Documentos de Académico
Documentos de Profesional
Documentos de Cultura
CASO PRÁCTICO
Estudiante:
Docente:
NRC:
8533
1
1. Caso práctico
2
3. Hoja de mecanizado
HOJA DE PROCESOS
NOMBRE DEL
REVISA: ING. FAUSTO ACUÑA
PROCESO: FRESADO
MATERIAL:
AUTORIZA: ING. FAUSTO ACUÑA
ACERO INOXIDABLE
3
RESPONSABLE:
ACELDO EDISON
OPERACIONES
OPERACION PARAMETROS HERRAMIENTA SUJETADOR CROQUIS DE OPERACION
Sujeción de pieza mediante mordaza de
Coromant Capto, mango sujeción de alta precisión
Vc=180 m/min Tomado del catálogo de cilíndrico
Vf =495 mm/min Sandvick
Asignación: T01
PLANEADO Dc=125 mm Denominación: Fresa de
planeado Coromill 345
n=460 rpm Designación: 345-125Q40-
profundidad=1 mm 13M
DESBASTE EXTERIOR Tomado del catálogo de Coromant Capto, mango Sujeción de pieza mediante mordaza de
Vc=251 m/min Sandvick cilíndrico sujeción de alta precisión
Vf =130 mm /min Asignación: T02
Denominación: Fresa de
Dc=40 mm planeado Coromill 490
Designación: 490-040C4-
n=2000 rpm 14M
3 pasadas de
4
profundidad=10 mm
5
Sujeción de pieza mediante mordaza de
sujeción de alta precisión
Vc=66 m/min Tomado del catálogo de Porta fresa Cilíndrica
Vf =300 mm /min Sandvick BT 30-X16-75
Asignación: T05
TALADRADO Dc=14 mm Denominación: CoroDrill®
Delta C
n=1500 rpm Designación: R840-1400-
profundidad=20 mm x0-AyA
6
4. Parámetros de corte
Planeado
Datos: 1000∗Vc
n=
π∗Dc
Vc=180 m/min
1000∗785
Dc=125 mm n=
π∗125
z=6 dientes n=458.36 rpm ≈ 460 rpm
fz=0.18 mm /diente Vf =fz∗n∗z
Vf =0.18∗458.36∗6
Vf =495 mm/min
Desbaste: 1000∗Vc
n=
π∗Dc
Datos:
1000∗251
Vc=251 m/min n=
π∗40
mm
Vf =129.8 ≈ 130 mm/min
min
Perfilado
Datos:
Vc=47 m/min
Dc=10 mm
z=4 dientes
fz=0.025 mm /diente
7
1000∗Vc
n=
π∗Dc
1000∗47
n=
π∗10
Vf =fz∗n∗z
Vf =0.025∗1500∗4
mm
Vf =150
min
Punteado
Datos: 1000∗Vc
n=
π∗Dc
Vc=50 m/min
1000∗50
Dc=3 mm n=
π∗3
fn=0.1 mm/rev n=5305 rpm→ 5300rpm
Vf =fn∗n
Vf =0.1∗1485
Taladrado
Datos: 1000∗Vc
n=
π∗Dc
Vc=66 m/min
1000∗66
Dc=14 mm n=
π∗14
fn=0.2 mm/rev n=1500 rpm
Vf =fn∗n
Vf =0.2∗1500
Vf =300 mm /min
8
Roscado
Datos: 1000∗Vc
n=
π∗Dc
Vc=50 m/min
1000∗50
Dc=14.1mm n=
π∗14.1
fz=0.027 mm n=1128.75 rpm ≈1129 rpm
z=4 Vfm=n∗fz∗z
Vfm=1129∗0.027∗4
Vfm=122 mm/min
Vfm∗( Dm−Dc)
Vf =
Dm
122∗(14−14.1)
Vf =
14
Vf =0.8714 mm/min
Cajeado
Datos: 1000∗Vc
n=
π∗Dc
Vc=55 m/min
1000∗55
Dc=12mm n=
π∗12
z=3 n=1459 rpm
fz=0.055 mm /rev Vf =fz∗n∗z
Vf =0.055∗1459∗3
9
5. Programación ISO – EIA
%
O0030
(Práctica 2 Unidad2. Mecanizado en Swansoft CNC Simulator, con utilización
de compensación de herramienta en altura y diametros, Realizado por Edison
Aceldo, fecha: 16/07/2020);
N0005 G17 G21 G40 G49 G54 G80 G90 G94;
N0010 M06 T01;
N0030 G00 G90 G54 X0 Y0 Z10;
(Planeado);
N0040 M03 S460;
N0050 F495;
N0070 G01 X-5 Y60 Z5;
N0080 Z-1;
N0090 X205;
N0100 Y140;
N0110 X-5;
N0120 Z5;
N0130 M05 S0;
N0140 X0 Y0 Z10;
(Desbaste exterior);
N0150 M06 T02;
N0170 G00 X-5;
N0180 M03 S2000;
N0190 G01 Z5;
N0200 Z-10;
N0210 Y172;
N0220 X28;
N0230 Y181;
N0240 X9;
N0250 Y205;
N0260 X191;
N0270 Y181;
10
N0280 X172;
N0290 Y172;
N0300 X205;
N0310 Y28;
N0320 X172;
N0330 Y19;
N0340 X191;
N0350 Y-5;
N0360 X9;
N0370 Y19;
N0380 X28;
N0390 Y28;
N0400 X-5;
N0410 G00 X0 Y0 Z0;
N0420 G00 X-5;
N0430 G01 Z-5;
