LS515 Service Manual

CTS electronics
SERVICE MANUAL
LS 515
Reader and Document Scanning System
LS 515 - Service Manual 1-1

CTS electronics
PUBLISHED BY:
CTS
electronics
CTS electronics
Corso Vercelli, 332 - 10015 IVREA - ITALY
Tel. (0125) 235611 - Telefax (0125) 235623
http://www.ctsgroup.it
Technical characteristics are subject to change without notice

All rights reserved
This document may not be reproduced, adapted or translated without prior authorization.
CTS electronics may not be held liable for direct, indirect, accidental, consequential or other
damages relating to the provision and use of this information.
Edition: 12 April 2007

Code: MAN 1191
Previous Issue Subjects covered in the new issue New pages

Introduced or amended
19 January 2005 General modification
21 June 2005 Supply / Table No.1 6-36; 7-2
15 September 2005 Cable Code 5-26
04 October 2005 Table No 6: part code 7-12
11 November 2005 Code - Tab.1 7-2
25 November 2005 Replace Felt Pad 4-17
23 February 2006 Stamps - Sizes - Characteristics 6-3
7 April 2006 Electrical level 1.1 insertion All
4 May 2006 Table No 1 7-2; 7-3
25 May 2006 Information to the user 1-6
14 September 2006 General modification All
05 January 2007 Spare parts list 7-12
20 March 2007 Spare parts list 7-14
1-2 LS 515 - Service Manual

CTS electronics
FOREWORD
This manual is meant for the service engineer.

To correctly use this manual, the service engineer must posses the following prerequisites:
· knowledge of the other peripherals connected to the PC;
· the capability of the operating on the PC console.

CTS electronics
SYMBOLS
The LS 515 Service Manual uses the following conventional symbols:
The note contains important information for the technician.
NOTE!
Using controls, making adjustment, or performing procedure
! WARNING!
specified in this Service Manual, if carried out incorrectly, may
result in injury or damage to the machine.

CTS electronics
DECLARATION of CE CONFORMITY
The MANUFACTURER: C.T.S. electronics S.p.A.

Corso Vercelli, 332
10015 Ivrea (To) Italy
Declares under its sole responsibility that the product:
Equipment category: Information Technology Equipment
Product type: Reader and Document Scanning System
Model designation: LS 515
Commercial name: LS 515/1; LS515/S; LS515/3
Fulfils the essential requirements of Electromagnetic Compatibility and of Electrical Safety as prescribed
by the Directives:
89/336/EEC dated 3 th May 1989 with subsequent amendments (Directive 92/31/EEC dated 28th April
1992 and Directive 93/68/EEC dated 22 nd July 1993);
73/23/EEC dated 19th February 1973 with subsequent amendments (Directive 93/68/EEC dated 22nd
July 1993);
As it is designed and manufactured in compliance with the following European Harmonised Standards:
EN 55022: (Limits and method of measurements of radio interference characteristics of Information Technology
Equipment )
EN 61000-3-2: (Electromagnetic Compatibility – Part 3: Limit – Section 2: Limits for harmonic current emission (equipment
input current £16 A per phase))
EN 61000-3-3: (Electromagnetic Compatibility – Part 3: Limit – Section 3: Limitation of voltage fluctuations and flicker in
low-voltage supply system for equipment with rated current £16 A)
EN 55024: (Limits and method of measurements of Immunity characteristics of Information Technology Equipment)
EN 60950-1: (Safety of Information Technology Equipment, including electrical business equipment)
Compliance with the above mentioned essential requirements is shown by affixing the CE marking on the
product.
U.S.A.
U.S. FEDERAL COMMUNICATIONS COMMISSION RADIO FREQUENCY INTERFERENCE
STATEMENT
INFORMATION TO THE USER
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of
the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at its expense.
Change or modification not expressly approved by the party responsible for compliance could void the user’s authority
to operate the equipment. Connecting of peripherals required the use of grounded shielded signal cables.
CANADA
EMI REQUIREMENTS FOR CANADIAN MARKET
This digital apparatus does not exceed the class A limits for radio noise emissions from digital apparatus as set out in
the interference-causing equipment standard entitled “Digital Apparatus”, ICES-003 of the industry of Canada.
SPECIFICATIONS EMI POUR LE MARCHÉ CANADIEN
Cet appareil numérique respecte les limites de bruits radioélectriques applicables aux appareils numériques de
Classe A prescrites dans la norme sur le matériel prouilleur: “Appareils Numériques”, NMB-003 édictée par le Ministre
des Communications.

CTS electronics
Information to the users
SUPPLIED BY PARTNERS
The symbol, affixed on the equipment, means that the recycling of this equipment must be
handled separately.
Therefore the user shall deliver the related recyclable material to one of the special centers predisposed
by the local administrations for recycling collection.
In alternative the user shall give the equipment back to the retailer in exchange for a new equivalent
equipment.
The separate collection of the recyclable item and the related operations for the treatment, recycling and
waste disposal, promote the manufacturing of new equipment using recycled materials thus limiting the
damages to the environment and the negative effects to the health due to an inadequate waste
management.
The unauthorized waste disposing of the product will be submitted to the administrative penalties in
conformity to the article 50 and subsequent articles of the D.lgs number 22/1997.
According to the article 13, D.Lgs dated 25 July 2005 n 151 Enforcing of the directives : 2002/95/CE,
2002/96/CE e 2003/108/CE)”, related to reduce the use of dangerous substances in electric and
electronic equipment and to the recyclable material disposal.
For more information visit www.ctsgroup.it

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Table of Contents
FOREWORD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
DECLARATION of CE CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Information to the users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
INTRODUCTION and DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
GENERAL CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
The LS515 Reader in the System . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Photosensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Mains Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
INSTALLATION and CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . 3-1
Unpacking the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
SCSI Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
SCSI Connectors on the LS 515. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
USB 2.0 Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
USB 2.0 diagram connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
SCSI Interface - Setting up the System Number (Dip1). . . . . . . . . . . . . . . . 3-8
Operation check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Mains Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Mains Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Auto - diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
OFF LINE Test (line cable disconnected) . . . . . . . . . . . . . . . . . . . . . . 3-10
Diagnostics for OFF-LINE Testing . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Diagnostics using a Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
ON-Line Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Electronics board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
LS515 Mother Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
E13B Electronic Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
INK-JET Electronic Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

CTS electronics
USE and MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
USE and MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Switching on the Reader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Procedure for documents reading . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Procedure for scanning a Special Single Document . . . . . . . . . . . . . . . . . 4-4
Process documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Procedure for badge reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Procedure for Magnetic BADGE reading. . . . . . . . . . . . . . . . . . . . . . . 4-10
Signalling a Paper Jam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Signalling a Double Leafing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Console (LED Functions) - Beeper. . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Stamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Inserting and Removing the Stamp Holder Drum . . . . . . . . . . . . . . . . . . 4-13
Assembling the Stamps on their Drums . . . . . . . . . . . . . . . . . . . . . . . 4-14
Replacing the Inking Roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
INK-JET Print Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Replacing the INK-JET Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Replacing the felt pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Field engineer maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Operator maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
MECHANICAL and ELECTRICAL ADJUSTMENTS . . . . . . . . . . . . . . . . . 5-1
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Removing covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Transmission belt adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Tension on Belts (2) and (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Positioning Antislip Roller (5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Position Antislip Roller (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Document Leafing Kinematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Deviator for Sorting Documents into the Two Recovery Bins . . . . . . . . . . . . . 5-8
Working Position of Single Document Pick-up Roller (3) . . . . . . . . . . . . . . 5-10
Work Position of Blade (6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Stamp Clutch Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Stamping Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Angular Rest Position of Stamp (2). . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Tension on Belt (6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Positioning the MICR Head with respect to the Document . . . . . . . . . . . . . 5-13
Positioning the Leafer Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Mechanical scanner calibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Positioning the scanner with respect to the Document to be Filmed (Top view) . . . 5-15
Positioning the scanner with respect to the Document to be Filmed (Bottom view) . 5-15
Parallelism of the Roller with respect to the Scanner (top view) . . . . . . . . . . 5-16
Parallelism of the Roller with respect to the Scanner (bottom view) . . . . . . . . 5-16
Electrical scanner calibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

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Calibrating the double Leafing Photosensor . . . . . . . . . . . . . . . . . . . . . 5-19

INK-JET Print Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Electrical regulation of the length of image. . . . . . . . . . . . . . . . . . . . . . 5-21
MICR amplifier calibration with LEMA100 Board. . . . . . . . . . . . . . . . . . . 5-22
Calibrating the Power Supply Voltage and the Frequency Time
of the INK-JET Board (only for electrical level 1.0). . . . . . . . . . . . . . . . . . 5-25
Downloading new firmware from a PC . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Firmware update program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Firmware partial download . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
GENERAL FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Stamps - Sizes - Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Document Sizes - Read - Print . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Character Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Printable INK-JET Characters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Features and characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
TABLE No 1
CARROZZERIA
COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
TABLE No 2
ALIMENTAZIONE
MAINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
TABLE No 3
PIASTRE ELETTRONICHE
ELECTRONIC BOARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
TABLE No 4
FOTOSENSORI
PHOTOSENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
TABLE No 5
CINGHIE O-RING E RUOTE DENTATE
BELTS O-RING AND GEARS . . . . . . . . . . . . . . . . . . . . . . . . 7-10
TABLE No 6
GRUPPI ELETTROMECCANICI
ELECTROMECHANICAL GROUP . . . . . . . . . . . . . . . . . . . . . . 7-12
TABLE No 7
KIT FLANGE PER PULEGGE - TIMBRI
ROLLERS BELT GUIDE WASHERS KIT - STAMPS . . . . . . . . . . . . . 7-14

CTS electronics

CTS electronics
Chapter 2
INTRODUCTION and
DESCRIPTION

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CTS electronics
Introduction
The LS 515 is a peripheral suited to handle banking documents.

