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PERUMIN – 30 Convención Minera


Arequipa, 12 al 16 setiembre de 2011

Remoción de arsénico y antimonio phases formed present very fine particle


desde muestras de enargita usando size, perhaps with poor crystallinity, which
sulfuro de sodio makes them difficult to identify. Some
Arsenic removal from enargite phases found include bornite, digenite and
samples using sodium sulphide NaCu5S3. Partial removal of arsenic can be
achieved through crystallisation via cooling.
F. Parada Torres – E. Asselin
Department of Materials Engineering
Background
The University of British Columbia
The presence of arsenic in copper
concentrates is undesirable due to the
inability of smelters to efficiently remove it,
Resumen especially at concentrations higher than 2
Muestras de enargita que contienen % (Castro 2008). Arsenic can end up in the
aproximadamente 40 % Cu, 12 % As y 0.5 final copper product thus hindering its
% de Sb fueron expuestas a un solución quality. A maximum value of 0.5 % of
conteniendo hidróxido de sodio y sulfuro de arsenic in copper concentrates seems to be
accepted by most smelters without
sodio bajo diferentes condiciones. La
penalties (Filippou 2007).
remoción de As y Sb es rápida alcanzando
casi un 100 % en menos de 2 horas en The alkaline sodium sulphide leaching of
algunos casos y con casi nula enargite provides a means of selectively
solubilización de cobre. El residuo sólido removing arsenic and antimony, thus
libre de arsénico y antimonio contiene todo producing a clean copper concentrate
el cobre inicial y es apto para ser tratado suitable for smelting. Several authors have
vía fundición. Las nuevas fases formadas studied this process (Nadkarni 1975-1988,
Anderson 1994-2005-2008, Curreli 2009,
presentan un tamaño de partícula muy fino,
Tongamp 2009) reporting efficient removal
probablemente con poca cristalinidad lo of arsenic and antimony.
que hace difícil su identificación. Algunas
fases detectadas incluyen bornita, digenita It has also been reported that sodium
y NaCu5S3. La Remoción de arsénico hydroxide is used to ensure the stability of
desde la solución fuerte puede llevarse a sulphide ions in solution, which should react
cabo mediante cristalización por with enargite to dissolve arsenic as sodium
thioarsenate (Anderson 2008, Curreli
enfriamiento.
2009). The reaction that is usually proposed
for the leaching of enargite in sulphide
Abstract solutions is as follows (Nadkarni 1988):
Enargite samples containing approximately
40 % Cu, 12 % As and 0.5 % Sb were 2Cu 3 AsS 4 3Na 2 S 3Cu 2 S 2 Na 3 AsS 4 (i)
treated using a solution containing sodium
hydroxide and sodium sulphide under However, a much higher value for the
different conditions. Removal of As and Sb second dissociation constant of H2S has
is fast reaching almost 100 % in less than 2 been reported, which means that sulphide
hours in some cases with practically no ions would hydrolize and produce
hydrosulphide, which then would react with
copper being solubilised. The solid residue
produced is suitable for smelting. The new enargite (Giggenbach 1971, Licht 1988):

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Na 2 S H 2O NaOH NaHS (ii) 2 Results

Therefore the leaching reaction can now be Note: NaOH concentrations consider the
re-written as: hydrolization of sodium sulphide

2Cu 3 AsS 4 3NaHS 3NaOH 2.1 Effect of Temperature


(iii) Leaching of enargite was tested at 50, 65,
3Cu 2 S 2 Na 3 AsS 4 3H 2 O
80 and 95ºC. Arsenic and antimony
removal was noticeably enhanced as
This reaction has been reported by temperature increased as seen in Figures 1
Tongamp et al (Tongamp 2009) when and 2 suggesting a chemically controlled
leaching enargite with sodium process.
hydrosulphide.

The purpose of this paper is to review the


leaching of enargite using sodium sulphide,
compare results with previous findings and
provide new details regarding its chemistry
that could affect the process and take these
details into account in order to optimise it.

