Ingeniería Interconexión de Tanques Con Facilidades Estación Sacha Norte 1 (Hap)

INGENIERÍA INTERCONEXIÓN
DE TANQUES CON
FACILIDADES ESTACIÓN
SACHA NORTE 1 (HAP)
Departamento: Gerencia de Proyectos
Documento: MEMORIA DE CALCULO KOD BAJA PRESIÓN V-3116
Código del O0179A-MC-01-C
Revisión: Fecha: Elaborado por: Revisado por: Aprobado por:

A 15-Abr-2021 D. Vallejo C. Suntanxi D. Vallejo
B 16-Abr-2021 D. Vallejo C. Suntanxi D. Vallejo
C 18-Abr-2021 D. Vallejo C. Suntanxi D. Vallejo
Historial de Revisiones
No Revisión: Fecha: Páginas Revisadas: Motivo de la revisión:

A 15-Abr-2021 Todas Para Revisión Interna
B 16-Abr-2021 Todas Para Revisión Interdisciplinaria
C 18-Abr-2021 Todas Para Aprobación del Cliente
Control de Distribución
Ubicación del Documento: Controlada No Controlada
Gerencia de Proyectos X
Asistentes Departamentales y Coordinadores X
Sistema de Información Electrónica X
La información del presente documento es propiedad exclusiva de EP PETROECUADOR y no deberá ser usada para otros propósitos distintos a los especificados.
INGENIERIA INTERCONEXIÓN DE Departamento: GERENCIA DE PROYECTOS
TANQUES SACHA NORTE 1(HAP)
Código No.:
O0179A-MC-01
Revisión: C
MEMORIA DE CALCULO KOD BAJA
PRESIÓN V-3116 Página No.: 2 de 6
Índice
1 OBJETIVO 3
2 ALCANCE 3
3 DOCUMENTOS DE REFERENCIA 3
4 CÓDIGOS Y NORMAS DE DISEÑO 3
5 MATERIALES 4
6 CARACTERÍSTICAS DE SITIO 5
7 DESCRIPCIÓN 5
8 CARGAS DE DISEÑO 5
9 CÁLCULO DE RECIPIENTE 6
10 CONCLUSIONES 6
Código No.:
O0179A-MC-01
Revisión: C
1 OBJETIVO
Presentar el Cálculo ASME del recipiente KOD de Baja Presión V-3116 de acuerdo con los
datos de diseño presentados en el Data Sheet y a los requerimientos del código ASME PVC
Sección VIII División 1, edición 2019.
2 ALCANCE
El presente documento tiene por alcance el Cálculo ASME de Recipiente KOD de Baja
Presión V-3116 para el proyecto “Ingeniería Interconexión de Tanques con Facilidades
Estación Sacha Norte 1 (HAP)” ubicado en el Bloque 60 operado por EP PETROECUADOR.
3 DOCUMENTOS DE REFERENCIA
Para el diseño del recipiente se ha tomado la información de entrada de los documentos que
a continuación se listan:
60L0455001-HAP-20-DS-001-D Hoja de Datos KOD de Baja Presión V-3116
B15-ECU-20-SP-011-0 Specification for Pressure Vessels
4 CÓDIGOS Y NORMAS DE DISEÑO
Para el diseño del Recipiente V-3116 se han utilizado los siguientes Códigos de Diseño:
ASME BPVC Section VIII ASME Boiler and Pressure Vessel Code Section VIII Div. 1 Rules for
Div.1 Construction of Pressure Vessels
ASME BPVC Section II ASME Boiler and Pressure Vessel Code Part A, C, D Materials
ASME B16.5 Pipe flanges and Flanged Fittings
ASME B36.10M Welded and Seamless Wrought Steel Pipe
ASME B16.9 Factory-Made Wrought Buttwelding Fittings
NEC-SE-DS Peligro Sísmico – Diseño sismo Resistente
NEC-SE-CG Cargas (No Sísmicas)
ASTM A-36 Standard Specification for Carbon Structural Steel
ASCE/SEI 7-10 Minimum Design Loads and Associated Criteria for Buildings and Other
Structures
Código No.:
O0179A-MC-01
Revisión: C
5 MATERIALES
 Materiales Recipiente:
Ítem Descripción Especificación Material
1 Cabeza Toriesférica F&D (Proporcionada por EP ASTM A-36

Petroecuador) – Cabezas deben ser entregadas Tratadas
Térmicamente o Conformadas en Caliente de acuerdo con
UCS 79(d)
2 Cuerpo recipiente ASTM A-36
3 Boquillas SA-106-B
4 Bridas WNRF, ASME B16.5 SA-105
5 Refuerzos Boquillas ASTM A-36
6 Cuerpo Manhole ASTM A-36
7 Silletas ASTM A-36
8 Orejas de Izaje ASTM A-36
9 Accesorios Tubería, ASME B16.9 SA-234-WPB
10 Espárragos / Tuercas SA-193-B7 Fluorocarbonado/

SA-194-2H Fluorocarbonado
11 Empaques (Spiral Wound) SS-316
Geometría de la cabeza Toriesférica de acuerdo con Data Sheet:

- Øext: 1524 mm (diámetro exterior)
- Esp: 12.5 mm (espesor de cabeza)
- L: 1372 mm (radio de corona de cabeza)
- r: 120 mm (radio de reborde)
Código No.:
O0179A-MC-01
Revisión: C
6 CARACTERÍSTICAS DE SITIO
De acuerdo a la Ubicación del Proyecto dentro de la zonificación sísmica del País, la

especificación de diseño del Recipiente V-3116 y las especificaciones del NEC-15 los
parámetros de sitio el skid son los siguientes:
FACTOR DE IMPORTANCIA: Fa = 1.5
ZONA SÍSMICA: Zona I
TIPO DE SUELO: D
MÁXIMA VELOCIDAD DE VIENTO: 62.14 mph; Categoría de riesgo: IV;
Categoría Exposición: D
ELEVACIÓN: 607 ft
TEMPERATURA AMBIENTE: 70 – 101.8 °F
7 DESCRIPCIÓN
Las dimensiones del recipiente V-3116 cumplen con lo requerido en el Data Sheet
60L0455001-HAP-20-DS-001. Los tamaños, ubicaciones y número de conexiones está de
acuerdo con el data sheet indicado.
8 CARGAS DE DISEÑO
Los datos de diseño para el cálculo del recipiente se obtienen se acuerdo al Data Sheet
60L0455001-HAP-20-DS-0:
PRESIÓN DE DISEÑO (interna): 50 psig

PRESIÓN DE DISEÑO (externa): 0/ATM
TEMPERATURA DE DISEÑO: 150°F
MAWP: 50 psig a 150°F
MDMT: 20°F a 50 psig
CORROSIÓN ADMISIBLE: 0.125”
RADIOGRAFÍA: RT-1
PRESIÓN DE OPERACIÓN: 0.5 psig
TEMPERATURA DE OPERACIÓN: 100°F
DIÁMETRO Y LONGITUD: 60” OD x Ls/s 10 ft
SERVICIO: KOD Baja Presión (No Letal)
Código No.:
O0179A-MC-01
Revisión: C
9 CÁLCULO DE RECIPIENTE
La memoria de cálculo del recipiente se adjunta a este documento.
10 CONCLUSIONES
El recipiente V-3116 cumple con los requerimientos del código ASME BPVC Section VIII div
1.
BEITE B&T CIA. LTDA.
QUITO - ECUADOR
COMPRESS Pressure Vessel Design Calculations
Vessel No: V-3116

Service: Knock Out Vessel
Location: Sacha Norte 1
Purchaser: SOKOLOIL
O.S. Number::
Owner: EP PETROECUADOR
Project No.: O0179A
Designer: Dario Xavier Vallejo Herrera
Date: viernes, abril 16, 2021
Document No.:: O0179A-MC-001 Rev. C
Table of Contents
Nozzle Schedule......................................................................................................................................................1/150
Nozzle Summary.....................................................................................................................................................2/150
Pressure Summary.................................................................................................................................................3/150
Settings Summary...................................................................................................................................................5/150
Radiography Summary...........................................................................................................................................7/150
Thickness Summary...............................................................................................................................................9/150
Weight Summary...................................................................................................................................................10/150
Hydrostatic Test....................................................................................................................................................11/150
Engineering Notes................................................................................................................................................12/150
Wind Code.............................................................................................................................................................13/150
Seismic Code.........................................................................................................................................................14/150
F&D Head #1..........................................................................................................................................................15/150
Straight Flange on F&D Head #1..........................................................................................................................17/150
A - Inlet (A).............................................................................................................................................................20/150
Cylinder #1.............................................................................................................................................................29/150
D - Drain (D)...........................................................................................................................................................32/150
L1 - Level Gauge (L1)............................................................................................................................................36/150
L2 - Level Guage (L2)............................................................................................................................................42/150
P1 - Pressure Indicator (P1).................................................................................................................................48/150
P2 - Pressure Transmitter (P2).............................................................................................................................54/150
T1 - Temperature Indicator (T1)...........................................................................................................................60/150
V1 - Vent (V1).........................................................................................................................................................66/150
MH - Manhole (MH)................................................................................................................................................72/150
Cylinder #2.............................................................................................................................................................81/150
C - Gas Outlet (C)..................................................................................................................................................84/150
Saddle #1...............................................................................................................................................................93/150
B - Liquid Outlet (B)............................................................................................................................................114/150
i
Table of Contents
L3 - LSHH (L3).....................................................................................................................................................118/150
L4 - LSHH (L4).....................................................................................................................................................125/150
L5 - LSLL (L5)......................................................................................................................................................132/150
L6 - LSLL (L6)......................................................................................................................................................139/150
Straight Flange on F&D Head #2........................................................................................................................146/150
F&D Head #2........................................................................................................................................................149/150
ii
Nozzle Schedule
Specifications
Nozzle Impact Fine

Identifier Size Service Materials Normalized Flange Blind
mark Tested Grain
SA-106 B Smls NPS 16 Class

NPS 16 Sch 40 Nozzle No No No
A A - Inlet INLET pipe 150 No
(XS)
WN A105
Pad SA-36 No No No
NPS 2 Class
SA-106 B Smls
B B - Liquid Outlet NPS 2 Sch 160 Liq. Outlet Nozzle No No No 150 No
pipe
WN A105
SA-106 B Smls NPS 16 Class

NPS 16 Sch 40 Nozzle No No No
C C - Gas Outlet OUTLET pipe 150 No
(XS)
WN A105
Pad SA-36 No No No
NPS 2 Class
SA-106 B Smls
D D - Drain NPS 2 Sch 160 DRN Nozzle No No No 150 No
pipe
WN A105
NPS 2 Class
SA-106 B Smls
L1 L1 - Level Gauge NPS 2 Sch 160 LG Nozzle No No No 150 No
pipe
WN A105
NPS 2 Class
SA-106 B Smls
L2 L2 - Level Guage NPS 2 Sch 160 LG Nozzle No No No 150 No
pipe
WN A105
NPS 2 Class
SA-106 B Smls
L3 L3 - LSHH NPS 2 Sch 160 LV/SWITCH Nozzle No No No 150 No
pipe
WN A105
NPS 2 Class
SA-106 B Smls
L4 L4 - LSHH NPS 2 Sch 160 LV/SWITCH Nozzle No No No 150 No
pipe
WN A105
NPS 2 Class
SA-106 B Smls
L5 L5 - LSLL NPS 2 Sch 160 LV/SWITCH Nozzle No No No 150 No
pipe
WN A105
NPS 2 Class
SA-106 B Smls
L6 L6 - LSLL NPS 2 Sch 160 LV/SWITCH Nozzle No No No 150 No
pipe
WN A105
Nozzle SA-36 No No No NPS 24 Class NPS 24

MH MH - Manhole 24 OD x 0.375 MW 150 Class
Pad SA-36 No No No WN A105 150
A105
NPS 2 Class
SA-106 B Smls
P1 P1 - Pressure Indicator NPS 2 Sch 160 PG Nozzle No No No 150 No
pipe
WN A105
NPS 2 Class
P2 - Pressure SA-106 B Smls
P2 NPS 2 Sch 160 PT Nozzle No No No 150 No
Transmitter pipe
WN A105
NPS 2 Class
T1 - Temperature SA-106 B Smls
T1 NPS 2 Sch 160 TI Nozzle No No No 150 No
Indicator pipe
WN A105
NPS 2 Class
SA-106 B Smls
V1 V1 - Vent NPS 2 Sch 160 VENT Nozzle No No No 150 No
pipe
WN A105
1/150
Nozzle Summary
Dimensions
Reinforcement
Shell
Nozzle OD tn Req tn Pad Corr Aa/Ar
A1? A2?
mark (in) (in) (in) (in) (%)
Nom t Design t User t Width tpad
(in) (in) (in) (in) (in)
A 16 0.5 0.2929 Yes Yes 0.2756* 0.2563 2.3622 0.25 0.125 103.5
B 2.375 0.344 0.2511 Yes Yes 0.25 N/A N/A N/A 0.125 Exempt
C 16 0.5 0.2466 Yes Yes 0.25 0.2158 2.1654 0.25 0.125 152.4
D 2.375 0.344 0.2511 Yes Yes 0.25 N/A N/A N/A 0.125 Exempt
L1 2.375 0.344 0.2466 Yes Yes 0.25 N/A N/A N/A 0.125 Exempt
MH 24 0.375 0.1614 Yes Yes 0.25 0.2177 3 0.25 0.125 117.7
P1 2.375 0.344 0.2466 Yes Yes 0.25 N/A N/A N/A 0.125 Exempt
P2 2.375 0.344 0.2466 Yes Yes 0.25 N/A N/A N/A 0.125 Exempt
T1 2.375 0.344 0.2466 Yes Yes 0.25 N/A N/A N/A 0.125 Exempt
V1 2.375 0.344 0.2466 Yes Yes 0.25 N/A N/A N/A 0.125 Exempt
*Head minimum thickness after forming
Definitions
tn Nozzle thickness
Nozzle thickness required per UG-45/UG-16

Req tn
Increased for pipe to account for 12.5% pipe thickness tolerance
Nom t Vessel wall thickness
Design t Required vessel wall thickness due to pressure + corrosion allowance per UG-37
User t Local vessel wall thickness (near opening)
Aa Area available per UG-37, governing condition
Ar Area required per UG-37, governing condition
Corr Corrosion allowance on nozzle wall
2/150
Pressure Summary
Component Summary
P T
Identifier MDMT MDMT Impact
Design Design (°F) Exemption Tested
(psi) (°F)
F&D Head #1 50 150 -155 Note 1 No
Straight Flange on F&D Head #1 50 150 -155 Note 2 No
Cylinder #1 50 150 -20 Note 3 No
Cylinder #2 50 150 -20 Note 3 No
Straight Flange on F&D Head #2 50 150 -155 Note 2 No
F&D Head #2 50 150 -155 Note 4 No
Saddle #1 50 150 N/A N/A N/A
Nozzle Note 5 No
A - Inlet (A) 50 150 -20
Pad Note 6 No
B - Liquid Outlet (B) 50 150 -55 Note 7 No
Nozzle Note 8 No
C - Gas Outlet (C) 50 150 -20
Pad Note 6 No
D - Drain (D) 50 150 -55 Note 7 No
L1 - Level Gauge (L1) 50 150 -55 Note 9 No
L2 - Level Guage (L2) 50 150 -55 Note 7 No
L3 - LSHH (L3) 50 150 -55 Note 10 No
L4 - LSHH (L4) 50 150 -55 Note 11 No
L5 - LSLL (L5) 50 150 -55 Note 12 No
L6 - LSLL (L6) 50 150 -55 Note 13 No
Nozzle Note 14 No
MH - Manhole (MH) 50 150 -20
Pad Note 6 No
P1 - Pressure Indicator (P1) 50 150 -55 Note 9 No
P2 - Pressure Transmitter (P2) 50 150 -55 Note 9 No
T1 - Temperature Indicator (T1) 50 150 -55 Note 9 No
V1 - Vent (V1) 50 150 -55 Note 9 No
Chamber Summary
Design MDMT 20 °F
Rated MDMT -20 °F @ 50 psi
MAWP hot & corroded 50 psi
(1) This pressure chamber is not designed

for external pressure.
Notes for Maximum Pressure Rating
Note # Details
1. Option to calculate MAP was not selected. See the Calculation->General tab of the Set Mode dialog.
2. Option to calculate MAWP was not selected. See the Calculation->General tab of the Set Mode dialog.
3/150
Notes for MDMT Rating
Note # Exemption Details
1. Straight Flange governs MDMT
2. Material is impact test exempt to -155°F per UCS-66(b)(3) (coincident ratio = 0.2578)
3. Material is impact test exempt per UG-20(f) UCS-66 governing thickness = 0.25 in
4. Straight Flange governs MDMT
5. Nozzle is impact test exempt to -155°F per UCS-66(b)(3) (coincident ratio = 0.0726).
6. Pad is impact test exempt per UG-20(f) UCS-66 governing thickness = 0.25 in.
Flange rating governs:

7. Flange rated MDMT per UCS-66(b)(3) = -155°F (Coincident ratio = 0.1848)
Bolts rated MDMT per Fig UCS-66 note (c) = -55°F





4/150
Settings Summary
COMPRESS 2020 Build 8000

ASME Section VIII Division 1, 2019 Edition
Units U.S. Customary
Datum Line Location 0.00" from left seam
Vessel Design Mode Design Mode
Minimum thickness 0.0625" per UG-16(b)
Design for cold shut down only No
Design for lethal service (full radiography required) No
User has limited MAWP to 50 psi
Design nozzles for Design P only
Corrosion weight loss 100% of theoretical loss
UG-23 Stress Increase 1.20
Skirt/legs stress increase 1.0
Minimum nozzle projection 3"
Juncture calculations for α > 30 only Yes
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick No
UG-37(a) shell tr calculation considers longitudinal stress No
Cylindrical shells made from pipe are entered as minimum thickness No
Nozzles made from pipe are entered as minimum thickness No
ASME B16.9 fittings are entered as minimum thickness No
Butt welds Tapered per Figure UCS-66.3(a)
Disallow Appendix 1-5, 1-8 calculations under 15 psi No
Hydro/Pneumatic Test
1.3 times vessel MAWP
Shop Hydrotest Pressure
[UG-99(b)]
Test liquid specific gravity 1.00
Maximum stress during test 90% of yield
Required Marking - UG-116
UG-116(e) Radiography RT1
UG-116(f) Postweld heat treatment None
Code Cases\Interpretations
Use Code Case 2547 No
Use Appendix 46 No
Use UG-44(b) No
5/150
Use Code Case 2955 No
Apply interpretation VIII-1-83-66 No
No UCS-66.1 MDMT reduction No
No UCS-68(c) MDMT reduction No
Disallow UG-20(f) exemptions No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure Yes
UG-22(b) Weight of the vessel and normal contents under operating or test
Yes
conditions
UG-22(c) Superimposed static reactions from weight of attached equipment
No
(external loads)
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs Yes
UG-22(f) Wind reactions Yes
UG-22(f) Seismic reactions Yes
UG-22(j) Test pressure and coincident static head acting during the test: Yes
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
Note 2: UG-22(d)(1),(e),(f)-snow,(g),(h),(i) are not considered. If these loads are present, additional calculations
must be performed.
License Information
Company Name Beite B&T Cia Ltda.
License Commercial
License Key ID 32472
Support Expires March 06, 2020
6/150
Radiography Summary
UG-116 Radiography
Longitudinal Seam Left Circumferential Seam Right Circumferential Seam

Component Category Category Category Mark
Radiography / Joint Radiography / Joint Radiography / Joint
(Fig (Fig (Fig
Type Type Type
UW-3) UW-3) UW-3)
F&D Head #1 N/A Seamless No RT N/A N/A B Full UW-11(a) / Type 1 RT1
Full UW-11(a) / Type Full UW-11(a) / Type

Cylinder #1 A B B Full UW-11(a) / Type 1 RT1
1 1
Full UW-11(a) / Type Full UW-11(a) / Type

Cylinder #2 A B B Full UW-11(a) / Type 1 RT1
1 1
Full UW-11(a) / Type

F&D Head #2 N/A Seamless No RT B N/A N/A RT1
1
Nozzle to Vessel Circumferential Nozzle free end Circumferential

Nozzle Longitudinal Seam
Seam Seam
A - Inlet (A) N/A Seamless No RT D N/A / Type 7 C Full UW-11(a) / Type 1 RT1
UW-11(a)(4) exempt /
D - Drain (D) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1
L1 - Level Gauge (L1) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1
L2 - Level Guage (L2) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1
P1 - Pressure Indicator (P1) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1
P2 - Pressure Transmitter (P2) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1
T1 - Temperature Indicator (T1) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1
V1 - Vent (V1) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1
User Defined (E =
MH - Manhole (MH) A D N/A / Type 7 C Full UW-11(a) / Type 1 RT1
1.00)
C - Gas Outlet (C) N/A Seamless No RT D N/A / Type 7 C Full UW-11(a) / Type 1 RT1
B - Liquid Outlet (B) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1
L3 - LSHH (L3) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1
L4 - LSHH (L4) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1
L5 - LSLL (L5) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1
L6 - LSLL (L6) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1
Nozzle to Flange Circumferential

Nozzle Flange Longitudinal Seam Flange Face
Seam
ASME B16.5/16.47 flange attached to A - Inlet

N/A Seamless No RT N/A N/A / Gasketed C Full UW-11(a) / Type 1 RT1
(A)
ASME B16.5/16.47 flange attached to D - UW-11(a)(4) exempt /

N/A Seamless No RT N/A N/A / Gasketed C N/A
Drain (D) Type 1
ASME B16.5/16.47 flange attached to L1 - UW-11(a)(4) exempt /

Level Gauge (L1) Type 1

Level Guage (L2) Type 1
ASME B16.5/16.47 flange attached to P1 - UW-11(a)(4) exempt /

Pressure Indicator (P1) Type 1
ASME B16.5/16.47 flange attached to P2 - UW-11(a)(4) exempt /

Pressure Transmitter (P2) Type 1
7/150
ASME B16.5/16.47 flange attached to T1 - UW-11(a)(4) exempt /
Temperature Indicator (T1) Type 1
ASME B16.5/16.47 flange attached to V1 - UW-11(a)(4) exempt /

Vent (V1) Type 1
ASME B16.5/16.47 flange attached to MH -

Manhole (MH)
ASME B16.5/16.47 flange attached to C - Gas

Outlet (C)
ASME B16.5/16.47 flange attached to B - UW-11(a)(4) exempt /

Liquid Outlet (B) Type 1

LSHH (L3) Type 1

LSHH (L4) Type 1

LSLL (L5) Type 1

LSLL (L6) Type 1
UG-116(e) Required Marking: RT1
8/150
Thickness Summary
Component Data
Component Material Diameter Length Nominal t Design t Total Corrosion Joint Load
Identifier (in) (in) (in) (in) (in) E
F&D Head #1 SA-36 60 OD 11.8103 0.2756* 0.2607 0.125 1.00 Internal
Straight Flange on F&D Head #1 SA-36 60 OD 1.5 0.4921 0.2197 0.125 1.00 Internal
Cylinder #1 SA-36 60 OD 96.063 0.25 0.2197 0.125 1.00 Internal
Cylinder #2 SA-36 60 OD 23.937 0.25 0.2197 0.125 1.00 Internal
Straight Flange on F&D Head #2 SA-36 60 OD 1.5 0.4921 0.2197 0.125 1.00 Internal
F&D Head #2 SA-36 60 OD 11.8103 0.2756* 0.2607 0.125 1.00 Internal
*Head minimum thickness after forming
Definitions
Nominal t Vessel wall nominal thickness
Design t Required vessel thickness due to governing loading + corrosion
Joint E Longitudinal seam joint efficiency
Load
Internal Circumferential stress due to internal pressure governs
External External pressure governs
Combined longitudinal stress of pressure + weight + wind

Wind
governs
Combined longitudinal stress of pressure + weight + seismic

Seismic
governs
9/150
Weight Summary
Weight (lb) Contributed by Vessel Elements
Metal Operating Liquid Test Liquid

Component Metal Insulation Piping Surface Area
Insulation Lining
New* Corroded Supports + Liquid New Corroded New Corroded ft2
F&D Head #1 293.8 169.2 0 0 0 0 894.9 912.8 895 912.8 26

Cylinder #1 1,241.6 622.1 0 0 0 0 9,702.5 9,785.6 9,702.5 9,785.6 122
Cylinder #2 302.1 151.4 0 0 0 0 2,423.6 2,445.3 2,423.6 2,445.3 30
F&D Head #2 309.5 177.8 0 0 0 0 863.2 880 863.3 880 27
Saddle #1 604 604 0 0 0 0 0 0 0 0 73
TOTAL: 2,751 1,724.5 0 0 0 0 13,884.3 14,023.7 13,884.3 14,023.8 278
*Shells with attached nozzles have weight reduced by material cut out for opening.
Weight (lb) Contributed by Attachments

Nozzles &
Body Flanges Packed Tray Rings & Vertical Surface Area
Component Flanges Trays
Beds Supports Clips Loads ft2
New Corroded New Corroded
F&D Head #1 0 0 249.6 214.3 0 0 0 0 0 6
Cylinder #1 0 0 879.9 849.1 0 0 0 0 0 21
Cylinder #2 0 0 238.7 219.7 0 0 0 0 0 9
F&D Head #2 0 0 0 0 0 0 0 0 0 0
TOTAL: 0 0 1,368.2 1,283.1 0 0 0 0 0 36
Vessel Totals
New Corroded
Operating Weight (lb) 18,003 17,031

Empty Weight (lb) 4,119 3,008
Test Weight (lb) 18,003 17,031
Surface Area (ft 2) 314 -
Capacity** (US gal) 1,651 1,668
**The vessel capacity does not include
volume of nozzle, piping or other
attachments.
Vessel Lift Condition

Vessel Lift Weight, New (lb) 4,119
Center of Gravity from Datum (in) 58.5145
10/150
Hydrostatic Test
Horizontal shop hydrostatic test based on MAWP per UG-99(b)
=
Gauge pressure at 70°F
1.3*MAWP*LSR
= 1.3*50*1
= 65 psi
Horizontal shop hydrostatic test

Local test Test liquid UG-99(b) UG-99(b) Stress Allowable
Stress
Identifier pressure static head stress pressure during test test stress
excessive?
(psi) (psi) ratio factor (psi) (psi)
F&D Head #1 (1) 67.44 2.44 1 1.30 6,609 32,400 No
Straight Flange on F&D Head #1 67.432 2.432 1 1.30 4,077 32,400 No
Cylinder #1 67.441 2.441 1 1.30 8,059 32,400 No
Cylinder #2 67.441 2.441 1 1.30 8,059 32,400 No
Straight Flange on F&D Head #2 67.432 2.432 1 1.30 4,077 32,400 No
F&D Head #2 67.44 2.44 1 1.30 6,609 32,400 No
A - Inlet (A) 66.027 1.027 1 1.30 12,899 48,600 No
B - Liquid Outlet (B) 67.666 2.666 1 1.30 8,108 48,600 No
C - Gas Outlet (C) 65.284 0.284 1 1.30 9,565 48,600 No
D - Drain (D) 67.666 2.666 1 1.30 8,649 48,600 No
L1 - Level Gauge (L1) 65.284 0.284 1 1.30 7,801 48,600 No
L2 - Level Guage (L2) 67.666 2.666 1 1.30 8,086 48,600 No
L3 - LSHH (L3) 65.856 0.856 1 1.30 7,891 48,600 No
L4 - LSHH (L4) 66.29 1.29 1 1.30 7,943 48,600 No
L5 - LSLL (L5) 66.834 1.834 1 1.30 8,008 48,600 No
L6 - LSLL (L6) 67.267 2.267 1 1.30 8,060 48,600 No
MH - Manhole (MH) 66.787 1.787 1 1.30 16,947 48,600 No
P1 - Pressure Indicator (P1) 65.284 0.284 1 1.30 7,801 48,600 No
P2 - Pressure Transmitter (P2) 65.284 0.284 1 1.30 7,801 48,600 No
T1 - Temperature Indicator (T1) 65.284 0.284 1 1.30 7,801 48,600 No
V1 - Vent (V1) 65.284 0.284 1 1.30 7,801 48,600 No
(1) F&D Head #1 limits the UG-99(b) stress ratio.

(2) PL stresses at nozzle openings have been estimated using the method described in Division 2 Part 4.5.
(3) 1.5*0.9*Sy used as the basis for the maximum local primary membrane stress at the nozzle intersection PL.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The field test condition has not been investigated.
The test temperature of 70 °F is warmer than the minimum recommended temperature of 10 °F so the brittle fracture
provision of UG-99(h) has been met.
11/150
Engineering Notes
NOTE 1
UG-22 LOADINGS
UG-22(a) Internal or External Design Pressure: Yes only internal

UG-22(b) Weight of the vessel and normal contents under operating or test conditions: Yes
UG-22(c) Superimposed static reactions from weight of attached equipment (external loads): No
UG-22(d)(1) Internals: Yes
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs: Yes (saddles)
UG-22(e) Cyclic and dinamic reactions: No
UG-22(f) Wind reactions: Yes
UG-22(f) Seismic reactions: Yes
UG-22(f) Snow reactions: No
UG-22(g) Impact reactions: No
UG-22(h) Temperature gradients and differential thermal expansion: No
UG-22(i) Abnormal pressures by deflagration: No
UG-22(j) Test pressure and coincident static head acting during the test: Yes
NOTE 2
UG-20 Design Temperature

UG-20(a) Maximum internal and external temperature: 100 °F
UG-20(b) MDMT: 20 °F
NOTE 3
MAWP is limited to be the same as the design pressure per UG-99 (b) Note 36
NOTE 4
Heads are supplied by the owner. (Heads shall be heat treated or hot formed)
12/150
Wind Code
Building Code: ASCE 7-16

Elevation of base above grade 0.00 ft
Increase effective outer diameter by 0.00 ft
Wind Force Coefficient, Cf 0.5000
Risk Category (Table 1.5-1) IV
Basic Wind Speed, V 62.1400 mph
Exposure Category D
Wind Directionality Factor, Kd 0.9500
Ground Elevation Factor, Ke 1.0000
Topographic Factor, Kzt 1.0000
Enforce minimum design load of 16 psf per ASCE 29.8: Yes
Hazardous, toxic, or explosive contents Yes
Wind Pressure (WP) Calculations
Kz = 2.01 * (Z/zg)2/α
= 2.01 * (15.00 / 700.00)0.1739
= 1.0302
qz = 0.00256 * Kz * Kzt * Kd * Ke * V2
= 0.00256 * 1.0302 * 1.0000 * 0.9500 * 1.0000 * 62.14002
= 9.6748 psf
qz = 0.6 * max[ 9.6748, 16.0000 ]

= 9.6000 psf
Note: The 0.6 factor is the wind load combination factor from Section 2.4.1.
Table Lookup Values

α = 11.5000, zg = 700.00 ft [Table 26.11-1, page 269]
Shear calculations are reported in the saddle report.
13/150
Seismic Code
Seismic calculations are reported in the saddle report.
14/150
F&D Head #1

