Documentos de Académico
Documentos de Profesional
Documentos de Cultura
REV. 3
PIPING CLASS
3 2 1
dimetros
de
Vlvulas
ECB
0 B A REV
EMITIDO PARA CONSTRUCCION EMITIDO PARA COMENTARIOS Y/O APROBACION EMITIDO PARA COMENTARIOS INTERNOS
WIE
CN230-46262
JVM
CN230-44469
ARO
68205-19848
WIE
CN230-46262
JVM
CN230-44469
ARO
68205-19848
DESCRIPCIN FECHA DISTRIBUIDO POR AREA DE DISTRIBUCIN Ing. Jorge Gonzalez /Ing. Eduardo Narvez
ELABOR
REVIS ARCHIVO
APROB
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
HOJA No 2 DE 13
PIPING CLASS
REV 3, 12-DIC-11
TABLA DE CONTENIDO
1. 2. 3. 4. 5. 6.
6.1. 6.2.
3 3 4 4 10 11
11 11
7. 8.
12 13
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
HOJA No 3 DE 13
PIPING CLASS
REV 3, 12-DIC-11
1.
OBJETO
Esta especificacin define los materiales y dimensiones que deben satisfacer las tuberas y sus accesorios a ser instalados; aplicar las normas necesarias en la seleccin y compra de materiales que sern utilizados en las obras del proyecto : INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER, en sus lneas de proceso, servicios e interconexin de equipos.
2.
ALCANCE
Este documento aplica para los materiales de tubera, vlvulas y accesorios de conexionado de tubera a instalar en la RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES en donde se identifiquen el proceso de interconexin y sus fluidos. La red Troncal consiste de los Centros Operacionales de Humay, Chincha, Pisco y Marcona, como tambin de la tubera que conecta el Centro Operacional de Humay con el Centro Operacional Marcona y el Centro Operacional de Pisco. Los ramales comprenden las secciones de tubera que salen de la Troncal y llegan hasta los City Gates correspondientes. La red de Distribucin comprende la tubera desde los City Gates hasta las zonas urbanas residenciales, comerciales, industriales y estaciones de GNV/Grifos. La Red de distribucin ser tendida en polietileno, para las reas residenciales y en acero para las industrias ubicadas dentro del permetro urbano.
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
HOJA No 4 DE 13
PIPING CLASS
REV 3, 12-DIC-11
3.
NOMENCLATURA
4.
Las ltimas ediciones de los siguientes cdigos y estndares de tuberas, vlvulas y accesorios sern de mandatorio cumplimiento en el diseo detallado, la seleccin y el suministro de materiales:
DECRETOS SUPREMOS No. Title Texto nico Ordenado del Reglamento de Distribucin de Gas Natural por Red de Ductos.
DS-040-2008-EM
ASME B31 PIPING SYSTEM STANDARDS No. Title Gas Transmission and Distribution Piping System Typical coverage Piping transporting products which are predominately gas between sources and terminals, including compressor, regulating, and metering stations; gas gathering pipelines.
B31.8
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
HOJA No 5 DE 13
PIPING CLASS
REV 3, 12-DIC-11
NFPA NATIONAL FIRE PROTECTION ASSOCIATION No. 13 14 15 20 24 54 58 70 Title Installation of Sprinkler Systems Installation of Standpipe, Private Hydrant, and Hose Systems Water Spray Fixed Systems for Fire Protection Standard for the Installation of Stationary Pumps for Fire Protection Installation of Private Fire Service Mains and Their Appurtenances National Fuel Gas Code Liquefied Petroleum Gas Code National Electrical Code
ASME B16 PIPING COMPONENT STANDARDS No. B16.5 B16.9 B16.10 B16.11 B16.14 B16.20 B16.21 B16.25 B16.33 B16.34 B16.36 B16.38 B16.40 B16.48 Title Pipe Flanges and Flanged Fittings Factory-Made Wrought Steel Butt welding Fittings Face-to-Face and End-to-End Dimensions of Valves Forged Fittings, Socket Welding and Threaded Ferrous Pipe Plugs, Bushings and Locknuts with Pipe Threads Metallic Gaskets for Pipe Flanges Ring Joint, Spiral Wound and Jacketed Nonmetallic Flat Gaskets for Pipe Flanges Butt welding Ends Manually Operated Metallic Gas Valves or Use in Gas Piping Systems up to 125 psig Valves Flanged, Threaded and Welding End Orifice Flanges Large Metallic Valves for Gas Distribution Manually Operated Thermoplastic Gas Shut-Offs and Valves in Gas Distribution Systems Steel Line Blanks
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
HOJA No 6 DE 13
PIPING CLASS
REV 3, 12-DIC-11
B36.10
Welded and Seamless Wrought Steel Pipe. This Standard covers the standardization of dimensions of welded and seamless wrought steel pipe for high or low temperatures and pressures.
MSS Manufacturers Standardization Society of the Valve and Fittings Industry No. SP-42 SP-43 SP-44 SP-45 SP-58 SP-60 SP-67 SP-68 SP-69 SP-72 SP-75 SP-79 SP-81 SP-83 SP-88 SP-95 SP-97 SP-99 SP-105 SP-110 SP-114 SP-115 Title Corrosion Resistant Gate, Globe, Angle and Check Valves with Flanged and Butt Weld Ends (Classes 150, 300 & 600) Wrought Stainless Steel Butt-Welding Fittings Steel Pipeline Flanges Bypass and Drain Connections Pipe Hangers and Supports -- Materials, Design and Manufacture Connecting Flange Joint Between Tapping Sleeves and Tapping Valves Butterfly Valves High Pressure-Offset Seat Butterfly Valves Pipe Hangers and Supports -- Selection and Application Ball Valves with Flanged or Butt-Welding Ends for General Service Specification for High Test Wrought Butt Welding Fittings Socket-Welding Reducer Inserts Stainless Steel, Bonnet less, Flanged, Knife Gate Valves Class 3000 Steel Pipe Unions, Socket-Welding and Threaded Diaphragm Type Valves Swage(d) Nipples and Bull Plugs Integrally Reinforced Forged Branch Outlet Fittings Instrument Valves Instrument Valves for Code Applications Ball Valves Threaded, Socket-Welding, Solder Joint, Grooved and Flared Ends Corrosion Resistant Pipe Fittings Threaded and Socket Welding, Class 150 and 1000 Excess Flow Valves for Natural Gas Service
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
HOJA No 7 DE 13
PIPING CLASS
REV 3, 12-DIC-11
No. SP-118
Title Compact Steel Globe & Check Valves -- Flanged, Flangeless, Threaded and Welding Ends
API Piping Component Standards (selected) No. 5L 6D 6F 594 598 599 600 601 602 603 608 609 1102 1104 Title Line Pipe Specification For Pipeline Valves (Gate, Plug, Ball, and Check Valves) Fire Test for Valves Check Valves: Wafer, Wafer-lug and Double Flanged Type Valve Inspection and Testing. Metal Plug Valves Flanged and Welding Ends Bolted Bonnet Steel Gate Valves for Petroleum and Natural Gas Industries Modified National Adoption of ISO 10434. Metallic Gaskets for Piping Standard for Spiral-Wound Gaskets Compact Steel Gate Valves Flanged, Threaded, Welding, and Extended Body Ends Corrosion-Resistant, Bolted Bonnet Gate Valves--Flanged and Butt-Welding Ends Metal Ball Valves Flanged, Threaded and Butt-Welding Ends Butterfly Valves: Double Flanged, Lug- and Wafer-Type Steel Pipeline crossing railroads and highways Welding of pipelines and related facilities
ASTM Piping Component Standards (selected) No. A53 A105 A106 A182 Title Pipe, Steel, Black and Hot-Dipped, Zinc Coated, Welded and Seamless Carbon steel forgings for piping applications. Seamless Carbon Steel Pipe for High-Temperature Service Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings, Valves and Parts for High Temperature Service.
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
HOJA No 8 DE 13
PIPING CLASS
REV 3, 12-DIC-11
A 193
Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for High Temperature or High Pressure Service and Other Special Purpose Applications Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High Pressure or High Temperature Service, or Both Carbon Steel Castings Suitable for Fusion Welding, for High Temperature Service. Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and Elevated Temperature Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for LowTemperature Service Seamless and Welded Steel Pipe for Low-Temperature Service Standard Specification for Carbon and Low-Alloy Steel Forgings, Requiring Notch Toughness Testing for Piping Components Standard Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for LowTemperature Service Standard Specification for Forged Carbon and Alloy Steel Flanges for Low-Temperature Service Standard Specification for Wrought High-Strength Ferritic Steel Butt-Welding Fittings Standard Specification for Thermoplastic Gas Pressure Pipe, Tubing, and Fittings Standard Practice for Heat Fusion Joining of Polyolefin Pipe and Fittings Standard Practice for Heat Fusion Joining of Polyethylene Pipe and Fittings Standard Test Method for Laboratory Testing of Polyethylene (PE) Butt Fusion Joints using Tensile-Impact Method Standard Practice for Use of Branch Connections
A 420
AWWA Piping Component Standards (selected) No. C502 C503 C507 C508 C509 Title Dry-Barrel Fire Hydrants Wet-Barrel Fire Hydrants Ball Valves, 6 In. Through 48 In. (150 mm Through 1,200 mm) Swing-Check Valves for Waterworks Service, 2 In. (50 mm) Through 24 In.( 600 mm) NPS Resilient-Seated Gate Valves for Water Supply Service
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
HOJA No 9 DE 13
PIPING CLASS
REV 3, 12-DIC-11
Title Double Check Valve Backflow Prevention Assembly Reduced-Pressure Principle Backflow Prevention Assembly Glass-Fiber-Reinforced Thermosetting Resin Pressure Pipe
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
HOJA No 10 DE 13
PIPING CLASS
REV 3, 12-DIC-11
5.
BB: BE: BW: EW FF:
GLOSARIO
Bolted Bonnet Beveled Ends Butt Weld Electro fusion Weld Flat Face Flanged Hard Facing Medium Density Polyethylene Non Rising Stem Outside Screw and Yoke Plain End Polyethylene Flanged Polyethylene Valve Rating o Rango Raised Face Ring Type Joint Screwed End Schedule o Cdula Socket Weld Threaded Thermo Fusion Weld Welding Neck
FLGD: HF: MDPE NRS: OS&Y: PLE: PEFL PEV RAT RF: RTJ: SE: SCH SW: THRD: TW WN:
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
HOJA No 11 DE 13
PIPING CLASS
REV 3, 12-DIC-11
6.
CRITERIOS DE DISEO
Dentro de los criterios de diseo se definen la presin, temperatura y otras fuerzas aplicables al diseo en sistemas de tubera. Los criterios de diseo tienen el propsito de limitar el uso de tubera de plstico, principalmente a lneas principales y lneas de servicio, en sistemas tpicos de distribucin que operen a una presin de operacin entre 3,79 4,48 bar, con una presin mxima de 4.92 bar (presin de diseo 5.5 bar). Los materiales empleados para las vlvulas, accesorios, tubera y tubing, debern ser diseados para cumplir con las condiciones de servicio particulares y generales de este sistema. Los sistemas de tuberas deben ser diseados para las ms severas condiciones de presin, temperaturas y otras cargas y estas son las que resulten en el mayor espesor de tubera requerido y el mayor Rating de bridas. Para esta especificacin de tuberas, Piping Class, bajo cdigo ASME B31.8 y DS040-2008-EM, para la Troncal, Ramales, Centros Operacionales y City Gates, se tiene en cuenta lo siguiente: 6.1. TEMPERATURA DE DISEO
La temperatura de diseo de cada componente de un sistema es aquella a la cual, bajo la presin coincidente, el mayor espesor o el ms alto rating del componente es requerido. Consideraciones mnimas para determinar la temperatura de diseo. Temperatura del fluido. Temperatura ambiental. Temperatura de los medios de calentamiento o enfriamiento. Temperatura de Auto-refrigeracin del Fluido
Para los centros Operacionales de Humay y Chincha que tienen una presin de operacin mxima de 135 barg (1958 psig), la lnea de venteos y Tea, pueden alcanzar una temperatura mnima de operacin de -100C, a bajas presiones, por lo tanto se requiere materiales para baja temperatura. 6.2. PRESIN DE DISEO
Con el propsito de aprovechar al mximo las condiciones de suministro de gas por parte de TGP, para el evento de altos consumos y nuevos clientes (no contemplados durante la etapa de ingeniera), se define la presin de diseo de las lneas con base en la mxima presin permitida por la clase de tubera/bridas a las temperaturas de diseo correspondientes de acuerdo con el Grupo 1.1 del ASME B16.5, as:
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
HOJA No 12 DE 13
PIPING CLASS
REV 3, 12-DIC-11
La presin de prueba mnima para las lneas bajo el alcance de ASME B31.8, se aplicaran los valores de la seccin 841.3 (ASME B31.8) La presin de prueba se realizara segn lo especificado en el cdigo ASME B31.8, de acuerdo a las clases de localizacin en la que se encuentre la lnea.
7.
BTH: Vlvula de Bola Roscada BSW: Vlvula de Bola Socketweld GSW: Vlvula de Compuerta Socketweld GLSW: Vlvula de Globo Socketweld CHSW: Vlvula de Cheque Socketweld BRFH: Vlvula de Bola Bridada RF con Volante (Handwheel), Full bore BRFH(R): Vlvula de Bola Bridada RF con Volante (Handwheel), Agujero reducido (Reduced Bore) BRFG: Vlvula de Bola Bridada RF con Operador de engranajes (Gear Operated) GRFH: Vlvula de Compuerta Bridada RF con Volante (Handwheel) GRFG: Vlvula de Compuerta Bridada RF con Operador de Engranajes (Gear Operated) GLRF: Vlvula de globo Bridada RF CHRF: Vlvula de Cheque Bridada RF BRTJH: Vlvula de Bola Bridada RTJ con Volante (Handwheel), Full bore BRTJH(R): Vlvula de Bola Bridada RTJ con Volante (Handwheel), Agujero reducido (Reduced Bore)
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
HOJA No 13 DE 13
PIPING CLASS
REV 3, 12-DIC-11
BRTJG: Vlvula de Bola Bridada RTJ con Operador de engranajes (Gear Operated) GRTJH: Vlvula de Compuerta Bridada RTJ con Volante (Handwheel) GRTJG: Vlvula de Compuerta Bridada RTJ con Operador de Engranajes (Gear Operated) GLRTJ: Vlvula de globo Bridada RTJ CHRTJ: Vlvula de Cheque Bridada RTJ
8.
