Hfo Alarmas Ose 80-0136-067

2 8555-9201-140 / 1010
TRANSLATION OF ORIGINAL MANUAL

Subject to modification!
The authors are always grateful for comments and suggestions for improving
the documentation. They can be addressed to:
GEA Mechanical Equipment

GEA Westfalia Separator Group GmbH
Werner-Habig-Str. 1, 59302 Oelde
Tel. +49 2522 77-0, Fax +49 2522 77-2488
ws.info@geagroup.com, www.westfalia-separator.com
GEA Mechanical Equipment / GEA Westfalia Separator

8555-9201-140 / 1010 3
For your safety

• Take special care when carrying out operations marked with this
symbol -
otherwise danger to life!
• Strictly adhere to instructions marked with this symbol.

This avoids damage to the separator and other equipment.
Note: • This symbol is not a safety precaution but rather a reference to infor-
mation which help to better understand the separator or plant compo-
nents and the processes.

4 8555-9201-140 / 1010
1 Timer overview 7
1.1 Timerlist OSE 5-…-… ..............................................................................8

1.2 Timerlist OSE 10-…-… ............................................................................9
1.3 Timerlist OSE 20-…-… ..........................................................................10
1.4 Timerlist OSE 40-…-… ..........................................................................11
1.5 Timerlist OSE 80-…-… ..........................................................................12
1.6 Timerlist OSE 120-…-… ........................................................................13
1.7 Timer Description - T00 to T62 ............................................................14
2 Counter and Time Records 17
2.1 Default settings Counter - Time records ................................................18

2.2 Description Counter – Time Records .....................................................19
2.3 Settings Temperature – Ejection monitoring ..........................................20
3 Maintenance intervals and settings 21
3.1 Maintenance interval of the separator....................................................22

3.2 Maintenance interval of the Waterdetector (WMS-Sensor) ...................22
3.3 Waterdetector (WMS Sensor) check .....................................................23
4 Program logic 25
4.1 Program Logic - Symbols …- 0136 - … .................................................26

4.3 Program Logic - Symbols …- 91 - … .....................................................38
5 Trouble Shooting - Operating faults summary 45
5.1 Alarm overview .......................................................................................46

5.2 Alarm #00 - Know-How Protection .........................................................47
5.3 Alarm #01 - Motor Protection .................................................................48
5.4 Alarm #05 - TAL Oil Feed ......................................................................49
5.5 Alarm #06 - TAH Oil Feed ......................................................................50
5.6 Alarm #07 - Ejection Monitoring .............................................................51
5.7 Alarm #08 - LAHH Sludge Tank .............................................................52
5.8 Alarm #09 - Feed Pump Fault ................................................................53
5.9 Alarm #10 - Sludge Pump Fault .............................................................54
5.10 Alarm #11 Vibration Stage 1 ..................................................................55
5.12 Alarm #15 - WMS system Fault .............................................................57
5.13 Alarm #18 - Bowl Monitoring ..................................................................58
5.14 Alarm #19 - Separator Motor Off ............................................................59
5.15 Alarm #22 - Excessive Running Time Of Sludge Pump ........................60
5.16 Alarm #23 - WMS Activated Too Often ..................................................61
5.17 Alarm #27 - Maintenance .......................................................................62
5.18 Alarm #28 - Warning Water content.......................................................63
5.19 Alarm #31 - TAL Oil Feed Warning ........................................................64
5.20 Alarm #32 - TAH Oil Feed Warning .......................................................65
5.22 Alarm #34 - Bowl Monitoring speed .......................................................67
5.23 Alarm #35 - Motor Start monitoring ........................................................68

8555-9201-140 / 1010 5
5.24 Alarm #36 - Belt monitoring ...................................................................69

5.25 Alarm #37 - Max.- speed monitoring ......................................................70
5.26 Alarm #38 - Min.- speed monitoring .......................................................71
5.27 Alarm #39 - PT 1 Monitoring ..................................................................72
5.28 Alarm #40 - No Water Seal ....................................................................73
5.29 Alarm #41 - Min. Separating Time .........................................................74
5.30 Alarm #42 - SMS Sensor Fault ..............................................................75
5.31 Alarm #43 - SMS Sensor Active ............................................................76
5.32 Alarm #44 - PAL 1 Clean Oil Discharge.................................................77
5.33 Alarm #45 - PAH 1 Clean Oil Discharge ................................................78
5.34 Alarm #46 - EMERGENCY STOP .........................................................79
5.35 Alarm #48 - Water discharge overflow ...................................................80
5.36 Alarm #49 - MAINTENANCE required WMS Sensor .............................81
6 Alarm Simulation und Test 83
6.1 Alarms #01 - #10 ....................................................................................84

6.2 Alarms #11 - #20 ....................................................................................85
6.3 Alarms #21 - #30 ....................................................................................86
6.4 Alarms #31 - #40 ....................................................................................87
6.5 Alarms #41 - #50 ....................................................................................88
7 Ejection monitoring / Bowl monitoring 89
7.1 Graphic description Ejection- / Bowl monitoring - Motorcurrent:............90

7.2 Graphic description Ejection- / Bowl monitoring - Speed:......................91
8 Bowl volumes / Speed setpoints 93
8.1 Bowl-Volumes ........................................................................................94

8.2 Speed setpoints .....................................................................................94

6 8555-9201-140 / 1010

8555-9201-140 / 1010 7
1 Timer overview
1.1 Timerlist OSE 5-…-… ..............................................................................8

1.2 Timerlist OSE 10-…-… ............................................................................9
1.3 Timerlist OSE 20-…-… ..........................................................................10
1.4 Timerlist OSE 40-…-… ..........................................................................11
1.5 Timerlist OSE 80-…-… ..........................................................................12
1.6 Timerlist OSE 120-…-… ........................................................................13

8 8555-9201-140 / 1010
1.1 Timerlist OSE 5-…-…

Control Unit E40 Separator-Type
Timer OSE 5
Timer
limits -0136- -0196- -91-

Full Text Display Text Min. / Max. HFO LO LO / (M)DO / HFO
(Option)
sec
T00 Partial ejection Partial ejection 1 1 1
T01 Displacement water Displacement 2 8 6 6 6
T02 Filling water Filling 2 8 5 5 5
T03 Waiting Waiting 5 5 5
T04 Total ejection Total ejection 1 1 1
T05 Speed recovery after Total ejection Speed rec.Total 8 8 8
T06 Closing water impulse Closingwater imp 0,08 0,08 0,08
T07 Alarm delay Alarm delay 5 15 10 10 10
T08 Waiting after displacement Wait aft.displac 5 5 5
T09 Waiting after filling Wait aft.filling 5 5 5
T10 Separator starting Separator Start 240 240 240
T11 Alarm bridging Alarm-bridging 15 40 30 30 30
T12 Waiting after 1. ejection Wait aft.1.Eject 10 10 10
T13 Speed recovery after partial ejection Speed rec.part. 8 8 8
T14 Closing water interval Closing Interval 300 1800 600 600 600
T15 Circulation valve close Circ.valve clos 60 0 0
T16 Circulation valve open Circ.valve open 5 0 0
T17 Water content bridging Water content bridg 0 600 0
T18 Sludge tank alarm delay LSHH-Sludgetank 10 10 10
T19 Water impulse by start Wat.Imp.by start 3 3 3
T20 Separation Separation 7 200 7 200 7 200
T21 Min separation time with SMS Min-Sep.-Time 600 0 0
T22 High water content High water cont. 2 30 10 10 0
T23 Feed pump delay Feedpump delay 300 300 300
T24 Sludge pump delay off Sludgep.delay 5 5 5
T25 Vibration 1 delay Vibro 1 180 180 180
T27 SMS low pressure delay SMS PSL delay 5 15 10 0 0
T28 Ejection monitoring Ejection monitor 5 5 5
T29 Brake for separator Brake for Sep. 300 300 300
T30 Cooling Interval Cooling interval - - -
T31 Cooling water Cooling water - - -
T32 WMS-Mode WMS-Mode 0 5 400 0
T33 SMS-Mode SMS-Mode 0 120 0
T34 Circulation valve delay Circ.valve delay 1 20 0 10 0
T35 Water seal broken delay Water.Seal brok. 0 2 0 1 0
T36 SMS pressure check SMS Press.Check 0 1 0
T37 SMS Waiting SMS Waiting 0 3 0
T38 WMS Sensor flushing WMS Sensor flush 0 20 0
T39 Separator off after idle run Separator off 1 800 1 800 1 800
T40 CU-Sludgepump On CU-Sludgepu.On 20 20 20
T41 CU-Sludgepump Off CU-Sludgepu.Off 600 600 600
T42 Free Free - - -
T43 Free Free - - -
T44 SMS-Sensor-Check SMS-Sensor-Check 15 40 25 25 0
T45 Free Free - - -
T46 Free Free - - -
T47 Min.SMS Time Min.SMS Time 1 25 0 20 0
T60 Start Impulse Start Impulse 6 6 0
T61 Sensor interval Sensor interval 2 2 0
T62 Sensor impulse Sensor impulse 1 1 0

8555-9201-140 / 1010 9

Timer OSE 10
Timer
limits -0136- -0196- -91-

(Option)
sec
T42 Free Free - - -
T43 Free Free - - -
T45 Free Free - - -
T46 Free Free - - -

10 8555-9201-140 / 1010

Timer OSE 20
Timer
limits -0136- -0196- -91-

(Option)
sec
T42 Free Free - - -
T43 Free Free - - -
T45 Free Free - - -
T46 Free Free - - -

8555-9201-140 / 1010 11

Timer OSE 40
Timer
limits -0136- -0196- -91-

(Option)
sec

T42 Free Free - - -
T43 Free Free - - -
T45 Free Free - - -
T46 Free Free - - -
T47 Min.SMS Time Min.SMS Time 1 9 0 3,5 0

12 8555-9201-140 / 1010

Timer OSE 80
Timer
limits -0136- -0196- -91-

(Option)
sec
T29 Brake for separator Brake for Sep. 1 200 1 200 1 200
T32 WMS-Mode WMS-Mode 0 5400 0
T42 Free Free - - -
T43 Free Free - - -
T45 Free Free - - -
T46 Free Free - - -

8555-9201-140 / 1010 13

Timer OSE 120
Timer
limits -0136- -0196- -91-

(Option)
sec
T06 Closing water impulse Closingwater imp 1 1 1
T42 Free Free - - -
T43 Free Free - - -
T45 Free Free - - -
T46 Free Free - - -

14 8555-9201-140 / 1010
1.7 Timer Description - T00 to T62

Active in
Timer Designation Action Description
-0136- -0196- -91-
Operating water valve V 3 The bowl sludge space is partial emptied by actu-
T00 Partial ejection
opens ating the operating water valve V 3. (Option) X X X
The bowl contents are displaced without loss by

Displacement water valve V 2 opening V 2. If preselected in the program, the
T01 Displacement water
opens setting will be taken from the automatic computing X X X
function during the sensor test.
The filling process creates the required water seal

inside the bowl by opening V 2. If preselected in
the program, the setting will be taken from the
T02 Filling water Filling water valve V 2 opens
automatic computing function during the sensor --- X X
test. Filling water is also active during WMS-
Sensor Check for HFO separators.
Oil feed valve V 1 closes.

After pressing start/stop, the timer is activated
T03 Waiting Clean oil discharge pressure is
before the displacement water function is initiated. X X X
reduced.
Operating water valve V 3 The bowl sludge space is emptied by actuating the
T04 Total ejection
opens operating water valve V 3. X X X
Speed recovery after Timer to compensate a speed drop occured during

T05
Total ejection total ejection. X X X
Closing water impul- Operating water valve V 3 Timer for safety water to keep the bowl closed
T06
se opens during separation. X X X
After timer is expired, product After timer is expired, the standard alarms like
T07 Alarm delay
feed valve V 1 closes. PAL1/PAH1, TAL/TAH, PAH2 ect. will be initiated. X X X
Waiting after Timer to stabilize the system after displacement

T08
displacement process. X X X
T09 Waiting after filling Timer to stabilize the system after filling process. --- X X
Start button of motor starter

Timer for monitoring operating speed after motor
T10 Separator starting activated and start-up of sepa-
start. X X X
rator motor.
T11 Alarm Bridging Alarms not activated. Timer to stabilize the process conditions! X X X
Waiting after 1. Timer to compensate a speed drop occured during

T12
ejection 1. ejection. X X X

T13
partial ejection partial ejection. (Option) X X X
T14 Closing water interval Time interval between two closing water pulses. X X X
Circulation valve
T15
close
Circulation valve V 5 closes. Timer in which the circulation valve is closed! X --- ---
Circulation valve Circulation valve V 5 opens. Timer in which the circulation valve is opened!
T16
open WMS Sensor is activated. WMS Sensor Signal is checked. X --- ---
Time to prevent wrong indication for Water content

Water content Warning for Water content is
T17
bridging not active
Warning due to high amount of filling water. Active --- X ---
after separation start and after SMS-Mode.
Sludge tank alarm Alarm is activated when timer

T18
delay
Timer delay for sludge tank alarm. X X X
has elapsed. Start of ejection

8555-9201-140 / 1010 15
Active in
-0136- -0196- -91-
program.
Water impulse by Operating water valve V 3 Timer for closing the bowl after separator is on
T19
start opens operating speed. X X X
T20 Separation Product feed valve V 1 opens Timer for adjusting the separating time. X X X
In case of pressure drop (SMS Timer in which a system pressure drop is eva-
Min separation time PT 2) during T21 , triggering of luated as an alarm.
T21
with SMS alarm "Minimum separating X --- ---
time during SMS" Timer starts together with timer 20.
Alarm is activated when timer

has elapsed. The water dis-
Timer to trigger the alarm "High water content"
charge valve V 6 is open
only when the WMS sensor senses water during
T22 High water content while T 22 is activated, water
timer T 22. The timer is activated only when SMS X X ---
discharge valve V 6 is then
sensor PT 2 senses pressure.
closed and oil feed valve V 1
goes into circulation mode!
Feed pump is switched off Timer which switches off the feed pump after a
T23 Feed pump delay
after preset delay time of T23. delay time so that the heaters can cool off! X X X
Timer which switches off the sludge pump after a
Sludge pump delay After delay time of T 24,
T24
off sludge pump is switched off.
delay time to ensure that the sludge tank is emp- X X X
tied completely.
After delay time of T 25, an Timer which triggers the alarm "Vibration stage 1"
T25 Vibration 1 delay
ejection is initiated. only when the signal is activated for the time T 25! X X X
After delay time of T 26, the
safety water valve V 2 is
opened and the pneumatic Timer which triggers the alarm "Vibration stage 2"
brake (option) actuated. The when the signal is activated for the time T 26! X X X
separator motor is shut down
immediately.
After delay time of T 27 within
Timer which triggers the alarm "Min separating
SMS low pressure time T 21 an alarm and ejec-
T27
delay tion is triggered in case of
time" when the signal is activated for the time T X --- ---
27!
pressure drop!
Monitoring of motor current or Timer which triggers the alarm "Ejection monitor-
speed during ejection phase. ing" when the motor current measured during this
T28 Ejection monitoring An ejection is initiated and the time does not exceed the preset offset value or X X X
product feed valve V 1 the speed measured during this time does not
switched to circulation mode. exceed the preset speed offset value.
Brake is actuated for time T Timer which automatically breaks down the sepa-
T29 Brake for separator
29. rator after an alarm "Vibration stage 2". X X X
T30 Free
T31 Free
Water discharge valve V 6
T32 WMS-Mode closes. Timer for process monitoring during separation! --- X ---
Circulation valve V 5 closes.
Water discharge valve V 6 Timer for sludge space monitoring. Only the SMS
T33 SMS-Mode closes. sensor PT 2 is activated. The sludge content of --- X ---
Circulation valve V 5 closes. the bowl is checked.
Circulation valve Water discharge valve V 6
T34
delay opens and closes after run-
Timer to flush the WMS sensor. --- X ---
down of the timer.
Circulation valve V 5 opens.
Water discharge valve V 6 Timer which triggers the alarm "Water seal bro-
Water seal broken closes. ken" only when the WMS sensor senses oil for the
T35
delay Triggering of alarm "water time T 35. The timer is activated only when SMS --- X ---
seal broken" after timer run- sensor PT 2 senses pressure.
down.

16 8555-9201-140 / 1010
Active in
-0136- -0196- -91-
Bowl is filled in intervals controlled by T37 with
Filling water valve V 2 opens filling water to check whether the sludge space is
T36 SMS pressure check in intervals until SMS sensor filled with sludge. If the sludge space is not full, X --- ---
PT 2 is activated. the SMS sensor PT 2 must respond to pressure. If
pressure is not increasing, an ejection is triggered.
Timer to set the interval between two filling water
Filling water valve V 2 closes.
T37 SMS Waiting
SMS sensor PT 2 is activated.
pulses for sludge space monitoring! See also X --- ---
SMS pressure check, above.
WMS sensor not activated.
SMS sensor PT 2 not acti- Timer to flush the sensing line after the first pro-
WMS Sensor flush-
T38
ing
vated. gram start so that it is clean and excessive filling --- X ---
Water discharge valve V 6 water is discharged!
opens.
Separator off after After delay T 39, the separa- Timer delay for separator motor stop. Function
T39
idle run tor motor is switched off. must be preselected in the program. X X X
Timer to operate the sludge pump until the sludge
T40 CU-Sludge pump On Sludge pump activated.
tank is completely emptied. X X X
T41 CU-Sludge pump Off Sludge pump not activated. Time interval between two sludge pump starts. X X X
T42 Free
T43 Free
Circulation valve V 5 closes. Timer in which the function of the SMS sensor PT
Water discharge valve V 6 2 is tested. If T44 is elapsed without SMS Sensor
T44 SMS-Sensor-Check
closes. PT 2 Signal, Alarm "SMS sensor failure during X X ---
SMS sensor PT 2 is activated. WMS-SMS check" is triggered.
T45 Free
T46 Free
When SMS Sensor PT 2 is Capacity and machine type-dependent timer
activated while T 47 is run- which determines the increse of water in the lube
ning, the water discharge oil during WMS mode. The pressure increase is
T47 Min.SMS Time
valve V 6 is opened for 3 evaluated as a function of T 47 over several --- X ---
seconds and Counter 5 successive cycles which are defined via counter 5
counts the PT 2 signal. "SMS time interval water content"
Timer to fill filling water into the bowl. This timer
runs before timer T61 and T62. Timer is required
T60 Start Impulse Filling water valve V 2 opens.
for the automatic calculation of timers 01 and 02. X X ---
Timer is protected.
Timer to set the interval between two sensor

T61 Sensor interval Filling water valve V 2 closes. impulses, T62. X X ---
Timer is protected.
Timer to fill filling water into the separator bowl.

This timer operates pulse-wise together with timer
T62 Sensor impulse Filling water valve V 2 opens. T61 after timer T60. Timer is required for the X X ---
automatic calculation of the timers 01 and 02.
Timer is protected.

8555-9201-140 / 1010 17
2 Counter and Time Records


18
Control Unit
2.1
Separator-Type
Text Display Remarks OSE OSE OSE OSE OSE OSE
Full Text
(P = Setpoint; A = actual value) 5 10 20 40 80 120
Counter
C1 Flushing:
C01 Flushing Flushing counter 5 5 5 5 5 5
P: 5
A: 0
C2 Partial Ejection:
C02 Partial Ejection Partial ejection counter 5 5 5 5 5 5
(Option) P: 5
A: 0
C3 SMS Filling:
C03 SMS-Filling SMS fillng counter 5 5 5 5 5 5
P: 3
A: 0
C4 Sensor Check:
C04 Sensor-Check Sensor check counter 10 10 10 10 10 10
(Option) P: 10
A: 0
C5 Water content
Default settings Counter - Time records
C05 C5 SMS Time interval SMS Time interval counter

P: 5 5 5 5 5 5 5
(Option) Water cont water content Warning
A: 0
Time Record (TR… = Time Record …)

WMS-time
Time Record for WMS Time
TR1 WMS time during operation in last TR3 Max. in 24 h 60 min
TR1 40 60 150 150 240 300
(24h) hours. Act. in 24 h 0 min (Act. in = actuel 24h)
Last. in 24 h 0 min (Last in = previous 24h)
Sludgep.-time
Time Record for Max. in 24 h 30 min
TR2 TR2 Sludgep. time sludgepump time operation 30 30 30 40 50 60
in last TR3 (24h) hours. Act. in 24 h 0 min (Act. in = actuel 24h)
Time Record reset

TR3 Time Records Reset of all Time Records P: 24
TR3 reset after TR3 (24h) hours. A: 0 24 h 24 h 24 h 24 h 24 h 24 h
8555-9201-140 / 1010

8555-9201-140 / 1010 19
2.2 Description Counter – Time Records
Active in:
No. Designation: Status: Description:
-0136- -0196- -91-
Counter (C… = Counter …)

Counter after how many ejections a
Flushing
C01 Counter for ejection doubled ejection for flushing the bowl X X X
Counter
will be initiated.
Counter after how many partial ejec-
C02 Counter for partial
Partial Ejection tions a doubled full ejection for flush- X X X
(Option) ejections.
ing the bowl will be initiated.
Counter for Fillingwa-
SMS Filling Counter for amount of fillingwater
C03 ter impulse after SMS --- X ---
Counter impulses after SMS Mode T33.
Mode T33.
C04 Sensor Check Counter for Sensor Counter after how many ejections the
X X ---
(Option) Counter check SMS Sensor Check will be initiated.
Counter for counting how many con-
SMS Time inter-
Counter for SMS Sen- secutive times SMS Sensor PT 2 was
C05 val counter for
sor signal during WMS activated shorter than T47. Gives --- X ---
(Option) water content
Mode. warning, if water content in oil is too
warning
high.
Time Records (TR… = Time Record …)

During operation, the time where the
WMS-Sensor is activated due to water
TR1 WMS-Time indication will be recorded. Time Re- X X ---
cords will be deleted when TR3 is
expired.
Time Records for recording the time
Sludgepump - where the sludge pump is in opera-
TR2 X X X
Time tion. Time Records will be deleted
when TR3 is expired.
When the presetted time is expired all
Time Records Time Records will be transferred to
TR3 X X X
reset the “Last in xh” values and values in
“Act. in xh” will be reset.

20
2.3
Control Unit E40
Alarme Display Text Remarks Separator-Type
Full Text:
Control Unit:
Temperature- OSE
Monitoring DO MDO LO HFO
Separation Temperature 20 °C 40 °C 95 °C 98 °C
TAH OIL FEED
Temp. > max
TAH OIL FEED Alarm for an increase of the
Separation-Stop 30 °C 50 °C 105 °C 105 °C
Temp. > max oil temperature.
Alarm#06 press
HELP
TAL OIL FEED
Temp. < min
TAL OIL FEED Alarm for a decrease of the
Temp. < min oil temperature.
Alarm#05 press
HELP
Settings Temperature – Ejection monitoring
Ejection-
OSE 5 OSE 10 OSE 20 OSE 40 OSE 80 OSE 120
Monitoring
EJECTION
MONITORING:
Alarm for monitoring the
Eject. current < Value depending on the con-
Ejection monitoring ejection after separation or
Offset ditions of the power supply 0,5 A 0,5 A 0,5 A 3A 5A 8A
Eject. current < Offset after SMS ejection.
Separation-Stop system and the clutch shoes!
Current is monitored.
Alarm#07 press
HELP
EJECTION
MONITORING:
Ejection monitoring Eject. speed < Off- Value depending on the con-
ejection after separation or
Eject. speed < Offset set ditions of the power supply 100 U/min 100 U/min 100 U/min 100 U/min 100 U/min 100 U/min
after SMS ejection.
(Option) Separation-Stop system and the clutch shoes!
Speed is monitored.
Alarm#33 press
HELP
8555-9201-140 / 1010

8555-9201-140 / 1010 21
3 Maintenance intervals and settings


22 8555-9201-140 / 1010
3.1 Maintenance interval of the separator
Maintenance-Interval:
Adjust operating hours
Set: 4000 h 0m 0s
Actual: 22 h 12 m 46 s
The factory setting for "Set" is a maintenance interval of 4000 hours as specified
in the separator instruction manual. Under "Actual", the operating hours of the
separator are counted.
When the pre-set number of operating hours is reached, a common alarm is ac-
tivated and a corresponding warning appears in the display. A common alarm
does not interrupt the separating program and must be acknowledged using the
ACK key.
Note:
Please take the maintenance interval setting from the instruction manual of the
separator used.
3.2 Maintenance interval of the Waterdetector (WMS-Sensor)
Maintenance-Interval WMS
Set: 168 h 0m 0s
Last water signal WMS:

211 h 48 m 21 s
The factory setting for "Set" is a maintenance interval of 168 hours (1 week).
Under "Actual", the operating hours of the WMS-Sensor water signal is counted.
In the case the “Actual” counter came up to the preset operating hours, a main-
tenance message will be activated with a corresponding hint that the WMS-
Sensor Check must be done! The message does not interrupt the separation
process and must be acknowledged with the „ACK“button after the WMS Sen-
sor Check. The acknowledgement resets the the “Actual” value.
Under “Last water signal WMS” the operating hours of the WMS Sensor since
the last water indication are counted. Only a water signal resets the operating
hours for “Last water signal WMS”.

8555-9201-140 / 1010 23
3.3 Waterdetector (WMS Sensor) check
In the case the message „Maintenance WMS-Sensor“ occurs in the display, a manual check of the WMS-
Sensor function must be done. Please follow up the described steps!
Step
1 • Stop separation sequence by pushing touch key “Prog. OFF” on the control unit.
2 • Unscrew filling and displacement water

line (1).
3 • Remove the plug of the coupler socket (2).

• Assemble and connect filling and dis-
placement water feed line (1) with coupler
socket (2).

24 8555-9201-140 / 1010
Step
4 • Turn over manual overide (A) of the filling

and displacement water feed valve (right
solenoid valve of the solenoid valve as-
sembly complete) for a maximum time of 5
seconds.
A:
Position 1: closed
Position 2: open
5 At the control unit

• Check signal input of the waterdetector (WMS-Sensor).
• Call up Digital-Input „DI 0.5“.
– DI 0.5 must change from status „0“ to „1“.
In the case that the signal did not change, • Take note to the chapter „Maintenance schedule“
• Remove waterdetector (WMS-Sensor), of the instruction manual of the used separator.
clean it and check function.
If the malfunction still persists,

• Waterdetector (WMS-Sensor) must be
exchanged.
6 • Check display „Maintenance-Interval WMS“ at control unit.

– The values for „Actual“ and „Last water signal WMS“ must be set back to 0.
7 • Remove filling and displacement water

line (1) from the coupler socket (2) and re-
connect it with the handle piece.
• Plug oft he coupler socket (2) must be

installed again.
8 Start of the separation process is possible by pushing the touch key „Prig. ON“ at the control unit.

8555-9201-140 / 1010 25
4 Program logic


26 8555-9201-140 / 1010
4.1 Program Logic - Symbols …- 0136 - …
Location: Symbol: Name of Component:
Water feed PCV1 Pressure reducing valve

V2 Filling-, Displacement water valve
V3 Operating water valve
Dirty oil feed V4 Preset valve

V1 Feed valve
TI Temperature indicator
TT Temperatur Transmitter
Clean oil discharge PI1 Pressure indicator

PT1 Pressure transmitter
V7 Clean oil discharge valve (option)
Dirty oil recirculation - -
Sensing line V5 Circulation valve

V6 Water discharge valve
WMS Water monitoring sensor
PT2 Presssure transmitter (SMS)
PI2 Pressure indicator (option)
Sludge tank LSHH Level switch high high

LSH Level switch high
LSL Level switch low

8555-9201-140 / 1010 27
Diagram …- 0136 -… Chapter “A”
A A
Power supply
ON
Selftest
Control Unit
Motor Start button activated

Pump Start button activated
Separator Start (T10)
Water impuls by Start (T19)
Closing water program

Closing water interval (T14)
Closing water impuls (T06)
Process
options
activated
D
“Prog. ON” key activated
Start of
Sensor Check Sequence
Precondition:
Oil temperature > TSL setpoint
Oil temperature < TSH setpoint
LSHH not activated
Vibro II not activated
B

28 8555-9201-140 / 1010
Diagram …- 0136 -… Chapter “B”
B
B
Start of
Separation sequence
Process
monitoring
activated
E
Ejection program
Waiting - Start (T03)
Displacement (T01)
Waiting after displacement (T08)
Total ejection (T04)
Waiting after first ejection (T12)
Speed recovery (T05)
Closing water impulse (T06)

Separation (T20)
Bridging after ejection (T11)
SMS Sensor PT 2 activated

Circulation valve closes (T15)
Circulation valve opens (T16)
Stop of separation sequence

C

8555-9201-140 / 1010 29
Diagram …- 0136 -… Chapter “C”
C
C
“Prog. OFF” key activated or

Motor OFF activated or
SMS filling Counter 3 elapsed or
Flushing Counter 1 elapsed
Ejection program
Displacement (T01)
Separator
Ready for operation
A

30 8555-9201-140 / 1010
Diagram …- 0136 -… Chapter “D”
D
D
Process
options
activated
Separator OFF Motor OFF

mode activated Button activated
Separator OFF mode Motor OFF

Separator OFF (T39) A
Alarm
Separator OFF activated
after (T39)
A

8555-9201-140 / 1010 31
Diagram …- 0136 -… Chapter “E”
E
E
Process
monitoring
activated
PAL / PAH or LSHH activated LSL / LSH activated

TAL / TAH activated LSHH Sludge tank (T18) Start of Sludge pump
Alarm delay (T07) Total ejection (T04) Sludge pump delay (T24)
Sludge pump OFF
Option CU:
CU-Sludgepump On (T40)
CU-Sludgepump Off (T41)
CU = Compact Unit
Alarm
PAL / PAH
TAL / TAH
LAHH
A

32 8555-9201-140 / 1010


V1 Feed valve




8555-9201-140 / 1010 33
A
A
Power supply
ON
Selftest
Control Unit


Process
optionens
activated
D
Start of
Precondition:
LSHH not activated
B

34 8555-9201-140 / 1010
B
B
Start of
Separation sequence
Process
monitoring
activated
E
Ejection program
Displacement (T01)
Separation program
Filling water (T02)
Waiting after filling (T09)
Separation (T20)
Sensor flushing (T38)
SMS Sensor PT2 not activated

WMS Mode (T32)
SMS Mode (T33)
SMS pressure check (T36)
SMS waiting (T37)

C

8555-9201-140 / 1010 35
C
C

Flushing counter 1 elapsed
Sensor Check not okay
Ejection program
Displacement (T01)
Separator
Ready for operation
A

36 8555-9201-140 / 1010
D
D
Process
options
activated


Alarm
after (T39)
A

8555-9201-140 / 1010 37
E
E
Process
monitoring
activated

Sludge pump OFF
Option CU:
CU = Compact Unit
Alarm
PAL / PAH
TAL / TAH
LAHH
A

38 8555-9201-140 / 1010


V1 Feed valve

Sensing line PT2 Presssure transmitter (PAH)



8555-9201-140 / 1010 39
A
A
Power supply
ON
Selftest
Control Unit


Process
optionens
activated
D
Start of
Separation Sequence
Precondition:
LSHH not activated
B

40 8555-9201-140 / 1010
B
B
Start of
Separation sequence
Process
monitoring
activated
E
Ejection program
Displacement (T01)
Separation program
Filling water (T02)
Separation (T20)

Separation (T20)
Stop of Separation sequence

C

8555-9201-140 / 1010 41
C
C

Ejection program
Displacement (T01)
Separator
Ready for operation
A

42 8555-9201-140 / 1010
D
D
Process
options
activated


Alarm
after (T39)
A

8555-9201-140 / 1010 43
E
E
Process
monitoring
activated

Sludge pump OFF
Option CU:
Alarm
PAL / PAH CU = Compact Unit
TAL / TAH
LAHH
A

44 8555-9201-140 / 1010

8555-9201-140 / 1010 45
5 Trouble Shooting - Operating faults summary
5.1 Alarm overview .......................................................................................46


46 8555-9201-140 / 1010
5.1 Alarm overview

Active in
Alarm No. Designation
-0136- -0196- -91-
#00 Know-How Protection X X X
#01 Motor Protection X X X
#05 TAL OIL Feed X X X
#06 TAH OIL Feed X X X
#07 Ejection Monitoring X X X
#08 LAHH Sludge Tank X X X
#09 Feed Pump Fault X X X
#10 Sludge Pump Fault X X X
#11 Vibration Stage 1 X X X
#13 Fault Series Operation X --- ---
#15 WMS System Fault X X ---
#18 Bowl Monitoring X X X
#19 Separator Motor Off X X X
#22 Excessive Running Time Of Sludge Pump X X X
#23 WMS Activated Too Often X X ---
#27 Maintenance X X X
#28 Water content --- X ---
#31 TAL Oil Feed Warning X X X
#32 TAH Oil Feed Warning X X X
#34 Bowl Monitoring speed X X X
#35 Motor Start monitoring X X X
#36 Belt monitoring X X X
#37 Max.- speed monitoring X X X
#38 Min.- speed monitoring X X X
#39 PT 1 Monitoring X X X
#40 No Water Seal --- X ---
#41 Min. Separating Time X --- ---
#42 SMS Sensor Fault X X ---
#43 SMS Sensor Active X X ---
#44 PAL 1 Clean Oil Discharge X X X
#45 PAH 1 Clean Oil Discharge X X X
#46 EMERGENCY STOP X X X
#48 Water discharge overflow --- --- X
#49 MAINTENANCE required WMS Sensor X X ---

8555-9201-140 / 1010 47
5.2 Alarm #00 - Know-How Protection

No. Time Status
2xxx hh:mm:ss IQ
KNOW-HOW PROTECTION No GEA-specific device. No warranty by operation!
Alarm#00 press HELP for info
Display shows Possible causes Remedy

• No GEA-specific device Use only GEA specific device!
• No warranty by operation ! Contact customer service!
Help text – Information on control
Step 1 Open HELP - menu
KNOW-HOW PROTECTION
No GEA-specific device
No warranty by operation!
Alarm#00 Please check:
Contact Westfalia
customer service !
or Step 2 Alarm acknowledgement

48 8555-9201-140 / 1010
5.3 Alarm #01 - Motor Protection

No. Time Status
2xxx hh:mm:ss IQ
MOTOR PROTECTION Temp. > max temp. Motor shut off

