Rating for process valves shall be ANSI 300# class for
flanged valves and 600 PSIG for screwed valves. (Except that
butterfly valves may be ANSI 150# class). In no case shall the
valve body rating be less than that permitted by piping
specifications.
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4.9.11 Valve Trim shall be stainless steel except for severe service
conditions which dictate consideration of other materials.
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NOTE: If (a), (b), or (c) above do not apply to a given application, neither positioner or
booster is necessary in most cases.
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4.9.22 Tubing shall be 3/8" O.D. 316 stainless steel seamless tube with
0.049 inch wall thickness . Pipe nipples shall be schedule 160
minimum and pipe fittings of 3000 # rated 316 stainless steel.
Fittings shall be swagelok compression fittings or equal.
Control valves shall be specified without handwheels or blocks and bypass valve in the
following service.
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Control valves shall be provided with up and down stream block valves and a bypass
valve in the following service.
c. Handwheel Application
NOTE: Handwheels are not good substitutes for block valves and bypass valves. They
should be specified for this purpose only after careful consideration. Handwheels can
serve as a block valve and for manual control, but for valve maintenance they offer very
little.
4.9.27 Procedure for Sizing Block and Bypass Valves Used with Control
Valves
Block valves: Use gate valves which are the same size as the
control valves, but not less than one size smaller than line size.
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Sizing Notes
2. When sizing blocks and bypass for control valves with small
sizing ∆P, look at the manifold pressure drop. The Process
Engineer does not consider manifold pressure drop when he
gives sizing ∆P for a control valve.
CAUTION: Actual project selected vendor should be consulted for exact Cv data.
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NOTES: 1. Data from Crane Technical Paper No. 410, dated 1976
2. Data from Jamesbury Bulletin 284, dated 1977
3. Data from Tufline Catalog CV-1, dated 1977
4. Average of data from Fisher Controls Catalog 10, dated 1976
TYPICAL EXAMPLES
Bypass
Control Calculated Selected 2 x Selected Valve Type &
Valve Cv Cv Cv Cv Size Valve
Size Requirement
1” 3 4** 8 3-8** 1” Globe
2” 30 44 88 30-88 2” Globe
3” 55 104 208 55-208 3” Globe
4” 160 180 360 160-360 4” Globe
4” 202 224 448 202-448 2” Gate
6” 261 395 790 261-790 3” Gate
** Reduced trim, pick bypass w/reduced trim if available or use next largest size.
Cont Lin
rol e
Valv Si
e ze
Size
1 1 1/2 2 3 4 6 8 10 12
Bypass
Bypass
Bypass
Bypass
Bypass
Bypass
Bypass
Bypass
Bypass
Block
Block
Block
Block
Block
Block
Block
Block
Block
1 1 1 1 1- 1 1/2 1 2 1 - - - - - - - - - -
1 1/2 - - 11/2 11/2 11/2 11/2 2 11/2 3 11/2 - - - - - - - -
2 - - - - 2 2 2 2 3 2 4 2 - - - - - -
3 - - - - - - 3 3 3 3 4 3 6 3 - - - -
4 - - - - - - 4 4 4 4 6 4 8 4 - -
6 - - - - - - 6 3* 6 4* 8 4* 10 8
8 - - - - - - 8 4* 8 4* 10 8*
10 - - - - - - 10 6* 10 8*
12 - - - - - - 12 8*
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4.9.30 Internal safety shut-off and operating valve shall be use for safe
tanks in case of fire. The accessories such as fusible plugs and
strainer assembly shall be supply with the valve. The valve size
and flange rating shall be in accordance with piping
specifications.
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4.10.5 Full Nozzle Type Valves shall be specified for sizes one inch
and larger.
4.10.8 Pressure and Vacuum Relief Valves for storage tanks shall be
of the weight loaded or pilot operated type, and sized in
accordance with API Standard STD 2000.
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4.10.13 Accessories
4.10.17 Full Area Block Valves - When Block valves are provided, they
shall be on both inlet and outlet of the relieving device and
shall be of "Locked Open" or "Car Seal Open" type. A bypass
valve shall also be provided for manual relief if needed. Some
relief valve installations shall also have testing taps at the inlet
and outlet, as shown on the P&ID.
4.11 Drainers
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4.11.3 Trim Material shall be stainless steel except that special parts
such as bellows or bimetallic elements shall be manufacturer's
standard.
4.12 Switches
4.12.1 Switches for Alarms and Interlock Systems shall be used for on-
off applications only. When outdoor installations are required,
they shall meet the area classification and be weatherproof.
Switches in equipment shutdown service shall be directly
connected to the process. Wiring for switches shall be two
conductor and shall not use the common hot wire technique.
4.12.2 Level Switches shall be the external float cage type with one
inch NPT screwed or socket-weld connections. Body material
and rating shall conform to piping specifications. Internal trim
shall be stainless steel unless other materials are required for
service. Installation shall be in accordance with Job Installation
Drawings. Level switches in alarm service may be receiver
pressure switches when there is a level transmitter as part of
the system. Level switches in equipment shutdown service
shall be direct operated type.
4.13 Analyzers
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b. Liquid Systems
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4.14.1 Local Flow Indicators shall be the filled bellows type. Body
material shall be carbon steel with stainless steel bellows in
process service. Minimum working pressure shall be
50 kg/cm2 G. Cases shall be weatherproof.
4.14.5 The Annunciator Alarm System for the main control room shall
produce both visual and audible signals. Visual signals shall be
the backlighted type. Acknowledge and test switches shall be
provided.
4.14.7 Panel Construction shall be from 10 guage hot rolled steel plate
with angle iron or Unistrut-type frame and mounting racks. The
panel shall be fabricated, sand blasted, and all irregularities
removed, after which a suitable primer surface shall be applied.
The primer shall be followed by two coats of light green paint.
For economics, or other reasons, consideration may be given
to other construction methods, such as relay rack construction,
or console type design.
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4.14.8 Recorders circular chart type shall be used for local services
only.
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5.0 INSTALLATION
5.2 Level elevations shown on P&IDs for each vessel indicate the alarm or trip
value and not the elevation of nozzles on the vessel. Level nozzles on the
vessel shall be located such that the level instrument will be able to provide
alarm or trip at the elevation indicated on the P&ID. The level transmitters shall
cover 110% above high-high level point, 120% above high level point, 20%
below low level point, and 10% below low-low level point.
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5.4 All instruments and instrument process lines subject to freezing shall be
heat traced, filled with seal fluid, purged or otherwise protected. These
instruments and process lines shall be identified on P&ID's.
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