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
SERVICIO
(NON NACE)
DISEO
MAX. PRES. (PSIG) 3635 psig (250,6 Barg) MAX. TEMP. F
TOLERANCIA DE CORROSIN:
PIPING CLASS
@ 122 F (50 C)
A1E1
RTJ
14 1,125
1,438
CARBON STEEL, PIPE, API 5L GR X52M PSL2, SMLS, LONGITUDINAL, BEVELED ENDS, COATING THREE LAYER POLYETHYLENE
FITTINGS
CARBON STEEL, ASTM A 860 GR. WPHY 52, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 SCHEDULE ACCORDING TO PIPE
BRANCH
UNIONS
PLUGS
FLANGES
C.S. WELDING NECK FLANGE, ASTM A-350 GR.LF6 CL2, DIMENSIONS AS PER ASME B16.5, FACING R.T.J. CLASS 1500 SCHEDULE ACCORDING TO PIPE ( 2 )
BALL GATE
VALVES
BRTJG GRTJG CHRTJ C.S. STUD BOLT WITH TWO SEMI FINISHED HEAVY TYPE HEXAGONAL NUTS, ASTM A-320 GR. L7 / ASTM A 194 GR. 7L, THREADED ENTIRE LENGTH AS PER ASME B1.1, DIMENSIONS AS PER ASME B18.2.1 AND ASME B18.2.2 IRON, OCTOGONAL GASKET, 90 HBN, RATING 1500, DIMENSIONS AS PER ASME B16.20, SUITABLE FOR R.T.J FLANGES ASME B16.5
GLOBE SWING
GASKETS
(SW) = EMBONADOS 1. 2. 3. 4. 5. 6. 7.
CABEZALES DE 2" Y MAYORES CON CONEXIONES DE 1 1/2" Y MENORES DEBEN SER EMBONADAS. BRIDAS SLIP -ON NO SON PERMITIDAS MNIMO EL 10% DE LAS SOLDADURAS DEBEN SER INSPECCIONADAS CON RADIOGRAFAS DE ACUERDO A ASME B31.8 PARGRAFO 826.2(b). TODOS LOS NIPLES QUE SERN USADOS PARA DRENAJES Y VENTEOS DEBEN SER CDULA 160 PARA DIMETROS MENORES DE 2" AS SE GARANTIZA QUE LA CORROSIN NO AFECTE EL SISTEMA. PRUEBA REQUERIDA PARA PROBAR LA RESISTENCIA DE LOS DUCTOS Y LNEAS PRINCIPALES DE ACUERDO A ASME B31.8, PARGRAFO 841.32 TODOS LOS NIPLES QUE SERN USADOS PARA DRENAJES Y VENTEOS DE DIMETROS MENORES DE 2" SE DEBE CONTAR CON UN ANTIVIBRATORIO. PARA EL CALCULO DE ESPESORES DE TUBERA SE DEBE TENER EN CUENTA LA MXIMA PRESIN Y TEMPERATURA DE TRABAJO, CON ESTOS DATOS SE DEFINE POR PARTE DEL CONSULTOR LAS PRESIONES Y TEMPERATURAS DE DISEO. ESTAS APLICARAN PARA LA CLASE 900.DE ACUERDO A ASME B31.8, PARGRAFO 804.222 SOLO SE UTILIZARN ELEMENTOS ROSCADOS DE 6000# PARA PRUEBAS HIDROSTTICAS E INSTALACIN DE INSTRUMENTOS. LAS CLASES DE LOCALIZACION SE IDENTIFICAN DE ACUERDO AL FACTOR DE DISEO ASI: F=0.72 CLASE DE LOCALIZACION 1, F=0.6 CLASE DE LOCALIZACION 2, F=0.5 CLASE DE LOCALIZACION 3, USAR F=0.5 PARA CRUCES ESPECIALES
8 9.
10. INSPECCION RADIOGRAFICA: 10% SOLDADURAS EN CLASE DE LOCALIZACION 1 15% SOLDADURAS EN CLASE DE LOCALIZACION 2 40% SOLDADURAS EN CLASE DE LOCALIZACION 3 100% EN SOLDADURAS DE ESTACIONES DE COMPRESORES, CRUCES DE RIOS, CRUCES DE CARRETERAS Y VIAS FERREAS, SI ES PRACTICABLE PERO EN NINGUN CASO MENOR AL 90% 100% EN CENTROS OPERACIONALES, CITY GATES, FACILIDADES DE SUPERFICIE Y CRUCES ESPECIALES
Pgina 1 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
SERVICIO
(NON NACE)
DISEO
MAX. PRES. (PSIG) MAX. TEMP. F
TOLERANCIA DE CORROSIN:
PIPING CLASS
@ 122 F (50 C)
A1E1
RTJ
DESCRIPTION
VALVES SPECIFICATIONS
SIZE
12" - 24"
TAG GRTJG
CARBON STEEL, GATE VALVE, ASTM A-352 GR. LCC, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT, RATING 1500, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, GEAR OPERATOR
2" - 24"
CHRTJ
CARBON STEEL, SWING CHECK VALVE, SUITABLE FOR HORIZONTAL AND VERTICAL INSTALLATION, ASTM A-352 GR. LCC, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT, RATING 1500, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED CAP, STELLITE RENEWABLE SEAT RINGS, .
12" - 24"
BRTJG
CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-352 GR. LCC, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT, RATING 1500, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, GEAR OPERATOR
Pgina 2 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
SERVICIO
(NON NACE)
DISEO
MAX. PRES. (PSIG) 2182 psig (150,4 Barg) MAX. TEMP. F
TOLERANCIA DE CORROSIN:
PIPING CLASS
@ 122 F (50 C)
A2A1
RTJ
14 0,5 0,594
0,562 0,656
CARBON STEEL, PIPE, API 5L GR X70M PSL2, SMLS, LONGITUDINAL, BEVELED ENDS, COATING THREE LAYER POLYETHYLENE
FITTINGS
CARBON STEEL, ASTM A 860 GR. WPHY 70, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 SCHEDULE ACCORDING TO PIPE
BRANCH
UNIONS
PLUGS
FLANGES
C.S. WELDING NECK FLANGE, ASTM A-707 GR.L1 CL2, DIMENSIONS AS PER ASME B16.5, FACING R.T.J. CLASS 900 SCHEDULE ACCORDING TO PIPE ( 2 )
BALL GATE
VALVES
BRTJG GRTJG
GLOBE SWING
C.S. STUD BOLT WITH TWO SEMI FINISHED HEAVY TYPE HEXAGONAL NUTS, ASTM A-320 GR. L7 / ASTM A 194 GR. 7L, THREADED ENTIRE LENGTH AS PER ASME B1.1, DIMENSIONS AS PER ASME B18.2.1 AND ASME B18.2.2 IRON, OCTOGONAL GASKET, 90 HBN, RATING 900, DIMENSIONS AS PER ASME B16.20, SUITABLE FOR R.T.J FLANGES ASME B16.5
GASKETS
(SW) = EMBONADOS 1. 2. 3. 4. 5. 6. 7.
CABEZALES DE 2" Y MAYORES CON CONEXIONES DE 1 1/2" Y MENORES DEBEN SER EMBONADAS. BRIDAS SLIP -ON NO SON PERMITIDAS MNIMO EL 10% DE LAS SOLDADURAS DEBEN SER INSPECCIONADAS CON RADIOGRAFAS DE ACUERDO A ASME B31.8 PARGRAFO 826.2(b). TODOS LOS NIPLES QUE SERN USADOS PARA DRENAJES Y VENTEOS DEBEN SER CDULA 160 PARA DIMETROS MENORES DE 2" AS SE GARANTIZA QUE LA CORROSIN NO AFECTE EL SISTEMA. PRUEBA REQUERIDA PARA PROBAR LA RESISTENCIA DE LOS DUCTOS Y LNEAS PRINCIPALES DE ACUERDO A ASME B31.8, PARGRAFO 841.32 TODOS LOS NIPLES QUE SERN USADOS PARA DRENAJES Y VENTEOS DE DIMETROS MENORES DE 2" SE DEBE CONTAR CON UN ANTIVIBRATORIO. PARA EL CALCULO DE ESPESORES DE TUBERA SE DEBE TENER EN CUENTA LA MXIMA PRESIN Y TEMPERATURA DE TRABAJO, CON ESTOS DATOS SE DEFINE POR PARTE DEL CONSULTOR LAS PRESIONES Y TEMPERATURAS DE DISEO. ESTAS APLICARAN PARA LA CLASE 900.DE ACUERDO A ASME B31.8, PARGRAFO 804.222 SOLO SE UTILIZARN ELEMENTOS ROSCADOS DE 6000# PARA PRUEBAS HIDROSTTICAS E INSTALACIN DE INSTRUMENTOS. LAS CLASES DE LOCALIZACION SE IDENTIFICAN DE ACUERDO AL FACTOR DE DISEO ASI: F=0.72 CLASE DE LOCALIZACION 1, F=0.6 CLASE DE LOCALIZACION 2, F=0.5 CLASE DE LOCALIZACION 3, USAR F=0.5 PARA CRUCES ESPECIALES
8 9.
10. INSPECCION RADIOGRAFICA: 10% SOLDADURAS EN CLASE DE LOCALIZACION 1 15% SOLDADURAS EN CLASE DE LOCALIZACION 2 40% SOLDADURAS EN CLASE DE LOCALIZACION 3 100% EN SOLDADURAS DE ESTACIONES DE COMPRESORES, CRUCES DE RIOS, CRUCES DE CARRETERAS Y VIAS FERREAS, SI ES PRACTICABLE PERO EN NINGUN CASO MENOR AL 90% 100% EN CENTROS OPERACIONALES, CITY GATES, FACILIDADES DE SUPERFICIE Y CRUCES ESPECIALES
Pgina 3 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
SERVICIO
(NON NACE)
DISEO
MAX. PRES. (PSIG) MAX. TEMP. F
TOLERANCIA DE CORROSIN:
PIPING CLASS
@ 122 F (50 C)
A2A1
RTJ
DESCRIPTION
VALVES SPECIFICATIONS
SIZE
2" - 6"
TAG GRTJH
CARBON STEEL, GATE VALVE, ASTM A-352 GR. LCC, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL
8" - 24"
GRTJG
CARBON STEEL, GATE VALVE, ASTM A-352 GR. LCC, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, GEAR OPERATOR
2" - 24"
CHRTJ
CARBON STEEL, SWING CHECK VALVE, SUITABLE FOR HORIZONTAL AND VERTICAL INSTALLATION, ASTM A-352 GR. LCC, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED CAP, STELLITE RENEWABLE SEAT RINGS, . CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-352 GR. LCC, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, HANDWHEEL OPERATOR
2" - 10"
BRTJH
2" - 10"
BRTJH(R)
CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, REDUCED PORT, ASTM A-352 GR. LCC, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, HANDWHEEL OPERATOR
12" - 24"
BRTJG
CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-352 GR. LCC, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, GEAR OPERATOR
8"-16"
BRTJW
ALLOY STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-350 GR. LF6 CL1, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, BEVELED END x RING TYPE JOINT FLANGED END, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL. THIS VALVE IS USED ONLY FOR THE HOT TAP PROCEDURE.
Pgina 4 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
REV.3
SERVICIO
(NON NACE)
DISEO
MAX. PRES. (PSIG) 2182 psig (150,4 Barg) 2146 psig (148,3 Barg) MAX. TEMP. F @122 F (50 C) @140 F (60 C)
TOLERANCIA DE CORROSIN:
PIPING CLASS
A2E1
RTJ
14 0,75 0,812
CARBON STEEL, PIPE, API 5L GR X52M PSL2, SAWL, LONGITUDINAL, BEVELED ENDS, COATING THREE LAYER POLYETHYLENE
FITTINGS
CARBON STEEL, ASTM A 860 GR. WPHY 52, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 SCHEDULE ACCORDING TO PIPE
BRANCH
UNIONS
PLUGS
FLANGES
C.S. WELDING NECK FLANGE, ASTM A-350 GR.LF6 CL2, DIMENSIONS AS PER ASME B16.5, FACING R.T.J. CLASS 900 SCHEDULE ACCORDING TO PIPE ( 2 )
BALL GATE
VALVES
BRTJG GRTJG
GLOBE SWING
C.S. STUD BOLT WITH TWO SEMI FINISHED HEAVY TYPE HEXAGONAL NUTS, ASTM A-320 GR. L7 / ASTM A 194 GR. 7L, THREADED ENTIRE LENGTH AS PER ASME B1.1, DIMENSIONS AS PER ASME B18.2.1 AND ASME B18.2.2 IRON, OCTOGONAL GASKET, 90 HBN, RATING 900, DIMENSIONS AS PER ASME B16.20, SUITABLE FOR R.T.J FLANGES ASME B16.5
(SW) = EMBONADOS 1. 2. 3. 4. 5. 6. 7.
