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Sesión 8 PDF
Sesión 8 PDF
Mantenimiento
Gestión de Mantenimiento Basado
en la Condición (CM)
Capacidades Terminales
• Evaluar y contextualizar el plan de mantenimiento
proporcionado por el fabricante, optimizando los
costos de operación y la disponibilidad del equipo
productivo en distintos procesos productivos.
Competencias Específicas
• Al finalizar la sesión los
estudiantes:
– Analizan las ventajas y
desventajas de aplicar un
mantenimiento
predictivo en un
componente, sistema o
equipo.
Temas a tratarse
• Review.
• Why is CM Important?
• What is Condition Monitoring?
• CM Process Overview
The Preventive Maintenance process is most easily understood by breaking it down
into 6 distinctive stages / phases
1 STRATEGY Plan to obtain specific Outcome(s)
PLANNING &
2 SCHEDULING
Plan & Schedule the PM stop
RESOURCES
3 PREPARATIO
Organization and Mobilization of Resources
N
4 EXECUTION Execution of the scheduled activities
PROCESS
6 MANAGEMENT
Measure Results - Manage
7
PRINCIPALES INDICADORES DE
MANTENIMIENTO
• DE GESTION
• FINANCIEROS
• GESTION DE LA MANO DE OBRA
8
A.- DE GESTION
N° HORAS DE OPERACION
MTBF =
N° DE PARADAS CORRECTIVAS
Empleado en sistemas en los que el tiempo de reparación es
significativo con respecto al tiempo de operación.
Se emplea para sistemas reparables 9
A.- DE GESTION
10
A.- DE GESTION
N° HORAS DE OPERACION
MTTF =
N° DE FALLAS
Usado en Sistemas no reparables (satelites, fluorescentes) o en los
que el tiempo de reparación o sustitución no es significativo en
relación a las horas de operación.
11
A.- DE GESTION
12
A.- DE GESTION
Ao = A
• Disponibilidad Operacional: 14
A.- DE GESTION
15
A.- DE GESTION
Site Conditions /
Application
Work Order History
& Backlog
Condition Monitoring
Symptom Detection Repair Failure
? Planning
Time
Performance Range
Condit
PROCESS
6 MANAGEMENT
Measure Results - Manage
CM Strategy
• Consider when establishing 1
Maintenance Strategy Elements
the Maintenance Strategy
• Involve What … Mission
… the entire organization Why … Goals & Objectives
How … Precise Instructions
• Document
… written document
With What … Resources
When … Frequency
• Give Access Where are We … Control
… Provide “Google Access” A clear and comprehensive Strategy is critical
for the implementation, standardization,
• Keep it Updated execution and sustainability of processes
… Dynamic
Design & Implement CM routines
• Design Condition Monitoring 2
routines
• Content
• Frequency
• Procedures
• Resources
• Assign Resources
• People
• Tools & Equipment
• Transportation
• …
• Implement routines
WO History
Inspections
Application
Electronic
Analysis
Fluids
Data
Site Conditions /
Application
Shell LubeAnalyst will help your company save time and money in
maintenance and possible loss of production due to machinery failure.
It is an early warning system, which aims to give you peace of mind
knowing that both your machinery and lubricants are in optimal operatin
• The Shell LubeAnalyst system is fast and easy to use. After you have
registered for this service online, you should take samples of the oil in
your machinery and send them to one of our laboratories. As soon as
we have carried out the tests and analysis of the samples, we will send
you our diagnosis and the appropriate recommendations by email. In
this way, Shell LubeAnalyst becomes an early warning system that
gives you peace of mind knowing that your machinery and lubricants
are in perfect condition
#3: Fluid Analysis
• Wear Metals • Chemical &
– Copper Physical:
– Iron – Water • Oil Condition:
– Chromium – Fuel – Soot
– Lead – Particle Count – Oxidation
– Aluminum – Filtergram – Nitration
– Silicon – TBN / TAN – Sulfur
– Sodium – Viscosity
– Molybdenum – Particle Quantifier
#3: Fluids: Magnetic Plug Inspections
• Inspected then Information Stored for Future Reference
– Photographed, Severity Rating of Material, Amount of Material
– Compartment, Hours: Machine, Oil, and Component
Machine Hours: 840
Oil Hours: 840
Axle Hours: 840
PM Insp: 1
Iso Code: 21/17
Iron ppm: 33
Machine Hours: 569
Oil Hours: 569
Axle Hours: 569
Trend
PM Insp: 2
Iso Code: 22/18
Iron ppm: 30
Machine Hours: 260
Oil Hours: 260
Axle Hours: 260
PM Insp: 1
Iso Code:22/18
Iron ppm: 30
#3: Fluids: Magnetic Filters & Screens
• Shell lube videocheck
#3: Fluids: Keys to Success
• Take & Handle Samples Correctly.
• Correct Bad Practices.
• Submit Promptly to the Lab.
#3: Fluids: Keys to Success
• Ensure Samples are Taken:
– From Recommended
Compartments
11
– At the Correct Frequency
Examples of SOSsm Trays (By Machine).
Clearly Denotes Machine Compartment & Quantity
#4: Site Conditions / Application
• Site Conditions
Equipment • Machine Operation / Use
Inspections (Operator Behavior)
Electronic
Machine Data
Fluid Analysis
Site Conditions /
Application
• Identify Operations:
– Permanent + Temporary
Site Conditions /
Application