It can read CMC7/E13B code-lines, imprint void and endorsement stamps and printing a message on the
back of the document for completing the endorsement stamp. It is able to scanner both the document
sides.
The base models are the following:
- LS515/1interface USB 2.0image features 16/256 shades of grey

- LS515/Sinterface USB 2.0image features 16/256 shades of grey or color
- LS515/3interface SCSI-2image features 16/256 shades of grey
The image capture technology used in the LS 515 allows up to two images of the document to be captured
at the same time and in a single pass. These images are front (neutral image) and rear (neutral image).
With the LS515 it is possible to acquire the image front and rear with only one color (red, green or blue).
On a system command the peripheral can scan the document and deposit the read image-data into
memory ready to be transferred to the system as soon as the system sends the appropriate command.
Resolution can be chosen: either 100 or 200 dot/inch with 16 or 256 shades of gray or color images.
The document is driven through an “U” shaped path; before the bend the LS 515 reads the code-line and
when returning it stamps, prints and scans.
It is provided with a leafer that permits automatic document feeding (approximately 80 documents) for
documents that require the CMC7 or E13B code-line decoding, and with a linear entrance for handling
rigid documents that require only image capturing (i.e. credit cards).
The processed documents are deposited into one of the two collecting compartments, depending on the
instruction received from the system.
The read document stops temporarily, while the system performs the choice.
Connection to the system is made using a SCSI or USB 2.0 interface, which supply a fast image-data
transfer from the peripheral to the system. For the SCSI model only, it is possible to set a SCSI ID for the
peripheral from 0 to 7 by dip switch setting.

CTS electronics
GENERAL CHARACTERISTICS
Feeder
The feeder can hold up to 80 documents at a time. The feeding system is such that it is possible
to insert one or more documents at a time as even when stopped the document presser remains
open.
Double feeding check

The double feeding check measures the thickness of the document for transparency with infra
red light. It has got three separate sensors which are placed at three different heights. This, in
addition to a specific algorithm, allows a more accurate checking of the feeding of two or more
documents.
The LS515, when two documents are fed in may react in two different ways depending on two
different settings available when the machine is turned on. There is a special warning signal or
else the machine stops.
Image acquisition
The scanner module used is a new CIS with compact size. It is able to acquire images with a
resolution of 100/200 dpi,16/256 shades of grey or colour, by using an illumination system RGB.
The protective glass slide at the rear of the scanner is placed at the printing height of the ink-jet
printhead.
Sensors registering the passing or presence of documents

The sensors are fully reliable. They are positioned so as to eliminate any false signals.
Autodiagnostic
The LS515 can run self-diagnosis for all its electromechanical components and includes an
internal Log for recording all necessary data and in order to make all maintenance easier.
Data interface
The LS515 communicates with the host via a SCSI-2 or USB2.0 interface, depending on the
model.
SW test program
The LS515 uses a specific SW to test all functions /applications.
Power supply
LS515 has an internal power supply. The LS515 has a switch which can interrupt the power
supply tension.
Document selection:
The LS515 has got two output recovery bins with a max. capacity of 50 docs per each.
The bins have got sensors which signal when bin is full. The output sequence follows the original
feeding-in sequence.

CTS electronics
OPTIONS
MICR reading
The LS515 has got a printhead with a reading height of 11 mm. Its electronics can automatically
decode CMC7 or E13B characters. Its latest algorithm can guarantee a low error rate even with
the most ‘difficult’ documents known so far.
So that reading is reliable, the system which pulls through the document guarantees a maximum
speed error of +/- 3%.
Stamp unit
The LS515 has a stamping system with a self -inking pad. There is no signal for when the ink
runs out. The pad must be personalised by the end user in accordance with guidelines from CTS.
INK-JET printing
The used print head is 12 nozzles type and can write a string of alphanumerical characters on
the back of the document. The vertical position of the printhead is fixed.
There is no ‘correct printing’ signal. There is a counter which can be reset when the printhead is
replaced which records the number of characters printed by each printhead.
Badge reading
The LS515 may also be equipped with an optional manual magnetic badge reader which can
have two or three tracks according to ISO 7810 and ISO 7811 standards.

CTS electronics
The LS515 Reader in the System
· The LS 515 reader detects the image on the front or back of the document, reads and decodes the
CODE LINE of magnetic characters on the front of the document and transmits all this information
to the central processing unit.
· This system is connected to the CPU by means of the internal STANDARD SCSI-2 interface and
USB 2.0 interface.
SYSTEM
PC
SOFTWARE EXPERT LS 515 - APPLICATION SOFTWARE
LS 515
- TRANSMITS THE IMAGE TO BACK AND FRONT
- CODE-LINE READING USER
SERVICE ENGINEER - BAR CODE READING
- STAMPS DOCUMENTS ON BACK AND FRONT
- CONSOLE LED AND BEEPER WARNINGS
- INK-JET PRINTING
DOCUMENTS
WRITTEN WITH CODE-LINES:
MICR: E13B-CMC7-(SDT ISO 1004)
BAR CODE: INTERLEAVED 2 OF 5, CODE 39, CODE 128
STANDARD:
DRIVER'S LICENSE - ID. CARD, ETC.
BADGE:
ISO 3554
2 OR 3 TRACK, STANDARD ISO 4909
IBM 3604

CTS electronics
Dimension
16
6m 238 mm
m mm
0
41 mm
6
58
6 mm
17

CTS electronics
Features
1 - ON-OFF switch
2 - Entrance-way for documents with
CODE LINES (leafer)
3 - Document recovery bin 1/A
(selected by the system)
4 - Document recovery bin 2/B
(selected by the system)
5 - Console
6 - Cover
7 - Documents adjustable stop
8 - Insertion of Document to be
scanned (driver’s license, I.D. Card)
9 - BADGE Insertion
10 - SCSI stopper
11 - Mains connector with fuse
12 - Power supply cable
A - STANDARD SCSI-2
interface connector or
B - USB 2.0 interface connector

CTS electronics
Photosensors
1 - Feeder photosensor
2 - Leafing motor blockage photosensor
3 - Double leafing photosensor
4 - Synchronism scanner photosensor
5 - Synchronism photosensor for print and special document entrance
6 - Recovery bin full photosensor
6 4 5
1 2 3
Mains Label
Check on the mains label, placed on the bottom
of the system that:
· the mains voltage corresponds to the
indicated voltage;
· the serial number of the machine
corresponds to the serial number on the
packing.

CTS electronics
Block diagram
J24 Power Supply

24 V
CONSOLE J4
Clock 16588,8 MHz
DOCUMENT CONVEY
J30
MOTOR
LEAFING MOTOR J29 J2 J3 INK-JET BOARD J1 HEAD
M
DOCUMENT ENTRANCE
PHOTOSENSOR J13 O
T
LEAFING MOTOR
BLOCKAGE PHOTOSENSOR J7 H J3 J2 E13B BOARD J3 E13B READ HEAD
E
REAR DRUM
J26
R
ELECTROMAGNET
DOUBLE LEAFING
J6
B J14
BADGE READER
GROUP
PHOTOSENSOR
O
PICK-UP ELECTROMAGNET A
FOR SINGLE SPECIAL J27
DOCUMENT R
FRONT DRUM
D J17 CMC7 READ HEAD
ELECTROMAGNET J28
SYNCHRONISM PHOTOSENSOR
FOR PRINT AND SPECIAL J9
DOCUMENT ENTRANCE
SCANNER SYNCHRONISM J19 FRONT SCANNER

PHOTOSENSOR J8
J16 REAR SCANNER
ELECTROMAGNET FOR
J25
DEVIATOR ACTIVATION
ELECTROMAGNET FOR
DOCUMENT PRESS J23
PALETTE
PHOTOSENSOR RECOVERY
J10
BIN A FULL J1 DOWNLOAD
PHOTOSENSOR RECOVERY
J11
BIN B FULL
J5 or J15
USB 2.0 SCSI-2 interface

interface CONNECTORS
Clock 12MHz Clock 40MHz

CTS electronics
Chapter 3
INSTALLATION and
CONFIGURATION

CTS electronics

CTS electronics
Unpacking the System
The LS515 package includes:
1. A LS515 check scanner unit

2. An User guide
3. A Power cable
4. An INK-JET cartridge (if ordered)
5. Inking rollers and support drum group (for systems equipped with stamps)
6. An USB 2.0 cable (A-B M/M)
Unpacking the machine:
1. Open the top of the box

2. Extract all the accessories (power cable, cartridge, etc.) from the box
3. Extract the LS515 unit
Selection of the final location:
1. Put the machine on a flat surface

2. Do not put the machine under direct sun light
3. Offer adequate ventilation and distance from substances that can damage the machine
(water, oil, dirtiness, etc..)

CTS electronics
Installation
Connect the power cable into the power

connector (A).
SCSI Interface
LS 515 - PC Connection
The LS515/3 uses the SCSI-2 as interface. Use the SCSI interface to connect the LS 515 to the PC with
an address from 0 to 7 set up via the Dip1 (see - ”SCSI Interface - Setting up the System Number”).
SCSI Stopper
LS 515 LS 515 LS 515

o o o
PC/CONTROLLER SCSI peripheral SCSI peripheral SCSI peripheral
7 0 1 6
Cascade connection uses standard

SCSI cables (A) and, for the last
peripheral connected, SCSI stopper
(B).
The name of the LS 515 peripheral can be set using DIP SWITCHES,
0 through 7 (see SCSI Interface - Setting up the System Number (Dip1)).
NOTE!

