Documentos de Académico
Documentos de Profesional
Documentos de Cultura
SP-1
SECTION 8: SPARE PARTS 011003/02
Ordering Procedure
part number
part description
quantity required
EXAMPLE:
If you wanted to order 1 Panfeeder Takeup Bearing, place your order in the following
fashion :
Item number - 29
Quantity required - 1
This information will enable us to supply the correct parts with the minimum of delay.
NOTE:
For ordering spare parts related to the engine, a parts list issued by the manufacturers
has been included with this manual. Follow the procedure as laid down within this parts
list.
SP-2
8.2
Parts Ordering Form
SP-3
SECTION 8: SPARE PARTS
011003/02
SECTION 8: RESERVEONDERDELEN 010303/01
Tekening- en positienummer
Onderdeelnummer
Onderdeelaanduiding
Bestelhoeveelheid
Voorbeeld:
bestelling
Tekeningnummer -8,30,4
Positienummer -29
Onderdeelnummer -11.05.0241
Onderdeelaanduiding -
Bestelhoeveelheid - 1
Aanwijzing:
bijgevoegd.
SP-4
8.2
Bestelformulier Datum
Naam Adres
SP-5
SECTION 8: RESERVEONDERDELEN
010303/01
SECTION 8: PICES DE RECHANGE 010303/01
prciser:
Repre ou n de plan
Rfrence de la pice
Dsignation
Quantit
Exemple:
COMMANDE
Repre 8.30,4
N de plan -29
Dsignation -
Quantit - 1
Ces informations nous permettent de fournir la pice voulue dans les meilleurs dlais.
Important:
Pour vos approvisionnements en pices de rechange moteur, nous avons joint la liste des
SP-6
8.2
Formulaire de DATE
commande
Nom Adresse
SP-7
SECTION 8: PICES DE RECHANGE
010303/01
SECTION 8: ERSATZTEILE 010303/01
Teilenummer
Teilebezeichnung
Bestellmenge
Beispiel:
BESTELLUNG
Zeichnungsnummer 8.3.4
Positionsnummer - 29
Teilenummer 11.05.0241
Teilebezeichnung
Bestellmenge - 1
Nur so ist es uns mglich Ihnen schnellstmglichst das richtige Teil zu liefern.
Hinweis:
Zur Bestellung von Ersatzteilen fr den Motor ist die Ersatzteilliste des Motorherstellers
beigefgt.
SP-8
8.2
Bestellformular Datum
Name Anschrift
SP-9
SECTION 8: ERSATZTEILE
010303/01
CAPTULO 8: REPUESTOS 010303/01
Nmero de la pieza
Denominacin de la pieza
La cantidad requerida
EJEMPLO:
Pedido
Denominacin de la pieza -
Cantidad requerida - 1
AVISO:
Para pedir los repuestos del motor hay que referirse a la anexa lista de repuestos del
SP-10
8.2
Formulario de pedido Fecha
Nombre Direccin
SP-11
CAPTULO 8: REPUESTOS
010303/01
KAPITEL 8: RESERVEDELE 010303/01
anlggets serienummer
illustrationsnummer og referencenummer
reservedelsnummer
reservedelsbeskrivelse
antal
EKSEMPEL:
Hvis du vil bestille ONE HOPPER REAR CLAMP skal du skrive flgende:
Illustrationsnummer: 8.3.15
Referencenummer: 12
Reservedelsnummer: 683.08.04
Antal: 1
BEMRK:
SP-12
8.2
Bestillingsseddel Dato______________
Kundenavn Kundeadresse
ANLGSSPECIFIKATIONER HNDBOGSSPECIFIKATIONER
SP-13
KAPITEL 8: RESERVEDELE
010303/01
KAPITTEL 8: RESERVEDELER 010303/01
Seriennummer
Tegnings- og posisjonsnummer
Delnummer
Delbetegnelse
Bestillingsmengde
EKSEMPEL:
BESTILLING
Tegningsnummer -8.3.4
Posisjonsnummer -29
Delnummer -11,050,0241
Bestillingsmengde - 1
Bare p denne mten er det mulig for oss til levere den riktige delen snarest mulig.
Henvisning:
Navn Adresse
Quantit
ESEMPIO:
ORDINE
Quantit - 1
Avviso:
Per ordinare ricambi del motore, stata inclusa in questo manuale una lista delle parti di
ricambio.