CABEZALES DE 2" Y MAYORES CON CONEXIONES DE 1 1/2" Y MENORES DEBEN SER EMBONADAS. BRIDAS SLIP -ON NO SON PERMITIDAS MNIMO EL 10% DE LAS SOLDADURAS DEBEN SER INSPECCIONADAS CON RADIOGRAFAS DE ACUERDO A ASME B31.8 PARGRAFO 826.2(b). TODOS LOS NIPLES QUE SERN USADOS PARA DRENAJES Y VENTEOS DEBEN SER CDULA 160 PARA DIMETROS MENORES DE 2" AS SE GARANTIZA QUE LA CORROSIN NO AFECTE EL SISTEMA. PRUEBA REQUERIDA PARA PROBAR LA RESISTENCIA DE LOS DUCTOS Y LNEAS PRINCIPALES DE ACUERDO A ASME B31.8, PARGRAFO 841.32 TODOS LOS NIPLES QUE SERN USADOS PARA DRENAJES Y VENTEOS DE DIMETROS MENORES DE 2" SE DEBE CONTAR CON UN ANTIVIBRATORIO. PARA EL CALCULO DE ESPESORES DE TUBERA SE DEBE TENER EN CUENTA LA MXIMA PRESIN Y TEMPERATURA DE TRABAJO, CON ESTOS DATOS SE DEFINE POR PARTE DEL CONSULTOR LAS PRESIONES Y TEMPERATURAS DE DISEO. ESTAS APLICARAN PARA LA CLASE 900.DE ACUERDO A ASME B31.8, PARGRAFO 804.222 SOLO SE UTILIZARN ELEMENTOS ROSCADOS DE 6000# PARA PRUEBAS HIDROSTTICAS E INSTALACIN DE INSTRUMENTOS.
8.
9.
LAS CLASES DE LOCALIZACION SE IDENTIFICAN DE ACUERDO AL FACTOR DE DISEO ASI: F=0.72 CLASE DE LOCALIZACION 1, F=0.6 CLASE DE LOCALIZACION 2, F=0.5 CLASE DE LOCALIZACION 3, USAR F=0.5 PARA CRUCES ESPECIALES
10. INSPECCION RADIOGRAFICA: 10% SOLDADURAS EN CLASE DE LOCALIZACION 1 15% SOLDADURAS EN CLASE DE LOCALIZACION 2 40% SOLDADURAS EN CLASE DE LOCALIZACION 3 100% EN SOLDADURAS DE ESTACIONES DE COMPRESORES, CRUCES DE RIOS, CRUCES DE CARRETERAS Y VIAS FERREAS, SI ES PRACTICABLE PERO EN NINGUN CASO MENOR AL 90% 100% EN CENTROS OPERACIONALES, CITY GATES, FACILIDADES DE SUPERFICIE Y CRUCES ESPECIALES
Pgina 5 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
REV.3
SERVICIO
(NON NACE)
DISEO
MAX. PRES. (PSIG) 2182 psig (150,4 Barg) 2146 psig (148,3 Barg) MAX. TEMP. F @122 F (50 C) @140 F (60 C)
TOLERANCIA DE CORROSIN:
PIPING CLASS
A2E1
RTJ
DESCRIPTION
VALVES SPECIFICATIONS
SIZE
2" - 6"
TAG GRTJH
CARBON STEEL, GATE VALVE, ASTM A-352 GR. LCC, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT FLANGED ENDS, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL
8" - 24"
GRTJG
CARBON STEEL, GATE VALVE, ASTM A-352 GR. LCC, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT FLANGED ENDS, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, GEAR OPERATOR
2" - 24"
CHRTJ
CARBON STEEL, SWING CHECK VALVE, SUITABLE FOR HORIZONTAL AND VERTICAL INSTALLATION, ASTM A-352 GR. LCC, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT FLANGED ENDS, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED CAP, STELLITE RENEWABLE SEAT RINGS, . CARBON STEEL, GLOBE VALVE, ASTM A-352 GR. LCC, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT FLANGED ENDS, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SWIVEL DISC PLUG TYPE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-352 GR. LCC, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT FLANGED ENDS, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, HANDWHEEL OPERATOR
2" - 12"
GLRTJ
2" - 10"
BRTJH
2" - 10"
BRTJH(R)
CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, REDUCED PORT, ASTM A-352 GR. LCC, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT FLANGED ENDS, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, HANDWHEEL OPERATOR
12" - 24"
BRTJG
CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-352 GR. LCC, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT FLANGED ENDS, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, GEAR OPERATOR
Pgina 6 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
REV.3
SERVICIO
(NON NACE)
DISEO
MAX. PRES. (PSIG) 2182 psig (150,4 Barg) MAX. TEMP. F
TOLERANCIA DE CORROSIN:
PIPING CLASS
@122 F (50 C)
A2G1
RTJ
14
CARBON STEEL, PIPE, API 5L GR X42M PSL2, SAWL, LONGITUDINAL, BEVELED ENDS, COATING THREE LAYER POLYETHYLENE
FITTINGS
CARBON STEEL, ASTM A 860 GR. WPHY 42, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 SCHEDULE ACCORDING TO PIPE
BRANCH
UNIONS
PLUGS
FLANGES
C.S. WELDING NECK FLANGE, ASTM A-350 GR.LF6 CL2, DIMENSIONS AS PER ASME B16.5, FACING R.T.J. CLASS 900 SCHEDULE ACCORDING TO PIPE ( 2 )
BALL GATE
VALVES
BRTJG GRTJG
GLOBE SWING
C.S. STUD BOLT WITH TWO SEMI FINISHED HEAVY TYPE HEXAGONAL NUTS, ASTM A-320 GR. L7 / ASTM A 194 GR. 7L, THREADED ENTIRE LENGTH AS PER ASME B1.1, DIMENSIONS AS PER ASME B18.2.1 AND ASME B18.2.2 IRON, OCTOGONAL GASKET, 90 HBN, RATING 900, DIMENSIONS AS PER ASME B16.20, SUITABLE FOR R.T.J FLANGES ASME B16.5
(SW) = EMBONADOS 1. 2. 3. 4. 5. 6. 7.
CABEZALES DE 2" Y MAYORES CON CONEXIONES DE 1 1/2" Y MENORES DEBEN SER EMBONADAS. BRIDAS SLIP -ON NO SON PERMITIDAS MNIMO EL 10% DE LAS SOLDADURAS DEBEN SER INSPECCIONADAS CON RADIOGRAFAS DE ACUERDO A ASME B31.8 PARGRAFO 826.2(b). TODOS LOS NIPLES QUE SERN USADOS PARA DRENAJES Y VENTEOS DEBEN SER CDULA 160 PARA DIMETROS MENORES DE 2" AS SE GARANTIZA QUE LA CORROSIN NO AFECTE EL SISTEMA. PRUEBA REQUERIDA PARA PROBAR LA RESISTENCIA DE LOS DUCTOS Y LNEAS PRINCIPALES DE ACUERDO A ASME B31.8, PARGRAFO 841.32 TODOS LOS NIPLES QUE SERN USADOS PARA DRENAJES Y VENTEOS DE DIMETROS MENORES DE 2" SE DEBE CONTAR CON UN ANTIVIBRATORIO. PARA EL CALCULO DE ESPESORES DE TUBERA SE DEBE TENER EN CUENTA LA MXIMA PRESIN Y TEMPERATURA DE TRABAJO, CON ESTOS DATOS SE DEFINE POR PARTE DEL CONSULTOR LAS PRESIONES Y TEMPERATURAS DE DISEO. ESTAS APLICARAN PARA LA CLASE 900.DE ACUERDO A ASME B31.8, PARGRAFO 804.222 SOLO SE UTILIZARN ELEMENTOS ROSCADOS DE 6000# PARA PRUEBAS HIDROSTTICAS E INSTALACIN DE INSTRUMENTOS.
8.
9.
LAS CLASES DE LOCALIZACION SE IDENTIFICAN DE ACUERDO AL FACTOR DE DISEO ASI: F=0.72 CLASE DE LOCALIZACION 1, F=0.6 CLASE DE LOCALIZACION 2, F=0.5 CLASE DE LOCALIZACION 3, USAR F=0.5 PARA CRUCES ESPECIALES
10. INSPECCION RADIOGRAFICA: 10% SOLDADURAS EN CLASE DE LOCALIZACION 1 15% SOLDADURAS EN CLASE DE LOCALIZACION 2 40% SOLDADURAS EN CLASE DE LOCALIZACION 3 100% EN SOLDADURAS DE ESTACIONES DE COMPRESORES, CRUCES DE RIOS, CRUCES DE CARRETERAS Y VIAS FERREAS, SI ES PRACTICABLE PERO EN NINGUN CASO MENOR AL 90% 100% EN CENTROS OPERACIONALES, CITY GATES, FACILIDADES DE SUPERFICIE Y CRUCES ESPECIALES
Pgina 7 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
SERVICIO
(NON NACE)
DISEO
MAX. PRES. (PSIG) MAX. TEMP. F
TOLERANCIA DE CORROSIN:
PIPING CLASS
@122 F (50 C)
A2G1
RTJ
DESCRIPTION
VALVES SPECIFICATIONS
SIZE
2" - 6"
TAG GRTJH
CARBON STEEL, GATE VALVE, ASTM A-352 GR. LCC, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT FLANGED ENDS, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL
6" - 24"
GRTJH
CARBON STEEL, GATE VALVE, ASTM A-352 GR. LCC, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT FLANGED ENDS, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, GEAR OPERATOR. CARBON STEEL, SWING CHECK VALVE, SUITABLE FOR HORIZONTAL AND VERTICAL INSTALLATION, ASTM A-352 GR. LCC, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT FLANGED ENDS, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED CAP, STELLITE RENEWABLE SEAT RINGS, . CARBON STEEL, GLOBE VALVE, ASTM A-352 GR. LCC, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT FLANGED ENDS, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SWIVEL DISC PLUG TYPE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL CARBON STEEL, GLOBE VALVE, ASTM A-352 GR. LCC, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT FLANGED ENDS, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SWIVEL DISC PLUG TYPE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, GEAR OPERATOR CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-352 GR. LCC, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT FLANGED ENDS, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, HANDWHEEL OPERATOR CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-352 GR. LCC, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT FLANGED ENDS, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, GEAR OPERATOR CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, REDUCED PORT, ASTM A-352 GR. LCC, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT FLANGED ENDS, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, HANDWHEEL OPERATOR CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, REDUCED PORT, ASTM A-352 GR. LCC, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT FLANGED ENDS, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, GEAR OPERATOR
2" - 24"
CHRTJ
2" - 6"
GLRTJ
8" - 12"
GLRTJ
2" - 6"
BRTJH
8" - 10"
BRTJH
2" - 6"
BRTJH(R)
6" - 10"
BRTJH(R)
Pgina 8 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
SERVICIO
(NON NACE)
DISEO
MAX. PRES. (PSIG) MAX. TEMP. F
TOLERANCIA DE CORROSIN:
PIPING CLASS
@122 F (50 C)
A2G1
RTJ
DESCRIPTION
VALVES SPECIFICATIONS
SIZE TAG
Pgina 9 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
REV.3
PIPING CLASS
12-DIC-11
SERVICIO
(NON NACE)
DISEO
MAX. PRES. (PSIG) MAX. TEMP. F
TOLERANCIA DE CORROSIN:
PIPING CLASS
@ 122 F (50 C)
A2I1
RTJ
12
SCH 160 CARBON STEEL, SEAMLESS PIPE, ASTM A-106 GR. B, DIMENSIONS AS PER ASME B36.10, PLAIN ENDS CARBON STEEL, ASTM A-105, DIMENSIONS AS PER ASME B16.11, SOCKET WELDING ENDS AS PER ASME B16.11 ( 1 ) CLASS 6000
SCH 160 CARBON STEEL, SEAMLESS PIPE, ASTM A-106 GR. B / A-53 GR B / API 5L GR B, DIMENSIONS AS PER ASME B36.10, BEVELED ENDS AS PER ASME B16.25
FITTINGS
CARBON STEEL, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 SCHEDULE ACCORDING TO PIPE VER TABLA ANEXA
BRANCH CARBON STEEL, ASTM A-105, DIMENSIONS AS PER ASME B16.11, SOCKET WELDING ENDS AS PER ASME B16.11( 1 ) CLASS 6000 CARBON STEEL, PLUG SOLID, ROUND HEAD, ASTM A-105, DIMENSIONS AS PER ASME B16.11, MALE THREADED ENDS AS PER ASME B1.20.1, NPT CLASS 6000 CARBON STEEL, SOCKET WELDING FLANGE, ASTM A-105, DIMENSIONS AS PER ASME B16.5, R.T.J FLANGED END CLASS 1500
BALL GATE CONTROL CHECK BOLTING GASKETS GLOBE SWING
UNIONS
PLUGS
FLANGES
C.S. WELDING NECK FLANGE, ASTM A-350 GR.LF6 CL2, DIMENSIONS AS PER ASME B16.5, FACING R.T.J. CLASS 900 SCHEDULE ACCORDING TO PIPE ( 2 ) BRTJH, BRTJH(R) GRTJH GLRTJ CHRTJ
VALVES
BLOCK
C.S. STUD BOLT WITH TWO SEMI FINISHED HEAVY TYPE HEXAGONAL NUTS, ASTM A-320 GR. L7 / ASTM A 194 GR. 7L, THREADED ENTIRE LENGTH AS PER ASME B1.1, DIMENSIONS AS PER ASME B18.2.1 AND ASME B18.2.2 IRON, OCTOGONAL GASKET, 90 HBN, RATING 900, DIMENSIONS AS PER ASME B16.20, SUITABLE FOR R.T.J FLANGES ASME B16.5
(SW) = EMBONADOS 1. 2. 3. 4. 5. 6. 7.
