For Kian Seng Fuel Injection Pump Service

INJECTION PUMP TEST SPECIFICATIONS with DST-1

098000-023#
NJECTION PUMP TEST SPECIFICATIONS with DST-1
 INJECTION PUMP 098000-023# INJECTION ORDER

INJECTION INTERVAL

MANUFACTURER ISUZU RATED VOLTAGE

ENGINE TYPE 4HG1 SPV AIR GAP

VEHICLE MODEL N SERIES ROTATION

TEST BENCH CPS

NOTE : Using the check harness and apply exact 12 V / 1 A for SPV AIR GAP Measurement.

1 . SETUP CONDITION
1) Nozzle 093400-7420 5) High Pressure Pipe

2) Nozzle Opening Pressure 17.7 ± 0.2 MPa ( 180 ± 2 kg/cm )

2
6) Fuel Temperature

3) Test Oil SAE J967 (ISO4113) 7) Power Voltage

4) Feed Pressure 19.6 kPa ( 0.2 kg/cm )

2
8) EDU Voltage Spec.

2 . RUNNING
Pump Speed (rpm) Condition

200 No fuel leaks, no abnormal noise, and no abnormal

temperature rising.
1200

3 . FUEL TEMP
Pump Speed (rpm) Sensor Resistance (k )

200 1.2 ± 0.7

4 . NE SENSOR
Pump Speed (rpm) Sensor Output Voltage (V)

50 0.1 or more

5 . INTERNAL PRESSURE
Pump Speed (rpm) Feed Pressure (MPa)

1800 1.6 ± 0.1 (16.1 ± 0.8 kg/cm )

2

6 . OVER FLOW
Pump Speed (rpm) Overflow Quantity (cc/min)

2000 1800 - 2800

INJECTION ORDER A-D-C-B

INJECTION INTERVAL 90°

RATED VOLTAGE 24 V

SPV AIR GAP 0.064 ± 0.005 mm

ROTATION Counterclockwise viewed from drive side

5) High Pressure Pipe Ø2 × Ø6 × 840 mm

6) Fuel Temperature 41 - 43 °C (105.8 - 109.4 °F)

7) Power Voltage 28 V

8) EDU Voltage Spec. 24 V

Remarks

Drive more than 2 minutes.

Drive more than 5 minutes.

Remarks
(Outlet Fuel Temp. : 40 ± 5 °C)

Remarks

Remarks

Remarks

The sub overflow valve belonging to the pump should be used for
checking.
2003.11.21
 For Kian Seng Fuel Injection Pump Service
7 . CAM ANGLE - 1 (PRESET)
Pump Speed (rpm) Target Quantity (cc/200st)

500 4.8 ± 0.2

NOTE : When the correction value is raised by 1 level, the injection quantity is increased approx. 0.04 - 0.06 mm /st·cyl.
3

8 . CAM ANGLE - 2 (AUTO)

Pump Speed (rpm) Judging Standard

500 To display "OK"

NOTE : Never forget removing pressure sensor from piping.

9 . Q ADJUST
Pump Speed (rpm) Target Quantity (cc/200st) Max. Spread In Delivery (cc/200st)

100 6.5 ± 1.0 —

100 14.4 ± 0.6 (cc/100st) —
300 6.6 ± 0.4 0.7
300 9.4 ± 0.3 (cc/100st) —
625 3.7 ± 0.4 0.6
625 16.9 ± 0.5 —
925 3.2 ± 0.4 —
925 17.3 ± 0.5 1.0
1250 3.2 ± 0.4 —
1250 17.3 ± 0.4 0.9
1550 3.4 ± 0.4 —
1550 17.1 ± 0.4 1.1
1925 4.6 ± 0.4 —

2250 1.4 or less —

10 . TIMER ADJUST Timing Control Valve (TCV) resistance : 45.0

Pump Speed (rpm) Target Timer Angle (°PA)

1800 18.0 or more

1550 5.0 or more

925 1.9 - 9.2

625 18.0 or more

625 0.2 or less

200 15.0 or more

100 7.5 or more

 098000-023#

Remarks
(Outlet Fuel Temp. : 43 ± 2 °C)

0.04 - 0.06 mm /st·cyl.

3

Remarks

Input 1.27 (°PA) when it is input the offset data.

Outlet Fuel Temp. (°C) Remarks

40.0 ± 2.0
40.0 ± 2.0
40.0 ± 1.5
40.0 ± 1.5
42.0 ± 1.5
42.0 ± 1.5
45.0 ± 2.0
45.0 ± 1.5
47.0 ± 2.0
48.0 ± 1.5
52.0 ± 2.0
53.0 ± 1.5
53.0 ± 2.0

58.0 ± 3.0 Check point

Timing Control Valve (TCV) resistance : 45.0 ± 0.4

Remarks

Check point

Check point

Check point

Check point

Check point

Check point

Check point