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PROYECTO:13479

EPC - SISTEMA DE BOMBEO DE RELAVES


LINEAS NORTE Y SUR - ELEVACIÓN 4165

ETAPA:INGENIERÍA DE DETALLE - 104

HOJA DE DATOS - DSH


BOMBA DE RELAVES
104-13479-MOB02918-DSH-420-M-0016

Líder de disciplina : Wilfredo Lucas

Jefe de Ingeniería : Jorge Pinazo

Gerencia de Proyecto : Daniel Peña


ACUSE Informado. El presente documento y su contenido debe cumplir con los
requerimientos establecidos en el contrato y el propósito del proyecto. De verificarse su
cumplimiento, aplicará VB; de lo contrario deberá generarse una revisión superior
incluyendo las mejoras requeridas.

VP:Ingeniería & Proyectos


AFE:13479 CONTRATO:MOB02918

1 26/10/2020 Emitido para construcción WLT JPB DPE


0 4/11/2019 Emitido para cotización CH GH LLF
Rev. Fecha Descripción Por Revisado Aprobado
SISTEMA  DE  BOMBEO  DE  RELAVES  LÍNEAS  NORTE  Y  SUR
ELEVACIÓN  4165 Revisión:  1
Proyecto:  13479
ETAPA:  INGENIERÍA  DE  DETALLE  ‐  104 Fecha:  26/10/2020
HOJA  DE  DATOS  ‐  DSH Página  2  de  11
104‐13479‐MOB02918‐DSH‐420‐M‐0016

NOTES
1 a.- The Bidder shall fill in this Data Sheet and send it with his offer (Excel & pdf files).
2 b.- TBD: To be defined by Bidder.
3 c.- TBC: To be confirmed.
4 d.- N/A: Not applicable.
5 e.- Seismic Zone indicated in 0000-GEN-01 "Site Conditions".
6 f.- The bidder must provide companion flanges if don't meet this standard.
7 g.-This TDH is per pump. There must be two pumps on series for each pumping line.
8 h.- For 420-PPS-1000 @ 1003.
9 i.- For 420-PPS-1004 @ 1007.
10 j.- Wear Resistant
11 k.- According to “Rotodynamic (Centrifugal) Slurry Pumps” from the Hydraulic Institute, for a slurry Class 3.
12 l.- The direction of the suction and discharge flanges of each pump are defined on the attached sketch.

A.- OPERATING AND DESIGN CONDITIONS


ITEM UNITS DATA BY BUYER DATA BY VENDOR NOTES
13 Service Slurry Tailings
14 TAG 420-PPS-1000 @ 1007 l
Type Centrifugal (high pressure)
15
Overhung
OPERATING CONDITION
16 Flowrates:
17 Nominal m³/h 3863
18 Design m³/h 5564
19 Static Head (Design) m 63.1
20 Total Head (TDH):
21 Nominal m, fluid 32.5 g
22 Design m, fluid 34.9 g
23 NPSHA m, fluid 7.30
GENERALS
24 Quantity
25 Total 8 (6 Operating / 2 Stand-by)
26 Number of lines 4 (3 operating / 1 Stand-by)
2
(Line N°1: 420-PPS-1000/1004
27 Number of pumps per line Line N°2: 420-PPS-1001/1005
Line N°3: 420-PPS-1002/1006
Line N°4: 420-PPS-1003/1007)
28 Pump Location (Indoor/Outdoor) Indoor
29 h/day 24
Operating schedule average
days/year 365
30 Amb. Temperature °C -0,1 to 12
31 Elevation above sea level m 4200 e
32 Gear reducer cooling (air or water) TBD b
33 Environment Wet and dusty
34 Slurry:
35 % Solids by weight % 40 - 50
36 Slurry specific gravity 1,38 -1,55
37 Solids specifc gravity 3,2 - 3,4
38 Dinamic viscosity (estimated) Pa.s 1.60E-03
39 Vapor pressure (estimated) Pa 1227.8
40 pH 8-11
41 Temperature °C 10.0
42 Froth Factor 1
43 Screen analysis:
44 d50 / d85Size μm 42 - 90 / 120 - 260

