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EJEMPLO 1.

RESOLUCIÓN
ds ?
Sea
ds=1/(SUMA (x1/d1))

De la gráfica d=100x+1

1/(∫24_0^1▒𝑑𝑥/𝑑)=1/(∫_0^1▒𝑑𝑥/
(100𝑥+1))=100/
(ln⁡(101))=21.7um

ds 21.6679065

EJEMPLO 1.2

RESOLUCIÓN
Usando estas ecuaciones, se obtienen los valores de n 90
d(um) n
80
0 0
70
2.5 3.125
60
5 12.5
50
7.5 28.125
40
10 50
25 80.888 30
50 82.736 20
10
0
0 10 20 30 40 50 60
n d n1 d1 n1d1^2 n1*d1^3 s1 s
0 0 0 0 0 0 0 0
20 6.32455532 20 3.16227766 200 632.455532 0.01480463 0.01480463
40 8.94427191 20 7.63441362 1165.68542 8899.32468 0.08628773 0.10109237
50 10 10 9.47213595 897.213595 8498.52916 0.0664146 0.16750696
60 11.2787776 10 10.6393888 1131.96594 12043.4258 0.08379171 0.25129867
65 12.2390341 5 11.7589059 691.359336 8129.62936 0.05117661 0.30247528
70 13.6413346 5 12.9401844 837.241857 10834.064 0.0619753 0.36445058
72 14.4224957 2 14.0319152 393.789286 5525.61786 0.02914953 0.39360011
74 15.4202167 2 14.9213562 445.293742 6644.38653 0.03296205 0.42656217
76 16.767641 2 16.0939288 518.029091 8337.12333 0.03834616 0.46490832
78 18.7577746 2 17.7627078 631.027575 11208.7584 0.04671066 0.51161898
80 22.2398009 2 20.4987877 840.400597 17227.1934 0.06220912 0.5738281
81 25.4582168 1 23.8490089 568.775224 13564.7254 0.04210255 0.61593065
82 32.0753433 1 28.7667801 827.527636 23805.3055 0.06125622 0.67718687
83 100 1 66.0376716 4360.97408 287988.574 0.32281313 1
13509.2834 423339.113
Column B

30 40 50 60
1.2

0.8
x1 x
0 0 0.6
Column J
0.00149397 0.00149397
0.02102174 0.02251571 0.4
0.02007499 0.0425907
0.02844865 0.07103935 0.2
0.01920359 0.09024294
0.02559193 0.11583486 0
0.01305246 0.12888733 0 20 40 60 80 100 120
0.01569519 0.14458251
0.01969372 0.16427624
0.02647702 0.19075326 1.2
0.0406936 0.23144686
0.03204222 0.26348908 1
0.05623224 0.31972132
0.68027868 1 0.8

0.6
Column H

0.4

0.2

0
0 20 40 60 80 100 120
Column J

120

Column H

0 120
SOLUCIÓN
GRUESOS DE RECHAZO FINOS PASANTES
ABERTURA ALIMENTO GRUESOS FINOS DE LA
DE MALLA A LA f(x)F F(X)F DE LA CRIBA F(X)o f(x)U CRIBA F(X)U
(pulg) CRIBA (1) f(x)o CRIBA2 (3)
2.5 100 100
2 5.1 94.9 11.1 88.9
1.5 12.6 82.3 21.4 67.5
1 27.3 55 37.3 30.2 100
0.75 25.8 29.2 19.8 10.4 28.5 71.5
0.5 16.4 12.8 7.3 3.1 21.6 49.9
-0.5 12.8 3.1 49.9

Ec 64.6001563

G(x)f 0.45
G(X)o 0.698

Et 0.64600156 64.600156291
y 75
Eficiencia 95
Z 65

R2 53.6842105

F (T/H) 200
CC(T/h) 107.368421
Fc (T/H) 307.368421
PLUG(¨) mm RELACIÓN
F(80) 12 304.79983541 PUG mm
P(80) 0.5 12.699993142 39.3701 1000

