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Bosch Rexroth – The Drive & Control Company

Drive & Control Academy


CONOCIMIENTO: LA VENTAJA COMPETITIVAMENTE DECISIVA

www.boschrexroth.com/academy

BIENVENIDOS

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Bosch Rexroth – The Drive & Control Company

Axial Piston-Variable Pump


Swashplate Design
HIDRAULICA MOVIL

Tecnología de Bombas
Hidráulicas de flujo Variable en Technical Data
Maquinaria Pesada
Size
18, 28, 45, 71, 100, 140 cm3
Nominal Pressure
280 bar
UNI– PERÚ Maximum Pressure
Marzo - 2015 350 bar

RE 92711

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Contenido

Introducción

Aplicación mobil

Sistema Load Sensing

Bomba A10VO

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Introducción

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Bosch Rexroth. The Drive & Control Company

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5 the event of applications for industrial property rights.
Bosch Rexroth – The Drive & Control Company

Formamos parte de la gran familia Bosch*


billones de* Euros en ventas
Group *
Grupo Bosch
3 key 46,1
figures
281,000 asociados

Tecnología  Uno de los mayores proveedores de partes 66 %


Automotriz y componentes para la industria automotriz de ventas

Tecnología  Liderando tecnología de propulsión y


Industrial control, embalaje y de procesos

Tecnología  Productor líder en sistemas de seguridad y 34 %


energética líder global en sistemas de calefacción de ventas
y Domótica residencial

Bienes de  Proveedor líder de herramientas eléctricas


consumo y accesorios
 Proveedor líder de electrodomésticos

*Por razones legales no es posible incluir cifras de aquellas empresas en las que Bosch participa en un Joint Venture (BSH Electrodomésticos / ZF).

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Bosch Rexroth – The Drive & Control Company

Una larga historia de éxito


> 1795–1967 > de la forja de martillo hasta una moderna empresa familiar>

1795 1850 1953 1963


La familia Rexroth De la forja ahcia Cambio Primera
inicia con la la fundiciòn tecnológico con empresa en
fabricación de una (Lohr, Alemania) un programa Gran Bretaña…
forja de martillo. hidráulico inicia la
completo globalizaciòn

< 1968–2000 < de una empresa industrial al experto en automatización<

1987 1978 1977 1965


Linear motion Expansion Gear technology Electrical
technology is to China, lays the foundation drives and
added to com- after the first for the activities in controls
plete the auto- step in 1974 the field of renew- complement
mation portfolio in India able energies hydraulics

> 2001 > del proveedor de componentes al desarrollador de sistemas>

2001 2008 2013


Mannesmann Rexroth Growing potential in the Software Engineering
and Bosch Automation areas of accessories and enhances PLC pro-
Technology merge to utilities, heavy machinery gramming by bridging
become Bosch Rexroth AG and renewable energies. the gap to IT automation.

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Bosch Rexroth – The Drive & Control Company

Acerca de Bosch Rexroth

Líder en Innovación y Desarrollo Tecnológico


Fuerte sentido de responsabilidad en soluciones
Acompañamiento global y local a los clientes

Bosch Rexroth desarrolla las soluciones de accionamiento y control mas confiables, sostenibles y de alto
desempeño, logrando una adecuada combinación de Innovación permanente con experiencia global y
presencia local, acompañado de un fuerte sentido de responsabilidad

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Bosch Rexroth. The Drive & Control Company

Presencia Mundial

80 3
Continentes
paises

67
Lugares de produccion

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Bosch Rexroth – The Drive & Control Company

Experiencia en aplicaciones industriales

 Conocimiento profundo en sectores y aplicaciones industriales


 Experiencia en múltiples tecnología, ya sea individualmente o en combinación de estas
 Tecnologíaque abarca la ingeniería y la simulación
 Muchos años de experiencia en aplicaciones específicas y grandes proyectos
 Soluciones Energéticas eficientes en el ciclo completo de la máquina
 Técnica de seguridad certificada para el hombre, máquinas e instalaciones
 Máxima disponibilidad del sistema gracias a nuestra red de servicio mundialmente

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Bosch Rexroth – The Drive & Control Company

Ingeniería para Maquinarias y Manejo de Material


Mineria cielo Tuneladoras
abierto

Taladros para  Mineria


Petroleo y Gas  Puertos
 Ind Química Aplicaciones en Minería
 Azúcar
 Conocimiento profundo
 Oil & Gas
 Experiencia
 Maritima
 Ingeniería y simulación
 Otros…
 Seguridad certificada
 Máxima disponibilidad

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11 distribution, as well as in the event of applications for industrial property rights.
Bosch Rexroth – The Drive & Control Company

Desde gigantezco a diminuto


En todas las En cada
máquinas proyecto

Aplicaciones Desde
diversas, maciso
muchas hasta frágil
industrias

Proveyendo
servicio de
por vida

Fortaleza Con Basado en


global en tecnología un equipo
mercados de punta fuerte
locales

Movemos todo
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Bosch Rexroth – The Drive & Control Company

