Turck Foundation FieldBus

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Turck Foundation FieldBus
Jorge Garca
Especialista en FF Turck Alemania.
Gerardo Sierra
Lder FF - Turck Colombia.
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Turck Foundation FieldBus
Puntos a Tratar.

Introduccin Foundation FieldBus.
Topologas de una red Foundation FieldBus.
Componentes de una red Foundation FieldBus.
Conexionado en una red Foundation FieldBus.
Diagnostico sobre una red Foundation FieldBus.
Muestra fsica de hardware y software Foundation FieldBus.



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Turck Foundation FieldBus
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Turck Foundation FieldBus
V010
Processautomation
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Complete portfolio for MAV
Fieldbus Fieldbus
I/Os 4-20mA
POINT TO POINT! POINT TO BUS! BUS TO BUS!
Hart?
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Turck Foundation FieldBus
FOUNDATION fieldbus es un Bus Digital Bidireccional,
conectado en un par de hilos en multi-drop.
Es como la Red de rea Local (LAN) diseado para
dispositivos de campo o instrumentos.
Maneja una velocidad de 31.25 Kbps en una velocidad
baja optimizada para automatizacin de procesos.

Aplica para reas Seguras ( Clase I Div. 2)
Aplica para reas peligrosas (Clase I Div. 1)
FOUNDATION fieldbus esta diseado para un control
continuo y complejo.
Maneja 32 Instrumentos a lo largo de la Red
Control de campo.
Soporta diagnostico avanzado y manejo de activos.
Ahorros y fuentes de problemas
Ahorro en:
Cableado
Ensamble
Proyecto
Arranque
Fuentes de los
principales problemas

DCS, Controles o
instrumentos
6%
Instalacin (Cableado y
Drivers)
94%
Fuente: Intech
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Hart?
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Cual protocolo?
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Cual protocolo?
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Generic
Introduction
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Segment Design:
Segment A
Segment B
Discretionary
Arquitectura FF
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Perfil
Uso de planta
Productividad
Disponibilidad
Seguridad
Costs
Energia
Materia Prima
Espacio
Personal
Capital
Source:: Bayer Technology Services
Turck Foundation FieldBus
V010
Processautomation
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Turck Foundation FieldBus
Soluciones en Conectividad
rea Clase 1 Divisin 2 y Divisin 1

Foundation Fieldbus
http://www.fieldbus.org/
V010
Processautomation
17
Ciclo de vida del proyecto:
Diseo
Ambiente.
Topologias de conexion.
Seleccion de componentes.
Comisionamiento.
Configuracin de equipos.
Operation
Modificaciones.
Expansiones.
Mantenimiento.
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Turck Foundation FieldBus
Diseando una Red FF

Proceso.
Arquitectura Basica
Criticidad de lazo.
Ubicacin de los equipos.
Ramas del sistema.
Corrientes de las ramas.
Ruta de los cables.
Tiempo macro-ciclo.
Comicionamiento, elctrico, electrnico, tierras.
Seleccin de cableado.
Protecciones.

Arquitectura bsica
V010
Processautomation
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Restricciones por la longitud del
Cable
T T
- +
POWER
CONDITIONER
H1 FIELDBUS
INTERFACE
24 VDC
BULK
280 m
400 m
50 m
120 m
20 m
60 m
20 m
El total de la longitud del segmento se limita a 1900 mts.
El total del segmento se calcula por:

Total de la longitud del segmento= Truncal + Disparos
Truncal = 680m
Disparos = 50 + 20 + 20 + 60 + 120 = 270m
Total de la longitud del segmento = 950m
Turck Foundation FieldBus
Generic
Introduction
21
T
r
u
n
k
s

Daisy Chain



Bus with Spurs



Tree Topology

T
T T T
T
T
Terminator
FOUNDATION
TM
Fieldbus physical layer
Junction
box
Spurs
Topologa de conexin rpida
Instalacin Tpica
Fuente acondicionadora
(redundante
Caja de coneccion Brick Terminador
Class 1 Division 2
Trunk line
Spurs
Turck Foundation FieldBus
DPC System
Div 2