Component F&D Head
Material SA-36 (II-D p. 12, ln. 18)
Attached To Cylinder #1
Impact Fine Grain Maximize MDMT/
Normalized PWHT
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (psi) Temperature (°F) MDMT (°F)
Internal 50 150 20
Static Liquid Head
Condition Ps (psi) Hs (in) SG
Operating 2.44 67.7234 1
Test horizontal 2.44 67.5984 1
Dimensions
Outer Diameter 60"
Crown Radius L 54.0157"
Knuckle Radius r 4.7244"
Minimum Thickness 0.2756"
Inner 0.125"
Corrosion
Outer 0"
Length Lsf 1.5"
Nominal Thickness tsf 0.4921"
Weight and Capacity
Weight (lb)1 Capacity (US gal)1
New 293.81 103.53
Corroded 169.23 105.54
Radiography
Category A joints Seamless No RT
Head to shell seam Full UW-11(a) Type 1
1
includes straight flange
15/150
Results Summary
Governing condition internal pressure
Minimum thickness per UG-16 0.0625" + 0.125" = 0.1875"
Design thickness due to internal pressure (t) 0.2607"
Straight Flange governs MDMT -155°F
Factor M
M = 1/4*[3 + (L / r)1/2]
Corroded M = 1/4*[3 + (54.1407 / 4.8494)1/2] 1.5853
New M = 1/4*[3 + (54.0157 / 4.7244)1/2] 1.5953
Design thickness for internal pressure, (Corroded at 150 °F) Appendix 1-4(d)
t = P*Lo*M / (2*S*E + P*(M - 0.2)) + Corrosion

= 52.44*54.2913*1.5853 / (2*16,600*1 + 52.44*(1.5853 - 0.2)) + 0.125
= 0.2607"
% Extreme fiber elongation - UCS-79(d)
EFE = (75*t / Rf)*(1 - Rf / Ro)

= (75*0.4921 / 4.9705)*(1 - 4.9705 / infinity)
= 7.4254%
The extreme fiber elongation exceeds 5 percent. Heat treatment per UCS-56 may be required. See UCS-79(d)(2)(d)
or (e).
16/150
Straight Flange on F&D Head #1

Component Cylinder
Normalized PWHT
No No No No No
Internal 50 150 20
Static Liquid Head
Operating 2.44 67.5069 1
Dimensions
Outer Diameter 60"
Length 1.5"
Nominal Thickness 0.4921"
Inner 0.125"
Corrosion
Outer 0"
Weight and Capacity
Weight (lb) Capacity (US gal)
New 39.05 17.76
Corroded 29.19 17.91
Radiography
Longitudinal seam Seamless No RT
Right Circumferential
Full UW-11(a) Type 1
seam
Results Summary
Governing condition Internal pressure
Rated MDMT -155 °F
17/150
UCS-66 Material Toughness Requirements
tr = 52.44*30 / (16,600*1 + 0.4*52.44) = 0.0946"
Stress ratio = tr*E* / (tn - c) = 0.0946*1 / (0.4921 - 0.125) = 0.2578
Stress ratio ≤ 0.35, MDMT per UCS-66(b)(3) = -155°F
Material is exempt from impact testing at the Design MDMT of 20°F.
Design thickness, (at 150 °F) Appendix 1-1
t = P*Ro / (S*E + 0.40*P) + Corrosion

= 52.44*30 / (16,600*1.00 + 0.40*52.44) + 0.125
= 0.2197"
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*0.4921 / 29.754)*(1 - 29.754 / infinity)
= 0.8269%
The extreme fiber elongation does not exceed 5%.
Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2)

A = 0.125 / (Ro / t)
= 0.125 / (30 / 0.3671)
= 0.001530
B = 13,892 psi
S = 16,600 / 1.00 = 16,600 psi
ScHC = min(B, S) = 13,892 psi
Allowable Compressive Stress, Hot and New- ScHN, (table CS-2)

A = 0.125 / (Ro / t)
= 0.125 / (30 / 0.4921)
= 0.002050
B = 15,071 psi
S = 16,600 / 1.00 = 16,600 psi
ScHN = min(B, S) = 15,071 psi
Allowable Compressive Stress, Cold and New- ScCN, (table CS-2)

A = 0.125 / (Ro / t)
= 0.125 / (30 / 0.4921)
= 0.002050
B = 15,071 psi
S = 16,600 / 1.00 = 16,600 psi
ScCN = min(B, S) = 15,071 psi
18/150
Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2)
A = 0.125 / (Ro / t)
= 0.125 / (30 / 0.3671)
= 0.001530
B = 13,892 psi
S = 16,600 / 1.00 = 16,600 psi
ScCC = min(B, S) = 13,892 psi
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table

CS-2)
A = 0.125 / (Ro / t)
= 0.125 / (30 / 0.3671)
= 0.001530
B = 13,892 psi
S = 16,600 / 1.00 = 16,600 psi
ScVC = min(B, S) = 13,892 psi
19/150
A - Inlet (A)
Note: round inside edges per UG-76(c)

Location and Orientation
Located on F&D Head #1
Orientation 0°
End of nozzle to datum line -20.571"
Calculated as hillside Yes
Distance to head center, R 16.9291"
Passes through a Category A joint No
Nozzle
Service Inlet Connection (INLET)
Description NPS 16 Sch 40 (XS)
Access opening No
Material specification SA-106 B Smls pipe (II-D p. 16, ln. 10)
Inside diameter, new 15"
Pipe nominal wall thickness 0.5"
Pipe minimum wall thickness1 0.4375"
Corrosion allowance 0.125"
Opening chord length 16.0725"
Projection available outside vessel, Lpr 3"
Internal projection, hnew 5.9055"
Projection available outside vessel to flange face, Lf 8"
Local vessel minimum thickness 0.2756"
Liquid static head included 0.76 psi
20/150
Longitudinal joint efficiency 1
Reinforcing Pad
Material specification SA-36 (II-D p. 12, ln. 18)
Diameter, Dp 21.5865"
Thickness, te 0.25"
Is split No
Welds
Inner fillet, Leg41 0.25"
Outer fillet, Leg42 0.25"
Lower fillet, Leg43 0.5625"
Pad groove weld 0.25"
1
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.
21/150
ASME B16.5-2013 Flange
Description NPS 16 Class 150 WN A105
Bolt Material SA-193 B7 Bolt <= 2 1/2 (II-D p. 398, ln. 32)
Blind included No
Rated MDMT -55°F
Liquid static head 0.76 psi
MAWP rating 272.5 psi @ 150°F
MAP rating 285 psi @ 70°F
Hydrotest rating 450 psi @ 70°F
PWHT performed No
Produced to Fine Grain Practice and
No
Supplied in Heat Treated Condition
Impact Tested No
Circumferential joint radiography Full UW-11(a) Type 1
Bore diameter, B (specified by purchaser) 15.25"
Gasket
Type ASME B16.20 Spiral-Wound
Description Flexitallic Spiral Wound LS 316 SS / Flexicarb
Factor, m 3
Seating Stress, y 5,000 psi
Thickness, T 0.175"
Inner Diameter 16.63"
Outer Diameter 18.25"
Notes
Flange rated MDMT per UCS-66(b)(3) = -155°F (Coincident ratio = 0.1781)
UCS-66 Material Toughness Requirements Nozzle

tr = 50.76*7.625 / (17,100*1 - 0.6*50.76) = 0.0227"
22/150
UCS-66 Material Toughness Requirements Pad
Governing thickness, tg = 0.25"
MDMT = -20°F
Material is exempt from impact testing per UG-20(f) at the Design MDMT of 20°F.
23/150
Reinforcement Calculations for Internal Pressure
UG-45
UG-37 Area Calculation Summary (in2)
Summary (in)
For P = 50.76 psi @ 150 °F The nozzle passes
The opening is adequately reinforced UG-45
A A A
A1 A2 A3 A5 treq tmin
required available welds
2.1103 2.1845 0.3102 0.2653 0.1883 1.1811 0.2396 0.2563 0.4375
UG-41 Weld Failure Path Analysis Summary (lbf)

All failure paths are stronger than the applicable weld loads
Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength
30,122.26 25,831.3 179,122.3 12,343.76 206,776.49 32,987.56 147,438.21
UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
size (in) size (in)
Nozzle to pad fillet (Leg 41) 0.175 0.175 weld size is adequate
Pad to shell fillet (Leg 42) 0.125 0.175 weld size is adequate
0.2688
Nozzle to inside shell fillet (Leg 43) 0.257 weld size is adequate
(corroded)
Calculations for internal pressure 50.76 psi @ 150 °F
Parallel Limit of reinforcement per UG-40
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(16.0725, 8.0363 + (0.5 - 0.125) + (0.2756 - 0.125))
= 16.0725 in
Outer Normal Limit of reinforcement per UG-40
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.2756 - 0.125), 2.5*(0.5 - 0.125) + 0.25)
= 0.3765 in
Inner Normal Limit of reinforcement per UG-40
LI = MIN(h, 2.5*(t - C), 2.5*(ti - Cn - C))

= MIN(5.7805, 2.5*(0.2756 - 0.125), 2.5*(0.5 - 0.125 - 0.125))
= 0.3765 in
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn / (Sn*E - 0.6*P)

= 50.756*7.625 / (17,100*1 - 0.6*50.756)
24/150
= 0.0227 in
Required thickness tr from UG-37(a)
tr = P*Lo*M / (2*S*E + P*(M - 0.2))

= 50.76*54.2913*1.5853 / (2*16,600*1 + 50.76*(1.5853 - 0.2))
= 0.1313"
Area required per UG-37(c)
Allowable stresses: Sn = 17,100, Sv = 16,600, Sp = 16,600 psi
fr1 = lesser of 1 or Sn / Sv = 1
fr3 = lesser of fr2 or Sp / Sv = 1
fr4 = lesser of 1 or Sp / Sv = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 16.0725*0.1313*1 + 2*0.375*0.1313*1*(1 - 1)
= 2.1103 in2
Area available from FIG. UG-37.1
A1 = larger of the following= 0.3102 in2
= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= 16.0725*(1*0.1506 - 1*0.1313) - 2*0.375*(1*0.1506 - 1*0.1313)*(1 - 1)
= 0.3102 in2
= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= 2*(0.1506 + 0.375)*(1*0.1506 - 1*0.1313) - 2*0.375*(1*0.1506 - 1*0.1313)*(1 - 1)
= 0.0203 in2
A2 = smaller of the following= 0.2653 in2
= 5*(tn - trn)*fr2*t
= 5*(0.375 - 0.0227)*1*0.1506
= 0.2653 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.0227)*(2.5*0.375 + 0.25)*1
= 0.8367 in2
= 5*t*ti*fr2
25/150
= 5*0.1506*0.25*1
= 0.1883 in2
= 5*ti*ti*fr2
= 5*0.25*0.25*1
= 0.3125 in2
= 2*h*ti*fr2
= 2*5.7805*0.25*1
= 2.8903 in2
A41 = Leg2*fr3
= 0.21742*1
= 0.0472 in2
(Part of the weld is outside of the limits)
A42 = Leg2*fr4
= 0.252*1
= 0.0625 in2
A43 = Leg2*fr2
= 0.36042*1
= 0.1299 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (21.5865 - 16.8621)*0.25*1
= 1.1811 in2
Area = A1 + A2 + A3 + A41 + A42 + A43 + A5

= 0.3102 + 0.2653 + 0.1883 + 0.0472 + 0.0625 + 0.1299 + 1.1811
= 2.1845 in2
As Area >= A the reinforcement is adequate.
UW-16(d) Weld Check
Inner fillet: tmin = lesser of 0.75 or tn or te = 0.25 in

tc(min) = lesser of 0.25 or 0.7*tmin = 0.175 in
tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in
Outer fillet: tmin = lesser of 0.75 or te or t = 0.25 in

tw(min) = 0.5*tmin = 0.125 in
tw(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in
26/150
Lower fillet: tmin = lesser of 0.75 or tn or t = 0.3671 in
tw(min) = 0.7*tmin = 0.257 in
tw(actual) = 0.7*Leg = 0.7*0.3839 = 0.2688 in
UG-45 Nozzle Neck Thickness Check
ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion

= 50.756*7.625 / (17,100*1 - 0.6*50.756) + 0.125
= 0.1477 in
ta = max[ ta UG-27 , ta UG-22 ]

= max[ 0.1477 , 0 ]
= 0.1477 in
tb1 = 0.2563 in
tb1 = max[ tb1 , tb UG16 ]

= max[ 0.2563 , 0.1875 ]
= 0.2563 in
tb = min[ tb3 , tb1 ]

= min[ 0.4531 , 0.2563 ]
= 0.2563 in
tUG-45 = max[ ta , tb ]
= max[ 0.1477 , 0.2563 ]
= 0.2563 in
Available nozzle wall thickness new, tn = 0.875*0.5 = 0.4375 in
The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45 and UW-15(c)
Nozzle wall in shear: 0.7*17,100 = 11,970 psi

Inner fillet weld in shear: 0.49*16,600 = 8,134 psi
Outer fillet weld in shear: 0.49*16,600 = 8,134 psi
Upper groove weld in tension: 0.74*16,600 = 12,284 psi
Lower fillet weld in shear: 0.49*16,600 = 8,134 psi
Strength of welded joints:
(1) Inner fillet weld in shear

(π / 2)*Nozzle OD*Leg*Si = (π / 2)*16*0.25*8,134 = 51,107.43 lbf
(2) Outer fillet weld in shear

(π / 2)*Pad OD*Leg*So = (π / 2)*21.5865*0.25*8,134 = 68,951.8 lbf
(3) Nozzle wall in shear

(π / 2)*Mean nozzle dia*tn*Sn = (π / 2)*15.625*0.375*11,970 = 110,170.5 lbf
27/150
(5) Lower fillet weld in shear
(π / 2)*Nozzle OD*Leg*Sl = (π / 2)*16*0.3839*8,134 = 78,486.41 lbf
(6) Upper groove weld in tension

(π / 2)*Nozzle OD*tw*Sg = (π / 2)*16*0.25*12,284 = 77,182.65 lbf
Loading on welds per UG-41(b)(1)
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (2.1103 - 0.3102 + 2*0.375*1*(1*0.1506 - 1*0.1313))*16,600
= 30,122.26 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.2653 + 1.1811 + 0.0472 + 0.0625)*16,600
= 25,831.3 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.2653 + 0.1883 + 0.0472 + 0.1299 + 2*0.375*0.1506*1)*16,600
= 12,343.76 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.2653 + 0.1883 + 1.1811 + 0.0472 + 0.0625 + 0.1299 + 2*0.375*0.1506*1)*16,600
= 32,987.56 lbf
Load for path 1-1 lesser of W or W1-1 = 25,831.3 lbf

Path 1-1 through (2) & (3) = 68,951.8 + 110,170.5 = 179,122.3 lbf
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).