Cada industria tiene necesidades específicas


Aplicaciones Aplicación en Automatización de Energias
móviles máquinas e ingeniería fábricas renovables

 Reflejamos necesidades específicas y requerimientos de mercados e industrias


 Conjugamos tecnologías de punta, aplicando experiencia y servicio
 Mezclamos presencia global con conocimiento local
 Estamos cerca a los clientes

Tenemos un profundo conocimiento industrial


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Bosch Rexroth. The Drive & Control Company

Aplicación Mobil

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Bosch Rexroth. The Drive & Control Company

Presencia en sectores importantes de la lndustria


Maquinaria de Manejo de Agricultura y Vehiculos
construcción material maquinas comerciales
forestales

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Bosch Rexroth. The Drive & Control Company

Product Groups
Pumps Transmission Compact Mobile Mobile
and Motors Units Hydraulics Controls Electronics
and Systems

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Bosch Rexroth. The Drive & Control Company

Ejemplo de equipos con productos Rexroth


Diversos equipos de movimiento de tierras

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Bosch Rexroth. The Drive & Control Company

Sistema Load Sensing

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Diferentes tipos de circuitos


Circuito cerrado Circuito abierto

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Ecuación de Flujo
QV = Flow
A = Opening area of orifice
A  p = Differential pressure
QV  = Flow coefficient
 = Oil- Density
p

QV = K x A p
2
QV =  x A  xp

2 QV = f (A,  p)  p = const. QV = f (A)


x  =K

Load- dependent System Load- independent System


(Open Center Control) (Load Sensing Control)

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Principio Centro Abierto

Open to tank Fine metering Open to consumer

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Bosch Rexroth. The Drive & Control Company

Sistemas de Control

Hydraulic Controls

Closed Loop Open Loop

Open Center Control


Throttle Control

LS Control
Load sensing

LUDV Control
Flow sharing

Pump Control

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Sistema de presion constante

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Bosch Rexroth. The Drive & Control Company

Sistema Load Sensing

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Load Sensing Sin Compensador de Presión

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Sistema de compensacion de presión Individual

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Compensador de Presión con load sensing

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LS Sistemas OC vs. CC
Centro abierto LS Centro cerrado LS

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Bosch Rexroth. The Drive & Control Company

Principio Sensado de Carga


q V[%]

100

50

0
Feinsteuerbereich Kolbenhub
Fine metering Spool stroke

• Arranque del sistema independiente


a la carga
• Fino control de la carga
• Operación independiente en
operación paralela
q = f (A)
p = const.

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Principio de Sensado de Carga (Bomba de


desplazamiento variable)

140 bar 200 bar

149 bar 209 bar


pressure drop at pressure drop at
compensator = 9 bar 9 bar compensator = 11 bar
71 bar

20 bar 220 bar

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Power Distribution LS
p in bar p in bar

p Druckwaage Verlustleistung p Druckwaage Verlustleistung


power lost power lost
p Strömung p Strömung
p1 p1

p2 p2

V1 V2 V1 V2

qV in l/min qV in l/min

HP Diagram 1: HP Diagram 2:
Open Center LS-System Closed Center LS-System
(Bomba de desplazamiento fijo) (Bomba de desplazamiento varible)

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Suministro de caudal con el sistema LS

100%

Total flow q1 + q2 + q3
p3 >p 2 > p 1

Consumer flows
0%
0% Pumpenölstrom qP 100%
Pump flow qP

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Bomba A10VO

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34 the event of applications for industrial property rights.
Bosch Rexroth. The Drive & Control Company

06/03/2014 | DC-IA/SSD | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
35 the event of applications for industrial property rights.
Bosch Rexroth. The Drive & Control Company

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Mobil applications A10VO.../31
Industry applications
280/350 bar
A10VO.../32 Size 18…140 cm3
280/350 bar
Size 71…180 cm3 A10VSO…/31
280/350 bar
Size 18…140 cm3
A10VO…/52, 53
250/315 bar
Size 10…100 cm3
A10VNO…/52, 53
210/250 bar
Size 10…100 cm3 A10VSO…/32
280/350 bar
Size 45…180 cm3
A10FM/FE…/52
280/350 bar
Size 10…63 cm3

A10VSNO…/52, 32
A10VM/VE…/52 A10VSO…/31 210/250 bar
280/350 bar 280/350 bar Size 16, 63 cm3
Size 28…85 cm3 Size 18…140 cm3

A10CO…/52
280/350 bar
Size 45…63 cm3
A10 FZO, FZG, VZO, VZG…/10
A10CNO…/52 A10VWO…/52 Variable speed drive
210/250 bar 210/250 bar
Size 45…85 cm3 Size 45…85 cm3

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Axial Piston-Variable Pump  High permissible drive speed