CTS electronics
SCSI Connectors on the LS 515
1 25
26 50
1 25
26 50
PIN
1 26 DB (0)
2 27 DB (1)
3 28 DB (2)
4 29 DB (3)
5 30 DB (4)
6 31 DB (5)
7 32 DB (6)
8 33 DB (7)
9 34 DB (P)
10 35
11 36
NC 12 37
NC 13 38 TERM +5V
NC 14 39
15 40
16 41 ATN
17 42 NC
18 43 BSY
19 44 ACK
20 45 RST
21 46 MSG
22 47 SEL
23 48 C/D
24 49 REQ
25 50 I/O
Ground Ground

CTS electronics
USB 2.0 Interface
LS 515 - PC Connection
The LS515/1 and LS515 S use the USB 2.0 interface.

USB 2.0 is versatile and allows an exchange
point-to-point between PC and peripheral.
LS515
One of the peculiarity of the USB 2.0 connection, apart
from the high transmission rate, is the capability of PC/CONTROLLER
connecting and disconnecting the peripheral at any time.
USB
The operative system is able to detect the presence of peripheral
the peripheral also after the booting.
Connect the terminal (A) of USB 2.0

cable, with the connector on LS515 and
the other cable terminal to the PC.
USB 2.0 diagram connection
Contact Number Signal Name

1 VBUS 2 1
2 D-
3 D+
3 4
4 GND

CTS electronics
Configuration
The LS515 is normally programmed according to client needs in factory. Any modifications to the
programming should be carried out by qualified personnel.
· Remove the cover (A)
· Production establishes the position of the Pin’s, based on the system configuration.
· The ON position is indicated on the Dip.
Device Present = OFF

Device Missing or not included = ON
Pin Dip1
SCSI 1 1
SCSI 2 2
SCSI 4 3
Synchronous exchange 4
Device Present = OFF

Device Missing or not included = ON
Pin Dip2
Send cmd DC4 for INK-JET calibration (only for electrical level 1.0) 1
Back Stamp 2
Front Stamp 3
MICR head 4
Compact the codeline's message 5
Not used 6
Double feeding sensor 7
Badge reader 8

CTS electronics
The MICR E13B board reader and the INK JET board signal their presence
to the firmware by means of the mother board connection.
NOTE!
If the document’s codelines are printed in

NOTE! E13B characters
or even if the documents managed are not conformed to the specifications
given in chapter Features and characteristics; the double document
leafing check photosensor may have problems caused by the document’s
transparence.
It is possible to get round this problem, setting the pin 7 on Dip.2.
SCSI Interface - Setting up the System Number (Dip1).
· Remove cover (A (see “Configuration”).

· Access to the dip switches.
· Set the SCSI ID (2) according to the following table.
Positioning the Pin switches
the ON position is indicated on the Pin itself.

A dash (--) = OFF
NOTE!
PERIPHERAL SELECTED Pin Dip1

1 2 3
0 ON ON ON
1 -- ON ON
2 ON -- ON
3 -- -- ON
4 ON ON --
5 -- ON --
6 ON -- --
7 -- -- --

CTS electronics
Operation check
Mains Fuse
Remove fuse holder (A) and check the
integrity of the fuse.
Fuse value: 115 V = 1,6 A T
230 V = 1 A T
Mains Voltage
Check that the mains voltage corresponds to the voltage indicated on the label on the bottom of the
system.
Ground = 0V on the dissipator plate.

NOTE!
DIRECT VOLTAGES TRANFORMER CONNECTOR ALTERNATE VOLTAGES
}
PT11: +5V 1 BLUE
25.5 V
PT13: +12V 2 BLUE
1
PT11 PT13
1B 1A
PUL1 PUL2
1 1 +
J1 DIP2 DIP1
J24
+ +
1 1
J15
1 J3 3 J32 1
+
J2
+ + +
J20 1
+
1
+
+
1
+
J31
J21
+
1 1B 1A
1 J22
+
+
+
J15
+
+ 1
+ +
1
+
+
+
J30
1 1
J14
J19 J16
1
J6
J34 J33
J11
J4
J10
J17
J18
J29
J23
J25
J26
J28
J27
J13 J7 J8 J9 +
J12
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
J5

CTS electronics
Auto - diagnostic
OFF LINE Test (line cable disconnected)
The OFF LINE test is run to check:

· Calibration of the leafer using customer supplied paper
· Backward and forward movement of the document along its path
· CODE-LINE reading without errors (a beep is sounded when errors are encountered)
· Switching on/off the scanner
· INK JET printing
· Stamping
· Paper jams
Diagnostics for OFF-LINE Testing
Only for LS515/3.

Before using the LS 515 in diagnostic mode for OFF-LINE Testing, connect
NOTE! the SCSI terminator to the SCSI interface connector.
· Turn ON the LS 515;

· Remove cover (1) to access the P1 and P2 diagnostic buttons;
· Press the pulse P2 (there is a “beep”);
- If documents are present in the feeder 1 or in single entrance 2, they will run unto the proper
path.
- If there are no documents present in the feeder 1 or in single entrance 2, the LS515 will stop and
wait for document insertion
· Press pulse P1 (only for electrical level 1.0):

- If the Ink jet expansion board is present and the
Dip 2 pin 1 in OFF position (see System
configuration), the LS515 will be ready for
Calibrating the Power Supply Voltage and
Frequency Time of the INK JET Board.
- If the Ink jet expansion board is not present, the
Scanners will alternately lighten.
· Turn OFF the LS 515 to leave the diagnostics
state.

CTS electronics
Diagnostics using a Document
· Switch on the LS 515 and insert a document in the feeder 1 or in the single entrance 2.
· Press button P2 (a “beep” will sound).
· The document will advance along the indicated path and the LS 515 will test all options present on
board:
- MICR reading (An acoustic signal is emitted a CODELINE error occurs)
- DOUBLE LEAFING control (An acoustic signal is emitted if double leafing occurs)
- INK-JET printing
- FRONT/BACK STAMPING
- LIGHTING ON/OFF the scanners
The scanner captures the document image even though it is not used in
OFF-LINE.
NOTE!
If a ream of documents is placed in bin 1, all the operations above are

repeated with automatic leafing.
NOTE!
Sorter 1/A 2
Sorter 2/B
· Turn OFF the LS 515 to leave the diagnostics state.

CTS electronics
ON-Line Test
This check is done using the user program or the exerciser disk.
The disk contains all the information necessary for its use.
Testing with Test program

Load the program on the PC for:
· Reset
· Document reading
· Status request
· Selection of badge tracks 2-3.
· Reading the CMC7/E13B CODE LINE
· Filming grays
· Reading from the leafer
· Filming from the side entrance
· Front/back stamping
· Identification request
· Loading the document invalidation string

CTS electronics
Electronics board
Electronic boards are located in this way:
1 - Mother board with SCSI-2 interface or USB 2.0 interface

2 - INK-JET board
3 - MICR E13B board
1 3 2

CTS electronics
LS515 Mother Board

Only for electrical level 1.0
Board code 10774-1 (SCSI-2)
10775-1 (USB 2.0 grey version)
10814-1 (USB 2.0 colour version)
Only for electrical level 1.1 or superior
Board code 10774 (SCSI-2)
10775 (USB 2.0 grey version)
10814 (USB 2.0 colour version)
J1 Serial connector for firmware’s downloading
J2 INK-JET Board
J3 MICR E13B Board
J4 Console
J5 USB 2.0 interface connector
J6 Double leafer Photosensor
J7 Leafer motor stop photosensor
J8 Scanner synchronism photosensor
J9 Photosensor for: a) stamping synchronism
b) inserting special single documents
J10 Photosensor recovery bin A full
J11 Photosensor recovery bin B full
J13 Incoming document photosensor
J14 BADGE reader
J15 SCSI-2 interface connector
J16 Rear scanner
J17 CMC7 read head
J18 Not used
J19 Front scanner
J23 Document press blades electromagnet
J24 Transformer 24V

J25 Deviator command electromagnet
J26 Back stamp electromagnet
J27 Electromagnet for special single document pick-up roller command
J28 Front stamp electromagnet
J29 Leafing motor
J30 Document transport motor

CTS electronics
+
+
+
+
J10
J10
J24
J24
J11 J11
1
J30
+
J30
J4
J4
1
1
J29
J29 +
+
+
J23
1
J23
J25
J25
1
J26
J26
1
1
J28
J28
1
J3
J3
J27
J27
1
+ +
PUL1
1
1
Pul1
+
J34
J19
3
J19
J32
1
+
J1
J1
1
J21
J33
1
J16
J16
PUL2
Pul2
+
J20
J22
J12
1
Dip2
1
J13
J13
DIP2
1
J7
1
1
J7
J31
1
1
1
J14 +
+
Dip1
J8
1
J14
J8
J6
DIP1
J6
1
1
J9
J9
J17 J17
1
J18 J18
1
J2
1
J2
1
1
+
1B
J15
1A
1B
J5 J15
1
J15
1A
J5

CTS electronics
E13B Electronic Board
Board code 10554

1
J3
J2 Mother board with cable + 1
J3 E13B read head J2

1
INK-JET Electronic Board
Electrical level 1.0
Board code 10147 J3
J1
J1 INK-JET head
J3 Mother board with cable
Board code 14001

1
J1 INK-JET head
J4
13
14
J4 Mother board with cable
J1

CTS electronics
Chapter 4
USE and
MAINTENANCE

CTS electronics

CTS electronics
USE and MAINTENANCE
Switching on the Reader
· Press the ON button.