NEMA 4
QD
Gland
Box
Topologas Case1 Divisin 2
Opciones en Hardware
Turck Foundation FieldBus
Proposito General
FISCO Power Supply
(with Repeater function)
DPC-System
Clase I, Div 2
Clase I, Div 1
Multi-Barrier
Asset
Management
System
Arquitectura en Diversas reas de Proceso
CAU
DISCON
BEFOR
CAU DISCON BEFOR
CAU DISCON BEFOR
lockfast
Clase I,Div 2
Non-Hazardous Area
FF HSE FD
Control System
Redundant
DC bulk power
Clase I, Div 1
Topologa FOUNDATION
TM
Fieldbus
Intrnsicamente segura con Multibarreras
Div 2
Div 1
Acondicionadora de seal puede
ser redundante
Salidas
intrnsecamente
seguras
ITC-ER/PLTC
Div 2 Trunk
Line
Turck Foundation FieldBus
Topologa FOUNDATION Fieldbus
Intrnsecamente Seguras FISCO
FISCO Power Supplies
RPC49-10 (with Repeater function)
Junction box
Terminator
Div 1
Div 1
Div 2
Turck Foundation FieldBus
Tipos de Cable
Cable Type Description Size Max Length
Type A Shielded, twister pair #18 AWG 1900 m (6232 ft)
Type B Multi-twister-pair
with shield
#22 AWG 1200 m (3936 ft)

Type C Multi-twister-pair
without shield
#26 AWG 400 m (1312 ft)
Type D Multi-core, without
twister pairs and
having an overall
shield
#16 AWG 200 m (656 ft)

Turck Foundation FieldBus
Generic
Introduction
28
Grounding -You Choose:
Alternative Grounding
Multi-Point Grounding
Single Point Grounding
Instalaciones Foundation Fieldbus
Turck Foundation FieldBus
V010
Processautomation
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Field basado servicios de informacion Diagnostico
De Planta
NIVEL 4
Diagnostico
de lazo
NIVEL 3
Fisher
Diagnostico
Del equipo
NIVEL 2
Diagnostico
De la comunicacion
NIVEL 1
Fisher
Turck Foundation FieldBus
DPC - Diagnostics Power Conditioner
Acondicionadora de Seal con Diagnstico para Foundation Fieldbus
Diagnstico del Bus HSE
FF-Function blocks
FF-Alarmas
DTM
DD
Diagnsticos Avanzados
Diagnsticos Continuos y
en Lnea

Control System
V010
Processautomation
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EEx-e
Power
Conditioner
EEx-i
Maintenance
HSE FD
4 Power Conditioner
Fieldbus structure:
Multi-barrier
V010
Processautomation
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Power
Conditioner
HSE FD
4 Power Conditioner
Maintenance
Advanced Diagnostic Unit
Fieldbus structure:
EEx-e
EEx-i
Multi-barrier
V010
Processautomation
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Physical Layer Online Diagnostics:
Monitoring electrical values including alarming
voltage level bus power supply
ambient temperature
segment current load
ripple
noise
jitter at each device
signal level at each device

Monitoring communication values
address/ live list for devices on the segment

Communication statistics
frame errors
PDU
bus idle times
cyclic and acyclic communication

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Bulk Power Supply for FF Power Supply
Suitable for DPC-49
Safety Power SELV IEC/EN 60950
Short circuit protected
Output: 24VDC, 1,4A-20A
Input: AC or DC
DIN Rail Mounting (EN 50022)
Products FF and
Profibus PA
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Bulk Power Supply for Power Conditioner
Suitable for RPC49-205
Safety Power SELV IEC/EN 60950
Short circuit protected
Output: 32VDC/1,4A
Input: 94V-265V AC
DIN Rail Mounting (EN 50022)
Products FF and
Profibus PA
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Redundant Voltage Supply
Supply of 2 FF Segments
500 mA per Segment
Diagnostic
DIN Rail Mounting, IP20
switchable Terminator
Power Conditioner RPC49-205
Products FF and
Profibus PA
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FISCO Power Supply
Input: 19,230 VDC
Output:12,4 V ;120mA (IIC)
bzw. 265 mA (IIB)
Fieldbus repeater
Switchable Terminator on System side
Fix Terminator on Field side
Switchable Systemside powered
Zone 2
Fieldbus
Products FF and
Profibus PA
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DPC basic components
DPC-49-4RMB
Modulrack for 4 redundant
Segments
DPC-49-IPS1
Isolated Power Supply
800mA
DPC-49-1RMB
Modulrack for 1 redundant
Segments

