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MAINTENANCE MANUAL
SELF-PROPELLED PLATFORM
HA16PX / HA18PX
The contractual warranty offered by Haulotte for its equipment will no longer be applied
after spare-parts other than original ones are used.
The manufacture and unfair competition of fake spare-parts will be sentenced by public and
penal law. The usage of fake spare-parts will invoke the civil and penal liability of the
manufacturer, of the retailer, and, in some cases, of the person who used the fake spare-
parts.
Unfair competition invokes the civil liability of the manufacturer and the retailer of a “slavish
copy” which, taking unjustified advantage of this operation, distorts the normal rules of
competition and creates a “parasitism” act by diverting efforts of design, perfection,
research of best suitability, and the know-how of Haulotte.
5. AVAILABILITY
Using Haulotte original spare-parts allows you to take advantage of 40 000 references
available in our permanent stock and a 98% service rate.
GENERAL
It will give you complete satisfaction if you follow the operating and maintenance
instructions exactly.
During and beyond the warranty period, our After-Sales Department is at your
disposal for any service you might need.
Contact in this case our Local Agent or our Factory After-Sales Department,
specifying the exact type of machine and its serial number.
When ordering consumables or spares, use this documentation, together with the
"Spares" catalogue so as to receive original parts, the only guarantee of
interchangeability and perfect operation.
Caution !
This manual is supplied with
the machine and is included
on the delivery note.
REMINDER:You are reminded that our machines comply with the provisions of
the "Machinery Directive" 89/392/EEC of June 14th 1989 as
amended by the directives 91/368/EEC of June 21st 1991, 93/44/
EEC of June 14th 1993, 93/68/EEC of July 22nd 1993 and 89/336/
EEC of May 3rd 1989, directive 2000/14/CE, directive EMC/89/336/
CE and the provisions of the Australian Standards AS1418.10-1996.
Caution !
The technical data contained
in this manual cannot involve
our responsibility and we
reserve the right to proceed
with improvements or
modifications without
amending this manual.
i
Operation and maintenance
ii
Operation and maintenance - HA16PX/ HA18PX
CONTENTS
2- PRESENTATION..................................................................................................................................... 9
iii
Operation and maintenance - HA16PX/ HA18PX
4- OPERATION.......................................................................................................................................... 29
iv
Operation and maintenance - HA16PX/ HA18PX
4.7 - UNCOUPLING...................................................................................................................................... 42
5- MAINTENANCE ................................................................................................................................... 43
8- WIRING DIAGRAMS............................................................................................................................. 57
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Operation and maintenance - HA16PX/ HA18PX
vi
Operating and maintenance instructions
1.1.1 - Manual
This manual is designed to familiarise the operator with HAULOTTE self-
propelled platforms in order to ensure efficient and safe use. However, it
cannot replace the basic training required by any user of site equipment.
The site manager is bound to inform the operators of the instructions
contained in the manual. He is also responsible for applying the «user
regulations» in force in the country of use.
Before using the machine, it is essential to understand all these instructions
in order to ensure safe and efficient operation.
This manual must be kept available for all operators. Additional copies can
be supplied by the manufacturer on request
1.1.2 - Labels
Potential dangers and machine instructions are indicated on labels and
plates. All instructions on such plates must be read.
All labels conform to the following colour code:
• Red indicates a potentially fatal danger.
• Orange indicates a danger of causing serious injury.
• Yellow indicates a danger that may cause material damage or slight
injury.
The site manager must ensure that these labels are in good condition and
remain legible. Additional copies can be supplied by the manufacturer on
request.
1.1.3 - Safety
Ensure that any persons entrusted with the machine are fit to meet the
safety requirements that its use imposes.
Avoid any working method that may jeopardise safety. Any use not
compliant with the instructions may cause risk and damage to persons and
property.
Caution !
To attract the reader's attention This manual must be kept by the user throughout the machine’s service
instructions are signalled by this life, including in the case of loan, lease and resale.
sign. Ensure that all plates or labels relative to safety and hazards are complete
and legible.
1
Operating and maintenance instructions
1.2.1 - Operators
Operators must be aged over 18, and hold an operating license in the
country of use issued by their appropriate autority to prove that they are apt
to operate the machine.
Caution !
Only trained operators can use There must always be one person at ground level who is familiar with the
Haulotte self-propelled platforms. emergency control to:
• Take fast action if necessary.
• Take over the controls in case of accident or malfunction.
• Monitor and prevent movement of vehicles and people near the plat-
form.
• Guide the platform operator if required.
Y km/h
Y>X • Near power lines (check minimum safe approach distances according
to voltage carried) (see Chap 1.8, page 7).