• No motor protection switch signal Check functionality of motor protection
switch
• Brake not released Release brake
• Thermistor relay has triggered Check thermistor relay and cabling
• Operating water valve V2 open Check operating water valve V2
• Drive blocked Check drive
• Wrong number of clutch shoes Check number of clutch shoes
• Feed capacity too high Check capacity
• Motor ventilation not adequate Improve motor ventilation
• max temp. = see motor plate
MOTOR PROTECTION
Motor protection function / Brake
Thermistor relay / Operating water
Valve V2 / No. of clutch shoes
Drive blocked / Feed capacity
Press ESC then ACK

8555-9201-140 / 1010 49
5.4 Alarm #05 - TAL Oil Feed

No. Time Status
2xxx hh:mm:ss IQ
TAL OIL FEED Temp. < min Separation - Stop
x and yy = system data

Oil too cold before pre-heater • Check settling tank temperature
Feed capacity too high • Check feed capacity
Setting TAL has been set too high • Check setting TAL
Temperature of heating medium is too • Check temperature of heating me-
low dium
Temperature regulator defective • Check temperature regulator
E-pre-heater basic load or regulating • Check switching stages electrically
stage switched
Pre-heater dirty • Check pre-heater
PT100 sensor defective • Check sensor
TAL OIL FEED

Settling tank temp. / Feed capacity
Setting TAL / Temp. of heating medium
Temp. regulator def./ Switching stages
elect. pre-heater / PT 100 sensor
Press ESC then ACK

50 8555-9201-140 / 1010
5.5 Alarm #06 - TAH Oil Feed

No. Time Status
2xxx hh:mm:ss IQ
TAH OIL FEED Temp. > max Separation - Stop

Oil too hot • Check regulating valve
Feed capacity too low • Check feed capacity
Setting TAH too low • Check setting TAH
stages switched
PT 100 sensor defective • Check PT 100 sensor
TAH OIL FEED

Regulating valve / Feed capacity
Setting TAH / Switching stages electr.
Temp. regulator def./
PT 100 sensor
Press ESC then ACK

8555-9201-140 / 1010 51
5.6 Alarm #07 - Ejection Monitoring

No. Time Status
2xxx hh:mm:ss IQ
EJECTION MONITORING Eject. current < Offset

Operating water valve V3 does not • Check function bowl hydraulics with
open valve V3
Connector on valve V3 loose • Check connector on V3
Offset setting for discharge current too • Check offset setting
high
Water quantity at V3 too low • Check water quantity
Setting of monitoring time for timer 28 • Check timer 28
is too short
Current evaluation defective • Check current converter electrically
Pre-strainer at V3 dirty • Check pre-strainer
Clutch shoes worn or oily • Check clutch shoes
EJECTION MONITORING
Function of bowl / Hydraulics with V3
Connector valve V3 / Current offset setting/
Water quantity / TIMER 28
Current converter / Pre-strainer
Press ESC then ACK

52 8555-9201-140 / 1010
5.7 Alarm #08 - LAHH Sludge Tank

No. Time Status
2xxx hh:mm:ss IQ
LAHH SLUDGE TANK Sludge tank – full Separation - Stop

Sludge pump not functioning • Check sludge pump
Bowl is open • Check bowl hydraulics
Oil overflow due to excessive clean oil • Check valves in the clean oil line
discharge pressure and setting V7
Closing water pulse T06 too long • Check closing water pulse T06
Polyamide sealing ring defective • Check polyamide sealing ring
Sealing rings in the bowl defective • Check sealing rings
Level switch LSHH dirty or defective • Check level switch LSHH
LAHH SLUDGE TANK

Alarm #08 Please check:
Sludge pump / Bowl hydraulics
Valves in the clean oil line
Setting V7 / Closing water pulse
Polyamide sealing ring / Switch LSHH
Press ESC then ACK

8555-9201-140 / 1010 53
5.8 Alarm #09 - Feed Pump Fault

No. Time Status
2xxx hh:mm:ss IQ
FEED PUMP FAULT Motor protection Separation - Stop

Pump overloaded • Check protection switch current of
motor circuit breaker
Pump mechanically blocked • Check pump
Valves in the feed line closed • Check valves
Feed temperature • Check feed temperature
Filter in feed line dirty • Check filter
Electrical connections wrong • Check electrical connections and
cabling
FEED PUMP FAULT

Protection switch / Current consumption/
Pump / Valves / Feed temperature / Filter
Electr. connections / Cabling
Press ESC then ACK

54 8555-9201-140 / 1010
5.9 Alarm #10 - Sludge Pump Fault

No. Time Status
2xxx hh:mm:ss IQ
SLUDGE PUMP FAULT Program - Stop

Pump overloaded • Check protection switch and current
of circuit breaker
Valves in the discharge line closed • Check valves
Pipe work dirty • Check pipe work
cabling
SLUDGE PUMP FAULT

Protection switch / Current consumption /
Pump / Valves / Pipe work
Electrical connection / Cabling
Press ESC then ACK

8555-9201-140 / 1010 55
5.10 Alarm #11 Vibration Stage 1

No. Time Status
2xxx hh:mm:ss IQ
VIBRATION STAGE 1: Motor off after T25

Limit value 1 longer than T25 • Check T25
Uneven solid deposits in the bowl • Check solids holding space and
polyamide sealing ring
Vibrosensor has become detached • Check sensor fixing
Limit value 1 set to low • Check setting
Bowl not properly assembled or dam- • Open and clean bowl, assemble in
aged or wrong parts of other bowl accordance with operating instruc-
tions; use only parts with the same
series number
External vibrations • Check foundation fixing
VIBRATION STAGE 1
TIMER 25 / Solids holding space
Polyamide sealing ring / Sensor
Fixing / Limit value 1 / Correct
bowl parts / Foundation fixing
Press ESC then ACK
or
Step 2 Alarm acknowledgement

56 8555-9201-140 / 1010

No. Time Status
2xxx hh:mm:ss IQ
VIBRATION STAGE 2: Separator – off

Setting of limit value 2 is too low • Check setting
Irregular solid deposits in the bowl • Check solids holding space and
series number
VIBRATION STAGE 2
Limit value 2 / Solids holding space
Fixing / Correct bowl parts
Foundation fixing
Press ESC then ACK

8555-9201-140 / 1010 57
5.12 Alarm #15 - WMS system Fault

No. Time Status
2xxx hh:mm:ss IQ
WMS SYSTEM FAULT Too much water Separation - Stop

Water content in oil feed too high • Check oil feed
Too much filling water setting of T02 • Check T02
too long
Filling water valve V2 leaking • Check filling water valve V2
Setting of timer T22 too short • Check setting In an emer-
ency,extend T22 during this phase
WMS SYSTEM FAULT

Water content in oil feed
Filling water quantity / Setting T02
Valve V2 / Setting T22
Press ESC then ACK

58 8555-9201-140 / 1010
5.13 Alarm #18 - Bowl Monitoring

No. Time Status
2xxx hh:mm:ss IQ
BOWL MONITORING Current > Offset during TIMER 06

T06 closing water pulse too long, bowl • Check T06
has opened
Current offset bowl monitoring too low • Check current offset
Frequency of main power supply not • Check frequency of main power

stable supply
Water pressure for hydraulics during • Check water pressure with open
T06 too high, bowl has opened valve V3
Valve V3 is dirty, sticks, stays open for • Check valve V3
too long
New clutch shoes installed • Check current value
New belt installed • Check current value
• In emergency, deselect function
BOWL MONITORING
TIMER T06 / Current offset
Frequency power supply
Water pressure for hydraulic
Function V3
Press ESC then ACK

8555-9201-140 / 1010 59
5.14 Alarm #19 - Separator Motor Off

No. Time Status
2xxx hh:mm:ss IQ
SEP. MOTOR OFF Sep. in circulation T 39 expired M. off

Separator running in circulation T39 • Press program start before expiry of
has expired T39
Setting of T39 too short • Check T39
• In an emergency, deselect function
SEPARATOR MOTOR OFF

Alarm19# Please check:
TIMER 39 expired
Press ESC then ACK

60 8555-9201-140 / 1010
5.15 Alarm #22 - Excessive Running Time Of Sludge Pump

No. Time Status
2xxx hh:mm:ss IQ
EXCESSIVE RUNNING TIME OF SLUDGE PUMP In TR3 h.

Setting of TR2 time recording too short • Check TR2 time recording
Bowl leakage • Check bowl function/hydraulics
Excessive water content in feed • Dewater product upstream of the
separator
Light oil overflow because clean oil • Check setting of clean oil discharge
discharge pressure too high pressure
Capacity of sludge pumps too low • Check pump function
Note:
TR2 = Time record of sludge pump operation, TR2 will be deleted when
TR3 has expired.
TR3 = Time counter factory setting 24 h
EXCESSIVE RUN.TIME OF SLUDGE PUMP

TR2 time recording / Bowl function
Bowl leakage
Water content in Oil
Pump function
Press ESC then ACK

8555-9201-140 / 1010 61
5.16 Alarm #23 - WMS Activated Too Often

No. Time Status
2xxx hh:mm:ss IQ
WMS ACTIVATED TOO OFTEN

Water content in oil too high • Dewater oil feed of the separator
Valve V2 not tight • Check V2
Note:
TR1 = Time record of WMS water sensor during HFO operation, TR1 will be
deleted when TR3 has expired.

TR1 time recording
Valve V2 is not tight
Press ESC then ACK

62 8555-9201-140 / 1010
5.17 Alarm #27 - Maintenance

No. Time Status
2xxx hh:mm:ss IQ
MAINTENANCE required see manual

Operating hours have reached • Carry out maintenance according
– 4 000, manual
– 8 000, • Order spare parts from GEA West-
– 12 000, falia Separator Systems
– 16 000 • Order service from GEA Westfalia
or multiple hours. Separator Systems
MAINTENANCE required
Operating hours have reached
4000; 8000; 12000; 16000 hours
or multiple / Carry out maintenance
according manual
Press ESC then ACK

8555-9201-140 / 1010 63
5.18 Alarm #28 - Warning Water content

No. Time Status
2xxx hh:mm:ss IQ
WARNING WATER CONTENT

Water content in oil increased. • Dewater oil and check reason
T47 too long not consistent timer list • Check setting T47
Filling water valve V2 not tight • Check valve V2

Setting TIMER 47 and feed capacity
Press ESC then ACK

64 8555-9201-140 / 1010
5.19 Alarm #31 - TAL Oil Feed Warning

No. Time Status
2xxx hh:mm:ss IQ
TAL OIL FEED Temp. < min WARNING

• (Settling tank applies to HFO only)
Temperature of heating medium • Check temperature of heating me-
is too low dium
stage switched
TAL OIL FEED

Temp. regulator def. / Switching stages el.
pre-heater / PT 100 sensor
Press ESC then ACK

8555-9201-140 / 1010 65
5.20 Alarm #32 - TAH Oil Feed Warning

No. Time Status
2xxx hh:mm:ss IQ
TAH OIL FEED Temp. > max WARNING

stage switched
PT100 sensor defective • Check PT 100 sensor
TAH OIL FEED

Setting TAH / Switching stages el.
Temp. regulator def.
PT 100 sensor
Press ESC then ACK

66 8555-9201-140 / 1010

No. Time Status
2xxx hh:mm:ss IQ
EJECTION MONITORING Eject. speed < Offset Sep. - Stop

Operating water valve V3 does not • Check function bowl hydraulics
open with valve V3
Seep offset ejection monitoring too • Check speed offset
high
Setting of monitoring time for timer • Check timer 28
28 is too short
Speed pick-up sensor defective • Check speed pick -up sensor elec-
trically
EJECTION MONITORING
Connector valve V3 / Speed offset eject.
Water quantity / TIMER 28 / Speed pick- up
defective / Pre-strainer
Press ESC then ACK

8555-9201-140 / 1010 67
5.22 Alarm #34 - Bowl Monitoring speed

No. Time Status
2xxx hh:mm:ss IQ
BOWL MONITORING Speed drop > Offset during T 06

has opened
Speed offset bowl monitoring too low • Check speed offset
too long
Speed pick- up sensor defective • Check speed pick- up sensor electri-
cally
BOWL MONITORING
TIMER T06 / Water pressure
for hydraulic / Speed offset
bowl monitoring / Function V3
Speed pick- up defective
Press ESC then ACK

68 8555-9201-140 / 1010
5.23 Alarm #35 - Motor Start monitoring

No. Time Status
2xxx hh:mm:ss IQ
SEPARATOR-START monitoring during TIMER 10

T10 separator start time too short • Check T10
Brake not unfastened • Check brake
Drive belt worn or oily • Check drive belt
Speed setting for sensor operation- • Check speed setting

speed too high •
cally
SEPARATOR- START
TIMER T10 / Brake unfastened / Clutch
shoes oily / Drive belt oily / Speed setting
of operation speed / Speed pick-up defective
Press ESC then ACK

8555-9201-140 / 1010 69
5.24 Alarm #36 - Belt monitoring

No. Time Status
2xxx hh:mm:ss IQ
BELT MONITORING Drive belt broken during start up

Drive belt defect • Check drive belt
Motor defect • Check motor electrically
cally
BELT MONITORING
Drive belt / Motor defect electrically
Clutch shoes worn or oily
Press ESC then ACK

70 8555-9201-140 / 1010
5.25 Alarm #37 - Max.- speed monitoring

No. Time Status
2xxx hh:mm:ss IQ
MAX.- SPEED MONITORING during operation

Actual speed higher than permissible • Check speed
speed for operation
Speed setting for maximum speed too • Check maximum speed setting
low
Frequency unstable • Check frequency
Drive assembly (50 or 60 Hz) of sepa- • Check separator configuration for
rator does not fit to existing frequency frequency against existing frequency
at site at site
Speed pick- up sensor defective • Check speed pick –up sensor elec-
trically
MAX.- SPEED MONITORING

Speed in operation / Max.- Speed setting/
Frequency unstable / Sep. configuration
frequency opposite to frequency at site
Press ESC then ACK

8555-9201-140 / 1010 71
5.26 Alarm #38 - Min.- speed monitoring

No. Time Status
2xxx hh:mm:ss IQ
MIN.- SPEED MONITORING during operation

Actual speed lower than permissible • Check speed
speed for operation
Speed setting for minimum speed too • Check minimum speed setting
high
at site at site
trically
MIN.- SPEED MONITORING

Speed in operation / Max.- Speed setting
Press ESC then ACK

72 8555-9201-140 / 1010
5.27 Alarm #39 - PT 1 Monitoring

No. Time Status
2xxx hh:mm:ss IQ
PT 1 MONITORING clean oil discharge Separation – Stop

No pressure drop on PT 1 during dis- • Check switching function
charge
PT 1 is dirty, sticks or is defective • Clean and check PT 1
Setting of PAL 1 is too low • Check setting PAL 1
No ejection and ejection monitoring has • Check bowl hydraulics and ejection
not responded monitoring
Back pressure in system too high • Check discharge pressure
PT 1 MONITORING
Switching function PT 1
PT 1 dirty / Setpoint PAL 1
Bowl hydraulics / Ejection
monitoring / Discharge pressure
Press ESC then ACK

8555-9201-140 / 1010 73
5.28 Alarm #40 - No Water Seal

No. Time Status
2xxx hh:mm:ss IQ
NO WATER SEAL during TIMER 35 Separation - Stop

Clean oil discharge pressure too • Check clean oil discharge pressure
high, valve V7 closed too far
Filling water valve V2 does not open • Check function V2
Filling water quantity too low, e.g. • Check filling water quantity
other consumers at same time
Filling water valve V2 or filters dirty • Check valve V2 and filters
Water pressure for hydraulics too • Check water pressure with open
high or T06 too long valve and T06
Shift of separating zone – oil • Check temperature and setting of
temperature too low TAL
Wrong sensing centripetal pump in- • Check parts in accordance with op-
stalled erating instruction
Pressure sensor PT 2 bridged or set • Check setting PT 2
to 0
NO WATER SEAL
Clean oil discharge pressure
Function V2 / Filling water quantity
Valve V2 and filter / Water pressure
TIMER T06 / Setting TAL / Setting PT 2
Press ESC then ACK

74 8555-9201-140 / 1010
5.29 Alarm #41 - Min. Separating Time

No. Time Status
2xxx hh:mm:ss IQ
MIN. SEPARATING TIME < 10 min. Separation - Stop

Pressure sensor PT 2 not connected, • Check switching function of pressure
dirty or defective sensor PT 2
Alarm bridging time T11 too short • Check T11
Setting PT 2 too high • Check setting on pressure sensor
PT 2
Water or solids content in the bowl too • Pre-dewater oil and/or check solids
high content
To much filling water • Check filling water quantity
With HFO and parallel operation, • Remove screws from separating disk
screws in the separating disk installed
Filling water valve V2 not tight • Check filling water valve V2
Orifice in centripetal pump chamber • Check orifice
cover plugged
MIN. SEPARATING TIME

Pressure sensor PT 2 / TIMER 11
Setting PAL 2 / Water content
Valve V2 / Screws in separating disk
with HFO operation
Press ESC then ACK

8555-9201-140 / 1010 75
5.30 Alarm #42 - SMS Sensor Fault

No. Time Status
2xxx hh:mm:ss IQ
SMS SENSOR FAULT during SMS Check during TIMER 44

PT 2 no pressure signal • Check setting PT 2
Filling water valve V2 no function • Check function V2
T44 too short • Check T44
Sludge holding space blocking pres- • Clean bowl, check drill hole in cen-
sure sensor line to PT 2 tripetal pump chamber lid
Bowl not closed • Check bowl hydraulics
Insufficient water quantity during T44 • Check water quantity
• (Timer T60 – T62)
Pressure sensor PT 2 defective • Check pressure sensor
Wrong switching point on PT 2 • Check switching point
SMS SENSOR FAULT

Setting PAL 2 / Function V2
Timer 44 / Solids holding space
Orifice in centripetal pump chamber
cover / Bowl hydraulics / Function PT 2
Press ESC then ACK

76 8555-9201-140 / 1010
5.31 Alarm #43 - SMS Sensor Active

No. Time Status
2xxx hh:mm:ss IQ
SMS SENSOR ACTIVE in Idle run

Pressure sensor PT 2 activated during • Check pressure sensor PT 2
idle run conditions?
Filling water valve V2 leaking • Check V2
Product valve V1 does not close prop- • Check valve V1
erly
Non-return valve at V7 open, product • Close pure oil discharge valve V7
flows back into the bowl under no load
SMS SENSOR ACTIVE IN IDLE RUN

Pressure sensor PT 2 / Valve V2 is
not tight/ Valve V1 closes not
properly / Oil flows back into the bowl
Press ESC then ACK

8555-9201-140 / 1010 77
5.32 Alarm #44 - PAL 1 Clean Oil Discharge

No. Time Status
2xxx hh:mm:ss IQ
PAL 1 CLEAN OIL DISCHARGE Pressure < setting

Clean oil discharge valve V7 opened • Check valve setting V7
too wide
Feed capacity reduced • Check feed capacity
Setting PT 1 for PAL 1 too high • Check setting PT 1 for PAL 1
see also PAH 1 alarm
Water pressure for hydraulics too high • Check water pressure with opened
during T06, bowl has opened valve V3
Safety pulse T06 too long, bowl has • Check TIMER 06
opened
Feed pump failure • Check feed pump
FU speed too low • Check pump speed
Feed valve V1 in circulation position • Check compressed air and signal
output for solenoid valve on V1
Breakover to water side • Check quantity of filling water
Direction of rotation of pump incorrect • Check direction of rotation
Bowl gaskets not sealed • Check and where necessary replace
gaskets
T07 alarm delay too short • Check whether T07 expires before
pressure builds up
T11 alarm bridging too short • Check TIMER 11 alarm bridging
FU = Frequency transformer
PAL 1 CLEAN OIL DISCHARGE

Valve setting V7 / Feed capacity
Setting PT1 for PAL / Water pressure for
opened valve V3 / TIMER 06 /T07 alarm
delay / Quantity of water / Bowl not sealed
Press ESC then ACK

78 8555-9201-140 / 1010
5.33 Alarm #45 - PAH 1 Clean Oil Discharge

No. Time Status
2xxx hh:mm:ss IQ
PAH 1 CLEAN OIL DISCHARGE Pressure > setting

Clean oil discharge valve V7 closed • Check valve setting V7
too far
Setting PT1 for PAH1 too low • Check setting PT 1 for PAH 1
T07 alarm delay too short • Check T07

T11 alarm bridging too short • Check T11 alarm bridging
Oil temperature too low • Check temperature in oil feed
PAH 1 CLEAN OIL DISCHAGE

Setting PT1 for PAH 1 / T07 alarm delay
T11 alarm bridging /
Temperature oil feed
Press ESC then ACK

8555-9201-140 / 1010 79
5.34 Alarm #46 - EMERGENCY STOP

No. Time Status
2xxx hh:mm:ss IQ
EMERGENCY STOP

Emergency Stop Button was pushed. • Check reason for pushing Emer-
gency Stop button.
EMERGENY STOP
Emergency Button
Press ESC then ACK

80 8555-9201-140 / 1010
5.35 Alarm #48 - Water discharge overflow

No. Time Status
2xxx hh:mm:ss IQ
WATER DISCHARGE overflow separation - Stop

Clean oil discharge pressure too • Check valve V7 in clean oil dis-
high charge line
Water content in feed too high • Check product feed
Quantity of filling water too low • Check function V2 and quantity of
Water seal broken filling water
Product temperature too low • Check product temperature
Regulating ring too large • Install next smaller regulating ring
Pressure sensor PT2 defective • Check pressure sensor PT2
WATER DISCHARGE
Clean oil valve V7 / Water cont. in Oil
Filling water quantity / oil
Temperature / Regulating ring
Polyamide ring / Press. sensor PT2
Press ESC then ACK

8555-9201-140 / 1010 81
5.36 Alarm #49 - MAINTENANCE required WMS Sensor

No. Time Status
2xxx hh:mm:ss IQ
MAINTENANCE required WMS Sensor

Monitoring time of WMS Sensor • WMS Sensor Check must be done
has reached limit without water indi- according to manual.
cation

Alarm#49 Please Check:
Monitoring time of WMS Sensor
has reached limit without water indication
Carry out maintenance
according to manual

82 8555-9201-140 / 1010

8555-9201-140 / 1010 83
6 Alarm Simulation und Test
6.1 Alarms #01 - #10 ....................................................................................84

6.2 Alarms #11 - #20 ....................................................................................85
6.3 Alarms #21 - #30 ....................................................................................86
6.4 Alarms #31 - #40 ....................................................................................87
6.5 Alarms #41 - #50 ....................................................................................88

84 8555-9201-140 / 1010
6.1 Alarms #01 - #10
SIMULATION AND TESTS OF VARIOUS ALARMS

Alarm display Status Mechanical Electrical Action
MOTOR PROTECTION Control Not possible Disconnect PTC sensor • Separation

Temp. > max temp. active stop
Motor switched off • V1 in circula-
Alarm#01 tion
• Common alarm
Free
Alarm#02
Free
Alarm#03
Free
Alarm#04
TAL PRODUCT FEED Separation Not possible Set setting higher than the • Separation
Temp. < min current temperature stop
Separation - Stop • V1 in circula-
Alarm#05 tion
• Common alarm
TAH PRODUCT FEED Separation Not possible Set setting lower than the • Separation
Temp. > max current temperature stop
Alarm#06 press ENTER tion
• Common alarm
EJECTION MONITORING Ejection Close manual ball valve Disconnect cable head of V3 • Separation
Current< Offset which is in front of V3 or increase offset Ejection stop
Separation – Stop shortly before and during current during discharge • V1 in circula-
ALARM#07 discharge cycle T04. cycle T04. tion
• Common alarm
LAHH SLUDGE TANK Control Immerse or dampen Disconnect cable head of • Separation
Sludge tank - full Active sensor LSHH. LSHH Sensor stop
Alarm#08 tion
• Common alarm
FEED PUMP FAULT Control Not possible Trigger motor protection • Separation
Motor protection Active switch stop
• Common alarm
SLUDGE PUMP FAULT Control Not possible Trigger motor protection • Separation
Program - stop Active switch stop
• V1 in circula-
Alarm#10 tion
• Common alarm

8555-9201-140 / 1010 85
6.2 Alarms #11 - #20

VIBRATION STAGE 1: Separation Not possible Disconnect contact • Separation

Motor off after T25 Stop
• V1 in circula-
Alarm#11 tion
• Ejection
• Motor off aft.
T26
• Common alarm
•
VIBRATION – STAGE 2: Control Not possible Disconnect contact • Separation
Separator - Off Active stop
• V1 in circula-
Alarm#12 tion
• Common alarm
•
FAULT SERIES Control Not possible MPI Leitungsanschluss an • Separation
OPERATION Line or Active der Steuerung abklemmen. stop
preselection not OK • V1 in circula-
Alarm#13 tion
• Common alarm
•
Free
Alarm#14
WMS SYSTEM FAULT Separation Open valve V2 to add Bridge WMS Sensor and set • Separation
Too much water water into bowl until pressure sensor PT2 switch- stop
Separation - Stop Timer 22 is elapsed. ing point to 0 or bridge. • V1 in circula-
Alarm#15 tion
• Common alarm
• Ejection
Free
Alarm#16
Free
Alarm#17
BOWL MONITORING Separation Not possible. Extend T06 during separa- • Common alarm
Current too high tion and shorten T14 to •
during TIMER 06 300sec.! Wait until T14 is
Alarm#18 elapsed and Alarm appears.
SEPARATOR MOTOR OFF Circulation Not possible. Set TIMER 39 to 10 seconds • Common alarm
Sep. in circulation and push program stop • Motor off
T 39 expired M. off button.
Alarm#19
Free
Alarm#20

86 8555-9201-140 / 1010
6.3 Alarms #21 - #30

Free
Alarm#21
EXCESSIVE RUNNING Control Set TR2 to 1 minute and Set TR2 to 1 minute • Common alarm
TIME OF SLUDGE PUMP Active immerse or dampen LSH Trigger testfunction with
In TR3 hours Sensor to start sludge magnet at testpoint of LSH
Alarm#22 pump until Alarm ap- sensor until Alarm appears.
pears.
WMS ACTIVATED Separation Set T22 to 300sec. and Set T22 to 300sec., TR1 to 1 • Common alarm
TOO OFTEN TR1 to 1 minute and minute and bridge WMS
open valve V2 to add sensor until Alarm appears.
Alarm#23 water into bowl until
Alarm appears.
Free •
Alarm#24
Free •
Alarm#25
Free •
Alarm#26
Maintenance Separation Not possible. Set value to actual value • Message in the
required see manual plus 1hour and wait 1hour. display
Alarm#27
WARNING Separation Set T17 to 1s and Set T17 to 1s and • Message in the
WATER CONTENT set counter 5 to 1 and set counter 5 to 1 and display
T47 to 60sec.than open bridge pressure sensor • V6 opens
Alarm#28 valve V2 for 10sec. to PSL2 or set optional PT2 to
add water into bowl until 0 and 1 in short intervals
warning appears. during T47 for minimum 2
times, so that warning ap-
pears.
Free
Alarm#29
Free
Alarm#30

8555-9201-140 / 1010 87
6.4 Alarms #31 - #40

Free
Alarm#31
Free
Alarm#32
Eject. speed < Offset which is in front of V3 or increase offset Ejection stop
Separation – Stop shortly before and during speed during discharge • V1 in circula-
Alarm#33 discharge cycle T04. cycle T04. tion
• Common alarm
Speed drop too high tion and shorten T14 to •
SEPARATOR-START Separator Set Timer 10 to 10 sec. Set setting for min. speed • Motor off
monitoring Motor Start and press motor start higher than the normal • Message in the
during T10 button. operating speed. display
Alarm#35 • Common alarm
BELT MONITORING Separator Not possible. Disconnect speed pick-up • Motor off
Drive belt broken Motor Start sensor and press motor • Message in the
during start up start button. display
MAX.- SPEED Separator Not possible. Set setting for Max. Speed • Motor off
MONITORING Motor Start lower than normal operating • Message in the
during operation and Separa- speed, during start up or display
Alarm#37 tion during operation. • Common alarm
•
MIN.- SPEED Separator Not possible. Set setting for Min. Speed • Motor off
MONITORING Motor Start higher than normal operat- • Message in the
during operation and Separa- ing speed, display
Alarm#38 tion during start up or during • Common alarm
operation. •
PT 1 MONITORING Ejection Not possible. Set pressure sensor PT1 • Separation
clean oil discharge switching point to 0 while stop
Separation - Stop ejection sequence is run- • V1 in circula-
Alarm#39 ning. tion
• Common alarm
•
NO WATER SEAL Separation Reduce T34 and T35 to 5 Set pressure sensor PT2 to • Separation
during TIMER 35 sec. and close hand 0 and disconnect cable of stop
Separation - Stop valve before V2 during WMS sensor. • V1 in circula-
Alarm#40 T02. tion
• Common alarm
• Ejection

88 8555-9201-140 / 1010
6.5 Alarms #41 - #50

MIN. SEPARATING TIME Separation Not possible. Disconnect cable head on • Separation
< 10 Min pressure sensor PT2 during stop
Separation - Stop T21. • V1 in circula-
Alarm#41 tion
• Common alarm
• Ejection
SMS SENSOR FAULT Sensor Close hand valve at V2 Disconnect cable head on • Common alarm
during SMS Check Check while test is running. pressure sensor PT2 while • Ejection
during TIMER 44 test is running.
Alarm#42
PT2 SENSOR ACTIVE Circulation Open valve V2 until pres- Set pressure sensor PT2 to • Message in the
in Idle run sure increase on pres- 0 during idle run. display
sure sensor PT2 during • Common alarm
Alarm#43 idle run. • Ejection
PAL1 CLEAN OIL DISCHARGE Separation Open clean oil discharge Disconnect cable head on • Separation
Pressure < setting valve V7 pressure sensor PT1 stop
Alarm#44 tion
• Common alarm
• Ejection
PAH 1 CLEAN OIL DISCHARGE Separation Close clean oil discharge Set pressure sensor PT1 • Separation
Pressure > setting valve V7 switching point to a lower stop
Separation - Stop value than the current value. • V1 in circula-
Alarm#45 tion
• Common alarm
• Ejection
EMERGENCY STOP Control Not possible. Push emergeny button. • All electric
Button pushed Active components
are shut down
ALARM#46 like Motors,
Control Units
ect!
FREE
ALARM#47
WATER DISCHARGE: Separation Close clean oil discharge Set pressure sensor PT1 • Separation
Overflow valve V7. Set optional PAH1 switching point to 0 while stop
Separation - Stop (PT1) in clean oil discharge separation sequence is
to 10 bar.
• V1 in circula-
Alarm#48 running. tion
• Common alarm
• Ejection
MAINTENANCE required Circulation Not possible. Set value to actual value • Message in the
WMS Sensor plus 1minute and wait display
1minute. Add extra water to
Alarm#49 get WMS Signal if neces-
sary.
Free
Alarm#50
For a simulation, the function must be activated and must be valid for the product.
ATTENTION:
After the simulation, all changes must be reset to the initial conditions!!!!

8555-9201-140 / 1010 89
7 Ejection monitoring / Bowl monitoring


90 8555-9201-140 / 1010
7.1 Graphic description Ejection- / Bowl monitoring - Motorcurrent:
1: separator motor start
2: feed valve V1 open: sepa-

ration
3: feed valve V1 closed for

ejection
4: operating water valve V3

open for T04: ejection

ration

ration

open for T06: safety water
impuls

closed: separation
5: feed valve V1 closed:

ejection

8555-9201-140 / 1010 91
7.2 Graphic description Ejection- / Bowl monitoring - Speed:

ration

ejection


ration

ration

impuls

closed: separation

92 8555-9201-140 / 1010

8555-9201-140 / 1010 93
8 Bowl volumes / Speed setpoints
8.1 Bowl-Volumes ........................................................................................94

8.2 Speed setpoints .....................................................................................94

94 8555-9201-140 / 1010
8.1 Bowl-Volumes
Separator type

HFO LO HFO LO HFO LO HFO LO HFO LO HFO LO
3
Volumes in dm
Bowl volume 1,00 1,00 2,00 2,00 3,60 3,60 10,00 10,00 23,00 23,00 40,00 40,00
Sludgespace volume 0,50 0,50 0,90 0,90 1,60 1,60 4,00 4,00 10,00 10,00 14,60 14,60
Fillingwater volume 0,20 0,50 0,30 0,90 0,40 1,60 0,50 4,00 1,00 10,00 3,00 14,60
Displacementwater
volume
0,50 0,50 1,10 1,10 2,00 2,00 6,00 6,00 13,00 13,00 25,40 25,40
8.2 Speed setpoints
Separator type
OSE 5 / OSE 10 / OSE 20 OSE 40 OSE 80 OSE 120
Speed in U/min
Max. Speed 12 200 8 400 7 000 6 100
Min. Speed 11 500 7 800 6 300 5 400
Rated Speed 12 000 8 200 6 800 5 900
Speed -Offset
100 100 100 100
Ejection monitoring
Speed -Offset
100 100 100 100
Bowl monitoring

8555-9201-140 / 1010 95

96 8555-9201-140 / 1010

Tel. +49 2522 77-0, Fax +49 2522 77-2488
Settings and malfunctions
Designation Control system for OSE separators with self-cleaning bowl
Type E 40
No. 8555-9201-140
Edition 1010

2 8555-9201-140 / 1010
TRANSLATION OF ORIGINAL MANUAL

Subject to modification!
The authors are always grateful for comments and suggestions for improving
the documentation. They can be addressed to:

Tel. +49 2522 77-0, Fax +49 2522 77-2488

8555-9201-140 / 1010 3
For your safety

• Take special care when carrying out operations marked with this
symbol -
otherwise danger to life!
• Strictly adhere to instructions marked with this symbol.

This avoids damage to the separator and other equipment.
Note: • This symbol is not a safety precaution but rather a reference to infor-
mation which help to better understand the separator or plant compo-
nents and the processes.