Path 2-2 through (1), (5), (6) = 51,107.43 + 78,486.41 + 77,182.65 = 206,776.49 lbf

Path 3-3 through (2), (5) = 68,951.8 + 78,486.41 = 147,438.21 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
28/150
Cylinder #1

Component Cylinder
Normalized PWHT
No No No No No
Internal 50 150 20
Static Liquid Head
Operating 2.45 67.749 1
Dimensions
Outer Diameter 60"
Length 96.063"
Inner 0.125"
Corrosion
Outer 0"
Weight and Capacity
New 1,241.56 1,156.29
Corroded 622.12 1,166.03
Radiography
Longitudinal seam Full UW-11(a) Type 1
Left Circumferential
seam
seam
29/150
Results Summary
Rated MDMT -20 °F

MDMT = -20°F

= 52.45*30 / (16,600*1.00 + 0.40*52.45) + 0.125
= 0.2197"
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*0.25 / 29.875)*(1 - 29.875 / infinity)
= 0.4184%

A = 0.125 / (Ro / t)
= 0.125 / (30 / 0.125)
= 0.000521
B = 7,504 psi
S = 16,600 / 1.00 = 16,600 psi

A = 0.125 / (Ro / t)
= 0.125 / (30 / 0.25)
= 0.001042
B = 12,445 psi
S = 16,600 / 1.00 = 16,600 psi

A = 0.125 / (Ro / t)
= 0.125 / (30 / 0.25)
= 0.001042
30/150
B = 12,445 psi
S = 16,600 / 1.00 = 16,600 psi

A = 0.125 / (Ro / t)
= 0.125 / (30 / 0.125)
= 0.000521
B = 7,504 psi
S = 16,600 / 1.00 = 16,600 psi

CS-2)
A = 0.125 / (Ro / t)
= 0.125 / (30 / 0.125)
= 0.000521
B = 7,504 psi
S = 16,600 / 1.00 = 16,600 psi
31/150
D - Drain (D)

Located on Cylinder #1
Orientation 180°
Nozzle center line offset to datum line 33.4646"
End of nozzle to shell center 35.9843"
Nozzle
Service Drain (DRN)
Description NPS 2 Sch 160
Access opening No
Inside diameter, new 1.687"
Projection available outside vessel, Lpr 3.4843"
Projection available outside vessel to flange face, Lf 5.9843"
Welds
32/150
Nozzle to vessel groove weld 0.25"
1

Blind included No
Rated MDMT -55°F
PWHT performed No
No
Impact Tested No
Circumferential joint radiography None UW-11(c) Type 1
Gasket
Factor, m 3
Thickness, T 0.175"
Notes

tr = 52.45*0.9685 / (17,100*1 - 0.6*52.45) = 0.003"
33/150
UG-37 Area Calculation Summary UG-45

(in2) Summary (in)
The nozzle passes
For P = 52.45 psi @ 150 °F
UG-45
A A A
This nozzle is exempt from area

0.2197 0.301
calculations per UG-36(c)(3)(a)
UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

throat size (in) throat size (in)
Nozzle to shell fillet (Leg 41) 0.0875 0.0875 weld size is adequate
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.937, 0.9685 + (0.344 - 0.125) + (0.25 - 0.125))
= 1.937 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.25 - 0.125), 2.5*(0.344 - 0.125) + 0)
= 0.3125 in
trn = P*Rn / (Sn*E - 0.6*P)

= 52.4501*0.9685 / (17,100*1 - 0.6*52.4501)
= 0.003 in
tr = P*Ro / (S*E + 0.4*P)

= 52.4501*30 / (16,600*1 + 0.4*52.4501)
= 0.0947 in
This opening does not require reinforcement per UG-36(c)(3)(a)
34/150
UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0.75 or tn or t = 0.125 in

tc(actual) = 0.7*Leg = 0.7*0.125 = 0.0875 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

= 52.6661*0.9685 / (17,100*1 - 0.6*52.6661) + 0.125
= 0.128 in

= max[ 0.128 , 0 ]
= 0.128 in
tb1 = P*Ro / (S*E + 0.4*P) + Corrosion

= 52.4501*30 / (16,600*1 + 0.4*52.4501) + 0.125
= 0.2197 in

= max[ 0.2197 , 0.1875 ]
= 0.2197 in

= min[ 0.2598 , 0.2197 ]
= 0.2197 in
= max[ 0.128 , 0.2197 ]
= 0.2197 in
35/150
L1 - Level Gauge (L1)

Orientation 0°
Nozzle
Service Level Gauge (LG)
Access opening No
Welds
36/150
1

Blind included No
Rated MDMT -55°F
PWHT performed No
No
Impact Tested No
Gasket
Factor, m 3
Thickness, T 0.175"
Notes

tr = 50.28*0.9685 / (17,100*1 - 0.6*50.28) = 0.0029"
37/150
38/150

(in2) Summary (in)
The nozzle passes
For P = 50.28 psi @ 150 °F
UG-45
A A A

0.2158 0.301


0.0938
(corroded)
Combined weld check (t 1 + t2) 0.1562 0.2687 weld size is adequate
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.937, 0.9685 + (0.344 - 0.125) + (0.25 - 0.125))
= 1.937 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.25 - 0.125), 2.5*(0.344 - 0.125) + 0)
= 0.3125 in
LI = MIN(h, 2.5*(t - C), 2.5*(ti - Cn - C))

= MIN(0.8593, 2.5*(0.25 - 0.125), 2.5*(0.344 - 0.125 - 0.125))
= 0.235 in
trn = P*Rn / (Sn*E - 0.6*P)

= 50.2842*0.9685 / (17,100*1 - 0.6*50.2842)
= 0.0029 in
39/150
tr = P*Ro / (S*E + 0.4*P)

= 50.2842*30 / (16,600*1 + 0.4*50.2842)
= 0.0908 in
UW-16(d) Weld Check
tmin = lesser of 0.75 or tn or t = 0.125 in

t1(min) or t2(min) = lesser of 0.25 or 0.7*tmin = 0.0875 in
t1(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in
The weld size t1 is satisfactory.
t2(actual) = 0.7*Leg = 0.7*0.1339 = 0.0937 in
t1 + t2 = 0.2687 >= 1.25*tmin = 0.1562
The combined weld sizes for t1 and t2 are satisfactory.

= 50.2842*0.9685 / (17,100*1 - 0.6*50.2842) + 0.125
= 0.1279 in

= max[ 0.1279 , 0 ]
= 0.1279 in

= 50.2842*30 / (16,600*1 + 0.4*50.2842) + 0.125
= 0.2158 in

= max[ 0.2158 , 0.1875 ]
= 0.2158 in

= min[ 0.2598 , 0.2158 ]
= 0.2158 in
= max[ 0.1279 , 0.2158 ]
= 0.2158 in
40/150
41/150
L2 - Level Guage (L2)

Orientation 180°
Nozzle
Service Level Gauge (LG)
Access opening No
Welds
42/150
1

Blind included No
Rated MDMT -55°F
PWHT performed No
No
Impact Tested No
Gasket
Factor, m 3
Thickness, T 0.175"
Notes

tr = 52.45*0.9685 / (17,100*1 - 0.6*52.45) = 0.003"
43/150
44/150

(in2) Summary (in)
The nozzle passes
For P = 52.45 psi @ 150 °F
UG-45
A A A

0.2197 0.301


0.0938
(corroded)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.937, 0.9685 + (0.344 - 0.125) + (0.25 - 0.125))
= 1.937 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.25 - 0.125), 2.5*(0.344 - 0.125) + 0)
= 0.3125 in
LI = MIN(h, 2.5*(t - C), 2.5*(ti - Cn - C))

= MIN(0.8593, 2.5*(0.25 - 0.125), 2.5*(0.344 - 0.125 - 0.125))
= 0.235 in
trn = P*Rn / (Sn*E - 0.6*P)

= 52.4501*0.9685 / (17,100*1 - 0.6*52.4501)
= 0.003 in
45/150
tr = P*Ro / (S*E + 0.4*P)

= 52.4501*30 / (16,600*1 + 0.4*52.4501)
= 0.0947 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in
t2(actual) = 0.7*Leg = 0.7*0.1339 = 0.0937 in
t1 + t2 = 0.2687 >= 1.25*tmin = 0.1562

= 52.6661*0.9685 / (17,100*1 - 0.6*52.6661) + 0.125
= 0.128 in

= max[ 0.128 , 0 ]
= 0.128 in

= 52.4501*30 / (16,600*1 + 0.4*52.4501) + 0.125
= 0.2197 in

= max[ 0.2197 , 0.1875 ]
= 0.2197 in

= min[ 0.2598 , 0.2197 ]
= 0.2197 in
= max[ 0.128 , 0.2197 ]
= 0.2197 in
46/150
47/150
P1 - Pressure Indicator (P1)

Orientation 0°
Nozzle
Service Pressure Gauge (PG)
Access opening No
Welds
48/150
1

Blind included No
Rated MDMT -55°F
PWHT performed No
No
Impact Tested No
Gasket
Factor, m 3
Thickness, T 0.175"
Notes

tr = 50.28*0.9685 / (17,100*1 - 0.6*50.28) = 0.0029"
49/150
50/150

(in2) Summary (in)
The nozzle passes
For P = 50.28 psi @ 150 °F
UG-45
A A A

0.2158 0.301


0.0938
(corroded)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.937, 0.9685 + (0.344 - 0.125) + (0.25 - 0.125))
= 1.937 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.25 - 0.125), 2.5*(0.344 - 0.125) + 0)
= 0.3125 in
LI = MIN(h, 2.5*(t - C), 2.5*(ti - Cn - C))

= MIN(0.8593, 2.5*(0.25 - 0.125), 2.5*(0.344 - 0.125 - 0.125))
= 0.235 in
trn = P*Rn / (Sn*E - 0.6*P)

= 50.2842*0.9685 / (17,100*1 - 0.6*50.2842)
= 0.0029 in
51/150
tr = P*Ro / (S*E + 0.4*P)

= 50.2842*30 / (16,600*1 + 0.4*50.2842)
= 0.0908 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in
t2(actual) = 0.7*Leg = 0.7*0.1339 = 0.0937 in
t1 + t2 = 0.2687 >= 1.25*tmin = 0.1562

= 50.2842*0.9685 / (17,100*1 - 0.6*50.2842) + 0.125
= 0.1279 in

= max[ 0.1279 , 0 ]
= 0.1279 in

= 50.2842*30 / (16,600*1 + 0.4*50.2842) + 0.125
= 0.2158 in

= max[ 0.2158 , 0.1875 ]
= 0.2158 in

= min[ 0.2598 , 0.2158 ]
= 0.2158 in
= max[ 0.1279 , 0.2158 ]
= 0.2158 in
52/150
53/150
P2 - Pressure Transmitter (P2)

Orientation 0°
Nozzle
Service Pressure Transmitter (PT)
Access opening No
Welds
54/150
1

Blind included No
Rated MDMT -55°F
PWHT performed No
No
Impact Tested No
Gasket
Factor, m 3
Thickness, T 0.175"
Notes

tr = 50.28*0.9685 / (17,100*1 - 0.6*50.28) = 0.0029"
55/150
56/150

(in2) Summary (in)
The nozzle passes
For P = 50.28 psi @ 150 °F
UG-45
A A A

0.2158 0.301


0.0938
(corroded)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.937, 0.9685 + (0.344 - 0.125) + (0.25 - 0.125))
= 1.937 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.25 - 0.125), 2.5*(0.344 - 0.125) + 0)
= 0.3125 in
LI = MIN(h, 2.5*(t - C), 2.5*(ti - Cn - C))

= MIN(0.8593, 2.5*(0.25 - 0.125), 2.5*(0.344 - 0.125 - 0.125))
= 0.235 in
trn = P*Rn / (Sn*E - 0.6*P)

= 50.2842*0.9685 / (17,100*1 - 0.6*50.2842)
= 0.0029 in
57/150
tr = P*Ro / (S*E + 0.4*P)

= 50.2842*30 / (16,600*1 + 0.4*50.2842)
= 0.0908 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in
t2(actual) = 0.7*Leg = 0.7*0.1339 = 0.0937 in
t1 + t2 = 0.2687 >= 1.25*tmin = 0.1562

= 50.2842*0.9685 / (17,100*1 - 0.6*50.2842) + 0.125
= 0.1279 in

= max[ 0.1279 , 0 ]
= 0.1279 in

= 50.2842*30 / (16,600*1 + 0.4*50.2842) + 0.125
= 0.2158 in

= max[ 0.2158 , 0.1875 ]
= 0.2158 in

= min[ 0.2598 , 0.2158 ]
= 0.2158 in
= max[ 0.1279 , 0.2158 ]
= 0.2158 in
58/150
59/150
T1 - Temperature Indicator (T1)

Orientation 0°
Nozzle
Service Temperature Indicator (TI)
Access opening No
Welds
60/150
1

Blind included No
Rated MDMT -55°F
PWHT performed No
No
Impact Tested No
Gasket
Factor, m 3
Thickness, T 0.175"
Notes

tr = 50.28*0.9685 / (17,100*1 - 0.6*50.28) = 0.0029"
61/150
62/150

(in2) Summary (in)
The nozzle passes
For P = 50.28 psi @ 150 °F
UG-45
A A A

0.2158 0.301


0.0938
(corroded)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.937, 0.9685 + (0.344 - 0.125) + (0.25 - 0.125))
= 1.937 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.25 - 0.125), 2.5*(0.344 - 0.125) + 0)
= 0.3125 in
LI = MIN(h, 2.5*(t - C), 2.5*(ti - Cn - C))

= MIN(0.8593, 2.5*(0.25 - 0.125), 2.5*(0.344 - 0.125 - 0.125))
= 0.235 in
trn = P*Rn / (Sn*E - 0.6*P)

= 50.2842*0.9685 / (17,100*1 - 0.6*50.2842)
= 0.0029 in
63/150
tr = P*Ro / (S*E + 0.4*P)

= 50.2842*30 / (16,600*1 + 0.4*50.2842)
= 0.0908 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in
t2(actual) = 0.7*Leg = 0.7*0.1339 = 0.0937 in
t1 + t2 = 0.2687 >= 1.25*tmin = 0.1562

= 50.2842*0.9685 / (17,100*1 - 0.6*50.2842) + 0.125
= 0.1279 in

= max[ 0.1279 , 0 ]
= 0.1279 in

= 50.2842*30 / (16,600*1 + 0.4*50.2842) + 0.125
= 0.2158 in

= max[ 0.2158 , 0.1875 ]
= 0.2158 in

= min[ 0.2598 , 0.2158 ]
= 0.2158 in
= max[ 0.1279 , 0.2158 ]
= 0.2158 in
64/150
65/150
V1 - Vent (V1)

Orientation 0°
Nozzle
Service Vent (VENT)
Access opening No
Welds
66/150
1

Blind included No
Rated MDMT -55°F
PWHT performed No
No
Impact Tested No
Gasket
Factor, m 3
Thickness, T 0.175"
Notes

tr = 50.28*0.9685 / (17,100*1 - 0.6*50.28) = 0.0029"
67/150
68/150

(in2) Summary (in)
The nozzle passes
For P = 50.28 psi @ 150 °F
UG-45
A A A

0.2158 0.301


0.0938
(corroded)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.937, 0.9685 + (0.344 - 0.125) + (0.25 - 0.125))
= 1.937 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.25 - 0.125), 2.5*(0.344 - 0.125) + 0)
= 0.3125 in
LI = MIN(h, 2.5*(t - C), 2.5*(ti - Cn - C))

= MIN(0.8593, 2.5*(0.25 - 0.125), 2.5*(0.344 - 0.125 - 0.125))
= 0.235 in
trn = P*Rn / (Sn*E - 0.6*P)

= 50.2842*0.9685 / (17,100*1 - 0.6*50.2842)
= 0.0029 in
69/150
tr = P*Ro / (S*E + 0.4*P)

= 50.2842*30 / (16,600*1 + 0.4*50.2842)
= 0.0908 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in
t2(actual) = 0.7*Leg = 0.7*0.1339 = 0.0937 in
t1 + t2 = 0.2687 >= 1.25*tmin = 0.1562

= 50.2842*0.9685 / (17,100*1 - 0.6*50.2842) + 0.125
= 0.1279 in

= max[ 0.1279 , 0 ]
= 0.1279 in

= 50.2842*30 / (16,600*1 + 0.4*50.2842) + 0.125
= 0.2158 in

= max[ 0.2158 , 0.1875 ]
= 0.2158 in

= min[ 0.2598 , 0.2158 ]
= 0.2158 in
= max[ 0.1279 , 0.2158 ]
= 0.2158 in
70/150
71/150
MH - Manhole (MH)

Orientation 270°
Nozzle center line offset to datum line 60"
Nozzle
Service Manway (MW)
Access opening Yes
Nominal wall thickness 0.375"
Reinforcing Pad
Diameter, Dp 30"
72/150
Thickness, te 0.25"
Is split No
Welds

Blind included Yes
Rated MDMT -55°F
PWHT performed No
No
Impact Tested No
Gasket
Factor, m 3
Thickness, T 0.175"
Outer Diameter 27"
Notes
73/150
tr = 51.37*11.75 / (16,600*1 - 0.6*51.37) = 0.0364"

MDMT = -20°F
74/150
UG-45
Summary (in)
A A A
2.1789 2.5651 0.7586 0.1335 0.0781 1.5 0.0949 0.1614 0.375

23,845.24 28,606.78 204,201.56 5,088.32 272,225.29 31,025.82 175,616.6

size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(23.5, 11.75 + (0.375 - 0.125) + (0.25 - 0.125))
= 23.5 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.25 - 0.125), 2.5*(0.375 - 0.125) + 0.25)
= 0.3125 in
LI = MIN(h, 2.5*(t - C), 2.5*(ti - Cn - C))

= MIN(0.8593, 2.5*(0.25 - 0.125), 2.5*(0.375 - 0.125 - 0.125))
= 0.3125 in
trn = P*Rn / (Sn*E - 0.6*P)