• In temperatures less than -15°C (especially in refrigerated chambers).
˚C
Consult us if it is necessary to work below -15°C.
0 • In explosive atmospheres.
-15 • In poorly-ventilated areas, since the exhaust fumes are toxic.
• During storms (risk of lightning).
• In the dark, unless the optional floodlight is fitted.
• In the presence of intense electromagnetic fields (radar, moving and
high currents).
DRIVING ON PUBLIC ROADS IS PROHIBITED.
2
Operating and maintenance instructions
Caution !
Never use the platform as a crane, To reduce the risks of tipping over, operators must follow these
hoist or lift. instructions:
Never use the machine to pull or • Never disable the limit switches of the safety devices.
tow. • Never move the control handles from one direction to the other with-
Never use the boom as a ram or out stopping in the «O» position. (To stop when travelling, gradually
thruster or to lift the wheels. move the handle to «O», keeping your foot down on the pedal.).
• Do not exceed the maximum load or the number of occupants allowed
in the platform.
• Spread the load and if possible place in the centre of the platform.
• Check that the ground resists the pressure and load per wheel.
• The contact with fixed or mobile obstacles can cause the premature
deterioration of the structure, and involve the rupture of certain safety
members of the machine
• Do not drive the platform at high speed in narrow or congested areas.
• Do not drive the platform in reverse gear (poor visibility).
• Do not use the machine with a congested platform.
• Do not use the machine with equipment or objects hanging from the
guardrails or boom.
• Do not use the machine with items liable to increase the wind load
(e.g. panels).
• Never carry out maintenance on the machine with the platform raised,
without first installing the required safety provisions (overhead crane,
crane).
• Perform the daily checks and monitor the machine’s good working or-
der during periods of use.
• Protect the machine from any uncontrolled intervention when it is not
in operation.
NOTE : Do not tow the unit. (The equipement is not designed for tow-
ing. Transport of the unit should be carried out using a vehicle
built for this purpose).
3
Operating and maintenance instructions
Caution !
The direction of travel can be Risks of jerky movement and tipping over are high in the following
reversed after a 180° turntable situations:
rotation. Take account of the colour - Sudden action on the controls.
of the arrows on the chassis - Overloading of the platform.
compared with the direction of - Uneven ground (Be careful during thaw periods in winter).
travel (green = forward, red = - Gusts of wind.
reverse) - Contact with an obstacle on the ground or at a height.
Thus, moving the manipulator in the - Working on platforms, pavements, etc.
direction of the green arrow on the Allow sufficient stopping distances:
control panel will move the machine - 3 meters at high speed,
according to the direction indicated - 1 meter at low speed.
by the green arrow on the chassis.
Allow sufficient stopping distances: 3 metres at high speed and 1 metre at
Similarly, moving a manipulator in
low speed.
the direction of the red arrow on the
control panel, will move the Do not alter or override any components connected in any way to the
machine in the direction of the red machine’s safety or stability.
arrow on the chassis Do not place or fasten a load so that it overhangs the machine’s parts.
Do not touch adjacent structures with the elevator arm.
Caution !
If the machine has a 220 V 16A max. Electrical risks are high in the following situations:
plug, the extension must be - Contact with a live line (check safety distances before operation
connected to a mains socket near electricity lines) (see Chap 1.8, page 7).
protected by a 30 mA differential - Use during storms.
circuit breaker.
1.3.3 - Risk of explosion or burning
The risks of explosion or burning are high in the following situations:
- Working in explosive or inflammable atmosphere.
- Filling the fuel tank near naked flames.
- Contact with the hot parts of the motor.
- Use of a machine causes hydraulic leakage.
4
Operating and maintenance instructions
1.4 - INSPECTIONS
Comply with the national regulations in force in the country of machine use.
For AUSTRALIA: ie.AS2550.10.
For FRANCE: Order dated 1st March 2004 + circular DRT 93 dated 22
September 1993 which specify:
5
Operating and maintenance instructions
Caution !
These test must be performed by a
competent person.
6
Operating and maintenance instructions
7
Operating and maintenance instructions
8
Operation and Maintenance - HA16PX / HA18PX
2 - PRESENTATION
The self-propelled elevating work platforms, models HA 16 PX and HA 18
PX, are designed to carry out all kinds of overhead work within the limits
imposed by their characteristics (see Chap. 2.3, page 11, and Chap. 2.4,
page 13) and provided that all safety instructions relating to the equipment
and environment of use are respected.
The main control panel is situated in the platform.
The control panel situated on the turntable is to be used in emergencies or
cases of machine failure.