R(80) 24

A)TOMAMOS LA PRIMERA ALTERNATIVA


R1 PARA CHANCADO PRIMARIO 4
R2 PARA CHANCADO SECUNDARIO 6
R(80) R1*R2 24

CHANCADO PRIMARIO
PULG (¨) mm
F(80) 12 304.79983541
R1 0.1574804 4
P(80) 3 76.199958852

CHANCADO SECUNDARIO
PULG (¨) mm
F(80) 3 76.199958852
R2 0.2362206 6
P(80) 0.5 12.699993142

B)TOMAMOS LA SEGUNDA ALTERNATIVA

R1 PARA CHANCADO PRIMARIO 6


R2 PARA CHANCADO SECUNDARIO 4
R(80) R1*R2 24

CHANCADO PRIMARIO
PULG (¨) mm
F(80) 12 304.79983541
R1 0.2362206 6
P(80) 2 50.799972568

CHANCADO SECUNDARIO
PULG (¨) mm
F(80) 2 50.799972568
R2 0.1574804 4
P(80) 0.5 12.699993142

%HUMEDAD 6
T.MAX. (´´) 10 (PULG)
F(80) 202877 (mm)
PROD. 2 (PULG)
P(80) 39315 (mm)
Wi 17.5 KW-H/TON
CAPAC. 30 TON/H
TIEMPO 8H

J 42.8571429 TON/H

W 0.54346866 KW*H/TON
RELACIÓN
KW HP
P=W*J 1 1.34102

P 31.2343861 HP

EFICIENCIA DEL MOTOR 0.8

Preal 39.0429827 HP

%HUMEDAD 10
VELOC.FUJO 25 TON/H F
EFICIENCIA 0.5 E
TIEMPO 8
ANG.INCLIN. 45
%GRUESOS 0.5 Of
ABERTURA 3 PULG

Do 18.75 TON/H

A 6.69642857 PIES^2

a 2.04579272 PIES

l 3.27326835 PIES

a 2.04 PIES I 3.27 PIES


ABRT.MALLA 0.5 PULG
F 30 TON/h
Z(1/2) 65 %ACUMULADO PASANTE EN EL ALIMENTO
Y(1/2) 75 %ACUMULADO PASANTE EN LA DESCARGA DE LA CHANCADORA
E 95

R2 53.6842105 %

Cc 16.1052632 TON/h

Fc 46.1052632 TON/h

Pasante en F(1/2´´) 19.5 Ton/H


Pasante en D. Ch. 12.078947368 Ton/H
TOTAL DE PASANTE EN F(1/2´´) 31.578947368 Ton/H

DENSIDAD DEL MINERAL 1.8 Kg/M^3


EL VALOR DE C, SE OBTUVO DE UNA GRÁFICA

C 18.2992465 DENSIDAD b 1.1235955056

DE TABLAS DADAS
F 0.88 E (95%) 1 D (1PISO) 1

TONELADA SECA/H 29.368421053

AC 1.41142201 m^2
AC 1.55256421

RELACIÓN
a 0.88106873 m m pies
l 1.76213746 m 1 3.28084
l 5.78129105 PIES

3PIES*6PIES 3HP

F(80) 39315 um
P(80) 9470 um
Wi 17.5 KwH/TON
CAPACIDAD 16.104 TON/H

Qr 23.0057143

W 1.00728538 Kw*H/TON

Pm 31.075885 HP RELACIÓN
KW HP
1 1.34102

ρm 2.6
Wi 12 Kw*H/TON
F(80) 1219 mm
P(80) 225 mm
CAPC. 5730 TON/H

CAPC 8185.71429
A 1829 mm
SACAMOS DE CATÁLOGO
B 2845 mm SACAMOS DE CATÁLOGO
P 1400 HP

HP/TON 0.19347125

HP 1118.09245

T.1. ANÁLISIS GRANULOMÉTRICO DE LOS PRODUCTOS DE CHANCADORA DE GRIZZLY (PRIMARIO Y CRIBADO )