= 51.3671*11.75 / (16,600*1 - 0.6*51.3671)
= 0.0364 in
75/150
tr = P*Ro / (S*E + 0.4*P)

= 51.3671*30 / (16,600*1 + 0.4*51.3671)
= 0.0927 in
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 23.5*0.0927*1 + 2*0.25*0.0927*1*(1 - 1)
= 2.1789 in2

= 23.5*(1*0.125 - 1*0.0927) - 2*0.25*(1*0.125 - 1*0.0927)*(1 - 1)
= 0.7586 in2

= 2*(0.125 + 0.25)*(1*0.125 - 1*0.0927) - 2*0.25*(1*0.125 - 1*0.0927)*(1 - 1)
= 0.0242 in2
= 5*(0.25 - 0.0364)*1*0.125
= 0.1335 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.25 - 0.0364)*(2.5*0.25 + 0.25)*1
= 0.3738 in2
= 5*t*ti*fr2
= 5*0.125*0.125*1
= 0.0781 in2
76/150
= 5*ti*ti*fr2
= 5*0.125*0.125*1
= 0.0781 in2
= 2*h*ti*fr2
= 2*0.8593*0.125*1
= 0.2148 in2
A41 = Leg2*fr3
= 0.16542*1
= 0.0273 in2
A42 = Leg2*fr4
= 0.252*1
= 0.0625 in2
A43 = Leg2*fr2
= 0.07142*1
= 0.0051 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (30 - 23.5 - 2*0.25)*0.25*1
= 1.5 in2
Area = A1 + A2 + A3 + A41 + A42 + A43 + A5

= 0.7586 + 0.1335 + 0.0781 + 0.0273 + 0.0625 + 0.0051 + 1.5
= 2.5651 in2
UW-16(c)(2) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

tw(min) = 0.5*tmin = 0.0625 in
tw(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in
77/150
UG-45 Nozzle Neck Thickness Check (Access Opening)

= 51.3671*11.75 / (16,600*1 - 0.6*51.3671) + 0.125
= 0.1614 in

= max[ 0.1614 , 0 ]
= 0.1614 in
Available nozzle wall thickness new, tn = 0.375 in
Groove weld in tension: 0.74*16,600 = 12,284 psi



(π / 2)*Pad OD*Leg*So = (π / 2)*30*0.25*8,134 = 95,826.43 lbf

(4) Groove weld in tension



W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (2.1789 - 0.7586 + 2*0.25*1*(1*0.125 - 1*0.0927))*16,600
= 23,845.24 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.1335 + 1.5 + 0.0273 + 0.0625)*16,600
= 28,606.78 lbf
78/150
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
= (0.1335 + 0.0781 + 0.0273 + 0.0051 + 2*0.25*0.125*1)*16,600
= 5,088.32 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.1335 + 0.0781 + 1.5 + 0.0273 + 0.0625 + 0.0051 + 2*0.25*0.125*1)*16,600
= 31,025.82 lbf

Path 1-1 through (2) & (3) = 95,826.43 + 108,375.13 = 204,201.56 lbf

Path 2-2 through (1), (4), (5), (6) = 76,661.14 + 57,886.99 + 21,903.18 + 115,773.97 = 272,225.29 lbf

Path 3-3 through (2), (4), (5) = 95,826.43 + 57,886.99 + 21,903.18 = 175,616.6 lbf
Check Large Opening per Appendix 1-7(a)
Area required within 75 percent of the limits of reinforcement

= 2 / 3*A = (2 / 3)*2.1789 = 1.4526 in2
LR = MAX(0.75*d, Rn + (tn - Cn) + (t - C))

= MAX(0.75*23.5, 11.75 + (0.375 - 0.125) + (0.25 - 0.125))
= 17.625 in
A1 = (2*LR - d)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*17.625 - 23.5)*(1*0.125 - 1*0.0927) - 2*0.25*(1*0.125 - 1*0.0927)*(1 - 1)
= 0.3793 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (30 - 23.5 - 2*0.25)*0.25*1
= 1.5 in2
Area = A1 + A2 + A3 + A41 + A42 + A43 + A5

= 0.3793 + 0.1335 + 0.0781 + 0.0273 + 0.0625 + 0.0051 + 1.5
= 2.1858 in2
The area replacement requirements of Appendix 1-7(a) are satisfied.
Check Large Opening per Appendix 1-7(b)
1-7(b)(1)(a) Di = 59.75 in > 60 in False
79/150
1-7(b)(1)(b) d = 23.5 in > 40 in False
1-7(b)(1)(b) d = 23.5 in > 3.4*(29.875*0.125)0.5 = 6.5703 in True
1-7(b)(1)(c) Rn / R = 11.75 / 29.875 = 0.3933 ≤ 0.7 True
The opening is not within the size range defined by 1-7(b)(1)(a) and (b) so it is exempt from the requirements of
1-7(b)(2),(3) and (4).
Rn / R = 0.3933 does not exceed 0.7 so a U-2(g) analysis is not required per 1-7(b)(1)(c).
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*0.375 / 11.8125)*(1 - 11.8125 / infinity)
= 1.5873%
80/150
Cylinder #2

Component Cylinder
Normalized PWHT
No No No No No
Internal 50 150 20
Static Liquid Head
Operating 2.45 67.749 1
Dimensions
Outer Diameter 60"
Length 23.937"
Inner 0.125"
Corrosion
Outer 0"
Weight and Capacity
New 302.1 288.13
Corroded 151.38 290.55
Radiography
Longitudinal seam Full UW-11(a) Type 1
seam
seam
81/150
Results Summary
Rated MDMT -20 °F

MDMT = -20°F

= 52.45*30 / (16,600*1.00 + 0.40*52.45) + 0.125
= 0.2197"
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*0.25 / 29.875)*(1 - 29.875 / infinity)
= 0.4184%

A = 0.125 / (Ro / t)
= 0.125 / (30 / 0.125)
= 0.000521
B = 7,504 psi
S = 16,600 / 1.00 = 16,600 psi

A = 0.125 / (Ro / t)
= 0.125 / (30 / 0.25)
= 0.001042
B = 12,445 psi
S = 16,600 / 1.00 = 16,600 psi

A = 0.125 / (Ro / t)
= 0.125 / (30 / 0.25)
= 0.001042
82/150
B = 12,445 psi
S = 16,600 / 1.00 = 16,600 psi

A = 0.125 / (Ro / t)
= 0.125 / (30 / 0.125)
= 0.000521
B = 7,504 psi
S = 16,600 / 1.00 = 16,600 psi

CS-2)
A = 0.125 / (Ro / t)
= 0.125 / (30 / 0.125)
= 0.000521
B = 7,504 psi
S = 16,600 / 1.00 = 16,600 psi
83/150
C - Gas Outlet (C)

Orientation 0°
Nozzle
Service Outlet Connection (OUTLET)
Description NPS 16 Sch 40 (XS)
Access opening No
Inside diameter, new 15"
Reinforcing Pad
84/150
Diameter, Dp 20.3307"
Thickness, te 0.25"
Is split No
Welds
1
85/150
Blind included No
Rated MDMT -55°F
Liquid static head 0 psi
PWHT performed No
No
Impact Tested No
Gasket
Factor, m 3
Thickness, T 0.175"
Notes

tr = 50.28*7.625 / (17,100*1 - 0.6*50.28) = 0.0225"
86/150
MDMT = -20°F
87/150
UG-45
Summary (in)
A A A
1.3842 2.1096 0.522 0.2203 0.1563 1.0827 0.1284 0.2158 0.4375

14,739.39 23,120.1 175,111.14 8,900.92 168,445.91 27,910.86 105,096.48

size (in) size (in)
0.1375
(corroded)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(15.25, 7.625 + (0.5 - 0.125) + (0.25 - 0.125))
= 15.25 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.25 - 0.125), 2.5*(0.5 - 0.125) + 0.25)
= 0.3125 in
LI = MIN(h, 2.5*(t - C), 2.5*(ti - Cn - C))

= MIN(0.8593, 2.5*(0.25 - 0.125), 2.5*(0.5 - 0.125 - 0.125))
= 0.3125 in
trn = P*Rn / (Sn*E - 0.6*P)

= 50.2842*7.625 / (17,100*1 - 0.6*50.2842)
88/150
= 0.0225 in
tr = P*Ro / (S*E + 0.4*P)

= 50.2842*30 / (16,600*1 + 0.4*50.2842)
= 0.0908 in
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 15.25*0.0908*1 + 2*0.375*0.0908*1*(1 - 1)
= 1.3842 in2

= 15.25*(1*0.125 - 1*0.0908) - 2*0.375*(1*0.125 - 1*0.0908)*(1 - 1)
= 0.522 in2

= 2*(0.125 + 0.375)*(1*0.125 - 1*0.0908) - 2*0.375*(1*0.125 - 1*0.0908)*(1 - 1)
= 0.0342 in2
= 5*(0.375 - 0.0225)*1*0.125
= 0.2203 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.0225)*(2.5*0.375 + 0.25)*1
= 0.8372 in2
89/150
= 5*t*ti*fr2
= 5*0.125*0.25*1
= 0.1563 in2
= 5*ti*ti*fr2
= 5*0.25*0.25*1
= 0.3125 in2
= 2*h*ti*fr2
= 2*0.8593*0.25*1
= 0.4296 in2
A41 = Leg2*fr3
= 0.16542*1
= 0.0273 in2
A42 = Leg2*fr4
= 0.252*1
= 0.0625 in2
A43 = Leg2*fr2
= 0.19642*1
= 0.0386 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (20.3307 - 15.25 - 2*0.375)*0.25*1
= 1.0827 in2
Area = A1 + A2 + A3 + A41 + A42 + A43 + A5

= 0.522 + 0.2203 + 0.1563 + 0.0273 + 0.0625 + 0.0386 + 1.0827
= 2.1096 in2
UW-16(d) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

tw(min) = 0.5*tmin = 0.0625 in
tw(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in
Lower fillet: tmin = lesser of 0.75 or tn or t = 0.125 in
90/150
tw(min) = 0.7*tmin = 0.0875 in
tw(actual) = 0.7*Leg = 0.7*0.1964 = 0.1375 in

= 50.2842*7.625 / (17,100*1 - 0.6*50.2842) + 0.125
= 0.1475 in

= max[ 0.1475 , 0 ]
= 0.1475 in

= 50.2842*30 / (16,600*1 + 0.4*50.2842) + 0.125
= 0.2158 in

= max[ 0.2158 , 0.1875 ]
= 0.2158 in

= min[ 0.4531 , 0.2158 ]
= 0.2158 in
= max[ 0.1475 , 0.2158 ]
= 0.2158 in



(π / 2)*Pad OD*Leg*So = (π / 2)*20.3307*0.25*8,134 = 64,940.64 lbf

91/150

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1.3842 - 0.522 + 2*0.375*1*(1*0.125 - 1*0.0908))*16,600
= 14,739.39 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.2203 + 1.0827 + 0.0273 + 0.0625)*16,600
= 23,120.1 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.2203 + 0.1563 + 0.0273 + 0.0386 + 2*0.375*0.125*1)*16,600
= 8,900.92 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.2203 + 0.1563 + 1.0827 + 0.0273 + 0.0625 + 0.0386 + 2*0.375*0.125*1)*16,600
= 27,910.86 lbf

Path 1-1 through (2) & (3) = 64,940.64 + 110,170.5 = 175,111.14 lbf

Path 2-2 through (1), (5), (6) = 51,107.43 + 40,155.84 + 77,182.65 = 168,445.91 lbf

Path 3-3 through (2), (5) = 64,940.64 + 40,155.84 = 105,096.48 lbf
92/150
Saddle #1

Saddle Material ASTM A-36
Saddle Construction Web at edge of rib
Welded to Vessel Yes
Saddle Allowable Stress, Ss 24,000 psi
Saddle Yield Stress, Sy 36,000 psi
Foundation Allowable Stress 1,658 psi
Design
Left Saddle Right Saddle
Pressure
Operating 52.45 psi
Test 67.44 psi
Dimensions
Right saddle distance to datum 106.2205"
Tangent To Tangent Length, L 123"
Saddle separation, Ls 92.4409"
Vessel Radius, R 30"
Tangent Distance Left, Al 15.2795"
Tangent Distance Right, Ar 15.2795"
Saddle Height, Hs 47.2441"
Saddle Contact Angle, θ 130°
Web Plate Thickness, ts 0.25"
Base Plate Length, E 53.1496"
Base Plate Width, F 9"
Base Plate Thickness, tb 0.75"
Number of Stiffening Ribs, n 3
Largest Stiffening Rib Spacing, di 25.9498"
Stiffening Rib Thickness, tw 0.25"
Saddle Width, b 8"
Reinforcing Plate
Thickness, tp 0.25"
Width, Wp 12.3622"
Contact Angle, θw 142°
Bolting
Material A-307
93/150
Bolt Allowable Shear 20,000 psi
Description 1" series 8 threaded
Corrosion on root 0"
Anchor Bolts per Saddle 2
Base coefficient of friction, µ 0.45
Hole Diameter 1.25"
Slotted Hole in Which Saddle Right Saddle
Slotted Hole Length 0.125"
Weight
Operating,
Hydrotest
Corroded
Weight on Left Saddle 8,261 lb 8,782 lb
Weight on Right Saddle 8,166 lb 8,617 lb
Weight of Saddle Pair 604 lb
Notes
(1) Saddle calculations are based on the method presented in "Stresses in Large Cylindrical Pressure Vessels on
Two Saddle Supports" by L.P. Zick.
94/150
Stress Summary
Bending + pressure between saddles Bending + pressure at the saddle
(psi) (psi)
Load Condition Saddle
S1 allow S1 allow S2 allow S2 allow
(+) (+) (-) (-) (+) (+) (-) (-)
Right Saddle 6,409 19,920 141 9,004

Seismic Operating 6,787 19,920 520 9,004
Left Saddle 6,409 19,920 141 9,004
Right Saddle 6,395 19,920 128 9,004

Operating 6,623 19,920 355 9,004
Wind
Left Saddle 6,395 19,920 128 9,004
Right Saddle 4,081 32,400 68 14,934

Test 4,199 32,400 186 14,934
Left Saddle 4,081 32,400 68 14,934
Right Saddle 6,395 16,600 128 7,504