4 8555-9201-140 / 1010
1 Timer overview 7
1.1 Timerlist OSE 5-…-… ..............................................................................8

1.2 Timerlist OSE 10-…-… ............................................................................9
1.3 Timerlist OSE 20-…-… ..........................................................................10
1.4 Timerlist OSE 40-…-… ..........................................................................11
1.5 Timerlist OSE 80-…-… ..........................................................................12
1.6 Timerlist OSE 120-…-… ........................................................................13
2 Counter and Time Records 17

3 Maintenance intervals and settings 21

4 Program logic 25

5 Trouble Shooting - Operating faults summary 45
5.1 Alarm overview .......................................................................................46


8555-9201-140 / 1010 5

6 Alarm Simulation und Test 83
6.1 Alarms #01 - #10 ....................................................................................84

6.2 Alarms #11 - #20 ....................................................................................85
6.3 Alarms #21 - #30 ....................................................................................86
6.4 Alarms #31 - #40 ....................................................................................87
6.5 Alarms #41 - #50 ....................................................................................88
7 Ejection monitoring / Bowl monitoring 89

8 Bowl volumes / Speed setpoints 93
8.1 Bowl-Volumes ........................................................................................94

8.2 Speed setpoints .....................................................................................94

6 8555-9201-140 / 1010

8555-9201-140 / 1010 7
1 Timer overview
1.1 Timerlist OSE 5-…-… ..............................................................................8

1.2 Timerlist OSE 10-…-… ............................................................................9
1.3 Timerlist OSE 20-…-… ..........................................................................10
1.4 Timerlist OSE 40-…-… ..........................................................................11
1.5 Timerlist OSE 80-…-… ..........................................................................12
1.6 Timerlist OSE 120-…-… ........................................................................13

8 8555-9201-140 / 1010

Timer OSE 5
Timer
limits -0136- -0196- -91-

(Option)
sec
T42 Free Free - - -
T43 Free Free - - -
T45 Free Free - - -
T46 Free Free - - -

8555-9201-140 / 1010 9

Timer OSE 10
Timer
limits -0136- -0196- -91-

(Option)
sec
T42 Free Free - - -
T43 Free Free - - -
T45 Free Free - - -
T46 Free Free - - -

10 8555-9201-140 / 1010

Timer OSE 20
Timer
limits -0136- -0196- -91-

(Option)
sec
T42 Free Free - - -
T43 Free Free - - -
T45 Free Free - - -
T46 Free Free - - -

8555-9201-140 / 1010 11

Timer OSE 40
Timer
limits -0136- -0196- -91-

(Option)
sec

T42 Free Free - - -
T43 Free Free - - -
T45 Free Free - - -
T46 Free Free - - -
T47 Min.SMS Time Min.SMS Time 1 9 0 3,5 0

12 8555-9201-140 / 1010

Timer OSE 80
Timer
limits -0136- -0196- -91-

(Option)
sec
T29 Brake for separator Brake for Sep. 1 200 1 200 1 200
T32 WMS-Mode WMS-Mode 0 5400 0
T42 Free Free - - -
T43 Free Free - - -
T45 Free Free - - -
T46 Free Free - - -

8555-9201-140 / 1010 13

Timer OSE 120
Timer
limits -0136- -0196- -91-

(Option)
sec
T06 Closing water impulse Closingwater imp 1 1 1
T42 Free Free - - -
T43 Free Free - - -
T45 Free Free - - -
T46 Free Free - - -

14 8555-9201-140 / 1010
1.7 Timer Description - T00 to T62

Active in
-0136- -0196- -91-
Operating water valve V 3 The bowl sludge space is partial emptied by actu-
T00 Partial ejection
opens ating the operating water valve V 3. (Option) X X X
The bowl contents are displaced without loss by

Displacement water valve V 2 opening V 2. If preselected in the program, the
T01 Displacement water
opens setting will be taken from the automatic computing X X X
function during the sensor test.
The filling process creates the required water seal

inside the bowl by opening V 2. If preselected in
the program, the setting will be taken from the
T02 Filling water Filling water valve V 2 opens
automatic computing function during the sensor --- X X
test. Filling water is also active during WMS-
Sensor Check for HFO separators.
Oil feed valve V 1 closes.

After pressing start/stop, the timer is activated
T03 Waiting Clean oil discharge pressure is
before the displacement water function is initiated. X X X
reduced.
Operating water valve V 3 The bowl sludge space is emptied by actuating the
T04 Total ejection
opens operating water valve V 3. X X X

T05
Total ejection total ejection. X X X
Closing water impul- Operating water valve V 3 Timer for safety water to keep the bowl closed
T06
se opens during separation. X X X
After timer is expired, product After timer is expired, the standard alarms like
T07 Alarm delay
feed valve V 1 closes. PAL1/PAH1, TAL/TAH, PAH2 ect. will be initiated. X X X
Waiting after Timer to stabilize the system after displacement

T08
displacement process. X X X
T09 Waiting after filling Timer to stabilize the system after filling process. --- X X
Start button of motor starter

Timer for monitoring operating speed after motor
T10 Separator starting activated and start-up of sepa-
start. X X X
rator motor.
T11 Alarm Bridging Alarms not activated. Timer to stabilize the process conditions! X X X
Waiting after 1. Timer to compensate a speed drop occured during

T12
ejection 1. ejection. X X X

T13
partial ejection partial ejection. (Option) X X X
T14 Closing water interval Time interval between two closing water pulses. X X X
Circulation valve
T15
close
Circulation valve V 5 closes. Timer in which the circulation valve is closed! X --- ---
Circulation valve Circulation valve V 5 opens. Timer in which the circulation valve is opened!
T16
open WMS Sensor is activated. WMS Sensor Signal is checked. X --- ---
Time to prevent wrong indication for Water content

Water content Warning for Water content is
T17
bridging not active
Warning due to high amount of filling water. Active --- X ---
after separation start and after SMS-Mode.
Sludge tank alarm Alarm is activated when timer

T18
delay
Timer delay for sludge tank alarm. X X X
has elapsed. Start of ejection

8555-9201-140 / 1010 15
Active in
-0136- -0196- -91-
program.
Water impulse by Operating water valve V 3 Timer for closing the bowl after separator is on
T19
start opens operating speed. X X X
T20 Separation Product feed valve V 1 opens Timer for adjusting the separating time. X X X
In case of pressure drop (SMS Timer in which a system pressure drop is eva-
Min separation time PT 2) during T21 , triggering of luated as an alarm.
T21
with SMS alarm "Minimum separating X --- ---
time during SMS" Timer starts together with timer 20.
Alarm is activated when timer

has elapsed. The water dis-
Timer to trigger the alarm "High water content"
charge valve V 6 is open
only when the WMS sensor senses water during
T22 High water content while T 22 is activated, water
timer T 22. The timer is activated only when SMS X X ---
discharge valve V 6 is then
sensor PT 2 senses pressure.
closed and oil feed valve V 1
goes into circulation mode!
Feed pump is switched off Timer which switches off the feed pump after a
T23 Feed pump delay
after preset delay time of T23. delay time so that the heaters can cool off! X X X
Timer which switches off the sludge pump after a
Sludge pump delay After delay time of T 24,
T24
off sludge pump is switched off.
delay time to ensure that the sludge tank is emp- X X X
tied completely.
After delay time of T 25, an Timer which triggers the alarm "Vibration stage 1"
ejection is initiated. only when the signal is activated for the time T 25! X X X
After delay time of T 26, the
safety water valve V 2 is
opened and the pneumatic Timer which triggers the alarm "Vibration stage 2"
brake (option) actuated. The when the signal is activated for the time T 26! X X X
separator motor is shut down
immediately.
After delay time of T 27 within
Timer which triggers the alarm "Min separating
SMS low pressure time T 21 an alarm and ejec-
T27
delay tion is triggered in case of
time" when the signal is activated for the time T X --- ---
27!
pressure drop!
Monitoring of motor current or Timer which triggers the alarm "Ejection monitor-
speed during ejection phase. ing" when the motor current measured during this
T28 Ejection monitoring An ejection is initiated and the time does not exceed the preset offset value or X X X
product feed valve V 1 the speed measured during this time does not
switched to circulation mode. exceed the preset speed offset value.
Brake is actuated for time T Timer which automatically breaks down the sepa-
T29 Brake for separator
29. rator after an alarm "Vibration stage 2". X X X
T30 Free
T31 Free
Water discharge valve V 6
T32 WMS-Mode closes. Timer for process monitoring during separation! --- X ---
Water discharge valve V 6 Timer for sludge space monitoring. Only the SMS
T33 SMS-Mode closes. sensor PT 2 is activated. The sludge content of --- X ---
Circulation valve V 5 closes. the bowl is checked.
Circulation valve Water discharge valve V 6
T34
delay opens and closes after run-
Timer to flush the WMS sensor. --- X ---
down of the timer.
Circulation valve V 5 opens.
Water discharge valve V 6 Timer which triggers the alarm "Water seal bro-
Water seal broken closes. ken" only when the WMS sensor senses oil for the
T35
delay Triggering of alarm "water time T 35. The timer is activated only when SMS --- X ---
seal broken" after timer run- sensor PT 2 senses pressure.
down.

16 8555-9201-140 / 1010
Active in
-0136- -0196- -91-
Bowl is filled in intervals controlled by T37 with
Filling water valve V 2 opens filling water to check whether the sludge space is
T36 SMS pressure check in intervals until SMS sensor filled with sludge. If the sludge space is not full, X --- ---
PT 2 is activated. the SMS sensor PT 2 must respond to pressure. If
pressure is not increasing, an ejection is triggered.
Timer to set the interval between two filling water
Filling water valve V 2 closes.
T37 SMS Waiting
SMS sensor PT 2 is activated.
pulses for sludge space monitoring! See also X --- ---
SMS pressure check, above.
WMS sensor not activated.
SMS sensor PT 2 not acti- Timer to flush the sensing line after the first pro-
WMS Sensor flush-
T38
ing
vated. gram start so that it is clean and excessive filling --- X ---
Water discharge valve V 6 water is discharged!
opens.
Separator off after After delay T 39, the separa- Timer delay for separator motor stop. Function
T39
idle run tor motor is switched off. must be preselected in the program. X X X
Timer to operate the sludge pump until the sludge
T40 CU-Sludge pump On Sludge pump activated.
tank is completely emptied. X X X
T41 CU-Sludge pump Off Sludge pump not activated. Time interval between two sludge pump starts. X X X
T42 Free
T43 Free
Circulation valve V 5 closes. Timer in which the function of the SMS sensor PT
Water discharge valve V 6 2 is tested. If T44 is elapsed without SMS Sensor
T44 SMS-Sensor-Check
closes. PT 2 Signal, Alarm "SMS sensor failure during X X ---
SMS sensor PT 2 is activated. WMS-SMS check" is triggered.
T45 Free
T46 Free
When SMS Sensor PT 2 is Capacity and machine type-dependent timer
activated while T 47 is run- which determines the increse of water in the lube
ning, the water discharge oil during WMS mode. The pressure increase is
T47 Min.SMS Time
valve V 6 is opened for 3 evaluated as a function of T 47 over several --- X ---
seconds and Counter 5 successive cycles which are defined via counter 5
counts the PT 2 signal. "SMS time interval water content"
Timer to fill filling water into the bowl. This timer
runs before timer T61 and T62. Timer is required
T60 Start Impulse Filling water valve V 2 opens.
for the automatic calculation of timers 01 and 02. X X ---
Timer is protected.
Timer to set the interval between two sensor

T61 Sensor interval Filling water valve V 2 closes. impulses, T62. X X ---
Timer is protected.
Timer to fill filling water into the separator bowl.

This timer operates pulse-wise together with timer
T62 Sensor impulse Filling water valve V 2 opens. T61 after timer T60. Timer is required for the X X ---
automatic calculation of the timers 01 and 02.
Timer is protected.

8555-9201-140 / 1010 17
2 Counter and Time Records


18
Control Unit
2.1
Separator-Type
Text Display Remarks OSE OSE OSE OSE OSE OSE
Full Text
(P = Setpoint; A = actual value) 5 10 20 40 80 120
Counter
C1 Flushing:
C01 Flushing Flushing counter 5 5 5 5 5 5
P: 5
A: 0
C2 Partial Ejection:
C02 Partial Ejection Partial ejection counter 5 5 5 5 5 5
(Option) P: 5
A: 0
C3 SMS Filling:
C03 SMS-Filling SMS fillng counter 5 5 5 5 5 5
P: 3
A: 0
C4 Sensor Check:
C04 Sensor-Check Sensor check counter 10 10 10 10 10 10
(Option) P: 10
A: 0
C5 Water content
Default settings Counter - Time records
C05 C5 SMS Time interval SMS Time interval counter

P: 5 5 5 5 5 5 5
(Option) Water cont water content Warning
A: 0
Time Record (TR… = Time Record …)

WMS-time
Time Record for WMS Time
TR1 WMS time during operation in last TR3 Max. in 24 h 60 min
TR1 40 60 150 150 240 300
(24h) hours. Act. in 24 h 0 min (Act. in = actuel 24h)
Sludgep.-time
Time Record for Max. in 24 h 30 min
TR2 TR2 Sludgep. time sludgepump time operation 30 30 30 40 50 60
in last TR3 (24h) hours. Act. in 24 h 0 min (Act. in = actuel 24h)
Time Record reset

TR3 Time Records Reset of all Time Records P: 24
TR3 reset after TR3 (24h) hours. A: 0 24 h 24 h 24 h 24 h 24 h 24 h
8555-9201-140 / 1010

8555-9201-140 / 1010 19
2.2 Description Counter – Time Records
Active in:
No. Designation: Status: Description:
-0136- -0196- -91-
Counter (C… = Counter …)

Counter after how many ejections a
Flushing
C01 Counter for ejection doubled ejection for flushing the bowl X X X
Counter
will be initiated.
Counter after how many partial ejec-
C02 Counter for partial
Partial Ejection tions a doubled full ejection for flush- X X X
(Option) ejections.
ing the bowl will be initiated.
Counter for Fillingwa-
SMS Filling Counter for amount of fillingwater
C03 ter impulse after SMS --- X ---
Counter impulses after SMS Mode T33.
Mode T33.
C04 Sensor Check Counter for Sensor Counter after how many ejections the
X X ---
(Option) Counter check SMS Sensor Check will be initiated.
Counter for counting how many con-
SMS Time inter-
Counter for SMS Sen- secutive times SMS Sensor PT 2 was
C05 val counter for
sor signal during WMS activated shorter than T47. Gives --- X ---
(Option) water content
Mode. warning, if water content in oil is too
warning
high.
Time Records (TR… = Time Record …)

During operation, the time where the
WMS-Sensor is activated due to water
TR1 WMS-Time indication will be recorded. Time Re- X X ---
cords will be deleted when TR3 is
expired.
Time Records for recording the time
Sludgepump - where the sludge pump is in opera-
TR2 X X X
Time tion. Time Records will be deleted
when TR3 is expired.
When the presetted time is expired all
Time Records Time Records will be transferred to
TR3 X X X
reset the “Last in xh” values and values in
“Act. in xh” will be reset.

20
2.3
Control Unit E40
Alarme Display Text Remarks Separator-Type
Full Text:
Control Unit:
Temperature- OSE
Monitoring DO MDO LO HFO
Separation Temperature 20 °C 40 °C 95 °C 98 °C
TAH OIL FEED
Temp. > max
TAH OIL FEED Alarm for an increase of the
Temp. > max oil temperature.
Alarm#06 press
HELP
TAL OIL FEED
Temp. < min
TAL OIL FEED Alarm for a decrease of the
Temp. < min oil temperature.
Alarm#05 press
HELP
Settings Temperature – Ejection monitoring
Ejection-
Monitoring
EJECTION
MONITORING:
Eject. current < Value depending on the con-
Ejection monitoring ejection after separation or
Offset ditions of the power supply 0,5 A 0,5 A 0,5 A 3A 5A 8A
Eject. current < Offset after SMS ejection.
Separation-Stop system and the clutch shoes!
Current is monitored.
Alarm#07 press
HELP
EJECTION
MONITORING:
Ejection monitoring Eject. speed < Off- Value depending on the con-
ejection after separation or
Eject. speed < Offset set ditions of the power supply 100 U/min 100 U/min 100 U/min 100 U/min 100 U/min 100 U/min
after SMS ejection.
(Option) Separation-Stop system and the clutch shoes!
Speed is monitored.
Alarm#33 press
HELP
8555-9201-140 / 1010

8555-9201-140 / 1010 21
3 Maintenance intervals and settings


22 8555-9201-140 / 1010
3.1 Maintenance interval of the separator
Maintenance-Interval:
Set: 4000 h 0m 0s
The factory setting for "Set" is a maintenance interval of 4000 hours as specified
in the separator instruction manual. Under "Actual", the operating hours of the
separator are counted.
When the pre-set number of operating hours is reached, a common alarm is ac-
tivated and a corresponding warning appears in the display. A common alarm
does not interrupt the separating program and must be acknowledged using the
ACK key.
Note:
Please take the maintenance interval setting from the instruction manual of the
separator used.
3.2 Maintenance interval of the Waterdetector (WMS-Sensor)
Maintenance-Interval WMS
Set: 168 h 0m 0s
Last water signal WMS:

211 h 48 m 21 s
The factory setting for "Set" is a maintenance interval of 168 hours (1 week).
Under "Actual", the operating hours of the WMS-Sensor water signal is counted.
In the case the “Actual” counter came up to the preset operating hours, a main-
tenance message will be activated with a corresponding hint that the WMS-
Sensor Check must be done! The message does not interrupt the separation
process and must be acknowledged with the „ACK“button after the WMS Sen-
sor Check. The acknowledgement resets the the “Actual” value.
Under “Last water signal WMS” the operating hours of the WMS Sensor since
the last water indication are counted. Only a water signal resets the operating
hours for “Last water signal WMS”.

8555-9201-140 / 1010 23
3.3 Waterdetector (WMS Sensor) check
In the case the message „Maintenance WMS-Sensor“ occurs in the display, a manual check of the WMS-
Sensor function must be done. Please follow up the described steps!
Step
1 • Stop separation sequence by pushing touch key “Prog. OFF” on the control unit.
2 • Unscrew filling and displacement water

line (1).
3 • Remove the plug of the coupler socket (2).

• Assemble and connect filling and dis-
placement water feed line (1) with coupler
socket (2).

24 8555-9201-140 / 1010
Step
4 • Turn over manual overide (A) of the filling

and displacement water feed valve (right
solenoid valve of the solenoid valve as-
sembly complete) for a maximum time of 5
seconds.
A:
Position 1: closed
Position 2: open
5 At the control unit

• Check signal input of the waterdetector (WMS-Sensor).
• Call up Digital-Input „DI 0.5“.
– DI 0.5 must change from status „0“ to „1“.
In the case that the signal did not change, • Take note to the chapter „Maintenance schedule“
• Remove waterdetector (WMS-Sensor), of the instruction manual of the used separator.
clean it and check function.
If the malfunction still persists,

• Waterdetector (WMS-Sensor) must be
exchanged.
6 • Check display „Maintenance-Interval WMS“ at control unit.

– The values for „Actual“ and „Last water signal WMS“ must be set back to 0.
7 • Remove filling and displacement water

line (1) from the coupler socket (2) and re-
connect it with the handle piece.
• Plug oft he coupler socket (2) must be

installed again.
8 Start of the separation process is possible by pushing the touch key „Prig. ON“ at the control unit.

8555-9201-140 / 1010 25
4 Program logic


26 8555-9201-140 / 1010


V1 Feed valve




8555-9201-140 / 1010 27
A A
Power supply
ON
Selftest
Control Unit


Process
options
activated
D
Start of
Precondition:
LSHH not activated
B

28 8555-9201-140 / 1010
B
B
Start of
Separation sequence
Process
monitoring
activated
E
Ejection program
Displacement (T01)

Separation (T20)
SMS Sensor PT 2 activated

Circulation valve closes (T15)
Circulation valve opens (T16)

C

8555-9201-140 / 1010 29
C
C

Ejection program
Displacement (T01)
Separator
Ready for operation
A

30 8555-9201-140 / 1010
D
D
Process
options
activated


Alarm
after (T39)
A

8555-9201-140 / 1010 31
E
E
Process
monitoring
activated

Sludge pump OFF
Option CU:
CU = Compact Unit
Alarm
PAL / PAH
TAL / TAH
LAHH
A

32 8555-9201-140 / 1010


V1 Feed valve




8555-9201-140 / 1010 33
A
A
Power supply
ON
Selftest
Control Unit


Process
optionens
activated
D
Start of
Precondition:
LSHH not activated
B

34 8555-9201-140 / 1010
B
B
Start of
Separation sequence
Process
monitoring
activated
E
Ejection program
Displacement (T01)
Separation program
Filling water (T02)
Separation (T20)
Sensor flushing (T38)

WMS Mode (T32)
SMS Mode (T33)
SMS pressure check (T36)
SMS waiting (T37)

C

8555-9201-140 / 1010 35
C
C

Flushing counter 1 elapsed
Sensor Check not okay
Ejection program
Displacement (T01)
Separator
Ready for operation
A

36 8555-9201-140 / 1010
D
D
Process
options
activated


Alarm
after (T39)
A

8555-9201-140 / 1010 37
E
E
Process
monitoring
activated

Sludge pump OFF
Option CU:
CU = Compact Unit
Alarm
PAL / PAH
TAL / TAH
LAHH
A

38 8555-9201-140 / 1010


V1 Feed valve

Sensing line PT2 Presssure transmitter (PAH)



8555-9201-140 / 1010 39
A
A
Power supply
ON
Selftest
Control Unit


Process
optionens
activated
D
Start of
Separation Sequence
Precondition:
LSHH not activated
B

40 8555-9201-140 / 1010
B
B
Start of
Separation sequence
Process
monitoring
activated
E
Ejection program
Displacement (T01)
Separation program
Filling water (T02)
Separation (T20)

Separation (T20)

C

8555-9201-140 / 1010 41
C
C

Ejection program
Displacement (T01)
Separator
Ready for operation
A

42 8555-9201-140 / 1010
D
D
Process
options
activated


Alarm
after (T39)
A

8555-9201-140 / 1010 43
E
E
Process
monitoring
activated

Sludge pump OFF
Option CU:
Alarm
PAL / PAH CU = Compact Unit
TAL / TAH
LAHH
A

44 8555-9201-140 / 1010

8555-9201-140 / 1010 45
5 Trouble Shooting - Operating faults summary
5.1 Alarm overview .......................................................................................46


46 8555-9201-140 / 1010
5.1 Alarm overview

Active in
Alarm No. Designation
-0136- -0196- -91-
#00 Know-How Protection X X X
#01 Motor Protection X X X
#05 TAL OIL Feed X X X
#06 TAH OIL Feed X X X
#08 LAHH Sludge Tank X X X
#09 Feed Pump Fault X X X
#10 Sludge Pump Fault X X X
#13 Fault Series Operation X --- ---
#15 WMS System Fault X X ---
#18 Bowl Monitoring X X X
#19 Separator Motor Off X X X
#22 Excessive Running Time Of Sludge Pump X X X
#23 WMS Activated Too Often X X ---
#27 Maintenance X X X
#28 Water content --- X ---
#31 TAL Oil Feed Warning X X X
#32 TAH Oil Feed Warning X X X
#34 Bowl Monitoring speed X X X
#35 Motor Start monitoring X X X
#36 Belt monitoring X X X
#37 Max.- speed monitoring X X X
#38 Min.- speed monitoring X X X
#39 PT 1 Monitoring X X X
#40 No Water Seal --- X ---
#41 Min. Separating Time X --- ---
#42 SMS Sensor Fault X X ---
#43 SMS Sensor Active X X ---
#44 PAL 1 Clean Oil Discharge X X X
#45 PAH 1 Clean Oil Discharge X X X
#46 EMERGENCY STOP X X X
#48 Water discharge overflow --- --- X
#49 MAINTENANCE required WMS Sensor X X ---

8555-9201-140 / 1010 47
5.2 Alarm #00 - Know-How Protection

No. Time Status
2xxx hh:mm:ss IQ
KNOW-HOW PROTECTION No GEA-specific device. No warranty by operation!

• No GEA-specific device Use only GEA specific device!
• No warranty by operation ! Contact customer service!
KNOW-HOW PROTECTION
No GEA-specific device
No warranty by operation!
Contact Westfalia
customer service !

48 8555-9201-140 / 1010
5.3 Alarm #01 - Motor Protection

No. Time Status
2xxx hh:mm:ss IQ
MOTOR PROTECTION Temp. > max temp. Motor shut off

• No motor protection switch signal Check functionality of motor protection
switch
• Brake not released Release brake
• Thermistor relay has triggered Check thermistor relay and cabling
• Operating water valve V2 open Check operating water valve V2
• Drive blocked Check drive
• Wrong number of clutch shoes Check number of clutch shoes
• Feed capacity too high Check capacity
• Motor ventilation not adequate Improve motor ventilation
• max temp. = see motor plate
MOTOR PROTECTION
Motor protection function / Brake
Thermistor relay / Operating water
Valve V2 / No. of clutch shoes
Drive blocked / Feed capacity
Press ESC then ACK

8555-9201-140 / 1010 49
5.4 Alarm #05 - TAL Oil Feed

No. Time Status
2xxx hh:mm:ss IQ
TAL OIL FEED Temp. < min Separation - Stop

Temperature of heating medium is too • Check temperature of heating me-
low dium
stage switched
TAL OIL FEED

Temp. regulator def./ Switching stages
elect. pre-heater / PT 100 sensor
Press ESC then ACK

50 8555-9201-140 / 1010
5.5 Alarm #06 - TAH Oil Feed

No. Time Status
2xxx hh:mm:ss IQ
TAH OIL FEED Temp. > max Separation - Stop

stages switched
PT 100 sensor defective • Check PT 100 sensor
TAH OIL FEED

Setting TAH / Switching stages electr.
Temp. regulator def./
PT 100 sensor
Press ESC then ACK

8555-9201-140 / 1010 51

No. Time Status
2xxx hh:mm:ss IQ
EJECTION MONITORING Eject. current < Offset

Operating water valve V3 does not • Check function bowl hydraulics with
open valve V3
Offset setting for discharge current too • Check offset setting
high
Setting of monitoring time for timer 28 • Check timer 28
is too short
Current evaluation defective • Check current converter electrically
EJECTION MONITORING
Connector valve V3 / Current offset setting/
Water quantity / TIMER 28
Current converter / Pre-strainer
Press ESC then ACK

52 8555-9201-140 / 1010
5.7 Alarm #08 - LAHH Sludge Tank

No. Time Status
2xxx hh:mm:ss IQ
LAHH SLUDGE TANK Sludge tank – full Separation - Stop

Sludge pump not functioning • Check sludge pump
Bowl is open • Check bowl hydraulics
Oil overflow due to excessive clean oil • Check valves in the clean oil line
discharge pressure and setting V7
Closing water pulse T06 too long • Check closing water pulse T06
Level switch LSHH dirty or defective • Check level switch LSHH
LAHH SLUDGE TANK

Sludge pump / Bowl hydraulics
Valves in the clean oil line
Setting V7 / Closing water pulse
Polyamide sealing ring / Switch LSHH
Press ESC then ACK

8555-9201-140 / 1010 53
5.8 Alarm #09 - Feed Pump Fault

No. Time Status
2xxx hh:mm:ss IQ
FEED PUMP FAULT Motor protection Separation - Stop

Pump overloaded • Check protection switch current of
motor circuit breaker
Valves in the feed line closed • Check valves
Feed temperature • Check feed temperature
Filter in feed line dirty • Check filter
cabling
FEED PUMP FAULT

Protection switch / Current consumption/
Pump / Valves / Feed temperature / Filter
Electr. connections / Cabling
Press ESC then ACK

54 8555-9201-140 / 1010
5.9 Alarm #10 - Sludge Pump Fault

No. Time Status
2xxx hh:mm:ss IQ
SLUDGE PUMP FAULT Program - Stop

Pump overloaded • Check protection switch and current
of circuit breaker
Valves in the discharge line closed • Check valves
Pipe work dirty • Check pipe work
cabling
SLUDGE PUMP FAULT

Protection switch / Current consumption /
Pump / Valves / Pipe work
Electrical connection / Cabling
Press ESC then ACK

8555-9201-140 / 1010 55

No. Time Status
2xxx hh:mm:ss IQ
VIBRATION STAGE 1: Motor off after T25

Limit value 1 longer than T25 • Check T25
Uneven solid deposits in the bowl • Check solids holding space and
Limit value 1 set to low • Check setting
series number
VIBRATION STAGE 1
TIMER 25 / Solids holding space
Fixing / Limit value 1 / Correct
bowl parts / Foundation fixing
Press ESC then ACK
or
Step 2 Alarm acknowledgement

56 8555-9201-140 / 1010

No. Time Status
2xxx hh:mm:ss IQ
VIBRATION STAGE 2: Separator – off

Setting of limit value 2 is too low • Check setting
Irregular solid deposits in the bowl • Check solids holding space and
series number
VIBRATION STAGE 2
Limit value 2 / Solids holding space
Fixing / Correct bowl parts
Foundation fixing
Press ESC then ACK

8555-9201-140 / 1010 57
5.12 Alarm #15 - WMS system Fault

No. Time Status
2xxx hh:mm:ss IQ
WMS SYSTEM FAULT Too much water Separation - Stop

Water content in oil feed too high • Check oil feed
Too much filling water setting of T02 • Check T02
too long
Filling water valve V2 leaking • Check filling water valve V2
Setting of timer T22 too short • Check setting In an emer-
ency,extend T22 during this phase
WMS SYSTEM FAULT

Water content in oil feed
Filling water quantity / Setting T02
Valve V2 / Setting T22
Press ESC then ACK

58 8555-9201-140 / 1010
5.13 Alarm #18 - Bowl Monitoring

No. Time Status
2xxx hh:mm:ss IQ
BOWL MONITORING Current > Offset during TIMER 06

has opened
Current offset bowl monitoring too low • Check current offset
Frequency of main power supply not • Check frequency of main power

stable supply
too long
New clutch shoes installed • Check current value
New belt installed • Check current value
BOWL MONITORING
TIMER T06 / Current offset
Frequency power supply
Water pressure for hydraulic
Function V3
Press ESC then ACK

8555-9201-140 / 1010 59
5.14 Alarm #19 - Separator Motor Off

No. Time Status
2xxx hh:mm:ss IQ
SEP. MOTOR OFF Sep. in circulation T 39 expired M. off

Separator running in circulation T39 • Press program start before expiry of
has expired T39
Setting of T39 too short • Check T39
• In an emergency, deselect function
SEPARATOR MOTOR OFF

Alarm19# Please check:
TIMER 39 expired
Press ESC then ACK

60 8555-9201-140 / 1010
5.15 Alarm #22 - Excessive Running Time Of Sludge Pump

No. Time Status
2xxx hh:mm:ss IQ
EXCESSIVE RUNNING TIME OF SLUDGE PUMP In TR3 h.

Bowl leakage • Check bowl function/hydraulics
Excessive water content in feed • Dewater product upstream of the
separator
Light oil overflow because clean oil • Check setting of clean oil discharge
discharge pressure too high pressure
Capacity of sludge pumps too low • Check pump function
Note:
TR2 = Time record of sludge pump operation, TR2 will be deleted when
TR3 has expired.
EXCESSIVE RUN.TIME OF SLUDGE PUMP

TR2 time recording / Bowl function
Bowl leakage
Pump function
Press ESC then ACK

8555-9201-140 / 1010 61
5.16 Alarm #23 - WMS Activated Too Often

No. Time Status
2xxx hh:mm:ss IQ

Water content in oil too high • Dewater oil feed of the separator
Valve V2 not tight • Check V2
Note:
TR1 = Time record of WMS water sensor during HFO operation, TR1 will be
deleted when TR3 has expired.

