Mid-Course-Exam-1-Problems-solve...

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Tecnología de Fabricación

3º Grado en Ingeniería de Organización Industrial

Escuela Técnica Superior de Ingeniería

Universidad Loyola

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No se permite la explotación económica ni la transformación de esta obra. Queda permitida la impresión en su totalidad.
 No se permite la explotación económica ni la transformación de esta obra. Queda permitida la impresión en su totalidad.
Escuela Técnica Superior de Ingeniería
Asignatura: Tecnologías de Fabricación (3◦ Ing. Industriales)
Fecha: 21/10/2020 Tipo de examen: T1-T2-T3

Metal casting:
Consider the casting pattern shown in the figure (dimensions in cm). The metal casted is steel (7200
kg/m3 ). Calculate the minimum mass (kg) of the cope that is required to avoid it from floating.

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Solution:

We can calculate the mass whose weight equals the buoyancy net force that the liquid applies on the
cope:

F 1 1
Z
mmin = = pdA = ( p1 A1 + p2 A2 ) = ρ (z1 A1 + z2 A2 ) =
g g A g
= 7200 (0.34 × 0.11 + 0.20 × 0.19) = 542.67 kg

The cope must have a minimum mass of 542.67 kg to avoid flotation.

Curso 2019–2020 1

a64b0469ff35958ef4ab887a898bd50bdfbbe91a-3612061
 Escuela Técnica Superior de Ingeniería
Asignatura: Tecnologías de Fabricación (3◦ Ing. Industriales)
Fecha: 21/10/2020 Tipo de examen: T1-T2-T3

Metal rolling:
A 25 cm wide, 2 cm thickness brass strip must be rolled to a thickness of 16 cm in a single pass The
available rolling machine has a maximum power of 300 kW, and has 300 mm diameter rolls, which

No se permite la explotación económica ni la transformación de esta obra. Queda permitida la impresión en su totalidad.
can rotate at two speeds, 100 and 200 RPM. Determine if this process can be performed with the pro-
posed machine and the speed.

Solution:

The average stress can be determined from the maximum deformation required:

h0 1
emax = log = 0.223 −→ Yavg = (400 + 500) = 450 MPa
hf 2

The maximum speed that allows this process can be obtaned by isolating ω from the expression of
the requried power, this is:

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2P 2P
ωmax = =
= 8.89rad/s = 89 RPM
Yavg L2 w Yavg R ho − f f w

The process cannot be performed with this machine, as the two available speeds would require a
power higher than available.

Curso 2019–2020 2

Tu crush de apuntes tiene mejores apuntes que este

a64b0469ff35958ef4ab887a898bd50bdfbbe91a-3612061
 Escuela Técnica Superior de Ingeniería
Asignatura: Tecnologías de Fabricación (3◦ Ing. Industriales)
Fecha: 21/10/2020 Tipo de examen: T1-T2-T3

Metal forging:
A solid cylinder of aluminium (K=180MPa, n=0.2) with 25mm diameter and 30mm height is open-
forged to reduce its height to 50%. The available press can generate 200kN. The friction coefficient is

No se permite la explotación económica ni la transformación de esta obra. Queda permitida la impresión en su totalidad.
0.3. Is it possible to perform the forge? Why? In case it is not, indicate how much the friction coeffi-
cient must be reduced. Note: You can neglect the barreling effects (workpiece is always a cylinder).

Solution:

The maximum force that the press can apply must be enough to reach the force required at the end
of the stroke, this is:

!
2R f 3H f Fpress
 
Fpress ≥ Freq = Yf πR2f 1+ µ −→ µ ≤ −1
3H f 2R f Yf πR2f

The stress Yf can be determined in terms of the deformation reached:

Reservados todos los derechos.

H0 n 30
Yf = K log( ) = 180 log( )0.2 = 167.28 MPa,
Hf 15

while the final radius R f is obtained from volume constancy:

 2
H0
R f = R0 = 17.7 mm
Hf

Substituting, we obtain µ ≤ 0.277, and thus the process cannot be performed. The friction coefficient
must be reduced from 0.3 to 0.277 (7.6 % reduction).

Curso 2019–2020 3

Tu crush de apuntes tiene mejores apuntes que este

a64b0469ff35958ef4ab887a898bd50bdfbbe91a-3612061