Weight Operating 6,613 16,600 346 7,504
Left Saddle 6,395 16,600 128 7,504
95/150
Stress Summary
Tangential Circumferential Stress over
Splitting (psi)
shear (psi) stress (psi) saddle (psi)
Load Condition Saddle
S4 allow
S4
S3 allow (Wear S5 allow S6 allow
(horns)
plate)
(+/-)
Right Saddle 2,529 13,280 -6,207 -24,499 24,900 4,336 16,900 487 16,000
Seismic Operating
Left Saddle 2,568 13,280 -6,279 -24,784 24,900 4,386 16,900 493 16,000
Right Saddle 1,546 13,280 -4,246 -16,757 24,900 2,966 16,900 333 16,000
Operating
Wind
Left Saddle 1,572 13,280 -4,294 -16,947 24,900 2,999 16,900 337 16,000
Right Saddle 793 25,920 -2,767 -4,641 32,400 2,006 32,400 345 32,400
Test
Left Saddle 815 25,920 -2,819 -4,730 32,400 2,044 32,400 351 32,400
Right Saddle 1,482 13,280 -4,127 -16,288 24,900 2,883 16,900 324 16,000
Weight Operating
Left Saddle 1,508 13,280 -4,175 -16,478 24,900 2,916 16,900 328 16,000
96/150
Seismic base shear on vessel
Vessel is assumed to be a rigid structure.
Method of seismic analysis ASCE 7-10 ground supported
Vertical seismic accelerations considered Yes
Importance factor, Ie 1.5
Site Class D
Short period spectral response acceleration as percent of g, Ss 100
1 second spectral response acceleration as percent of g, S1 40
From Table 11.4-1, Fa 1.1
From Table 11.4-2, Fv 1.6
Risk Category (Table 1.5-1) IV
Hazardous, toxic, or explosive contents Yes
Equations
SMS = Fa*Ss
SM1 = Fv*S1
SDS = (2 / 3)*SMS
SD1 = (2 / 3)*SM1
Fp = 0.3*SDS*W*Ie*0.7
Results
SMS = 1.1*1 1.1
SM1 = 1.6*0.4 0.64
SDS = (2 / 3)*1.1 0.7333
SD1 = (2 / 3)*0.64 0.4267
Seismic Design Category (Section 11.6) D
Fp = 0.3*0.7333*16,427*1.5*0.7 3,794.64 lbf
97/150
Saddle reactions due to weight + seismic
Vv = vertical seismic force acting on the saddle
V = horizontal seismic shear acting on the saddle (worst case if not slotted)
Seismic longitudinal reaction, Ql
Seismic transverse reaction, Qt
Equations
Ql = V*Hs / Ls + Vv
Qt = V*Hs / (Ro*Sin( θ / 2 )) + Vv
Q = W + max[ Qt , Ql ]
Results
Ql = 3,794.64*47.2441 / 92.4409 + 0.14*0.7333*8,166 2,777.71 lbf
Right Saddle
Qt = 1,886.35*47.2441 / (30*Sin( 130 / 2 )) + 0.14*0.7333*8,166 4,116.1 lbf
Operating
Q = 8,166 + max[ 4,116.1 , 2,777.71 ] 12,282.1 lbf
Ql = 3,794.64*47.2441 / 92.4409 + 0.14*0.7333*8,261 2,787.47 lbf
Left Saddle
Qt = 1,908.29*47.2441 / (30*Sin( 130 / 2 )) + 0.14*0.7333*8,261 4,163.98 lbf
Q = 8,261 + max[ 4,163.98 , 2,787.47 ] 12,424.98 lbf
98/150
Saddle reactions due to weight + wind
Wind longitudinal reaction, Ql
Wind transverse reaction, Qt
Wind pressure, Pw 9.6 psf
Equations
Vwt = Pw*G*(Cf(shell)*(Projected shell area) + Cf(saddle)*(Projected saddle area))
Vwe = Pw*G*(Cf(shell)*π*Ro2 / 144 + Cf(saddle)*(Projected saddle area))
Qt = Vwt*Hs / (Ro*Sin( θ / 2))
Ql = Vwe*Hs / Ls
Q = W + max[ Qt , Ql ]
Results
Vwt = 9.6*0.85*(0.5*29.3181 + 2*0.958) 135.25 lbf
2
Right Saddle Vwe = 9.6*0.85*(0.5*π*30 / 144 + 2*8.4857) 218.6 lbf
Qt = 135.25*47.2441 / (30*Sin( 130 / 2)) 235.02 lbf
Operating
Ql = 218.6*47.2441 / 92.4409 111.72 lbf
Q = 8,166 + max[ 235.02 , 111.72 ] 8,401.02 lbf
Vwt = 9.6*0.85*(0.5*29.3181 + 2*0.958) 135.25 lbf
Left Saddle Vwe = 9.6*0.85*(0.5*π*302 / 144 + 2*8.4857) 218.6 lbf

Qt = 135.25*47.2441 / (30*Sin( 130 / 2)) 235.02 lbf
Ql = 218.6*47.2441 / 92.4409 111.72 lbf
Q = 8,261 + max[ 235.02 , 111.72 ] 8,496.02 lbf
Vwt = 3.17*0.85*(0.5*29.3181 + 2*0.958) 44.63 lbf
2
Right Saddle Vwe = 3.17*0.85*(0.5*π*30 / 144 + 2*8.4857) 72.14 lbf
Qt = 44.63*47.2441 / (30*Sin( 130 / 2)) 77.56 lbf
Test
Ql = 72.14*47.2441 / 92.4409 36.87 lbf
Q = 8,617 + max[ 77.56 , 36.87 ] 8,694.56 lbf
Vwt = 3.17*0.85*(0.5*29.3181 + 2*0.958) 44.63 lbf
Left Saddle Vwe = 3.17*0.85*(0.5*π*302 / 144 + 2*8.4857) 72.14 lbf

Qt = 44.63*47.2441 / (30*Sin( 130 / 2)) 77.56 lbf
Ql = 72.14*47.2441 / 92.4409 36.87 lbf
Q = 8,782 + max[ 77.56 , 36.87 ] 8,859.56 lbf
Load Case 1: Seismic, Operating
Longitudinal stress between saddles (Seismic, Operating, left saddle loading and geometry govern)
99/150
S1 = ± 3*K1*Q*(L / 12) / (π*R2*t)
= 3*0.4787*12,424.98*(123 / 12) / (π*29.93752*0.125)
= 520 psi
Sp = P*R / (2*t)
= 52.45*29.875 / (2*0.125)
= 6,267 psi
Maximum tensile stress S1t = S1 + Sp = 6,787 psi

Maximum compressive stress (shut down) S1c = S1 = 520 psi
Tensile stress is acceptable ( ≤ 1.2*S*E = 19,920 psi)

Compressive stress is acceptable ( ≤ 1.2*Sc = 9,004 psi)
Longitudinal stress at the right saddle (Seismic, Operating)
Le = 2*(Left head depth) / 3 + L + 2*(Right head depth) / 3

= 2*11.8103 / 3 + 123 + 2*11.8103 / 3
= 138.7471 in
Seismic vertical acceleration coefficient m = 0.4444*0.231 = 0.1027
w = Wt*(1 + m) / Le = 16,427*(1 + 0.1027) / 138.7471 = 130.55 lbf/in
Bending moment at the right saddle:
Mq = w*(2*H*Ar / 3 + Ar2 / 2 - (R2 - H2) / 4)

= 130.55*(2*11.8103*15.2795 / 3 + 15.27952 / 2 - (302 - 11.81032) / 4)
= 6,123.8 lbf-in
S2 = ± Mq*K1' / (π*R2*t)
= 6,123.8*8.1206 / (π*29.93752*0.125)
= 141 psi
Sp = P*R / (2*t)
= 52.45*29.875 / (2*0.125)
= 6,267 psi

Tensile stress is acceptable ( ≤ 1.2*S = 19,920 psi)

Tangential shear stress in the shell (right saddle, Seismic, Operating)
Qshear = Q - w*(a + 2*H / 3)

= 12,282.1 - 130.55*(15.2795 + 2*11.8103 / 3)
= 9,259.45 lbf
S3 = K2.2*Qshear / (R*t)
= 1.0222*9,259.45 / (29.9375*0.125)
= 2,529 psi
Tangential shear stress is acceptable ( ≤ 0.8*S = 13,280 psi)
Circumferential stress at the right saddle horns (Seismic, Operating)
100/150
S4 = -Q / (4*(t+tp)*(b+1.56*Sqr(Ro*t))) - 12*K3*Q*R / (L*(t2+tp2))
= -12,282.1 / (4*(0.125+0.25)*(8+1.56*Sqr(30*0.125))) - 12*0.0119*12,282.1*29.9375 / (123*(0.1252+0.252))
= -6,207 psi
Circumferential stress at saddle horns is acceptable ( ≤ 1.5*Sa = 24,900 psi)
Circumferential stress at the right saddle wear plate horns (Seismic, Operating)
S4 = -Q / (4*t*(b+1.56*Sqr(Ro*t))) - 12*K3*Q*R / (L*t2)

= -12,282.1 / (4*0.125*(8+1.56*Sqr(30*0.125))) - 12*0.0097*12,282.1*29.9375 / (123*0.1252)
= -24,499 psi
Circumferential stress at wear plate horns is acceptable ( ≤ 1.5*Sa = 24,900 psi)
Ring compression in shell over right saddle (Seismic, Operating)
S5 = K5*Q / ((t + tp)*(ts + 1.56*Sqr(Ro*tc)))

= 0.7258*12,282.1 / ((0.125 + 0.25)*(0.25 + 1.56*Sqr(30*0.375)))
= 4,336 psi
Ring compression in shell is acceptable ( ≤ 0.5*Sy = 16,900 psi)
Saddle splitting load (right, Seismic, Operating)
Area resisting splitting force = Web area + wear plate area
Ae = Heff*ts + tp*Wp
= 10*0.25 + 0.25*12.3622
= 5.5906 in2
S6 = K8*Q / Ae
= 0.2218*12,282.1 / 5.5906
= 487 psi
Stress in saddle is acceptable ( ≤ (2 / 3)*Ss = 16,000 psi)
Longitudinal stress at the left saddle (Seismic, Operating)

= 2*11.8103 / 3 + 123 + 2*11.8103 / 3
= 138.7471 in
Seismic vertical acceleration coefficient m = 0.4444*0.231 = 0.1027
w = Wt*(1 + m) / Le = 16,427*(1 + 0.1027) / 138.7471 = 130.55 lbf/in
Bending moment at the left saddle:
Mq = w*(2*H*Al / 3 + Al2 / 2 - (R2 - H2) / 4)

= 130.55*(2*11.8103*15.2795 / 3 + 15.27952 / 2 - (302 - 11.81032) / 4)
= 6,123.8 lbf-in
S2 = ± Mq*K1' / (π*R2*t)
= 6,123.8*8.1206 / (π*29.93752*0.125)
= 141 psi
101/150
Sp = P*R / (2*t)
= 52.45*29.875 / (2*0.125)
= 6,267 psi


Tangential shear stress in the shell (left saddle, Seismic, Operating)
Qshear = Q - w*(a + 2*H / 3)

= 12,424.98 - 130.55*(15.2795 + 2*11.8103 / 3)
= 9,402.33 lbf
= 1.0222*9,402.33 / (29.9375*0.125)
= 2,568 psi
Circumferential stress at the left saddle horns (Seismic, Operating)

= -12,424.98 / (4*(0.125+0.25)*(8+1.56*Sqr(30*0.125))) - 12*0.0119*12,424.98*29.9375 / (123*(0.1252+0.252))
= -6,279 psi
Circumferential stress at the left saddle wear plate horns (Seismic, Operating)

= -12,424.98 / (4*0.125*(8+1.56*Sqr(30*0.125))) - 12*0.0097*12,424.98*29.9375 / (123*0.1252)
= -24,784 psi
Ring compression in shell over left saddle (Seismic, Operating)

= 0.7258*12,424.98 / ((0.125 + 0.25)*(0.25 + 1.56*Sqr(30*0.375)))
= 4,386 psi
Saddle splitting load (left, Seismic, Operating)
= 10*0.25 + 0.25*12.3622
= 5.5906 in2
S6 = K8*Q / Ae
= 0.2218*12,424.98 / 5.5906
= 493 psi
102/150
Load Case 2: Wind, Operating
Longitudinal stress between saddles (Wind, Operating, left saddle loading and geometry govern)
S1 = ± 3*K1*Q*(L / 12) / (π*R2*t)

= 3*0.4787*8,496.02*(123 / 12) / (π*29.93752*0.125)
= 355 psi
Sp = P*R / (2*t)
= 52.45*29.875 / (2*0.125)
= 6,267 psi

Tensile stress is acceptable ( ≤ 1.2*S*E = 19,920 psi)

Longitudinal stress at the right saddle (Wind, Operating)

= 2*11.8103 / 3 + 123 + 2*11.8103 / 3
= 138.7471 in
w = Wt / Le = 16,427 / 138.7471 = 118.4 lbf/in
Mq = w*(2*H*Ar / 3 + Ar2 / 2 - (R2 - H2) / 4)

= 118.4*(2*11.8103*15.2795 / 3 + 15.27952 / 2 - (302 - 11.81032) / 4)
= 5,553.6 lbf-in
S2 = ± Mq*K1' / (π*R2*t)
= 5,553.6*8.1206 / (π*29.93752*0.125)
= 128 psi
Sp = P*R / (2*t)
= 52.45*29.875 / (2*0.125)
= 6,267 psi


Tangential shear stress in the shell (right saddle, Wind, Operating)
Qshear = Q - w*(a + 2*H / 3)

= 8,401.02 - 118.4*(15.2795 + 2*11.8103 / 3)
= 5,659.8 lbf
= 1.0222*5,659.8 / (29.9375*0.125)
103/150
= 1,546 psi
Circumferential stress at the right saddle horns (Wind, Operating)

= -8,401.02 / (4*(0.125+0.25)*(8+1.56*Sqr(30*0.125))) - 12*0.0119*8,401.02*29.9375 / (123*(0.1252+0.252))
= -4,246 psi
Circumferential stress at the right saddle wear plate horns (Wind, Operating)

= -8,401.02 / (4*0.125*(8+1.56*Sqr(30*0.125))) - 12*0.0097*8,401.02*29.9375 / (123*0.1252)
= -16,757 psi
Ring compression in shell over right saddle (Wind, Operating)

= 0.7258*8,401.02 / ((0.125 + 0.25)*(0.25 + 1.56*Sqr(30*0.375)))
= 2,966 psi
Saddle splitting load (right, Wind, Operating)
= 10*0.25 + 0.25*12.3622
= 5.5906 in2
S6 = K8*Q / Ae
= 0.2218*8,401.02 / 5.5906
= 333 psi
Longitudinal stress at the left saddle (Wind, Operating)

= 2*11.8103 / 3 + 123 + 2*11.8103 / 3
= 138.7471 in
w = Wt / Le = 16,427 / 138.7471 = 118.4 lbf/in
Mq = w*(2*H*Al / 3 + Al2 / 2 - (R2 - H2) / 4)

= 118.4*(2*11.8103*15.2795 / 3 + 15.27952 / 2 - (302 - 11.81032) / 4)
= 5,553.6 lbf-in
S2 = ± Mq*K1' / (π*R2*t)
104/150
= 5,553.6*8.1206 / (π*29.93752*0.125)
= 128 psi
Sp = P*R / (2*t)
= 52.45*29.875 / (2*0.125)
= 6,267 psi


Tangential shear stress in the shell (left saddle, Wind, Operating)
Qshear = Q - w*(a + 2*H / 3)

= 8,496.02 - 118.4*(15.2795 + 2*11.8103 / 3)
= 5,754.8 lbf
= 1.0222*5,754.8 / (29.9375*0.125)
= 1,572 psi
Circumferential stress at the left saddle horns (Wind, Operating)

= -8,496.02 / (4*(0.125+0.25)*(8+1.56*Sqr(30*0.125))) - 12*0.0119*8,496.02*29.9375 / (123*(0.1252+0.252))
= -4,294 psi
Circumferential stress at the left saddle wear plate horns (Wind, Operating)

= -8,496.02 / (4*0.125*(8+1.56*Sqr(30*0.125))) - 12*0.0097*8,496.02*29.9375 / (123*0.1252)
= -16,947 psi
Ring compression in shell over left saddle (Wind, Operating)

= 0.7258*8,496.02 / ((0.125 + 0.25)*(0.25 + 1.56*Sqr(30*0.375)))
= 2,999 psi
Saddle splitting load (left, Wind, Operating)
= 10*0.25 + 0.25*12.3622
= 5.5906 in2
105/150
S6 = K8*Q / Ae
= 0.2218*8,496.02 / 5.5906
= 337 psi
Load Case 3: Wind, Test
Longitudinal stress between saddles (Wind, Test, left saddle loading and geometry govern)
S1 = ± 3*K1*Q*(L / 12) / (π*R2*t)

= 3*0.4787*8,859.55*(123 / 12) / (π*29.8752*0.25)
= 186 psi
Sp = P*R / (2*t)
= 67.44*29.75 / (2*0.25)
= 4,013 psi

Tensile stress is acceptable ( ≤ 0.9*Sy*E = 32,400 psi)

Longitudinal stress at the right saddle (Wind, Test)

= 2*11.8103 / 3 + 123 + 2*11.8103 / 3
= 138.7471 in
w = Wt / Le = 17,399 / 138.7471 = 125.4 lbf/in
Mq = w*(2*H*Ar / 3 + Ar2 / 2 - (R2 - H2) / 4)