CABEZALES DE 2" Y MAYORES CON CONEXIONES DE 1 1/2" Y MENORES DEBEN SER EMBONADAS. BRIDAS SLIP -ON NO SON PERMITIDAS MNIMO EL 10% DE LAS SOLDADURAS DEBEN SER INSPECCIONADAS CON RADIOGRAFAS DE ACUERDO A ASME B31.8 PARGRAFO 826.2(b). TODOS LOS NIPLES QUE SERN USADOS PARA DRENAJES Y VENTEOS DEBEN SER CDULA 160 PARA DIMETROS MENORES DE 2" AS SE GARANTIZA QUE LA CORROSIN NO AFECTE EL SISTEMA. PRUEBA REQUERIDA PARA PROBAR LA RESISTENCIA DE LOS DUCTOS Y LNEAS PRINCIPALES DE ACUERDO A ASME B31.8, PARGRAFO 841.32 TODOS LOS NIPLES QUE SERN USADOS PARA DRENAJES Y VENTEOS DE DIMETROS MENORES DE 2" SE DEBE CONTAR CON UN ANTIVIBRATORIO. PARA EL CALCULO DE ESPESORES DE TUBERA SE DEBE TENER EN CUENTA LA MXIMA PRESIN Y TEMPERATURA DE TRABAJO, CON ESTOS DATOS SE DEFINE POR PARTE DEL CONSULTOR LAS PRESIONES Y TEMPERATURAS DE DISEO. ESTAS APLICARAN PARA LA CLASE 900.DE ACUERDO A ASME B31.8, PARGRAFO 804.222 SOLO SE UTILIZARN ELEMENTOS ROSCADOS DE 6000# PARA PRUEBAS HIDROSTTICAS E INSTALACIN DE INSTRUMENTOS.
9.
LAS CLASES DE LOCALIZACION SE IDENTIFICAN DE ACUERDO AL FACTOR DE DISEO ASI: F=0.72 CLASE DE LOCALIZACION 1, F=0.6 CLASE DE LOCALIZACION 2, F=0.5 CLASE DE LOCALIZACION 3, USAR F=0.5 PARA CRUCES ESPECIALES
10. INSPECCION RADIOGRAFICA: 10% SOLDADURAS EN CLASE DE LOCALIZACION 1 15% SOLDADURAS EN CLASE DE LOCALIZACION 2 40% SOLDADURAS EN CLASE DE LOCALIZACION 3 100% EN SOLDADURAS DE ESTACIONES DE COMPRESORES, CRUCES DE RIOS, CRUCES DE CARRETERAS Y VIAS FERREAS, SI ES PRACTICABLE PERO EN NINGUN CASO MENOR AL 90% 100% EN CENTROS OPERACIONALES, CITY GATES, FACILIDADES DE SUPERFICIE Y CRUCES ESPECIALES
Pgina 10 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
SERVICIO
(NON NACE)
DISEO
MAX. PRES. (PSIG) MAX. TEMP. F
TOLERANCIA DE CORROSIN:
PIPING CLASS
@ 122 F (50 C)
A2I1
RTJ
DESCRIPTION
VALVES SPECIFICATIONS
SIZE
1/2" - 1 1/2"
TAG GSW
CARBON STEEL, GATE VALVE, ASTM A-105, ACCORDING TO API 602, CLASS 1500, SOCKET WELDING ENDS AS PER ASME B16.11, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SOLID WEDGE, STELLITE INTEGRAL SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL
2" - 6"
GRTJH
CARBON STEEL, GATE VALVE, ASTM A-352 GR. LCC, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT FLANGED ENDS, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL CARBON STEEL, GATE VALVE, ASTM A-352 GR. LCC, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT FLANGED ENDS, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, GEAR OPERATOR. CARBON STEEL, SPRING BALL CHECK VALVE, SUITABLE FOR HORIZONTAL AND VERTICAL INSTALLATION, ASTM A-105 DIMENSIONS AS PER ASME B16.10, CLASS 1500, SOCKET WELDING ENDS AS PER ASME B16.11, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND GASKET WITH GRAPHITE FILLER, BOLTED CAP, 316 SS BALL, STELLITE INTEGRAL SEAT, . ,
6" - 10"
GRTJH
1/2" - 1 1/2"
CHSW
2" - 24"
CHRTJ
CARBON STEEL, SWING CHECK VALVE, SUITABLE FOR HORIZONTAL AND VERTICAL INSTALLATION, ASTM A-352 GR. LCC, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT FLANGED ENDS, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED CAP, STELLITE RENEWABLE SEAT RINGS, . CARBON STEEL, GLOBE VALVE, ASTM A-105, DIMENSIONS AS PER ASME B16.10, CLASS 1500, SOCKET WELDING ENDS AS PER ASME B16.11, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND GASKET WITH GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SWIVEL DISC PLUG TYPE, STELLITE INTEGRAL SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL CARBON STEEL, GLOBE VALVE, ASTM A-352 GR. LCC, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT FLANGED ENDS, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SWIVEL DISC PLUG TYPE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL CARBON STEEL, GLOBE VALVE, ASTM A-352 GR. LCC, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT FLANGED ENDS, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SWIVEL DISC PLUG TYPE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, GEAR OPERATOR. CARBON STEEL, BALL VALVE, FLOATING, FULL PORT, ASTM A-105, ACCORDING TO API 608, CLASS 1500, DIMENSIONS AS PER ASME B16.10, FEMALE THREADED ENDS, AS PER ANSI B 1.20.1, NPT, TESTS AS PER API 598, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, LEVER OPERATOR
1/2" - 1 1/2"
GLSW
2" - 6"
GLRTJ
8" - 12"
GLRTJ
1/2" - 1 1/2"
BTH
1/2" - 1 1/2"
BSW
CARBON STEEL, BALL VALVE, FLOATING, FULL PORT, ASTM A-105, ACCORDING TO API 608, CLASS 1500, DIMENSIONS AS PER ASME B16.10, SOCKET WELDING ENDS AS PER ASME B16.11, TESTS AS PER API 598, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, LEVER OPERATOR
2" - 6"
BRTJH
CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-352 GR. LCC, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT FLANGED ENDS, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, HANDWHEEL OPERATOR CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-352 GR. LCC, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT FLANGED ENDS, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, GEAR OPERATOR CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, REDUCED PORT, ASTM A-352 GR. LCC, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT FLANGED ENDS, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, HANDWHEEL OPERATOR CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, REDUCED PORT, ASTM A-352 GR. LCC, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RING TYPE JOINT FLANGED ENDS, RATING 900, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, GEAR OPERATOR
6" - 10"
BRTJH
2" - 6"
BRTJH(R)
8" - 10"
BRTJH(R)
Pgina 11 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
SERVICIO
(NON NACE)
DISEO
MAX. PRES. (PSIG) 1454 psig (100,2 Barg) MAX. TEMP. F
TOLERANCIA DE CORROSIN:
PIPING CLASS
@122 F (50 C)
A3A1
RF
14
CARBON STEEL, PIPE, API 5L GR X70M PSL2, SAWL, LONGITUDINAL, BEVELED ENDS , COATING THREE LAYER POLYETHYLENE
FITTINGS
CARBON STEEL, ASTM A 860 GR. WPHY 70, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 SCHEDULE ACCORDING TO PIPE
BRANCH
UNIONS
PLUGS
FLANGES
C.S. WELDING NECK FLANGE, ASTM A-694 F70, DIMENSIONS AS PER ASME B16.5, FACING R.F. CLASS 600 SCHEDULE ACCORDING TO PIPE ( 2 )
BALL GATE
VALVES
BRFG GRFG
GLOBE SWING
C.S. STUD BOLT WITH TWO SEMI FINISHED HEAVY TYPE HEXAGONAL NUTS, ASTM A-193 GR. B7 / ASTM A 194 GR. 2H, THREADED ENTIRE LENGTH AS PER ASME B1.1, DIMENSIONS AS PER ASME B18.2.1 AND ASME B18.2.2 STAINLESS STEEL, SPIRAL WOUND GASKET WITH GRAPHITE FILLER AND CARBON STEEL EXTERNAL CENTERING RINGS, THICKNESS 1/8" INCHES, AISI 304 SS, DIMENSIONS AS PER ASME B16.20, SUITABLE FOR RAISED FACE FLANGES ASME B16.5
(SW) = EMBONADOS 1. 2. 3. 4. 5. 6. 7.
CABEZALES DE 2" Y MAYORES CON CONEXIONES DE 1 1/2" Y MENORES DEBEN SER EMBONADAS. BRIDAS SLIP -ON NO SON PERMITIDAS MNIMO EL 10% DE LAS SOLDADURAS DEBEN SER INSPECCIONADAS CON RADIOGRAFAS DE ACUERDO A ASME B31.8 PARGRAFO 826.2(b). TODOS LOS NIPLES QUE SERN USADOS PARA DRENAJES Y VENTEOS DEBEN SER CDULA 160 PARA DIMETROS MENORES DE 2" AS SE GARANTIZA QUE LA CORROSIN NO AFECTE EL SISTEMA. PRUEBA REQUERIDA PARA PROBAR LA RESISTENCIA DE LOS DUCTOS Y LNEAS PRINCIPALES DE ACUERDO A ASME B31.8, PARGRAFO 841.32 TODOS LOS NIPLES QUE SERN USADOS PARA DRENAJES Y VENTEOS DE DIMETROS MENORES DE 2" SE DEBE CONTAR CON UN ANTIVIBRATORIO. PARA EL CALCULO DE ESPESORES DE TUBERA SE DEBE TENER EN CUENTA LA MXIMA PRESIN Y TEMPERATURA DE TRABAJO, CON ESTOS DATOS SE DEFINE POR PARTE DEL CONSULTOR LAS PRESIONES Y TEMPERATURAS DE DISEO. ESTAS APLICARAN PARA LA CLASE 600.DE ACUERDO A ASME B31.8, PARGRAFO 804.222 SOLO SE UTILIZARN ELEMENTOS ROSCADOS DE 6000# PARA PRUEBAS HIDROSTTICAS E INSTALACIN DE INSTRUMENTOS.
8.
9.
LAS CLASES DE LOCALIZACION SE IDENTIFICAN DE ACUERDO AL FACTOR DE DISEO ASI: F=0.72 CLASE DE LOCALIZACION 1, F=0.6 CLASE DE LOCALIZACION 2, F=0.5 CLASE DE LOCALIZACION 3, USAR F=0.5 PARA CRUCES ESPECIALES
10. INSPECCION RADIOGRAFICA: 10% SOLDADURAS EN CLASE DE LOCALIZACION 1 15% SOLDADURAS EN CLASE DE LOCALIZACION 2 40% SOLDADURAS EN CLASE DE LOCALIZACION 3 100% EN SOLDADURAS DE ESTACIONES DE COMPRESORES, CRUCES DE RIOS, CRUCES DE CARRETERAS Y VIAS FERREAS, SI ES PRACTICABLE PERO EN NINGUN CASO MENOR AL 90% 100% EN CENTROS OPERACIONALES, CITY GATES, FACILIDADES DE SUPERFICIE Y CRUCES ESPECIALES
Pgina 12 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
SERVICIO
(NON NACE)
DISEO
MAX. PRES. (PSIG) MAX. TEMP. F
TOLERANCIA DE CORROSIN:
PIPING CLASS
@122 F (50 C)
A3A1
RF
DESCRIPTION
VALVES SPECIFICATIONS
SIZE
2" - 6"
TAG GRFH
CARBON STEEL, GATE VALVE, ASTM A-216 GR. WCB, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL
8" - 24"
GRFG
CARBON STEEL, GATE VALVE, ASTM A-216 GR. WCB, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, GEAR OPERATOR CARBON STEEL, SWING CHECK VALVE, SUITABLE FOR HORIZONTAL AND VERTICAL INSTALLATION, ASTM A-216 GR. WCB, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED CAP, STELLITE RENEWABLE SEAT RINGS, . CARBON STEEL, GLOBE VALVE, ASTM A-216 GR. WCB, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SWIVEL DISC PLUG TYPE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL CARBON STEEL, GLOBE VALVE, ASTM A-216 GR. WCB, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SWIVEL DISC PLUG TYPE, STELLITE CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-216 GR. WCB, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, HANDWHEEL OPERATOR CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, REDUCED PORT, ASTM A-216 GR. WCB, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, HANDWHEEL OPERATOR CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, REDUCED PORT, ASTM A-216 GR. WCB, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, GEAR OPERATOR CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-216 GR. WCB, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, GEAR OPERATOR
2" - 24"
CHRF
2" - 6"
GLRF
6" - 10"
GLRF
2" - 6"
BRFH
2" - 6"
BRFH(R)
8" - 10"
BRFH(R)
8" - 24"
BRFG
Pgina 13 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
REV.3
SERVICIO
(NON NACE)
DISEO
MAX. PRES. (PSIG) 1454 psig (100,2 Barg) MAX. TEMP. F
TOLERANCIA DE CORROSIN:
PIPING CLASS
@122 F (50 C)
A3D1
RF
14 0,406 0,438 0,5 0,438 0,5 0,562
CARBON STEEL, PIPE, API 5L GR X56M PSL2, SAWL, LONGITUDINAL, BEVELED ENDS , COATING THREE LAYER POLYETHYLENE
FITTINGS
CARBON STEEL, ASTM A 860 GR. WPHY 56, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 SCHEDULE ACCORDING TO PIPE
BRANCH
UNIONS
PLUGS
FLANGES
C.S. WELDING NECK FLANGE, ASTM A-694 F56, DIMENSIONS AS PER ASME B16.5, FACING R.F. CLASS 600 SCHEDULE ACCORDING TO PIPE ( 2 )
BALL GATE
VALVES
BRFG GRFG
GLOBE SWING
C.S. STUD BOLT WITH TWO SEMI FINISHED HEAVY TYPE HEXAGONAL NUTS, ASTM A-193 GR. B7 / ASTM A 194 GR. 2H, THREADED ENTIRE LENGTH AS PER ASME B1.1, DIMENSIONS AS PER ASME B18.2.1 AND ASME B18.2.2 STAINLESS STEEL, SPIRAL WOUND GASKET WITH GRAPHITE FILLER AND CARBON STEEL EXTERNAL CENTERING RINGS, THICKNESS 1/8" INCHES, AISI 304 SS, DIMENSIONS AS PER ASME B16.20, SUITABLE FOR RAISED FACE FLANGES ASME B16.5
(SW) = EMBONADOS 1. 2. 3. 4. 5. 6. 7.