2.1 - IDENTIFICATION
A plate attached to the rear, right-hand side of the chassis, is engraved with
all the necessary information for identification of the machine.
9
Operation and Maintenance - HA16PX / HA18PX
14
13
12 5
15
16
9
4
8
3
1
6 11
2
10
10
Operation and Maintenance - HA16PX / HA18PX
+70∞
-70∞
11
Operation and Maintenance - HA16PX / HA18PX
+70∞
-70∞
12
Operation and Maintenance - HA16PX / HA18PX
13
Operation and Maintenance - HA16PX / HA18PX
14
Operation and Maintenance - HA16PX / HA18PX
15
Operation and Maintenance - HA16PX / HA18PX
2.5 - DIMENSIONS
in
20
)
00
in
ft
m
9
7
m
ft
-
-6
7
m
-
ft
m
6i
0
n
m
0
3
0
2
8
3
(2
69
50
m
m
-2
2f
t9
in
16
Operation and Maintenance - HA16PX / HA18PX
ft in
20
7 6
)
00
in
- ft
9
7
m
m
m -
m m
-6
8 m
ft
6
3 0
in
(2 30
0
2
76
00
-2
4f
t1
1i
n
17
Operation and Maintenance - HA16PX / HA18PX
2.6 - LABELLING
18
Operation and Maintenance - HA16PX / HA18PX
19
20
10
50
47
20 12 44
50
24 5
52
21 27 28 53 55 57 14
11
58 60 42
13
19
7 23
29 31 19 46 51 51
5 34
9 17
40 41 35
30
44
33
17 50 8 33
9 51 54
14
100
49
48
Hollande
100
P20125 b Australia
Operation and Maintenance - HA16PX / HA18PX
Operation and Maintenance - HA16PX / HA18PX
9 14 44 11
13
20
60
21
42 41
17 19
21
Operation and Maintenance - HA16PX / HA18PX
10 31 Composant spÈcifique ‡
12
.F cette machine.
NE PAS INTERCHANGER.
Component specific
.GB to this machine.
DO NOT INTERCHANGE.
7814 518
23
24
48 49 54
58
46
22
Operation and Maintenance - HA16PX / HA18PX
HA 16PX HA 18PX
5 5
100 100
5 5
29
7814 573 a
23
Operation and Maintenance - HA16PX / HA18PX
20 35 33
34 52 54
55
DANGER
53 BEWARE OF OVERHEAD ELECTRICAL HAZARDS
REGULATION 133A of the CONSTRUCTION SAFETY ACT 1912 REQUIRES
a. Minimum approach of an appliance 3 m for voltages up to 132,000
to live electrical apparatus. 6 m for voltages above 132,000
and up to 330,000
b. Inspection of the work site for 8 m for voltages above 330,000
electrical hazards before
commencing to use the appliance.
c. Constant vigilance and an observer required whilst working or
travelling the appliance in the vicinity of live electrical apparatus.
57
WARNING
IF DIRECTION OF TRAVEL IS
OBSCURED, ROTATE UNIT
THROUGH 180 DEGREES AND
NOTE COLOUR OF DIRECTION
OF TRAVEL ARROWS ON THE
CHASSIS IN RELATION TO
TRAVEL CONTROL JOYSTICK
ARROWS
7814 523
24
Operation and Maintenance - HA16PX / HA18PX
3- OPERATING PRINCIPLE
3.1.2 - Actuators
The type of actuator varies depending on the movement.
Caution!
Adjustments can only be made by 3.1.2.1 -Platform rotation
competent personnel. Platform rotation uses a hydraulic motor. Rotation speed can be adjusted
by flow limiters.
25
Operation and Maintenance - HA16PX / HA18PX
Caution!
Only a skilled operator can perform 3.1.4.1 -Rescue
emergency or rescue operations. If the operator in the platform becomes incapacited, a trained operator on
the ground can use the turntable control panel with the main diesel power
source to bring the platform operator back down to the ground.
Caution!
Use of the emergency unit is A standby electropump unit controlled from either the platform or the
exclusively reserved for rescuing turntable can be used if the main pump fails.
personnel if the main hydraulic If an operating incident occurs preventing the operator in the platform from
power supply fails. Any other use returning to the ground, a skilled operator can bring him down using the
may cause damage electric pump and the electric controls on the turntable control panel.
Instructions:
• Turn the key to the "turntable station" position (Ref 11 Photo 1, page
33
• Activate the switch (Ref 15 Photo 1, page 33 controlling the standby
unit.
• Activate the switches corresponding to the movements required (Ref
5-6-7-8-9 Photo 1, page 33.