ABERTURA ALIMENTO GRUESOS FINOS PRODUCTO
DE MALLA f(x) F(X) f(x) F(X) f(x) F(X) f(x)
X 1 2 3
381000 100 100
355600 23.2 76.8 22.3 77.7
279400 5.3 71.5 5.8 71.9
254000 6.1 65.4 7 64.9
228600 8.6 56.8 8.2 56.7
203200 14.6 42.2 14 42.7
177800 2 40.2 8.2 34.5
152400 5.4 34.8 5.9 28.6 18
127000 4.6 30.2 5.9 22.7 100 11
101600 5.5 24.7 5.4 17.3 13.5 86.5 5.7
76200 3.1 21.6 2.6 14.7 1.4 85.1 21.1
50800 4.1 17.5 3.7 11 5.2 79.9 10
25400 3.3 14.2 2.8 8.2 7.9 72 6.5
19050 1.1 13.1 1.6 6.6 4.9 67.1 3.9
12700 1.5 11.6 0.8 5.8 5.5 61.6 2.1
6350 3.2 8.4 2.3 3.5 14.7 46.9 5.1
-6350 8.4 0 3.5 3.552714E-15 46.9 0 16.6

T.2.VALORES DE G(x) PARA EL ALIMENTO Y PRODUCTOS


ABERTURAS ALIMENTO GRUESOS
DE MALLA G(X)f G(x)o
X
PULGADAS MICRONES
15 381000
14 355600 23.2 22.3
11 279400 28.5 28.1
10 254000 34.6 35.1
9 228600 43.2 43.3
8 203200 57.8 57.3
7 177800 59.8 65.5
6 152400 65.2 71.4
5 127000 69.8 77.3 O/F
4 101600 75.3 82.7 13.5 0.89306358
3 76200 78.4 85.3 14.9 0.90198864
2 50800 82.5 89 20.1 0.90566038 O/Fprom
1 25400 85.8 91.8 28 0.90595611 0.89748355
0.75 19050 86.9 93.4 32.9 0.89256198
0.5 12700 88.4 94.2 38.4 0.89605735 VP
0.25 6350 91.6 96.5 53.1 0.88709677 0.89748355
-0.25 -6350 100 100 100 0

DE GRAFICA

F(80) 463735.783

P(80) 198463.36

R80 2.33663172
W 0.10673289 KW*h/TON
Wi 12.5
Tf 1795

P 191.58553 KW
MOTOR 447.4 KW

E 42.821978
S 1.15 (TON-CAP)
ARIO Y CRIBADO )
PRODUCTO
F(x) 120
4
100

f(x) = 0.000221127689963 x + 5.43711994578723


80 R² = 0.968330164114079

60 Column C
Linear (Column C)
100
40
82
71
20
65.3
44.2
0
34.2
0 100000 200000 300000 400000 500000
27.7
23.8
21.7
16.6
0

SEA
F 2000 t/d
O 1794.96709 t/d
U 205.03291 t/d

MALLA 101600
E 4.15046376
120

100

80
f(x) = 0.1368926466417 x^0.5301756199688
60 R² = 0.95375447257497 Column I
Power (Column I)
40

20

0
0 50000 100000 150000 200000
DIAGRAMA DE FLUJO
Taf(CAPC.)
P(PA)
P(PG)
P(PF)
θ

cc 2.24812030075188

TG 1348.87218045113 TON/DÍA
LOS%ACUMULADOS EN CADA FLUJO DEL CIRCCUITO
MALLA ALIMENTACION AL MOLINO DESCARGA DEL MOLINO ARENA DEL CLASIFICADOR
(um) f(x)(AF) G(x)AF f(x)(A) G(x)(A) f(x)(G)
6730 29.7 29.7
3760 20 49.7
841 29.7 79.4 6.6 6.6 11.6
354 8.2 87.6 28.7 35.3 38.4
210 3.3 90.9 23.6 58.9 27.2
149 1.5 92.4 8.8 67.7 8
74 3.2 95.6 11.8 79.5 8.1
-74 4.4 100 20.5 100 6.7

θ 0.7077
cc 2.42114266164899

ANÁLISIS GRANULOMÉTRICO DEL ALIMENTO


COMPUESTO Y DESCARGA DEL MOLINO MALLA
%Em
MALLA ALIMENTO COMP. DESCARGA MOL. (um)
(um) G(x)(AC) G(x)(A) 6730
6730 8.68131 3760 100
3760 14.52731 841 78.9928939
841 31.41794 6.6 354 42.1221148
354 60.99048 35.3 210 27.4670828
210 81.20451 58.9 149 22.4553677
149 87.30456 67.7 74 15.4005931
74 93.97229 79.5 -74
-74 100 100
DIAGRAMA DE FLUJO DATOS
G.E. 2.7
CAPC(Taf) 40 t/h
Pa 1670 g/L
Pg 1890 g/L
Pf 1460 g/L