TR1 time recording
Press ESC then ACK

62 8555-9201-140 / 1010
5.17 Alarm #27 - Maintenance

No. Time Status
2xxx hh:mm:ss IQ
MAINTENANCE required see manual

Operating hours have reached • Carry out maintenance according
– 4 000, manual
– 8 000, • Order spare parts from GEA West-
– 12 000, falia Separator Systems
– 16 000 • Order service from GEA Westfalia
or multiple hours. Separator Systems
MAINTENANCE required
Operating hours have reached
4000; 8000; 12000; 16000 hours
or multiple / Carry out maintenance
according manual
Press ESC then ACK

8555-9201-140 / 1010 63
5.18 Alarm #28 - Warning Water content

No. Time Status
2xxx hh:mm:ss IQ

Water content in oil increased. • Dewater oil and check reason
T47 too long not consistent timer list • Check setting T47
Filling water valve V2 not tight • Check valve V2

Setting TIMER 47 and feed capacity
Press ESC then ACK

64 8555-9201-140 / 1010
5.19 Alarm #31 - TAL Oil Feed Warning

No. Time Status
2xxx hh:mm:ss IQ
TAL OIL FEED Temp. < min WARNING

• (Settling tank applies to HFO only)
Temperature of heating medium • Check temperature of heating me-
is too low dium
stage switched
TAL OIL FEED

Temp. regulator def. / Switching stages el.
pre-heater / PT 100 sensor
Press ESC then ACK

8555-9201-140 / 1010 65
5.20 Alarm #32 - TAH Oil Feed Warning

No. Time Status
2xxx hh:mm:ss IQ
TAH OIL FEED Temp. > max WARNING

stage switched
PT100 sensor defective • Check PT 100 sensor
TAH OIL FEED

Setting TAH / Switching stages el.
Temp. regulator def.
PT 100 sensor
Press ESC then ACK

66 8555-9201-140 / 1010

No. Time Status
2xxx hh:mm:ss IQ
EJECTION MONITORING Eject. speed < Offset Sep. - Stop

Operating water valve V3 does not • Check function bowl hydraulics
open with valve V3
Seep offset ejection monitoring too • Check speed offset
high
Setting of monitoring time for timer • Check timer 28
28 is too short
Speed pick-up sensor defective • Check speed pick -up sensor elec-
trically
EJECTION MONITORING
Connector valve V3 / Speed offset eject.
Water quantity / TIMER 28 / Speed pick- up
defective / Pre-strainer
Press ESC then ACK

8555-9201-140 / 1010 67
5.22 Alarm #34 - Bowl Monitoring speed

No. Time Status
2xxx hh:mm:ss IQ
BOWL MONITORING Speed drop > Offset during T 06

has opened
Speed offset bowl monitoring too low • Check speed offset
too long
cally
BOWL MONITORING
TIMER T06 / Water pressure
for hydraulic / Speed offset
bowl monitoring / Function V3
Press ESC then ACK

68 8555-9201-140 / 1010
5.23 Alarm #35 - Motor Start monitoring

No. Time Status
2xxx hh:mm:ss IQ
SEPARATOR-START monitoring during TIMER 10

T10 separator start time too short • Check T10
Brake not unfastened • Check brake
Drive belt worn or oily • Check drive belt
Speed setting for sensor operation- • Check speed setting

speed too high •
cally
SEPARATOR- START
TIMER T10 / Brake unfastened / Clutch
shoes oily / Drive belt oily / Speed setting
of operation speed / Speed pick-up defective
Press ESC then ACK

8555-9201-140 / 1010 69
5.24 Alarm #36 - Belt monitoring

No. Time Status
2xxx hh:mm:ss IQ
BELT MONITORING Drive belt broken during start up

Drive belt defect • Check drive belt
Motor defect • Check motor electrically
cally
BELT MONITORING
Drive belt / Motor defect electrically
Clutch shoes worn or oily
Press ESC then ACK

70 8555-9201-140 / 1010
5.25 Alarm #37 - Max.- speed monitoring

No. Time Status
2xxx hh:mm:ss IQ
MAX.- SPEED MONITORING during operation

Actual speed higher than permissible • Check speed
speed for operation
Speed setting for maximum speed too • Check maximum speed setting
low
at site at site
trically
MAX.- SPEED MONITORING

Speed in operation / Max.- Speed setting/
Press ESC then ACK

8555-9201-140 / 1010 71
5.26 Alarm #38 - Min.- speed monitoring

No. Time Status
2xxx hh:mm:ss IQ
MIN.- SPEED MONITORING during operation

Actual speed lower than permissible • Check speed
speed for operation
Speed setting for minimum speed too • Check minimum speed setting
high
at site at site
trically
MIN.- SPEED MONITORING

Speed in operation / Max.- Speed setting
Press ESC then ACK

72 8555-9201-140 / 1010
5.27 Alarm #39 - PT 1 Monitoring

No. Time Status
2xxx hh:mm:ss IQ
PT 1 MONITORING clean oil discharge Separation – Stop

No pressure drop on PT 1 during dis- • Check switching function
charge
PT 1 is dirty, sticks or is defective • Clean and check PT 1
Setting of PAL 1 is too low • Check setting PAL 1
No ejection and ejection monitoring has • Check bowl hydraulics and ejection
not responded monitoring
Back pressure in system too high • Check discharge pressure
PT 1 MONITORING
Switching function PT 1
PT 1 dirty / Setpoint PAL 1
Bowl hydraulics / Ejection
monitoring / Discharge pressure
Press ESC then ACK

8555-9201-140 / 1010 73
5.28 Alarm #40 - No Water Seal

No. Time Status
2xxx hh:mm:ss IQ
NO WATER SEAL during TIMER 35 Separation - Stop

Clean oil discharge pressure too • Check clean oil discharge pressure
high, valve V7 closed too far
Filling water valve V2 does not open • Check function V2
Filling water quantity too low, e.g. • Check filling water quantity
other consumers at same time
Filling water valve V2 or filters dirty • Check valve V2 and filters
Water pressure for hydraulics too • Check water pressure with open
high or T06 too long valve and T06
Shift of separating zone – oil • Check temperature and setting of
temperature too low TAL
Wrong sensing centripetal pump in- • Check parts in accordance with op-
stalled erating instruction
Pressure sensor PT 2 bridged or set • Check setting PT 2
to 0
NO WATER SEAL
Clean oil discharge pressure
Function V2 / Filling water quantity
Valve V2 and filter / Water pressure
TIMER T06 / Setting TAL / Setting PT 2
Press ESC then ACK

74 8555-9201-140 / 1010
5.29 Alarm #41 - Min. Separating Time

No. Time Status
2xxx hh:mm:ss IQ
MIN. SEPARATING TIME < 10 min. Separation - Stop

Pressure sensor PT 2 not connected, • Check switching function of pressure
dirty or defective sensor PT 2
Alarm bridging time T11 too short • Check T11
Setting PT 2 too high • Check setting on pressure sensor
PT 2
Water or solids content in the bowl too • Pre-dewater oil and/or check solids
high content
To much filling water • Check filling water quantity
With HFO and parallel operation, • Remove screws from separating disk
screws in the separating disk installed
Filling water valve V2 not tight • Check filling water valve V2
Orifice in centripetal pump chamber • Check orifice
cover plugged
MIN. SEPARATING TIME

Pressure sensor PT 2 / TIMER 11
Setting PAL 2 / Water content
Valve V2 / Screws in separating disk
with HFO operation
Press ESC then ACK

8555-9201-140 / 1010 75
5.30 Alarm #42 - SMS Sensor Fault

No. Time Status
2xxx hh:mm:ss IQ
SMS SENSOR FAULT during SMS Check during TIMER 44

PT 2 no pressure signal • Check setting PT 2
Filling water valve V2 no function • Check function V2
T44 too short • Check T44
Sludge holding space blocking pres- • Clean bowl, check drill hole in cen-
sure sensor line to PT 2 tripetal pump chamber lid
Bowl not closed • Check bowl hydraulics
Insufficient water quantity during T44 • Check water quantity
• (Timer T60 – T62)
Pressure sensor PT 2 defective • Check pressure sensor
Wrong switching point on PT 2 • Check switching point
SMS SENSOR FAULT

Setting PAL 2 / Function V2
Timer 44 / Solids holding space
Orifice in centripetal pump chamber
cover / Bowl hydraulics / Function PT 2
Press ESC then ACK

76 8555-9201-140 / 1010
5.31 Alarm #43 - SMS Sensor Active

No. Time Status
2xxx hh:mm:ss IQ
SMS SENSOR ACTIVE in Idle run

Pressure sensor PT 2 activated during • Check pressure sensor PT 2
idle run conditions?
Filling water valve V2 leaking • Check V2
Product valve V1 does not close prop- • Check valve V1
erly
Non-return valve at V7 open, product • Close pure oil discharge valve V7
flows back into the bowl under no load
SMS SENSOR ACTIVE IN IDLE RUN

Pressure sensor PT 2 / Valve V2 is
not tight/ Valve V1 closes not
properly / Oil flows back into the bowl
Press ESC then ACK

8555-9201-140 / 1010 77
5.32 Alarm #44 - PAL 1 Clean Oil Discharge

No. Time Status
2xxx hh:mm:ss IQ
PAL 1 CLEAN OIL DISCHARGE Pressure < setting

Clean oil discharge valve V7 opened • Check valve setting V7
too wide
Feed capacity reduced • Check feed capacity
Setting PT 1 for PAL 1 too high • Check setting PT 1 for PAL 1
see also PAH 1 alarm
Water pressure for hydraulics too high • Check water pressure with opened
during T06, bowl has opened valve V3
Safety pulse T06 too long, bowl has • Check TIMER 06
opened
Feed pump failure • Check feed pump
FU speed too low • Check pump speed
Feed valve V1 in circulation position • Check compressed air and signal
output for solenoid valve on V1
Breakover to water side • Check quantity of filling water
Direction of rotation of pump incorrect • Check direction of rotation
Bowl gaskets not sealed • Check and where necessary replace
gaskets
T07 alarm delay too short • Check whether T07 expires before
pressure builds up
T11 alarm bridging too short • Check TIMER 11 alarm bridging
FU = Frequency transformer
PAL 1 CLEAN OIL DISCHARGE

Setting PT1 for PAL / Water pressure for
opened valve V3 / TIMER 06 /T07 alarm
delay / Quantity of water / Bowl not sealed
Press ESC then ACK

78 8555-9201-140 / 1010
5.33 Alarm #45 - PAH 1 Clean Oil Discharge

No. Time Status
2xxx hh:mm:ss IQ
PAH 1 CLEAN OIL DISCHARGE Pressure > setting

Clean oil discharge valve V7 closed • Check valve setting V7
too far
Setting PT1 for PAH1 too low • Check setting PT 1 for PAH 1
T07 alarm delay too short • Check T07

T11 alarm bridging too short • Check T11 alarm bridging
Oil temperature too low • Check temperature in oil feed
PAH 1 CLEAN OIL DISCHAGE

Setting PT1 for PAH 1 / T07 alarm delay
T11 alarm bridging /
Temperature oil feed
Press ESC then ACK

8555-9201-140 / 1010 79
5.34 Alarm #46 - EMERGENCY STOP

No. Time Status
2xxx hh:mm:ss IQ
EMERGENCY STOP

Emergency Stop Button was pushed. • Check reason for pushing Emer-
gency Stop button.
EMERGENY STOP
Emergency Button
Press ESC then ACK

80 8555-9201-140 / 1010
5.35 Alarm #48 - Water discharge overflow

No. Time Status
2xxx hh:mm:ss IQ
WATER DISCHARGE overflow separation - Stop

Clean oil discharge pressure too • Check valve V7 in clean oil dis-
high charge line
Water content in feed too high • Check product feed
Quantity of filling water too low • Check function V2 and quantity of
Water seal broken filling water
Product temperature too low • Check product temperature
Regulating ring too large • Install next smaller regulating ring
Pressure sensor PT2 defective • Check pressure sensor PT2
WATER DISCHARGE
Clean oil valve V7 / Water cont. in Oil
Filling water quantity / oil
Temperature / Regulating ring
Polyamide ring / Press. sensor PT2
Press ESC then ACK

8555-9201-140 / 1010 81
5.36 Alarm #49 - MAINTENANCE required WMS Sensor

No. Time Status
2xxx hh:mm:ss IQ

Monitoring time of WMS Sensor • WMS Sensor Check must be done
has reached limit without water indi- according to manual.
cation

Alarm#49 Please Check:
Monitoring time of WMS Sensor
has reached limit without water indication
Carry out maintenance
according to manual

82 8555-9201-140 / 1010

8555-9201-140 / 1010 83
6 Alarm Simulation und Test
6.1 Alarms #01 - #10 ....................................................................................84

6.2 Alarms #11 - #20 ....................................................................................85
6.3 Alarms #21 - #30 ....................................................................................86
6.4 Alarms #31 - #40 ....................................................................................87
6.5 Alarms #41 - #50 ....................................................................................88

84 8555-9201-140 / 1010
6.1 Alarms #01 - #10

MOTOR PROTECTION Control Not possible Disconnect PTC sensor • Separation

Temp. > max temp. active stop
Motor switched off • V1 in circula-
Alarm#01 tion
• Common alarm
Free
Alarm#02
Free
Alarm#03
Free
Alarm#04
TAL PRODUCT FEED Separation Not possible Set setting higher than the • Separation
Temp. < min current temperature stop
Alarm#05 tion
• Common alarm
TAH PRODUCT FEED Separation Not possible Set setting lower than the • Separation
Temp. > max current temperature stop
• Common alarm
Current< Offset which is in front of V3 or increase offset Ejection stop
Separation – Stop shortly before and during current during discharge • V1 in circula-
ALARM#07 discharge cycle T04. cycle T04. tion
• Common alarm
LAHH SLUDGE TANK Control Immerse or dampen Disconnect cable head of • Separation
Sludge tank - full Active sensor LSHH. LSHH Sensor stop
Alarm#08 tion
• Common alarm
FEED PUMP FAULT Control Not possible Trigger motor protection • Separation
Motor protection Active switch stop
• Common alarm
SLUDGE PUMP FAULT Control Not possible Trigger motor protection • Separation
Program - stop Active switch stop
• V1 in circula-
Alarm#10 tion
• Common alarm

8555-9201-140 / 1010 85
6.2 Alarms #11 - #20

VIBRATION STAGE 1: Separation Not possible Disconnect contact • Separation

Motor off after T25 Stop
• V1 in circula-
Alarm#11 tion
• Ejection
• Motor off aft.
T26
• Common alarm
•
VIBRATION – STAGE 2: Control Not possible Disconnect contact • Separation
Separator - Off Active stop
• V1 in circula-
Alarm#12 tion
• Common alarm
•
FAULT SERIES Control Not possible MPI Leitungsanschluss an • Separation
OPERATION Line or Active der Steuerung abklemmen. stop
preselection not OK • V1 in circula-
Alarm#13 tion
• Common alarm
•
Free
Alarm#14
WMS SYSTEM FAULT Separation Open valve V2 to add Bridge WMS Sensor and set • Separation
Too much water water into bowl until pressure sensor PT2 switch- stop
Separation - Stop Timer 22 is elapsed. ing point to 0 or bridge. • V1 in circula-
Alarm#15 tion
• Common alarm
• Ejection
Free
Alarm#16
Free
Alarm#17
Current too high tion and shorten T14 to •
SEPARATOR MOTOR OFF Circulation Not possible. Set TIMER 39 to 10 seconds • Common alarm
Sep. in circulation and push program stop • Motor off
T 39 expired M. off button.
Alarm#19
Free
Alarm#20

86 8555-9201-140 / 1010
6.3 Alarms #21 - #30

Free
Alarm#21
EXCESSIVE RUNNING Control Set TR2 to 1 minute and Set TR2 to 1 minute • Common alarm
TIME OF SLUDGE PUMP Active immerse or dampen LSH Trigger testfunction with
In TR3 hours Sensor to start sludge magnet at testpoint of LSH
Alarm#22 pump until Alarm ap- sensor until Alarm appears.
pears.
WMS ACTIVATED Separation Set T22 to 300sec. and Set T22 to 300sec., TR1 to 1 • Common alarm
TOO OFTEN TR1 to 1 minute and minute and bridge WMS
open valve V2 to add sensor until Alarm appears.
Alarm#23 water into bowl until
Alarm appears.
Free •
Alarm#24
Free •
Alarm#25
Free •
Alarm#26
Maintenance Separation Not possible. Set value to actual value • Message in the
required see manual plus 1hour and wait 1hour. display
Alarm#27
WARNING Separation Set T17 to 1s and Set T17 to 1s and • Message in the
WATER CONTENT set counter 5 to 1 and set counter 5 to 1 and display
T47 to 60sec.than open bridge pressure sensor • V6 opens
Alarm#28 valve V2 for 10sec. to PSL2 or set optional PT2 to
add water into bowl until 0 and 1 in short intervals
warning appears. during T47 for minimum 2
times, so that warning ap-
pears.
Free
Alarm#29
Free
Alarm#30

8555-9201-140 / 1010 87
6.4 Alarms #31 - #40

Free
Alarm#31
Free
Alarm#32
Eject. speed < Offset which is in front of V3 or increase offset Ejection stop
Separation – Stop shortly before and during speed during discharge • V1 in circula-
Alarm#33 discharge cycle T04. cycle T04. tion
• Common alarm
Speed drop too high tion and shorten T14 to •
SEPARATOR-START Separator Set Timer 10 to 10 sec. Set setting for min. speed • Motor off
monitoring Motor Start and press motor start higher than the normal • Message in the
during T10 button. operating speed. display
BELT MONITORING Separator Not possible. Disconnect speed pick-up • Motor off
Drive belt broken Motor Start sensor and press motor • Message in the
during start up start button. display
MAX.- SPEED Separator Not possible. Set setting for Max. Speed • Motor off
MONITORING Motor Start lower than normal operating • Message in the
during operation and Separa- speed, during start up or display
Alarm#37 tion during operation. • Common alarm
•
MIN.- SPEED Separator Not possible. Set setting for Min. Speed • Motor off
MONITORING Motor Start higher than normal operat- • Message in the
during operation and Separa- ing speed, display
Alarm#38 tion during start up or during • Common alarm
operation. •
PT 1 MONITORING Ejection Not possible. Set pressure sensor PT1 • Separation
clean oil discharge switching point to 0 while stop
Separation - Stop ejection sequence is run- • V1 in circula-
Alarm#39 ning. tion
• Common alarm
•
NO WATER SEAL Separation Reduce T34 and T35 to 5 Set pressure sensor PT2 to • Separation
during TIMER 35 sec. and close hand 0 and disconnect cable of stop
Separation - Stop valve before V2 during WMS sensor. • V1 in circula-
Alarm#40 T02. tion
• Common alarm
• Ejection

88 8555-9201-140 / 1010
6.5 Alarms #41 - #50

MIN. SEPARATING TIME Separation Not possible. Disconnect cable head on • Separation
< 10 Min pressure sensor PT2 during stop
Separation - Stop T21. • V1 in circula-
Alarm#41 tion
• Common alarm
• Ejection
SMS SENSOR FAULT Sensor Close hand valve at V2 Disconnect cable head on • Common alarm
during SMS Check Check while test is running. pressure sensor PT2 while • Ejection
during TIMER 44 test is running.
Alarm#42
PT2 SENSOR ACTIVE Circulation Open valve V2 until pres- Set pressure sensor PT2 to • Message in the
in Idle run sure increase on pres- 0 during idle run. display
sure sensor PT2 during • Common alarm
Alarm#43 idle run. • Ejection
PAL1 CLEAN OIL DISCHARGE Separation Open clean oil discharge Disconnect cable head on • Separation
Pressure < setting valve V7 pressure sensor PT1 stop
Alarm#44 tion
• Common alarm
• Ejection
PAH 1 CLEAN OIL DISCHARGE Separation Close clean oil discharge Set pressure sensor PT1 • Separation
Pressure > setting valve V7 switching point to a lower stop
Separation - Stop value than the current value. • V1 in circula-
Alarm#45 tion
• Common alarm
• Ejection
EMERGENCY STOP Control Not possible. Push emergeny button. • All electric
Button pushed Active components
are shut down
ALARM#46 like Motors,
Control Units
ect!
FREE
ALARM#47
WATER DISCHARGE: Separation Close clean oil discharge Set pressure sensor PT1 • Separation
Overflow valve V7. Set optional PAH1 switching point to 0 while stop
Separation - Stop (PT1) in clean oil discharge separation sequence is
to 10 bar.
• V1 in circula-
Alarm#48 running. tion
• Common alarm
• Ejection
MAINTENANCE required Circulation Not possible. Set value to actual value • Message in the
WMS Sensor plus 1minute and wait display
1minute. Add extra water to
Alarm#49 get WMS Signal if neces-
sary.
Free
Alarm#50
For a simulation, the function must be activated and must be valid for the product.
ATTENTION:
After the simulation, all changes must be reset to the initial conditions!!!!

8555-9201-140 / 1010 89
7 Ejection monitoring / Bowl monitoring


90 8555-9201-140 / 1010
7.1 Graphic description Ejection- / Bowl monitoring - Motorcurrent:

ration

ejection


ration

ration

impuls

closed: separation
5: feed valve V1 closed:

ejection

8555-9201-140 / 1010 91
7.2 Graphic description Ejection- / Bowl monitoring - Speed:

ration

ejection


ration

ration

impuls

closed: separation

92 8555-9201-140 / 1010

8555-9201-140 / 1010 93
8 Bowl volumes / Speed setpoints
8.1 Bowl-Volumes ........................................................................................94

8.2 Speed setpoints .....................................................................................94

94 8555-9201-140 / 1010
8.1 Bowl-Volumes
Separator type

HFO LO HFO LO HFO LO HFO LO HFO LO HFO LO
3
Volumes in dm
Bowl volume 1,00 1,00 2,00 2,00 3,60 3,60 10,00 10,00 23,00 23,00 40,00 40,00
Sludgespace volume 0,50 0,50 0,90 0,90 1,60 1,60 4,00 4,00 10,00 10,00 14,60 14,60
Fillingwater volume 0,20 0,50 0,30 0,90 0,40 1,60 0,50 4,00 1,00 10,00 3,00 14,60
Displacementwater
volume
0,50 0,50 1,10 1,10 2,00 2,00 6,00 6,00 13,00 13,00 25,40 25,40
8.2 Speed setpoints
Separator type
OSE 5 / OSE 10 / OSE 20 OSE 40 OSE 80 OSE 120
Speed in U/min
Max. Speed 12 200 8 400 7 000 6 100
Min. Speed 11 500 7 800 6 300 5 400
Rated Speed 12 000 8 200 6 800 5 900
Speed -Offset
100 100 100 100
Ejection monitoring
Speed -Offset
100 100 100 100
Bowl monitoring

8555-9201-140 / 1010 95

96 8555-9201-140 / 1010

Tel. +49 2522 77-0, Fax +49 2522 77-2488
0 1 2 3 4 5 6 7 8 9
GEA Westfalia Separator

Werner-Habig-Str. 1 - 59302 Oelde ( Germany ) - Phone +49 2522 77-0
Customer : PDV Power Technology
Designation of plant : HFO Separator Double Unit (HFO 1)
Drawing no. : 8106-2011-061
Internal order no. : 1 451 119 792
Manufacturer (company) : GEA Westfalia Separator
Name of project : Esmeraldas II
Type : E40 / OSE 80-0136-067
Language : en
Technical data : 480V AC 60 Hz +/-5 % -
Prepared : 18.07.2012 Processed : 07.09.2012 Applied standards IEC 81346

IEC 61355
IEC 60617
GEA project contact : M. Kalb Telephone : +49 2522 77-2802
Date 19.07.2012 Kunde: PDV Power Technology GEA Westfalia Benennung/Description: Rev.05 =
Editor GUE/PLE
Customer:
Separator Title- / cover sheet
HFO Separator Double Unit (HFO 1) As built +
Projekt:
Tested 07.09.2012/KA Project:
Esmeraldas II Sprache: Zeichnungs Nr.: DCC Bl./Sh. 1
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: en Drawing No.: 8106-2011-061 & EAA 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Table of contents
Document type Page Page description Plant Mounting place Date Editor
&EAA 1 Title- / cover sheet 19.07.2012 GUE/PLE
&EAB 2 Table of contents 19.07.2012 GUE/PLE
&EBH 6 Revision overview 19.07.2012 GUE/PLE
&EDB 7 Structure indicator 19.07.2012 MAR/PLE
&EDB 8 Information-sheet 19.07.2012 GUE/PLE
&EFS 10 Incoming =0 19.07.2012 GUE/PLE
&EFS 11 Control voltage =0 19.07.2012 GUE/PLE
&EFS 12 Emergency stop =0 19.07.2012 GUE/PLE
&EFS 13 Separator =01 19.07.2012 GUE/PLE
&EFS 15 Separator speed measuring =01 19.07.2012 GUE/PLE
&EFS 16 Separator signals =01 19.07.2012 GUE/PLE
&EFS 17 Separator vibro =01 19.07.2012 GUE/PLE
&EFS 18 Separator valves =01 19.07.2012 GUE/PLE
&EFS 19 Separator clean-oil discharge =01 19.07.2012 GUE/PLE
Editor GUE/PLE
Customer:
Separator Table of contents
Projekt:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: en Drawing No.: 8106-2011-061 & EAB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Table of contents
&EFS 20 Feed pump =11 19.07.2012 GUE/PLE
&EFS 22 Product temperature control =11 19.07.2012 GUE/PLE
&EFS 23 FI flow measuring =11 19.07.2012 GUE/PLE
&EFS 24 Sludge pump =16 19.07.2012 GUE/PLE
&EFS 26 Signal exchange =100 19.07.2012 GUE/PLE
&EFS 28 PLC overview =00 19.07.2012 GUE/PLE
&EFS 30 Process display OP 177B =00 19.07.2012 GUE/PLE
&EFS 31 PLC power supply =00 19.07.2012 GUE/PLE
&ELU 37 Arrangement drawing control cabinet 19.07.2012 GUE/PLE
&ELU 38 E40 19.07.2012 GUE/PLE
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
Table of contents
&EMA 39 Terminal connecting plan =0+-24M 19.07.2012 GUE/PLE
&EMA 41 Terminal connecting plan =0+-PE 19.07.2012 GUE/PLE
&EMA 43 Terminal connecting plan =0+-SC 19.07.2012 GUE/PLE
&EMA 44 Terminal connecting plan =0+-X1 19.07.2012 GUE/PLE
&EMA 45 Terminal connecting plan =0+-XQ1 19.07.2012 GUE/PLE
&EMA 48 Terminal connecting plan =01+JB-1X10 19.07.2012 GUE/PLE
&EMA 49 Terminal connecting plan =01+SB-1X20 19.07.2012 GUE/PLE
&EMB 54 Cable layout 19.07.2012 GUE/PLE
&EMB 56 Instructions for installation 19.07.2012 GUE/PLE
&EMB 57 Potential equalization Separator 19.07.2012 GUE/PLE
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
Table of contents
&EPB 58 Parts list 19.07.2012 GUE/PLE
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
Revision overview
Revision name Revision comment Revision on the basis of change Page name Author Date
Rev.01 Customer comments included MAR/PLE 26.07.2012
Rev.03 Customer comments included (Cable gland size) GUE/PLE 03.08.2012
Rev.04 Customer comments included (Cable cross-section) GUE/PLE 07.08.2012
Rev.05 / As built Factory revision GUE/PLE 07.09.2012
Editor GUE/PLE
Customer:
Separator Revision overview
Projekt:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: en Drawing No.: 8106-2011-061 & EBH 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Structure indicator
Complete name Labelling Structure descprition Complete name Labelling Structure descprition
&EAA Document type Cover sheet
&EAB Document type Table of contents
&EBH Document type Revision overview
&EDB Document type Structure indentification overview / instructions
&EFS Document type Circuit diagram
&ELU Document type Arrangement drawing
&EMA Document type Terminal connecting plan
&EMB Document type Cable layout
&EPB Document type Parts list
=0 Plant Incoming
=01 Plant Separator
=11 Plant Feed pump
=16 Plant Sludge pump
=100 Plant Signal exchange
=00 Plant PLC
=Additions Plant Addition
=Customer Plant Customer
+JB Mounting place Junction box
+L Mounting place Local
+SB Mounting place Sensor bloc
+HFO2 Mounting place HFO2 control cabinet
+DCS Mounting place
Editor GUE/PLE
Customer:
Separator Structure indicator
Projekt:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: en Drawing No.: 8106-2011-061 & EDB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Instruction / specification
Control cabinet : Version:
Name control cabinet HFO 1 Core indentification YES
Painting cabinet RAL 7035 Potential designation NO
Protective rating IP54 Halogen free wiring / channels NO
Ambient temperature ~45 °C Cable marking plates YES
Classification ...
Marking plates PLASTIC WHITE, LETTERS BLACK
Interface:
Bus connection to customer PLC NO
Incoming:
Mains- / side voltage 480V AC
Mains frequency 60 Hz
Rotary field
Voltage tolerance +/-5 %
Cable inlet BOTTOM
Incoming redundant NO
Control voltages:
Control voltage 1 220V AC
Control voltage 2 24V DC
Editor GUE/PLE
Customer:
Separator Information-sheet
Projekt:
0 1 2 3 4 5 6 7 8 9
Wiring
Electrical circuits Conductor Colour Cross-section Electrical circuits Conductor Colour Cross-section
Main circuits 480V AC L1 Black ≥ 1,5mm² Control voltage 220V AC L Red ≥ 0,75mm²
L2 Black " N Red / white "

L3 Black "
N Light blue ≥ 1,5mm²
PE Green / yellow ≥ 2,5mm²
Control voltage 24V DC + Dark blue ≥ 0,75mm²
- Blue / white "
Analog screened L+ White ≥ 0,75mm²
M Brown "
Measuring circuit White ≥ 0,75mm²
Current transformer lines Black ≥ 2,5mm²
Interlocking conductors (AC/DC) Orange ≥ 0,75mm²
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
480V AC
L1 / 13.0
L2 / 13.0
L3 / 13.0
480V AC
L1.2 / 20.0
L2.2 / 11.0
L3.2 / 11.0
3
-F01
4
C6A
N/L2
L1
-T01
INPUT
120/230VAC GEA
24VDC/5A power
OFF
ON
A
B
OUTPUT
L+
L+'
PE
M'
12
14
1
-Q1
0M.R / 19.0
/26.1 11
56-80A -PE
In: 74A
I> I> I>
2
-024M
2
-PE
0M.T / 24.0
0M.X / 19.0
24V DC
0L+.A / 19.0
24V DC
0L+.X / 19.0
24V DC
0L+.T / 24.0
Data incoming 1: Data incoming 2:

-PE -PE -PE -SC -PE -PE -PE
1
-X1 Min. Cross-section: Min. Cross-section:

25 mm² 1,5 mm²
-X1_W1 -W001
Pre-fuse: Pre-fuse:
_-J _-J NH 80A 10 A
4x25 mm² 3x1,5 mm²
PE
PE
PE
Ambient temperature: Ambient temperature:

~45 °C ~45 °C
-1M -1T -1G
PE
PE
L1
L2
L3
N
L
Max. Cable length: Max. Cable length:

50 m 50 m
Earthing mounting plate 1
=Customer
U: 480V AC U: 120V AC
+L-X
Earthing cabinet 1
120V AC 120V AC
Earthing door 1
f: 60 Hz f: 60 Hz
P: ~33 kW P: ~0,25 kW
Incoming 1 Incoming 2 Earthing screen Control voltage DC
480V AC 120V AC
Icn: 36 kA Icn: 36 kA
Full load current: Full load current:

~77 A ~2,1 A
Date 19.07.2012 Kunde: PDV Power Technology GEA Westfalia Benennung/Description: Rev.05 = 0
Editor GUE/PLE
Customer:
Separator Incoming
Projekt:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: en Drawing No.: 8106-2011-061 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
480V AC 480V AC
10.9 / L2.2 L2.2 / 20.0
10.9 / L3.2 L3.2 / 20.0
220V AC
L.A / 13.4
N.A / 12.0
220V AC
L.X / 12.0
1
5
-F1 N.X /
0,9...1,25A
EW:0,97A
I> I> I>
2
6
480V AC
480V AC
N/L2
L1
-T1 A F C K -T2
INPUT
400VA 120/230VAC GEA
24VDC/5A power
GND
OFF
ON
ua va PE ub vb
220V AC
220V AC
A
B
OUTPUT
-PE
L+
L+'
PE
M'
M.A / 13.2
-PE
M.K / 28.0
M.R / 14.0
2
-24M
1
-F2
2
C6A
-PE
M.T / 30.0
M.X / 18.0
24V DC
L+.A / 12.7
24V DC
L+.K / 31.0
24V DC
L+.X / 16.0
24V DC
L+.T / 30.0
3
-X1
-PE
-PE
N
L
-M1
M
45/39W 1~
Cabinet fan
PE
Control voltage AC Control voltage DC
Editor GUE/PLE
Customer:
Separator Control voltage
Projekt:
0 1 2 3 4 5 6 7 8 9
220V AC 220V AC
11.9 / L.X L.X /
220V AC
1L.X / 13.4
220V AC
1L.A / 20.4
7
-X1
24V DC 24V DC
11.9 / L+.A L+.A / 13.2
11
-K1
12
14
/12.6
29
X11
E2.7
/32.5
=00-K1
Separator
emergency stop
A1
-K1
A2
11.9 / N.A N.A / 13.4
Remove link in case of
an external
8
emergency stop!
(optional) -X1
-X1_W17
.-O
2x1 mm²
21
14
11 /12.8
12
-S01
22
Emergency stop external Emergency stop
Editor GUE/PLE
Customer:
Separator Emergency stop
Projekt:
0 1 2 3 4 5 6 7 8 9
24V DC 24V DC 220V AC 220V AC

10.9 / L1 12.9 / L+.A L+.A / 14.0 11.9 / L.A L.A /
220V AC
10.9 / L2 11.9 / M.A M.A / 15.0 12.9 / 1L.X
10.9 / L3
Current measuring separator
=00-K1
4-20mA = 0-50A
/32.4
PEW752I
X11
13
-F1
14
/13.4
11
1
-Q1 -K1
-T1
2
12
14
/13.8 /14.1
*0_9_011
7+
2
S1
Input
8
0-1A
-B1
3
Output
9-
S2
100/1A 0/4-20mA
A1
A1
T1
-F1 M -Q1
T2
A2
A2
12.9 / N.A N.A / 20.4
-PE
Link remove at
connection of an
sludge discharge flap!
1
5
(optional)
-X1 -X2 -X1
-X1_W2 -X1_W13
_-J .-O
4x16 mm² 2x1 mm²
Anti-clockwise rotation
W1
U1
V1
PE
13 14 /13.8 1 2 /13.1
M 21 22 /14.2 3 4 /13.1
10_1_001 3~ 5 6 /13.1
13 14
26,0kW/41,0-43,0A Θ
21 22
T2
T1
33 34 /14.1
43 44 /26.2
Separator PTC-feeler Spare Separator operation

separator
Editor GUE/PLE
Customer:
Separator Separator
Projekt:
0 1 2 3 4 5 6 7 8 9
24V DC 24V DC
13.3 / L+.A L+.A / 15.0
33
21
-Q1 34 -F1
22
/13.8 /13.4
2
3
X12 X12
E0.0 E0.1
/33.4 /33.4
=00-K1 =00-K1
Separator Separator
operation failure
=00-K1
/33.5
A1.0
X12
32
A1
-K1
A2
11.9 / M.R M.R / 19.0
14
11 /13.8
12
Separator
start/stop
Editor GUE/PLE
Customer:
Separator Separator
Projekt:
0 1 2 3 4 5 6 7 8 9
24V DC 24V DC
14.9 / L+.A L+.A / 19.0
13.3 / M.A
=00-K1
0-6800 r.p.m.
/33.4
E0.3
X12
-T2 5
4+
6-
24VDC
5+
1+
2-
3
-X2
-X1_W9
.-J
7x1 mm²
/16.1
+JB
-1X10 1 2
+JB-WG101
.-O
2x0,34 mm²
+
10_9_018
SI
-
+ BN = brown
- BU = blue
Speed monitoring device
Editor GUE/PLE
Customer:
Separator Separator speed measuring
Projekt:
0 1 2 3 4 5 6 7 8 9
=00-K1 =00-K1
4-20mA 4-20mA
/32.4 /32.4
PEW754I PEW756I
X11 X11
=00-K1 =00-K4
6
9
/33.4 /36.5
E0.5 E8.7
X12 X1
9
24V DC 24V DC
11.9 / L+.X L+.X / 23.0
-PE
10
11
12
5
-X2 9
-X1_W9 -WG001
.-J .-O
7x1 mm² 2x1 mm²
/15.1
+JB
L+_1X10 / 17.1
PE
4
-1X10 PE
+JB-WG121
.-J
5x1,5 mm²
+SB
PE_1X20 / 18.6
M_1X20 / 18.5
2
-1X20
+SB-WG201 +SB-WG202 +SB-WG203

.-O .-O .-O
2x0,34 mm² 2x0,34 mm² 3x0,75 mm²
A/Q
13
+
1
13_7_020
11_9_002 I 10_9_014 I 10_9_013
14
PSL/H P SMS P WMS

4-20mA 4-20mA
Clean-oil Sludge room monitoring Water discharge Sludge discharge

discharge pressure flap
Editor GUE/PLE
Customer:
Separator Separator signals
Projekt:
0 1 2 3 4 5 6 7 8 9
=00-K1
/33.4
E1.7
X12
19
13
-X2
-X1_W5
.-J
7x1 mm²
/18.3
+JB 16.3 / L+_1X10
M_1X10 / 18.3
-1X10 8 11 9 10
+JB-WG104
_CY-O
4x0,75 mm²
SC
1
10_9_020
PCH 1220
+24V DC
0V
-D1
Relay
NAHH separator NAHH separator

vibration monitoring vibration monitoring
Editor GUE/PLE
Customer:
Separator Separator vibro
Projekt:
0 1 2 3 4 5 6 7 8 9
=00-K1 =00-K1 =00-K1 =00-K1 =00-K1