Consorsio  Acciona  ‐  San  Martín


SISTEMA  DE  BOMBEO  DE  RELAVES  LÍNEAS  NORTE  Y  SUR
ELEVACIÓN  4165 Revisión:  1
Proyecto:  13479
ETAPA:  INGENIERÍA  DE  DETALLE  ‐  104 Fecha:  26/10/2020
HOJA  DE  DATOS  ‐  DSH Página  3  de  11
104‐13479‐MOB02918‐DSH‐420‐M‐0016

B.- INFORMATION REQUIRED FROM BIDDER


ITEM UNITS DATA BY BUYER DATA BY VENDOR NOTES
45 GENERAL
46 Model No. TBD b
47 Pump size TBD b
48 Impeller diameter selected mm TBD b
49 Max. Working pressure kPag TBD b
50 Hydrostatic test pressure kPag TBD b
51 Connections (suction / discharge): ASME B16.5 f
52 Inside diameter mm TBD b
53 Flange nominal size inch TBD b
54 Flange rating lb 150 f
55 Flange facing TBD b
56 Companion flange required (yes or not) TBD b
57 Nozzle discharge possition See sketch
58 CAPACITY AND MODEL DATA
59 Proposal curve No TBD b
60 At required flow:
61 Total head (Minimum/Nominal/Design) m, fluid TBD b
62 Efficiency (Minimum/Nominal/Design) % TBD b
63 Brake kW (Minimum/Nominal/Design) kW TBD b
64 Max allowable speed rpm TBD b
65 Effect on pump performance:
66 Head derate factor (HR) TBD b
67 Efficiency derate factor (ER) TBD b
68 Motor power required @ 4200 msnm /effective) kW TBD b
69 Motor speed rpm TBD b
70 Pump speed (Minimum/Nominal/Design) rpm TBD b
71 Peripheral speed (Minimum/Nominal/Design) m/s < 26 k
72 NPSHR m, fluid TBD b
73 Max. Brake kW @ Max conditions kW TBD b
74 Max. / Min continuous stable flowrate m³/h TBD b
75 CONSTRUCTION
76 Base plate material TBD b
77 Casing TBD b
78 Type TBD b
79 Material TBD b
80 Hardness TBD b
81 Thickness mm TBD b
82 Lining material MOR 130B, or similar
83 Lining material thickness mm TBD b
84 Lining material hardness TBD b
85 Lining material repleceable TBD b
86 Connections:
87 Gage TBD b
88 Drain TBD b
89 Vent TBD b

Consorsio  Acciona  ‐  San  Martín


SISTEMA  DE  BOMBEO  DE  RELAVES  LÍNEAS  NORTE  Y  SUR
ELEVACIÓN  4165 Revisión:  1
Proyecto:  13479
ETAPA:  INGENIERÍA  DE  DETALLE  ‐  104 Fecha:  26/10/2020
HOJA  DE  DATOS  ‐  DSH Página  4  de  11
104‐13479‐MOB02918‐DSH‐420‐M‐0016

CONTINOUS INFORMATION REQUIRED FROM BIDDER


ITEM UNITS DATA BY BUYER DATA BY VENDOR NOTES
90 IMPELLER
91 Type TBD b
92 Model TBD b
93 Size-diameter mm TBD b
94 Max. possible diameter mm TBD b
95 Material TBD b
96 Lining material MOR 130B, or similar
97 Lining thickness mm TBD b
98 Lining hardness TBD b
99 Impeller rotation viewed from suction (CW/CCW) CCW
100 SHOP TEST
101 Hydrostatic test-required/witnessed Yes
102 Performance test-required/witnessed Yes
103 NPSH test-required/witnessed Yes
104 Noise test-required/witnessed Yes
105 Shop Inspection-required/witnessed Yes
106 DRIVE
107 Type Gear Reductor
108 Fixed Speed Yes h
109 Adjustable speed Yes i
110 Direct N/A
111 V-belt N/A
112 Manufacturer TBD b
113 Model TBD b
114 Speed ratio TBD b
115 Arrangement TBD b
116 Lubrication System TBD b
117 Cooling Method TBD b
118 Temperature Sensor TBD b
119 Oil Level Sensor TBD b
120 Vibration Sensor TBD b
121 Service factor 1.15
122 COUPLINGS
123 High Speed Side
124 Manufacturer TBD b
125 Model TBD b
126 Size TBD b
127 Power rating/Service factor TBD b
128 Overtorque protection TBD b
129 Low Speed Side
130 Manufacturer TBD b
131 Model TBD b
132 Size TBD b
133 Power rating/Service factor TBD b
134 SHAFT
135 Diameter at bearing mm TBD b
136 Diameter mm TBD b
137 Shaft material TBD b
138 Sleeve material TBD b
139 Sleeve thickness mm TBD b
140 Linning hardness TBD b
141 Method of impeller attachment TBD b

