INJECTION PUMP TEST SPECIFICATIONS with DST-1 96500-6003 Manufacturer _]/SUZU ictenrome | YEU EZOORNDOIO voir ASTRACORSNCOSOMERTA Governor Type _ Electoronic control Engine Type \aee2 Timer [Electronic onl Rated Volage 14 Rotation [Clockwise viowod rm dv side Dimension KF (nim [7-104 0.10 Injection Order Injection Interval A-B-C-D e0 Dimension K (mm) |3.50+ 0.10 Test Bench /AVM2PC-20hp 1. SETUP CONDITION 1) Nozzle 3) Test Oi 2) Nozzle Opening Pressure (093400-7110 (DLLAOP711) SAE J967 (104113) 4) Feed Pressure 17.2402 MPa( 175.020 kg/cm’) | 5) High Pressure Pipe 196 kPa( 02 kgiom’) 91.8 * 26 «840 mm 6) Fuel Temperature | 40- 43 °C (104 - 109.4 °F) 2. BASIC CHECK (RUNNING) Pump Speed (rpm) 200 1200 Condition No fue! leaks, no abnormal noise, and no abnormal temperature rising Outlet Fuel Temp. ec) Remarks Drive more than 2 minutes. Drive more than § minutes, 3. BASIC CHECK (FUEL TEMP) Pump Speed Sensor Resistance Outlet Fuel Temp, Remark (pm) 2) cy emarks = 1.86 + 1.50 30.0180 4. BASIC CHECK (NE SENSOR : Vp-p) Pump Speed ‘Sensor Output Vatage Outlet Fuel Teme ‘com “ co Remarks 50 0.1 or more 30.0 15.0 5. BASIC CHECK (INTERNAL PRESSURE) Pump Speed Food Pressure Outlet Fuel Tem: (rom) (MPa) co Remarks +1000 o740.1 3002 15.0 6. BASIC CHECK (OVER FLOW) Pump Speed Overfiow Quanity Outlet Fuel Temp, Remark (pm) (colmin) cy emarks 200 750-1333 50.0260 | Te sub overfiow valve belonging tothe pump should be used for checking,(096500-6003 7. IN COMING Q CHECK (Pilot Q CHECK) Pump Speed Target Quantity | Outlet Fuel Temp. weSreet| tom | cyndor| TG Sue Fl Renae wm B | Bs0s280 t0250 >| ssos200 t0s80 x | sae0sse0 #0880 Om c 63.80 + 5.60 41.0450 480 A 25.80 + 3.90 41.045.0 ¢ | sess | «toss >| _asovsaen | aiosso a | 8 | te0236 | stosso RO] STE wos80 c | szste0 30250 x |~taeos600 > «a0880 | 8 | resco | as0ss0 Om c ‘73.60 + 6.00 43.045.0 >| rersem | aosso 900 A 39.90 £2.40 43.045.0 on | 8 | s9902280 | a0z80 >| _sesosza0 | «a0s80 a] —wee0s250 #0550 ¢ | zeeos20 © «s0s50 600 Qp = 5.20 + 2.50 43.046.0 | Check point 800 —[ an [Tat a0 | ass 80 [Chek pot ‘600 at = 34.30 + 2.50 43.046.0 | Check point 8. IN COMING Q CHECK (Main Q CHECK) amp Speed Target Quntiy Max greed, Ove seman (pm) (mm'st) (mmist) (co). 200 74702370 = | Mose soo seo 140 = | Bosse ‘000 300220 = | foare ‘ao0 Tesi 70 | feozre 2200 tacos 180 35 490760 2600 15001500 = 520270 | check pone1096500-6003 9. TIMER CHECK Pump Speed ‘Target Timer ‘Angle ‘Timer Stroke Outlet Fuel Temp. Remarks (rpm) (PA) (mm) (eC) ‘om hssises | saosac | aosre tec 3 3 taste 200 ravens | sa0enee | 4o0sco 20 imame | sacs | sense 10. Q ADJUST (Pilot Q ADJUST) inp ou may | Mx Soni] out (rpm) (mm’ist) (°c) 5 —ssr005 ——arsze9 | sapsom = [Rosso Qn Cc 5.50 £0.80 = 41.045.0 b | _sasom =| Mates | eswsin = | aoses Qn" Cc 63.80 + 1.20 = 41.045.0 asa =—ieae0 cu |B) s089 = [iosse 6 | mason = ete. a} aioe =e wm | 2 | trasos = [Rosso 3 | _taososo mae pines a] saneaan =—eeies | crsoe = [Roses Qp c 5.70 + 0.80 = 43.04 5.0 > | srsae = | Rosen A} ra =— nese Om Cc 73.60 + 0.60 — 43.04 5.0 om > | _feeozoso = _|Soise om | © | sesozess = |Boseo > | _sesozaso =| Bosse | meson = Roses ate c 26.80 + 0.50 = 43.04 5.0 [as = Shier 300-| a} =} rr SS #0-| at —| =| ara = eases fomtant(096500-6003 11. Q ADJUST (Main Q ADJUST) , Max. Spread | _ Outlet Pump Speed Target Quantity ‘Delany | Fuel Tem mar (rpm) (mst) (mma). | ec) Remarks 200 34.30 1.00 = |400z80 200 74,70 1.00 — | 400250 425 6.60 + 0.0 500 | 400250 425 45.40 0.50 — | 420280 600 5.60 + 0.80 = | 420250 600 37.00 0.50 — | 430250 1000 5.60 + 0.80 — | 430270 1000 46,700.50 250 | 440260 1400 7.60 £0.70 — | 450270 1400 49,000.50, — | 40460 2200 11.10 £0.50 — | 480260 2200 44,800.50 350 | 490260 2400 5,00 or less — | 51.0260 | Check point 2600 15,005.00 — | 520270 | check point 12. CAM ANGLE (PRESET) Pump Speed Target Quantiy Outlet Fuel Temp. Remarks (om) (mist) 0) 425 17.90 + 2.00 410260 13. CAM ANGLE (AUTO) Pump Speed Judging Standard Out Fue Tem Remarks 425 To display “OK” 410260 | Use 525 (PA) when the offset data is input. NOTE : Attach a pressure sensor to A cylinder before auto adjusting CAM ANGLE. Diattach a pressure sensor to A cylinder after auto adjusting CAM ANGLE 14, NOTE