The scanner executes a diagnostic reset and channel cleaning cycle;
If the unit is functioning correctly, the following will occur:
a) The three console lights switch on.
b) The ON light stays on.
c) The motor starts up and the scanner switches on.
d) The motor stops and the scanner switch off.
e) The beeper sounds:
for LS515/3, for LS515/1 and for LS515 S only when the USB cable is connected.

CTS electronics
Procedure for documents reading
The CODELINE must be positioned as illustrated in the figure (A):
a) single document: align to the right of the guide

b) ream of documents: align to the right in the guide and ensure that the long
part of the document is resting on the flat metal surface.
IMPORTANT: the documents must be as homogeneous as possible.
Procedure for scanning a Special Single Document
· Place the document (D) on the guide

so that it is lying flat.
· Run the reading command via PC.
-maximum scanning height is 108 mm, but the document may be taller;
-the document must be a single sheet free of creases or scratches;
NOTE! -documents with heavy plastic coating might advance with difficulty.

CTS electronics
Process documents
In order to read any Documents its is necessary to:
· run the program “LSW5” and select the “Document System” menu. In this way it is possible to
access the menu regarding document management. Select “Manual...” or press the “F5” key and a
dialogue window will open.
· Once the correct configuration for reading is found and the number of documents placed in the
input slot has finished, it is possible to preserve the settings used previously by selecting ”Repeat
manual” from the “Document System” menu or by pressing the “F6” key.

CTS electronics
1 - Document handle
Scan Mode: it permits to specify the levels of grey, colour and resolution of the image
to acquire.
Save Codeline: to save the codeline.

Save on File: to save the codeline on "CODELINELS.TXT” text file.
Reset File: to replace the old file with a new one when a new command of reading
is emitted.
Codeline Type: to select the kind of codeline to read.

CTS electronics
A- Insert coordinate
B- Select the unit of measurement
C- Select Bar code type
A
B
C
A- Insert coordinate
B- Select the unit of measurement
C- Select Read type
A
B
C
height Optical Windows

Y
width x
The OCR Sw and Barcode Sw are features controlled by the DLL starting
from the image read by the peripheral.
NOTE!
Voiding Front Stamp: if selected, it enables the stamping on the front side of the document.
Voiding Back Stamp: if selected, it enables the stamping on the rear side of the document.
Position Stamps: to delay the stamping command.

The unit of delay is 5 ms equivalent to 5 mm.
Endorse String: to print an invalidation string on the rear side of the document
(see page 6-6, Printable Inkjet Characters).
Bold: the print with boldface characters
Print: if selected, it enables the string printing.

CTS electronics
2 - Check Codeline
Do Check: to compare the default Codeline with the Codeline read, if the two
codelines don' t match, LS515 stops the process.
Codeline Base: to insert a default codeline to do the check.
Insert Last Codeline: if flagged, it loads the last read codeline as a base codeline for the
comparison.
3 - Read Image
Side: to choose the side to film
Clear Image: the black area around the image is not displayed.
Read mode: to select the reading mode.
4 - Image saving
It allows to save the acquired images in different format: JPEG, BMP e TIFF
JPG Quality: compression ratio.
TIFF: allows to save the image in several kind of TIFF
5 - Double Leafing
Paper Thickness: tuning of the double leafing sensor without saving any data into the
flash memory.
Double Leafing Block: in case of double leafing, the document is blocked.
6 - Documents
All Document: if selected it enables the reading of all the documents present in the
feeder.
Num: if selected it reads the number of document indicated.
Sorter Selection: to set the sort criteria and the bin of exit.

CTS electronics
A - Sorter type (Selects the type of sorter)

Sorter 1: sorts the document into slot 1.
Sorter 2: sorts the document into slot 2.
Retained doc.: Blocks the document after the codeline reading.
Sorter automatic: the document is sorted according to criteria
which can be selected in the files listed from Choice 1 to Choice 5.
Switch sorter: when the slot 1 is full automatically the documents sort in slot 2
before return "Slot full".
B - Choice n° (Example of Choice)

Type of choice: possibility to select document sorting among 9 choice criteria.
String 1: numerical string of max 10 characters between 0 and 9 used for checking.
String 2: numerical string of max 10 characters between 0 and 9 used for checking.
Start char to check: the character of the read string from which to start verifying
String 1, String 2 (spaces are not considered characters)
Sorter: this indicates the slot where the documents should be deposited in
cases where the choice criteria is taken into consideration.
7 - Optical Window
It displays the settings for the OCR or BARCODE decoding.

CTS electronics
Procedure for badge reading
· Insert the badge in the guide with the

magnetic strip facing you (B).
· Pull the badge through the reader from
right to left until it exits the other end of
the guide.
· Incorrect badge insertion will cause
the beeper to sound.
Procedure for Magnetic BADGE reading
In order to read the Badge, it is necessary to:

· Load the program and select the “DOCUMENT HANDLE” menu to access the document
management menu. Select “READ BADGE” and a dialog window will open up.

CTS electronics
· Select the track to be read (see point A) and confirm selecting “READ”;
Select the track of badge 2 or 3 to be read or the 2&3 (depending on setup

configuration) and pass the badge as explained later on.
NOTE! The read data will appear in the item related to the track selected.
Signalling a Paper Jam
This occurs after a read or scanning command has been sent by the host, when the document stops
along the paper path.
If this occurs, a long beep is sounded and the 3 console LEDs blink until the reader receives a reset
command via PC.
Removing a Paper Jam
· Switch off the reader.

· Raise cover (1).
· Extract Document (2).

CTS electronics
Signalling a Double Leafing
Double leafing is signalled when two documents are fed into the device; LS515 will send a WARNING
message to the host and will continue to work; if requested by the application, it will stop and block the
document transport until the operator removes the double leafing.
Console (LED Functions) - Beeper
LS 515 LEDS ON Conditions

Function On Badge Cheque Beeper
ON x
Read Cheque Upon reception of read command from PC
x x (switches off after read operation)
Film Special Doc. Upon reception of read command from PC

x x (switches off after read operation)
Read Badge Upon selection reception from PC (steady light)

x x
Paper Jam Blinking - 1 beep (if enabled)
x x x x
Badge Read Error 1 beep
x x
LS515-PC active line 1 beep when switched ON if SCSI or when USB
x x cable is connected if USB
MICR read error 1 beep (if enabled)

x x
Led “ON”
Led “BADGE”
Led “CHEQUE”

CTS electronics
Stamp
To access the stamps:
· Switch off the reader.

· Raise cover (1)
· Raise cover (2)
Inserting and Removing the Stamp Holder Drum
The figure below illustrates the position of stamp holder drums (1) (endorsement) and (3) (void) and the
position of inking rollers (2) and (4).
1 2 3 4

CTS electronics
The figure below shows the removed stamp holder drum.
· To remove the drum, raise it until it is detached

from its guide pin.
· Insert a new drum by directing pin (P) in the
command guide (G).
· The drum is correctly inserted when a "click" is
heard from the device inside the drum which
hooks onto groove (V).
Assembling the Stamps on their Drums

We recommend using double sided adhesive tape (2) on the back of stamp (1) to facilitate blocking it to
the drum (remove protective film (3).
· Center drum (1) with respect to drum (4) and

glue it to the surface of the drum beginning from
the center and continuing along the sides.
· Before blocking the small plate (5), ensure that
the stamp adheres perfectly to the drum to
prevent the stamp rubber from swelling after it
has been blocked.
· Block the drum using small plate (4).
The figure illustrates the ENDORSEMENT stamp. Follow the sample

procedure for the VOID stamp.
NOTE!
Replacing the Inking Roller
· Raise the roller as indicated in Figure and remove the guide

pin (use the plastic glove inserted inside the packing to
avoid contact with your fingers).
· Insert a new roller.

CTS electronics
INK-JET Print Cartridge
CTS, code TEST-CART--01 contains cartridge (A) and, out of the box,
the plate pad (E) (Code 07667).
Felt pad (E) must be replaced together with the cartridge.
Replacing the INK-JET Cartridge
· Switch OFF the reader.

· Raise the cover (1)
· Push the plastic bridge (2) in the direction indicated by the arrow, until it stops on the base.
· Hold wing (A) on the INK-JET cartridge and pull it gently away from the document guide.
· Raise the cartridge to remove it.
· Insert a new INK-JET cartridge making sure that it rests flat on the guide.
· Raise the plastic bridge (2) until the cartridge is blocked into the housing.
· Close cover (1).

CTS electronics
Replacing the felt pad
One side of the pad is

- Shiny
NOTE! - The other is absorbent (pad)
The pad side faces the cartridge.
· Remove the felt pad (A) from the machine as indicated in figure and replace it with a new one.
· Assembling the new felt pad (1)

· Rest the pad with the absorbent side against the blade and push until it passes under the guide
support (S). Stop it next to the metal frame plate (B)and push it downwards.
Pay attention that the felt pad does not surmount the metal plate B
! WARNING!