Consorsio  Acciona  ‐  San  Martín


SISTEMA  DE  BOMBEO  DE  RELAVES  LÍNEAS  NORTE  Y  SUR
ELEVACIÓN  4165 Revisión:  1
Proyecto:  13479
ETAPA:  INGENIERÍA  DE  DETALLE  ‐  104 Fecha:  26/10/2020
HOJA  DE  DATOS  ‐  DSH Página  5  de  11
104‐13479‐MOB02918‐DSH‐420‐M‐0016

CONTINOUS INFORMATION REQUIRED FROM BIDDER


ITEM UNITS DATA BY BUYER DATA BY VENDOR NOTES
142 SEALS
143 Type Gland seal
144 Packing material TBD b
145 Mech. Seal mfr.
146 Type TBD b
147 Model No. TBD b
148 Seal water flow TBD b
149 Seal water pressure TBD b
150 BEARINGS
151 Type / Size (near pump) TBD b
152 Type / Size (near motor) TBD b
153 Manufacturer TBD b
154 Lubrication TBD b
155 Seal type TBD b
156 Life (L-10 rating) hr 60000
157 WEIGHTS AND SIZES
158 Pump weight kg TBD b
159 Gear reducer weight kg TBD b
160 Motor weight kg TBD b
161 Foundation weight kg TBD b
162 Total shipping weight kg TBD b
163 Heaviest piece for installation kg TBD b
164 Heaviest piece for maintenance kg TBD b
165 Number of shipping pieces TBD b
166 Overall Dimensions (Length x width x height) TBD b
167 Arrangement N° TBD b
168 SECURITY AND PROTECTION ELEMENTS
169 Pump
170 Vibration sensor / QTY Yes / 1
171 Vibration sensor Type Accelerometer / Output 4-20mA
172 Terminal Box Required Nema 4X
173 Motor
174 Space Heater Yes / 220VAC 60Hz 1 phase
175 QTY Space Heater 1 (TBC) c
176 Space Heater Power kW TBD b
177 Bearing Temperature Detector / QTY Yes / 1 per bearing
178 Bearing Temperature Detector Type Pt 100 / Output 4-20mA
179 Stator Temperature Detector / QTY Yes / 2 per phase
180 Stator Temperature Detector Type Pt 100 / Output 4-20mA
181 Terminal Box Required Nema 4X
182 Gear Reducer
183 Heater Yes / 220VAC 60Hz 1 phase
184 QTY Heater 1 (TBC) c
185 Oil Temperature Detector / QTY Yes / 1
186 Oil Temperature Detector Type Pt 100 / Output 4-20mA
187 Oil Low Level Switch / QTY Yes / 2 (TBC) c
188 Oil Low Level Switch Type 1 SPDT / 120 Vac
189 Oil Low Flow Switch / QTY Yes /1
190 Oil Low Flow Switch Type 1 SPDT / 120 Vac
191 Bearing Temperature Detector / QTY Yes / 1 per bearing 1 (TBC) c
192 Bearing Temperature Detector Type Pt 100 / Output 4-20mA
193 Vibration sensor / QTY Yes / 2 1 (TBC) c
194 Vibration sensor Type Accelerometer / Output 4-20mA
195 Forced lubrication pump Required (220Vac, 60hz, 1 phase)
196 Special refrigeration Required
197 Terminal Box Required Nema 4X

Consorsio  Acciona  ‐  San  Martín


SISTEMA  DE  BOMBEO  DE  RELAVES  LÍNEAS  NORTE  Y  SUR
ELEVACIÓN  4165 Revisión:  1
Proyecto:  13479
ETAPA:  INGENIERÍA  DE  DETALLE  ‐  104 Fecha:  26/10/2020
HOJA  DE  DATOS  ‐  DSH Página  6  de  11
104‐13479‐MOB02918‐DSH‐420‐M‐0016

