EUI Training

EUI: Serie E3
 EUI Training - Principles Of Operation
Placa de empuje
Circlip

Part Identification E3: Thrust Pad

Guía de la muelle

Esfera
Muelle de lo émbolo

Arandela C Émbolo

Cuerpo Clip de cabecera.

Contactos eléctricos.

Conector
Manga de aislamiento

Válvula (SCV)

Estator SCV
Cuerpo SCV Armature
Válvula (NCV)
Estator
Guia de la muelle tobera. Dual Spring/Shim
Placa adaptadora y NCV Armature
muelle NCV Valve
NOP Shims/Spring
Capuchon
c
© Delphi Ltd
Tobera
2013 Aguja
 EUI Training - Principles Of Operation

Despiece y lista de piezas:

 EUI Training - Principles Of Operation

Despiece y lista de piezas:

 EUI Training - Principles Of Operation

Identificacíon de lo E3 :
 El “part number” de lo cliente, serial y trim code estan
grabados en lo conector.
 EUI Training - Principles Of Operation

E3 Indentificacion de lo
cuerpo.
 Otros cambios pueden ser identificados por la
letra estampada en el lado de la unidad.
 Las variantes se muestran en la tabla
seguiente.
 La unidade que se muestra tiene la letra “M”
estampada en el cuerpo. Esto identificad que
es un E3.18 con conector ajustado a pressión
y alambre redondo.

© Delphi Ltd
2013
 EUI Training - Principles Of Operation

Conectores E3
 E3 utiliza dos diseños de conectores que pueden aparecer con lo mismo part number de lo
cliente.
 E3 & E3.1 tienen dos tornillos del conjunto.
 NOTE: No hay para sustitución.
 E3.18 cuenta con un conector ajustado a pressión.
EUI Training

Operación Inyector EUI: Doble Válvula

Serie E3
 EUI Training - Principles Of Operation

Operación EUI E3 – Doble Válvula - NCV controla el inicio y el final de la inyección

Filling
Phase
Cycle

Cam
Position
Fuel Gallery
Actuator 0v SCV
Supply 0v NVC
SCV open 0v
NCV Upper open
Position Lower closed
Needle
0v
spring
Control
Nozzle closed
System
low
Pressure Fuel Gallery
Injection no

© Delphi Ltd 2013

 EUI Training - Principles Of Operation

Operación EUI E3 – Doble Válvula - NCV controla el inicio y el final de la inyección

Filling
Phase
Cycle

Cam
Position
Fuel Gallery
Actuator 0v SCV
Supply 0v NVC
SCV open 0v
NCV Upper open
Position Lower closed 0v
Needle
spring
Control
Nozzle closed
System
low
Pressure Fuel Gallery
Injection no

© Delphi Ltd 2013

 EUI Training - Principles Of Operation

Operación EUI E3 – Doble Válvula - NCV controla el inicio y el final de la inyección

Pressure
Phase
increase

Cam
Position
Fuel Gallery
Actuator 50v SCV
Supply 0v NVC
SCV closed 50v
NCV Upper open
Position Lower closed
Needle
0v
equal
Control pressure
Nozzle closed
System
rising
Pressure Fuel Gallery
Injection no

© Delphi Ltd 2013

 EUI Training - Principles Of Operation

Operación EUI E3– Doble Válvula - NCV controla el inicio y el final de la inyección

Start of
Phase
injection

Cam
Position
Fuel Gallery
Actuator 50v SCV
Supply 50v NVC
SCV closed 50v
NCV Upper closed
Position Lower open 50v
Needle pressure
Control differential
Nozzle open
System
NOP +
Pressure Fuel Gallery
Injection yes

© Delphi Ltd 2013

 EUI Training - Principles Of Operation

Operación EUI E3 – Doble Válvula - NCV controla el inicio y el final de la inyección

End of
Phase
injection

Cam
Position
Fuel Gallery
Actuator 50v SCV
Supply 0v NVC
SCV closed 50v
NCV Upper open
Position Lower closed 0v
Needle equal
Control pressure
Nozzle closed
System
rising
Pressure Fuel Gallery
Injection no

© Delphi Ltd 2013

 EUI Training - Principles Of Operation

Operación EUI E3 – Doble Válvula - NCV controla el inicio y el final de la inyección