CTS electronics
MAINTENANCE
Field engineer maintenance
The standard maintenance procedures suggested are the following: (their operation schedule is
obviously variable, being a function mainly of the workload of the peripherals in terms of daily processed
documents and, moreover, of their characteristics and the working environment)
· In order to guarantee that the endorsement is working properly, we recommended to check the
contacts of the ink-jet head. The contacts must be free of ink; if there is some ink, clean the contacts
with detergent solution.
· Periodic verification (every six months) in order to guarantee that the gummed movement rollers are
free from track of dirty or deformations, which could generate skid of the check.
· Periodic verification (every six months) in order to assure the transport and movement belts are all
properly tensioned (the speed variation must always be within the specification) by use of specific tools
(supplied to our service partners when attending the CTS training course), and replacement of the
plastic covers of the camera if not previously done (after about 1,000,000 checks processed their
replacement is recommended)
· In case of wrong insertion of improper documents (i.e. check with staple), proceed immediately to
verify that the parts involved in the reading (MICR head / camera's covers) and in the transport (rollers,
belt) of the document have not been damaged or are out of setting: in case proceed in the re-adjusting
or substitution of the part.
In addition we recommend to keep in stock the following essential spare parts:

- electronic boards (Main board and, if present, E13B and/or Inkjet board)
- cameras
- cameras plastic covers
- photo-sensors
- springs
· Remove the ink jet cartridge when the unit has to be packaged and shipped

CTS electronics
Operator maintenance
Cleaning procedures
Periodic cleaning (daily / weekly) , by using an aerosol spray, on the entire paper path, mainly in case the
handled checks are of paper leaving deposits and, in case of stain or dirty present on the cover glass of the
camera, slide it out and clean with a cloth moistened with detergent neutral for plastic (never use paint
thinner or other organic solvents, which can leave stains) ; in case of some deposits of dirt or debris on the
transport roller, which could affect their correct grip, proceed in the cleaning using a cloth (or a paper
sheet) drenched with the same detergent and, turning the rollers to be cleaned with the fingers, take care
to exercise just a light pressure on them.
Beginning of the day procedures
· Verify that along the entire paper path no foreigner articles (i.e: staples, clips, paper debris ..) are
present (and remove them if found).
· Verify the physical USB connection between peripheral and PC .
· Power on the unit and verify its initialization cycle (by hearing the motors running for about 2 - 3 sec )
and the occurred USB connection (acoustic beep).
· Take care to properly line up each check of the bundle in both the front and bottom edge to allow the
proper feeding.
WARNING
1- Never lift up or insert any cable’s connectors when the main switch is in turned On
2- Periodically proceed in the cleaning of the ink jet nozzles (with fiberglass cloth) if the unit is not
regularly utilized.
3- If the unit is not utilized for long period, remove the ink jet cartridge
End of day procedures
Pay attention to not have any check inserted along the paper path before to turn Off the LS515.

CTS electronics
Troubleshooting
A) The unit can not turned on

- Check if the AC cable is plugged in properly
- Check the main switch: you will have to hear a “click” of the switch when
turning On/Off
B) No USB connection between Peripheral – host

- Turn Off the unit and Verify the complete insertion of the USB cable and turn On
- Replace the cable
- If the PC has a multiple USB ports, connect the LS515 to another port
C) Check not feeding or multi-feeds occurring

- Verify the correct alignment (horizontal and vertical) of the checks in the
feeder
- Verify the feeding roller are not dirty (in case proceed in their cleaning as
per “CLEANING OPERATOR PROCEDURES” ) or with debris of paper or
foreigner objects to be removed.
- Verify the gap between the two feeding rollers is properly adjusted according
to the kind of checks being processed
D) Midway jam of the check

- Verify along the path if there are paper debris or foreigner material to be
removed.
- In case of removal of jammed document, pay attention to proceed with care,
avoiding to damage the check itself or to affect the proper setting of the
transport items (i.e.: rubber band).
E) Scanned image with horizontal lines

- Slide out the plastic cover of the camera with the bad image and clean it if
stained (refer to “CLEANING OPERATOR PROCEDURES”), or proceed in
its substitution if scratched or damaged.
F) Scanned image skewed

- Verify the check into the feeder are not skewed
- Verify the correct “in seat” insertion of the covers of the camera if been
removed for cleaning operation.

CTS electronics
G) There is some ink present in the machine
H) The endorsement doesn’t work properly:
- Check the position of the ink-jet cartridge, pay attention to proceed with care,
avoiding to damage the support. The correct position is shown in the
pictures below.
- Replace the ink-jet cartridge.

- Clean the contact of the ink-jet head support using detergent solution.

CTS electronics
Chapter 5
MECHANICAL
and ELECTRICAL
ADJUSTMENTS

CTS electronics

CTS electronics
Adjustments
Mechanical or electrical (calibration) adjustments are described as follows:
1. Purpose of the adjustment is described in the title of the paragraph;

2. Part to be adjusted is described in the body of the paragraph.
These descriptions are often accompanied by one or more drawings and if necessary help and
check procedures are available to ensure that the adjustment is proceeding as required.
A star in the drawing shows where to use the required tools (screwdriver,
wrenches, etc.)
NOTE!
Adjusting the Tension on the Toothed Belt
A too tight belt causes excessive wear while a belt that is too loose tends to slip out of the pulley.
In both cases, the kinematic movements of the belt are hindered.
If specific indications are missing, the tension can be checked by pushing the belt in the middle of
the two pulleys; the deflection value is proportional to the interaxis of the pulleys.

CTS electronics
Removing covers
Usually the best thing is to remove and replace the covers in the following order:
· Lift the cover (1) upward.
· Lift the cover (2) upward.

CTS electronics
· Remove the four screws as shown in figure around the main cover.
· Remove the four screws as shown in figure and lift the base upward.

CTS electronics
Transmission belt adjustment
· Unscrew the column (2) to release the

tightener (1);
· Adjust the tightener (1) giving a pressure of
100 on white pin (1A) as shown in the
drawing below.
· Verify, after the regulation, to obtain 2 mm of
deflection with a pressure of 100 gr.
3
100gr / 2mm 1
Tension on Belts (2) and (3)

(500g at deflection of 4.5-5mm).
· Belt 2: move the support of belt tightener pulley (1)
· Belt 3: the support of belt tightener pulley (4) moves when working with the tightening nut.
Positioning Antislip Roller (5)

· Work with the tightening nut to move the roller support.
Check:
insert a 0.05 mm gauge between the belt and the roller.
The pressure exerted by the antislip roller must be such as to create a slight friction when removed.

CTS electronics
Position Antislip Roller (1)

· Unloose the two screw B1;
· Check the position of the belt with the two pulley (2) and (3) (move the belt);
· The tension spring adjust the pressure of the antislip roller (1);
· Fix the two screw B1.
Document Leafing Kinematics

Work Position
· Move electromagnet (4).

Procedure:
Push small roller (1) against roller (2); in this position the slide (5) of the electromagnet must still be 2.5 - 3
mm from the end path so that spring (M) is sufficiently loaded to push the maximum amount of checks.

CTS electronics
Deviator for Sorting Documents into the Two Recovery Bins

Rest Position
· Angularly position deviator (4).

Introduction :
screws (V) block support (1) of the electromagnets and relative appendix to wing (A).
· The rest position of deviator (4) is obtained by pin (P) which when pulled by spring (M) rests on
wing (A); in this position there must be a gap of 0.5 to 1 mm between deviator (4) and small roller
(5) (socket head screw with collar 3).
Number 7 indicates the document.

NOTE!

CTS electronics
Work Position (electromagnet 2 energized)

· With electromagnet (2) energized (push slide (8) in the direction of the arrow), deviator (4) must
rest against guide (6) and, at the same time, slide (8) must stop at the bottom path of the
electromagnet.
Number 7 indicates the document.

NOTE!

CTS electronics
Working Position of Single Document Pick-up Roller (3)

· Move electromagnet (1) (Fig. 40).
· With electromagnet (1) energized (push slide (5) in the direction of arrow) and small roller (3)
against roller (2), slide (5) of the electromagnet must be 0.5 to 1 mm from the end path.
kinematic flexibility is due to bending of connecting rod (4)

NOTE!
· The kinematic rest position is obtained by pin (P) in slot (A).
Work Position of Blade (6)

Work directly on the plate because of deformation.

CTS electronics
Stamp Clutch Release

· Make sure the coupling is in its rest position.
· Wing (A) in front of the flange of coupling (B).
· With the electromagnet energized (push the slide by hand to the end of the path), wing (A) must
free flange (B), 1-1.5 mm before the end of the path.
The figure shows the front document stamp; the same conditions must be
reached for the back stamp.
NOTE!
Stamping Quality
· The inking roller-stamp interplay adjustment is done in factory. The stamping quality depends on
the quantity of ink on the inking roller and on the interplay between inking roller and stamp.
Inking roller-stamp interplay adjustment

· Distance L varies when pin (1) of the inking roller is moved with respect to the fixed axis of stamp
(2).
The dotted line (3) represents the inking roller which must be removed to
access this adjustment.
NOTE!
The figure shows the back document stamp in its rest position.
The same condition must be obtained for the document front stamp.

CTS electronics
Angular Rest Position of Stamp (2)

· Turn stamp (2).
· With the stamp rotation command clutch in the rest position,
the socket head screw is positioned on lower hub (4).

NOTE!
Tension on Belt (6)

· Move crank (5).
Using a dynamometer apply 475-525 gr of pressure on roller (R) and block the screw.
475-525 gr
R
5 6
0.5 mm 2
4
50-55 gr
The correct tension of this belt guarantees uniform document

advancement in front of the MICR read head.
NOTE!

CTS electronics
Positioning the MICR Head with respect to the Document

· Move head (1).
· Using a dynamometer apply 50-55 gr of pressure on head (1) and block the screws. Magnetization
head is not adjustable; it must be 0.5 mm from the belt.
2 1
at h
re P
p
Pa
· Install the reading head with the side marked with the two dots (2) as shown in the figure previous.
· If the two dots are not present, take care to reassemble the new head with the red cable (3) facing
upward.
Positioning the Leafer Plate

· Move plate (1).
Appendix (A) must have a clearance of 0.5 - 1 mm from document (2).