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Operation and Maintenance - HA16PX / HA18PX
27
Operation and Maintenance - HA16PX / HA18PX
28
Operation and Maintenance - HA16PX / HA18PX
4 - OPERATION
4.1 - OPERATING SAFETY MECHANISMS
To prevent the machine from being operated beyond its capabilities, safety
mechanisms have been integrated to protect personnel and the machine.
These mechanisms immobilise the machine or disable movements.
In either case, if knowledge of the characteristics and operation of the
machine is lacking, a machine failure may be diagnosed, when in fact the
safety mechanisms are operating correctly.
It is therefore necessary to fully understand the instructions in the following
chapters.
Caution!
Do not make any movements before 4.1.1 - Travel (controlled from "platform" station)
studying the instructions Chap. 4.3,
To move the machine, activate the "dead man switch" by holding down the
page 33. deadman foot switch.
Releasing the "dead man foot switch" stops the travel movement.
Travel is possible up to a maximum slope of 5° (approx. 9%)with the booms
raised/extended.
CAUTION:
In high and medium speed modes (4x4 model), it is not possible to
raise the boom or to carry out telescoping and rotation movements at
the same time as the travel function.
CAUTION:
If a rescue or emergency manual procedure is necessary, the safety
mechanisms are also neutralised,the main control system is
neutralised and only qualified operators can carry out the required
operations.
29
Operation and Maintenance - HA16PX / HA18PX
Caution!
When transporting the machine, it is IMPORTANT: Before moving or using the machine check it over to
vital to block the turntable using the make sure it has not been damaged during transport. If any damage
rotation locking pin located under is apparent, record the damage in the logbook and report it ti the
the turntable (Photo 6, page 36) supervisor.
Caution!
A mistake could cause the machine Unload the machine on a stable, flat and sufficiently stable surface (see
to fall, potentially causing very ground pressure - Chap. 2.4, page 13), free of any obstacles.
serious injuries and material
damage. 4.2.1 - Unloading by lifting
• Use a lifting beam with 4 slings.
• Take the following precautions:
- the lifting equipment is in good condition and of sufficient capacity,
- the slinging accessories can bear the load and show no signs of
abnormal wear,
- the slinging lugs are clean and in good condition,
- the personnel is qualified to use lifting equipment.
• Unloading:
- hook the 4 slings to the 4 slinging lugs,
- lift slowly, ensuring the load is evenly distributed and slowly put the
machine down.
Caution!
Never stand underneath or too
close to the machine during lifting
or lowering operation.
30
Operation and Maintenance - HA16PX / HA18PX
Note: The slope of the ramp is nearly always greater than the maxi-
mum authorised working tilt (5°). Therefore, the boom and
arms must be lowered or travel will not be impossible.
4.2.3 - Loading
The same precautions must be taken as for unloading.
The machine must be secured as shown in the diagram below.
Select high speed to mount lorry ramps.
When loading onto a tilt tray always attach the winch line and use the
winch.
31
Operation and Maintenance - HA16PX / HA18PX
32
Operation and Maintenance - HA16PX / HA18PX
REMINDER:Before carrying out any operation, ensure that you are familiar
with the machine by reading this manual and the instructions
on the various plates.
1
1 2 3 4
2
5
6 18
7
20
8
9
17
12 19
11
13
16
15
14
Caution!
During high pressure water cleaning,
do not aim the stream directly towards
the electrical boxes and cabinets.
33
Operation and Maintenance - HA16PX / HA18PX
7
16
14
8 9 10 12 13
• Ensure that the ground under the machine is flat, stable and can bear
the weight of the machine (see Chap. 2.4, page 13 - ground pressu-
re)
Note: See WORKING AREA diagram (Chap. 2.3, page 11&10) for
maximum operating gradient.
34
Operation and Maintenance - HA16PX / HA18PX
• Check that the drive reduction gears have not become disconnected.
• Check the tightness of the wheel nuts and the extent of tyre wear.
• Check that the battery terminals are clean and tight: if they become
loose or corroded, electric power may be lost.
• Check the electrolyte level in the batteries: the level should be ap-
proximately 10 mm above the plates; add distilled water if necessary.
Caution!
Follow the safety instructions supplied • Check that the main control panel power cable is in good condition.
by the battery manufacturer • Check that the emergency stops work correctly.
Caution!
This type of machine is not insulated • Check that the air filter is clean - see motor manual.
and must not be used close to • Check levels of:
electricity lines. - motor oil: gauge (Ref.1 Photo 4, page 35), top up if necessary
(see motor manual).
- hydraulic oil (boom Photo 5, page 35) top up if necessary by filling
via the cap (1). (see Chap. 5.3.3.1, page 48).