8.2
Modulo dordine ricambi Data
Nome Indirizzo
Tipo di Numero di serie Numero del Numero della Numero del Descrizione del ricambio Quantit
macchina della macchina disegno posizione ricambio
MODULO DORDINE RICAMBI
CAPITOLO 8: RICAMBI
I
010303/01
S
KAPITEL 8: RESERVDELAR 010303/01
Maskinens serienummer
Komponentnummer
Komponentbeteckning
Bestllt antal
EXEMPEL:
BESTLLNING
Maskinens serienummer -
Ritningsnummer 8.3.4
Positionsnummer -29
Komponentnummer 11.05.0241
Komponentbeteckning -
Bestllt antal - 1
Frst nu r det mjligt fr oss att s fort som mjligt leverera rtt del till dig.
ANVISNING:
Namn Underskrift
8.3.14 N/A
8.3.15 N/A
8.3.16 N/A
8.3.17 N/A
SP-20
SECTION 8: SPARE PARTS 011003/02
8.3.34 N/A
8.3.37 N/A
8.3.38 N/A
SP-21
SECTION 8: SPARE PARTS 011003/02
SP-22
.
Name:
Figure :
41
45 29 46
12
40
883.01a
28
ILLUSTRATION 8.3.1
14
15
43 22
39 36
4 45 24
CHASSIS EUROPEAN
11 40
49 40
37
45
38
16
5
44 35
30
26 49
50 20 2
40
41 9
46
10
45
47
3
42 8
31
18
17
13 7 23 6
1
45
21 40
27
42
25 34
46 46
19
32 41
33 41
Rev:
A
ILLUSTRATION 8.3.1
Figure : 883.01a
5 380306050 0 PIN 2
6 380306110 0 PIN 2
7 380308130 0 PIN 3
8 380308150 0 PIN 2
28 26.44.20060 0 BOLT 8
29 26.44.16050 0 BOLT 4
ILLUSTRATION 8.3.1
Figure : 883.01a
30 26.44.16040 0 BOLT 8
31 26.44.10040 0 BOLT 4
32 26.44.16050 0 BOLT 4
33 26.44.16050 0 BOLT 4
34 26.44.20060 0 BOLT 6
35 26.44.20175 0 BOLT 2
36 26.44.20110 0 BOLT 4
37 26.44.20060 0 BOLT 16
38 26.44.12040 0 BOLT 4
39 26.44.06040 0 BOLT 1
[REPORT END]
.
Name:
Figure :
883.01B
29
ILLUSTRATION 8.3.2
CHASSIS USA
39
14
43 44
38
21 30
13 27 45 23
11 4 40 3 40
28
45
19
32
31 5
39 40
15 37
48
44
9
41 25 45
47 2
10
47 16
42
36
17
7
22
6 45
40
1 8
26
33
18
20
47
46
12
24 46
41
35 41 34
Rev:
A
ILLUSTRATION 8.3.2
Figure : 883.01B
5 380306050 0 PIN 2
6 380306110 0 PIN 2
7 380308130 0 PIN 3
8 380308150 0 PIN 2
27 26.44.06040 0 BOLT 1
28 26.44.20060 0 BOLT 16
29 26.44.12050 0 BOLT 4
ILLUSTRATION 8.3.2
Figure : 883.01B
30 26.44.20110 0 BOLT 4
31 26.44.12040 0 BOLT 4
32 26.44.20175 0 BOLT 2
33 26.44.20060 0 BOLT 6
34 26.44.16050 0 BOLT 4
35 26.44.16050 0 BOLT 2
36 26.44.10040 0 BOLT 4
37 26.44.16040 0 BOLT 8
[REPORT END]
.
Name:
19 Figure :
41
38 17
883.08A
27
ILLUSTRATION 8.3.3
6
10
16
36
28
PANFEEDER EUROPEAN
35
37 37
40 40 39
23
40
37
21
27
15 7 42
5 2
34
20
1
12
40
29
37 24
3 33 37 40
8 32
40
26
30 37
11 40
37
18
40
31
9 37
22 14 4 25
13
Rev:
A
ILLUSTRATION 8.3.3
Figure : 883.08A
1 12.02.0025 0 HINGE 14
2 380308140 0 PIN 2
8 883.08.15 0 HOOD 2
11 883.08.27 0 SHIELD 1
15 883.04.17 1 CLAMP 1
25 883.08.02 3 BF TELESCOPIC 2
27 26.44.16060 0 BOLT 6
28 26.44.12050 0 BOLT 4
29 26.44.12040 0 BOLT 2
ILLUSTRATION 8.3.3
Figure : 883.08A
30 26.44.12045 0 BOLT 3
31 26.44.12040 0 BOLT 6
33 26.44.12060 0 BOLT 5
34 26.44.12040 0 BOLT 6
35 26.44.20090 0 BOLT 2
36 26.44.12040 0 BOLT 14
[REPORT END]
.