N0440 Z-20;
N0450 Y172;
N0460 X28;
N0470 Y181;
N0480 X9;
N0490 Y205;
N0500 X191;
N0510 Y181;
N0520 X172;
N0530 Y172;
N0540 X205;
N0550 Y28;
N0560 X172;
N0570 Y19;
N0580 X191;
N0590 Y-5;
N0600 X9;
N0610 Y19;
11
N0620 X28;
N0630 Y28;
N0640 X-5;
N0650 G00 X0 Y0 Z-10;
N0660 G00 X-5;
N0670 G01 Z-15;
N0680 Z-30;
N0690 Y172;
N0700 X28;
N0710 Y181;
N0720 X9;
N0730 Y205;
N0740 X191;
N0750 Y181;
N0760 X172;
N0770 Y172;
N0780 X205;
N0790 Y28;
N0800 X172;
N0810 Y19;
N0820 X191;
N0830 Y-5;
N0840 X9;
N0850 Y19;
N0860 X28;
N0870 Y28;
N0880 X-5;
N0890 M05;
(Perfilado);
N0900 M06 T03;
N0920 M03 S1500;
N0930 F150;
N0940 G00 X4 Y0 Z-20;
N0960 G01 Z-15;
12
N0970 G41 D03 X20 Y10;
N0980 X20 Y140;
N0990 G02 X30 Y150 R10;
N1000 G01 X40;
N1010 G03 X50 Y160 R10;
N1020 G01 Y170;
N1030 G02 X60 Y180 R10;
N1040 G01 X140;
N1050 G02 X150 Y170 R10;
N1060 G01 Y160;
N1070 G03 X160 Y150 R10;
N1080 G01 X170;
N1090 G02 X180 Y140 R10;
N1100 G01 Y60;
N1110 G02 X170 Y50 R10;
N1120 G01 X160;
N1130 G03 X150 Y40 R10;
N1140 G01 Y30;
N1150 G02 X140 Y20 R10;
N1160 G01 X60;
N1170 G02 X50 Y30 R10;
N1180 G01 Y40;
N1190 G03 X40 Y50 R10;
N1200 G01 X30;
N1210 G02 X20 Y60 R10;
N1220 G01 Z-30;
N1230 X20 Y140;
N1240 G02 X30 Y150 R10;
N1250 G01 X40;
N1260 G03 X50 Y160 R10;
N1270 G01 Y170;
N1280 G02 X60 Y180 R10;
N1290 G01 X140;
N1300 G02 X150 Y170 R10;
13
N1310 G01 Y160;
N1320 G03 X160 Y150 R10;
N1330 G01 X170;
N1340 G02 X180 Y140 R10;
N1350 G01 Y60;
N1360 G02 X170 Y50 R10;
N1370 G01 X160;
N1380 G03 X150 Y40 R10;
N1390 G01 Y30;
N1400 G02 X140 Y20 R10;
N1410 G01 X60;
N1420 G02 X50 Y30 R10;
N1430 G01 Y40;
N1440 G03 X40 Y50 R10;
N1450 G01 X30;
N1460 G02 X20 Y60 R10;
N1470 G01 Y160;
N1480 G00 Z10;
N1490 M5;
N1500 G40;
N1510 G01 X0 Y0;
(Punteado);
N1520 M06 T04;
N1530 G00 G43 H04 Z10;
N1540 M03 S5300;
N1560 G01 X100 Y160;
N1570 Z-3 F75;
N1580 G00 X100 Y160 Z20;
N1590 G01 X100 Y40;
N1600 G01 Z-3 F75;
N1601 Z10;
N1610 M05;
N1620 G00 Z100;
N1630 X0 Y0;
14
(Taladrado);
N1640 M06 T05;
N1650 M03 S1500;
N1651 G00 Z180;
N1670 G01 X100 Y160;
N1680 Z-10 F150;
N1690 G00 X100 Y160 Z100;
N1700 G01 X100 Y40;
N1710 G01 Z-10 F150;
N1720 M05;
N1730 G00 Z180;
N1740 X0 Y0;
(Roscado);
N1750 M06 T06;
N1760 M03 S1129;
N1761 G00 Z100;
N1770 G01 X100 Y160;
N1780 Z-10 F61;
N1790 G00 X100 Y160 Z100;
N1800 G00 X100 Y40;
N1810 G01 Z-10 F61;
N1830 M05;
N1840 G00 Z100;
N1850 X0 Y0;
(Cajeado);
N1860 M06 T07;
N1861 M03 S1459;
N1870 G00 X100 Y100;
N1880 G87 X100 Y100 Z-10 I-9 J9 K9 B9 C9 D9 H9 L9;
N1890 G80;
N1900 M05;
N1910 G00 Z10;
N1920 G00 X0 Y0;
N1930 M06 T08;
15
N1940 M03 S1500;
N1950 F80;
N1960 G00 X100 Y100;
N1980 G01 Z-16;
N1990 G41 D03 G01 X80 Y125;
N2000 G03 X65 Y110 R15;
N2010 G01 Y85;
N2020 X80 Y75;
N2030 X120;
N2040 G03 X135 Y90 R15;
N2050 G01 Y115;
N2060 X125 Y125;
N2070 X80;
N2071 Y90;
N2072 X75;
N2073 Y100;
N2074 X115;
N2075 Y90;
N2080 Z-30;
N2090 G41 D03 G01 X80 Y125;
N2100 G03 X65 Y110 R15;
N2110 G01 Y85;
N2120 X80 Y75;
N2130 X120;
N2140 G03 X135 Y90 R15;
N2150 G01 Y115;
N2160 X125 Y125;
N2170 X80;
N2171 Y90;
N2172 X75;
N2173 Y100;
N2174 X115;
N2175 Y90;
N2180 G40;
16
N2190 G00 X100 Y100;
N2200 Z10;
N2201 M05 S0;
N2202 G91 G28 Z0;
N2210 G28 X0 Y0;
N2220 M30;
6. Simulación
17