CTS electronics
Mechanical scanner calibrations
Replacing the Scanner

Mechanical and electrical adjustments must be checked every time the device is replaced.
To remove the scanner
· Before removing the scanner, it is necessary to remove the screws that

fix the mother board on the frame, then move it, inclining it toward you
(see figure), to have access to the scanner cable to be unplugged.
· Remove screws V,
· Remove screws V1,
· Remove the seeger B,
· Raise small plate 1 to free the scanner.
· Raise the scanner to remove it (the scanner is guided by pins P1 in slot A1 and P2 in slot F2)
Follow the instructions in reverse order to reassemble the scanner; to adjust the distance from the
scanner to the roller, see next page.
V
V1
A1
F2 P2
P1

CTS electronics
Positioning the scanner with respect to the Document to be Filmed

(Top view)
· The orthogonal position of the scanner is adjusted during the assembly to small plate P (screws V).
· Insert the tool (1) (code A06810) between the roller shaft and the scanner plastic cover, to obtain
6,3 mm of space and fix the screws V.
· After the adjustment is made, there must be a distance 1,0 ± 0,1 mm between the two scanner
plastic covers (use the special tool (1) 1,0 x 6,3 code A06810).
6.3mm
6.3 mm 1 mm
1
1
1 P
V
Positioning the scanner with respect to the Document to be Filmed

(Bottom view)
The following regulation is not necessary in case of scanner replacement.
In any case check the distance of 0,25 mm in order to have the right
NOTE! positioning of the scanner.
· A distance of 0,25 mm must be obtained between the scanner plastic cover (A) of the scanner and
the contact surface (B) of the base plate (use the special tool (C) code 06717).
· To get 0,25 mm move the support plate (1), by loosening the screws (3),
· This position also determinates the distance between roller (2) and the scanner.
A
B
0.25mm
C
2
B
1
3 A

CTS electronics
Parallelism of the Roller with respect to the Scanner

(top view)
· Move small plate 4 by loosening the two screws 6
A distance of 6,3 mm must be obtained between the roller shaft (5) and the scanner plastic cover (A) of the
scanner (use special tool 1x 6,3 mm (1) code A06810)
5
6.3mm
6.3 mm
A 4
1
1
6
Parallelism of the Roller with respect to the Scanner

(bottom view)
· Move small plate 7 by loosening the screws 8
· A distance of 0.1 mm must be obtained between the roller 9 and the scanner plastic cover (A) of
the scanner 10 (using tool A-08020-01).
9 7
8
0.1
10
If the replacement concerns both scanner (front and rear) at the same time,
the new first scanner installed, needs to be fixed on the orthogonal position
NOTE! with respect to the metal base.

CTS electronics
Electrical scanner calibrations
Calibration of this group may be carried out via a S/W command using the “LSW5 demo test” diagnostic
program;
· Load the program and select “Setting“ in order to access Scanner Calibration. Select “Scanner
Calibration”.
Proceed as follows:
FRONT
· Insert the regulation document “DOCUTEST 020-04” in the entrance-way, with the black part as
first, turning in front of the external side;
Entrance-way plane
· Select “FRONT”
· The LS515 will carry the document to the scanner (verify that the black part of the document is
completely in front of the scanner).
· Press P1: the document moves backward and forward.
· When the document stops with the white part in front of the scanner, press P1 (see page 3-10).
· Wait few seconds: the light changes colour (the document is stopped).
· After the document is returned with black part in front of the scanner press P1.
· The document moves.
· (Only for LS515 S ) After the document is returned with black part in front of the scanner Press P1.
· When the calibration is done, the document will be sent automatically to the exit bin.
If the calibration fails there will be an acoustic signal of error
! WARNING!
At this stage calibration has been completed and the resulting values will be stored in the FLASH.

CTS electronics
BACK
· Load the program and select “Setting“ in order to access Scanner Calibration. Select “Scanner
Calibration”.
· Insert the regulation document “DOCUTEST 020-04” in the entrance-way, with the black part first
turning in front of the internal side;
· Select “ BACK”.
Entrance-way plane
· Select “FRONT”
· The LS515 will carry the document to the scanner (verify that the black part of the document is
completely in front of the scanner).
· Press P1: the document moves backward and forward.
· When the document stops with the white part in front of the scanner, press P1 (see page 3-10).
· Wait few seconds: the light changes colour (the document is stopped).
· After the document is returned with black part in front of the scanner press P1.
· The document moves.
· (Only for LS515 S ) After the document is returned with black part in front of the scanner Press P1.
· When the calibration is done, the document will be sent automatically to the exit bin.
If the calibration failes there will be an acoustic signal of error.

! WARNING!
At this stage calibration has been completed and the resulting values will be stored in the FLASH;
Use the "Docutest--002-C" to verify, through the quality of the image, proper functionality of the scanner;
Docutest--002-c
100 200
50
CTS electronics
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
DOCUTEST--002-C
(N. 2/C)

CTS electronics
Calibrating the double Leafing Photosensor
This group is made up of three different sensors which monitor double feeding at three different heights
on the document.
The calibration is done in factory using a sheet of white paper with weigh of 80 gr/m² in the input slot.
In case of handling of particular checks (i.e. darker than usual), the customer is required to adjust the
double leafing calibration with reference to one of those documents.
Calibration of this photosensor group may be carried out via a S/W command using the “LSW5 demo
test” diagnostic program.
Proceed as follows:
· Place the document in the input slot.

· Load the program and select the “ SETTING “ menu in order to access the calibration menu.
Select “Double Leafing Calibration”.
· LS515 moves the document in front of double leafing photosensor (photosensor 3 page 2-9)
· Check if the document comes through the paper path correctly.
· Press the P1 (see page 3-10) button on the board.
- If the calibration procedure is successful, the document will be sent to the sorter 1;
- If the calibration procedure is not successful, three acoustic beeps will be emitted and the
operator shall remove the document manually.
At this stage the machine is ready to carry out any other operation (the previous calibration data will be
overwritten)

CTS electronics
INK-JET Print Calibration
Disassemble the INK JET head.

Positioning the Head Support with respect to the Document
· Move support (1).

Support (1) must be pushed until it is in
contact with the blade (2).
· Block the screws.

CTS electronics
Electrical regulation of the length of image
This adjustment ensures the relation between a theoretical number of pixel (obtained from the length in
millimetres of a document) and the number of pixel related to the image digitalized by the peripheral.
Calibration of this group may be carried out via an S/W command using the “LSW5 demo test” diagnostic
program;
· Load the program and select “ Setting“ menu in order to access the calibration menu. Select
“Image Calibration”.
· A dialog window will open, then the Image Calibration can be calibrated:
· Measure the document length and insert number (in mm) in the dialog window “Insert document
length”;
· Insert documents with the same length.
· Press “Calibration”.
· Reintroduce the document until calibration is OK.

CTS electronics
MICR amplifier calibration with LEMA100 Board
Preliminary procedure:
· Remove the cover and the bottom;

· Remove the mother board (unscrewing the 4 screws fixing it to the threaded shafts) taking care not
to remove any electrical connection;
· Remove the mechanical fixing between “LEMA100” board and mother board, taking care to
maintain the electrical connection between them (A). Unplug the MICR head cable from the
connector J3 on the "LEMA 100" board and interpose the “extension cable CAB0763 (B) between
LEMA100 and MICR head;
· Perform a temporary connection of the ground wire CAB0567(C) (by a locked screw) on a threaded
shafts (one of the four shafts on which usually the mother board is fixed);
· Power on the LS515.
Before switching ON the unit, be careful to avoid any risk of contact

(short circuit) between LEMA100 and Mother Board on the testing surface.
NOTE!

CTS electronics
Using the “LSW5 demo test” diagnostic program, the regulation of the amplification of the MICR head is
carried out:
· Load the program and select “Options“. Select “ E13B Signal” and click on ”Calibration MICR” in
the submenu;
· A dialog window will open and the gain MICR head can be calibrated:
1 - OPTION
SIGNAL VALUE : This allows to insert the value shown in brackets on the
“DOCUTEST 07” test document.
2 - RESULT
RESULT: A light will signal the end of the MICR head calibration.

CTS electronics
Proceed as follows:
1. Insert in the “SIGNAL VALUE” box the value shown in brackets on the “DOCUTEST 07” test
document (2).
2. Insert the “DOCUTEST 07” adjustment document with the 2 magnetic lines facing downwards (1)
3. Click on the “MEASURE” key to set off the calibration procedure.
4. Check “RESULT” that is indicated by the colour of the light:
- If the light is GREEN and the message is "Continue Calibration", repeat the steps from point 2
until the correct calibration is found.
- If the light is RED, manually adjust the Trimmer, of the E13B expansion board, and repeat the
steps from point 2 until the correct calibration is found.
5. Calibration is correct when the pop-up message is "Calibration OK".
TR1
U2 PT4 PT2
+
C15
U3 1
PT3
TRIMMER
J3
+
+
C34
C14
X1
+ +
C27
C19
U1 PT1
+
+ 1
TP1 AB C
C20
C8
U4
1
J2
PT6
· To assemble, proceed in reverse order.

CTS electronics
Calibrating the Power Supply Voltage and the Frequency Time of the
INK-JET Board (only for electrical level 1.0)
If the Ink jet expansion board is present and the DIP2 pin 1 in OFF
position (see Table page.3-7), the LS515 will be ready for Calibrating
NOTE! the Power Supply Voltage and Frequency Time of the INK JET Board.
Procedure:
· Power on the LS 515.