19
Name:
58 Figure :
DETAIL A
SCALE 1:20 3
41 48
883.08B
ILLUSTRATION 8.3.4
54
29
15
37
4
2
7
PANFEEDER CASSETTE
52 1
10
67
32
54 68
33
20
6 21
31 14
26
28
38
61
39
30 43 62
67 56
8 24 63
45
9 64
22
47 36 65
58
54 59 66
5 16
55
46 57 42 51
60
54 54
58 13 58
11 44
25 12
50 18
49 27 40
34
54
23 53
54
35 17
58
Rev:
B
ILLUSTRATION 8.3.4
Figure : 883.08B
5 11.05.0226 0 BEARING 4
6 11.05.0240 0 BEARING 2
13 10.25.4220 0 MOTOR 1
Up to Ser. No. FRT540262 (plus the following machines FRT540268 & FRT540274)
14 KEY_MET_28X16X 0 KEY 2
Figure : 883.08B
41 26.44.12080 0 BOLT 2
42 26.44.16070 0 BOLT 8
4 PER BEARING
43 26.44.20060 0 BOLT 5
44 26.44.12140 0 BOLT 10
46 26.44.12060 0 BOLT 4
47 26.44.12030 0 BOLT 16
49 26.44.12045 0 BOLT 16
3 OFF GUARDS 23, 24, 27, 28. 2 OFF GUARDS 25, 26
50 26.44.12050 0 BOLT 4
51 26.44.12030 0 BOLT 4
53 26.44.12060 0 BOLT 4
Figure : 883.08B
67 12.00.1111 0 CIRCLIP 2
[REPORT END]
Name:
Figure :
883.08C
11
ILLUSTRATION 8.3.5
47
15
PANFEEDER USA
9
14
32
16 8
3 41 33 34
44 43
42 46
7 29
45
20 30 44
41
6
27
35
26
1 21 25
10
17 31
41
40 44
36
44 41
4
13 44
2
39 22
24
41
44
38
23 41
28
44
41
12 19
18
5
37
DETAIL A
SCALE 1:20
Rev:
B
ILLUSTRATION 8.3.5
Figure : 883.08C
10 883.08.15 0 HOOD 2
Figure : 883.08C
24 883.08.27 2 SHIELD 1
26 883.08.02 3 BF TELESCOPIC 2
[REPORT END]
.
ILLUSTRATION 8.3.6
Figure : 883.30.04
Figure : 883.30.04
[REPORT END]
ILLUSTRATION 8.3.7
Figure : 883.01.07A
Figure : 883.01.07A
1 883.01.07 3 BF TELESCOPIC/WHEEL 1
3 883.01.09 1 BF STOP 1
6 380308180 0 PIN 1
10 12.11.0001 0 SPRING 1
[REPORT END]
ILLUSTRATION 8.3.8
Figure : 883.01.05A
Name: JACKLEG ASSEMBLY RHS USA VERSION Rev: A
ILLUSTRATION 8.3.8
Figure : 883.01.05A
9 12.11.0001 SPRING 1
[REPORT END]
ILLUSTRATION 8.3.9
Figure : 883.30.01A
Figure : 883.30.01A
5 380308110 0 PIN 2
6 380308140 0 PIN 2
7 381512170 0 PIN 2
9 26.44.24070 0 BOLT 2
[REPORT END]
ILLUSTRATION 8.3.10
Figure : 883.30.01B
Figure : 883.30.01B
6 26.44.24070 0 BOLT 2
8 380308110 0 PIN 2
9 380308140 0 PIN 2
10 381512170 0 PIN 2
[REPORT END]
55
71
Name:
54 15 75 Figure :
71 36
32
75
40
56
683.17C
70
ILLUSTRATION 8.3.11
12 67
70
POWERUNIT 883
46 66
64
69
18 10
34 73 65
63 11
33 71
5 75
22 71
75
1 71
75
61
8 43
47
78 41 39
69
7
62
20
71
9
75
14