CABEZALES DE 2" Y MAYORES CON CONEXIONES DE 1 1/2" Y MENORES DEBEN SER EMBONADAS. BRIDAS SLIP -ON NO SON PERMITIDAS MNIMO EL 10% DE LAS SOLDADURAS DEBEN SER INSPECCIONADAS CON RADIOGRAFAS DE ACUERDO A ASME B31.8 PARGRAFO 826.2(b). TODOS LOS NIPLES QUE SERN USADOS PARA DRENAJES Y VENTEOS DEBEN SER CDULA 160 PARA DIMETROS MENORES DE 2" AS SE GARANTIZA QUE LA CORROSIN NO AFECTE EL SISTEMA. PRUEBA REQUERIDA PARA PROBAR LA RESISTENCIA DE LOS DUCTOS Y LNEAS PRINCIPALES DE ACUERDO A ASME B31.8, PARGRAFO 841.32 TODOS LOS NIPLES QUE SERN USADOS PARA DRENAJES Y VENTEOS DE DIMETROS MENORES DE 2" SE DEBE CONTAR CON UN ANTIVIBRATORIO. PARA EL CALCULO DE ESPESORES DE TUBERA SE DEBE TENER EN CUENTA LA MXIMA PRESIN Y TEMPERATURA DE TRABAJO, CON ESTOS DATOS SE DEFINE POR PARTE DEL CONSULTOR LAS PRESIONES Y TEMPERATURAS DE DISEO. ESTAS APLICARAN PARA LA CLASE 600.DE ACUERDO A ASME B31.8, PARGRAFO 804.222 SOLO SE UTILIZARN ELEMENTOS ROSCADOS DE 6000# PARA PRUEBAS HIDROSTTICAS E INSTALACIN DE INSTRUMENTOS.
8.
9.
LAS CLASES DE LOCALIZACION SE IDENTIFICAN DE ACUERDO AL FACTOR DE DISEO ASI: F=0.72 CLASE DE LOCALIZACION 1, F=0.6 CLASE DE LOCALIZACION 2, F=0.5 CLASE DE LOCALIZACION 3, USAR F=0.5 PARA CRUCES ESPECIALES
10. INSPECCION RADIOGRAFICA: 10% SOLDADURAS EN CLASE DE LOCALIZACION 1 15% SOLDADURAS EN CLASE DE LOCALIZACION 2 40% SOLDADURAS EN CLASE DE LOCALIZACION 3 100% EN SOLDADURAS DE ESTACIONES DE COMPRESORES, CRUCES DE RIOS, CRUCES DE CARRETERAS Y VIAS FERREAS, SI ES PRACTICABLE PERO EN NINGUN CASO MENOR AL 90% 100% EN CENTROS OPERACIONALES, CITY GATES, FACILIDADES DE SUPERFICIE Y CRUCES ESPECIALES
Pgina 14 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
SERVICIO
(NON NACE)
DISEO
MAX. PRES. (PSIG) MAX. TEMP. F
TOLERANCIA DE CORROSIN:
PIPING CLASS
@122 F (50 C)
A3D1
RF
DESCRIPTION
VALVES SPECIFICATIONS
SIZE
2" - 6"
TAG GRFH
CARBON STEEL, GATE VALVE, ASTM A-216 GR. WCB, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL
8" - 24"
GRFG
CARBON STEEL, GATE VALVE, ASTM A-216 GR. WCB, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, GEAR OPERATOR
2" - 24"
CHRF
CARBON STEEL, SWING CHECK VALVE, SUITABLE FOR HORIZONTAL AND VERTICAL INSTALLATION, ASTM A-216 GR. WCB, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED CAP, STELLITE RENEWABLE SEAT RINGS, . CARBON STEEL, GLOBE VALVE, ASTM A-216 GR. WCB, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SWIVEL DISC PLUG TYPE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-216 GR. WCB, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, HANDWHEEL OPERATOR
2" - 12"
GLRF
2" - 6"
BRFH
2" - 6"
BRFH(R)
CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, REDUCED PORT, ASTM A-216 GR. WCB, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, HANDWHEEL OPERATOR
8" - 24"
BRFG
CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-216 GR. WCB, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, GEAR OPERATOR
Pgina 15 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
REV.3
PIPING CLASS 12-DIC-11
SERVICIO
(NON NACE) Gas Natural CENTROS OPERACIONALES HUMAY,CHINCHA,PISCO Y MARCONA, RAMALES ICA, NASCA Y CITY GATE ICA
DISEO
MAX. PRES. (PSIG) 1454 psig (100,2 Barg) MAX. TEMP. F
TOLERANCIA DE CORROSIN:
PIPING CLASS
@122 F (50 C)
A3E1
RF
14 0,438 0,469 0,562 0,469 0,562 0,625 0.688
CARBON STEEL, PIPE, API 5L GR X52M PSL2, SAWL, LONGITUDINAL, BEVELED ENDS, COATING THREE LAYER POLYETHYLENE
FITTINGS
CARBON STEEL, ASTM A 860 GR. WPHY 52, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 ACCORDING TO PIPE
BRANCH
UNIONS
PLUGS C.S. WELDING NECK FLANGE, ASTM A-694 F52, DIMENSIONS AS PER ASME B16.5, FACING R.F. CLASS 600 SCHEDULE ACCORDING TO PIPE ( 2 )
BALL GATE CONTROL CHECK BOLTING GASKETS GLOBE SWING
FLANGES
VALVES
BLOCK
BRFG GRFG
C.S. STUD BOLT WITH TWO SEMI FINISHED HEAVY TYPE HEXAGONAL NUTS, ASTM A-193 GR. B7 / ASTM A 194 GR. 2H, THREADED ENTIRE LENGTH AS PER ASME B1.1, DIMENSIONS AS PER ASME B18.2.1 AND ASME B18.2.2 STAINLESS STEEL, SPIRAL WOUND GASKET WITH GRAPHITE FILLER AND CARBON STEEL EXTERNAL CENTERING RINGS, THICKNESS 1/8" INCHES, AISI 304 SS, DIMENSIONS AS PER ASME B16.20, SUITABLE FOR RAISED FACE FLANGES ASME B16.5
(SW) = EMBONADOS 1. 2. 3. 4. 5. 6. 7.
CABEZALES DE 2" Y MAYORES CON CONEXIONES DE 1 1/2" Y MENORES DEBEN SER EMBONADAS. BRIDAS SLIP -ON NO SON PERMITIDAS MNIMO EL 10% DE LAS SOLDADURAS DEBEN SER INSPECCIONADAS CON RADIOGRAFAS DE ACUERDO A ASME B31.8 PARGRAFO 826.2(b). TODOS LOS NIPLES QUE SERN USADOS PARA DRENAJES Y VENTEOS DEBEN SER CDULA 160 PARA DIMETROS MENORES DE 2" AS SE GARANTIZA QUE LA CORROSIN NO AFECTE EL SISTEMA. PRUEBA REQUERIDA PARA PROBAR LA RESISTENCIA DE LOS DUCTOS Y LNEAS PRINCIPALES DE ACUERDO A ASME B31.8, PARGRAFO 841.32 TODOS LOS NIPLES QUE SERN USADOS PARA DRENAJES Y VENTEOS DE DIMETROS MENORES DE 2" SE DEBE CONTAR CON UN ANTIVIBRATORIO. PARA EL CALCULO DE ESPESORES DE TUBERA SE DEBE TENER EN CUENTA LA MXIMA PRESIN Y TEMPERATURA DE TRABAJO, CON ESTOS DATOS SE DEFINE POR PARTE DEL CONSULTOR LAS PRESIONES Y TEMPERATURAS DE DISEO. ESTAS APLICARAN PARA LA CLASE 600.DE ACUERDO A ASME B31.8, PARGRAFO 804.222 SOLO SE UTILIZARN ELEMENTOS ROSCADOS DE 6000# PARA PRUEBAS HIDROSTTICAS E INSTALACIN DE INSTRUMENTOS.
8.
9.
LAS CLASES DE LOCALIZACION SE IDENTIFICAN DE ACUERDO AL FACTOR DE DISEO ASI: F=0.72 CLASE DE LOCALIZACION 1, F=0.6 CLASE DE LOCALIZACION 2, F=0.5 CLASE DE LOCALIZACION 3, USAR F=0.5 PARA CRUCES ESPECIALES
10. INSPECCION RADIOGRAFICA: 10% SOLDADURAS EN CLASE DE LOCALIZACION 1 15% SOLDADURAS EN CLASE DE LOCALIZACION 2 40% SOLDADURAS EN CLASE DE LOCALIZACION 3 100% EN SOLDADURAS DE ESTACIONES DE COMPRESORES, CRUCES DE RIOS, CRUCES DE CARRETERAS Y VIAS FERREAS, SI ES PRACTICABLE PERO EN NINGUN CASO MENOR AL 90% 100% EN CENTROS OPERACIONALES, CITY GATES, FACILIDADES DE SUPERFICIE Y CRUCES ESPECIALES
Pgina 16 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
SERVICIO
(NON NACE) Gas Natural CENTROS OPERACIONALES HUMAY,CHINCHA,PISCO Y MARCONA, RAMALES ICA, NASCA Y CITY GATE ICA
DISEO
MAX. PRES. (PSIG) MAX. TEMP. F
TOLERANCIA DE CORROSIN:
PIPING CLASS
@122 F (50 C)
A3E1
RF
DESCRIPTION
VALVES SPECIFICATIONS
SIZE
2" - 6"
TAG GRFH
CARBON STEEL, GATE VALVE, ASTM A-216 GR. WCB, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL CARBON STEEL, GATE VALVE, ASTM A-216 GR. WCB, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, GEAR OPERATOR
8" - 24"
GRFG
2" - 24"
CHRF
CARBON STEEL, SWING CHECK VALVE, SUITABLE FOR HORIZONTAL AND VERTICAL INSTALLATION, ASTM A-216 GR. WCB, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED CAP, STELLITE RENEWABLE SEAT RINGS, . CARBON STEEL, GLOBE VALVE, ASTM A-216 GR. WCB, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SWIVEL DISC PLUG TYPE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-216 GR. WCB, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, HANDWHEEL OPERATOR
2" - 12"
GLRF
2" - 6"
BRFH
2" - 6"
BRFH(R)
CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, REDUCED PORT, ASTM A-216 GR. WCB, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, HANDWHEEL OPERATOR CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-216 GR. WCB, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, GEAR OPERATOR
8" - 24"
BRFG
Pgina 17 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
SERVICIO
(NON NACE)
DISEO
MAX. PRES. (PSIG) 1454 psig (100,2 Barg) MAX. TEMP. F
TOLERANCIA DE CORROSIN:
PIPING CLASS
@122 F (50 C)
A3G1
RF
14
CARBON STEEL, PIPE, API 5L GR X42M PSL2, SAWL, LONGITUDINAL, BEVELED ENDS , COATING THREE LAYER POLYETHYLENE
FITTINGS
CARBON STEEL, ASTM A 860 GR. WPHY 42, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 ACCORDING TO PIPE
BRANCH
UNIONS
PLUGS
FLANGES
C.S. WELDING NECK FLANGE, ASTM A-694 F42, DIMENSIONS AS PER ASME B16.5, FACING R.F. CLASS 600 SCHEDULE ACCORDING TO PIPE ( 2 )
BALL GATE
VALVES
BRFH, BRFH(R) GRFH GLRF CHRF C.S. STUD BOLT WITH TWO SEMI FINISHED HEAVY TYPE HEXAGONAL NUTS, ASTM A-193 GR. B7 / ASTM A 194 GR. 2H, THREADED ENTIRE LENGTH AS PER ASME B1.1, DIMENSIONS AS PER ASME B18.2.1 AND ASME B18.2.2 STAINLESS STEEL, SPIRAL WOUND GASKET WITH GRAPHITE FILLER AND CARBON STEEL EXTERNAL CENTERING RINGS, THICKNESS 1/8" INCHES, AISI 304 SS, DIMENSIONS AS PER ASME B16.20, SUITABLE FOR RAISED FACE FLANGES ASME B16.5
GLOBE SWING
(SW) = EMBONADOS 1. 2. 3. 4. 5. 6. 7.
CABEZALES DE 2" Y MAYORES CON CONEXIONES DE 1 1/2" Y MENORES DEBEN SER EMBONADAS. BRIDAS SLIP -ON NO SON PERMITIDAS MNIMO EL 10% DE LAS SOLDADURAS DEBEN SER INSPECCIONADAS CON RADIOGRAFAS DE ACUERDO A ASME B31.8 PARGRAFO 826.2(b). TODOS LOS NIPLES QUE SERN USADOS PARA DRENAJES Y VENTEOS DEBEN SER CDULA 160 PARA DIMETROS MENORES DE 2" AS SE GARANTIZA QUE LA CORROSIN NO AFECTE EL SISTEMA. PRUEBA REQUERIDA PARA PROBAR LA RESISTENCIA DE LOS DUCTOS Y LNEAS PRINCIPALES DE ACUERDO A ASME B31.8, PARGRAFO 841.32 TODOS LOS NIPLES QUE SERN USADOS PARA DRENAJES Y VENTEOS DE DIMETROS MENORES DE 2" SE DEBE CONTAR CON UN ANTIVIBRATORIO. PARA EL CALCULO DE ESPESORES DE TUBERA SE DEBE TENER EN CUENTA LA MXIMA PRESIN Y TEMPERATURA DE TRABAJO, CON ESTOS DATOS SE DEFINE POR PARTE DEL CONSULTOR LAS PRESIONES Y TEMPERATURAS DE DISEO. ESTAS APLICARAN PARA LA CLASE 600.DE ACUERDO A ASME B31.8, PARGRAFO 804.222 SOLO SE UTILIZARN ELEMENTOS ROSCADOS DE 6000# PARA PRUEBAS HIDROSTTICAS E INSTALACIN DE INSTRUMENTOS. LAS CLASES DE LOCALIZACION SE IDENTIFICAN DE ACUERDO AL FACTOR DE DISEO ASI: F=0.72 CLASE DE LOCALIZACION 1, F=0.6 CLASE DE LOCALIZACION 2, F=0.5 CLASE DE LOCALIZACION 3, USAR F=0.5 PARA CRUCES ESPECIALES
8. 9.