G.E(S) 2.7

K 0.62962962962963

CwA 63.7196195843607
CwG 74.7899159663865
CwF 50.0402900886382

V.REAL V. REONDEADO
DA 0.56937534549475 0.57
DG 0.33707865168539 0.34
DF 0.99838969404187 1.00
V.REAL V. REONDEADO
θ 0.65151515152 0.652

CONVERSION
DÍA H
1 24

cc 1.87356321839081

V.REAL V. REONDEADO
TG 1798.62068965517 1799

V. REAL V. REDONDEADO
TA 2758.62068965517 t/día 2759 t/día

alimento 1572.63
rebose 960
arenas 611.66 612

XL 0.38915701722592 0.39

θ 0.652
XL 0.39

ANALIS. POR TAMAÑO ALIMENTO CALCULADO


RANGO TAMAÑO DE PARTÍCULAS
FINOS GRUESOS FINOS
L. SUPERIOR L. INFERIOR M. GEOMET. f(x)F f(x)G f(x)F(1-θ)
d1 d2 (d1*d2)^0.5 A
1180 14.7
1180 600 841.42735871851 21.8
600 300 424.26406871193 5.9 25 2.0532
300 212 252.19040425837 9 7.4 3.132
212 150 178.32554500127 11.7 6.3 4.0716
150 106 126.09520212919 11.2 4.8 3.8976
106 75 89.162772500635 7.9 2.9 2.7492
-75 54.3 17.1 18.8964
TOTAL 100 100 34.8
1 2 3 4

DEL GRÁFICO
D50g 178 um
D50c 295 um

0.5

0 f(x) = 2.53002
1.9R² =
2 0.994271
2.1 2.2 2
d Ec log(di) log(ln(1/(1-Ec))
841.427358719 1 2.9250166288449 #DIV/0! -0.5
424.264068712 0.8166040995933 2.6276362525517 0.2294535212
252.190404258 0.35471216701335 2.4017285578242 -0.3584675819
178.325545001 0.1839355806973 2.2512135599922 -0.69194384414 -1
126.095202129 0.09074621517513 2.1006985621602 -1.02167778943
89.1627725006 0.02868852459016 1.9501835643282 -1.5359863781 -1.5

POR LA ECUACIÓN, OBTENEMOS: -2


m 2.53
d0.5c 295.981

𝐸_𝐶=1−exp⁡(−0.693∗(𝑑𝑖/295.981 )^2.541)

1.2
d/d0.5c Ec
2.84284247542 0.99994759022506
1
1.43341656631 0.82273638674325
0.85204930133 0.36957710379242
0.8
0.60248983888 0.17406811684567
0.42602465067 0.0762125716456
0.6
0.30124491944 0.03232602769221 Co

0.4

0.2
0.8

0.6
Co

0.4

0.2

0
0 0.5 1 1.5 2 2.5 3

MALLA Análisis de Tamaños por Clasificador Hidrociclón


X ALIMENTO CALCULADO Finos o Rebose Arenas o Descarga
um f(X)*A F(x)*A f(x)F F(x)(F) f(x)G
1180 9.5844 90.4156 14.7
600 14.2136 76.202 100 21.8
300 18.3532 57.8488 5.9 94.1 25
212 7.9568 49.892 9 85.1 7.4
150 8.1792 41.7128 11.7 73.4 6.3
106 7.0272 34.6856 11.2 62.2 4.8
75 4.64 30.0456 7.9 54.3 2.9
-75 30.0456 0 54.3 0 17.1
100 100 100

2.5

X 2
F(x)*A log(X) LOG(F(x)A) f(x) = 0.411404739373254 x
um R² = 0.986656463565576
1180 90.4156 3.0718820073061 1.956243368633 1.5
600 76.202 2.7781512503837 1.881966369995
300 57.8488 2.4771212547197 1.762294354493
212 49.892 2.3263358609288 1.698030913672 1
150 41.7128 2.1760912590557 1.620269343136
106 34.6856 2.0253058652648 1.540149211433 0.5
75 30.0456 1.8750612633917 1.477780881143
-75 0
0
1.8 2 2.2 2.4 2.6
0.5