C.- ELECTRICAL MOTOR DATA SHEET


ITEM UNITS DATA BY BUYER DATA BY VENDOR NOTES
198 GENERAL
199 Standard 0000-ESP-E-38 Rev1B
200 Request
420-PPS-1000 / 420-PPS-1001
420-PPS-1002 / 420-PPS-1003
201 Equipment TAG
420-PPS-1004 / 420-PPS-1005
420-PPS-1006 / 420-PPS-1007
202 Site 0000-GEN-01 Rev1
203 Service Continue
204 Type Induction Motor
205 Quantity required 8
206 OPERATION  CONDITION
207 Service Type Heavy Duty
208 Desing ambient temperature
209 Min / Max °C -15/40
210 Desing relative humidity
211 Mean % 100
212 Installation altitude m s.n.m. 0000-GEN-01 Rev1
213 Operation m s.n.m. 0000-GEN-01 Rev1
214 Indoor N/A
215 Outdoor Yes
216 Operation time
217 Hours /year Hr 8760
218 Environment
219 Clean N/A
220 Dusty Yes
221 Dry N/A
222 Wet Yes
223 Hazardous area Non hazardous
224 Seismic Zone Zone 3
225 Mounting type Free Standing
226 GENERAL  DATA  (INDUCTION  MOTOR)
227 System parameters
228 Rated operational voltage power system V 4000
229 Rated operational frecuency Hz 60
230 Phases 3
231 Maximun continuous voltage per unit 1.1
232 Standards
233 Conformance with IEEE Std 841 TBC c

234 Conformance with UL 674 (clasified area) No


Conformance with ANSI C50.41 (frame size >
235 Yes
than 440)
236 Others See technical specification
237 EQUIPMENT  IDENTIFICATION
238 Supplier GE / ABB / US MOTOR
239 Manufacturer GE / ABB / US MOTOR
240 Location of assemby plant TBD b
241 Addres TBD b
242 Post code TBD b
243 Telefax TBD b
244 City TBD b
245 Country TBD b
246 E-mail Addres TBD b
247 Celular TBD b
248 Rpm TBD b

Consorsio  Acciona  ‐  San  Martín


SISTEMA  DE  BOMBEO  DE  RELAVES  LÍNEAS  NORTE  Y  SUR
ELEVACIÓN  4165 Revisión:  1
Proyecto:  13479
ETAPA:  INGENIERÍA  DE  DETALLE  ‐  104 Fecha:  26/10/2020
HOJA  DE  DATOS  ‐  DSH Página  7  de  11
104‐13479‐MOB02918‐DSH‐420‐M‐0016

CONTINOUS ELECTRICAL MOTOR DATA SHEET


ITEM UNITS DATA BY BUYER DATA BY VENDOR NOTES
249 LOAD  CHARACTERISTICS
Centrifugal pump tailings pulp
250 Powered equipment
via a coupling geared
251 Material to be driven Pulp tailings / Slurry
252 Installation Interior Station Tailings pumping
253 Shaft coupling method (direct, gear, belt or chain) Reducer / Conventional
254 Variable Speed Range RPM 10% a 110%
255 Type load torque Variable
256 Starting torque required TBD
2 104-13479-MTE4514-DSH-420-M-0016_0
257 Load moment of inertia kgm TBD
indica 4160V
258 EQUIPMENT  DATA
259 Desing and rating
260 Operation with VDF Yes
261 Type of induction motor Squirrel cage
262 Rated terminal voltage V 4000
263 Phases 3 Ph
264 Frecuency Hz 60
265 Rated Horse Power (s) Hp 1600 b
266 Service factor (sine wave) Per unit 1.15
267 Service factor (inverter) Per unit 1
268 Stator connection Y
269 Duty continuous /time Severe Duty / Continuous
270 Synchronous speed (s) Rpm 1800
271 Rated speed Rpm 1800
272 NEMA figure N for multi speed connections VTS
273 Derection of rotation viewed from non drive end Bidirectional
274 Insulation class F
Temperature rise by resistance or RTD at service
275 °C 85
f. load 1 (Sf 1.0)
276 NEMA desing letter B