Swashplate Design
 Low noise level

 Hydraulical pressure-, flow-, power- and


elektrical control
Technical Data
Size  Short response time
18, 28, 45, 71, 100, 140 cm3
Nominal Pressure  Favorable power to weight ratio
280 bar
Maximum Pressure  Excellent suction characteristics
350 bar
 100% through drive

RE 92711

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Technical Datas

Sizes 18 to 140 cm3


Pressure range
Nominal pressure 280 bar
Maximum pressure 350 bar
Informationen RE 92711

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39 event of applications for industrial property rights.
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DR/DRG DFR/DFR1 DFLR FE1/FE1D DFE1/DFEE ED ER
Pressure control Pressure and flow control Pressure / flow / power control Electrical flow control with Pressure and flow control, Pressure control electrical Pressure control electrical
Remote pressure control pressurecontrol electric with negative characteristic with positiver characteristic

DR FE1 DFE1

Pressure control DR Pressure and flow control DFR In order to achieve a constant Electrical flow control FE1 The displacement of the pump is The maximum pump output The maximum pump output
The pressure control limits the In addition to the pressure drive torque with varying The displacement of the pump adjusted by means of an pressure is set through a pressure is set through a
maximum pressure at the control function, the pump flow operating pressure, the swivel ist adjusted by means of an electrically controlled command current signal to the command current signal to the
pump output within the pump may be varied by means of a angle and with it the output flow electrically controlled proportional valve. ED-valve solenoid. ED-valve solenoid.
control range. The variable differential pressure over an from the axial piston unit is proportional valve. Pump pressure and setting are When load pressure reaches When load pressure reaches
pump only supplies as much orifice or valve spool installed in varied so that the product of flow fed back via a pressure sensor this pressure level, the pump´s this pressure level, the pump´s
The flow volume is controlled by
hydraulic fluid as is required the service line to the actuator. and pressure remains constant. and inductive positional control valve spool shifts and control valve spool shifts and
means of an adjustable pump
by the consumers. If the The pump flow is equal required transducer to the amplifier card causes an increase or decrease causes an increase or decrease
swivel angle.
operating pressure exceeds flow by the actuator, regardless requiered for the control in the pump´s swivel angle (flow) in the pump´s swivel angle (flow)
the pressure setpoint set at of changing pressure levels. process. in order to maintain this set in order to maintain this set
the integrated pressure valve, pressure level. pressure level.
DFR X – T open
the pump will adjust towards When the solenoid current When the solenoid current
a smaller displacement. The DFR1 X – T closed signal drops towards a zero signal drops towards a zero
pressure can be set steplessly value, the maximum output value, the pump´s output
at the control valve. pressure is limited by an pressure will also drop to the
adjustable mechanical pressure pmin level (Standby).
cut off (secure fail safe function
Pressure control DRG in case of a loss of power e.g.
A presure relief valve can be for use as fan drive).
externally piped to port X for
remote setting of pressure
below the setting of the DR
Electrical flow control with
control valve spool. The
pressure control FE1D
differential pressure is set as
standard 20 bar.

Further information see RE 92711 Further information see RE 30630 Further information see RE 92707 Further information see RE 92707
Further information see RE 92711 Further information see RE 92711
Further information see RE 92711

06/03/2014 | | MKT3 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the
40 event of applications for industrial property rights.
Bosch Rexroth. The Drive & Control Company

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41 in the event of applications for industrial property rights.
Bosch Rexroth. The Drive & Control Company

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Bosch Rexroth. The Drive & Control Company
Series Data Sheet Pressure Range Control Devices

A10VSO/31 RE 92711 Nom. Pressure 280 bar Two point control, directly controlled
18 bis 140 Max. Pressure 350 bar
Pressure control / remotely operated
elektisch proportionaler Druckregler
A10V(S*)O/31 RE 92701 Nom. Pressure 280bar
18*, 28 bis 140 Max. Pressure 350 bar Pressure- and flow control

Power control

Flow contr., pilot press. dep. press. contr.


A10VSO/32 RE 92714 Nom. Pressure 280 bar
Max. Pressure 350 bar Flow control, electrical
45 bis 180
Flow control, electrical
with hydr. Pressure control
A10VO/32 RE 92705 Nom. Pressure 280 bar
71 bis 180 Max. Pressure 350 bar Electrical pressure and flow control

A10VO/52, 53 RE 92703 Nom. Pressure 250 bar


10 bis 100 Max. Pressure 315 bar

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Axial Piston Variable Pump A10V(S)O

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44 the event of applications for industrial property rights.
Bosch Rexroth. The Drive & Control Company

Ejemplo de descripción.

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Bosch Rexroth. The Drive & Control Company

Ejemplo de descripción.

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Bosch Rexroth. The Drive & Control Company

Ejemplo de descripción.

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Bosch Rexroth. The Drive & Control Company

Ejemplo de descripción.

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Bosch Rexroth. The Drive & Control Company

Ejemplo de descripción.

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Bosch Rexroth – The Drive & Control Company

GRACIAS
renzo.palomino@boschrexroth.pe

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