/33.5 /33.5 /33.5 /33.5 /33.5
A0.0 A0.2 A0.1 A0.4 A0.5
X12 X12 X12 X12 X12
22
24
23
26
27
11.9 / M.X M.X / 22.0
-PE
14
15
16
17
18
19
20
21
-X2
-X1_W5
.-J
7x1 mm²
/17.4
+JB
17.1 / M_1X10
-PE -PE
12
13
15
14
16
18
17
PE
-1X10 PE PE -1X10 PE
+JB-WG122
.-J
4x1,5 mm²
+SB
16.3 / M_1X20
16.3
PE_1X20
11
10
PE
PE
8
9
-1X20 PE PE
-X1_W4 +JB-WG105 +JB-WG106 +SB-WG204 +SB-WG205

.-O .-J .-J .-J .-J
2x1 mm² 3x1,5 mm² 3x1,5 mm² 3x0,75 mm² 3x0,75 mm²
+
PE
PE
PE
PE
+
+
10_7_006 19_7_003/B 19_7_003/A 10_7_010 10_7_011
-
-
-
Feed valve Operating water Displacem- and Circulation valve Water discharge valve
filling water
Editor GUE/PLE
Customer:
Separator Separator valves
Projekt:
0 1 2 3 4 5 6 7 8 9
24V DC 24V DC
10.9 / 0L+.X 0L+.X / 24.0
24V DC 24V DC
10.9 / 0L+.A 0L+.A / 24.0
24V DC 24V DC
15.9 / L+.A L+.A / 21.0
13
13
-K11 -K12
14
14
/19.3 /19.4
11
22
23
=00-K1
-K10
12
14
/33.5 /19.1 X11 X11
A1.7 E2.0 E2.1
/32.5 /32.5
X12
=00-K1 =00-K1
39
Valve clean-oil discharge

limit switch open Valve clean-oil discharge
limit switch closed
A1
A1
A1
23
23
-K10 -K11 -K12 -K11 -K12
A2
A2
A2
24
24
/19.3 /19.4
10.9 / 0M.R 0M.R / 24.0
10.9 / 0M.X 0M.X / 24.0
14.9 / M.R M.R / 21.0
PE -PE
22
23
24
25
26
27
28
29
30
31
32
-X2 -X2 -X2
0,5A/MT
-X0_W3 -WG021
.-J .-J
7x1 mm² 7x1 mm²
1
3
2
5
4
8
10_7_014
Type RE
6+
3
2
5
4
PE
10_7_014/A 10_7_014/B 10_7_013
ZS ZS
1
7-
Open Closed +HFO2
PE
22
23
24
25
26
27
8106-2011-062
-X2
14 13 14 /19.8 13 14 /19.8
11 /19.5
12 23 24 /19.8 23 24 /19.8
33 34 33 34
43 44 43 44
Valve Valve clean-oil Valve clean-oil Valve Valve Valve clean-oil discharge
clean-oil discharge discharge limit switch open discharge limit switch closed clean-oil discharge clean-oil discharge limit switch open Valve clean-oil discharge
from HFO2 to HFO2 limit switch closed
to HFO2
Editor GUE/PLE
Customer:
Separator Separator clean-oil discharge
Projekt:
0 1 2 3 4 5 6 7 8 9
480V AC 220V AC
10.9 / L1.2 12.9 / 1L.A
11.9 / L2.2
11.9 / L3.2
5
-Q1
17
3-12A L1 L2 L3
13
21
A1
110-220V DC/AC -Q1
18
/20.2
14
22
A2
/20.7 /21.1
3-12A
110-220V DC/AC
Control module
LUCA12FU
EW:10,5A
11
-K2
14
12
/21.1
17
97
18
98
/20.7 /21.2
T1 T2 T3
2
A1
-Q1
A2
/20.2
13.9 / N.A
-PE
1
-X1
-X1_W3
_-J
4x2,5 mm²
Clockwise rotation Achtung! 13 14 /21.1

W1
U1
V1
PE
21 22
Vor dem Einschalten der Zulaufpumpe 17 18 /20.7
10_3_001
M den Leistungsschalter auf Nennstrom 97 98 /21.2
6,33kW 3 des Motors einstellen (s. Typenschild des Motors)
10,5A
Attention!
Before switch-on feed pump, adjust the circuit breaker
to nominal current of the motor (look at motor label)
Feed pump Feed pump
Editor GUE/PLE
Customer:
Separator Feed pump
Projekt:
0 1 2 3 4 5 6 7 8 9
24V DC 24V DC
19.9 / L+.A L+.A / 22.0
13
97
-Q1 -Q1
14
98
/20.2 /20.3
12
13
X12 X12
E1.0 E1.1
/33.4 /33.4
=00-K1 =00-K1
Feed pump Feed pump
operation failure
=00-K1
/33.5
A1.1
X12
33
A1
-K2
A2
19.6 / M.R M.R / 26.0
14
11 /20.7
12
Feed pump
start / stop
Editor GUE/PLE
Customer:
Separator Feed pump
Projekt:
0 1 2 3 4 5 6 7 8 9
24V DC 24V DC
21.9 / L+.A L+.A / 25.0
18.9 / M.X M.X / 27.0
Control valve heating Product Min / max

medium positioner temperature control temperature monitoring
=00-K1 =00-K1 =00-K1
4-20mA 4-20mA = 0-120°C 4-20mA = 0-120°C
/32.4 /32.4 /32.4 /32.4
PAW754I PEW758I PEW760+ PEW760-
X11 X11 X11 X11
12
14
15
19
-SC -SC
1
-T1
Output
0/4-20mA
PT100
-SC
4
-SC
SC
SC
7
4
-X2 -X2
-X1_W14 -X1_W12
.CY-O .CY-O
2x1 mm² 4x1 mm²
/22.3
10_9_008
1
3
Θ Θ
+
PT100 PT100
10_7_012
2
4
SIPART PS2
4-20mA
Control valve heating medium Product Min / max

positioner temperature control temperature monitoring
Editor GUE/PLE
Customer:
Separator Product temperature control
Projekt:
0 1 2 3 4 5 6 7 8 9
=00-K2
/34.3
PEW256I
X1
2
24V DC 24V DC
16.9 / L+.X L+.X / 27.0
5
-X2
-WG004
.-O
2x1 mm²
1
10_9_009 I
FI P
4-20mA
FI flow measuring
Editor GUE/PLE
Customer:
Separator FI flow measuring
Projekt:
0 1 2 3 4 5 6 7 8 9
24V DC
19.9 / 0L+.X
19.9 / 0L+.A
10.9 / 0L+.T
23
13
13
23
M 0 A
-S1 -S2 -K1
14
24
/24.1
24
14
11
13
33
-K3 -K1 -K1
12
14
14
34
/24.5 /24.1 /24.1
11
-K2
12
14
/24.3
A1
A1
A1
A1
x1
-K1 -P1 -K2 -K3 -K4

A2
x2
A2
A2
A2
RD
19.6 / 0M.R
19.6 / 0M.X
10.9 / 0M.T
11
10
1
9
-X2 -X2
0,5A/MT
-X0_W7 -X0_W6 -X0_W5 -X0_W4

.-O .-O .-O .-O
2x1 mm² 2x1 mm² 2x1 mm² 2x1 mm²
+
4
2
90_9_003 90_9_002 90_9_001 98_7_002
3
1
LSL LSH LSHH
-
13 14 /24.2 14 14 13 14 /25.1
11 /24.1 11 /24.1
23 24 /24.3 12 12 23 24 /25.1
33 34 /24.9 24 33 34
21 /26.8
43 44 22 43 44
Valve pneumatic sludge Sludge pump LSL sludge tank LSH sludge tank LSHH sludge tank Valve pneumatic sludge
pump operation level min. level max. level max. / max. pump
Editor GUE/PLE
Customer:
Separator Sludge pump
Projekt:
0 1 2 3 4 5 6 7 8 9
24V DC 24V DC
22.9 / L+.A L+.A / 28.0
-K4 13
14
/24.6
9
X12
E0.7
/33.4
=00-K1
LSHH sludge tank
23
-K4
24
/24.6
-PE
12
13
-X2
-WG010
.-J
3x1 mm²
+HFO2
PE
1
8106-2011-062
-X2
LSHH sludge tank

to HFO2
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
=00-K1 =00-K1 =00-K1 =00-K1 =00-K4 =00-K4

/33.5 /33.5 /33.5 /33.5 /36.5 /36.5
A0.7 A1.3 A1.4 A1.5 A8.0 A8.1
X12 X12 X12 X12 X1 X1
29
35
36
37
12
13
A1
A1
A1
A1
A1
A1
-K1 -K2 -K3 -K4 -K5 -K6
A2
A2
A2
A2
A2
A2
21.9 / M.R
14 14 14 14 14 14
11 11 /26.2 11 /26.4 11 /26.5 11 /26.6 11 /26.7
12 12 12 12 12 12
24
21 /26.0
22
43
12
14
12
14
12
14
12
14
12
14
22
24
22
24
12
14
=01-Q1 -K2 -K3 -K4 -K5 -K6 =16-K2

-K1 =0-Q1
44
11
11
11
11
11
21
/13.8 /26.3 /26.4 /26.5 /26.6 /26.7 /24.3
21
11
/26.1 /10.1
PE
10
11
12
13
14
15
16
17
1
3
4
9
-X2
-X1_W19
.-J
18x1,5 mm²
=+DCS
PE
-X -X -X -X -X -X -X -X
Common failure Separator Sludge tank TAH TAL Local / remote PAL clean-oil Sludge tank
operation Level high / high Alarm HFO temperature HFO temperature status discharge pressure Low alarm
Editor GUE/PLE
Customer:
Separator Signal exchange
Projekt:
0 1 2 3 4 5 6 7 8 9
=00-K4 =00-K4 =00-K4 =00-K3 =00-K3

4-20mA 4-20mA
/36.5 /36.5 /36.5 /35.5 /35.5
E8.0 E8.1 E8.2 PAW272 PAW274
X1 X1 X1 X1 X1
2
7
-SC -SC
=0-SC =0-SC
24V DC 24V DC
23.9 / L+.X L+.X /
22.9 / M.X M.X /
-SC
PE
SC
18
19
20
21
22
23
24
25
26
27
-X2
-X1_W20 -X1_W18
.-J .CY-O
7x1,5 mm² 4x1,5 mm²
/27.8
=+DCS
PE
-X -X -X -X -X
-K -K -K
HFO daily tank level HFO daily tank level Remote start / stop Clean-oil HFO temperature
Low control High control NO for stop, NC for start discharge pressure
Change to daily tank Change to settling tank
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
-K1 -K1 -K1 -K1 -K1

/33.4 /32.4 /32.4 /32.4 /32.4
E1.6 PEW752-
- PEW754- PEW756-
- PEW758-
X12 X11 X11 X11 X11
18
10
13
24V DC
25.9 / L+.A
11.9 / M.K M.K / 29.0
Spare Earth analog Earth analog Earth analog Earth analog
Editor GUE/PLE
Customer:
Separator PLC overview
Projekt:
0 1 2 3 4 5 6 7 8 9
-K2 -K2 -K2 -K2 -K2 -K2 -K2 -K2 -K3

/34.3 /34.3 /34.3 /34.3 /34.5 /34.5 /34.5 /34.5
PEW256M- PEW258M- PEW260M- PEW262M- PEW264M- PEW266M- PEW268M- PEW270M-
/35.5 /35.5
X1 X1 X1 X1 X1 X1 X1 X1
Mana
6
Mana
10
5
10
15
20
25
30
35
40
28.9 / M.K M.K / 31.0
Earth analog Earth analog Earth analog Earth analog Earth analog Earth analog Earth analog Earth analog Earth analog Earth analog
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
-P1
Button Designation Symbol
Westfalia Separator
OP 177B
ACK
DP/MPI/PPI 1F1B USB

1 2 3 4
ON
POWER DC OFF ● ● ● ●
SC
SC
A
A
B
B
24V
0V
PE
24V DC
11.9 / L+.T MPI_A / 31.0
11.9 / M.T MPI_B / 31.0
-PE
Process display
Editor GUE/PLE
Customer:
Separator Process display OP 177B
Projekt:
0 1 2 3 4 5 6 7 8 9
-K1 CPU 313C

-K2 -K3 -K4
2AO
8AI 8DI/8DO
0005-4050-720 6ES7331-1KF02-0AB0 0005-4281-010 0005-4050-730
6ES7313-5BF03-0AB0 6ES7331-1KF02-0AB0 6ES7332-5HB01-0AB0 6ES7323-1BH01-0AA0
Rack: 1 Rack: 1 Rack: 1
Slot: 4 Slot: 5 Slot: 6
SF GEA
BF Rack: 1
Slot: 1-3
DC5V 0 0 0 0 0
FRCE X11 1 1
X12 1 1
X1 1
RUN
2 2 2 2 2
STOP
3 3 3 3 3
PUSH
4 4 4 4 4
RUN
5 5 5 5 5
STOP
6 6 6 6 6
PEW270M-
PAW754U
PEW758V
MRES
PAW274
7 7 7 7 7
A1.7
A8.7
E2.7
E1.7
IN IN OUT IN IN
-
-
-
-
-
-
E2.0
E0.0
A0.0
PEW752V
PAW752U
PAW272
E8.0
PEW256I
L+ 0 0 0 0
1 1 1 1
M
2 2 2 2
3 3 3 3
4 4 4 4
5 5 5 5
6 6 6 6
7 7 7 7
X1 MPI
A
30.9 / MPI_A
B
30.9 / MPI_B
SC
A
Mana /32.4
B
1L+ /33.4
2L+ /33.5
3L+ /33.5
1L+ /35.5
2L+ /36.5
4M /32.5
1M /33.4
2M /33.5
3M /33.5
1M /35.5
1M /36.5
2M /36.5
SC
DC 24V
L+
X11:20
X11:30
X12:1
X12:20
X12:21
X12:30
X12:31
X12:40
X1:1
X1:20
X1:10
X1:11
X1:20
24V DC
11.9 / L+.K
29.9 / M.K
Editor GUE/PLE
Customer:
Separator PLC power supply
Projekt:
0 1 2 3 4 5 6 7 8 9
-K1
X11:1 X11:21
X11:2 X11:22
PEW752V E2.0 /19.8 =01-K11:14 Valve clean-oil discharge limit switch open
X11:3 X11:23
Current measuring separator =01-T1:8 /13.3 PEW752I E2.1 /19.8 =01-K12:14 Valve clean-oil discharge limit switch closed
X11:4 X11:24
Earth analog /28.2 - E2.2
X11:5 X11:25
PEW754V E2.3
X11:6 X11:26
Clean-oil discharge pressure =01-X2:6 /16.1 PEW754I E2.4
X11:7 X11:27
Earth analog /28.3 E2.5
X11:8 X11:28
PEW756V E2.6
X11:9 X11:29
Sludge room monitoring =01-X2:8 /16.2 PEW756I E2.7 /12.8 =0-K1:14 Separator emergency stop
X11:10
Earth analog /28.4 - X11:30
4M /31.3 0V
X11:11
PEW758V V X11:31
X11:12
Product temperature control =11-T1:1 /22.5 PEW758I A
X11:32
X11:13
Earth analog /28.4
X11:33
X11:14
Min / max temperature monitoring =11-X2:3 /22.6 PEW760+
X11:34
PT100
X11:15
Min / max temperature monitoring /22.6 PEW760-
X11:35
X11:16 X11:36
PAW752U
X11:17 X11:37
PAW752I
X11:18 X11:38
PAW754U
X11:19 X11:39
Control valve heating medium positioner =11-X2:7 /22.3 PAW754I
X11:20 X11:40
Mana /31.3 Mana
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
-K1
X12:1 X12:21
24V /31.3 1L+ 2L+ /31.3 24V
X12:2 X12:22
Separator operation =01-Q1:34 /14.1 E0.0 A0.0 /18.1 =01-X2:14 Feed valve
X12:3 X12:23
Separator failure =01-F1:22 /14.2 E0.1 A0.1 /18.4 =01-X2:17 Displacem- and filling water
X12:4 X12:24
E0.2 A0.2 /18.3 =01-X2:16 Operating water
X12:5 X12:25
Speed monitoring device =01-T2:4+ /15.2 E0.3 A0.3
X12:6 X12:26
E0.4 A0.4 /18.5 =01-X2:19 Circulation valve
X12:7 X12:27
Water discharge =01-X2:10 /16.3 E0.5 A0.5 /18.6 =01-X2:20 Water discharge valve
X12:8 X12:28
E0.6 A0.6
X12:9 X12:29
LSHH sludge tank =16-K4:14 /25.1 E0.7 A0.7 /26.1 =100-K1:A1 Common failure
X12:10 X12:30
2M /31.3 0V
X12:11 X12:31
3L+ /31.4 24V
X12:12 X12:32
Feed pump operation =11-Q1:14 /21.1 E1.0 A1.0 /14.1 =01-K1:A1 Separator start/stop
X12:13 X12:33
Feed pump failure =11-Q1:98 /21.2 E1.1 A1.1 /21.1 =11-K2:A1 Feed pump start / stop
X12:14 X12:34
E1.2 A1.2
X12:15 X12:35
E1.3 A1.3 /26.3 =100-K2:A1 Sludge tank Level high / high Alarm
X12:16 X12:36
E1.4 A1.4 /26.4 =100-K3:A1 TAH HFO temperature
X12:17 X12:37
E1.5 A1.5 /26.5 =100-K4:A1 TAL HFO temperature
X12:18 X12:38
Spare =16-K4:13 /28.1 E1.6 A1.6
X12:19 X12:39
NAHH separator vibration monitoring =01-X2:13 /17.4 E1.7 A1.7 /19.1 =01-K10:A1 Valve clean-oil discharge
X12:20 X12:40
0V /31.3 1M 3M /31.4 0V
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
-K2
X1:1 X1:21
PEW256V PEW264V
X1:2 X1:22
FI flow measuring =11-10_9_009:2 /23.1 PEW256I V V PEW264I
X1:3 X1:23
PEW256S- A A PEW264S-
X1:4 X1:24
PEW256M+ PEW264M+
X1:5 X1:25
Earth analog /29.1 PEW256M- PEW264M- /29.4 Earth analog
X1:6 X1:26
PEW258V PEW266V
X1:7 X1:27
PEW258I V V PEW266I
X1:8 X1:28
X1:9 X1:29
PEW258M+ PEW266M+
X1:10 X1:30
X1:11 X1:31
PEW260V PEW268V
X1:12 X1:32
PEW260I V V PEW268I
X1:13 X1:33
X1:14 X1:34
PEW260M+ PEW268M+
X1:15 X1:35
X1:16 X1:36
PEW262V PEW270V
X1:17 X1:37
PEW262I V V PEW270I
X1:18 X1:38
X1:19 X1:39
PEW262M+ PEW270M+
X1:20 X1:40
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
-K3
2AO
X1:1
1L+ /31.5 24V
X1:2
X1:3
PAW272 /27.6 =100-X2:24 Clean-oil discharge pressure
X1:4
S+
X1:5
S-
X1:6
Mana /29.8 Earth analog
X1:7
PAW274 /27.8 =100-X2:26 HFO temperature
X1:8
S+
X1:9
S-
X1:10
X1:11
X1:12
X1:13
X1:14
X1:15
X1:16
X1:17
X1:18
X1:19
X1:20
1M /31.6 0V
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
-K4
X1:1
1L+
X1:2
E8.0 /27.1 =100-X2:19 HFO daily tank level Low control Change to daily tank
X1:3
E8.1 /27.2 =100-X2:21 HFO daily tank level High control Change to settling tank
X1:4
E8.2 /27.4 =100-X2:23 Remote start / stop NO for stop, NC for start
X1:5
E8.3
X1:6
E8.4
X1:7
E8.5
X1:8
E8.6
X1:9
E8.7 /16.6 =01-13_7_020:14 Sludge discharge flap
X1:10
1M /31.6 0V
X1:11
2L+ /31.7 +24V
X1:12
A8.0 /26.6 =100-K5:A1 Local / remote status
X1:13
A8.1 /26.7 =100-K6:A1 PAL clean-oil discharge pressure
X1:14
A8.2
X1:15
A8.3
X1:16
A8.4
X1:17
A8.5
X1:18
A8.6
X1:19
A8.7
X1:20
2M /31.7 0V
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
600 mm
560 mm 300 mm
-Cabinet ø 8mm -Mountingplate

HFO 1
0-T01
0-T2
Filter
=00-P1
100-K1
16-K2
01-K11
01-K12
16K1
16K4
01-K10
100-K2
100-K3
100-K4
100-K5
100-K6
16-K3
01-K1
11-K2
0-K1
=16-S1
=16-P1 =16-S2
0-F01
0-F1
01-F1
01-T1
0-F2
01-T2
0-T1
11-T2
1200 mm
1160 mm
0-024M
01-B1
0-24M
0-Q1
11-Q1
100-X2
01-Q1
=0-Q1
I
O
=0-M1
01-X1
11-X1
01-X2
11-X2
16-X2
0-X1
=00-P1 Process display
=0-M1 Filter / fan
=0-Q1 Isolator Cable glands Size
=16-P1 Sludge pump operation
14x M20 incl. 3x spare 8 - 13mm
=16-S1 Sludge pump manual-0-automatic
=16-S2 Lamp test
Scale 1:7,5 mm Weight: ca. 80kg HFO 1

Editor GUE/PLE
Customer:
Separator Arrangement drawing control cabinet
Projekt:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: en Drawing No.: 8106-2011-061 & ELU 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Control unit E40
Bestell-nr.
0005-4050-700
Westfalia Separator AG
order no.
Programm-Nr.
8106-1E40-768
program-no.
Tiefe: __mm
215
depth:
Ausschnittmass: 228x195mm
cutout dimension:
Gewicht: _,__kg
weight:
ACK
245
Editor GUE/PLE
Customer:
Separator E40
Projekt:
0 1 2 3 4 5 6 7 8 9
&EFS/11.6
&EFS/11.6
&EFS/11.6
Cross reference
0V
PE
=00-P1
Target internal
-PE
-T2
Bridges
=0+-24M
Terminal number
1
2
Control voltage DC
Editor GUE/PLE
Customer:
Separator Terminal connecting plan =0+-24M
Projekt:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: en Drawing No.: 8106-2011-061 & EMA 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
&EFS/10.6
&EFS/10.6
&EFS/10.6
Cross reference
x2
PE
=16-P1
Target internal -T01
-PE
Bridges
=0+-024M
Terminal number
1
2
Control voltage DC before isolator
Editor GUE/PLE
Customer:
Projekt:
=0+-PE
Changes
Date
0
Bridges
Target internal
Name
Cross reference
Terminal number
Date
=Customer+L-X
Editor
&EFS/10.1
Tested
Incoming 1 480V AC PE
PE
-X1_W1
PE
_-J 4x25 mm²
PE
Incoming 2 120V AC PE &EFS/10.2
PE
1
-W001
PE
_-J 3x1,5 mm²
GUE/PLE
19.07.2012
07.09.2012/KA
-SC
Earthing screen PE &EFS/10.3
SC
SC
-1M
Kunde:
&EFS/10.4
Project:
Projekt:
Earthing mounting plate 1 PE PE
PE
Customer:
-PE
GN/YE
2
-1T
Earthing door 1 PE PE &EFS/10.4
PE
-PE
GN/YE
Esmeraldas II
-1G
Earthing cabinet 1 PE PE &EFS/10.5
PE
-PE
GN/YE
PDV Power Technology

-PE
Control voltage DC before isolator PE &EFS/10.6
-T01 PE
3
Control voltage AC PE &EFS/11.1
Control voltage DC before isolator PE &EFS/10.6

-024M 2
Control voltage AC PE &EFS/11.2
-X1 6
-M1
= PE &EFS/11.2
PE
© This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved.
GN/YE
4
Separator
L
M
1~
GEA Westfalia
PE N
N
-PE
Control voltage DC PE &EFS/11.6
= PE &EFS/11.6
-24M 2
Benennung/Description:
5
=01-10_7_014
Valve clean-oil discharge PE &EFS/19.5
8
=01-X0_W3
PE
-PE
.-J 7x1 mm²
Terminal connecting plan =0+-PE

=01-10_1_001
Separator PE &EFS/13.2
PE
=01-X1_W2
PE
_-J 4x16 mm²

U1
T2 U1
V1
V1
Θ
M
6
3~
T1 W1
W1
PE
T2
T1
=01+HFO2-X2
Valve clean-oil discharge limit switch closed to HFO2 PE &EFS/19.9
PE
Sprache:
PE
=01-WG021
PE
Language:
-PE
.-J 7x1 mm²
7
=16+HFO2-X2
LSHH sludge tank to HFO2 PE &EFS/25.1
PE
PE
=16-WG010
PE
-PE
.-J 3x1 mm²
en
=01+JB-1X10
Water discharge PE &EFS/16.3
PE =01-X1_W9
PE
.-J 7x1 mm²

&EFS/18.7
PE
Water discharge valve PE

Drawing No.:
PE:PE PE:PE
=01-X1_W5
Zeichnungs Nr.:
PE
-PE
.-J 7x1 mm²
8
=11-10_3_001
Feed pump PE &EFS/20.1
PE
HFO Separator Double Unit (HFO 1)
U1 =11-X1_W3
PE
-PE
_-J 4x2,5 mm²
U1
V1
M
W1
V1
8106-2011-061
PE
As built +
Rev.05 =
W1
DCC
& EMA
9
Bl./Sh.
62 Bl./Sh.
41
0 1 2 3 4 5 6 7 8 9
&EFS/26.9
&EFS/27.4
Cross reference
Target internal
Bridges
=0+-PE
Terminal number
PE
PE
=100-X1_W20
=100-X1_W19
.-J 18x1,5 mm²
.-J 7x1,5 mm²
PE PE
PE PE
PE
+DCS-X
Remote start / stop NO for stop, NC for start
Sludge tank Low alarm
Editor GUE/PLE
Customer:
Separator Terminal connecting plan =0+-PE
Projekt:
0 1 2 3 4 5 6 7 8 9
&EFS/10.3
&EFS/22.6
&EFS/22.3
&EFS/22.4
&EFS/22.7
&EFS/27.8
&EFS/27.8
&EFS/27.7
Cross reference
Target internal -SC
-SC
-SC
-SC
-SC
-SC
Bridges
=0+-SC
SC
SC
SC
SC
SC
SC
SC
SC
Terminal number
PE SC SC SC
PE SC SC SC
-PE
=11-X2
=100-X2
=11-X2
-SC
Control valve heating medium positioner
Min / max temperature monitoring

Product temperature control
Clean-oil discharge pressure

HFO temperature
HFO temperature
Earthing screen
Editor GUE/PLE
Customer:
Separator Terminal connecting plan =0+-SC
Projekt:
0 1 2 3 4 5 6 7 8 9
&EFS/10.2
&EFS/10.2
&EFS/11.1
&EFS/11.1
&EFS/11.1
&EFS/11.2
&EFS/12.1
&EFS/12.1
&EFS/12.1
Cross reference
vb
4
=01-X1
Target internal -F01
-F01
-F2
-T1
Bridges
=0+-X1
Terminal number
1
9
_-J 3x1,5 mm²
.-O 2x1 mm²

-X1_W17
-W001
1 2 RD_U RDWHU GN/YE 1 2

L N L N PE PE 21 22
N
L
21
M
1~
PE
PE
L
22
=Customer+L-X
-M1
-PE
-S01
Emergency stop external
Control voltage AC
Control voltage AC
Spare
Editor GUE/PLE
Customer:
Separator Terminal connecting plan =0+-X1
Projekt:
0 1 2 3 4 5 6 7 8 9
&EFS/10.1
&EFS/10.1
&EFS/10.1
Cross reference
6
Target internal -Q1
-Q1
-Q1
Bridges
=0+-XQ1
Terminal number
2
6
_-J 4x25 mm²
-X1_W1
1 2 3
L1 L2 L3
L1
=Customer+L-X
Incoming 1 480V AC
Editor GUE/PLE
Customer:
Separator Terminal connecting plan =0+-XQ1
Projekt:
0 1 2 3 4 5 6 7 8 9
&EFS/13.1
&EFS/13.1
&EFS/13.1
&EFS/13.8
&EFS/13.7
Cross reference
13
Target internal
=0-X1
-Q1
-Q1
-Q1
-F1
Bridges
=01+-X1
Terminal number
1
5
_-J 4x16 mm²
-X1_W2
1 2 3
U1 V1 W1 T2 T1 PE
W1
U1
V1
PE
M
3~
Θ
T2
T1
-10_1_001
Separator
Spare
=
Editor GUE/PLE
Customer:
Projekt:
=01+-X2
Changes
Date
0
Bridges
Target internal
Name
Cross reference
Terminal number
Date
-10_1_001
Editor
&EFS/13.3
Tested
PTC-feeler separator 1
T1
1
-F1 T1
-X1_W13 &EFS/13.3
= .-O 2x1 mm² 2
T2
1
2
T2 U1
-F1 T2
GUE/PLE
19.07.2012
U1
V1
Θ
M
3~
07.09.2012/KA
T1 W1
V1
PE
W1
Kunde:
Project:
Projekt:
PE
Customer:
2
+JB-1X10
Speed monitoring device 3 &EFS/15.2
1
1
-T2 1+
= 4 &EFS/15.2
Esmeraldas II
2
-T2 2-
Clean-oil discharge pressure 5 &EFS/16.1
4
3
=0-T2 L+
&EFS/16.1

= 6
3
4
=00-K1 X11:6
1
-X1_W9 &EFS/16.2
Sludge room monitoring .-J 7x1 mm² 7
3
= 8 &EFS/16.2
6
5
=00-K1 X11:9
Spare 9 &EFS/16.3
Water discharge 10 &EFS/16.3

7
6
=00-K1 X12:7
-13_7_020
Sludge discharge flap 11 &EFS/16.5
13
1
-13_7_020 13
14 13
-WG001 &EFS/16.6
4
Separator
= .-O 2x1 mm² 12
14
2
GEA Westfalia
-13_7_020 14
+JB-1X10
NAHH separator vibration monitoring 13 &EFS/17.4
10
1
10
-X1_W5 =00-K1 X12:19

.-J 7x1 mm²
-10_7_006 - +
Feed valve 14 &EFS/18.1
+
1
=00-K1 X12:22
-X1_W4 &EFS/18.1
-
= .-O 2x1 mm² 15

5
=0-24M 1
+JB-1X10
Operating water 16 &EFS/18.3
12
2
=00-K1 X12:24
Terminal connecting plan =01+-X2

Displacem- and filling water 17 &EFS/18.4
15
3
=00-K1 X12:23
= 18 &EFS/18.4
12
-X1_W5 &EFS/18.5
Circulation valve .-J 7x1 mm² 19
16
4
=00-K1 X12:26
6
Water discharge valve 20 &EFS/18.6

18
5
=00-K1 X12:27
= 21 &EFS/18.7
17
6
=11-X2 8
-10_7_014
Valve clean-oil discharge 22 &EFS/19.2
1
1
=0-T01 L+
Valve clean-oil discharge limit switch open 23 &EFS/19.2
2
Sprache:
2
Language:
-K11 A1
7
Valve clean-oil discharge limit switch closed 24 &EFS/19.4

4
3
-X0_W3 -K12 A1
.-J 7x1 mm²
Valve clean-oil discharge 25 &EFS/19.5
6
4
-K10 14
en
= 26 &EFS/19.5
7
5
=0-024M 1
+HFO2-X2
Valve clean-oil discharge from HFO2 27 &EFS/19.7
Drawing No.:
22
1
Zeichnungs Nr.:
-K10 14
&EFS/19.7
8
= 28
23
2
=16-X2 2
Valve clean-oil discharge limit switch open 29 &EFS/19.8
24

3
-K11 24
22
-WG021 &EFS/19.8
Valve clean-oil discharge limit switch closed .-J 7x1 mm² 30
25
4
-K12 24
Valve clean-oil discharge limit switch closed to HFO2 31 &EFS/19.9
26
5
8106-2011-061
-K12 23
As built +
Rev.05 =
= 32 &EFS/19.9
27
DCC
6
& EMA
9
Bl./Sh.
62 Bl./Sh.
47
=01+JB-1X10
Changes
Date
0
Bridges
Target internal
Name
Cross reference
Terminal number
Date
-19_7_003/B
Editor
&EFS/18.3
Tested
Operating water PE PE
PE
-WG105
PE
-PE
.-J 3x1,5 mm²
1
+SB-1X20
GUE/PLE
PE &EFS/16.3
Water discharge PE
19.07.2012
PE:PE
-WG121
PE
=0-PE PE
PE
.-J 5x1,5 mm²
07.09.2012/KA
-10_9_018
Speed monitoring device - + 1 &EFS/15.2
+
-X2 3
BN
Kunde:
-WG101 &EFS/15.2
Project:
Projekt:
-
= .-O 2x0,34 mm² 2
Customer:
-X2 4
BU
2
+SB-1X20
1
1
-X2 6
= 4 &EFS/16.1
Esmeraldas II
2
-X2 5
= 5 &EFS/16.1
1
-WG121
.-J 5x1,5 mm²
&EFS/16.2

Sludge room monitoring 6
4
3
-X2 8
5
4
-X2 10
3
-10_9_020
1
BN
= 9 &EFS/17.3
3
BK
-WG104 &EFS/17.4
= 10
4
_CY-O 4x0,75 mm²

-X2 13
WH
= 11 &EFS/17.1
2
BU
4
Separator
GEA Westfalia
-19_7_003/B
Operating water - + 12 &EFS/18.3
+
-X2 16
BN
-WG105 &EFS/18.3
-
= .-J 3x1,5 mm² 13

BU
-19_7_003/A
- + &EFS/18.4
-
Displacem- and filling water 14

BU
-WG106 &EFS/18.4
= 15
+
.-J 3x1,5 mm²

5
-X2 17
BN
+SB-1X20
Circulation valve 16 &EFS/18.5
8
1
-X2 19
10
2
-X2 21
Terminal connecting plan =01+JB-1X10