10. INSPECCION RADIOGRAFICA: 10% SOLDADURAS EN CLASE DE LOCALIZACION 1 15% SOLDADURAS EN CLASE DE LOCALIZACION 2 40% SOLDADURAS EN CLASE DE LOCALIZACION 3 100% EN SOLDADURAS DE ESTACIONES DE COMPRESORES, CRUCES DE RIOS, CRUCES DE CARRETERAS Y VIAS FERREAS, SI ES PRACTICABLE PERO EN NINGUN CASO MENOR AL 90% 100% EN CENTROS OPERACIONALES, CITY GATES, FACILIDADES DE SUPERFICIE Y CRUCES ESPECIALES
Pgina 18 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
SERVICIO
(NON NACE)
DISEO
MAX. PRES. (PSIG) MAX. TEMP. F
TOLERANCIA DE CORROSIN:
PIPING CLASS
@122 F (50 C)
A3G1
RF
DESCRIPTION
VALVES SPECIFICATIONS
SIZE
2" - 6"
TAG GRFH
CARBON STEEL, GATE VALVE, ASTM A-216 GR. WCB, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL CARBON STEEL, GATE VALVE, ASTM A-216 GR. WCB, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, GEAR OPERATOR CARBON STEEL, SWING CHECK VALVE, SUITABLE FOR HORIZONTAL AND VERTICAL INSTALLATION, ASTM A-216 GR. WCB, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED CAP, STELLITE RENEWABLE SEAT RINGS, . CARBON STEEL, GLOBE VALVE, ASTM A-216 GR. WCB, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SWIVEL DISC PLUG TYPE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-216 GR. WCB, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, HANDWHEEL OPERATOR CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-216 GR. WCB, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, GEAR OPERATOR CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, REDUCED PORT, ASTM A-216 GR. WCB, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, HANDWHEEL OPERATOR CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, REDUCED PORT, ASTM A-216 GR. WCB, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, GEAR OPERATOR
6" - 10"
GRFH
2" - 24"
CHRF
2" - 12"
GLRF
2" - 6"
BRFH
8" - 10"
BRFH
2" - 6"
BRFH(R)
8" - 10"
BRFH(R)
Pgina 19 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
REV.3
SERVICIO
(NON NACE)
DISEO
MAX. PRES. (PSIG) MAX. TEMP. F
TOLERANCIA DE CORROSIN:
PIPING CLASS
@122 F (50 C)
A3I1
RF
12
SCH 160 CARBON STEEL, SEAMLESS PIPE, ASTM A-106 GR. B, DIMENSIONS AS PER ASME B36.10, PLAIN ENDS CARBON STEEL, ASTM A-105, DIMENSIONS AS PER ASME B16.11, SOCKET WELDING ENDS AS PER ASME B16.11 ( 1 ) CLASS 3000
SCH 160
SCH 80
CARBON STEEL, SEAMLESS PIPE, ASTM A-106 GR. B / A-53 GR B / API 5L GR B, DIMENSIONS AS PER ASME B36.10, BEVELED ENDS AS PER ASME B16.25
FITTINGS
CARBON STEEL, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 SCHEDULE ACCORDING TO PIPE VER TABLA ANEXA
BRANCH CARBON STEEL, ASTM A-105, DIMENSIONS AS PER ASME B16.11, SOCKET WELDING ENDS AS PER ASME B16.11( 1 ) CLASS 3000 CARBON STEEL, PLUG SOLID, ROUND HEAD, ASTM A-105, DIMENSIONS AS PER ASME B16.11, MALE THREADED ENDS AS PER ASME B1.20.1, NPT CLASS 3000 CARBON STEEL, SOCKET WELDING FLANGE, ASTM A-105, DIMENSIONS AS PER ASME B16.5, RAISED FACE FLANGED END CLASS 600
BALL GATE CONTROL CHECK BOLTING GASKETS GLOBE SWING
UNIONS
PLUGS
FLANGES
CARBON STEEL, WELDING NECK FLANGE, ASTM A-105, DIMENSIONS AS PER ASME B16.5, RAISED FACE FLANGED END. CLASS 600 SCHEDULE ACCORDING TO PIPE ( 2 ) BRFH, BRFH(R) GRFH GLRF CHRF
VALVES
BLOCK
CARBON STEEL, STUD BOLT WITH TWO SEMI FINISHED HEAVY TYPE HEXAGONAL NUTS, ASTM A-193 GR. B7 / ASTM A 194 GR. 2H, THREADED ENTIRE LENGTH AS PER ASME B1.1, DIMENSIONS AS PER ASME B18.2.1 AND ASME B18.2.2 STAINLESS STEEL, SPIRAL WOUND GASKET WITH GRAPHITE FILLER AND CARBON STEEL EXTERNAL CENTERING RINGS, THICKNESS 1/8" INCHES, AISI 304 SS, DIMENSIONS AS PER ASME B16.20, SUITABLE FOR RAISED FACE FLANGES ASME B16.5
(SW) = EMBONADOS 1. 2. 3. 4. 5. 6. 7.
CABEZALES DE 2" Y MAYORES CON CONEXIONES DE 1 1/2" Y MENORES DEBEN SER EMBONADAS. BRIDAS SLIP -ON NO SON PERMITIDAS MNIMO EL 10% DE LAS SOLDADURAS DEBEN SER INSPECCIONADAS CON RADIOGRAFAS DE ACUERDO A ASME B31.8 PARGRAFO 826.2(b). TODOS LOS NIPLES QUE SERN USADOS PARA DRENAJES Y VENTEOS DEBEN SER CDULA 160 PARA DIMETROS MENORES DE 2" AS SE GARANTIZA QUE LA CORROSIN NO AFECTE EL SISTEMA. PRUEBA REQUERIDA PARA PROBAR LA RESISTENCIA DE LOS DUCTOS Y LNEAS PRINCIPALES DE ACUERDO A ASME B31.8, PARGRAFO 841.32 TODOS LOS NIPLES QUE SERN USADOS PARA DRENAJES Y VENTEOS DE DIMETROS MENORES DE 2" SE DEBE CONTAR CON UN ANTIVIBRATORIO. PARA EL CALCULO DE ESPESORES DE TUBERA SE DEBE TENER EN CUENTA LA MXIMA PRESIN Y TEMPERATURA DE TRABAJO, CON ESTOS DATOS SE DEFINE POR PARTE DEL CONSULTOR LAS PRESIONES Y TEMPERATURAS DE DISEO. ESTAS APLICARAN PARA LA CLASE 600.DE ACUERDO A ASME B31.8, PARGRAFO 804.222 SOLO SE UTILIZARN ELEMENTOS ROSCADOS DE 3000# PARA PRUEBAS HIDROSTTICAS E INSTALACIN DE INSTRUMENTOS.
9.
LAS CLASES DE LOCALIZACION SE IDENTIFICAN DE ACUERDO AL FACTOR DE DISEO ASI: F=0.72 CLASE DE LOCALIZACION 1, F=0.6 CLASE DE LOCALIZACION 2, F=0.5 CLASE DE LOCALIZACION 3, USAR F=0.5 PARA CRUCES ESPECIALES
10. INSPECCION RADIOGRAFICA: 10% SOLDADURAS EN CLASE DE LOCALIZACION 1 15% SOLDADURAS EN CLASE DE LOCALIZACION 2 40% SOLDADURAS EN CLASE DE LOCALIZACION 3 100% EN SOLDADURAS DE ESTACIONES DE COMPRESORES, CRUCES DE RIOS, CRUCES DE CARRETERAS Y VIAS FERREAS, SI ES PRACTICABLE PERO EN NINGUN CASO MENOR AL 90% 100% EN CENTROS OPERACIONALES, CITY GATES, FACILIDADES DE SUPERFICIE Y CRUCES ESPECIALES
Pgina 20 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
SERVICIO
(NON NACE)
DISEO
MAX. PRES. (PSIG) MAX. TEMP. F
TOLERANCIA DE CORROSIN:
PIPING CLASS
@122 F (50 C)
A3I1
RF
DESCRIPTION
VALVES SPECIFICATIONS
SIZE
1/2" - 1 1/2"
TAG GSW
CARBON STEEL, GATE VALVE, ASTM A-105, ACCORDING TO API 602, 800LB, SOCKET WELDING ENDS AS PER ASME B16.11, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SOLID WEDGE, STELLITE INTEGRAL SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL
2" - 6"
GRFH
CARBON STEEL, GATE VALVE, ASTM A-216 GR. WCB, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL CARBON STEEL, GATE VALVE, ASTM A-216 GR. WCB, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, GEAR OPERATOR CARBON STEEL, SPRING BALL CHECK VALVE, SUITABLE FOR HORIZONTAL AND VERTICAL INSTALLATION, ASTM A-105 DIMENSIONS AS PER ASME B16.10, 800LB, SOCKET WELDING ENDS AS PER ASME B16.11, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND GASKET WITH GRAPHITE FILLER, BOLTED CAP, 316 SS BALL, STELLITE INTEGRAL SEAT, . ,
6" - 10"
GRFH
1/2" - 1 1/2"
CHSW
2" - 24"
CHRF
CARBON STEEL, SWING CHECK VALVE, SUITABLE FOR HORIZONTAL AND VERTICAL INSTALLATION, ASTM A-216 GR. WCB, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED CAP, STELLITE RENEWABLE SEAT RINGS, . CARBON STEEL, GLOBE VALVE, ASTM A-105, DIMENSIONS AS PER ASME B16.10, 800LB, SOCKET WELDING ENDS AS PER ASME B16.11, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND GASKET WITH GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SWIVEL DISC PLUG TYPE, STELLITE INTEGRAL SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL
1/2" - 1 1/2"
GLSW
2" - 12"
GLRF
CARBON STEEL, GLOBE VALVE, ASTM A-216 GR. WCB, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SWIVEL DISC PLUG TYPE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL CARBON STEEL, BALL VALVE, FLOATING, FULL PORT, ASTM A-105, ACCORDING TO API 608, 800LB, DIMENSIONS AS PER ASME B16.10, FEMALE THREADED ENDS, AS PER ANSI B 1.20.1, NPT, TESTS AS PER API 598, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, LEVER OPERATOR
1/2" - 1 1/2"
BTH
1/2" - 1 1/2"
BSW
CARBON STEEL, BALL VALVE, FLOATING, FULL PORT, ASTM A-105, ACCORDING TO API 608, 800LB, DIMENSIONS AS PER ASME B16.10, SOCKET WELDING ENDS AS PER ASME B16.11, TESTS AS PER API 598, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, LEVER OPERATOR CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-216 GR. WCB, ACCORDING TO API 608, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, SS 316 BALL, HANDWHEEL OPERATOR CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-216 GR. WCB, ACCORDING TO API 608, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, SS 316 BALL, GEAR OPERATOR CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, REDUCED PORT, ASTM A-216 GR. WCB, ACCORDING TO API 608, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, SS 316 BALL, HANDWHEEL OPERATOR
2" - 6"
BRFH
8" - 10"
BRFH
2" - 6"
BRFH(R)
8" - 10"
BRFH(R)
CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, REDUCED PORT, ASTM A-216 GR. WCB, ACCORDING TO API 608, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, SS 316 BALL, GEAR OPERATOR
Pgina 21 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
SERVICIO
(NON NACE)
DISEO
MAX. PRES. (PSIG) 279 psig (19,2 Barg) MAX. TEMP. F
TOLERANCIA DE CORROSIN:
PIPING CLASS
@ 122 F (50 C)
A5H1
RF
3
0.438 (11)
4
0.438 (11)
6
0.5 (11)
8
0.438 (11)
10
0.438 (11)
12
0.438 (11)
14
0.438 (11)
CARBON STEEL, PIPE, API 5L GR B, SAWL, LONGITUDINAL, BEVELED ENDS, COATING THREE LAYER POLYETHYLENE
FITTINGS
CARBON STEEL, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 SCHEDULE ACCORDING TO PIPE
BRANCH
UNIONS
PLUGS CARBON STEEL, WELDING NECK FLANGE, ASTM A-105, DIMENSIONS AS PER ASME B16.5, RAISED FACE FLANGED END. CLASS 150 SCHEDULE ACCORDING TO PIPE ( 2 )
BALL GATE CONTROL CHECK BOLTING GASKETS GLOBE SWING
FLANGES
VALVES
BLOCK
BRFG GRFG
C.S. STUD BOLT WITH TWO SEMI FINISHED HEAVY TYPE HEXAGONAL NUTS, ASTM A-193 GR. B7 / ASTM A 194 GR. 2H, THREADED ENTIRE LENGTH AS PER ASME B1.1, DIMENSIONS AS PER ASME B18.2.1 AND ASME B18.2.2 STAINLESS STEEL, SPIRAL WOUND GASKET WITH GRAPHITE FILLER AND CARBON STEEL EXTERNAL CENTERING RINGS, THICKNESS 1/8" INCHES, AISI 304 SS, DIMENSIONS AS PER ASME B16.20, SUITABLE FOR RAISED FACE FLANGES ASME B16.5
(SW) = EMBONADOS 1. 2. 3. 4. 5. 6. 7.