1 Procedure

Leaching tests were performed batchwise Figure 1: Effect of temperature on As


in a 200 ml glass jacketed cell. The leach removal at 500 RPM, P80 30 μm, 3.5 M
solution was prepared by dissolving sodium NaOH and 1.0 Na2S after 2 hours.
hydroxide first and later adding sodium
sulphide. The solution was heated up to the
desired temperature using a circulating
water bath. Once the desired temperature
was reached, 10 grams of enargite sample
were added. Samples were drawn
periodically and sent for ICP analysis. Solid
residues were analysed using ICP, XRD
and scanning electron microscopy.

A phase composition for the feed is given


on Table 1:
Figure 2: Effect of temperature on Sb
Mineral Ideal formula Weight % removal at 500 RPM, P80 30 μm, 3.5 M
NaOH and 1.0 Na2S after 2 hours.
Enargite Cu3AsS4 60.4
Quartz SiO2 5.90
Tennantite (Cu,Ag,Fe,Zn)12As4S13 4.90
2.2 Effect of agitation and particle size
Covellite CuS 3.00
Maintaining particles in suspension is key in
Pyrite FeS2 25.7 hydrometallurgical reactors. In this case
agitation does not have a noticeable effect
on the dissolution of arsenic and antimony,
thus suggesting the process is not
controlled by mass transfer in the stagnant
film and supporting the idea that it is
chemically controlled.

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Figure 3: Effect of agitation on As removal Figure 6: Effect of particle size on Sb
at 95ºC, P80 30 μm, 3.5 M NaOH and 1.0 removal at 95ºC, 500 RPM, 3.5 M NaOH
Na2S after 2 hours. and 1.0 Na2S after 2 hours.

2.3Effect of sodium hydroxide and


sodium sulphide
According to reaction (i) sulphide would
react with enargite to solubilise arsenic and
produce chalcocite. In this case hydroxide
is assumed only to raise the pH to avoid
hydrolization of sulphide (Anderson 2008,
Figure 4: Effect of agitation on Sb removal Curreli 2009). However there seems to be
at 95ºC, P80 30 μm, 3.5 M NaOH and 1.0 some disagreement regarding the
Na2S after 2 hours. chemistry of sulphide in solution and it has
been reported that sulphide ions would
exist in solution only at pH values of 17 or
Particle size, on the other hand, has a more perhaps higher (Giggenbach 1971, Licht
noticeable effect. As particle size is 1988), which supports the idea that reaction
decreased extraction increases. (iii) represents the leaching procedure more
Figures 3 to 6 show the results. accurately. Considering these facts it
seems important to study how the leaching
process takes place when modifying
hydroxide to sulphide ratios.

Results shown in Figures 7 and 8 suggest


that both reagents (hydroxide and sulphide
or hydrosulphide) are acting in the leaching
procedure. In fact, it can be seen that when
hydroxide is increased up to 3.5 M and
sulphide is lowered to 0.5 M, As and Sb
removal is almost identical when hydroxide
is decreased to 2.0 M and sulphide is
Figure 5: Effect of particle size on As increased to 1.0 M. This fact can help to
removal at 95ºC, 500 RPM, 3.5 M NaOH find an optimal ratio between hydroxide and
and 1.0 Na2S after 2 hours. sulphide, especially considering that
sulphide is a much more expensive
reagent.

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Table 2: Effect of NaOH and Na2S
concentration on Cu, Fe, Zn and Ag after
leaching at 95ºC, 500 RPM and P80 of 30
μm.
Cu Fe Zn Ag
Sample
(%) (%) (%) (%)
Head 38.00 12.00 0.316 0.0193
3.5 M NaOH
48.48 12.70 0.362 0.0243
1.0 M Na2S
2.0 M NaOH
48.49 15.66 0.346 0.0239
1.0 M Na2S
1.1 M NaOH
42.39 12.45 0.330 0.0241
Figure 7: Effect of NaOH and Na2S 1.0 M Na2S
concentration on As removal at 95ºC, 500 3.0 M NaOH
49.17 15.87 0.384 0.0246
RPM, and P80 30 μm. 0.5 M Na2S
1.5 M NaOH
45.65 14.64 0.342 0.0229
0.5 M Na2S

2.5 Arsenic precipitation


During the leaching procedure arsenic and
antimony are solubilised as thio
compounds. These compounds appear to
have solubilities very sensitive to changes
in temperature, making them suitable for
crystallization via cooling (Nadkarni 1988).
Figure 8: Effect of NaOH and Na2S Tables 3 and 4 show the main arsenic
concentration on Sb removal at 95ºC, 500 species detected and the main
RPM, and P80 30 μm. crystallisation parameters, respectively.

