CARRERA DE INGENIERIA MECANICA

SEDE CUENCA

EXAMEN INTERCICLO
DISEÑO Y SIMULACION DE UNA PIEZA EN FRESADORA CNC CON CONTROL FAGOR 8025-M

DOCENTE:

Noviembre 30, 2018

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DISEÑO Y SIMULACIÓN

En el presente trabajo se llevó a cabo el diseño y simulación de un elemento mecánico, para el cual se
utilizó el software WinUnisoft® en la plataforma de control FAGOR 8025-M.

El software en uso permitió usar parámetros de seguridad que evitan colisiones , el software posee
un simulador 3D y un editor de código G.

MEDIDAS EN BRUTO Y GEOMETRIA DE LA PIEZA A TRABAJAR

Medidas en bruto: 200x200x24mm

Material Acero XW41
Sujeción: Entenalla
Grafico:

CODIGO DE PROGRAMACION CNC

N0010 T1.1 (SELECCIONAR HTA 1)
N0020 M6 (CAMBIAR HTA 1)
N0030 G0 G17 G90 G94 G97 X-100 Y100 Z10 S1500 M3
N0040 G0 X-100 Y100 F150
N0050 G1 Z1.5 (DESBASTE DE MATERIAL)
N0055 G8 (ACTIVAR REFRIGERANTE)
N0060 X100 Y100
N0070 X100 Y50
N0080 X-100
N0090 X-100 Y0
N0100 X100
N0110 X100 Y-50
N0120 X-100 Y-50
N0130 X-100 Y-100
N0140 X100
N0150 G0 X-100 Y100 Z10 F150
N0160 G1 Z0 (ACABADO SUPERFICIAL)
N0170 X100 Y100
N0180 X100 Y50
N0190 X-100
N0200 X-100 Y0
N0210 X100