0
1.8 2 2.2 2.4 2.6
α(F(x)A) 0.4114 B 0.722
Xo 1277.80836479682
𝐹(𝑥)𝐴=100∗(𝑥/1277.81 )^0.4114

F(178)A 44.4449875571007 44

2.05
f(x) = 0.308000254477693 x + 1.18
2 R² = 0.923371622241704
X
F(x)*F log(X) LOG(F(x)F) 1.95
um
1180 1.9
600 100 2.7781512503837 2 1.85
300 94.1 2.4771212547197 1.973589623427
1.8
212 85.1 2.3263358609288 1.929929560085
150 73.4 2.1760912590557 1.865696059916 1.75
106 62.2 2.0253058652648 1.793790384691 1.7
75 54.3 1.8750612633917 1.734799829589
-75 0 1.65
1.6
α(F(x)F) 0.308 B 1.1819 1.8 2 2.2 2.4 2.6
Xo 453.073677218593

𝐹(𝑥)𝐴=100∗(𝑥/453.07 )^0.308

F(178)F 74.9944908046001 75

2.5

2
X f(x) = 0.608593286626106 x + 0.0
F(x)*G log(X) LOG(F(x)G)
um R² = 0.995595887589084
1180 85.3 3.0718820073061 1.930949031168 1.5
600 63.5 2.7781512503837 1.802773725292
300 38.5 2.4771212547197 1.585460729509 1
212 31.1 2.3263358609288 1.492760389027
150 24.8 2.1760912590557 1.394451680826
106 20 2.0253058652648 1.301029995664 0.5
75 17.1 1.8750612633917 1.232996110392
-75 0 0
1.8 2 2.2 2.4 2.6 2
α(F(x)G) 0.6086 B 0.0798
Xo 1429.25621284414
𝐹(𝑥)𝐴=100∗(𝑥/1429.26 )^0.6086

F(178)G 28.145282583205 28

F(x)f 75
F(x)a 44
F(x)g 28

Ef 0.58027079303675 58.027079303675

Eg 0.84802431610942 84.802431610942

Et 49.2083742423263
600 TON/DÍA
1900 g/L
3300 g/L
1380 g/L
?

0.69212962963
ARENA DEL CLASIFICADOR
G(x)(G)

11.6
50
77.2
85.2
93.3
100
960 T/día
40080 T/día
45360 T/día
35040 T/día
1.2

1
ALIMENTO CALCULADO COEFICIENTE DE
f(x) = 0.4786696002 ln(x) − 2.20
GRUESOS TOTAL PARTICIÓN 0.8
f(x)G*(θ) f(x)A EG EC
B A+B B/(A+B) 0.6
EC

9.5844 9.5844
14.2136 14.2136 1 1 0.4
16.3 18.3532 0.8881285 0.8166041
4.8248 7.9568 0.60637442 0.35471217 0.2
4.1076 8.1792 0.5022007 0.18393558
3.1296 7.0272 0.44535519 0.09074622 0
1.8908 4.64 0.4075 0.02868852 0 100 200 300 400 500 600
0.2

0
0 100 200 300 400 500 600
11.1492 30.0456 0.37107596 -0.03102301
65.2 100 D50C 285.329
5 6 7 8

0.5

0 f(x) = 2.5300294100054 x − 6.409510077548


1.9R² =
2 0.994271212481023
2.1 2.2 2.3 2.4 2.5 2.6 2.7

-0.5
Column D
Linear (Column D)
-1

-1.5

-2

Column B
Column B

2 2.5 3

n
Arenas o Descarga
F(x)G
85.3
63.5
38.5
31.1
24.8
20
17.1
0

2
f(x) = 0.411404739373254 x + 0.721993461819503
R² = 0.986656463565576
5
Column D
Linear (Column D)
1

0
1.8 2 2.2 2.4 2.6 2.8 3 3.2
5

0
1.8 2 2.2 2.4 2.6 2.8 3 3.2

f(x) = 0.308000254477693 x + 1.18185290364684


R² = 0.923371622241704

Column D
Linear (Column D)

2 2.2 2.4 2.6 2.8 3

f(x) = 0.608593286626106 x + 0.079812451471888


R² = 0.995595887589084

Column D
Linear (Column D)