- diesel level: the min. and max. levels can be checked when the
cover is closed, using the visual indicators. Top up if necessary
(cap Ref.2 Photo 5, page 35).
Caution!
To top up fluid levels, use only the • Check the hydraulic filter clogging indicator (Ref. 2 Photo 4, page 35).
products recommended in the If the red indicator is visible, replace the filter cartridge ref. 3 (see
consumables chapter. Chap. 5.3.3, page 48).
• Check that the tilt detector (Ref.19 Photo 2, page 33) is working cor-
rectly by angling the support plate. Beyond an angle of 5°, an alarm
should sound.
Photo 4
1
1 2
4 5
Photo 5
35
Operation and Maintenance - HA16PX / HA18PX
Caution!
When transporting the machine, it is
vital to block the turntable using the
rotation locking pin situated under the
turntable (Photo 6, page 36)
Photo 6
Caution!
When the counterweight is placed REMINDER:The main control panel is on the platform.
above the steering wheels, the
travel and steering controls act in In normal operating conditions, the "turntable" control panel is an
the opposite directions. emergency or rescue control station, and should only be used if absolutely
necessary.
Note: If the motor does not start, switch off the ignition by pressing
the emergency stop button and start the operation over again.
36
Operation and Maintenance - HA16PX / HA18PX
• Leave the motor to warm up and in the meantime check that the hour
counter (Ref 16), motor and pump are working correctly.
Testing the various movements (Photo 1, page 33)
• Test the lifting movement in the up and then down direction (control
Ref.8).
• Test the raising movement in the up then down direction (control
Ref.6 )
• Stop boom lowering in the horizontal position.
• Then test the turntable rotation movements in both directions (control
Ref.9) and telescoping in/out (control Ref. 5) then lower the boom
completely.
• Switch to "platform" control.
• Put the key selector (Ref.11 Photo 1, page 33) in the "platform" posi-
tion (green circle).
• Check that the tilt detector works properly (Ref.19 Photo 2, page 33).
Caution!
MAXIMUM LOAD: 230 KG. Note: If the load in the platform exceeds the maximum authorised
load, no movements are possible from the platform control
station. The overload light indicator on the platform panel if fit-
ted and the buzzer alert the operator. Load must be removed
to re-enable the machine. There is no load restriction on the
reach.
Caution!
High speed is only available if the WARNING: Care must be taken when the emergency stop is
machine is folded and extension jib activated during high speed operation of the machine, as the
retracted. Even if only slightly emergency stopping action will be instantanious.
extended, only micro speed is
available.
Work may now begin.
37
Operation and Maintenance - HA16PX / HA18PX
• If the ground is not horizontal, adjust the platform position using the
corresponding selector (ref.10).
• Test telescoping, jib, basket rotation movements with the relevant se-
lector.
• Test the rear axle steering movement using the toggle switch located
at the top of handle of the travel joystick (ref.3). Test front axle stee-
ring movement using the selector on the platform control panel (ref.8).
• Test the 2 travel speeds (in 4x2x4 version) or the 3 speeds (in 4x4x4
version) by activating the low or high speed selector in 4x2x4 version
or the low, medium or high speed selector in 4x4x4 version (ref.7).
• Movement direction is indicated by the blue arrows and red/green ar-
rows for travel.
Caution!
Do not expose the built-in (See photo Built-in generator and socket in the basket, page 38)
generator to direct contact with a jet The built-in generator enables voltage supply (220V or 110V depending on
of water or a high pressure cleaner. the option chosen) in the platform to enable connection of a tool, with
maximum power 3 KW.
Photo 7:Built-in generator and socket in the basket
4.5.1 - Instructions:
Note: When using the built-in generator, you cannot make any ma-
chine movements. To make a movement, you must switch off
the built-in generator (see instructions below).
38
Operation and Maintenance - HA16PX / HA18PX
Caution!
Use of the emergency unit is
exclusively reserved for rescueing
personnel if the main hydraulic
power supply fails. Any other use
may cause damage
39
Operation and Maintenance - HA16PX / HA18PX
Caution!
In order to safeguard the elevating 4.8.1 - HA16PX
platform against tipping during the Stability Test
stability test, it is imperative that a
restraining device such as an
anchor block and chain be used to
restrain the unit during the stability
test.
The chain shall not assist in
stabilising the platform prior to it
reaching a point of tipping should it
occur for any reason i.e.
uncontrolled application of test
load.
4.8.2 - HA18PX
Stability Test
40
Operation and Maintenance - HA16PX / HA18PX
41
Operation and Maintenance - HA16PX / HA18PX
4.7 - UNCOUPLING
It is possible to uncouple the reducing gears on the drive wheels to be able
to tow the machine if it breaks down.