1
N0220 X100 Y-50
N0230 X-100 Y-50
N0240 X-100 Y-100
N0250 X100
N0260 F100 S150 T2.2 (CAMBIO DE HERRAMIENTA, AVANCE)
N0270 M6 (CAMBIO DE HTA 2)
N0280 G0 G42 X-100 Y-77
N0290 G1 Z-5 (DESBASTE SECUENCIA 1)
N0300 X54
N0310 G03 X54 Y-53 R12
N0320 G1 X49.64 Y-53
N0330 G02 X43.71 Y-39.63 R8
N0340 G03 X56.13 Y30.74 R59
N0350 G1 X63.55 Y45.23
N0360 G03 X45.23 Y63.55 R13
N0370 G1 X34.28 Y52.6
N0380 G02 X28.32 Y51.75 R5
N0390 G03 X-28.32 Y51.75 R59
N0400 G02 X-34.28 Y52.6 R5
N0410 G01 X-45.23 Y63.55
N0420 G03 X-63.55 Y45.23 R13
N0430 G01 X-52.6 Y34.28
N0440 G02 X-51.75 Y28.34 R5
N0450 G03 X-43.71 Y-39.63 R59
N0460 G02 X-49.64 Y-53 R8
N0470 G1 X-54
N0480 G03 X-54 Y-77 R12
N0490 G1 Z-10 (DESBASTE SECUENCIA 2)
N0500 X54
N0510 G03 X54 Y-53 R12
N0520 G1 X49.64 Y-53
N0530 G02 X43.71 Y-39.63 R8
N0540 G03 X56.13 Y30.74 R59
N0550 G1 X63.55 Y45.23
N0560 G03 X45.23 Y63.55 R13
N0570 G1 X34.28 Y52.6
N0580 G02 X28.32 Y51.75 R5
N0590 G03 X-28.32 Y51.75 R59
N0600 G02 X-34.28 Y52.6 R5
N0610 G01 X-45.23 Y63.55
N0620 G03 X-63.55 Y45.23 R13
N0630 G01 X-52.6 Y34.28
N0640 G02 X-51.75 Y28.34 R5
N0650 G03 X-43.71 Y-39.63 R59
N0660 G02 X-49.64 Y-53 R8
N0670 G1 X-54
N0680 G03 X-54 Y-77 R12
N0690 G1 Z-15 (DESBASTE SECUENCIA 3)
N0700 X54
N0710 G03 X54 Y-53 R12
N0720 G1 X49.64 Y-53
N0730 G02 X43.71 Y-39.63 R8 (INTERPOLACION CIRCULAR IZQUIERDA)
N0740 G03 X56.13 Y30.74 R59
N0750 G1 X63.55 Y45.23
N0760 G03 X45.23 Y63.55 R13
N0770 G1 X34.28 Y52.6
N0780 G02 X28.32 Y51.75 R5
N0790 G03 X-28.32 Y51.75 R59
N0800 G02 X-34.28 Y52.6 R5
N0810 G01 X-45.23 Y63.55
N0820 G03 X-63.55 Y45.23 R13
N0830 G01 X-52.6 Y34.28
N0840 G02 X-51.75 Y28.34 R5
N0850 G03 X-43.71 Y-39.63 R59 (INTERPOLACION CIRCULAR DERECHA)
N0860 G02 X-49.64 Y-53 R8
N0870 G1 X-54
N0880 G03 X-54 Y-77 R12
N0890 G1 Z-17 (ACABADO SECUENCIA 4)
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N0900 X54
N0910 G03 X54 Y-53 R12
N0920 G1 X49.64 Y-53
N0930 G02 X43.71 Y-39.63 R8 (INTERPOLACION CIRCULAR IZQUIERDA)
N0940 G03 X56.13 Y30.74 R59
N0950 G1 X63.55 Y45.23
N0960 G03 X45.23 Y63.55 R13
N0970 G1 X34.28 Y52.6
N0980 G02 X28.32 Y51.75 R5
N0990 G03 X-28.32 Y51.75 R59
N01000 G02 X-34.28 Y52.6 R5
N01010 G01 X-45.23 Y63.55
N01020 G03 X-63.55 Y45.23 R13
N01030 G01 X-52.6 Y34.28
N01040 G02 X-51.75 Y28.34 R5
N01050 G03 X-43.71 Y-39.63 R59 (INTERPOLACION CIRCULAR DERECHA)
N01060 G02 X-49.64 Y-53 R8
N01070 G1 X-54
N01080 G03 X-54 Y-77 R12
N01090 G1 Z10
N01100 G1 X54 Y-77
N01110 G1 X-120
N01120 T3.3 (CAMBIO DE HTA)
N01130 M6
N01140 G0 G90 G42 X-120 Y-48 Z-5
N01150 S2500 M3
N01160 G1 X-49.64
N01170 G03 X-43.71 Y-39.63 R8
N01180 G03 X43.71 Y-39.63 R59
N01190 G1 X66 Y-39.63
N01200 G1 X66 Y-77
N01210 G1 X-66
N01220 G1 X-66 Y-67
N01230 G1 X66
N01240 G1 X66 Y-65
N01250 G1 X-66
N01260 G1 X-66 Y-53
N01270 G1 X-35
N01280 G1 Z10
N01290 G1 X35 Y-53
N01300 Z-5
N01310 X66
N01320 G1 Z15
N01330 T4.4 (CAMBIO DE HTA)
N01340 M6
N01350 G0 G90 G42 X0 Y0 Z10
N01360 S2500 M3
N01370 G88 X0 Y0 Z0 I-5 J27 B8 C3 D5 H100 L2 F100 (CICLO FIJO CAJERA CIRCULAR)
N01380 G80
N01390 G1 Z-5
N01400 G1 X0 Y42.27
N01410 X0 Y0
N01420 X29.89 Y29.89
N01430 X0 Y0
N01440 X42.27
N01450 X0 Y0
N01460 X-29.89 Y29.89
N01470 X0 Y0
N01480 X-42.27
N01490 X0 Y0
N01500 X-29.89 Y-29.89
N01510 X0 Y0
N01520 Y-42.27
N01530 X0 Y0
N01540 X29.89 Y-29.89
N01550 X0 Y0
N01560 X42.27
N01570 X0 Y0 Z10
N01580 T5.5
N01590 M6
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N01600 G0 G90 X0 Y0 Z10
N01610 S2500 M3
N01620 G81 X55.15 Y55.15 Z5 I-25 K5 (CICLO FIJO TALADRADO)
N01630 G81 X-55.15 Y55.15 Z5 I-25 K5
N01640 G81 X-54 Y-65 Z5 I-25 K5
N01650 G81 X54 Y-65 Z5 I-25 K5
N01660 G80 (FIN DE OPERACIÓN TALADRADO)
N01670 M30
ESQUEMA DE PIEZA TERMINADA

PROCESOS GENERALES DEL MECANIZADO

1. Planeado: se realiza el planeado en forma de sig sag

2. Desbaste y Contorneado: Contorneamos la pieza, dándole un acabado superficial y
dimensional correcto para el desbaste anterior.
3. Taladrado: Taladrar un patrón de 4 agujeros
4. Cajeado: Se realiza un cajeado circular

MATERIAL ESCOJIDO PARA MECANIZAR

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SELECCIÓN DE HERRAMIENTAS Y PARAMETROS DE MECANIZADO

HERRAMENTA VELOCIDAD
FASE DESSCRIPCION
WINUNISOFT CORTE mm/min
1 Planeado T1.1 250
2 Ranurado T2.2 200
3 Ranurado T3.3 210
4 Taladrado T4.4

FASES DE MECANIZADO SEGÚN LA HERRAMIENTA

1-Herramienta de planeado (T1.1)

2-Herramienta de Ranurado (T2.2):

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4-Herramienta de Taladrado (T4.4):

Código de herramienta: R840-0500-30-W0A CoroDrill Delta