= 125.4*(2*11.8103*15.2795 / 3 + 15.27952 / 2 - (302 - 11.81032) / 4)
= 5,882.2 lbf-in
S2 = ± Mq*K1' / (π*R2*t)
= 5,882.2*8.1206 / (π*29.8752*0.25)
= 68 psi
Sp = P*R / (2*t)
= 67.44*29.75 / (2*0.25)
= 4,013 psi

Tensile stress is acceptable ( ≤ 0.9*Sy = 32,400 psi)

Tangential shear stress in the shell (right saddle, Wind, Test)
Qshear = Q - w*(a + 2*H / 3)

= 8,694.55 - 125.4*(15.2795 + 2*11.8103 / 3)
= 5,791.14 lbf
106/150
= 1.0222*5,791.14 / (29.875*0.25)
= 793 psi
Tangential shear stress is acceptable ( ≤ 0.8*(0.9*Sy) = 25,920 psi)
Circumferential stress at the right saddle horns (Wind, Test)

= -8,694.55 / (4*(0.25+0.25)*(8+1.56*Sqr(30*0.25))) - 12*0.0119*8,694.55*29.875 / (123*(0.252+0.252))
= -2,767 psi
Circumferential stress at saddle horns is acceptable ( ≤ 0.9*Sy = 32,400 psi)
Circumferential stress at the right saddle wear plate horns (Wind, Test)

= -8,694.55 / (4*0.25*(8+1.56*Sqr(30*0.25))) - 12*0.0097*8,694.55*29.875 / (123*0.252)
= -4,641 psi
Circumferential stress at wear plate horns is acceptable ( ≤ 0.9*Sy = 32,400 psi)
Ring compression in shell over right saddle (Wind, Test)

= 0.7258*8,694.55 / ((0.25 + 0.25)*(0.25 + 1.56*Sqr(30*0.5)))
= 2,006 psi
Saddle splitting load (right, Wind, Test)
= 10*0.25 + 0.25*12.3622
= 5.5906 in2
S6 = K8*Q / Ae
= 0.2218*8,694.55 / 5.5906
= 345 psi
Stress in saddle is acceptable ( ≤ 0.9*Sy = 32,400 psi)
Longitudinal stress at the left saddle (Wind, Test)

= 2*11.8103 / 3 + 123 + 2*11.8103 / 3
= 138.7471 in
w = Wt / Le = 17,399 / 138.7471 = 125.4 lbf/in
Mq = w*(2*H*Al / 3 + Al2 / 2 - (R2 - H2) / 4)

= 125.4*(2*11.8103*15.2795 / 3 + 15.27952 / 2 - (302 - 11.81032) / 4)
107/150
= 5,882.2 lbf-in
S2 = ± Mq*K1' / (π*R2*t)
= 5,882.2*8.1206 / (π*29.8752*0.25)
= 68 psi
Sp = P*R / (2*t)
= 67.44*29.75 / (2*0.25)
= 4,013 psi

Tensile stress is acceptable ( ≤ 0.9*Sy = 32,400 psi)

Tangential shear stress in the shell (left saddle, Wind, Test)
Qshear = Q - w*(a + 2*H / 3)

= 8,859.55 - 125.4*(15.2795 + 2*11.8103 / 3)
= 5,956.14 lbf
= 1.0222*5,956.14 / (29.875*0.25)
= 815 psi
Tangential shear stress is acceptable ( ≤ 0.8*(0.9*Sy) = 25,920 psi)
Circumferential stress at the left saddle horns (Wind, Test)

= -8,859.55 / (4*(0.25+0.25)*(8+1.56*Sqr(30*0.25))) - 12*0.0119*8,859.55*29.875 / (123*(0.252+0.252))
= -2,819 psi
Circumferential stress at saddle horns is acceptable ( ≤ 0.9*Sy = 32,400 psi)
Circumferential stress at the left saddle wear plate horns (Wind, Test)

= -8,859.55 / (4*0.25*(8+1.56*Sqr(30*0.25))) - 12*0.0097*8,859.55*29.875 / (123*0.252)
= -4,730 psi
Circumferential stress at wear plate horns is acceptable ( ≤ 0.9*Sy = 32,400 psi)
Ring compression in shell over left saddle (Wind, Test)

= 0.7258*8,859.55 / ((0.25 + 0.25)*(0.25 + 1.56*Sqr(30*0.5)))
= 2,044 psi
Saddle splitting load (left, Wind, Test)
108/150
= 10*0.25 + 0.25*12.3622
= 5.5906 in2
S6 = K8*Q / Ae
= 0.2218*8,859.55 / 5.5906
= 351 psi
Stress in saddle is acceptable ( ≤ 0.9*Sy = 32,400 psi)
Load Case 4: Weight, Operating
Longitudinal stress between saddles (Weight, Operating, left saddle loading and geometry govern)
S1 = ± 3*K1*Q*(L / 12) / (π*R2*t)

= 3*0.4787*8,261*(123 / 12) / (π*29.93752*0.125)
= 346 psi
Sp = P*R / (2*t)
= 52.45*29.875 / (2*0.125)
= 6,267 psi

Tensile stress is acceptable ( ≤ S*E = 16,600 psi)

Compressive stress is acceptable ( ≤ Sc = 7,504 psi)
Longitudinal stress at the right saddle (Weight, Operating)

= 2*11.8103 / 3 + 123 + 2*11.8103 / 3
= 138.7471 in
w = Wt / Le = 16,427 / 138.7471 = 118.4 lbf/in
Mq = w*(2*H*Ar / 3 + Ar2 / 2 - (R2 - H2) / 4)

= 118.4*(2*11.8103*15.2795 / 3 + 15.27952 / 2 - (302 - 11.81032) / 4)
= 5,553.6 lbf-in
S2 = ± Mq*K1' / (π*R2*t)
= 5,553.6*8.1206 / (π*29.93752*0.125)
= 128 psi
Sp = P*R / (2*t)
= 52.45*29.875 / (2*0.125)
= 6,267 psi

Tensile stress is acceptable ( ≤ S = 16,600 psi)

Tangential shear stress in the shell (right saddle, Weight, Operating)
109/150
Qshear = Q - w*(a + 2*H / 3)
= 8,166 - 118.4*(15.2795 + 2*11.8103 / 3)
= 5,424.79 lbf
= 1.0222*5,424.78 / (29.9375*0.125)
= 1,482 psi
Circumferential stress at the right saddle horns (Weight, Operating)

= -8,166 / (4*(0.125+0.25)*(8+1.56*Sqr(30*0.125))) - 12*0.0119*8,166*29.9375 / (123*(0.1252+0.252))
= -4,127 psi
Circumferential stress at the right saddle wear plate horns (Weight, Operating)

= -8,166 / (4*0.125*(8+1.56*Sqr(30*0.125))) - 12*0.0097*8,166*29.9375 / (123*0.1252)
= -16,288 psi
Ring compression in shell over right saddle (Weight, Operating)

= 0.7258*8,166 / ((0.125 + 0.25)*(0.25 + 1.56*Sqr(30*0.375)))
= 2,883 psi
Saddle splitting load (right, Weight, Operating)
= 10*0.25 + 0.25*12.3622
= 5.5906 in2
S6 = K8*Q / Ae
= 0.2218*8,166 / 5.5906
= 324 psi
Longitudinal stress at the left saddle (Weight, Operating)

= 2*11.8103 / 3 + 123 + 2*11.8103 / 3
= 138.7471 in
w = Wt / Le = 16,427 / 138.7471 = 118.4 lbf/in
110/150
Mq = w*(2*H*Al / 3 + Al2 / 2 - (R2 - H2) / 4)
= 118.4*(2*11.8103*15.2795 / 3 + 15.27952 / 2 - (302 - 11.81032) / 4)
= 5,553.6 lbf-in
S2 = ± Mq*K1' / (π*R2*t)
= 5,553.6*8.1206 / (π*29.93752*0.125)
= 128 psi
Sp = P*R / (2*t)
= 52.45*29.875 / (2*0.125)
= 6,267 psi

Tensile stress is acceptable ( ≤ S = 16,600 psi)

Tangential shear stress in the shell (left saddle, Weight, Operating)
Qshear = Q - w*(a + 2*H / 3)

= 8,261 - 118.4*(15.2795 + 2*11.8103 / 3)
= 5,519.78 lbf
= 1.0222*5,519.78 / (29.9375*0.125)
= 1,508 psi
Circumferential stress at the left saddle horns (Weight, Operating)

= -8,261 / (4*(0.125+0.25)*(8+1.56*Sqr(30*0.125))) - 12*0.0119*8,261*29.9375 / (123*(0.1252+0.252))
= -4,175 psi
Circumferential stress at the left saddle wear plate horns (Weight, Operating)

= -8,261 / (4*0.125*(8+1.56*Sqr(30*0.125))) - 12*0.0097*8,261*29.9375 / (123*0.1252)
= -16,478 psi
Ring compression in shell over left saddle (Weight, Operating)

= 0.7258*8,261 / ((0.125 + 0.25)*(0.25 + 1.56*Sqr(30*0.375)))
= 2,916 psi
Saddle splitting load (left, Weight, Operating)
111/150
= 10*0.25 + 0.25*12.3622
= 5.5906 in2
S6 = K8*Q / Ae
= 0.2218*8,261 / 5.5906
= 328 psi
Shear stress in anchor bolting, one end slotted
Maximum seismic or wind base shear = 3,794.64 lbf
Thermal expansion base shear = W*µ = 8,468*0.45 = 3,810.6 lbf

Corroded root area for a 1" series 8 threaded bolt = 0.551 in2 ( 2 per saddle )
Bolt shear stress = 3,810.6 / (0.551*1*2) = 3,458 psi
Anchor bolt stress is acceptable ( ≤ 20,000 psi)
Shear stress in anchor bolting, transverse
Maximum seismic or wind base shear = 3,794.64 lbf

Corroded root area for a 1" series 8 threaded bolt = 0.551 in2 ( 2 per saddle )
Bolt shear stress = 3,794.64 / (0.551*2*2) = 1,722 psi
Anchor bolt stress is acceptable ( ≤ 20,000 psi)
Web plate buckling check (Escoe pg 251)
Allowable compressive stress Sc is the lesser of 24,000 or 3,114 psi: (3,114)
Sc = Ki*π2*E / (12*(1 - 0.32)*(di / ts)2)

= 1.28*π2*29E+06 / (12*(1 - 0.32)*(25.9498 / 0.25)2)
= 3,114 psi
Allowable compressive load on the saddle
be = di*ts / (di*ts + 2*tw*(b - 1))

= 25.9498*0.25 / (25.9498*0.25 + 2*0.25*(8 - 1))
= 0.6496
Fb = n*(As + 2*be*ts)*Sc
= 3*(1.9375 + 2*0.6496*0.25)*3,114
= 21,133.17 lbf
Saddle loading of 12,726.98 lbf is ≤ Fb; satisfactory.
Primary bending + axial stress in the saddle due to end loads (assumes one saddle slotted)
σb = V*(Hs - xo)*y / I + Q / A
= 3,794.64*(47.2441 - 23.9666)*4.9226 / 53.46 + 12,424.98 / 19.4071
= 8,774 psi
112/150
The primary bending + axial stress in the saddle ≤ Ss = 24,000 psi; satisfactory.
Secondary bending + axial stress in the saddle due to end loads (includes thermal expansion, assumes one
saddle slotted)
σb = V*(Hs - xo)*y / I + Q / A
= 7,605.24*(47.2441 - 23.9666)*4.9226 / 53.46 + 12,282.1 / 19.4071
= 16,934 psi
The secondary bending + axial stress in the saddle ≤ 2*Sy = 72,000 psi; satisfactory.
Saddle base plate thickness check (Roark sixth edition, Table 26, case 7a)
where a = 25.9498, b = 8.75 in
tb = (β1*q*b2 / (1.5*Sa))0.5
= (2.4278*27*8.752 / (1.5*24,000))0.5
= 0.3706 in
The base plate thickness of 0.75 in is adequate.
Foundation bearing check
Sf = Qmax / (F*E)
= 12,726.98 / (9*53.1496)
= 27 psi
Concrete bearing stress ≤ 1,658 psi ; satisfactory.
Slotted hole length (Process Industry Practices VEFV1100)
∆t = max[ abs( Tamb - Ts ) , abs( Tamb - MDMT )]

= max[ abs( 70 - 150 ) , abs( 70 - 20 )]
= 80°F
SL = 2*Ls*α*∆t
= 2*92.4409*6.6E-06*80
= 0.0976"
Actual slot length is greater than or equal to the minimum (0.125" ≥ 0.0976"); satisfactory.
113/150
B - Liquid Outlet (B)

Orientation 180°
Nozzle
Service Liquid Outlet (Liq. Outlet)
Access opening No
Welds
114/150
1

Blind included No
Rated MDMT -55°F
PWHT performed No
No
Impact Tested No
Gasket
Factor, m 3
Thickness, T 0.175"
Notes

tr = 52.45*0.9685 / (17,100*1 - 0.6*52.45) = 0.003"
115/150

(in2) Summary (in)
The nozzle passes
For P = 52.45 psi @ 150 °F
UG-45
A A A

0.2197 0.301


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.937, 0.9685 + (0.344 - 0.125) + (0.25 - 0.125))
= 1.937 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.25 - 0.125), 2.5*(0.344 - 0.125) + 0)
= 0.3125 in
trn = P*Rn / (Sn*E - 0.6*P)

= 52.4501*0.9685 / (17,100*1 - 0.6*52.4501)
= 0.003 in
tr = P*Ro / (S*E + 0.4*P)

= 52.4501*30 / (16,600*1 + 0.4*52.4501)
= 0.0947 in
116/150
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

= 52.6661*0.9685 / (17,100*1 - 0.6*52.6661) + 0.125
= 0.128 in

= max[ 0.128 , 0 ]
= 0.128 in

= 52.4501*30 / (16,600*1 + 0.4*52.4501) + 0.125
= 0.2197 in

= max[ 0.2197 , 0.1875 ]
= 0.2197 in

= min[ 0.2598 , 0.2197 ]
= 0.2197 in
= max[ 0.128 , 0.2197 ]
= 0.2197 in
117/150
L3 - LSHH (L3)

Orientation 90°
Offset from center, Lo -15"
Nozzle
Service Level Switch (LV/SWITCH)
Access opening No
118/150
Welds
1

Blind included No
Rated MDMT -55°F
PWHT performed No
No
Impact Tested No
Gasket
Factor, m 3
Thickness, T 0.175"
Notes
119/150
tr = 50.83*0.9685 / (17,100*1 - 0.6*50.83) = 0.0029"
120/150

(in2) Summary (in)
The nozzle passes
For P = 50.83 psi @ 150 °F
UG-45
A A A

0.2167 0.301


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.2392, 1.1196 + (0.344 - 0.125) + (0.25 - 0.125))
= 2.2392 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.25 - 0.125), 2.5*(0.344 - 0.125) + 0)
= 0.3125 in
trn = P*Rn / (Sn*E - 0.6*P)

= 50.8257*0.9685 / (17,100*1 - 0.6*50.8257)
= 0.0029 in
tr = P*Ro / (S*E + 0.4*P)

= 50.8257*30 / (16,600*1 + 0.4*50.8257)
= 0.0917 in
121/150
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

= 50.8257*0.9685 / (17,100*1 - 0.6*50.8257) + 0.125
= 0.1279 in

= max[ 0.1279 , 0 ]
= 0.1279 in

= 50.8257*30 / (16,600*1 + 0.4*50.8257) + 0.125
= 0.2167 in

= max[ 0.2167 , 0.1875 ]
= 0.2167 in

= min[ 0.2598 , 0.2167 ]
= 0.2167 in
= max[ 0.1279 , 0.2167 ]
= 0.2167 in
122/150
Reinforcement check in the plane parallel to the longitudinal axis

(in2) Summary (in)
The nozzle passes
For P = 50.83 psi @ 150 °F
UG-45
A A A

0.2167 0.301


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.937, 0.9685 + (0.344 - 0.125) + (0.25 - 0.125))
= 1.937 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.25 - 0.125), 2.5*(0.344 - 0.125) + 0)
= 0.3125 in
trn = P*Rn / (Sn*E - 0.6*P)