Caution!
In this configuration, the machine is Uncoupling procedure:
no longer braked. • Unscrew the 2 screws with a 11 wrench (Photo 14, page 42).
Caution!
To tow the machine, it is essential
to use a rigid bar and not to exceed
5 kph.
Photo 14
• Turn over the part and screw up again. The reducer is on free wheel
(Photo 15, page 42).
Photo 15
Caution!
The coupling of gear motors must Coupling procedure:
be carried out by competent Proceed in the opposite order from the uncoupling procedure.
operators.
Caution!
This operation is to be carried out NOTA : Handling is facilitated when it is carried out with 2 people
on even ground.
Caution!
As long as the 4 gear clutches are
not in place, the machine does not
slow down properly.
42
Operation and Maintenance - HA16PX / HA18PX
5- MAINTENANCE
CAUTION:
• Do not use the machine as a welding earth.
• Do not weld without disconnecting the (+) and (-) terminals of the
batteries.
• Do not use to jumpstart other vehicles.
43
Operation and Maintenance - HA16PX / HA18PX
ESSO Tranself
Gearbox oil SAE 90 TM 80 W/90
EP 80 W 90 EP 80 W 90
AFNOR 48602 BP HYDRELF EQUIVIS
Hydraulic oil
ISO VG 46 SHF ZS 46 DS 46 ZS 46
Optional bio-degrada-
Bio ISO 46
ble hydraulic oil
ESSO
Lithium grease KP 2 K Epaxa 2
Beacon EP2
ESSO Moly Cadrexa
Lithium grease NLGI 2 EP
Multi-Purpose Grease GR1 AL
ESSO Multis
Lead-free grease Grade 2 or 3 Multimotive 2
GP GREASE EP 2
Exchange or specific
operation
44
Operation and Maintenance - HA16PX / HA18PX
HOURS
28 500
19 11 12 50
2 4 8 3 10
12 10 9 18 16 9 18 50
14 15 13 20 250
25 25 500
27 1 000
28 29 30 2 000
7 6 5 4 1 10
10 9 18 17 16 9 18 22 50
14 23 24 250
25 25 500
1 000
31 2 000
45
Operation and Maintenance - HA16PX / HA18PX
5.3 - OPERATIONS
46
Operation and Maintenance - HA16PX / HA18PX
47
Operation and Maintenance - HA16PX / HA18PX
Caution!
Before disassembling, make sure that 5.3.3.2 - Drive wheel reducing gears
the oil circuit is no longer pressurised Photo 17
and that the oil is not too hot.
12
48
Operation and Maintenance - HA16PX / HA18PX
Caution!
Check that the machine is correctly Fluid level check:
secured and that the lifting • turn the wheel so that one cap is on a horizontal line (1) and one cap
equipment is of sufficient capacity (2) is on a vertical line
and in good condition. • unscrew the cap (1) and check the fluid level which should reach the
hole, add more if necessary.
• screw the cap back on.
• Draining:
- In the same position, unscrew both caps and let the oil drain out.
- Fill as described above.
- Screw the caps back on.
49
Operation and Maintenance - HA16PX / HA18PX
50
Operation and Maintenance - HA16PX / HA18PX
6 - OPERATIONAL BREAKDOWN
REMINDER:Following the safety and maintenance instructions should
enable you to avoid most of these incidents. Nevertheless, if
an breakdown does occur, it is vital to check if it is listed in
table on the following pages, before carrying out any repairs.
If so, simply follow the instructions. If it is not listed, contact the
PINGUELY-HAULOTTE agent or the plant’s PINGUELY-
HAULOTTE After Sales department.
51
Operation and Maintenance - HA16PX / HA18PX
52
Operation and Maintenance - HA16PX / HA18PX
Note: In the turntable box, LEDS indicate the state of each output
to check that it is activated.
53
Operation and Maintenance - HA16PX / HA18PX
SQ5/SQ20
SQ3
SQ2
SQ4
SQ6/SQ21
SQ1
54
Operation and Maintenance - HA16PX / HA18PX
7 - SAFETY SYSTEMS
7.1 - FUNCTION OF RELAYS AND FUSES IN THE TURNTABLE BOX
(see wiring diagram)
QS1 Battery circuit breaker SQ3 Tilt reset if machine folded (boom)
SB1 Palm button emergency stop (turntable) B1 Air filter contact. Motor cut off if clogged air filter
Motor temperature contact. Motor cut off if tem-
SB2 Palm button emergency stop (platform) B2
perature too high
Tilt detector, disables arm lifting, boom lif-
Oil pressure contact.