· Open the lateral cover (1).
· Check the correct position (OFF) of the
DIP 2 pin 1 and presence of INK-JET
expansion board.
· Press diagnostic button P2 (If documents
are not present in the feeder 1 or in single
entrance 2).
· Press pulse P1.
Power Supply A RT2 M(OV)
· Check that 22.5 - 23 V are measured on U14 RT2 RT1

dissipator plate (A). J5
· Work with RT2.
J2
Calibrating the Frequency RT1 TP3 M(OV)

· Using an oscilloscope on TP3, check the U14 RT2 RT1
wave form. J5
· Work with RT1.
J2
5 µsec 5V

CTS electronics
Downloading new firmware from a PC
This process is usually done in factory when the electric mother board is new.
Through the CTS download application is possible to write or update the firmware of the unit completely.
In this case the unit has to be connected to a PC by a download cable (CAB-0767), then proceed as
follows.
Firmware update program
! WARNING!
”CTS Download" has to be copied in the same folder of the
peripheral DLL.
· Connect the terminal (A), of the download

cable, to the unit and the other terminal to
the host.
· Switch on the unit and execute the
download by running “CTS download”.
1 - Where the peripheral is connected 4 - Select flash to update

2 - Browse the file that have to be downloaded 5 - Select the type of peripheral
3 - File to download 6 - After the selections press the button “Execute”

CTS electronics
Firmware partial download
Through the ”CTS DWL” application, provided with the unit, it is possible to update partly the firmware.
The base of the firmware is not modified and only the variable part is updated. This way connecting the
unit through a download cable is not necessary : the standard connection cable is sufficient.
! WARNING!
”CTS DWL" has to be copied in the same folder of the peripheral DLL.
Run the download application and set all the required information:
· Select the peripheral type;

· Select the kind of connection;
· Execute download, the below
window opens;
· Browse the file to download;

· Press "OK to start the download.

CTS electronics

CTS electronics
Chapter 6
GENERAL FEATURES

CTS electronics

CTS electronics
Stamps - Sizes - Characteristics
· The Figure illustrates the endorsement and void stamps.

· Maximum sizes of the stamping surfaces are:
Endorsement stamp 34X45 mm
Void stamp 24X45 mm
· The edges of the stamps are used to block the stamps to their drums.
· Surfaces A of the endorsement stamp corresponds to the write area of the INK-JET head (date or
other)
2
0.8
55
45
10
37
35.5
NOITAMOTUA GNIKNAB
STC
scinortcele
15
7
1.5
51001 AERVI
0
10 45 10
23
22
AB
IKN A
GN OTU
A M
01 IT
510
NO I
C RV
ST
tc ele
AE
1
no r
sci
0
8

CTS electronics
Document Sizes - Read - Print
Reading and Printing the Code-Line
150 - 225
8 ± 0.2
CODE-LINE CMC7/E13B READ
³ 60
7 - 20 ± 0.2
OCRA OCRB E13B
CODE-LINE READ
Stamping INK-JET Printing (documents seen from the back)
20 ± 1
27 ± 0.5
INK-JET PRINT (BACK)

INK-JET PRINTING 71 CHAR MAX NORMAL
61 CHAR MAX BOLD
55 45
FRONT
24
34
BACK
17
30
100 45

CTS electronics
Character Set
CODE CHARACTERS (CMC7 and E13B are read magnetically)
DECIMAL HEXADECIMAL ASCII OCR-B OCR-A E13B CMC7
32 20 SPACE
35 23 #
43 2B + +
45 2D -
48 30 0 0 0 0
49 31 1 1 1 1
50 32 2 2 2 2
51 33 3 3 3 3
52 34 4 4 4 4
53 35 5 5 5 5
54 36 6 6 6 6
55 37 7 7 7 7
56 38 8 8 8 8
57 39 9 9 9 9
58 3A :
A
59 3B ;
B
60 3C < < ¡ C
61 3D =
D
62 3E > > Þ
74 4A J
78 4E N
80 50 P
88 58 X X
93 5D ]
à
124 7C | | |
33 21 ! UNKNOWN READ CHARACTERS
63 3F ? UNKNOWN READ CHARACTERS

CTS electronics
Printable INK-JET Characters
0 1 2 3 4 5 6 7
0 SP 0 @ P ‘ p
1 ! 1 A Q a q
2 “ 2 B R b r
3 # 3 C S c s
4 $ 4 D T d t
5 % 5 E U e u
6 & 6 F V f v
7 ‘ 7 G W g w
8 ( 8 H X h x
9 ) 9 I Y i y
A * : J Z j z
B + ; K [ k {
C , < L \ l ï
D - = M ] m }
E . > N ^ n ~
F / ? O _ o

CTS electronics
Features and characteristics
Environmental conditions for operating

Temperature: 10 C - 40 C.
Humidity (uncondensed): 20% - 80%
Temperature gradient: 15 C/hour
Altitude: 0-3000m (101-70 KPa)
Mains:
Voltage: 230 Vac ±10% or 115 Vac ±10%
Frequency: 50-60 Hz
Consumption: 0.4A (230V) 0.8A (115V)
Interface
USB 2.0
Internal standard SCSI - 2
Size - Weight:
Size: 410x166x230 mm
Weight (max configuration): 7,8 Kg ca.
Image resolution:
LS515/1 Interface USB 2.0: 16 or 256 shades of gray, (front and rear side)
100 DPI or 200 DPI
LS515 S Interface USB 2.0: 16 or 256 shades of gray or color, (front and rear side)
100 DPI or 200 DPI
LS515/3 Interface SCSI-2: 16 or 256 shades of gray, (front and rear side)
100 DPI or 200 DPI
Documents managed:
Height: 60 - 108 mm
Length: 150 - 216 mm
Thickness: 0.07 - 0.12 mm
Weight: 70 - 120 g/mq
Humidity: 40 - 60% (uncondensed)
Feeder capacity (documents in good condition):

Feeder bin: 80 max
2 recovery bins: 50 max each (with signal of recovery bin full)
Reading speed: 420 mm/s in colour mode
Image resolution: 500 mm/s in gray mode
NOTE:
- maximum scanning height is 108 mm, the document may be higher;
- the document must be a single sheet without creases or scratches;
- heavily plastic coated documents may have difficulty advancing along the paper path.

CTS electronics
Reliability
Error rate
When the errors are not caused by the user or the support:
MICR (CMC7) Read module Rejection rate < 1 CRT / 25 000
Substitution rate < 1 CRT 250 000
MICR (E13B) Read module Rejection rate < 5 CRT / 25 000
Substitution rate < 5 CRT 250 000
Hypotheses For Use

The following average work load has been proposed under standard operating conditions:
work days/year: 250
hours powered on/day: 8
hours used/day: 6
number of power on/off cycles/day: 4
number of documents managed/day: 500
life years: 5
Average Inconveniences
MTBF >120000 hours
MCBF >200000 cycles
MTTR <15 min.
Stamp life 20000 stamps or 3 months
average printing capacity

INK-JET cartridge 600000 normal char
250000 boldface char
Throughput
The LS 515 can operate at a speed of about 80 DPM.
The throughput depens on the application software, type of PC being used and document
length.
Supplies
INK - JET print cartridge code TEST-CART--01

Absorbing felt (50 pcs. pack) code 07667
Inking roller for stamps (black) code 05386

Void stamp support drum group code 10198
Endorsement stamp support drum group code 10182

CTS electronics
Chapter 7
SPARE PARTS LIST

CTS electronics
TABLE N° 1 CARROZZERIA
COVER
Q RIF CODICE DESCRIZIONE

CODE DESCRIPTION
1 1 06730-01 Fondello
Floor panel
1 2 06822-LS515 Scocca
Bodywork
1 3 06733 Coperchio Laterale

Lateral Cover
1 4 06732 Coperchio Centrale

Central Cover
1 5 06800 Gruppo porta palette

Separator and flaps
4 5A 06772 Paletta deviatrice canale doppio
Deviator flap
1 6 06801 Gruppo porta palette + Mylar

Separator and flaps + Mylar
1 7 06735 Tappo Dip-switch

Dip-switch Stopper
1 8 06734 Arresto Documenti

Adjustable guide
1 9 06802 Gruppo Tasto

Key group
2 10 06736 Tappo Inferiore

Inferior Stopper
5 11 PASCAV-08 Passa cavo gomma nera

Fairlead black gum
1 12 06814 Gruppo porta palette + Mylar per mono casella

Separator and flaps + Mylar for single sorter
2 12A 06774 Paletta deviatrice canale singolo
Deviator flap
4 13 PIEDEGOMADE-5 Piedino di gomma adesiva

Adhesiv rubber feet

CTS electronics
TABLE N° 1
3
Double sorters version
5 5A
5A
5A 5A
11
Single sorter version
6 *
12A
12 7
10
9
A A
B B *
~3 mm
Cut after insertion

A - Old position of the feet
B - New position of the feet (ref. 13)

CTS electronics
TABLE N° 2 ALIMENTAZIONE
MAINS

CODE DESCRIPTION
1 1 10650 Gruppo Filtro Rete Spina + PortaFus

Power supply group + fuse
1 2 TR-0068 Trasformatore Tor Schermato 80VA/230V

Toroidal transformer 80VA/230V
1 2 TR-0069 Trasformatore Tor Schermato 80VA/115V

Toroidal transformer 80VA/115V
1 3 05440 Tappo fissaggio trasformatore

Transformer fixing support
1 4 INPULB-BIP-01 Interruttore bipolare

Bipolar ON/OFF Switch
1 5 FUSI-A001.00T Fusibile 1 A T 5X20 (230V)

Fuse 1 A T 5X20 (230V)
1 5 FUSI-A001.60T Fusibile 1,6 A T 5X20 (115V)

Fuse 1,6 A T 5X20 (115V)

CTS electronics
TABLE N° 2

CTS electronics
TABLE N° 3 PIASTRE ELETTRONICHE

ELECTRONIC BOARD

CODE DESCRIPTION

1 1 10774-1 Piastra LS515 (SCSI-2)
Board LS515 (SCSI-2)
1 1 10775-1 Piastra LS515 (USB 2.0) versione grigi
Board LS 515 (USB 2.0) grey version
1 1 10814-1 Piastra LS515 (USB2.0) versione colore
Board LS515 (USB 2.0) colour version
1 2 10147 Piastra INKJET-2 (Print INKJET electrical lev. 1.0)
Board INKJET-2 (Print INKJET electrical lev. 1.0)
Electrical level 1.1 or superior