Products FF and
Profibus PA
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Flexible by modularity
Support 4 redundant segments
Mix redundant and not
redundant segments on the
same modulerack
Shielding concept
Shield clamp
Shield bus
Shield terminal
High availability
Redundant power supply
Overvoltage protection
Passive modulerack
DPC Modulerack
Products FF and
Profibus PA
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Backplane DPC-49-1RMB
Backplane for two DPC-49-IPS1 modules to
built a H1-segment
Redundant H1-power supply
Removable terminal blocks with screw
connection
Small footprint
Separate case grounding and shield
grounding
Diagnostic on board
Alarm contact

Products FF and
Profibus PA
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Voltage drops and current
consumption are no issue
High power 800 mA at 28 V.
Extending lifetime and availability
Redundancy through load
sharing
On board LED diagnostics
DPC IPS1 isolated-power-supplies:
Products FF and
Profibus PA
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Junction Box IP67
Aluminium Diecasting
4,6,8 Spurs
Cage clamps
Minifast 7/8 oder Eurofast M12 connection
switchable Terminator
changeable short circuit protection
flex. Grounding
Voltage monitoring
Current monitoring

Products FF and
Profibus PA
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Diagnostics and alarming in real-
time field device
Up to 16 segments per field
device
Enabling system integration
using open industry standards
Proactive Diagnostics
physical diagnostics
protocol statistics
DPC HSE Field-Device:
Products FF and
Profibus PA
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Junction Box IP20
Aluminium Diecasting, Steanless Steel
4,6,8,12 Spurs
Cage clamps or removable pressure clamps
Minifast 7/8 oder Eurofast M12 connection
switchable Terminator
changeable short circuit protection
flex. Grounding
Voltage monitoring
Current monitoring

Products FF and
Profibus PA
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Junction Box IP20, IP67
IP67
IP20
Products FF and
Profibus PA
Installation in explosion hazardous areas (zone 1)
EEx e power supply
Central and local segment structure
4 or 8 intrinsically safe EEx ia outputs each 40 mA
Galvanic isolation: Trunk Spurs
Spurs Spurs (MBD48/49)
FISCO and entity conform outputs
Short-circuit protected spurs with current limit
Short-circuit indication via LEDs
Switchable terminating resistors
Degree of protection IP66


MDB complete galvanic isolation
Fieldbus
Products FF and
Profibus PA
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48
Fieldbus indicator for FF or PA
displaying up to 3 Process values
Bargraph
Listener, non Field Device Adsress
5-Number 30mm high Display
administrable displaying cycle
10 mA power consumption
easy to use
Fieldbus indicator
Installation:
Zone 1
Zone21
IP66
Products FF and
Profibus PA
FF/PA Cable
Bulk cable (on cable drum)
5 types for various applications
Cable FBY../SD - Standard cables
Cable FBY../LD - Long distance cables
Cables 483, 493 - Standard US cables
Cable 482A, 492A - Armorfast cables
Cable FB4910, FB4911 - Marine cables
Products FF and
Profibus PA
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Connector as mounting flange
RSFV
FSV
FKV
RKFV
RSCV
Products FF and
Profibus PA
100 Ohm
1 mF
Terminating resistors
IS version also available!
(for FF not in M12)
M12 and 7/8"
Products FF and
Profibus PA
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Field-wireable connectors
Variants:

M12 und 7/8
Straight and angel
Coupling nut in stainless steel or AL eloxiert
Complete shielded
Products FF and
Profibus PA
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End caps
M12

7/8
Variants:

M12 und 7/8
Material stainless steel
With and without
Products FF and
Profibus PA
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Customized multibarrier
Products FF and
Profibus PA
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Cul es la Posicin de Turck
Turck Foundation FieldBus