24
25
31
37 77
35
42 26
75
76
71 45
60 44
53
21
75 29
71 49
50 51
38
27
52
28
59 6
17
19 4 13
3
58 73
69 48 DETAIL A
68 79
30 57
72
2
16
SEE DETAIL A
Rev:
A
ILLUSTRATION 8.3.11
Figure : 683.17C
2 12.02.0025 0 HINGE 8
15 683.17.69 0 CLAMP 1
Figure : 683.17C
54 26.44.12045 0 BOLT 4
55 26.44.12045 0 BOLT 4
56 26.44.10040 0 BOLT 2
57 26.44.08040 0 BOLT 4
58 26.44.06100 0 BOLT 4
59 26.44.12040 0 BOLT 3
ILLUSTRATION 8.3.11
Figure : 683.17C
60 26.44.12040 0 BOLT 4
61 26.44.12035 0 BOLT 3
62 26.44.08030 0 BOLT 4
63 26.44.12045 0 BOLT 4
64 26.44.12045 0 BOLT 4
65 26.44.12040 0 BOLT 10
66 26.44.08030 0 BOLT 8
67 26.44.10030 0 BOLT 14
[REPORT END]
ILLUSTRATION 8.3.12
Figure : 683.01.09A
Name: DIESEL TANK Rev: A
ILLUSTRATION 8.3.12
Figure : 683.01.09A
[REPORT END]
ILLUSTRATION 8.3.13
Figure : 883.17.35D
Figure : 883.17.35D
6 15.02.0784 0 STRAINER 1
From Sr No FRT 540313 ECO 1321
8 683.17.52 1 AIRPIPE 1
12 15.02.0114 0 FILTER 1
From Sr No FRT540313
21 12.14.3005 0 BATTERY 1
[REPORT END]
ILLUSTRATION 8.3.18
Figure : 883.06P
16
8 15
14
13
2 12
1 11
10
7
6
ILLUSTRATION 8.3.18
Figure : 883.06P
7 693.30.05 0 STOPPER 4
TO SERIAL NO. FRT 530230
7 883.06.95 2 STOPPER 4
FROM SERIAL NO. FRT 530231
9 380308110 0 PIN 2
10 380308160 0 PIN 2
11 380308120 0 PIN 9
12 380308150 0 PIN 3
13 380308130 0 PIN 2
14 380308100 0 PIN 2
[REPORT END]
11
Name:
19
Figure :
51
20
10
883.06V
53
25
ILLUSTRATION 8.3.19
62 38 33
17
51 31
61 51 37 30
39
34
60
59 15
4
58
57 53
FINES BASEUNIT (LONG CONVEYOR)
18
51 48 53
49 51
8 50
36 2
28
14
46 6
23
51 27
12
55
13 24 29
53 40
47 32 51
16 1 3 56 53
53 7
53 22
51 21 5
51 41
45
51
44
53
35 53 54
52
42
26
51
43
Rev:
A
ILLUSTRATION 8.3.19
Figure : 883.06V
Figure : 883.06V
37 26.44.12040 0 BOLT 4
38 26.44.12040 0 BOLT 6
39 26.44.12040 0 BOLT 12
40 26.44.12040 0 BOLT 6
41 26.44.12040 0 BOLT 4
42 26.44.16060 0 BOLT 8
43 26.44.12040 0 BOLT 6
44 26.44.12040 0 BOLT 4
45 26.44.12045 0 BOLT 8
46 26.44.12040 0 BOLT 8
47 26.44.20100 0 BOLT 4
48 26.44.12050 0 BOLT 3
49 26.44.12045 0 BOLT 12
50 26.44.12045 0 BOLT 4
Figure : 883.06V
[REPORT END]
ILLUSTRATION 8.3.20
Figure : 883.06S
12
6
10
4
13
1
11
14
8
5
ILLUSTRATION 8.3.20
Figure : 883.06S
7 26.44.12040 0 BOLT 4
8 26.44.20050 0 BOLT 4
[REPORT END]