SQ1 ting, telescoping, jib lifting and travel B3
Motor cut off if insufficient pressure
movements by breaking
Hydraulic oil temperature contact.
SQ4 Tilt reset if machine folded (arms) B4
Audible alert if temperature too high
SQ5 overload. SQ20 basket rotation
overload - break
SQ6 SQ21 basket rotation
Disables all movements from the platform
55
Operation and Maintenance - HA16PX / HA18PX
56
101 (02-2)
8.1 -
101
101
F U3 F U1
F U13 F U11 80A 10A
(02-2)
115
160
101
101
119
GB1
(02-13)
DIAGRAM E 598 - FOLIO 01/05
Operation and Maintenance - HA16PX / HA18PX
B7
B+ D+
EV M4 M3 D1 K A43 D2 D4 Y A2 D3 D5 Y A1
G2
B-
~ W
1 0 8 (04-21)
8 - WIRING DIAGRAMS
0
0
0 0 0 (02-2)
57
58
(01-20)
120
K MG E S T urret S B1
(02-10)
152
102
F U4
FOLIO 02/05
30A
(01-20)
E S G antry S B2
240 (04-1)
U1
215
T O N F8 F7 F5 F6
S A1
F U7 F U8 F U9
240
20A 5A 20A
241
203
216
242 (03-1)
F U5 F U6 (03-1)
(01-20) 201
3A 3A 212 212 (03-1)
303 (04-11)
211 211
905 905 (04-13)
S A19 S A20
241
620
S A16
2 1 1 0(03-1)
K A43 S B6
(01-12)
906
HL6
(01-20) 0 (04-1)
399
U1
11
605
28.7
Accelerator
903A
S A2
13
807
29.11
Differential Lock
Y V 18A
407A
S A3
17
P endular
408A
10
S Q20
311 3110
30.4
G antry R otation
S Q21
S A4
Y V 18B Y V 15A
C ompensation
402A 402
19
30.6
C ompensation
401
30.5
G antry
S A5
Y V 15B Y V 19A
310A 402
35
C ompensation
G antry R otation T urret
311A 401
34
S A17
406
4.6
P endular
Y V 19B Y V 21A
307 405
15.8
4.9
T urret
R ear S teering
S A6
308
15.7
410
30.9
Y V 21B
P endular
409
30.8
G antry
S A7
Y V 22A
304
15.3
F ront S teering
306 412
15.6
4.14
T elescope
411
4.15
T urret
Y V 22B
S A8
304A
33
306A 419
32
30.11
T elescope
418
30.10
G antry
S A9
8.3
MS HS
805
29.10
Y V 17
814B
814B
LS MS HS
804
8.9
29.9
MS HS
S A11
Y V 12
814C 708
8.6
29.8
Unbracking
F ront S tearing
707
29.7
Y V 11
8.12
S A12
MS HS
Y V 10
117A
4.12
S tart up
814A
814A
8.10
T urret
S B3
MS HS
Y V 23
117B
3.2
S tat up
813
S B4
8.11
G antry
HS
901
29.12
YV8
Horn
S B5
(04-1)
(05-2)
(05-2)
(05-2)
FOLIO 03/05 (04-1)
Operation and Maintenance - HA16PX / HA18PX
60
V Y 14A
U1
(02-15)
(03-20)
(03-21)
(02-20)
414A
S Q6
S Q5
31
M
M
Orientation
417A 214 214A
21
30.2
Weighing
Y V 14B Y V 13
205
39.3
T ilt Detector
807B
15.9
HS
S Q2
YV9
206
3.3
P endular
S Q1
807A
15.4
Differential Lock
S Q3
207
41.2
B oom
S Q4
232
42.2
Arm
201 (05-2)
(02-20)
YV1
3A
F U10
20
242
LS V alve
52.2
250
46.2
(02-20)
261
260
HA1
52.3
Horn
251
47.2
210
14
B uzzer
HA4
222
38.2
HL4
112A
4.1
Oil P ressure
HL3
111A
4.2
Oil T emperature
B4
904
40.2
Oil T emperature
HL2
110A
4.3
Air F ilter
B3
112
27.4
Oil P ressure
242
150 B2
KP1
111
27.3
E ngine S top
Motor Oil
T emperature