1 1 10774 Piastra LS515 (SCSI-2)
Board LS515 (SCSI-2)
1 1 10775 Piastra LS515 (USB 2.0) versione grigi
Board LS 515 (USB 2.0) grey version
1 1 10814 Piastra LS515 (USB2.0) versione colore
Board LS515 (USB 2.0) colour version
1 2 14001 Piastra LS100-I-2 (Print INKJET electrical lev. 1.1)
Board LS100-I-2 (Print INKJET electrical lev. 1.1)
1 3 10554 Piastra LEMA100 (MICR E13B)

Board LEMA100 (MICR E13B)

CTS electronics
TABLE N° 3

CTS electronics
TABLE N° 4 FOTOSENSORI
PHOTOSENSOR

CODE DESCRIPTION
1 1 CAB-0386 Cavo + Foto Aperto Sfogliatore

Cable + photo feeder
2 2 CAB-0443 Cavo + Foto TLP822 + Fopal

Cable + photo TLP822
1 3 CAB-0904 Cavo + Foto Controllo Doppia Sfogliatura

Double feed photo + cable
2 4 CAB-0385 Cavo + Foto Cts ST07

Cable + Photo Cts ST07
1 5 CAB-0436 Cavo + Foto alto Cts ST07

Cable + Photo Cts ST07

CTS electronics
TABLE N° 4
2 4 4
1 5 3

CTS electronics
TABLE N° 5 CINGHIE O-RING E RUOTE DENTATE

BELTS O-RING AND GEARS

CODE DESCRIPTION
1 1 01125 Cinghia Dentata 840 MXL Z105

Toothed belt 840 MXL Z105
1 2 01197 Cinghia Dentata 2320 MXL Z290

Toothed belt 2320 MXL Z290
2 3 01252 O-Ring EPDM 70 sha 1.95x1.78

O-Ring EPDM 70 sha 1.95x1.78
1 4 01177 Cinghia Dentata MXL Z106 L0125

Toothed belt MXL Z106 L0125
1 5 01509 Cinghia Traino

Transport belt
1 6 06742 Ruota Trasmissione Moto Sfogliatore

Transmission Feeder gear
1 7 06743 Puleggia Presfogliatura

Feeder Pulley
1 8 06744 Puleggia
Pulley
1 9 06747 Comando Rullo Sfogliatore

Feeder Roller command
1 10 05191 Ruota oziosa

Transmission wheel
1 11 05200 Ruota Comando Rullo Rifiuto

Reject Roller gear

CTS electronics
TABLE N° 5
6 7 9 5
4
8 11

CTS electronics
TABLE N° 6 GRUPPI ELETTROMECCANICI

ELECTROMECHANICAL GROUP

CODE DESCRIPTION
1 1 10196 Gruppo Elettrom E5499

Electromagnet E5499
1 2 10862 Gruppo Mot Step T22 200P 2.0A
Stepper Motor T22 200P 2.0A
1 3 20469 Gruppo Piastra + Motore CC Sfogliatore
Board + Dc Motor Feeder
2 4 10211 Gruppo Elettrom E3499 +Cavo
Electromagnet E3499 + Cable
1 5 20102 Kit Lettore Badge Magnetico
Badge Reader Kit
2 6 10212 Gruppo Elettrom E3499 + Cavo
Electromagnet E3499 + Cable
1 7 10186 Carrello Completo INK-JET + Cavo
INK-JET holder + Cable
1 8 20482 Scanner Retro versione grigi
Rear Scanner grey version
1 8 20844 Scanner Retro versione colore
Rear Scanner colour version
1 9 20842 Scanner Fronte versione grigi
Front Scanner grey version
1 9 20844 Scanner Fronte versione colore
Front Scanner colour version
1 8+9 20843 Gruppo Scanner Finto
Dummy
2 10 05123 Schermo Scanner
Scanner Plastic Cover
1 12 07667 Feltrino
Felt
1 13 07349 Gruppo Supporto + Magnete
Plastic Support + Magnet
1 14 05425 Supporto Testina e guida documento
MICR head Plastic Support and document guide
1 15 10363 Gruppo Testina Lettura MICR
MICR Read Head
4 16 PASCAV-08 Passacavo Gomma Nera
Fairlead black gum
1 17 06771 Deviatore 1° e 2° Cassetto
Bin deviator 1° and 2° drawer
1 18 05093 Piastrino fissaggio testina
Head fix plate

CTS electronics
TABLE N° 6
1 4 17 16 16 7 12 6
10 9 10
8
*
16
3 13 14
2 15 18 4 6
*
~7 mm
Cut after insertion

CTS electronics
TABLE N° 7 KIT FLANGE PER PULEGGE - TIMBRI

ROLLERS BELT GUIDE WASHERS KIT - STAMPS

CODE DESCRIPTION
1 1 05187 Rullo Presfogliatore

First feeder roller
1 2 05188 Rullo Sfogliatore
Feeder roller
1 3 05201 Rullo Contrasto Documento
Contrast Roller
1 4 06807 Gruppo Rullino Oscillante
Oscillating Roller Group
2 5 06810 Rullo I e II Scanner
Scanner roller I and II
1 6 10198 Gruppo Tamburo Timbro Annullo
Voiding Stamp Drum
1 7 10182 Gruppo Tamburo Timbro Girata
Endorse Stamp Drum
1 8 05225 Rullo avanzamento zona Timbri
Transport Roller - Stamp Area
1 9 06493 Gruppo Innesto Timbro Girata
Conduct device for the endorser stamp
1 10 06492 Gruppo innesto Timbro Annullo
Conduct device for the voiding stamp
1 11 05300 Molla per Elettromagnete Pinch-Roller
Pinch-roller electromagnet spring
1 12 01342 Molla per paletta Deviatore
Deviator’s Spring
7 13 05167 Molla
Spring
5 14 05165 Molla
Spring
2 15 01339 Molla ritorno elettromagnete
Electromagnet’s Spring
2 16 01329 Molla
Spring
2 17 05253 Molla Innesto
Spring
1 18 05429 Gr. Deflettore+Mylar
Deflector Group + Mylar
1 19 05385 Rullino Pinch-Roller
Pinch-Roller rubber
1 20 06780 Rondella incasellatrice
Washer
1 21 05433 Rullo - Roller
2 22 05210 Rulli ritorno
Return roller
1 23 05162 Supporto per riduttore DC
Support for reducer DC
1 24 06806 Colonnina supporto
Support coloumn

CTS electronics
TABLE N° 7
24 20 5 5 7 9 6 10 8 19
1 2 3 21 23 22
4
12 14 13 17 14 13 17 13 14 13 15
X2
D
X2
11 15 14 16 16 14 13 18

CTS electronics

LS515 Service Manual

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LS515 Service Manual

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Copyright:

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CTS electronics

LS 515 - Service Manual 1-1

Technical characteristics are subject to change without notice

Edition: 12 April 2007

Previous Issue Subjects covered in the new issue New pages

19 January 2005 General modification

21 June 2005 Supply / Table No.1 6-36; 7-2

15 September 2005 Cable Code 5-26

04 October 2005 Table No 6: part code 7-12

11 November 2005 Code - Tab.1 7-2

25 November 2005 Replace Felt Pad 4-17

23 February 2006 Stamps - Sizes - Characteristics 6-3

7 April 2006 Electrical level 1.1 insertion All

4 May 2006 Table No 1 7-2; 7-3

25 May 2006 Information to the user 1-6

14 September 2006 General modification All

05 January 2007 Spare parts list 7-12

20 March 2007 Spare parts list 7-14

1-2 LS 515 - Service Manual

This manual is meant for the service engineer.

LS 515 - Service Manual 1-3

The LS 515 Service Manual uses the following conventional symbols:

The note contains important information for the technician.

Using controls, making adjustment, or performing procedure

1-4 LS 515 - Service Manual

The MANUFACTURER: C.T.S. electronics S.p.A.

LS 515 - Service Manual 1-5

Information to the users

For more information visit www.ctsgroup.it

1-6 LS 515 - Service Manual

INTRODUCTION and DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 2-1

INSTALLATION and CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . 3-1

Unpacking the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

LS 515 - Service Manual 1-7

USE and MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

USE and MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

MECHANICAL and ELECTRICAL ADJUSTMENTS . . . . . . . . . . . . . . . . . 5-1

1-8 LS 515 - Service Manual

Calibrating the double Leafing Photosensor . . . . . . . . . . . . . . . . . . . . . 5-19

GENERAL FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Stamps - Sizes - Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

LS 515 - Service Manual 1-9

1-10 LS 515 - Service Manual

LS 515 - Service Manual 2-1

2-2 LS 515 - Service Manual

The LS 515 is a peripheral suited to handle banking documents.

- LS515/1interface USB 2.0image features 16/256 shades of grey

LS 515 - Service Manual 2-3

Double feeding check

Sensors registering the passing or presence of documents

2-4 LS 515 - Service Manual

LS 515 - Service Manual 2-5

The LS515 Reader in the System

2-6 LS 515 - Service Manual

LS 515 - Service Manual 2-7

2-8 LS 515 - Service Manual

LS 515 - Service Manual 2-9

J24 Power Supply

Clock 16588,8 MHz

LEAFING MOTOR J29 J2 J3 INK-JET BOARD J1 HEAD

SCANNER SYNCHRONISM J19 FRONT SCANNER

USB 2.0 SCSI-2 interface