2 2.2 2.4 2.6 2.8 3 3.2


1.2

1
6002 ln(x) − 2.20641358818 f(x) = 0.291988 ln(x) − 0.955912
0.8

0.6
EG

0.4

0.2

0
00 400 500 600 700 800 900 0 100 200 300 400 500 600 700 800 900
00 400 500 600 700 800 900

D50G 146.344
− 0.955912

600 700 800 900


ABERTURA PESO EN
DE MALLA GRAMOS
N° Wi
1 36.65
0.75 96.74
0.5 417.14
0.375 239.65
M4 408.08
10 367.95
14 81.43
20 71.68
28 66.35
35 69.37
48 57.77
65 50.11
100 45.04
150 35.96
200 23.43
-200 252.65
2320

%ACUM. %ACUM.
N° um PESO %PARCIAL
RET PASANTE
1 2 3 4 5 6
f(x) G(x) F(x)
1.5 0 0 0 100
1 25000 36.65 1.57974137931034 1.57974138 98.4202586
0.75 19000 96.74 4.1698275862069 5.74956897 94.250431
0.5 12500 417.14 17.9801724137931 23.7297414 76.2702586
0.375 9500 239.65 10.3297413793103 34.0594828 65.9405172
M4 4750 408.08 17.5896551724138 51.6491379 48.3508621
10 1700 367.95 15.8599137931034 67.5090517 32.4909483
14 1180 81.43 3.50991379310345 71.0189655 28.9810345
20 850 71.68 3.08965517241379 74.1086207 25.8913793 100
28 600 66.35 2.85991379310345 76.9685345 23.0314655
90
35 445 69.37 2.99008620689655 79.9586207 20.0413793
48 300 57.77 2.49008620689655 82.4487069 17.5512931 80
65 212 50.11 2.15991379310345 84.6086207 15.3913793 70
100 150 45.04 1.94137931034483 86.55 13.45 60
150 106 35.96 1.55 88.1 11.9 50
200 75 23.43 1.00991379310345 89.1099138 10.8900862
40
-200 -75 252.65 10.8900862068966 100 0
2320 100 30
20
10
0
0 50

X G(x) LOG(x) LOG(LN(100/G(x))


25000 1.57974138 4.39794001 0.6178292237406
19000 5.74956897 4.2787536 0.45576509101283 LOG(X) VS LOG(LN(100/G(
12500 23.7297414 4.09691001 0.15789205754418
9500 34.0594828 3.97772361 0.03224058159097 0.8
4750 51.6491379 3.67669361 -0.17999787475847 0.6
1700 67.5090517 3.23044892 -0.40570857854325 0.4
f(x) = 0.568314870326174 x − 2.12226097103657
1180 71.0189655 3.07188201 -0.4656905208101 0.2 R² = 0.951162390857246
850 74.1086207 2.92941893 -0.52340264388156 0
600 76.9685345 2.77815125 -0.58207433567443 -0.2 1.5 2 2.5 3 3.5 4 4.5 5
445 79.9586207 2.64836001 -0.65040988038135 -0.4
300 82.4487069 2.47712125 -0.71445659630748 -0.6
212 84.6086207 2.32633586 -0.77693512738951 -0.8
150 86.55 2.17609126 -0.84028875447011 -1
106 88.1 2.02530587 -0.89723142993606 -1.2
75 89.1099138 1.87506126 -0.93817223030991
m 0.5863 B -2.1223
Xr 4166.95879

𝐹(𝑥)=100∗(1−𝐸𝑋𝑃(−𝑥/4166.96 )^0.5683)
X VS F(x)
120

100
f(x) = 1.93209767366008 x^0.3869585112473
80 R² = 0.99773972627829
Column F
Power (Column F)
60

40

20

0
0 5000 10000 15000 20000 25000 30000
Power (Column F)
60

40

20

0
0 5000 10000 15000 20000 25000 30000
100
90
X VS G(x)
80
70
60
50 Column E
40
30
20
10
0
0 5000 10000 15000 20000 25000 30000

LOG(LN(100/G(x)))

174 x − 2.12226097103657
46 Column D
Linear (Column D)
4 4.5 5
)

473
Column F
Power (Column F)

30000
Power (Column F)

30000

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