277 NEMA efficiency Premiun (IEEE 112)


278 Minimum terminal voltage during starting Per unit 0.8
279 Rated load WK2 capability Lb-Ft2 Mayor a 18750
Max no load sound pressure level LP A/20 Upx at
280 dB According NEMA MG-1 85
one meter
281 Working with output current THD % TBD b
282 Electrical
283 Copper alloy bar rotors for S00 series frame TBD
284 Form wound winding TBD
285 Vacuum pressure impregnated insulation TBD
286 Sealed windings TBD
287 Starting method By inverter
288 Mechanical and Enclosure
289 Enclosure type TEAAC
Degree of protection - international protection (IP)
290 IP55
code
291 Mounting Horizontal
292 Mounting direction TBD b

Consorsio  Acciona  ‐  San  Martín


SISTEMA  DE  BOMBEO  DE  RELAVES  LÍNEAS  NORTE  Y  SUR
ELEVACIÓN  4165 Revisión:  1
Proyecto:  13479
ETAPA:  INGENIERÍA  DE  DETALLE  ‐  104 Fecha:  26/10/2020
HOJA  DE  DATOS  ‐  DSH Página  8  de  11
104‐13479‐MOB02918‐DSH‐420‐M‐0016

CONTINOUS ELECTRICAL MOTOR DATA SHEET


ITEM UNITS DATA BY BUYER DATA BY VENDOR NOTES

293 Shaft up or down (vertical and angie mounting only) TBD b

294 Shaft Standard


Stainless steel shaft / steel carbon shaft (AISI
295 Steel carbon
4140 & 104S)
296 Drive direction TBD b
297 Finish bore half coupling furnished by others Yes
298 Install half coupling furnished by others Yes
299 Special balance limits In/s / peak TBD b
300 Motor thrust load Lb TBD b
301 Bearing type Antifriction
302 Antifriction bearing L10 life Hours 100000
303 Bearing lubrication Grease
304 Insulation bearings Isulated ODE bearing
305 Shaft slingers TBD
306 Bearing seals tacomyte / labyrinth Labyrinth
Auxiliary terminal box (es) Cast Iron / fabricated
307 Fabricated steel
steel
308 Seperated terminal box for space heaters Yes
Oversize main terminal box for NFPA70
309 Yes
requirement
Max full load current per terminal box 3 phases
310 A TBD b
cable entry
311 Main terminal box, cast iron / fabricated steel Fabricated steel
312 NEMA type I main terminal box Yes
NEMA type I main terminal box w / surge
313 TBD b
capacitor

314 Motor assembly and main terminal box location F1

315 Coupling type Flexible


316 Stainless steel hardware Yes
317 Color ANSI 61
318 Standard to apply for bearings AFBMA
Lubrication point (grease box) only for motor
319 Stainless steel
located in the port area
320 Cover material cast iron of plastic Fabricated steel
321 Accesories
322 Space heaters required Yes
323 Space heaters rated voltage Vac 220
324 Space heaters nominal operating voltage Vac 220
325 Thermaly protected motor required Yes
326 Windind overtemperature protection required type RTD
327 Winding thermistors required - one per phase No
328 Winding RTD´s -two per phase Yes
329 Bearing RTD´s Yes
330 RTD type PT 100 ohm at 0°C
331 Bearing temperature indicator Yes RTD
332 Bearing temperature switches Yes RTD
Air filters w /diferencial pressure switch for WP II
333 TBD
enclosures
334 Air filter type - disposable / AI / SS TBD
Automatic stainless steel breather - horizontal
335 Yes
motor only
Automatic stainless steel drain - horizontal motor
336 Yes
only
337 Vibration switches Yes (3 units)
338 Tachometer N/A
339 Brake N/A
340 External frame grounding terminal Yes
341 Side base for belt drive TBD

Consorsio  Acciona  ‐  San  Martín


SISTEMA  DE  BOMBEO  DE  RELAVES  LÍNEAS  NORTE  Y  SUR
ELEVACIÓN  4165 Revisión:  1
Proyecto:  13479
ETAPA:  INGENIERÍA  DE  DETALLE  ‐  104 Fecha:  26/10/2020
HOJA  DE  DATOS  ‐  DSH Página  9  de  11
104‐13479‐MOB02918‐DSH‐420‐M‐0016