8
-WG122 &EFS/18.6
= .-J 4x1,5 mm² 18
11
3
-X2 20
= PE &EFS/18.7
PE:PE
PE
=0-PE PE
6
-19_7_003/A
Displacem- and filling water PE PE &EFS/18.4
PE
-WG106
PE
-PE
.-J 3x1,5 mm²
Sprache:
Language:
7
en Drawing No.:
Zeichnungs Nr.:
8
8106-2011-061
As built +
Rev.05 =
DCC
& EMA
9
Bl./Sh.
62 Bl./Sh.
48
=01+SB-1X20
Changes
Date
0
Bridges
Target internal
Name
Cross reference
Terminal number
Date
-11_9_002
I
1
Editor
&EFS/16.1
Tested
Clean-oil discharge pressure 1
2
+JB-1X10 3
WH
2
-WG201 &EFS/16.1
= 2
1
.-O 2x0,34 mm²
1
+JB-1X10 4
BK
GUE/PLE
19.07.2012
07.09.2012/KA
-10_9_014
I
1 &EFS/16.2
1
BK
2
-WG202 &EFS/16.2
= 4
2
.-O 2x0,34 mm²
+JB-1X10 6
P
WH
Kunde:
Project:
Projekt:
Customer:
-10_9_013
+
A/Q
+JB-1X10 7
2
BK
= A/Q 6 &EFS/16.3
+
-WG203
BN
.-O 3x0,75 mm²
- &EFS/16.3
-
= 7
Esmeraldas II
GY
-10_7_010
- + &EFS/18.5

Circulation valve 8
+
+JB-1X10 16
BN
-WG204 &EFS/18.5
-
= .-J 3x0,75 mm² 9
BU
3
-10_7_011
- + &EFS/18.7
-
Water discharge valve 10

+JB-1X10 17
BU
-WG205 &EFS/18.6
= 11
+
.-J 3x0,75 mm²

+JB-1X10 18
BN
-10_7_010
Circulation valve PE PE &EFS/18.6
PE
-WG204
PE
+JB-1X10 PE
.-J 3x0,75 mm²
4
Separator
GEA Westfalia
-10_7_011
Water discharge valve PE PE &EFS/18.7
PE
-WG205
PE
+JB-1X10 PE
.-J 3x0,75 mm²
5
Terminal connecting plan =01+SB-1X20

6
Sprache:
Language:
7
en Drawing No.:
Zeichnungs Nr.:
8
8106-2011-061
As built +
Rev.05 =
DCC
& EMA
9
Bl./Sh.
62 Bl./Sh.
49
0 1 2 3 4 5 6 7 8 9
&EFS/20.1
&EFS/20.1
&EFS/20.1
Cross reference
6
Target internal -Q1
-Q1
-Q1
Bridges
=11+-X1
Terminal number
1
3
_-J 4x2,5 mm²
-X1_W3
1 2 3
U1 V1 W1 PE
W1
U1
V1
PE
M
3
-10_3_001
Feed pump
Editor GUE/PLE
Customer:
Projekt:
=11+-X2
Changes
Date
0
Bridges
Target internal
Name
Cross reference
Terminal number
Date
-10_9_008
Editor
&EFS/22.5
Tested
Product temperature control 1
1
1
-T1 3
= 2 &EFS/22.5
Θ
1
2
2 1 -T1 4
GUE/PLE
-X1_W12 &EFS/22.6
Min / max temperature monitoring 3
3
.CY-O 4x1 mm²
19.07.2012
3
=00-K1 X11:14
07.09.2012/KA
= 4 &EFS/22.6
4
4
=00-K1 X11:15
-X1_W14
Kunde:
&EFS/22.4
Project:
Projekt:
Control valve heating medium positioner SC
SC
Customer:
-X1_W14 =0-SC SC
SC
.CY-O 2x1 mm²
2
-X1_W12
Min / max temperature monitoring SC &EFS/22.7
SC
-X1_W12 =0-SC SC
SC
.CY-O 4x1 mm²
Esmeraldas II
-10_9_009
I
1 &EFS/23.1
FI flow measuring 5
1
1
=01-X2 11
-WG004 &EFS/23.1

= 2 6
2
.-O 2x1 mm²
2
=00-K2 X1:2
P
3
-10_7_012 +
Control valve heating medium positioner 7 &EFS/22.3
+
1
=00-K1 X11:19
-
-X1_W14 &EFS/22.3
-
= .CY-O 2x1 mm² 8

2
=01-X2 21
4
Separator
GEA Westfalia Benennung/Description:
5

6
Sprache:
Language:
7
en Drawing No.:
Zeichnungs Nr.:
8
8106-2011-061
As built +
Rev.05 =
DCC
& EMA
9
Bl./Sh.
62 Bl./Sh.
51
=16+-X2
Changes
Date
0
Bridges
Target internal
Name
Cross reference
Terminal number
Date
-90_9_003
Editor
&EFS/24.4
Tested
LSL sludge tank level min. 1
4
1
-K2 A1
3 4 -X0_W7 &EFS/24.4
= 2
3
.-O 2x1 mm²
1
2
=01-X2 28
GUE/PLE
= 3 &EFS/24.4
19.07.2012
=01-X2 26
07.09.2012/KA
LSH sludge tank level max. 4 &EFS/24.6
-90_9_002
= 5 &EFS/24.5
4
1
-K3 A1
Kunde:
3 4 -X0_W6 &EFS/24.6
Project:
Projekt:
= 6
3
.-O 2x1 mm²
Customer:
2
-90_9_001
LSHH sludge tank level max. / max. 7 &EFS/24.7
1
1
1 2 -X0_W5 &EFS/24.7
= 8
Esmeraldas II
.-O 2x1 mm²
2
-K4 A1
= 9 &EFS/24.8
-98_7_002 - + &EFS/24.9

-
Valve pneumatic sludge pump 10
1
-X0_W4
.-O 2x1 mm²
+
3
+HFO2-X2
LSHH sludge tank 12 &EFS/25.1
1
1
1
-WG010 -K4 24
.-J 3x1 mm²
-98_7_002 - +
Valve pneumatic sludge pump 11 &EFS/24.9
+
2
-X0_W4 -K1 34
.-O 2x1 mm²
-
4
Separator
GEA Westfalia
+HFO2-X2
LSHH sludge tank to HFO2 13 &EFS/25.1
2
2
2
-WG010 -K4 23
.-J 3x1 mm²
5

6
Sprache:
Language:
7
en Drawing No.:
Zeichnungs Nr.:
8
8106-2011-061
As built +
Rev.05 =
DCC
& EMA
9
Bl./Sh.
62 Bl./Sh.
52
=100+-X2
Changes
Date
0
Bridges
Target internal
Name
Cross reference
Terminal number
Date
+DCS-X
Editor
&EFS/26.1
Tested
Common failure 1
1
-K1 21
= 2 &EFS/26.1
1
2
-K1 24
GUE/PLE
Separator operation 3 &EFS/26.2
19.07.2012
3
=01-Q1 44
07.09.2012/KA
= 4 &EFS/26.2
4
=01-Q1 43
Sludge tank Level high / high Alarm 5 &EFS/26.3
5
-K2 11
Kunde:
&EFS/26.3
Project:
Projekt:
= 6
Customer:
-K2 14
TAH HFO temperature 7 &EFS/26.4
7
-K3 11
2
= 8 &EFS/26.4
8
-K3 14
TAL HFO temperature 9 &EFS/26.5
Esmeraldas II
9
-X1_W19 -K4 11
.-J 18x1,5 mm²
= 10 &EFS/26.5
10
-K4 14
&EFS/26.6

Local / remote status 11
11
-K5 11
= 12 &EFS/26.6
12
-K5 14
3
PAL clean-oil discharge pressure

13
13 &EFS/26.7
-K6 11
= 14 &EFS/26.8
14
-K6 14
Sludge tank Low alarm 15 &EFS/26.9
15
=16-K2 21
= 16 &EFS/26.9
16
=16-K2 24
= 17 &EFS/26.9
17
&EFS/27.1
4
Separator
HFO daily tank level Low control Change to daily tank 18
1
GEA Westfalia
=11-X2 5
= 19 &EFS/27.1
2
=00-K4 X1:2
HFO daily tank level High control Change to settling tank 20 &EFS/27.2
3
-X1_W20 &EFS/27.2
= .-J 7x1,5 mm² 21
4
=00-K4 X1:3
Remote start / stop NO for stop, NC for start 22 &EFS/27.4
5
&EFS/27.4
= 23
5
=00-K4 X1:4
1
=00-K3 X1:3
= 25 &EFS/27.6
2
=11-X2 8
-X1_W18

HFO temperature 26 &EFS/27.8
.CY-O 4x1,5 mm²
3
=00-K3 X1:7
= 27 &EFS/27.8
4
= SC &EFS/27.8
=0-SC SC
6
Sprache:
Language:
7
en Drawing No.:
Zeichnungs Nr.:
8
8106-2011-061
As built +
Rev.05 =
DCC
& EMA
9
Bl./Sh.
62 Bl./Sh.
53
0 1 2 3 4 5 6 7 8 9
Cable layout
Cable name /page.path Source (from) Target (to) Cable type Wires total Wires used Cross-section Length Cable gland / clamping range Remark
=0-W001 &EFS/10.2 =0-PE;=0-X1 =Customer+L-X _-J 3x 3 1,5 mm² M20x1,5 / 8-13mm
=0-X1_W1 &EFS/10.1 =0-PE;=0-XQ1 =Customer+L-X _-J 4x 4 25 mm² M40x1,5 / 19-28mm
=0-X1_W17 &EFS/12.1 =0-X1 =0-S01 .-O 2x 2 1 mm² M20x1,5 / 8-13mm
=01-WG001 &EFS/16.5 =01-X2 =01-13_7_020 .-O 2x 2 1 mm² M20x1,5 / 8-13mm
=01-WG021 &EFS/19.6 =0-PE;=01-X2 =01+HFO2-X2 .-J 7x 7 1 mm² M25x1,5 / 11-17mm
=01-X0_W3 &EFS/19.2 =0-PE;=01-X2 =01-10_7_014 .-J 7x 6 1 mm² M25x1,5 / 11-17mm
=01-X1_W2 &EFS/13.1 =0-PE;=01-X1 =01-10_1_001 _-J 4x 4 16 mm² M32x1,5 / 15-21mm
=01-X1_W4 &EFS/18.1 =01-X2 =01-10_7_006 .-O 2x 2 1 mm² M20x1,5 / 8-13mm
=01-X1_W5 &EFS/17.4 =0-PE;=01-X2 =01+JB-1X10 .-J 7x 7 1 mm² M25x1,5 / 11-17mm
=01-X1_W13 &EFS/13.3 =01-X2 =01-10_1_001 .-O 2x 2 1 mm² M20x1,5 / 8-13mm
=11-WG004 &EFS/23.1 =11-X2 =11-10_9_009 .-O 2x 2 1 mm² M20x1,5 / 8-13mm
=11-X1_W3 &EFS/20.1 =0-PE;=11-X1 =11-10_3_001 _-J 4x 4 2,5 mm² M25x1,5 / 11-17mm
=11-X1_W12 &EFS/22.5 =11-X2 =11-10_9_008 .CY-O 4x 4 1 mm² M25x1,5 / 11-17mm
=16-X0_W4 &EFS/24.9 =16-X2 =16-98_7_002 .-O 2x 2 1 mm² M20x1,5 / 8-13mm
=16-X0_W5 &EFS/24.7 =16-X2 =16-90_9_001 .-O 2x 2 1 mm² M20x1,5 / 8-13mm
=16-X0_W6 &EFS/24.5 =16-X2 =16-90_9_002 .-O 2x 2 1 mm² M20x1,5 / 8-13mm
Editor GUE/PLE
Customer:
Separator Cable layout
Projekt:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: en Drawing No.: 8106-2011-061 & EMB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Cable layout
=16-X0_W7 &EFS/24.3 =16-X2 =16-90_9_003 .-O 2x 2 1 mm² M20x1,5 / 8-13mm
=100-X1_W18 &EFS/27.6 +DCS-X =100-X2 .CY-O 4x 4 1,5 mm² M25x1,5 / 11-17mm
=100-X1_W19 &EFS/26.1 +DCS-X =100-X2;=0-PE .-J 18x 18 1,5 mm² M40x1,5 / 19-28mm
=01+JB-WG101 &EFS/15.1 =01+JB-1X10 =01-10_9_018 .-O 2x 2 0,34 mm² M12x1,5 / 3-6mm
=01+JB-WG104 &EFS/17.1 =01+JB-1X10 =01-10_9_020 _CY-O 4x 4 0,75 mm² M16x1,5 / 5-10mm
=01+JB-WG105 &EFS/18.3 =01+JB-1X10 =01-19_7_003/B .-J 3x 3 1,5 mm² M16x1,5 / 5-10mm
=01+JB-WG106 &EFS/18.4 =01+JB-1X10 =01-19_7_003/A .-J 3x 3 1,5 mm² M16x1,5 / 5-10mm
=01+JB-WG121 &EFS/16.1 =01+JB-1X10 =01+SB-1X20 .-J 5x 5 1,5 mm² M16x1,5 / 5-10mm
Integrated in the sensor

=01+SB-WG201 &EFS/16.1 =01+SB-1X20 =01-11_9_002 .-O 2x 2 0,34 mm²
block
=01+SB-WG202 &EFS/16.2 =01+SB-1X20 =01-10_9_014 .-O 2x 2 0,34 mm²
block
=01+SB-WG203 &EFS/16.3 =01+SB-1X20 =01-10_9_013 .-O 3x 3 0,75 mm²
block
=01+SB-WG204 &EFS/18.5 =01+SB-1X20 =01-10_7_010 .-J 3x 3 0,75 mm²
block
=01+SB-WG205 &EFS/18.6 =01+SB-1X20 =01-10_7_011 .-J 3x 3 0,75 mm²
block
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
Hinweise zur Installation von Kabeln und Leitungen

Directions for installation from cables and conductors
* Schutzmaßnahmen nach Bestimmungen des VDE bzw. zuständigen EVU ausführen!

All protective measures are to be taken in accordance with electric codes, rules and regulations!
* Generell sind die Vorgaben des lokalen Energieversorgers zwingend einzuhalten
In general the the rules and regulations of the lokal power authorities has to be followed.
* Kabel und Leitungen sind so auszuwählen und zu verlegen, dass eine Gefährdung von Personen und der Umgebung ausgeschlossen ist.
Die angegebenen Kabelquerschnitte sind bezogen auf eine Kabellänge von 50m, Kupfer als Leitematerial, Verlegeart "C" und
eine maximale Umgebungstemperatur von 30°C. Siehe hierzu DIN VDE 0298-4 (Verwendung von Kabeln und isolierten Leitungen für Starkstromanlagen - Teil 4:
Empfohlene Werte für die Strombelastbarkeit von Kabeln und Leitungen für feste Verlegung in und an Gebäuden und von flexiblen Leitungen).
Neben der Strombelastung sind bei der Errichtung von Kabel- und Leitungsanlagen weitere Faktoren zu berücksichtigen.
Siehe hierzu IEC 60364-5-52 (Errichten von Niederspannungsanlagen - Teil 5: Auswahl und Errichtung elektrischer Betriebsmittel - Kapitel 52: Kabel- und Leitungsanlagen)
Cables and lines must be selected and laid in a way to eliminate any risk to persons and the environment.
The cable cross-sections specified in these drawings are based on a max. length of 50m, copper as conducting material,laying version "C" and a maximum ambient temperature of 30°C.
Refer also to DIN VDE 0298-4 (Usage of cables and cords in power installations - Part 4:
Recommended current-carrying capacity for sheathed and nonsheathed cables for fixed wirings in and around buildings and for flexible cables and cords).
Besides the current load are in the erection of wiring systems additional parameters to take into account.
Refer also to IEC 60364-5-52 (Erection of low voltage installations - Part 5: Selection and erection of electrical equipment - Chapter 52: Wiring systems)
* Messleitungen sind grundsätzlich abgeschirmt zu verlegen!
Measuring lines must always be laid shielded!
* WD-Kabel getrennt vom WF-/WG-Kabeln verlegen!
WD-cables to be installed separate from WF-/WG-cable!
* Alle Kabel müssen den Flammentest Anforderungen für gebündelte Kabel nach IEC 60332-3 / IEEE 45-18.13 gerecht werden.
All cables must meet the flame test requirements for bunched cables acc. to IEC 60332-3 / IEEE 45-18.13.
* Das gesamte Kabelmaterial muss halogenfrei nach IEC 60754-1, giftfrei nach IEC 60754 und korrosionsfrei nach IEC 60754-2 sein
All cable materials must be free of halogens acc. to IEC 60754-1, no toxicity acc. to 60754 and no corrosivity acc. to IEC 60754-2.
* Alle Kabel müssen eine Abnahme der relevante Abnahmegesellschaft haben. Isolierungsfestigkeit: 0.6/1KV
All cables must have an approval of the relevant classification society. Insulating strength: 0.6/1KV * GEA WSPN Standard: Nexans MPRX 0.6/1kV.
WD-Kabel Energiekabel < 1kV WE-Kabel Erdungs-/Potentialausgleichsleiterleiter

WD-cable = Energy cable < 1kV WE-cable = Earth-/ Equipotential bonding conductor
WF-Kabel Datenbus WG-Kabel Steuer-/ Messkabel WH-Kabel Lichtwellenleiter
WF-cable = Data bus WG-cable = Control-/measuring cable WH-cable = Optical fibre
* Legende Kabeltypen (Kabelliste)

Legend cable typ (list of cables)
Kabel / Leitung mit Schutzleiter

-J = Cable / conductor with protective conductor FC.CY = Motorkabel FU mit konzentrischem Außenleiter (PE)
Motor cable FC with concentric outer (PE)
Kabel / Leitung ohne Schutzleiter
-O = Cable / conductor without protective conductor PL = Potentialausgleichsleiter
Equipotential bonding conductor
Kabel / Leitung mit Schutzleiter geschirmt
CY-J = Cable / conductor with protective conductor screened Ex-CY = Steuerleitung blau für eigensichere Stromkreise
Control line blue for intrinsically safecircuits
Kabel / Leitung ohne Schutzleiter geschirmt
CY-O = Cable / conductor without protective conductor screened CY-TP = Datenleitung paarverseilt
Data line twisted pair
Motorkabel FU geschirmt mit Schutzleiter
FC.CY-J = Motor cable FC screened with protective conductor
Editor GUE/PLE
Customer:
Separator Instructions for installation
Projekt:
0 1 2 3 4 5 6 7 8 9
FU
FC
=..-U.
Generelle Information zum Potentialausgleich.
Die Informationen auf diesem Blatt sind nicht
kundenspezifisch angepasst.
IP54
General Information for the equipotential bonding system.

≥10 mm²
GN YE Please note, that the information shown on this page are
not customised.
PE-Schiene
protective earth - rail
IDM
≥25 mm²
GN YE
≥10 mm²
GN YE
PA
PA7
PA6
PA5
PA4
PA3
PA2
PA1
≥10 mm²
GN YE
equipotential bonding building
Potentialausgleich Gebäude
≥25 mm²
GN YE
Fundamenterder
foundation earth
Editor GUE/PLE
Customer:
Separator Potential equalization Separator
Projekt:
0 1 2 3 4 5 6 7 8 9
Parts list
Function sign /page.path WS part-no. Manufacturer order no.. Name Manufacturer
=0-F01 &EFS/10.6 0005-4560-160 23750 Sicherungsautomat C 6A, 2 pol, C60N Groupe Schneider
Circuit breaker
=0-024M &EFS/10.6 0005-4708-890 1031400000 Durchgangs-Reihenklemme, 1,5 mm², Schraubanschluss, Wemid, dunkelbeige, TS 35 Weidmueller
Feed-through terminal block, 1,5 mm², screw connection, Wemid, dark-beige, TS 35
=0-Q1 &EFS/10.1 0005-1837-060 LV429631 Compact Leistungsschalter, NSX100F+TM80D 3P3D 56-80A, 36KA/415VAC Groupe Schneider
Compact circuit breaker
=0-Q1 &EFS/10.1 Konsole 90X160X100 Konsole 90X160X100 Konsole verzinkt Zimmermeyer
Bracket zinced
=0-Q1 &EFS/10.1 0005-1438-200 29450 Hilfsschalter OF/SD/SDE/SDV für NS/NSX100..630 Groupe Schneider
auxiliary contact
=0-Q1 &EFS/10.1 0005-1837-160 LV429515 Klemmenabdeckung kurz, 3-polig für NSX100/160/250 Groupe Schneider
Cover of terminals, short
=0-Q1 &EFS/10.1 0005-1837-180 LV429338 Drehantrieb mit Türkupplung für NSX 100...250, Standard, schwarzer Griff Groupe Schneider
Front-rotating drive, black
=0-T01 &EFS/10.5 0005-1407-020 6EP1333-2AA01-0AA0 Einphasennetzgeraet Prim.: 120/230V, 50/60Hz, Sec.: 24VDC, 5A Siemens
Single phase power supply
=0-X1 &EFS/10.2; 0005-3503-890 1020000000 Durchgangs-Reihenklemme, 2.5 mm², Schraubanschluss, Wemid, dunkelbeige, TS 35 Weidmueller
=0-F1 &EFS/11.1 0005-1872-670 3RV2411-0KA10 Leistungsschalter, 0,9...1,25A, BGR S00, für den Transformatorschutz Siemens
Circuit-breaker, 0.9...1.25A, size S00, transformer protection
Circuit breaker
=0-M1 &EFS/11.1 0005-1409-390 116 43 10 1 055 Filterlüfter, 207-253V, 50/60Hz, 45/39W, 231/265m³/h Pfannenberg
Filter fan
=0-M1 &EFS/11.1 0005-1409-240 117 40 00 1 055 Austrittsfilter Pfannenberg
Discharge filter
=0-T1 &EFS/11.1 0005-0551-490 700199 Steuerspannungstransformator, Prim.: 200-560VAC, Sek.: 115/230V, 400VA Ismet
Control voltage transformer, prim.: 200-560 VAC, sec.: 115/230 V, 400 VA
=0-K1 &EFS/12.6 0005-4033-110 2966207 Relais Einzelkontakt,PLC-Interface, Miniaturrelais mit Leistungskontakt, 1 Wechsler, Phoenix Contakt
Relay for single contact, PLC interface, miniature relay with power contact, 1 change-over
=0-S01 &EFS/12.1 0005-0081-030 3SB3801-0DF3 Pilzdrucktaster Gehäuse, verrastend, mit Schutzkragen, 1NC, 2x M20 Siemens
Mushroom push button box
=0-S01 &EFS/12.1 0005-4487-930 70-20-060-000-13-041 Verschraubung Polyamid, M20x1,5, RAL 7032, halogenfrei, d=8-13mm Jacob
Screw connection polyamide, M20x1,5, RAL 7032, halogen free, 8-13mm
Editor GUE/PLE
Customer:
Separator Parts list
Projekt:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: en Drawing No.: 8106-2011-061 & EPB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Parts list
=0-S01 &EFS/12.1 0013-0132-900 50225 PA7035 Gegenmutter Polyamid, M25x1,5, RAL 7035 Jacob
Counter nut polyamide, M25x1,5, RAL 7035
=01-B1 &EFS/13.1 0005-0924-090 TAID10C100 Stromwandler, 100/1A IME
Current transformer
=01-F1 &EFS/13.4 0005-1100-070 3RN1010-1CM00 THERMISTOR-MOTORSCHUTZ, STANDARD-AUSWERTEGERÄT, AUTO, 1S+1OE, AC 230V Siemens
THERMISTOR MOTOR PROTECTION EVALUATION UNIT AUTO, 1NO+1NC, AC 230V
=01-Q1 &EFS/13.8 0005-4382-270 3RT1044-1AL20 Leistungsschütz, 30KW/400V, 230VAC 50/60HZ, 3POLIG, BGR. S3, SCHRAUBANSCHLUSS Siemens
CONTACTOR, AC-3 30 KW/400 V, AC 230V 50/60HZ 3-POLE, SIZE S3, SCREW
=01-Q1 &EFS/13.8 0005-4399-050 3RH1921-1HA31 HILFSSCHALTERBLOCK, 31, 3S+1OE, DIN EN 50012, 4POLIG, FÜR MOTORSCHÜTZE, BGR. Siemens
AUXILIARY SWITCH BLOCK, 31, 3NO+1NC
=01-Q1 &EFS/13.8 0005-0915-170 3RT1936-1CD00 RC-GLIED, AC 127...240V, UEBERSPANNUNGSBEGRENZER, ZUM AUFSETZEN, BGR. S2, S3 Siemens
RC-ELEMENT, AC 127...240 V, SURGE SUPPRESSOR
=01-T1 &EFS/13.2 0005-3482-070 1073490000 Stromüberwachung, 0...1 A AC/ 0...5 A AC/ 0...10 A AC , 1 , 0(4)...20 mA , 0...10 V , 1 Weidmueller
Current monitoring, 0 - 1 A AC/0 - 5 A AC/0 - 10 A AC, 1, 0(4) - 20 mA , 0 - 10 V , 1 screw
=01-X1 &EFS/13.1 1028800000 1028800000 Durchgangs-Reihenklemme, 35 mm², Schraubanschluss, Wemid, dunkelbeige, TS 35 Weidmueller
Feed-through terminal
=01-K1 &EFS/14.1 0005-4033-040 2966171 Relais Einzelkontakt, PLC-Interface, Miniaturrelais mit Leistungskontakt, 1 Wechsler, Un=24 Phoenix Contakt
Relay , PLC interface, relay with power contact, 1 change-over contact, Un=24 VDC
=01-T2 &EFS/15.1 0005-4509-000 KCD2-E2 Sensor-Endstufenklemme, Eingang für NAMUR-Sensoren, 24V DC Speisespannung Pepperl & Fuchs
Converters- Amplifier to convert NAMUR sensor
=01-K11 &EFS/19.3 0005-1870-200 3RH2140-1JB40 Koppelhilfsschütz, 4S DC 24V, mit Diode Siemens
Coupling contactor relay, 4NO DC 24V, integrated diode
=01-X2 &EFS/19.5 0005-1442-890 1011300000 Sicherungs-Reihenklemme, 6 mm², Schraubanschluss, Wemid, dunkelbeige, TS 35 Weidmueller
Fused terminal block, 6 mm², screw connection, Wemid, dark-beige, TS 35
=01-X2 &EFS/19.5 0005-0541-020 5X20MM 0,5A MT Feinsicherung 5x20, 0,5A/MT, 250V Plenge
Miniature fuse
=11-Q1 &EFS/20.0 0005-1730-000 LUB12 Motorabgang Grundgerät - 12A AC-43, 440V Groupe Schneider
Motor outlet of basic unit - 12 A AC-43, 440 V
=11-Q1 &EFS/20.0 0005-1730-130 LUCA12FU Steuereinheit Standard LUCA - class 10, 3-12A 110-220V DC/AC Groupe Schneider
Standard control unit LUCA - class 10, 3-12A 110-220V DC/AC
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
Parts list
=11-Q1 &EFS/20.0 0005-1730-310 LUA1C20 Hilfsschaltermodul MSS LUA, 2S Groupe Schneider

Aux. switch module, MSS LUA, 2 NO.
=11-X1 &EFS/20.1 0005-3503-890 1020000000 Durchgangs-Reihenklemme, 2.5 mm², Schraubanschluss, Wemid, dunkelbeige, TS 35 Weidmueller
=11-T1 &EFS/22.5 0005-3482-060 8483680000 Signalwandler/-trenner, 4...20 mA (Stromschleife), Zugfederanschluss Weidmueller
Signal converter/disconnector, 4...20 mA (current loop), Tension clamp connection
=11-X2 &EFS/22.4.. 0005-3503-890 1020000000 Durchgangs-Reihenklemme, 2.5 mm², Schraubanschluss, Wemid, dunkelbeige, TS 35 Weidmueller
=11-X2 &EFS/22.3 0005-3499-890 1020080000 Durchgangs-Reihenklemme, 2.5 mm², Schraubanschluss, Wemid, blau, TS 35 Weidmueller
=16-K1 &EFS/24.1 0005-1406-020 3RH1140-1JB40 KOPPELSCHÜTZ, 4S, DC 24V, 0,7...1,25*US, M.DIODE, BGR. S00 Siemens
COUPLING RELAY, 4NO, DC 24 V, 0.7...1.25*US, W.DIODE, SIZE S00
=16-K2 &EFS/24.3 0005-4033-080 2967060 Relais Mehrfachkontakt, PLC-Interface, Miniaturrelais mit Leistungskontakt, 2 Wechsler, Phoenix Contakt
Relay, PLC interface, relay with power contact, 2 change-over contacts, Un=24 VDC
=16-P1 &EFS/24.2 0005-1553-000 3SB3001-6AA20/LED/24 Leuchtmelder komplett, LED rot 24V AC/DC, Siemens
Pilot light complete
=16-S1 &EFS/24.1 0005-1439-010 3SB3000-2DA11-BB Schwenksteller komplett, rastend, schwarz, I-0-II, 2x 1NO Siemens
Selector switch complete
=16-S2 &EFS/24.2 0005-1414-100 3SB3000-0AA11-B Drucktaster komplett, schwarz, 1NO Siemens
Push button complete
=16-X2 &EFS/24.9 0005-1442-890 1011300000 Sicherungs-Reihenklemme, 6 mm², Schraubanschluss, Wemid, dunkelbeige, TS 35 Weidmueller
Fused terminal block, 6 mm², screw connection, Wemid, dark-beige, TS 35
=16-X2 &EFS/24.9 0005-0541-020 5X20MM 0,5A MT Feinsicherung 5x20, 0,5A/MT, 250V Plenge
Miniature fuse
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
Parts list
=0-SC &EFS/27.7; 1600480000 1600480000 Klemmbügel für Schirmanschluss, zur Montage auf Sammelschiene 10x3mm Weidmueller
Retaining clip for shield connection
=00-P1 &EFS/30.1 0005-4050-710 6AV6642-5DA10-1AC0 Prozessanzeige OP177B, Farb-Display, 24VDC Siemens
Process display OP177B
=00-P1 &EFS/30.1 6AV6671-1CB00-0AX2 6AV6671-1CB00-0AX2 Speicherkarte, 128 MByte, MMC Siemens
Memory card
=00-K1 &EFS/31.1 0005-4050-720 6ES7313-5BF03-0AB0 Zentralbaugruppe, CPU 313C Siemens
CPU modul
=00-K1 &EFS/31.1 0005-4050-760 6ES7390-1AE80-0AA0 Profilschiene, 480mm Siemens
Profile bar, 480mm
=00-K1 &EFS/31.1 0005-4050-722 6ES7392-1AM00-0AA0 Frontstecker, 40POLIG Siemens
Front connector, 40 PIN
=00-K1 &EFS/31.1 6ES7953-8LG20-0AA0 6ES7953-8LG20-0AA0 Speicherkarte, 128 kByte, MMC Siemens
Memory card, 128 kByte, MMC
=00-K1 &EFS/31.1 6ES7901-0BF00-0AA0 6ES7901-0BF00-0AA0 MPI-Kabel zur Verbindung von SIMATIC S7 und PG über MPI, 5M Siemens
MPI cable
=00-K2 &EFS/31.4 6ES7331-1KF02-0AB0 6ES7331-1KF02-0AB0 Analogbaugruppe Eingang, SM 331, 8AE, 13BIT Siemens
Analog module input, SM 331, 8AI, 13BIT
=00-K3 &EFS/31.5 0005-4281-010 6ES7332-5HB01-0AB0 Analogbaugruppe Ausgang, SM 332, 2AA, U/I, 11/12BIT Siemens
Analog Module Output, SM 332, 2AO, U/I, 11/12BIT
=00-K3 &EFS/31.5 0005-4050-731 6ES7392-1AJ00-0AA0 Frontstecker, 20POLIG Siemens
=00-K4 &EFS/31.6 0005-4050-730 6ES7323-1BH01-0AA0 Digitalbaugruppe Ein-/Ausgang, SM 323, 8DE/DA, DC 24V, 0.5A Siemens
Digital Module Input/Output, SM 323, 8DI/DO, DC 24V, 0.5A
-Cabinet &ELU/37.1 1260500 1260500 Kompakt-Schaltschrank AE, lackiert RAL 7035, eintürig mit Montageplatte Rittal
Compact enclosure AE, painted RAL 7035, single door with mounting plate
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
Parts list
-Cabinet &ELU/37.1 0005-1412-000 2519000 Türarretierung für das AE Programm Rittal

Door stay for the AE range
-Cabinet &ELU/37.1 RESOPALSCHILD100/13 RESOPALSCHILD100/13 Resopalschild Kaiser
0 0 Resopal plate
-Cabinet &ELU/37.1 8556-9999-000 KLEINMATERIAL Kleinmaterial Schaltschrank Plenge
Incidentals control cabinet
-Cabinet &ELU/37.1 ADERKENNZEICHNUNG ADERKENNZEICHNUNG Aderkennzeichnung Plenge
Wire marking
-Cable_Glands &ELU/37.9 0013-0131-900 50220 PA7035 Gegenmutter Polyamid, M20x1,5, RAL 7035 Jacob
-Cable_Glands &ELU/37.9 0005-4487-930 70-20-060-000-13-041 Verschraubung Polyamid, M20x1,5, RAL 7032, halogenfrei, d=8-13mm Jacob
-Cable_Glands &ELU/37.9 50232-PA7035 50232 PA7035 Gegenmutter Polyamid, M32x1,5, RAL 7035 Jacob
-Cable_Glands &ELU/37.9 0005-4443-900 81-20-866-0000-04 Blindstopfen Polyamid, M20x1,5, RAL 7035 Jacob
Blanking plug polyamide, M20x1,5, RAL 7035
=Additions &ELU/37.9 0005-1554-000 1646461044 Kabelbezeichnung, polyamid Weidmueller
Cable designation
=Additions &ELU/37.9 8555-9001-200 8555-9001-200 Betriebsanleitung E40, englisch WS Mineraloil Systems
Instruction manual
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
GEA Westfalia Separator

Werner-Habig-Str. 1 - 59302 Oelde ( Germany ) - Phone +49 2522 77-0
Customer : PDV Power Technology
Designation of plant : HFO Separator Double Unit (HFO 2)
Drawing no. : 8106-2011-062
Internal order no. : 1 451 119 792
Manufacturer (company) : GEA Westfalia Separator
Name of project : Esmeraldas II
Type : E40 / OSE 80-0136-067
Language : en
Technical data : 480V AC 60 Hz +/-5 % -
Prepared : 18.07.2012 Processed : 07.09.2012 Applied standards IEC 81346