Pressure
Phase
reduction

Cam
Position
Fuel Gallery
Actuator 0v SCV
Supply 0v NVC
SCV open 0v
NCV Upper open
Position Lower closed 0v
Needle
spring
Control
Nozzle closed
System
falling
Pressure Fuel Gallery
Injection no

© Delphi Ltd 2013

 EUI Training - Principles Of Operation

Operación EUI E3 – Doble Válvula - NCV controla el inicio y el final de la inyección

Filling
Phase
Cycle

Cam
Position
Fuel Gallery
Actuator 0v SCV
Supply 0v NVC
SCV open 0v
NCV Upper open
Position Lower closed
Needle
0v
spring
Control
Nozzle closed
System
low
Pressure Fuel Gallery
Injection no

© Delphi Ltd 2013

 EUI Training - Principles Of Operation

Operación EUI E3 – Doble Válvula - NCV controla el inicio y el final de la inyección

Filling
Phase
Cycle

Cam
Position
Fuel Gallery
Actuator 0v SCV
Supply 0v NVC
SCV open 0v
NCV Upper open
Position Lower closed 0v
Needle
spring
Control
Nozzle closed
System
low
Pressure Fuel Gallery
Injection no

© Delphi Ltd 2013

 EUI Training - Principles Of Operation

EUI E3 Operation Double Valve: SCV control start/end of injection

Pressure
Phase
increase

Cam
Position

Actuator 50v SCV

Fuel Gallery
Supply 50v NVC
SCV closed 50v
NCV Upper closed
Position
Needle
Lower open 50v
spring
Control
Nozzle closed
System
below NOP
Pressure
Fuel Gallery
Injection no

© Delphi Ltd 2013

 EUI Training - Principles Of Operation

EUI E3 Operation Double Valve: SCV control start/end of injection

Start of
Phase
injection

Cam
Position

Actuator 50v SCV

Fuel Gallery
Supply 50v NVC
SCV closed 50v
NCV Upper closed
Position Lower open 50v
Needle pressure
Control differential
Nozzle open
System
NOP
Pressure Fuel Gallery
Injection yes

© Delphi Ltd 2013

 EUI Training - Principles Of Operation

EUI E3 Operation Double Valve: SCV control start/end of injection

Phase Injection

Cam
Position

Actuator 50v SCV

Fuel Gallery
Supply 50v NVC
SCV closed 50v
NCV Upper closed
Position Lower open 50v
Needle pressure
Control differential
Nozzle open
System
rising
Pressure Fuel Gallery
Injection yes

© Delphi Ltd 2013

 EUI Training - Principles Of Operation

Operación EUI E3 – Doble Válvula - NCV controla el inicio y el final de la inyección

End of
Phase
Injection

Cam
Position
Fuel Gallery
Actuator 0v SCV
Supply 50v NVC
SCV open 0v
NCV Upper closed
Position Lower open 50v
Needle
spring
Control
Nozzle closed
System
falling
Pressure Fuel Gallery
Injection no

© Delphi Ltd 2013

 EUI Training - Principles Of Operation

Operación EUI E3 – Doble Válvula - NCV controla el inicio y el final de la inyección

Pressure
Phase
reduction

Cam
Position

Actuator 0v SCV
Fuel Gallery
Supply 0v NVC
SCV open 0v
NCV Upper open
Position Lower closed
Needle
0v
spring
Control
Nozzle closed
System
low
Pressure
Fuel Gallery
Injection no

© Delphi Ltd 2013

 EUI Training - Principles Of Operation

Operación EUI E3 – Doble Válvula - NCV controla el inicio y el final de la inyección

Filling NCV Pressure start of Pressure Filling

Phase Start of pilot End of Pilot End of main
Cycle closure increase main reduction Cycle

Cam
Position

Actuator 0v SCV 0v SCV 50v SCV 50v SCV 50v SCV 50v SCV 50v SCV 0v SCV 0v SCV
Supply 0v NVC 50v NVC 50v NVC 50v NVC 0v NVC 50v NVC 0v NVC 0v NVC 0v NVC
SCV open open closed closed closed closed closed open open
Fuel Inlet open open closed closed closed closed closed open open
NCV Upper open closed closed closed open closed open open open
Position Low er closed open open open closed open closed closed closed
Needle pressure pressure equal pressure equal
spring spring spring spring
Control differential differential pressure differential pressure
Nozzle closed closed closed open closed open closed closed closed
System
low low rising NOP rising high rising falling low
Pressure
Injection no no no yes no yes no no no
© Delphi Ltd 2013
 EUI Training – Repair Procedure

Inspección de los componentes.