CONTINOUS ELECTRICAL MOTOR DATA SHEET


ITEM UNITS DATA BY BUYER DATA BY VENDOR NOTES
342 Two piece soleplate TBD b
343 One piece soleplate TBD b
344 Surge protection No
345 Ground lugs on frame, inside terminal box Yes
346 Manufacture Data
347 Manufacturer TBD b
348 Frame number Yes must include dimensions
349 Serial number Yes
350 Model number Yes
351 Full load speed Rpm 1800
352 Full load current A TBD b
353 Locked rotor current A TBD b
354 Locked rotor power factor % TBD b
355 Locked rotor code letter TBD b
356 Torque (100% / 75% / 50% load) Ft-Lb TBD b
357 Breakdown torque (% rated torque) % 260
358 Rotor full load current (wound rotor motor only) A TBD b
Rotor locked rotor voltage (wound rotor motors
359 Vac TBD b
only)
360 Motor weight Lbs TBD b
361 Guaranteed minimun efficiency at
362 100 % load % 95.5
363 75 % load % 95.4
364 50 % load % 94.2
365 Guaranteed minimun power factor at
366 100 % load % 87
367 75 % load % 85
368 50 % load % 79
369 Provide following data @ rated operating temp.
370 Locked rotor withstand time @ rated V. Seconds TBD b
371 Acceleration time (motor & load ) @ rated V. Seconds TBD b
372 Locked rotor withstand time @ rated min V. Seconds TBD b
373 Acceleration time (motor & load ) @ rated min V. Seconds TBD b
374 Rotor Wk2 Lb-Ft2 TBD b
375 Sub transient reactance "X" % TBD b
376 Sub transient X/R TBD b
Provide thermal limit curves per IEEE 620 for
377 TBD b
SCIMs
378 Provide current, torque, Pf, versus speed curve TBD b
379 Space heater watts at nominal operating voltage W TBD b

Consorsio  Acciona  ‐  San  Martín


SISTEMA  DE  BOMBEO  DE  RELAVES  LÍNEAS  NORTE  Y  SUR
ELEVACIÓN  4165 Revisión:  1
Proyecto:  13479
ETAPA:  INGENIERÍA  DE  DETALLE  ‐  104 Fecha:  26/10/2020
HOJA  DE  DATOS  ‐  DSH Página  10  de  11
104‐13479‐MOB02918‐DSH‐420‐M‐0016

CONTINOUS ELECTRICAL MOTOR DATA SHEET


ITEM UNITS DATA BY BUYER DATA BY VENDOR NOTES
380 Test
381 Routine test See technical specification
382 Complete test TBD
383 IEEE 112 test method Yes
384 Vibration (with half copupling intalled if available) TBD
385 Noise Yes
386 Polarization index TBD
387 AUXILIAR  SUPPLY
388 Blowers Motor
389 Voltage V 480
390 Phases 3
391 Frecuency Hz 60
392 Power Hp TBD
393 Quantity required TBD
394 INFORMATION  WITH  THE  OFFER
395 As built flat front and side elevation Yes
396 As built-up ground floor Yes
397 Line diagram Yes
398 List of components and parts Yes
399 Manuals of all equipment and components supplied Yes
400 Number of Units Sold for Latin America Yes
401 Number of Units Sold for the rest of the world Yes
402 WARRATY,  CERTIFIED,  DRAWINGS  AND
403 Warranty Months 24
404 Catalogs, manuals and operating procedures Yes
405 Plans offer Yes
406 Testing List Yes
One (1) CD-three (03) copies of certificates
407 AutoCAD drawings in which includes: Wiring Yes
Diagrams, Wiring Diagrams
Three (03) copies of the Operation and
408 Maintenance Equipment provided (whole and its Yes
component parts)

Consorsio  Acciona  ‐  San  Martín


SISTEMA  DE  BOMBEO  DE  RELAVES  LÍNEAS  NORTE  Y  SUR
ELEVACIÓN  4165 Revisión:  1
Proyecto:  13479
ETAPA:  INGENIERÍA  DE  DETALLE  ‐  104 Fecha:  26/10/2020
HOJA  DE  DATOS  ‐  DSH Página  11  de  11
104‐13479‐MOB02918‐DSH‐420‐M‐0016

Consorsio  Acciona  ‐  San  Martín

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