2.4 Behaviour of copper Table 3: Main crystallised arsenic species


Some advantages of this process include Sodium sulphide Arsenate Hydrate Na3AsO2S2•11H2O
its relatively fast kinetics and the possibility Sodium Sulphide Arsenate Hydrate Na3AsO2S2•7H2O
of using atmospheric conditions. However Sodium Sulphide Arsenate Hydrate Na3AsS4•8H2O
one key feature is its selectivity; copper and
other metals such as zinc and silver are
practically 100 % left in the solid residue, Table 4: Crystallisation parameters
Precipitation parameters As Sb
which becomes an upgraded copper
concentrate. Table 2 shows a comparison Highest concentration seen (M) 1.30 0.032
between the feed and the solid residue after Concentration after precipitation (M) 0.70 0.030
leaching. Content in solid precipitate (%) 11.8 0.320
Average removal from solution (%) 42.0 4.500

Removal of arsenic can reach


approximately 40 % via crystallization of
sodium thioarsenates. This method does
not remove all the arsenic and antimony
from solution, but it is a simple procedure
and the solution can be recirculated back to
the leaching stage.

361
3 Conclusions Filippou, D. et al, (2007), “Recovery of
metal values from copper-arsenic
Arsenic and antimony from an enargite minerals and other related
sample can be leached using sodium resources”, Mineral Processing &
hydroxide and sodium sulphide to produce Extractive Metallurgy Reviews, Vol.
a clean copper concentrate that can be 28, 247-298
suitable for smelting. Giggenbach, W, (1971), “Optical spectra of
highly alkaline sulfide solutions and
Copper, iron, zinc and silver remain almost the second dissociation constant of
completely in the solid residue, however the hydrogen sulfide”, Inorganic
new copper phases formed are difficult to Chemistry, Vol. 10, No. 7, 1333-1338
determine with XRD.Partial removal of Licht, S, (1988), “Aqueous solubilities,
arsenic and antimony from solution can be solubility product and standard
achieved by crystallization. This depends oxidation-reduction potentials of the
on the concentration of As and Sb in the metal sulfides”, J. Electrochemical
PLS. Society: Electrochemical science and
technology, Vol. 135, No. 12, 2971-
The process presents an alternative to treat 2975.
high As/Sb copper concentrates without the Nadkarni, R.M and C.L. Kusik, (1988),
need of high temperature or high pressure “Hydrometallurgical removal of
and does not produce volatile As or Sb arsenic from copper concentrates”,
compounds. Arsenic Metallurgy Fundam. Appl.
Proc. Symp, 263-286
Nadkarni, R.M. et al, (1975), Method for
removing arsenic and antimony from
Acknowledgements copper ore concentrates, US Patent #
3,911,078
The authors wish to acknowledge the Tongamp, W. et al, (2009), “Arsenic
financial support of Newmont Mining removal from copper ores and
Corporation and the Natural Sciences and concentrates through alkaline
Engineering Research Council of leaching in NaHS media”,
Canada (NSERC). Hydrometallurgy, Vol. 98, 213-218

REFERENCES
Anderson, C.G. and L.G. Twidell, (2008),
“The alkaline sulphide
hydrometallurgical separation,
recovery and fixation of tin, arsenic,
antimony, mercury and gold” Lead
and Zinc 2008, 121-132
Anderson, C.G., (2005), “The treatment of
arsenic bearing ores, concentrates
and materials with alkaline sulphide
hydrometallurgy”, Arsenic Metallurgy,
(R.G. Reddy and V. Ramachandran,
Eds.), Warrendale, PA: The Minerals,
Metals and Materials Society,
2550263.
Anderson, C.G., et al, (1994), “Antimony
separation process”, US Patent #
5,290,338.
Curreli, L. et al, (2009), “Arsenic leaching
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concentrate”, Hydrometallurgy, Vol.
96, 258-263

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