IEC 61355
IEC 60617
GEA project contact : M. Kalb Telephone : +49 2522 77-2802
Editor GUE/PLE
Customer:
Separator Title- / cover sheet
Projekt:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: en Drawing No.: 8106-2011-062 & EAA 57 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Table of contents
&EAA 1 Title- / cover sheet 20.07.2012 GUE/PLE
&EBH 6 Revision overview 20.07.2012 GUE/PLE
&EDB 7 Structure indicator 20.07.2012 MAR/PLE
&EFS 10 Incoming =0 20.07.2012 GUE/PLE
&EFS 11 Control voltage =0 20.07.2012 GUE/PLE
&EFS 12 Emergency stop =0 20.07.2012 GUE/PLE
&EFS 15 Separator speed measuring =01 20.07.2012 GUE/PLE
&EFS 16 Separator signals =01 20.07.2012 GUE/PLE
&EFS 17 Separator vibro =01 20.07.2012 GUE/PLE
&EFS 18 Separator valves =01 20.07.2012 GUE/PLE
&EFS 19 Separator clean-oil discharge =01 20.07.2012 GUE/PLE
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
Table of contents
&EFS 22 Product temperature control =11 20.07.2012 GUE/PLE
&EFS 23 FI flow measuring =11 20.07.2012 GUE/PLE
&EFS 29 Process display OP 177B =00 20.07.2012 GUE/PLE
&EFS 30 PLC power supply =00 20.07.2012 GUE/PLE
&ELU 36 Arrangement drawing control cabinet 20.07.2012 GUE/PLE
&ELU 37 E40 20.07.2012 GUE/PLE
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
Table of contents
&EMA 40 Terminal connecting plan =0+-SC 20.07.2012 GUE/PLE
&EMA 42 Terminal connecting plan =0+-XQ1 20.07.2012 GUE/PLE
&EMA 45 Terminal connecting plan =01+JB-1X10 20.07.2012 GUE/PLE
&EMA 46 Terminal connecting plan =01+SB-1X20 20.07.2012 GUE/PLE
&EMB 53 Instructions for installation 20.07.2012 GUE/PLE
&EMB 54 Potential equalization Separator 20.07.2012 GUE/PLE
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
Revision overview
Revision name Revision comment Revision on the basis of change Page name Author Date
Rev.03 Customer comments included (Cable gland size) GUE/PLE 03.08.2012
Rev.04 Customer comments included (Cable cross-section) GUE/PLE 07.08.2012
Rev.05 / As built Factory revision GUE/PLE 07.09.2012
Editor GUE/PLE
Customer:
Separator Revision overview
Projekt:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: en Drawing No.: 8106-2011-062 & EBH 57 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Structure indicator
Complete name Labelling Structure descprition Complete name Labelling Structure descprition
&EAA Document type Cover sheet
&EAB Document type Table of contents
&EBH Document type Revision overview
&EDB Document type Structure indentification overview / instructions
&EFS Document type Circuit diagram
&ELU Document type Arrangement drawing
&EMA Document type Terminal connecting plan
&EMB Document type Cable layout
&EPB Document type Parts list
=0 Plant Incoming
=01 Plant Separator
=11 Plant Feed pump
=16 Plant Sludge pump
=100 Plant Signal exchange
=00 Plant PLC
=Additions Plant Addition
=Customer Plant Customer
+JB Mounting place Junction box
+L Mounting place Local
+SB Mounting place Sensor bloc
+HFO1 Mounting place HFO1 control cabinet
+DCS Mounting place
Editor GUE/PLE
Customer:
Separator Structure indicator
Projekt:
0 1 2 3 4 5 6 7 8 9
Instruction / specification
Control cabinet : Version:
Name control cabinet HFO 2 Core indentification YES
Painting cabinet RAL 7035 Potential designation NO
Protective rating IP54 Halogen free wiring / channels NO
Ambient temperature ~45 °C Cable marking plates YES
Classification ...
Marking plates PLASTIC WHITE, LETTERS BLACK
Interface:
Bus connection to customer PLC NO
Incoming:
Mains- / side voltage 480V AC
Mains frequency 60 Hz
Rotary field
Voltage tolerance +/-5 %
Cable inlet BOTTOM
Incoming redundant NO
Control voltages:
Control voltage 1 220V AC
Control voltage 2 24V DC
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
Wiring
Electrical circuits Conductor Colour Cross-section Electrical circuits Conductor Colour Cross-section
Main circuits 480V AC L1 Black ≥ 1,5mm² Control voltage 220V AC L Red ≥ 0,75mm²
L2 Black " N Red / white "

L3 Black "
N Light blue ≥ 1,5mm²
PE Green / yellow ≥ 2,5mm²
Control voltage 24V DC + Dark blue ≥ 0,75mm²
- Blue / white "
Analog screened L+ White ≥ 0,75mm²
M Brown "
Measuring circuit White ≥ 0,75mm²
Current transformer lines Black ≥ 2,5mm²
Interlocking conductors (AC/DC) Orange ≥ 0,75mm²
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
480V AC
L1 / 13.0
L2 / 13.0
L3 / 13.0
480V AC
L1.2 / 20.0
L2.2 / 11.0
L3.2 / 11.0
12
14
1
-Q1
/25.1 11
56-80A
In: 74A
I> I> I>
2
Data incoming:
-PE -PE -SC -PE -PE -PE
Min. Cross-section:
25 mm²
-X2_W1
Pre-fuse:
_-J NH 80A
4x25 mm²
PE
PE
PE
Ambient temperature:
~45 °C
-1M -1T -1G
PE
L1
L2
L3
Max. Cable length:

50 m
Earthing mounting plate 1
=Customer
U: 480V AC
+L-X
Earthing cabinet 1
-
Earthing door 1
f: 60 Hz
P: ~33 kW
Incoming Earthing screen
Icn: 36 kA
Full load current:

~77 A
Editor GUE/PLE
Customer:
Separator Incoming
Projekt:
0 1 2 3 4 5 6 7 8 9
480V AC 480V AC
10.9 / L2.2 L2.2 / 20.0
10.9 / L3.2 L3.2 / 20.0
220V AC
L.A / 13.4
N.A / 12.0
220V AC
L.X / 12.0
1
5
-F1 N.X /
0,9...1,25A
EW:0,97A
I> I> I>
2
6
480V AC
480V AC
N/L2
L1
-T1 A F C K -T2
INPUT
400VA 120/230VAC GEA
24VDC/5A power
GND
OFF
ON
ua va PE ub vb
220V AC
220V AC
A
B
OUTPUT
-PE
L+
L+'
PE
M'
M.A / 13.2
-PE
M.K / 27.0
M.R / 14.0
2
-24M
1
-F2
2
C6A
-PE
M.T / 29.0
M.X / 18.0
24V DC
L+.A / 12.7
24V DC
L+.K / 30.0
24V DC
L+.X / 16.0
24V DC
L+.T / 29.0
1
-X1
-PE
-PE
N
L
-M1
M
45/39W 1~
Cabinet fan
PE
Control voltage AC Control voltage DC
Editor GUE/PLE
Customer:
Separator Control voltage
Projekt:
0 1 2 3 4 5 6 7 8 9
220V AC 220V AC
11.9 / L.X L.X /
220V AC
1L.X / 13.4
220V AC
1L.A / 20.4
7
-X1
24V DC 24V DC
11.9 / L+.A L+.A / 13.2
11
-K1
12
14
/12.6
29
X11
E2.7
/31.5
=00-K1
Separator
emergency stop
A1
-K1
A2
11.9 / N.A N.A / 13.4
Remove link in case of
an external
8
emergency stop!
(optional) -X1
-X2_W17
.-O
2x1 mm²
21
14
11 /12.8
12
-S01
22
Emergency stop external Emergency stop
Editor GUE/PLE
Customer:
Separator Emergency stop
Projekt:
0 1 2 3 4 5 6 7 8 9
24V DC 24V DC 220V AC 220V AC

10.9 / L1 12.9 / L+.A L+.A / 14.0 11.9 / L.A L.A /
220V AC
10.9 / L2 11.9 / M.A M.A / 15.0 12.9 / 1L.X
10.9 / L3
Current measuring separator
=00-K1
4-20mA = 0-50A
/31.4
PEW752I
X11
13
-F1
14
/13.4
11
1
-Q1 -K1
-T1
2
12
14
/13.8 /14.1
*0_9_011
7+
2
S1
Input
8
0-1A
-B1
3
Output
9-
S2
100/1A 0/4-20mA
A1
A1
T1
-F1 M -Q1
T2
A2
A2
12.9 / N.A N.A / 20.4
-PE
Link remove at
connection of an
sludge discharge flap!
1
5
(optional)
-X1 -X2 -X1
-X2_W2 -X2_W13
_-J .-O
4x16 mm² 2x1 mm²
Anti-clockwise rotation
W1
U1
V1
PE
13 14 /13.8 1 2 /13.1
M 21 22 /14.2 3 4 /13.1
20_1_001 3~ 5 6 /13.1
13 14
26,0kW/41,0-43,0A Θ
21 22
T2
T1
33 34 /14.1
43 44 /25.2
Separator PTC-feeler Spare Separator operation

separator
Editor GUE/PLE
Customer:
Separator Separator
Projekt:
0 1 2 3 4 5 6 7 8 9
24V DC 24V DC
13.3 / L+.A L+.A / 15.0
33
21
-Q1 34 -F1
22
/13.8 /13.4
2
3
X12 X12
E0.0 E0.1
/32.4 /32.4
=00-K1 =00-K1
Separator Separator
operation failure
=00-K1
/32.5
A1.0
X12
32
A1
-K1
A2
11.9 / M.R M.R / 19.0
14
11 /13.8
12
Separator
start/stop
Editor GUE/PLE
Customer:
Separator Separator
Projekt:
0 1 2 3 4 5 6 7 8 9
24V DC 24V DC
14.9 / L+.A L+.A / 21.0
13.3 / M.A
=00-K1
0-6800 r.p.m.
/32.4
E0.3
X12
-T2 5
4+
6-
24VDC
5+
1+
2-
3
-X2
-X2_W9
.-J
7x1 mm²
/16.1
+JB
-1X10 1 2
+JB-WG101
.-O
2x0,34 mm²
+
20_9_018
SI
-
+ BN = brown
- BU = blue
Speed monitoring device
Editor GUE/PLE
Customer:
Separator Separator speed measuring
Projekt:
0 1 2 3 4 5 6 7 8 9
=00-K1 =00-K1
4-20mA 4-20mA
/31.4 /31.4
PEW754I PEW756I
X11 X11
=00-K1 =00-K4
6
9
/32.4 /35.5
E0.5 E8.7
X12 X1
9
24V DC 24V DC
11.9 / L+.X L+.X / 19.0
-PE
10
11
12
5
-X2 9
-X2_W9 -WG001
.-J .-O
7x1 mm² 2x1 mm²
/15.1
+JB
L+_1X10 / 17.1
PE
4
-1X10 PE
+JB-WG121
.-J
5x1,5 mm²
+SB
PE_1X20 / 18.6
M_1X20 / 18.5
2
-1X20
+SB-WG201 +SB-WG202 +SB-WG203

.-O .-O .-O
2x0,34 mm² 2x0,34 mm² 3x0,75 mm²
A/Q
13
+
1
23_7_020
21_9_002 I 20_9_014 I 20_9_013
14
PSL/H P SMS P WMS

4-20mA 4-20mA
Clean-oil Sludge room monitoring Water discharge Sludge discharge

discharge pressure flap
Editor GUE/PLE
Customer:
Separator Separator signals
Projekt:
0 1 2 3 4 5 6 7 8 9
=00-K1
/32.4
E1.7
X12
19
13
-X2
-X2_W5
.-J
7x1 mm²
/18.3
+JB 16.3 / L+_1X10
M_1X10 / 18.3
-1X10 8 11 9 10
+JB-WG104
_CY-O
4x0,75 mm²
SC
1
20_9_020
PCH 1220
+24V DC
0V
-D1
Relay
NAHH separator NAHH separator

vibration monitoring vibration monitoring
Editor GUE/PLE
Customer:
Separator Separator vibro
Projekt:
0 1 2 3 4 5 6 7 8 9
=00-K1 =00-K1 =00-K1 =00-K1 =00-K1

/32.5 /32.5 /32.5 /32.5 /32.5
A0.0 A0.2 A0.1 A0.4 A0.5
X12 X12 X12 X12 X12
22
24
23
26
27
11.9 / M.X M.X / 22.0
-PE
14
15
16
17
18
19
20
21
-X2
-X2_W5
.-J
7x1 mm²
/17.4
+JB
17.1 / M_1X10
-PE -PE
12
13
15
14
16
18
17
PE
-1X10 PE PE -1X10 PE
+JB-WG122
.-J
4x1,5 mm²
+SB
16.3 / M_1X20
16.3
PE_1X20
11
10
PE
PE
8
9
-1X20 PE PE
-X2_W4 +JB-WG105 +JB-WG106 +SB-WG204 +SB-WG205

.-O .-J .-J .-J .-J
2x1 mm² 3x1,5 mm² 3x1,5 mm² 3x0,75 mm² 3x0,75 mm²
+
PE
PE
PE
PE
+
+
20_7_006 29_7_003/B 29_7_003/A 20_7_010 20_7_011
-
-
-
Feed valve Operating water Displacem- and Circulation valve Water discharge valve
filling water
Editor GUE/PLE
Customer:
Separator Separator valves
Projekt:
0 1 2 3 4 5 6 7 8 9
24V DC 24V DC
16.9 / L+.X L+.X / 23.0
=00-K1 =00-K1 =00-K1

/32.5 /31.5 /31.5
A1.7 E2.0 E2.1
X12 X11 X11
39
22
23
11
-K10
12
14
/19.1
A1
-K10
A2
14.9 / M.R M.R / 21.0
-PE
22
23
24
25
26
27
-X2
-WG021
.-J
7x1 mm²
+HFO1
PE
27
28
29
30
31
32
8106-2011-061
-X2
24
24
14
11 /19.6 -K11 -K12
12
23
23
Valve Valve Valve clean-oil Spare
clean-oil discharge clean-oil discharge limit switch Valve clean-oil
discharge to HFO1 open from HFO1 discharge limit
switch closed from HFO1
Editor GUE/PLE
Customer:
Separator Separator clean-oil discharge
Projekt:
0 1 2 3 4 5 6 7 8 9
480V AC 220V AC
10.9 / L1.2 12.9 / 1L.A
11.9 / L2.2
11.9 / L3.2
5
-Q1
17
3-12A L1 L2 L3
13
21
A1
110-220V DC/AC -Q1
18
/20.2
14
22
A2
/20.7 /21.1
3-12A
110-220V DC/AC
Control module
LUCA12FU
EW:10,5A
11
-K2
14
12
/21.1
17
97
18
98
/20.7 /21.2
T1 T2 T3
2
A1
-Q1
A2
/20.2
13.9 / N.A
-PE
1
-X1
-X2_W3
_-J
4x2,5 mm²
Clockwise rotation Achtung! 13 14 /21.1

W1
U1
V1
PE
21 22
Vor dem Einschalten der Zulaufpumpe 17 18 /20.7
20_3_001
M den Leistungsschalter auf Nennstrom 97 98 /21.2
6,33kW 3 des Motors einstellen (s. Typenschild des Motors)
10,5A
Attention!
Before switch-on feed pump, adjust the circuit breaker
to nominal current of the motor (look at motor label)
Feed pump Feed pump
Editor GUE/PLE
Customer:
Separator Feed pump
Projekt:
0 1 2 3 4 5 6 7 8 9
24V DC 24V DC
15.9 / L+.A L+.A / 22.0
13
97
-Q1 -Q1
14
98
/20.2 /20.3
12
13
X12 X12
E1.0 E1.1
/32.4 /32.4
=00-K1 =00-K1
Feed pump Feed pump
operation failure
=00-K1
/32.5
A1.1
X12
33
A1
-K2
A2
19.1 / M.R M.R / 25.0
14
11 /20.7
12
Feed pump
start / stop
Editor GUE/PLE
Customer:
Separator Feed pump
Projekt:
0 1 2 3 4 5 6 7 8 9
24V DC 24V DC
21.9 / L+.A L+.A / 24.0
18.9 / M.X M.X / 26.0
Control valve heating Product Min / max

medium positioner temperature control temperature monitoring
=00-K1 =00-K1 =00-K1
4-20mA 4-20mA = 0-120°C 4-20mA = 0-120°C
/31.4 /31.4 /31.4 /31.4
PAW754I PEW758I PEW760+ PEW760-
X11 X11 X11 X11
12
14
15
19
-SC -SC
1
-T1
Output
0/4-20mA
PT100
-SC
4
-SC
SC
SC
7
4
-X2 -X2
-X2_W14 -X2_W12
.CY-O .CY-O
2x1 mm² 4x1 mm²
/22.3
20_9_008
1
3
Θ Θ
+
PT100 PT100
20_7_012
2
4
SIPART PS2
4-20mA
Control valve heating medium Product Min / max

positioner temperature control temperature monitoring
Editor GUE/PLE
Customer:
Separator Product temperature control
Projekt:
0 1 2 3 4 5 6 7 8 9
=00-K2
/33.3
PEW256I
X1
2
24V DC 24V DC
19.9 / L+.X L+.X / 26.0
5
-X2
-WG004
.-O
2x1 mm²
1
20_9_009 I
FI P
4-20mA
FI flow measuring
Editor GUE/PLE
Customer:
Separator FI flow measuring
Projekt:
0 1 2 3 4 5 6 7 8 9
24V DC 24V DC
22.9 / L+.A L+.A / 27.0
=00-K1
/32.4
E0.7
X12
9
-PE
1
-X2
-WG010
.-J
3x1 mm²
+HFO1
PE
12
13
8106-2011-061
-X2
24
-K4
23
LSHH sludge tank

from HFO1
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
=00-K1 =00-K1 =00-K1 =00-K1 =00-K4 =00-K4

/32.5 /32.5 /32.5 /32.5 /35.5 /35.5
A0.7 A1.3 A1.4 A1.5 A8.0 A8.1
X12 X12 X12 X12 X1 X1
29
35
36
37
12
13
A1
A1
A1
A1
A1
A1
-K1 -K2 -K3 -K4 -K5 -K6
A2
A2
A2
A2
A2
A2
21.9 / M.R
14 14 14 14 14 14
11 11 /25.3 11 /25.4 11 /25.5 11 /25.7 11 /25.8
12 12 12 12 12 12
24
21 /25.0
22
43
12
14
12
14
12
14
12
14
12
14
22
24
12
14
=01-Q1 -K2 -K3 -K4 -K5 -K6

-K1 =0-Q1
44
11
11
11
11
11
/13.8 /25.3 /25.4 /25.6 /25.7 /25.8
21
11
/25.1 /10.1
PE
10
11
12
13
14
15
16
17
1
3
4
9
-X2
-X2_W19
.-J
18x1,5 mm²
=+DCS
PE
-X -X -X -X -X -X -X -X
Common failure Separator Sludge tank TAH TAL Local / remote PAL clean-oil
operation Level high / high alarm HFO temperature HFO temperature status discharge pressure
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
=00-K4 =00-K4 =00-K4 =00-K3 =00-K3

4-20mA 4-20mA
/35.5 /35.5 /35.5 /34.5 /34.5
E8.0 E8.1 E8.2 PAW272 PAW274
X1 X1 X1 X1 X1
2
7
-SC -SC
=0-SC =0-SC
24V DC 24V DC
23.9 / L+.X L+.X /
22.9 / M.X M.X /
-SC
PE
SC
18
19
20
21
22
23
24
25
26
27
-X2
-X2_W20 -X2_W18
.-J .CY-O
7x1,5 mm² 4x1,5 mm²
/26.8
=+DCS
PE
-X -X -X -X -X
-K -K -K
HFO daily tank level HFO daily tank level Remote start / stop Clean-oil HFO temperature
Low control High control NO for stop, NC for start discharge pressure
Change to daily tank Change to settling tank
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
-K1 -K1 -K1 -K1 -K1

/32.4 /31.4 /31.4 /31.4 /31.4
E1.6 PEW752-
- PEW754- PEW756-
- PEW758-
X12 X11 X11 X11 X11
18
10
13
24V DC
24.9 / L+.A
11.9 / M.K M.K / 28.0
Spare Earth analog Earth analog Earth analog Earth analog
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
-K2 -K2 -K2 -K2 -K2 -K2 -K2 -K2 -K3

/33.3 /33.3 /33.3 /33.3 /33.5 /33.5 /33.5 /33.5
PEW256M- PEW258M- PEW260M- PEW262M- PEW264M- PEW266M- PEW268M- PEW270M-
/34.5 /34.5
X1 X1 X1 X1 X1 X1 X1 X1
Mana
6
Mana
10
5
10
15
20
25
30
35
40
27.9 / M.K M.K / 30.0
Earth analog Earth analog Earth analog Earth analog Earth analog Earth analog Earth analog Earth analog Earth analog Earth analog
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
-P1
Button Designation Symbol
Westfalia Separator
OP 177B
ACK
DP/MPI/PPI 1F1B USB

1 2 3 4
ON
POWER DC OFF ● ● ● ●
SC
SC
A
A
B
B
24V
0V
PE
24V DC
11.9 / L+.T MPI_A / 30.0
11.9 / M.T MPI_B / 30.0
-PE
Process display
Editor GUE/PLE
Customer:
Separator Process display OP 177B
Projekt:
0 1 2 3 4 5 6 7 8 9
-K1 CPU 313C

-K2 -K3 -K4
2AO
8AI 8DI/8DO
0005-4050-720 6ES7331-1KF02-0AB0 0005-4281-010 0005-4050-730
6ES7313-5BF03-0AB0 6ES7331-1KF02-0AB0 6ES7332-5HB01-0AB0 6ES7323-1BH01-0AA0
Rack: 1 Rack: 1 Rack: 1
Slot: 4 Slot: 5 Slot: 6
SF GEA
BF Rack: 1
Slot: 1-3
DC5V 0 0 0 0 0
FRCE X11 1 1
X12 1 1
X1 1
RUN
2 2 2 2 2
STOP
3 3 3 3 3
PUSH
4 4 4 4 4
RUN
5 5 5 5 5
STOP
6 6 6 6 6
PEW270M-
PAW754U
PEW758V
MRES
PAW274
7 7 7 7 7
A1.7
A8.7
E2.7
E1.7
IN IN OUT IN IN
-
-
-
-
-
-
E2.0
E0.0
A0.0
PEW752V
PAW752U
PAW272
E8.0
PEW256I
L+ 0 0 0 0
1 1 1 1
M
2 2 2 2
3 3 3 3
4 4 4 4
5 5 5 5
6 6 6 6
7 7 7 7
X1 MPI
A
29.9 / MPI_A
B
29.9 / MPI_B
SC
A
Mana /31.4
B
1L+ /32.4
2L+ /32.5
3L+ /32.5
2L+ /35.5
1L+ /34.5
4M /31.5
1M /32.4
2M /32.5
3M /32.5
1M /35.5
2M /35.5
1M /34.5
SC
DC 24V
L+
X11:20
X11:30
X12:1
X12:20
X12:21
X12:30
X12:31
X12:40
X1:1
X1:20
X1:10
X1:11
X1:20
24V DC
11.9 / L+.K
28.9 / M.K
Editor GUE/PLE
Customer:
Separator PLC power supply
Projekt:
0 1 2 3 4 5 6 7 8 9
-K1
X11:1 X11:21
X11:2 X11:22
PEW752V E2.0 /19.7 =01+HFO1-K11:24 Valve clean-oil discharge limit switch open from HFO1
X11:3 X11:23
Current measuring separator =01-T1:8 /13.3 PEW752I E2.1 /19.8 =01+HFO1-K12:24 Valve clean-oil discharge limit switch closed from HFO1
X11:4 X11:24
Earth analog /27.2 - E2.2
X11:5 X11:25
PEW754V E2.3
X11:6 X11:26
Clean-oil discharge pressure =01-X2:6 /16.1 PEW754I E2.4
X11:7 X11:27
Earth analog /27.3 E2.5
X11:8 X11:28
PEW756V E2.6
X11:9 X11:29
Sludge room monitoring =01-X2:8 /16.2 PEW756I E2.7 /12.8 =0-K1:14 Separator emergency stop
X11:10
Earth analog /27.4 - X11:30
4M /30.3 0V
X11:11
PEW758V V X11:31
X11:12
Product temperature control =11-T1:1 /22.5 PEW758I A
X11:32
X11:13
Earth analog /27.4
X11:33
X11:14
Min / max temperature monitoring =11-X2:3 /22.6 PEW760+
X11:34
PT100
X11:15
Min / max temperature monitoring /22.6 PEW760-
X11:35
X11:16 X11:36
PAW752U
X11:17 X11:37
PAW752I
X11:18 X11:38
PAW754U
X11:19 X11:39
Control valve heating medium positioner =11-X2:7 /22.3 PAW754I
X11:20 X11:40
Mana /30.3 Mana
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
-K1
X12:1 X12:21
24V /30.3 1L+ 2L+ /30.3 24V
X12:2 X12:22
Separator operation =01-Q1:34 /14.1 E0.0 A0.0 /18.1 =01-X2:14 Feed valve
X12:3 X12:23
Separator failure =01-F1:22 /14.2 E0.1 A0.1 /18.4 =01-X2:17 Displacem- and filling water
X12:4 X12:24
E0.2 A0.2 /18.3 =01-X2:16 Operating water
X12:5 X12:25
Speed monitoring device =01-T2:4+ /15.2 E0.3 A0.3
X12:6 X12:26
E0.4 A0.4 /18.5 =01-X2:19 Circulation valve
X12:7 X12:27
Water discharge =01-X2:10 /16.3 E0.5 A0.5 /18.6 =01-X2:20 Water discharge valve
X12:8 X12:28
E0.6 A0.6
X12:9 X12:29
LSHH sludge tank from HFO1 =16+HFO1-K4:24 /24.1 E0.7 A0.7 /25.1 =100-K1:A1 Common failure
X12:10 X12:30
2M /30.3 0V
X12:11 X12:31
3L+ /30.4 24V
X12:12 X12:32
Feed pump operation =11-Q1:14 /21.1 E1.0 A1.0 /14.1 =01-K1:A1 Separator start/stop
X12:13 X12:33
Feed pump failure =11-Q1:98 /21.2 E1.1 A1.1 /21.1 =11-K2:A1 Feed pump start / stop
X12:14 X12:34
E1.2 A1.2
X12:15 X12:35
E1.3 A1.3 /25.3 =100-K2:A1 Sludge tank Level high / high alarm
X12:16 X12:36
E1.4 A1.4 /25.4 =100-K3:A1 TAH HFO temperature
X12:17 X12:37
E1.5 A1.5 /25.6 =100-K4:A1 TAL HFO temperature
X12:18 X12:38
Spare =16+HFO1-K4:23 /27.1 E1.6 A1.6
X12:19 X12:39
NAHH separator vibration monitoring =01-X2:13 /17.4 E1.7 A1.7 /19.1 =01-K10:A1 Valve clean-oil discharge
X12:20 X12:40
0V /30.3 1M 3M /30.4 0V
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
-K2
X1:1 X1:21
PEW256V PEW264V
X1:2 X1:22
FI flow measuring =11-20_9_009:2 /23.1 PEW256I V V PEW264I
X1:3 X1:23
X1:4 X1:24
PEW256M+ PEW264M+
X1:5 X1:25
X1:6 X1:26
PEW258V PEW266V
X1:7 X1:27
PEW258I V V PEW266I
X1:8 X1:28
X1:9 X1:29
PEW258M+ PEW266M+
X1:10 X1:30
X1:11 X1:31
PEW260V PEW268V
X1:12 X1:32
PEW260I V V PEW268I
X1:13 X1:33
X1:14 X1:34
PEW260M+ PEW268M+
X1:15 X1:35
X1:16 X1:36
PEW262V PEW270V
X1:17 X1:37
PEW262I V V PEW270I
X1:18 X1:38
X1:19 X1:39
PEW262M+ PEW270M+
X1:20 X1:40
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
-K3
2AO
X1:1
1L+ /30.5 24V
X1:2
X1:3
PAW272 /26.6 =100-X2:24 Clean-oil discharge pressure
X1:4
S+
X1:5
S-
X1:6
X1:7
PAW274 /26.8 =100-X2:26 HFO temperature
X1:8
S+
X1:9
S-
X1:10
X1:11
X1:12
X1:13
X1:14
X1:15
X1:16
X1:17
X1:18
X1:19
X1:20
1M /30.6 0V
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
-K4
X1:1
1L+
X1:2
E8.0 /26.1 =100-X2:19 HFO daily tank level Low control Change to daily tank
X1:3
E8.1 /26.2 =100-X2:21 HFO daily tank level High control Change to settling tank
X1:4
E8.2 /26.4 =100-X2:23 Remote start / stop NO for stop, NC for start
X1:5
E8.3
X1:6
E8.4
X1:7
E8.5
X1:8
E8.6
X1:9
E8.7 /16.6 =01-23_7_020:14 Sludge discharge flap
X1:10
1M /30.6 0V
X1:11
2L+ /30.7 +24V
X1:12
A8.0 /25.7 =100-K5:A1 Local / remote status
X1:13
A8.1 /25.8 =100-K6:A1 PAL clean-oil discharge pressure
X1:14
A8.2
X1:15
A8.3
X1:16
A8.4
X1:17
A8.5
X1:18
A8.6
X1:19
A8.7
X1:20
2M /30.7 0V
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
600 mm
560 mm 300 mm
-Cabinet ø 8mm -Mountingplate

HFO 2
0-T2
Filter
=00-P1
100-K1
01-K10
100-K2
100-K3
100-K4
100-K5
100-K6
01-K1
11-K2
0-K1
0-F1
01-F1
01-T1
0-F2
01-T2
0-T1
11-T2
1200 mm
1160 mm
01-B1
0-24M
0-Q1
11-Q1
100-X2
01-Q1
=0-Q1
I
O
=0-M1
01-X1
11-X1
01-X2
11-X2
16-X2
0-X1
=00-P1 Process display
=0-M1 Filter / fan
=0-Q1 Isolator Cable glands Size
Scale 1:7,5 mm Weight: ca. 80kg HFO 2

Editor GUE/PLE
Customer:
Separator Arrangement drawing control cabinet
Projekt:
0 1 2 3 4 5 6 7 8 9
Control unit E40
Bestell-nr.
0005-4050-700
Westfalia Separator AG
order no.
Programm-Nr.
8106-1E40-768
program-no.
Tiefe: __mm
215
depth:
Ausschnittmass: 228x195mm
cutout dimension:
Gewicht: _,__kg
weight:
ACK
245
Editor GUE/PLE
Customer:
Separator E40
Projekt:
0 1 2 3 4 5 6 7 8 9
&EFS/11.6
&EFS/11.6
&EFS/11.6
Cross reference
0V
PE
=00-P1
Target internal
-PE
-T2
Bridges
=0+-24M
Terminal number
1
2
Control voltage DC
Editor GUE/PLE
Customer:
Projekt:
=0+-PE
Changes
Date
0
Bridges
Target internal
Name
Cross reference
Terminal number
Date
=Customer+L-X
Editor
&EFS/10.1
Tested
Incoming PE
PE
PE
-X2_W1
PE
_-J 4x25 mm²
1
-SC
GUE/PLE
Earthing screen PE &EFS/10.3
20.07.2012
SC
SC
07.09.2012/KA
-1M
Earthing mounting plate 1 PE PE &EFS/10.4
PE
-PE
Kunde:
GN/YE
Project:
Projekt:
Customer:
-1T
Earthing door 1 PE PE &EFS/10.4
PE
-PE
2
GN/YE
-1G
Earthing cabinet 1 PE PE &EFS/10.5
Esmeraldas II
PE
-PE
GN/YE
-PE
&EFS/11.1

Control voltage AC PE
= PE &EFS/11.2
-X1 6
3
-M1
= PE &EFS/11.2
PE
L
GN/YE
L
M
1~
PE N
N
-PE
&EFS/11.6
4
Separator
Control voltage DC PE
GEA Westfalia
= PE &EFS/11.6
-24M 2
=01-20_1_001
Separator PE &EFS/13.2
PE
=01-X2_W2
PE
_-J 4x16 mm²

U1
T2 U1
V1
5
V1
Θ
M
3~
T1 W1
W1
PE
T2
Terminal connecting plan =0+-PE

T1
=01+HFO1-X2
Spare PE &EFS/19.8
PE
PE
=01-WG021
PE
-PE
6
.-J 7x1 mm²
=16+HFO1-X2
LSHH sludge tank from HFO1 PE &EFS/24.1
PE
PE
=16-WG010
PE
-PE
.-J 3x1 mm²
=01+JB-1X10
Water discharge PE &EFS/16.3
PE =01-X2_W9
PE
.-J 7x1 mm²

&EFS/18.7
PE
Water discharge valve PE

Sprache:
PE:PE PE:PE
=01-X2_W5
PE
Language:
-PE
.-J 7x1 mm²
7
=11-20_3_001
Feed pump PE &EFS/20.1
PE
U1 =11-X2_W3
PE
-PE
_-J 4x2,5 mm²
en
U1
V1
M
W1
V1
PE
Drawing No.:
W1
Zeichnungs Nr.:
8
+DCS-X
Remote start / stop NO for stop, NC for start PE &EFS/26.4
PE
=100-X2_W20
PE
.-J 7x1,5 mm²

PE
PAL clean-oil discharge pressure PE &EFS/25.9

PE
=100-X2_W19
PE
.-J 18x1,5 mm²

8106-2011-062
As built +
Rev.05 =
DCC
& EMA
9
Bl./Sh.
57 Bl./Sh.
39
0 1 2 3 4 5 6 7 8 9
&EFS/10.3
&EFS/22.6
&EFS/22.3
&EFS/22.4
&EFS/26.8
&EFS/26.8
&EFS/22.7
&EFS/26.7
Cross reference
Target internal -SC
-SC
-SC
-SC
-SC
-SC
Bridges
=0+-SC
SC
SC
SC
SC
SC
SC
SC
SC
Terminal number
PE SC SC SC
PE SC SC SC
-PE
=11-X2
=100-X2
=11-X2
-SC
Control valve heating medium positioner
Min / max temperature monitoring

Product temperature control
Clean-oil discharge pressure

HFO temperature
HFO temperature
Earthing screen
Editor GUE/PLE
Customer:
Separator Terminal connecting plan =0+-SC
Projekt:
0 1 2 3 4 5 6 7 8 9
&EFS/11.0
&EFS/11.1
&EFS/11.1
&EFS/11.1
&EFS/11.1
&EFS/11.2
&EFS/12.1
&EFS/12.1
&EFS/12.1
Cross reference
vb
4
=01-X1
Target internal
-F2
-T1
Bridges
=0+-X1
Terminal number
1
9 .-O 2x1 mm²