CABEZALES DE 2" Y MAYORES CON CONEXIONES DE 1 1/2" Y MENORES DEBEN SER EMBONADAS. BRIDAS SLIP -ON NO SON PERMITIDAS MNIMO EL 10% DE LAS SOLDADURAS DEBEN SER INSPECCIONADAS CON RADIOGRAFAS DE ACUERDO A ASME B31.8 PARGRAFO 826.2(b). TODOS LOS NIPLES QUE SERN USADOS PARA DRENAJES Y VENTEOS DEBEN SER CDULA 160 PARA DIMETROS MENORES DE 2" AS SE GARANTIZA QUE LA CORROSIN NO AFECTE EL SISTEMA. PRUEBA REQUERIDA PARA PROBAR LA RESISTENCIA DE LOS DUCTOS Y LNEAS PRINCIPALES DE ACUERDO A ASME B31.8, PARGRAFO 841.32 TODOS LOS NIPLES QUE SERN USADOS PARA DRENAJES Y VENTEOS DE DIMETROS MENORES DE 2" SE DEBE CONTAR CON UN ANTIVIBRATORIO. PARA EL CALCULO DE ESPESORES DE TUBERA SE DEBE TENER EN CUENTA LA MXIMA PRESIN Y TEMPERATURA DE TRABAJO, CON ESTOS DATOS SE DEFINE POR PARTE DEL CONSULTOR LAS PRESIONES Y TEMPERATURAS DE DISEO. ESTAS APLICARAN PARA LA CLASE 600.DE ACUERDO A ASME B31.8, PARGRAFO 804.222 SOLO SE UTILIZARN ELEMENTOS ROSCADOS DE 6000# PARA PRUEBAS HIDROSTTICAS E INSTALACIN DE INSTRUMENTOS.
8.
9.
LAS CLASES DE LOCALIZACION SE IDENTIFICAN DE ACUERDO AL FACTOR DE DISEO ASI: F=0.72 CLASE DE LOCALIZACION 1, F=0.6 CLASE DE LOCALIZACION 2, F=0.5 CLASE DE LOCALIZACION 3, USAR F=0.5 PARA CRUCES ESPECIALES
10. INSPECCION RADIOGRAFICA: 10% SOLDADURAS EN CLASE DE LOCALIZACION 1 15% SOLDADURAS EN CLASE DE LOCALIZACION 2 40% SOLDADURAS EN CLASE DE LOCALIZACION 3 100% EN SOLDADURAS DE ESTACIONES DE COMPRESORES, CRUCES DE RIOS, CRUCES DE CARRETERAS Y VIAS FERREAS, SI ES PRACTICABLE PERO EN NINGUN CASO MENOR AL 90% 100% EN CENTROS OPERACIONALES, CITY GATES, FACILIDADES DE SUPERFICIE Y CRUCES ESPECIALES
11. UTILIZAR 0.438" DE ESPESOR PARA LAS ZONAS QUE SE REQUIERA, DE ACUERDO A DECRETO SUPREMO 040, ANEXO 1, TITULO III, ARTICULO 33, NUMERAL F & G. LAS TUBERIAS DEBEN ESTAR UBICADAS A UNA PROFUNDIDAD MINIMA DE 40% MAYOR A LAS INDICADAS EN EL CODIGO ASME B31.8
Pgina 22 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
SERVICIO
(NON NACE)
DISEO
MAX. PRES. (PSIG) MAX. TEMP. F
TOLERANCIA DE CORROSIN:
PIPING CLASS
@ 122 F (50 C)
A5H1
RF
DESCRIPTION
VALVES SPECIFICATIONS
SIZE
2" - 10"
TAG GRFH
CARBON STEEL, GATE VALVE, ASTM A-216 GR. WCB, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL CARBON STEEL, GATE VALVE, ASTM A-216 GR. WCB, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, GEAR OPERATOR
12" - 24"
GRFG
2" - 24"
CHRF
CARBON STEEL, SWING CHECK VALVE, SUITABLE FOR HORIZONTAL AND VERTICAL INSTALLATION, ASTM A-216 GR. WCB, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED CAP, STELLITE RENEWABLE SEAT RINGS, . CARBON STEEL, GLOBE VALVE, ASTM A-216 GR. WCB, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SWIVEL DISC PLUG TYPE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-216 GR. WCB, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, HANDWHEEL OPERATOR
2" - 12"
GLRF
2" - 10"
BRFH
2" - 10"
BRFH(R)
CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, REDUCED PORT, ASTM A-216 GR. WCB, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, HANDWHEEL OPERATOR CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-216 GR. WCB, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 600, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, GEAR OPERATOR
12" - 24"
BRFG
Pgina 23 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
REV.3
PIPING CLASS
12-DIC-11
SERVICIO
(NON NACE)
DISEO
MAX. PRES. (PSIG) MAX. TEMP. F
TOLERANCIA DE CORROSIN:
PIPING CLASS
Gas Natural, Drenaje y Venteo, Condensados, Agua, Gas de Servicios TUBERIA DE SERVICIOS (F=0.5), ESTACIONES DE DISTRITO (F=0.4)
@ 122 F (50 C)
A5I1
RF
12
SCH 80 SCH 80 CARBON STEEL, SEAMLESS PIPE, ASTM A-106 GR. B, DIMENSIONS AS PER ASME B36.10, PLAIN ENDS CARBON STEEL, ASTM A-105, DIMENSIONS AS PER ASME B16.11, SOCKET WELDING ENDS AS PER ASME B16.11 ( 1 ) CLASS 3000 SCH 80
SCH 40 SCH 40
SCH 40
CARBON STEEL, SEAMLESS PIPE, ASTM A-106 GR. B / A-53 GR B / API 5L GR B, DIMENSIONS AS PER ASME B36.10, BEVELED ENDS AS PER ASME B16.25
FITTINGS
CARBON STEEL, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 SCHEDULE ACCORDING TO PIPE VER TABLA ANEXA
BRANCH CARBON STEEL, ASTM A-105, DIMENSIONS AS PER ASME B16.11, SOCKET WELDING ENDS AS PER ASME B16.11( 1 ) CLASS 3000 CARBON STEEL, PLUG SOLID, ROUND HEAD, ASTM A-105, DIMENSIONS AS PER ASME B16.11, MALE THREADED ENDS AS PER ASME B1.20.1, NPT CLASS 3000 CARBON STEEL, SOCKET WELDING FLANGE, ASTM A-105, DIMENSIONS AS PER ASME B16.5, RAISED FACE FLANGED END CLASS 150
BALL GATE CONTROL CHECK BOLTING GASKETS GLOBE SWING
UNIONS
PLUGS
FLANGES
CARBON STEEL, WELDING NECK FLANGE, ASTM A-105, DIMENSIONS AS PER ASME B16.5, RAISED FACE FLANGED END. CLASS 150 SCHEDULE ACCORDING TO PIPE ( 2 ) BRFH, BRFH(R) GRFH GLRF CHRF
VALVES
BLOCK
CARBON STEEL, STUD BOLT WITH TWO SEMI FINISHED HEAVY TYPE HEXAGONAL NUTS, ASTM A-193 GR. B7 / ASTM A 194 GR. 2H, THREADED ENTIRE LENGTH AS PER ASME B1.1, DIMENSIONS AS PER ASME B18.2.1 AND ASME B18.2.2 STAINLESS STEEL, SPIRAL WOUND GASKET WITH GRAPHITE FILLER AND CARBON STEEL EXTERNAL CENTERING RINGS, THICKNESS 1/8" INCHES, AISI 304 SS, DIMENSIONS AS PER ASME B16.20, SUITABLE FOR RAISED FACE FLANGES ASME B16.5
(SW) = EMBONADOS 1. 2. 3. 4. 5. 6. 7.
CABEZALES DE 2" Y MAYORES CON CONEXIONES DE 1 1/2" Y MENORES DEBEN SER EMBONADAS. BRIDAS SLIP -ON NO SON PERMITIDAS MNIMO EL 10% DE LAS SOLDADURAS DEBEN SER INSPECCIONADAS CON RADIOGRAFAS DE ACUERDO A ASME B31.8 PARGRAFO 826.2(b). TODOS LOS NIPLES QUE SERN USADOS PARA DRENAJES Y VENTEOS DEBEN SER CDULA 160 PARA DIMETROS MENORES DE 2" AS SE GARANTIZA QUE LA CORROSIN NO AFECTE EL SISTEMA. PRUEBA REQUERIDA PARA PROBAR LA RESISTENCIA DE LOS DUCTOS Y LNEAS PRINCIPALES DE ACUERDO A ASME B31.8, PARGRAFO 841.32 TODOS LOS NIPLES QUE SERN USADOS PARA DRENAJES Y VENTEOS DE DIMETROS MENORES DE 2" SE DEBE CONTAR CON UN ANTIVIBRATORIO. PARA EL CALCULO DE ESPESORES DE TUBERA SE DEBE TENER EN CUENTA LA MXIMA PRESIN Y TEMPERATURA DE TRABAJO, CON ESTOS DATOS SE DEFINE POR PARTE DEL CONSULTOR LAS PRESIONES Y TEMPERATURAS DE DISEO. ESTAS APLICARAN PARA LA CLASE 150.DE ACUERDO A ASME B31.8, PARGRAFO 804.222 SOLO SE UTILIZARN ELEMENTOS ROSCADOS DE 3000# PARA PRUEBAS HIDROSTTICAS E INSTALACIN DE INSTRUMENTOS.
9.
LAS CLASES DE LOCALIZACION SE IDENTIFICAN DE ACUERDO AL FACTOR DE DISEO ASI: F=0.72 CLASE DE LOCALIZACION 1, F=0.6 CLASE DE LOCALIZACION 2, F=0.5 CLASE DE LOCALIZACION 3, USAR F=0.5 PARA CRUCES ESPECIALES
10. INSPECCION RADIOGRAFICA: 10% SOLDADURAS EN CLASE DE LOCALIZACION 1 15% SOLDADURAS EN CLASE DE LOCALIZACION 2 40% SOLDADURAS EN CLASE DE LOCALIZACION 3 100% EN SOLDADURAS DE ESTACIONES DE COMPRESORES, CRUCES DE RIOS, CRUCES DE CARRETERAS Y VIAS FERREAS, SI ES PRACTICABLE PERO EN NINGUN CASO MENOR AL 90% 100% EN CENTROS OPERACIONALES, CITY GATES, FACILIDADES DE SUPERFICIE Y CRUCES ESPECIALES
Pgina 24 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
SERVICIO
(NON NACE)
DISEO
MAX. PRES. (PSIG) MAX. TEMP. F
TOLERANCIA DE CORROSIN:
PIPING CLASS
Gas Natural, Drenaje y Venteo, Condensados, Agua, Gas de Servicios TUBERIA DE SERVICIOS (F=0.5), ESTACIONES DE DISTRITO (F=0.4)
@ 122 F (50 C)
A5I1
RF
DESCRIPTION
VALVES SPECIFICATIONS
SIZE
1/2" - 1 1/2"
TAG GSW
CARBON STEEL, GATE VALVE, ASTM A-105, ACCORDING TO API 602, 800LB, SOCKET WELDING ENDS AS PER ASME B16.11, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SOLID WEDGE, STELLITE INTEGRAL SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL
2" - 10"
GRFH
CARBON STEEL, GATE VALVE, ASTM A-216 GR. WCB, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 150, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL
12" - 24"
GRFG
CARBON STEEL, GATE VALVE, ASTM A-216 GR. WCB, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 150, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, GEAR OPERATOR
1/2" - 1 1/2"
CHSW
CARBON STEEL, SPRING BALL CHECK VALVE, SUITABLE FOR HORIZONTAL AND VERTICAL INSTALLATION, ASTM A-105 DIMENSIONS AS PER ASME B16.10, 800LB, SOCKET WELDING ENDS AS PER ASME B16.11, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND GASKET WITH GRAPHITE FILLER, BOLTED CAP, 316 SS BALL, STELLITE INTEGRAL SEAT, .