B1
605A 110
27.2
Accélérator Air F ilter
KT2
109
27.1
(01-13)
Dplus
146
S tart up
K A2
108
27.7
(01-11)
W
(05-2)
FOLIO 04/05
Operation and Maintenance - HA16PX / HA18PX
61
0
0
(04-21)
(03-21)
(03-21)
(03-21)
(04-10)
0
HL9
U1
253 512
49.2
29.1
X
Alarm Orientation
403
S M31
30.7
HL13
Y
B oom
914
28.15
Overload
420A
30.12
Null P osition
HA2
611C
30.14
506
30.15
Y
Arm
S M2
612A 420B
26.3
30.13
612
29.4
Y
T ranslation
S M4
512A
24.3
P roportional
V alve
606
29.2
YV5
Null P osition
611A
29.3
201
Dead Man
506A 703
23.3
29.5
2110
Arm
Direction AR
705
29.6
YV4
403A 517
22.3
28.9
B oom
Orientation
516
28.4
YV3
S A15
511
28.6
Arm
510
28.3
305
A
12.3
S A14
T elescope
Y V 2 T OR
415
B
12.1
505
28.2
B oom
504
28.1
S A13
FOLIO 05/05
Operation and Maintenance - HA16PX / HA18PX
Operation and Maintenance - HA16PX / HA18PX
62
9.1 -
TELESCOPAGE RECEPTEUR PENDULAIRE
60/50 C2285
23 80/40 C275 70/40 C675 21
LEVAGE RELEVAGE 65/50 C2975
BRAS FLECHE 20
65/50 C2285
18 19
CBBA-LHN
17
90b
22 1/4"G 1/4"G
CBCA-LHN 3/8"G
70b
3/8"G 3/8"G
ROTATION PANIER
3/8"G 3/8"G 13
V2 V2
EMETTEUR
3/8"G 3/8"G
V1 3/8"G 3/8"G
V2
100/50 C180
3/8"G
3/8"G 3/8"G
V1 V1
CBCA-LHN CBBA-LHN
210b 210b
110/60 C510
100/60 C510
110/60 C1015
ORIENTATION
TOURELLE
12
1/2"G 1/2"G
210b 210b
14
A B A B A B A B
P T P T T P T
YV14a YV14b YV15a YV15b YV18a P YV18b YV19a YV19b
A 1 1
B
1/2"G 1/2"G
10l/mn 5l/mn
6000
Operation and Maintenance - HA16PX / HA18PX
8 A 2 B 2 A 3 B 3 A 4 B 4 A 5 B 5
7-16-20UNF
1"
1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G
SAE
B
X 5PVG32 X1670
9655-85L/MN
5113 2000
6230 6200 6200 6230
9524 10l/mn-5l/mn 7101 - 25L/MN 7000 - 10L/MN 7101 - 25L/MN
20b 5952
4 73 4 240b 4 7 34 4 73 4 4 7 34 4 2 16
DEUTZ
240b
2 YV6 YV5 YV4 YV3 YV2
F3L2011F
2
2
2
2
2
100b 100b
3 M
30,9 KW
0
0
0
0
0
2300T/MN
1
1
1
1
1
3191
3 1 93
3 1 93
3 1 93
3 1 73
38CM3
MINI 850T/MN
MAXI 2400T/MN
ou 270b
145b
GM/PSI
M
1/4"G
4256
LS YV1
S
23 KW
L1
L2
7-8-14UNF
3000
GROUPE SECOURS
T P
DIAGRAM HA16/18PX REFERENCE P22513
1"1/2
3/4"G 3/4"G
SAE
MINI 1200T/MN 10b
MAXI 2400T/MN YV1 YV6 YV8 YV10 YV11 YV12 YV13 YV17 YV23
1
1"
9 PV
MV
GV
Bxx
1/2"
1"1/2
7 5 4 6 8 2 1
A B
10 3/4"G 3/4"G
DR T P
16
1/2"G 3/8"G 1/4"G
DR1 DR3
3/8"G 3/8"G YV21a YV22a
11
11 DR2 DR4
3/8"G A T T A
3/8"G
B P P B
BR
AVANT 1/2"G
YV21b YV22b
FR AV FR AR
GAUCHE YV17
11 1/4"G 1/4"G
HYDRAULIC DIAGRAMS
ARRIERE
1/4"G 1/4"G
YV11 FR 4/2
T
GAUCHE 1/4"G
YV23
3/4"G
A B M1 M8
B A
1/2"G 1/2"G 1/2"G 1/2"G
3/4"G 3/4"G
YV9
B1 A1 A2 B2
1/4"G 1/4"G 1/4"G 1/4"G
A B M2 M7 B A
1/2"G 1/2"G YV10 YV13 1/2"G 1/2"G
3/4"G 3/4"G
1/4"G 1/4"G
11 M3 M6 11
YV8
3/4"G 3/4"G
P22513 e
63
Operation and Maintenance - HA16PX / HA18PX
64