ILLUSTRATION 8.3.21
Figure : 883.06M
20
17
11
21
5
6
19
20
16
17
12
10
2
7
18
19
16
1
13
15
9
8
3
4
20
17
14
ILLUSTRATION 8.3.21
Figure : 883.06M
10 26.44.12040 0 BOLT 8
11 26.44.20050 0 BOLT 2
12 26.44.20065 0 BOLT 4
13 26.44.12045 0 BOLT 2
14 26.44.20050 0 BOLT 4
[REPORT END]
Name:
Figure :
883.06N
51
50
ILLUSTRATION 8.3.22
49
48
47
46 16
4
38
24
28
43
38
23 12 38
27
43
11 19
3RD ELEMENT FINES (LONG CONVEYOR)
25 5 17
39 21
36
44
26
38 30
38
1 43 29
10 40
14 45
43 40
7
6 45
18
15
34 13
22
2 38
20
43
9 38
44 41
8
39
43
3 38
35 33 31
42 32
37
Rev:
A
ILLUSTRATION 8.3.22
Figure : 883.06N
3 11.05.0223 0 BEARING 2
6 13.06.4012 0 COUPLING 2
23 26.44.12060 0 BOLT 4
24 26.44.12040 0 BOLT 4
25 26.44.16160 0 BOLT 4
26 26.44.12040 0 BOLT 4
ILLUSTRATION 8.3.22
Figure : 883.06N
28 26.44.12040 0 BOLT 4
29 26.44.20050 0 BOLT 2
30 26.44.12040 0 BOLT 4
31 26.44.12040 0 BOLT 2
32 26.44.06035 0 BOLT 4
33 26.44.12040 0 BOLT 4
34 26.44.12040 0 BOLT 4
35 26.44.16060 0 BOLT 8
36 26.44.20065 0 BOLT 4
[REPORT END]
.
Long Conveyor
Figure : 883.11A
Figure : 883.11A
1 380312160 0 PIN 2
2 380312170 0 PIN 2
5 12.15.0610 0 CAP 10
24 26.44.20070 0 BOLT 2
25 26.44.24070 0 BOLT 2
26 26.44.20070 0 BOLT 2
Figure : 883.11A
[REPORT END]
.
30
Name:
9 Figure :
27 24
22
8
5 6
883.10A
29 18
ILLUSTRATION 8.3.24
3
43
SCREEN SHAFT
1 37
4
38
21
28 17 43
36 16 37
31
20 42
11 25 44
37
14
32
2
13 12 45
10 46
26 47
15 48
23
7 49
19
39
33
40
34
41
38
35
Rev:
A
ILLUSTRATION 8.3.24
Figure : 883.10A
1 11.00.0150 0 BEARING 2
4 12.00.1110 0 CIRCLIP 1
5 13.06.4008 0 COUPLING 2
7 KEY_IMP_7_8 0 KEY 2
8 KEY_MET_14X9X5 0 KEY 1
9 10.25.3225 0 MOTOR 1
10 10.18.6033 0 O-RING 2
11 10.18.6038 0 O-RING 2
28 26.44.16050 0 BOLT 4
29 26.44.20120 0 BOLT 1
ILLUSTRATION 8.3.24
Figure : 883.10A
30 26.44.10040 0 BOLT 4
31 26.44.20100 0 BOLT 3
32 27.52.12127 0 BOLT 14
35 26.44.10050 0 BOLT 8
[REPORT END]
.
Name:
Figure :
883.10C
ILLUSTRATION 8.3.25
17
19
29
11 5
3 36
7
49 28
48 43
SCREEN- SIDE TENSION/END TENSION
47 41 27
38
46
8
6
12 10
45 16
34
4
15
33
39
32
42
44
20 26 21
1
35 18 31
14
9 40 24
30 2
37 25 22
44
42 13
23
Rev:
A
ILLUSTRATION 8.3.25
Figure : 883.10C
Figure : 883.10C
38 26.44.20060 0 BOLT 32
39 26.44.12050 0 BOLT 7
40 26.44.12050 0 BOLT 11
[REPORT END]
.