Actuator:

 Con el uso de un multímetro comprobar la resistencia a través de cada uno de los

terminales de la SCV y NCV. La resistencia debe ser de entre 1.60 & 2.10 Ω para la SCV y
1.25 & 1.65 Ω para la NCV. Se se encuentra fuera de este valor, el actuador debe ser
reemplazado.

NCV
SCV
EUI Training

Montaje de los componentes.

 EUI Training - Repair Procedure

Montaje de los componentes.

Todos los componentes deben ser lavados com aceite ISO4113 antes del montaje.

Montaje de la tueca capuchon en el iyector:

 Abrochar con 90 Nm

 No hay ajuste de NOP fuera de lo banco de pruebas.

 EUI Training – Repair Procedure

Ajuste del Actuador: Serie E3

 Cambiar la laminilla de lo actuador va afectar lo tiempo de reacion en SCV y NCV.

 Nota: No hay cambio de cauldal cuando se cambia la laminilla.
 Aumentar 1 paso en la laminilla (0.040 mm) terá o efecto abajo.
 NCV T4 diminui - 8 us – SCV T3 aumenta 13 us
SCV T4 diminui - 6 us – NCV T3 aumenta 9 us
 Note: Laminilla nominal 7206-0248P (0.92 mm) (inicio de prueba)

© Delphi Ltd 2013

 EUI Training – Repair Procedure

E3 Ajuste NOP

 Aumentar 1 paso (0.012 mm) resulta aproximadamente en una reducion de 1 mm3/str

 Note: Laminilla nominal 7207-0118T (0.604 mm)
 Lo caudal afectado es lo caudal de préinyección/ pilot. (trabajar com caudal de préinjecion)

© Delphi Ltd 2013

 EUI Training – Principles Of Operation

EUI E3 - Operación Doble Valve:

 Nominal Example

SCV Logic Pulse

NCV Logic Pulse

NCV Measurement point

NCV T3 NCV T4
SCV T3

SCV Measurement point

SCV T4

© Delphi Ltd 2013

 EUI Training – Principles Of Operation

EUI E3 - Operación Doble Valve:

 Nominal Example + Laminilla mayor

SCV Logic Pulse

NCV Logic Pulse

NCV T3 (+9µS) NCV T4 (-8µS)

NCV Measurement point

SCV T3
(+13µS)

NCV T3 NCV T4
SCV T3

SCV Measurement point

The gain values specified are based on

0.040mm shim steps SCV T4
For example going up 1 aftermarket shim
step = -8µS for NCV T4 SCV T4
NCV Response Time T4 -8 µS (-6µS)
SCV Response Time T3 13 µS
SCV Response Time T4 -6 µS
NCV Response Time T3 9 µS

© Delphi Ltd 2013

 EUI Training – Principles Of Operation

EUI E3 Operation Double Valve:

 Nominal Example + Laminilla menor

SCV Logic Pulse

NCV Logic Pulse

NCV T3 (-9µS) NCV T4 (+8µS)

NCV Measurement point

SCV T3
(-13µS)

NCV T3 NCV T4
SCV T3

SCV Measurement point

The gain values specified are based on

0.040mm shim steps SCV T4
For example going down 1 aftermarket
shim step = -8µS for NCV T4 SCV T4
NCV Response Time T4 -8 µS (+6µS)
SCV Response Time T3 13 µS
SCV Response Time T4 -6 µS
NCV Response Time T3 9 µS

© Delphi Ltd 2013

 EUI Training

Preguntas?
 
 
Rafael Vilela
Technical Support
 
Delphi Product & Service Solutions - Diesel
South America
Phone: 0800 011 81 35
Mobile :+55 11 99188-1394
Skype : rafael.vilela-delphi
E-mail: rafael.vilela@delphi.com
© Delphi Ltd 2013