2" - 24"
CHRF
CARBON STEEL, SWING CHECK VALVE, SUITABLE FOR HORIZONTAL AND VERTICAL INSTALLATION, ASTM A-216 GR. WCB, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 150, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED CAP, STELLITE RENEWABLE SEAT RINGS, . CARBON STEEL, GLOBE VALVE, ASTM A-105, DIMENSIONS AS PER ASME B16.10, 800LB, SOCKET WELDING ENDS AS PER ASME B16.11, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND GASKET WITH GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SWIVEL DISC PLUG TYPE, STELLITE INTEGRAL SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL
1/2" - 1 1/2"
GLSW
2" - 12"
GLRF
CARBON STEEL, GLOBE VALVE, ASTM A-216 GR. WCB, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 150, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SWIVEL DISC PLUG TYPE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL CARBON STEEL, BALL VALVE, FLOATING, FULL PORT, ASTM A-105, ACCORDING TO API 608, 800LB, DIMENSIONS AS PER ASME B16.10, FEMALE THREADED ENDS, AS PER ANSI B 1.20.1, NPT, TESTS AS PER API 598, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, LEVER OPERATOR
1/2" - 1 1/2"
BTH
1/2" - 1 1/2"
BSW
CARBON STEEL, BALL VALVE, FLOATING, FULL PORT, ASTM A-105, ACCORDING TO API 608, 800LB, DIMENSIONS AS PER ASME B16.10, SOCKET WELDING ENDS AS PER ASME B16.11, TESTS AS PER API 598, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, LEVER OPERATOR
2" - 10"
BRFH
CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-216 GR. WCB, ACCORDING TO API 608, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 150, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, SS 316 BALL, HANDWHEEL OPERATOR
2" - 10"
BRFH(R)
CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, REDUCED PORT, ASTM A-216 GR. WCB, ACCORDING TO API 608, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 150, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, SS 316 BALL, HANDWHEEL OPERATOR
12" - 24"
BRFG
CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-216 GR. WCB, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 150, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, SS 316 BALL, GEAR OPERATOR
Pgina 25 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
SERVICIO
(NON NACE) Venteos y Alivios ALIVIOS CENTRO OPERACIONAL HUMAY, CHINCHA, PISCO Y MARCONA, CITY GATES ICA, NASCA. CONDENSADOS
DISEO
MAX. PRES. (PSIG) 279 psig (19,2 Barg) MAX. TEMP. F @ 122 F (50 C) MIN. TEMP. F @ -139 F (-100 C) (11)
TOLERANCIA DE CORROSIN:
PIPING CLASS
A5K1
RF
14
SCH 80
ALLOY STEEL, SEAMLESS PIPE, ALLOY STEEL, SEAMLESS PIPE, ASTM A-333 GR. 3, DIMENSIONS AS PER ASME B36.10, BEVELED ENDS AS ASTM A-333 GR. 3, DIMENSIONS AS PER ASME B16.25 PER ASME B36.10, PLAIN ENDS ALLOY STEEL, ASTM A-350 Gr LF3, DIMENSIONS AS PER ASME B16.11, SOCKET WELDING ENDS AS PER ASME B16.11 ( 1 ) CLASS 3000
FITTINGS
ALLOY STEEL, ASTM A 420 GR. WPL3, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 SCHEDULE ACCORDING TO PIPE
BRANCH ASTM A-350 Gr LF3, DIMENSIONS AS PER ASME B16.11, SOCKET WELDING ENDS AS PER ASME B16.11 ( 1 ) CLASS 3000
UNIONS
PLUGS
FLANGES
VALVES
SOCKET WELDING FLANGE, ASTM AC.S. WELDING NECK FLANGE, ASTM A-350 Gr LF3, DIMENSIONS AS PER ASME B16.5, FACING R.F. CLASS 350 Gr LF3, DIMENSIONS AS PER 150 SCHEDULE ACCORDING TO PIPE ( 2 ) ASME B16.5, FACING R.F. CLASS 150 BSW BRFH, BRFH(R) BRFG GSW GLSW CHSW GRFH GLRF CHRF GRFG
C.S. STUD BOLT WITH TWO SEMI FINISHED HEAVY TYPE HEXAGONAL NUTS, ASTM A-320 GR. L7 / ASTM A 194 GR. 7L, THREADED ENTIRE LENGTH AS PER ASME B1.1, DIMENSIONS AS PER ASME B18.2.1 AND ASME B18.2.2 STAINLESS STEEL, SPIRAL WOUND GASKET WITH GRAPHITE FILLER AND CARBON STEEL EXTERNAL CENTERING RINGS, THICKNESS 1/8" INCHES, AISI 304 SS, DIMENSIONS AS PER ASME B16.20, SUITABLE FOR RAISED FACE FLANGES ASME B16.5
(SW) = EMBONADOS 1. 2. 3. 4.
CABEZALES DE 2" Y MAYORES CON CONEXIONES DE 1 1/2" Y MENORES DEBEN SER EMBONADAS. BRIDAS SLIP -ON NO SON PERMITIDAS MNIMO EL 10% DE LAS SOLDADURAS DEBEN SER INSPECCIONADAS CON RADIOGRAFAS DE ACUERDO A ASME B31.8 PARGRAFO 826.2(b). TODOS LOS NIPLES QUE SERN USADOS PARA DRENAJES Y VENTEOS DEBEN SER CDULA 160 PARA DIMETROS MENORES DE 2" AS SE GARANTIZA QUE LA CORROSIN NO AFECTE EL SISTEMA. PRUEBA REQUERIDA PARA PROBAR LA RESISTENCIA DE LOS DUCTOS Y LNEAS PRINCIPALES DE ACUERDO A ASME B31.8, PARGRAFO 841.32 TODOS LOS NIPLES QUE SERN USADOS PARA DRENAJES Y VENTEOS DE DIMETROS MENORES DE 2" SE DEBE CONTAR CON UN ANTIVIBRATORIO. PARA EL CALCULO DE ESPESORES DE TUBERA SE DEBE TENER EN CUENTA LA MXIMA PRESIN Y TEMPERATURA DE TRABAJO, CON ESTOS DATOS SE DEFINE POR PARTE DEL CONSULTOR LAS PRESIONES Y TEMPERATURAS DE DISEO. ESTAS APLICARAN PARA LA CLASE 150.DE ACUERDO A ASME B31.8, PARGRAFO 804.222 SOLO SE UTILIZARN ELEMENTOS ROSCADOS DE 6000# PARA PRUEBAS HIDROSTTICAS E INSTALACIN DE INSTRUMENTOS. LAS CLASES DE LOCALIZACION SE IDENTIFICAN DE ACUERDO AL FACTOR DE DISEO ASI: F=0.72 CLASE DE LOCALIZACION 1, F=0.6 CLASE DE LOCALIZACION 2, F=0.5 CLASE DE LOCALIZACION 3, USAR F=0.5 PARA CRUCES ESPECIALES
5. 6. 7.
8. 9.
10. INSPECCION RADIOGRAFICA: 10% SOLDADURAS EN CLASE DE LOCALIZACION 1 15% SOLDADURAS EN CLASE DE LOCALIZACION 2 40% SOLDADURAS EN CLASE DE LOCALIZACION 3 100% EN SOLDADURAS DE ESTACIONES DE COMPRESORES, CRUCES DE RIOS, CRUCES DE CARRETERAS Y VIAS FERREAS, SI ES PRACTICABLE PERO EN NINGUN CASO MENOR AL 90% 100% EN CENTROS OPERACIONALES, CITY GATES, FACILIDADES DE SUPERFICIE Y CRUCES ESPECIALES
Pgina 26 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
REV.3
SERVICIO
(NON NACE) Venteos y Alivios ALIVIOS CENTRO OPERACIONAL HUMAY, CHINCHA, PISCO Y MARCONA, CITY GATES ICA, NASCA
DISEO
MAX. PRES. (PSIG) MAX. TEMP. F @ 122 F (50 C) MIN. TEMP. F @ -139 F (-95 C)
TOLERANCIA DE CORROSIN:
PIPING CLASS
A5K1
RF
DESCRIPTION
VALVES SPECIFICATIONS
SIZE
1/2" - 1 1/2"
TAG GSW
CARBON STEEL, GATE VALVE, ASTM A-350 LF3, ACCORDING TO API 602, 800LB, SOCKET WELDING ENDS AS PER ASME B16.11, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM 12, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SOLID WEDGE, STELLITE INTEGRAL SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL ALLOY STEEL, GATE VALVE, ASTM A-352 GR. LC3, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 150, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM 12, AISI 316 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL
2" - 10"
GRFH
12" - 24"
GRFG
ALLOY STEEL, GATE VALVE, ASTM A-352 GR. LC3, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 150, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM 12, AISI 316 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, GEAR OPERATOR
1/2" - 1 1/2"
CHSW
CARBON STEEL, SPRING BALL CHECK VALVE, SUITABLE FOR HORIZONTAL AND VERTICAL INSTALLATION, ASTM A-350 LF3, DIMENSIONS AS PER ASME B16.10, 800LB, SOCKET WELDING ENDS AS PER ASME B16.11, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM 12, AISI 304 SPIRAL WOUND GASKET WITH GRAPHITE FILLER, BOLTED CAP, 316 SS BALL, STELLITE INTEGRAL SEAT, .
2" - 24"
CHRF
ALLOY STEEL, SWING CHECK VALVE, SUITABLE FOR HORIZONTAL AND VERTICAL INSTALLATION, ASTM A-352 GR. LC3, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 150, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM 12, AISI 316 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED CAP, STELLITE RENEWABLE SEAT RINGS, . CARBON STEEL, GLOBE VALVE, ASTM A-350 LF3, DIMENSIONS AS PER ASME B16.10, SOCKET WELDING ENDS AS PER ASME B16.11, 800LB, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM 12, AISI 304 SPIRAL WOUND GASKET WITH GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SWIVEL DISC PLUG TYPE, STELLITE INTEGRAL SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL ALLOY STEEL, GLOBE VALVE, ASTM A-352 GR. LC3, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 150, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM 12, AISI 316 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SWIVEL DISC PLUG TYPE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL
1/2" - 1 1/2"
GLSW
2" - 12"
GLRF
1/2" - 1 1/2"
BSW
CARBON STEEL, BALL VALVE, FLOATING, FULL PORT, ASTM A-350 LF3, ACCORDING TO API 608, 800 LB, DIMENSIONS AS PER ASME B16.10, SOCKET WELDING ENDS AS PER ASME B16.11, TESTS AS PER API 598, CONSTRUCTION AS PER ASME B 16.34, TRIM 12, BOLTED BONNET, 316 SS BALL, LEVER OPERATOR
2" - 10"
BRFH
ALLOY STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-352 GR. LC3, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 150, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM 12, BOLTED BONNET, 316 SS BALL, HANDWHEEL OPERATOR
2" - 10"
BRFH(R)
ALLOY STEEL, BALL VALVE, TRUNNION MOUNTED, REDUCED PORT, ASTM A-352 GR. LC3, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 150, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM 12, BOLTED BONNET, 316 SS BALL, HANDWHEEL OPERATOR
12" - 24"
BRFG
ALLOY STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-352 GR. LC3, ACCORDING TO API 6D, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING 150, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM 12, BOLTED BONNET, 316 SS BALL, GEAR OPERATOR
Pgina 27 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
HEADER SIZE
24" 1/2" 3/4" 1" 1-1/2" 2" 2-1/2" 3" S S S S W W W W W W W RT RT RT RT RT RT ST 22" S S S S W W W W W W W RT RT RT RT RT ST 20" S S S S W W W W W W RT RT RT RT RT ST 18" S S S S W W W W W W RT RT RT RT ST 16" S S S S W W W W W RT RT RT RT ST 14" S S S S W W W W RT RT RT RT ST 12" S S S S W W W W RT RT RT ST 10" S S S S W W W RT RT RT ST 8" S S S S W W W RT RT ST 6" S S S S W W RT RT ST 4" S S S S RT RT RT ST 3" S S S S RT RT ST 2-1/2" S S S S RT ST 2" S S S S ST 1-1/2" S RT RT ST 1" S RT ST 3/4" RT ST 1/2" ST
BRANCH SIZE
4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24"
S ST W RT
= = = =
Pgina 28 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
SERVICIO
(NON NACE) Gas Natural, Distribucion de Gas Natural
DISEO
MAX. PRES. (PSIG) MAX. TEMP. F
TOLERANCIA DE CORROSIN:
PIPING CLASS
No Aplica
66 psig (4.55 Barg) @ 140 F (60 C)
P6Q0
FACING CODIGO DE DISEO ANSI/ASME B31.8 Gas Transmission and Distribution Piping Systems
NOMINAL SIZE (mm)
25 32 63 90 110 RDE 17
RDE 11, 17
200
160
ASTM D 2513 Thermoplastic Gas Pressure Pipe, Tubing and Fittings, producidos de acuerdo con el programa de control de calidad en fbrica recomendado en el Apndice A4 de esa especificacin.
FITTINGS
ASTM D 2513 Thermoplastic Gas Pressure Pipe, Tubing and Fittings, producidos de acuerdo con el programa de control de calidad en fbrica recomendado en el Apndice A4 de esa especificacin.
BRANCH
UNIONS
PLUGS
FLANGES
ASTM D 2513 Thermoplastic Gas Pressure Pipe, Tubing and Fittings, producidos de acuerdo con el programa de control de calidad en fbrica recomendado en el Apndice A4 de esa especificacin.
VALVES
ANSI/ASME B16.40 Manually Operated Thermoplastic Gas Shut-Offs and Valves in Gas Distribution Systems
BOLTING GASKETS
Pgina 29 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
SERVICIO
(NON NACE) Gas Natural, Distribucion de Gas Natural
DISEO
MAX. PRES. (PSIG) MAX. TEMP. F
TOLERANCIA DE CORROSIN:
PIPING CLASS
No Aplica
66 psig (4.55 Barg) @ 140 F (60 C)
P6P0
FACING CODIGO DE DISEO ANSI/ASME B31.8 Gas Transmission and Distribution Piping Systems
NOMINAL SIZE (mm)
25 32 63 90 110 RDE 17
RDE 11, 17
200
160
ASTM D 2513 Thermoplastic Gas Pressure Pipe, Tubing and Fittings, producidos de acuerdo con el programa de control de calidad en fbrica recomendado en el Apndice A4 de esa especificacin.
FITTINGS
ASTM D 2513 Thermoplastic Gas Pressure Pipe, Tubing and Fittings, producidos de acuerdo con el programa de control de calidad en fbrica recomendado en el Apndice A4 de esa especificacin.
BRANCH
UNIONS
PLUGS
FLANGES
ASTM D 2513 Thermoplastic Gas Pressure Pipe, Tubing and Fittings, producidos de acuerdo con el programa de control de calidad en fbrica recomendado en el Apndice A4 de esa especificacin.
VALVES
ANSI/ASME B16.40 Manually Operated Thermoplastic Gas Shut-Offs and Valves in Gas Distribution Systems
BOLTING GASKETS
Pgina 30 de 31
INGENIERA DETALLE DISEO Y ESTUDIOS AMBIENTALES DE LA RED TRONCAL DEL GASODUCTO Y LA RED SECUNDARIA DE LAS ZONAS URBANAS RESIDENCIALES, COMERCIALES E INDUSTRIALES EN EL DEPARTAMENTO DE ICA PER
DOCUMENTO No DLY-IN-L-501
TS ST TT
= = =
Pgina 31 de 31