= 50.8257*0.9685 / (17,100*1 - 0.6*50.8257)
= 0.0029 in
tr = P*Ro / (S*E + 0.4*P)

= 50.8257*30 / (16,600*1 + 0.4*50.8257)
= 0.0917 in
123/150

= 50.8257*0.9685 / (17,100*1 - 0.6*50.8257) + 0.125
= 0.1279 in

= max[ 0.1279 , 0 ]
= 0.1279 in

= 50.8257*30 / (16,600*1 + 0.4*50.8257) + 0.125
= 0.2167 in

= max[ 0.2167 , 0.1875 ]
= 0.2167 in

= min[ 0.2598 , 0.2167 ]
= 0.2167 in
= max[ 0.1279 , 0.2167 ]
= 0.2167 in
124/150
L4 - LSHH (L4)

Orientation 90°
Offset from center, Lo -2.9921"
Nozzle
Access opening No
125/150
Welds
1

Blind included No
Rated MDMT -55°F
PWHT performed No
No
Impact Tested No
Gasket
Factor, m 3
Thickness, T 0.175"
Notes
126/150
tr = 51.26*0.9685 / (17,100*1 - 0.6*51.26) = 0.0029"
127/150

(in2) Summary (in)
The nozzle passes
For P = 51.26 psi @ 150 °F
UG-45
A A A

0.2175 0.301


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.9468, 0.9734 + (0.344 - 0.125) + (0.25 - 0.125))
= 1.9468 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.25 - 0.125), 2.5*(0.344 - 0.125) + 0)
= 0.3125 in
trn = P*Rn / (Sn*E - 0.6*P)

= 51.2591*0.9685 / (17,100*1 - 0.6*51.2591)
= 0.0029 in
tr = P*Ro / (S*E + 0.4*P)

= 51.2591*30 / (16,600*1 + 0.4*51.2591)
= 0.0925 in
128/150
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

= 51.2591*0.9685 / (17,100*1 - 0.6*51.2591) + 0.125
= 0.1279 in

= max[ 0.1279 , 0 ]
= 0.1279 in

= 51.2591*30 / (16,600*1 + 0.4*51.2591) + 0.125
= 0.2175 in

= max[ 0.2175 , 0.1875 ]
= 0.2175 in

= min[ 0.2598 , 0.2175 ]
= 0.2175 in
= max[ 0.1279 , 0.2175 ]
= 0.2175 in
129/150

(in2) Summary (in)
The nozzle passes
For P = 51.26 psi @ 150 °F
UG-45
A A A

0.2175 0.301


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.937, 0.9685 + (0.344 - 0.125) + (0.25 - 0.125))
= 1.937 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.25 - 0.125), 2.5*(0.344 - 0.125) + 0)
= 0.3125 in
trn = P*Rn / (Sn*E - 0.6*P)

= 51.2591*0.9685 / (17,100*1 - 0.6*51.2591)
= 0.0029 in
tr = P*Ro / (S*E + 0.4*P)

= 51.2591*30 / (16,600*1 + 0.4*51.2591)
= 0.0925 in
130/150

= 51.2591*0.9685 / (17,100*1 - 0.6*51.2591) + 0.125
= 0.1279 in

= max[ 0.1279 , 0 ]
= 0.1279 in

= 51.2591*30 / (16,600*1 + 0.4*51.2591) + 0.125
= 0.2175 in

= max[ 0.2175 , 0.1875 ]
= 0.2175 in

= min[ 0.2598 , 0.2175 ]
= 0.2175 in
= max[ 0.1279 , 0.2175 ]
= 0.2175 in
131/150
L5 - LSLL (L5)

Orientation 90°
Offset from center, Lo 12.0866"
Nozzle
Access opening No
132/150
Welds
1

Blind included No
Rated MDMT -55°F
PWHT performed No
No
Impact Tested No
Gasket
Factor, m 3
Thickness, T 0.175"
Notes
133/150
tr = 51.8*0.9685 / (17,100*1 - 0.6*51.8) = 0.0029"
134/150

(in2) Summary (in)
The nozzle passes
For P = 51.8 psi @ 150 °F
UG-45
A A A

0.2185 0.301


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.1177, 1.0589 + (0.344 - 0.125) + (0.25 - 0.125))
= 2.1177 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.25 - 0.125), 2.5*(0.344 - 0.125) + 0)
= 0.3125 in
trn = P*Rn / (Sn*E - 0.6*P)

= 51.8034*0.9685 / (17,100*1 - 0.6*51.8034)
= 0.0029 in
tr = P*Ro / (S*E + 0.4*P)

= 51.8034*30 / (16,600*1 + 0.4*51.8034)
= 0.0935 in
135/150
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

= 51.8034*0.9685 / (17,100*1 - 0.6*51.8034) + 0.125
= 0.1279 in

= max[ 0.1279 , 0 ]
= 0.1279 in

= 51.8034*30 / (16,600*1 + 0.4*51.8034) + 0.125
= 0.2185 in

= max[ 0.2185 , 0.1875 ]
= 0.2185 in

= min[ 0.2598 , 0.2185 ]
= 0.2185 in
= max[ 0.1279 , 0.2185 ]
= 0.2185 in
136/150

(in2) Summary (in)
The nozzle passes
For P = 51.8 psi @ 150 °F
UG-45
A A A

0.2185 0.301


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.937, 0.9685 + (0.344 - 0.125) + (0.25 - 0.125))
= 1.937 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.25 - 0.125), 2.5*(0.344 - 0.125) + 0)
= 0.3125 in
trn = P*Rn / (Sn*E - 0.6*P)

= 51.8034*0.9685 / (17,100*1 - 0.6*51.8034)
= 0.0029 in
tr = P*Ro / (S*E + 0.4*P)

= 51.8034*30 / (16,600*1 + 0.4*51.8034)
= 0.0935 in
137/150

= 51.8034*0.9685 / (17,100*1 - 0.6*51.8034) + 0.125
= 0.1279 in

= max[ 0.1279 , 0 ]
= 0.1279 in

= 51.8034*30 / (16,600*1 + 0.4*51.8034) + 0.125
= 0.2185 in

= max[ 0.2185 , 0.1875 ]
= 0.2185 in

= min[ 0.2598 , 0.2185 ]
= 0.2185 in
= max[ 0.1279 , 0.2185 ]
= 0.2185 in
138/150
L6 - LSLL (L6)

Orientation 90°
Offset from center, Lo 24.0945"
Nozzle
Access opening No
139/150
Welds
1

Blind included No
Rated MDMT -55°F
PWHT performed No
No
Impact Tested No
Gasket
Factor, m 3
Thickness, T 0.175"
Notes
140/150
tr = 52.24*0.9685 / (17,100*1 - 0.6*52.24) = 0.003"
141/150

(in2) Summary (in)
The nozzle passes
For P = 52.24 psi @ 150 °F
UG-45
A A A

0.2193 0.301


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(3.2758, 1.6379 + (0.344 - 0.125) + (0.25 - 0.125))
= 3.2758 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.25 - 0.125), 2.5*(0.344 - 0.125) + 0)
= 0.3125 in
trn = P*Rn / (Sn*E - 0.6*P)

= 52.2369*0.9685 / (17,100*1 - 0.6*52.2369)
= 0.003 in
tr = P*Ro / (S*E + 0.4*P)

= 52.2369*30 / (16,600*1 + 0.4*52.2369)
= 0.0943 in
142/150
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

= 52.2369*0.9685 / (17,100*1 - 0.6*52.2369) + 0.125
= 0.128 in

= max[ 0.128 , 0 ]
= 0.128 in

= 52.2369*30 / (16,600*1 + 0.4*52.2369) + 0.125
= 0.2193 in

= max[ 0.2193 , 0.1875 ]
= 0.2193 in

= min[ 0.2598 , 0.2193 ]
= 0.2193 in
= max[ 0.128 , 0.2193 ]
= 0.2193 in
143/150

(in2) Summary (in)
The nozzle passes
For P = 52.24 psi @ 150 °F
UG-45
A A A

0.2193 0.301


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.937, 0.9685 + (0.344 - 0.125) + (0.25 - 0.125))
= 1.937 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.25 - 0.125), 2.5*(0.344 - 0.125) + 0)
= 0.3125 in
trn = P*Rn / (Sn*E - 0.6*P)

= 52.2369*0.9685 / (17,100*1 - 0.6*52.2369)
= 0.003 in
tr = P*Ro / (S*E + 0.4*P)

= 52.2369*30 / (16,600*1 + 0.4*52.2369)
= 0.0943 in
144/150

= 52.2369*0.9685 / (17,100*1 - 0.6*52.2369) + 0.125
= 0.128 in

= max[ 0.128 , 0 ]
= 0.128 in

= 52.2369*30 / (16,600*1 + 0.4*52.2369) + 0.125
= 0.2193 in

= max[ 0.2193 , 0.1875 ]
= 0.2193 in

= min[ 0.2598 , 0.2193 ]
= 0.2193 in
= max[ 0.128 , 0.2193 ]
= 0.2193 in
145/150
Straight Flange on F&D Head #2

Component Cylinder
Normalized PWHT
No No No No No
Internal 50 150 20
Static Liquid Head
Operating 2.44 67.5069 1
Dimensions
Outer Diameter 60"
Length 1.5"
Inner 0.125"
Corrosion
Outer 0"
Weight and Capacity
New 39.06 17.76
Corroded 29.2 17.91
Radiography
Longitudinal seam Seamless No RT
seam
Results Summary
Rated MDMT -155 °F
146/150
tr = 52.44*30 / (16,600*1 + 0.4*52.44) = 0.0946"

= 52.44*30 / (16,600*1.00 + 0.40*52.44) + 0.125
= 0.2197"
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*0.4921 / 29.7539)*(1 - 29.7539 / infinity)
= 0.827%

A = 0.125 / (Ro / t)
= 0.125 / (30 / 0.3671)
= 0.001530
B = 13,892 psi
S = 16,600 / 1.00 = 16,600 psi

A = 0.125 / (Ro / t)
= 0.125 / (30 / 0.4921)
= 0.002051
B = 15,071 psi
S = 16,600 / 1.00 = 16,600 psi

A = 0.125 / (Ro / t)
= 0.125 / (30 / 0.4921)
= 0.002051
B = 15,071 psi
S = 16,600 / 1.00 = 16,600 psi
147/150
A = 0.125 / (Ro / t)
= 0.125 / (30 / 0.3671)
= 0.001530
B = 13,892 psi
S = 16,600 / 1.00 = 16,600 psi

CS-2)
A = 0.125 / (Ro / t)
= 0.125 / (30 / 0.3671)
= 0.001530
B = 13,892 psi
S = 16,600 / 1.00 = 16,600 psi
148/150
F&D Head #2

Component F&D Head
Attached To Cylinder #2
Normalized PWHT
No No No No No
Internal 50 150 20
Static Liquid Head
Operating 2.44 67.7234 1
Dimensions
Outer Diameter 60"
Crown Radius L 54.0157"
Knuckle Radius r 4.7244"
Minimum Thickness 0.2756"
Inner 0.125"
Corrosion
Outer 0"
Length Lsf 1.5"
Nominal Thickness tsf 0.4921"
Weight and Capacity
Weight (lb)1 Capacity (US gal)1
New 309.48 103.53
Corroded 177.79 105.54
Radiography
Category A joints Seamless No RT
Head to shell seam Full UW-11(a) Type 1
1
includes straight flange
149/150
Results Summary
Governing condition internal pressure
Straight Flange governs MDMT -155°F
Factor M
M = 1/4*[3 + (L / r)1/2]
Corroded M = 1/4*[3 + (54.1407 / 4.8494)1/2] 1.5853
New M = 1/4*[3 + (54.0157 / 4.7244)1/2] 1.5953
Design thickness for internal pressure, (Corroded at 150 °F) Appendix 1-4(d)
t = P*Lo*M / (2*S*E + P*(M - 0.2)) + Corrosion

= 52.44*54.2913*1.5853 / (2*16,600*1 + 52.44*(1.5853 - 0.2)) + 0.125
= 0.2607"
EFE = (75*t / Rf)*(1 - Rf / Ro)

= (75*0.4921 / 4.9705)*(1 - 4.9705 / infinity)
= 7.4257%
The extreme fiber elongation exceeds 5 percent. Heat treatment per UCS-56 may be required. See UCS-79(d)(2)(d)
or (e).
150/150

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INGENIERÍA INTERCONEXIÓN

Documento: MEMORIA DE CALCULO KOD BAJA PRESIÓN V-3116

Código del O0179A-MC-01-C

Revisión: Fecha: Elaborado por: Revisado por: Aprobado por:

No Revisión: Fecha: Páginas Revisadas: Motivo de la revisión:

4 CÓDIGOS Y NORMAS DE DISEÑO

ASME B16.5 Pipe flanges and Flanged Fittings

ASME B36.10M Welded and Seamless Wrought Steel Pipe

ASME B16.9 Factory-Made Wrought Buttwelding Fittings

NEC-SE-DS Peligro Sísmico – Diseño sismo Resistente

NEC-SE-CG Cargas (No Sísmicas)

ASTM A-36 Standard Specification for Carbon Structural Steel

Ítem Descripción Especificación Material

1 Cabeza Toriesférica F&D (Proporcionada por EP ASTM A-36

2 Cuerpo recipiente ASTM A-36

4 Bridas WNRF, ASME B16.5 SA-105

5 Refuerzos Boquillas ASTM A-36

6 Cuerpo Manhole ASTM A-36

7 Silletas ASTM A-36

8 Orejas de Izaje ASTM A-36

9 Accesorios Tubería, ASME B16.9 SA-234-WPB

10 Espárragos / Tuercas SA-193-B7 Fluorocarbonado/

11 Empaques (Spiral Wound) SS-316

Geometría de la cabeza Toriesférica de acuerdo con Data Sheet:

De acuerdo a la Ubicación del Proyecto dentro de la zonificación sísmica del País, la

PRESIÓN DE DISEÑO (interna): 50 psig

La memoria de cálculo del recipiente se adjunta a este documento.

COMPRESS Pressure Vessel Design Calculations

Vessel No: V-3116

F&D Head #1..........................................................................................................................................................15/150

Straight Flange on F&D Head #1..........................................................................................................................17/150

L1 - Level Gauge (L1)............................................................................................................................................36/150

L2 - Level Guage (L2)............................................................................................................................................42/150

P1 - Pressure Indicator (P1).................................................................................................................................48/150

P2 - Pressure Transmitter (P2).............................................................................................................................54/150

T1 - Temperature Indicator (T1)...........................................................................................................................60/150

C - Gas Outlet (C)..................................................................................................................................................84/150

B - Liquid Outlet (B)............................................................................................................................................114/150

Straight Flange on F&D Head #2........................................................................................................................146/150

F&D Head #2........................................................................................................................................................149/150

Nozzle Impact Fine

SA-106 B Smls NPS 16 Class

SA-106 B Smls NPS 16 Class

Nozzle SA-36 No No No NPS 24 Class NPS 24

MH 24 0.375 0.1614 Yes Yes 0.25 0.2177 3 0.25 0.125 117.7

*Head minimum thickness after forming

Nozzle thickness required per UG-45/UG-16

Nom t Vessel wall thickness

User t Local vessel wall thickness (near opening)

Aa Area available per UG-37, governing condition

Ar Area required per UG-37, governing condition

Corr Corrosion allowance on nozzle wall

F&D Head #1 50 150 -155 Note 1 No

Straight Flange on F&D Head #1 50 150 -155 Note 2 No

Cylinder #1 50 150 -20 Note 3 No

Cylinder #2 50 150 -20 Note 3 No

Straight Flange on F&D Head #2 50 150 -155 Note 2 No

F&D Head #2 50 150 -155 Note 4 No

Saddle #1 50 150 N/A N/A N/A

B - Liquid Outlet (B) 50 150 -55 Note 7 No

D - Drain (D) 50 150 -55 Note 7 No

L1 - Level Gauge (L1) 50 150 -55 Note 9 No