-X2_W17
RD_U RDWHU GN/YE 1 2

L N PE PE 21 22
N
L
21
M
1~
PE
PE
22
-M1
-PE
-S01
Emergency stop external
Control voltage AC
Control voltage AC
Spare
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
&EFS/10.1
&EFS/10.1
&EFS/10.1
Cross reference
6
Target internal -Q1
-Q1
-Q1
Bridges
=0+-XQ1
Terminal number
2
6
_-J 4x25 mm²
-X2_W1
1 2 3
L1 L2 L3
L1
=Customer+L-X
Incoming
Editor GUE/PLE
Customer:
Separator Terminal connecting plan =0+-XQ1
Projekt:
0 1 2 3 4 5 6 7 8 9
&EFS/13.1
&EFS/13.1
&EFS/13.1
&EFS/13.8
&EFS/13.7
Cross reference
13
Target internal
=0-X1
-Q1
-Q1
-Q1
-F1
Bridges
=01+-X1
Terminal number
1
5
_-J 4x16 mm²
-X2_W2
1 2 3
U1 V1 W1 T2 T1 PE
W1
U1
V1
PE
M
3~
Θ
T2
T1
-20_1_001
Separator
Spare
=
Editor GUE/PLE
Customer:
Projekt:
=01+-X2
Changes
Date
0
Bridges
Target internal
Name
Cross reference
Terminal number
Date
-20_1_001
Editor
&EFS/13.3
Tested
PTC-feeler separator 1
T1
1
-F1 T1
-X2_W13 &EFS/13.3
= .-O 2x1 mm² 2
T2
1
2
T2 U1
-F1 T2
GUE/PLE
20.07.2012
U1
V1
Θ
M
3~
07.09.2012/KA
T1 W1
V1
PE
W1
Kunde:
Project:
Projekt:
PE
Customer:
2
+JB-1X10
Speed monitoring device 3 &EFS/15.2
1
1
-T2 1+
= 4 &EFS/15.2
Esmeraldas II
2
-T2 2-
4
3
=0-T2 L+
&EFS/16.1

= 6
3
4
=00-K1 X11:6
1
-X2_W9 &EFS/16.2
Sludge room monitoring .-J 7x1 mm² 7
3
= 8 &EFS/16.2
6
5
=00-K1 X11:9
Spare 9 &EFS/16.3

7
6
=00-K1 X12:7
-23_7_020
Sludge discharge flap 11 &EFS/16.5
13
1
-23_7_020 13
14 13
-WG001 &EFS/16.6
4
Separator
= .-O 2x1 mm² 12
14
2
GEA Westfalia
-23_7_020 14
+JB-1X10
10
1
10
-X2_W5 =00-K1 X12:19

.-J 7x1 mm²
-20_7_006 - +
Feed valve 14 &EFS/18.1
+
1
=00-K1 X12:22
-X2_W4 &EFS/18.1
-
= .-O 2x1 mm² 15

5
=0-24M 1
+JB-1X10
Operating water 16 &EFS/18.3
12
2
=00-K1 X12:24

Displacem- and filling water 17 &EFS/18.4
15
3
=00-K1 X12:23
= 18 &EFS/18.4
12
-X2_W5 &EFS/18.5
Circulation valve .-J 7x1 mm² 19
16
4
=00-K1 X12:26
6

18
5
=00-K1 X12:27
= 21 &EFS/18.7
17
6
=11-X2 8
+HFO1-X2
Valve clean-oil discharge to HFO1 22 &EFS/19.6
27
1
-K10 14
= 23 &EFS/19.6
28
Sprache:
2
Language:
-K10 11
7
Valve clean-oil discharge limit switch open from HFO1 24 &EFS/19.7

29
3
=00-K1 X11:22
27
-WG021 &EFS/19.8
Valve clean-oil discharge limit switch closed from HFO1 .-J 7x1 mm² 25
30
4
=00-K1 X11:23
en
+24VDC 26 &EFS/19.8
31
5
=11-X2 5
Spare 27 &EFS/19.8
32
6
Drawing No.:
Zeichnungs Nr.:
8
8106-2011-062
As built +
Rev.05 =
DCC
& EMA
9
Bl./Sh.
57 Bl./Sh.
44
=01+JB-1X10
Changes
Date
0
Bridges
Target internal
Name
Cross reference
Terminal number
Date
-29_7_003/B
Editor
&EFS/18.3
Tested
Operating water PE PE
PE
-WG105
PE
-PE
.-J 3x1,5 mm²
1
+SB-1X20
GUE/PLE
PE &EFS/16.3
Water discharge PE
20.07.2012
PE:PE
-WG121
PE
=0-PE PE
PE
.-J 5x1,5 mm²
07.09.2012/KA
-20_9_018
Speed monitoring device - + 1 &EFS/15.2
+
-X2 3
BN
Kunde:
-WG101 &EFS/15.2
Project:
Projekt:
-
= .-O 2x0,34 mm² 2
Customer:
-X2 4
BU
2
+SB-1X20
1
1
-X2 6
= 4 &EFS/16.1
Esmeraldas II
2
-X2 5
= 5 &EFS/16.1
1
-WG121
.-J 5x1,5 mm²
&EFS/16.2

4
3
-X2 8
5
4
-X2 10
3
-20_9_020
1
BN
= 9 &EFS/17.3
3
BK
-WG104 &EFS/17.4
= 10
4
_CY-O 4x0,75 mm²

-X2 13
WH
= 11 &EFS/17.1
2
BU
4
Separator
GEA Westfalia
-29_7_003/B
Operating water - + 12 &EFS/18.3
+
-X2 16
BN
-WG105 &EFS/18.3
-
= .-J 3x1,5 mm² 13

BU
-29_7_003/A
- + &EFS/18.4
-
Displacem- and filling water 14

BU
-WG106 &EFS/18.4
= 15
+
.-J 3x1,5 mm²

5
-X2 17
BN
+SB-1X20
Circulation valve 16 &EFS/18.5
8
1
-X2 19
10
2
-X2 21
Terminal connecting plan =01+JB-1X10

8
-WG122 &EFS/18.6
= .-J 4x1,5 mm² 18
11
3
-X2 20
= PE &EFS/18.7
PE:PE
PE
=0-PE PE
6
-29_7_003/A
Displacem- and filling water PE PE &EFS/18.4
PE
-WG106
PE
-PE
.-J 3x1,5 mm²
Sprache:
Language:
7
en Drawing No.:
Zeichnungs Nr.:
8
8106-2011-062
As built +
Rev.05 =
DCC
& EMA
9
Bl./Sh.
57 Bl./Sh.
45
=01+SB-1X20
Changes
Date
0
Bridges
Target internal
Name
Cross reference
Terminal number
Date
-21_9_002
I
1
Editor
&EFS/16.1
Tested
Clean-oil discharge pressure 1
2
+JB-1X10 3
WH
2
-WG201 &EFS/16.1
= 2
1
.-O 2x0,34 mm²
1
+JB-1X10 4
BK
GUE/PLE
20.07.2012
07.09.2012/KA
-20_9_014
I
1 &EFS/16.2
1
BK
2
-WG202 &EFS/16.2
= 4
2
.-O 2x0,34 mm²
+JB-1X10 6
P
WH
Kunde:
Project:
Projekt:
Customer:
-20_9_013
+
A/Q
+JB-1X10 7
2
BK
= A/Q 6 &EFS/16.3
+
-WG203
BN
.-O 3x0,75 mm²
- &EFS/16.3
-
= 7
Esmeraldas II
GY
-20_7_010
- + &EFS/18.5

Circulation valve 8
+
+JB-1X10 16
BN
-WG204 &EFS/18.5
-
= .-J 3x0,75 mm² 9
BU
3
-20_7_011
- + &EFS/18.7
-
Water discharge valve 10

+JB-1X10 17
BU
-WG205 &EFS/18.6
= 11
+
.-J 3x0,75 mm²

+JB-1X10 18
BN
-20_7_010
Circulation valve PE PE &EFS/18.6
PE
-WG204
PE
+JB-1X10 PE
.-J 3x0,75 mm²
4
Separator
GEA Westfalia
-20_7_011
Water discharge valve PE PE &EFS/18.7
PE
-WG205
PE
+JB-1X10 PE
.-J 3x0,75 mm²
5
Terminal connecting plan =01+SB-1X20

6
Sprache:
Language:
7
en Drawing No.:
Zeichnungs Nr.:
8
8106-2011-062
As built +
Rev.05 =
DCC
& EMA
9
Bl./Sh.
57 Bl./Sh.
46
0 1 2 3 4 5 6 7 8 9
&EFS/20.1
&EFS/20.1
&EFS/20.1
Cross reference
6
Target internal -Q1
-Q1
-Q1
Bridges
=11+-X1
Terminal number
1
3
_-J 4x2,5 mm²
-X2_W3
1 2 3
U1 V1 W1 PE
W1
U1
V1
PE
M
3
-20_3_001
Feed pump
Editor GUE/PLE
Customer:
Projekt:
=11+-X2
Changes
Date
0
Bridges
Target internal
Name
Cross reference
Terminal number
Date
-20_9_008
Editor
&EFS/22.5
Tested
Product temperature control 1
1
1
-T1 3
= 2 &EFS/22.5
Θ
1
2
2 1 -T1 4
GUE/PLE
-X2_W12 &EFS/22.6
Min / max temperature monitoring 3
3
.CY-O 4x1 mm²
20.07.2012
3
=00-K1 X11:14
07.09.2012/KA
= 4 &EFS/22.6
4
4
=00-K1 X11:15
-X2_W14
Kunde:
&EFS/22.4
Project:
Projekt:
Control valve heating medium positioner SC
SC
Customer:
-X2_W14 =0-SC SC
SC
.CY-O 2x1 mm²
2
-X2_W12
Min / max temperature monitoring SC &EFS/22.7
SC
-X2_W12 =0-SC SC
SC
.CY-O 4x1 mm²
Esmeraldas II
-20_9_009
I
1 &EFS/23.1
FI flow measuring 5
1
1
=01-X2 26
-WG004 &EFS/23.1

= 2 6
2
.-O 2x1 mm²
2
=00-K2 X1:2
P
3
-20_7_012 +
Control valve heating medium positioner 7 &EFS/22.3
+
1
=00-K1 X11:19
-
-X2_W14 &EFS/22.3
-
= .CY-O 2x1 mm² 8

2
=01-X2 21
4
Separator
GEA Westfalia Benennung/Description:
5

6
Sprache:
Language:
7
en Drawing No.:
Zeichnungs Nr.:
8
8106-2011-062
As built +
Rev.05 =
DCC
& EMA
9
Bl./Sh.
57 Bl./Sh.
48
0 1 2 3 4 5 6 7 8 9
&EFS/24.1
&EFS/24.1
Cross reference
X12:9
2
=00-K1
=11-T1
Target internal
Bridges
=16+-X2
Terminal number
1
2 .-J 3x1 mm²

-WG010
1 2
12 13
12
+HFO1-X2
LSHH sludge tank from HFO1
Editor GUE/PLE
Customer:
Projekt:
=100+-X2
Changes
Date
0
Bridges
Target internal
Name
Cross reference
Terminal number
Date
+DCS-X
Editor
&EFS/25.1
Tested
Common failure 1
1
-K1 21
= 2 &EFS/25.1
1
2
-K1 24
GUE/PLE
Separator operation 3 &EFS/25.2
20.07.2012
3
=01-Q1 44
07.09.2012/KA
= 4 &EFS/25.2
4
=01-Q1 43
Sludge tank Level high / high alarm 5 &EFS/25.3
5
-K2 11
Kunde:
&EFS/25.3
Project:
Projekt:
= 6
Customer:
-K2 14
TAH HFO temperature 7 &EFS/25.4
7
-K3 11
2
= 8 &EFS/25.4
8
-K3 14
TAL HFO temperature 9 &EFS/25.6
Esmeraldas II
9
-X2_W19 -K4 11
.-J 18x1,5 mm²
= 10 &EFS/25.6
10
-K4 14
&EFS/25.7

Local / remote status 11
11
-K5 11
= 12 &EFS/25.7
12
-K5 14
3
PAL clean-oil discharge pressure

13
13 &EFS/25.8
-K6 11
= 14 &EFS/25.8
14
-K6 14
= 15 &EFS/25.9
15
= 16 &EFS/25.9
16
= 17 &EFS/25.9
17
&EFS/26.1
4
Separator
HFO daily tank level Low control Change to daily tank 18
1
GEA Westfalia
=11-X2 5
= 19 &EFS/26.1
2
=00-K4 X1:2
HFO daily tank level High control Change to settling tank 20 &EFS/26.2
3
-X2_W20 &EFS/26.2
= .-J 7x1,5 mm² 21
4
=00-K4 X1:3
Remote start / stop NO for stop, NC for start 22 &EFS/26.4
5
&EFS/26.4
= 23
5
=00-K4 X1:4
1
=00-K3 X1:3
= 25 &EFS/26.6
2
=11-X2 8
-X2_W18

HFO temperature 26 &EFS/26.8
.CY-O 4x1,5 mm²
3
=00-K3 X1:7
= 27 &EFS/26.8
4
= SC &EFS/26.8
=0-SC SC
6
Sprache:
Language:
7
en Drawing No.:
Zeichnungs Nr.:
8
8106-2011-062
As built +
Rev.05 =
DCC
& EMA
9
Bl./Sh.
57 Bl./Sh.
50
0 1 2 3 4 5 6 7 8 9
Cable layout
=0-X2_W1 &EFS/10.1 =0-PE;=0-XQ1 =Customer+L-X _-J 4x 4 25 mm² M40x1,5 / 19-28mm
=0-X2_W17 &EFS/12.1 =0-X1 =0-S01 .-O 2x 2 1 mm² M20x1,5 / 8-13mm
=01-WG001 &EFS/16.5 =01-X2 =01-23_7_020 .-O 2x 2 1 mm² M20x1,5 / 8-13mm
=01-X2_W2 &EFS/13.1 =0-PE;=01-X1 =01-20_1_001 _-J 4x 4 16 mm² M32x1,5 / 15-21mm
=01-X2_W4 &EFS/18.1 =01-X2 =01-20_7_006 .-O 2x 2 1 mm² M20x1,5 / 8-13mm
=01-X2_W13 &EFS/13.3 =01-X2 =01-20_1_001 .-O 2x 2 1 mm² M20x1,5 / 8-13mm
=11-WG004 &EFS/23.1 =11-X2 =11-20_9_009 .-O 2x 2 1 mm² M20x1,5 / 8-13mm
=11-X2_W3 &EFS/20.1 =0-PE;=11-X1 =11-20_3_001 _-J 4x 4 2,5 mm² M25x1,5 / 11-17mm
=100-X2_W18 &EFS/26.6 +DCS-X =100-X2 .CY-O 4x 4 1,5 mm² M25x1,5 / 11-17mm
=01+JB-WG101 &EFS/15.1 =01+JB-1X10 =01-20_9_018 .-O 2x 2 0,34 mm² M12x1,5 / 3-6mm
=01+JB-WG104 &EFS/17.1 =01+JB-1X10 =01-20_9_020 _CY-O 4x 4 0,75 mm² M16x1,5 / 5-10mm
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
Cable layout
=01+JB-WG105 &EFS/18.3 =01+JB-1X10 =01-29_7_003/B .-J 3x 3 1,5 mm² M16x1,5 / 5-10mm
=01+JB-WG106 &EFS/18.4 =01+JB-1X10 =01-29_7_003/A .-J 3x 3 1,5 mm² M16x1,5 / 5-10mm

=01+SB-WG201 &EFS/16.1 =01+SB-1X20 =01-21_9_002 .-O 2x 2 0,34 mm²
block
=01+SB-WG202 &EFS/16.2 =01+SB-1X20 =01-20_9_014 .-O 2x 2 0,34 mm²
block
=01+SB-WG203 &EFS/16.3 =01+SB-1X20 =01-20_9_013 .-O 3x 3 0,75 mm²
block
=01+SB-WG204 &EFS/18.5 =01+SB-1X20 =01-20_7_010 .-J 3x 3 0,75 mm²
block
=01+SB-WG205 &EFS/18.6 =01+SB-1X20 =01-20_7_011 .-J 3x 3 0,75 mm²
block
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
Hinweise zur Installation von Kabeln und Leitungen

Directions for installation from cables and conductors
* Schutzmaßnahmen nach Bestimmungen des VDE bzw. zuständigen EVU ausführen!

All protective measures are to be taken in accordance with electric codes, rules and regulations!
* Generell sind die Vorgaben des lokalen Energieversorgers zwingend einzuhalten
In general the the rules and regulations of the lokal power authorities has to be followed.
* Kabel und Leitungen sind so auszuwählen und zu verlegen, dass eine Gefährdung von Personen und der Umgebung ausgeschlossen ist.
Die angegebenen Kabelquerschnitte sind bezogen auf eine Kabellänge von 50m, Kupfer als Leitematerial, Verlegeart "C" und
eine maximale Umgebungstemperatur von 30°C. Siehe hierzu DIN VDE 0298-4 (Verwendung von Kabeln und isolierten Leitungen für Starkstromanlagen - Teil 4:
Empfohlene Werte für die Strombelastbarkeit von Kabeln und Leitungen für feste Verlegung in und an Gebäuden und von flexiblen Leitungen).
Neben der Strombelastung sind bei der Errichtung von Kabel- und Leitungsanlagen weitere Faktoren zu berücksichtigen.
Siehe hierzu IEC 60364-5-52 (Errichten von Niederspannungsanlagen - Teil 5: Auswahl und Errichtung elektrischer Betriebsmittel - Kapitel 52: Kabel- und Leitungsanlagen)
Cables and lines must be selected and laid in a way to eliminate any risk to persons and the environment.
The cable cross-sections specified in these drawings are based on a max. length of 50m, copper as conducting material,laying version "C" and a maximum ambient temperature of 30°C.
Refer also to DIN VDE 0298-4 (Usage of cables and cords in power installations - Part 4:
Recommended current-carrying capacity for sheathed and nonsheathed cables for fixed wirings in and around buildings and for flexible cables and cords).
Besides the current load are in the erection of wiring systems additional parameters to take into account.
Refer also to IEC 60364-5-52 (Erection of low voltage installations - Part 5: Selection and erection of electrical equipment - Chapter 52: Wiring systems)
* Messleitungen sind grundsätzlich abgeschirmt zu verlegen!
Measuring lines must always be laid shielded!
* WD-Kabel getrennt vom WF-/WG-Kabeln verlegen!
WD-cables to be installed separate from WF-/WG-cable!
* Alle Kabel müssen den Flammentest Anforderungen für gebündelte Kabel nach IEC 60332-3 / IEEE 45-18.13 gerecht werden.
All cables must meet the flame test requirements for bunched cables acc. to IEC 60332-3 / IEEE 45-18.13.
* Das gesamte Kabelmaterial muss halogenfrei nach IEC 60754-1, giftfrei nach IEC 60754 und korrosionsfrei nach IEC 60754-2 sein
All cable materials must be free of halogens acc. to IEC 60754-1, no toxicity acc. to 60754 and no corrosivity acc. to IEC 60754-2.
* Alle Kabel müssen eine Abnahme der relevante Abnahmegesellschaft haben. Isolierungsfestigkeit: 0.6/1KV
All cables must have an approval of the relevant classification society. Insulating strength: 0.6/1KV * GEA WSPN Standard: Nexans MPRX 0.6/1kV.
WD-Kabel Energiekabel < 1kV WE-Kabel Erdungs-/Potentialausgleichsleiterleiter

WD-cable = Energy cable < 1kV WE-cable = Earth-/ Equipotential bonding conductor
WF-Kabel Datenbus WG-Kabel Steuer-/ Messkabel WH-Kabel Lichtwellenleiter
WF-cable = Data bus WG-cable = Control-/measuring cable WH-cable = Optical fibre
* Legende Kabeltypen (Kabelliste)

Legend cable typ (list of cables)
Kabel / Leitung mit Schutzleiter

-J = Cable / conductor with protective conductor FC.CY = Motorkabel FU mit konzentrischem Außenleiter (PE)
Motor cable FC with concentric outer (PE)
Kabel / Leitung ohne Schutzleiter
-O = Cable / conductor without protective conductor PL = Potentialausgleichsleiter
Equipotential bonding conductor
Kabel / Leitung mit Schutzleiter geschirmt
CY-J = Cable / conductor with protective conductor screened Ex-CY = Steuerleitung blau für eigensichere Stromkreise
Control line blue for intrinsically safecircuits
Kabel / Leitung ohne Schutzleiter geschirmt
CY-O = Cable / conductor without protective conductor screened CY-TP = Datenleitung paarverseilt
Data line twisted pair
Motorkabel FU geschirmt mit Schutzleiter
FC.CY-J = Motor cable FC screened with protective conductor
Editor GUE/PLE
Customer:
Separator Instructions for installation
Projekt:
0 1 2 3 4 5 6 7 8 9
FU
FC
=..-U.
Generelle Information zum Potentialausgleich.
Die Informationen auf diesem Blatt sind nicht
kundenspezifisch angepasst.
IP54
General Information for the equipotential bonding system.

≥10 mm²
GN YE Please note, that the information shown on this page are
not customised.
PE-Schiene
protective earth - rail
IDM
≥25 mm²
GN YE
≥10 mm²
GN YE
PA
PA7
PA6
PA5
PA4
PA3
PA2
PA1
≥10 mm²
GN YE
equipotential bonding building
Potentialausgleich Gebäude
≥25 mm²
GN YE
Fundamenterder
foundation earth
Editor GUE/PLE
Customer:
Separator Potential equalization Separator
Projekt:
0 1 2 3 4 5 6 7 8 9
Parts list
=0-Q1 &EFS/10.1 0005-1837-060 LV429631 Compact Leistungsschalter, NSX100F+TM80D 3P3D 56-80A, 36KA/415VAC Groupe Schneider
Compact circuit breaker
=0-Q1 &EFS/10.1 Konsole 90X160X100 Konsole 90X160X100 Konsole verzinkt Zimmermeyer
Bracket zinced
=0-Q1 &EFS/10.1 0005-1438-200 29450 Hilfsschalter OF/SD/SDE/SDV für NS/NSX100..630 Groupe Schneider
auxiliary contact
=0-Q1 &EFS/10.1 0005-1837-160 LV429515 Klemmenabdeckung kurz, 3-polig für NSX100/160/250 Groupe Schneider
Cover of terminals, short
=0-Q1 &EFS/10.1 0005-1837-180 LV429338 Drehantrieb mit Türkupplung für NSX 100...250, Standard, schwarzer Griff Groupe Schneider
Front-rotating drive, black
=0-F1 &EFS/11.1 0005-1872-670 3RV2411-0KA10 Leistungsschalter, 0,9...1,25A, BGR S00, für den Transformatorschutz Siemens
Circuot-breaker, 0.9...1.25A, size S00, transformer protection
Circuit breaker
=0-M1 &EFS/11.1 0005-1409-390 116 43 10 1 055 Filterlüfter, 207-253V, 50/60Hz, 45/39W, 231/265m³/h Pfannenberg
Filter fan
=0-M1 &EFS/11.1 0005-1409-240 117 40 00 1 055 Austrittsfilter Pfannenberg
Discharge filter
=0-T1 &EFS/11.1 0005-0551-490 700199 Steuerspannungstransformator, Prim.: 200-560VAC, Sek.: 115/230V, 400VA Ismet
Control voltage transformer, prim.: 200-560 VAC, sec.: 115/230 V, 400 VA
=0-K1 &EFS/12.6 0005-4033-110 2966207 Relais Einzelkontakt,PLC-Interface, Miniaturrelais mit Leistungskontakt, 1 Wechsler, Phoenix Contakt
Relay for single contact, PLC interface, miniature relay with power contact, 1 change-over
=0-S01 &EFS/12.1 0005-0081-030 3SB3801-0DF3 Pilzdrucktaster Gehäuse, verrastend, mit Schutzkragen, 1NC, 2x M20 Siemens
Mushroom push button box
=0-S01 &EFS/12.1 0005-4487-930 70-20-060-000-13-041 Verschraubung Polyamid, M20x1,5, RAL 7032, halogenfrei, d=8-13mm Jacob
=0-S01 &EFS/12.1 0013-0132-900 50225 PA7035 Gegenmutter Polyamid, M25x1,5, RAL 7035 Jacob
=01-B1 &EFS/13.1 0005-0924-090 TAID10C100 Stromwandler, 100/1A IME
Current transformer
=01-F1 &EFS/13.4 0005-1100-070 3RN1010-1CM00 THERMISTOR-MOTORSCHUTZ, STANDARD-AUSWERTEGERÄT, AUTO, 1S+1OE, AC 230V Siemens
THERMISTOR MOTOR PROTECTION EVALUATION UNIT AUTO, 1NO+1NC, AC 230V
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
Parts list
=01-Q1 &EFS/13.8 0005-4382-270 3RT1044-1AL20 Leistungsschütz, 30KW/400V, 230VAC 50/60HZ, 3POLIG, BGR. S3, SCHRAUBANSCHLUSS Siemens
CONTACTOR, AC-3 30 KW/400 V, AC 230V 50/60HZ 3-POLE, SIZE S3, SCREW
=01-Q1 &EFS/13.8 0005-4399-050 3RH1921-1HA31 HILFSSCHALTERBLOCK, 31, 3S+1OE, DIN EN 50012, 4POLIG, FÜR MOTORSCHÜTZE, BGR. Siemens
AUXILIARY SWITCH BLOCK, 31, 3NO+1NC
=01-Q1 &EFS/13.8 0005-0915-170 3RT1936-1CD00 RC-GLIED, AC 127...240V, UEBERSPANNUNGSBEGRENZER, ZUM AUFSETZEN, BGR. S2, S3 Siemens
RC-ELEMENT, AC 127...240 V, SURGE SUPPRESSOR
=01-T1 &EFS/13.2 0005-3482-070 1073490000 Stromüberwachung, 0...1 A AC/ 0...5 A AC/ 0...10 A AC , 1 , 0(4)...20 mA , 0...10 V , 1 Weidmueller
Current monitoring, 0 - 1 A AC/0 - 5 A AC/0 - 10 A AC, 1, 0(4) - 20 mA , 0 - 10 V , 1 screw
=01-X1 &EFS/13.1 1028800000 1028800000 Durchgangs-Reihenklemme, 35 mm², Schraubanschluss, Wemid, dunkelbeige, TS 35 Weidmueller
=01-T2 &EFS/15.1 0005-4509-000 KCD2-E2 Sensor-Endstufenklemme, Eingang für NAMUR-Sensoren, 24V DC Speisespannung Pepperl & Fuchs
Converters- Amplifier to convert NAMUR sensor
=11-Q1 &EFS/20.0 0005-1730-000 LUB12 Motorabgang Grundgerät - 12A AC-43, 440V Groupe Schneider
Motor outlet of basic unit - 12 A AC-43, 440 V
=11-Q1 &EFS/20.0 0005-1730-130 LUCA12FU Steuereinheit Standard LUCA - class 10, 3-12A 110-220V DC/AC Groupe Schneider
Standard control unit LUCA - class 10, 3-12A 110-220V DC/AC
=11-Q1 &EFS/20.0 0005-1730-310 LUA1C20 Hilfsschaltermodul MSS LUA, 2S Groupe Schneider
Aux. switch module, MSS LUA, 2 NO.
=11-T1 &EFS/22.5 0005-3482-060 8483680000 Signalwandler/-trenner, 4...20 mA (Stromschleife), Zugfederanschluss Weidmueller
Signal converter/disconnector, 4...20 mA (current loop), Tension clamp connection
=11-X2 &EFS/22.3 0005-3499-890 1020080000 Durchgangs-Reihenklemme, 2.5 mm², Schraubanschluss, Wemid, blau, TS 35 Weidmueller
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
Parts list
=0-SC &EFS/26.7; 1600480000 1600480000 Klemmbügel für Schirmanschluss, zur Montage auf Sammelschiene 10x3mm Weidmueller
Retaining clip for shield connection
=00-P1 &EFS/29.1 0005-4050-710 6AV6642-5DA10-1AC0 Prozessanzeige OP177B, Farb-Display, 24VDC Siemens
Process display OP177B
=00-P1 &EFS/29.1 6AV6671-1CB00-0AX2 6AV6671-1CB00-0AX2 Speicherkarte, 128 MByte, MMC Siemens
Memory card
=00-K1 &EFS/30.1 0005-4050-720 6ES7313-5BF03-0AB0 Zentralbaugruppe, CPU 313C Siemens
CPU modul
=00-K1 &EFS/30.1 0005-4050-760 6ES7390-1AE80-0AA0 Profilschiene, 480mm Siemens
Profile bar, 480mm
=00-K1 &EFS/30.1 6ES7953-8LG20-0AA0 6ES7953-8LG20-0AA0 Speicherkarte, 128 kByte, MMC Siemens
Memory card, 128 kByte, MMC
=00-K1 &EFS/30.1 6ES7901-0BF00-0AA0 6ES7901-0BF00-0AA0 MPI-Kabel zur Verbindung von SIMATIC S7 und PG über MPI, 5M Siemens
MPI cable
=00-K2 &EFS/30.4 6ES7331-1KF02-0AB0 6ES7331-1KF02-0AB0 Analogbaugruppe Eingang, SM 331, 8AE, 13BIT Siemens
Analog module input, SM 331, 8AI, 13BIT
=00-K3 &EFS/30.5 0005-4281-010 6ES7332-5HB01-0AB0 Analogbaugruppe Ausgang, SM 332, 2AA, U/I, 11/12BIT Siemens
Analog Module Output, SM 332, 2AO, U/I, 11/12BIT
Editor GUE/PLE
Customer:
Projekt:
0 1 2 3 4 5 6 7 8 9
Parts list
=00-K4 &EFS/30.6 0005-4050-730 6ES7323-1BH01-0AA0 Digitalbaugruppe Ein-/Ausgang, SM 323, 8DE/DA, DC 24V, 0.5A Siemens
Digital Module Input/Output, SM 323, 8DI/DO, DC 24V, 0.5A
-Cabinet &ELU/36.1 1260500 1260500 Kompakt-Schaltschrank AE, lackiert RAL 7035, eintürig mit Montageplatte Rittal
Compact enclosure AE, painted RAL 7035, single door with mounting plate
-Cabinet &ELU/36.1 0005-1412-000 2519000 Türarretierung für das AE Programm Rittal
Door stay for the AE range
-Cabinet &ELU/36.1 RESOPALSCHILD100/13 RESOPALSCHILD100/13 Resopalschild Kaiser
0 0 Resopal plate
-Cabinet &ELU/36.1 8556-9999-000 KLEINMATERIAL Kleinmaterial Schaltschrank Plenge
Incidentals control cabinet
-Cabinet &ELU/36.1 ADERKENNZEICHNUNG ADERKENNZEICHNUNG Aderkennzeichnung Plenge
Wire marking
=Additions &ELU/36.9 0005-1554-000 1646461044 Kabelbezeichnung, polyamid Weidmueller
Cable designation
=Additions &ELU/36.9 8555-9001-200 8555-9001-200 Betriebsanleitung E40, englisch WS Mineraloil Systems
Instruction manual
Editor GUE/PLE
Customer:
Projekt:

Hfo Alarmas Ose 80-0136-067

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TRANSLATION OF ORIGINAL MANUAL

GEA Mechanical Equipment

GEA Mechanical Equipment / GEA Westfalia Separator

For your safety

• Strictly adhere to instructions marked with this symbol.

GEA Mechanical Equipment / GEA Westfalia Separator

1.1 Timerlist OSE 5-…-… ..............................................................................8

2 Counter and Time Records 17

2.1 Default settings Counter - Time records ................................................18

3 Maintenance intervals and settings 21

3.1 Maintenance interval of the separator....................................................22

4.1 Program Logic - Symbols …- 0136 - … .................................................26

5 Trouble Shooting - Operating faults summary 45

5.1 Alarm overview .......................................................................................46

GEA Mechanical Equipment / GEA Westfalia Separator

5.24 Alarm #36 - Belt monitoring ...................................................................69

6 Alarm Simulation und Test 83

6.1 Alarms #01 - #10 ....................................................................................84

7 Ejection monitoring / Bowl monitoring 89

7.1 Graphic description Ejection- / Bowl monitoring - Motorcurrent:............90

8 Bowl volumes / Speed setpoints 93

8.1 Bowl-Volumes ........................................................................................94

GEA Mechanical Equipment / GEA Westfalia Separator

GEA Mechanical Equipment / GEA Westfalia Separator

1.1 Timerlist OSE 5-…-… ..............................................................................8

GEA Mechanical Equipment / GEA Westfalia Separator

1.1 Timerlist OSE 5-…-…

limits -0136- -0196- -91-

GEA Mechanical Equipment / GEA Westfalia Separator

1.2 Timerlist OSE 10-…-…

limits -0136- -0196- -91-

GEA Mechanical Equipment / GEA Westfalia Separator

1.3 Timerlist OSE 20-…-…

limits -0136- -0196- -91-

GEA Mechanical Equipment / GEA Westfalia Separator

1.4 Timerlist OSE 40-…-…

limits -0136- -0196- -91-

T00 Partial ejection Partial ejection 2 2 2

GEA Mechanical Equipment / GEA Westfalia Separator

1.5 Timerlist OSE 80-…-…

limits -0136- -0196- -91-

GEA Mechanical Equipment / GEA Westfalia Separator

1.6 Timerlist OSE 120-…-…

limits -0136- -0196- -91-

GEA Mechanical Equipment / GEA Westfalia Separator

1.7 Timer Description - T00 to T62

The bowl contents are displaced without loss by

The filling process creates the required water seal

Oil feed valve V 1 closes.

Speed recovery after Timer to compensate a speed drop occured during

Waiting after Timer to stabilize the system after displacement

Start button of motor starter

Waiting after 1. Timer to compensate a speed drop occured during

Speed recovery after Timer to compensate a speed drop occured during

Time to prevent wrong indication for Water content

Sludge tank alarm Alarm is activated when timer

GEA Mechanical Equipment / GEA Westfalia Separator

Alarm is activated when timer

GEA Mechanical Equipment / GEA Westfalia Separator

Timer to set the interval between two sensor

Timer to fill filling water into the separator bowl.

GEA Mechanical Equipment / GEA Westfalia Separator

2 Counter and Time Records