Name:
Figure :
59
883.10E
60
ILLUSTRATION 8.3.26
61
56
39
57
58 16
14 19
13 28
27 30 35
9
50 38
3
SCREEN- CASCADES & BOFOR BARS
54 26
12 52
5
58
15
11 8
37 58
41
6
42
58 51
17 55
40 51
43
4 51
1
47 32
55
34
31
18 24 21
29 33
36 25
2
20
53 23
46 44
7
51 51
49
55 55
48 10 45
22 51
55
Rev:
A
ILLUSTRATION 8.3.26
Figure : 883.10E
Figure : 883.10E
27 883.10.47 2 SHIM 14
37 12.11.0027 0 SPRING 12
38 26.44.16045 0 BOLT 4
PER ITEM
42 26.44.12050 0 BOLT 5
43 26.44.12050 0 BOLT 5
44 26.44.12050 0 BOLT 5
ILLUSTRATION 8.3.26
Figure : 883.10E
45 26.44.12050 0 BOLT 5
46 26.44.12050 0 BOLT 3
47 26.44.12050 0 BOLT 5
48 26.44.20135 0 BOLT 4
60 883.10.94 0 SHIM 14
[REPORT END]
Name:
Figure :
883.10H
37 15
ILLUSTRATION 8.3.27
29 5
45
13
46 9
17
6
26
8
35
47
38
3
SCREEN BOX- PUNCH PLATE/END TENSION
30 25
11
16
27
39 14
41
32
43
1
34 20
4
12
28
19
18
36 10
7
21
33
31
24
2
23
42
44 22
40
Rev:
A
ILLUSTRATION 8.3.27
Figure : 883.10H
Figure : 883.10H
37 26.44.16100 0 BOLT 4
39 26.44.20060 0 BOLT 15
40 26.44.10040 0 BOLT 7
[REPORT END]
ILLUSTRATION 8.3.28
Figure : 883.11.09
4
3
2
1
ILLUSTRATION 8.3.28
Figure : 883.11.09
2 26.44.20050 0 BOLT 2
[REPORT END]
ILLUSTRATION 8.3.29
Figure : 883.11.17
4
3
2
1
ILLUSTRATION 8.3.29
Figure : 883.11.17
2 26.44.20050 0 BOLT 2
[REPORT END]
ILLUSTRATION 8.3.30
Figure : 883.23.01
2
3
4
ILLUSTRATION 8.3.30
Figure : 883.23.01
2 26.44.20070 0 BOLT 2
[REPORT END]
ILLUSTRATION 8.3.31
Figure : 683.50B
3
4
7
6
5
2
ILLUSTRATION 8.3.31
Figure : 683.50B
2 12.95.0595 0 TRACKS 1
3 12.95.0595 0 TRACKS 1
4 26.44.20070 0 BOLT 12
5 26.44.20070 0 BOLT 8
[REPORT END]
9 14
Name:
10 35
36 Figure :
54 13
77 37
78 23
883.03
55
21
ILLUSTRATION 8.3.32
56
77
78
58
77
44 78
77
57
43
49 15
12
22 11
TRANSFER CONVEYOR GENERAL
24 77
31 59
53 40
52 61 60
51 77
50 78
1 7 39
16 77 62
73 78 47
2
48 41
33 63
46 77
78 25 78
6 17 77
74
77 64
19
77
78
32 72 28
34 38
78 18
77 67
71 79
26
78 78
27 77 20 77
70 65
69
78 45
30 77 77
3 5 78
78 8 68
78 42 78
77 77
76 77 4
75 66
29
Rev:
A
ILLUSTRATION 8.3.32
Figure : 883.03
Figure : 883.03
32 000.14.02 0 TOOLBOX 1
41 883.04.05 1 ADJUSTER 1
42 883.04.06 1 ADJUSTER 1
43 883.04.17 1 CLAMP 1
47 883.04.04 1 V - SCRAPER 1
54 26.44.12045 0 BOLT 4
ILLUSTRATION 8.3.32
Figure : 883.03
56 26.44.12050 0 BOLT 6
57 26.44.12050 0 BOLT 5
58 26.44.12040 0 BOLT 12
59 26.44.12040 0 BOLT 4
61 26.44.12040 0 BOLT 28
62 26.44.12040 0 BOLT 6
63 26.44.12050 0 BOLT 2
64 26.44.12040 0 BOLT 3
65 26.44.12050 0 BOLT 5
66 26.44.12050 0 BOLT 4
67 26.44.12040 0 BOLT 4
68 26.44.20100 0 BOLT 4
69 26.44.12050 0 BOLT 4
70 26.44.12050 0 BOLT 2
71 26.44.12050 0 BOLT 4
72 26.44.12050 0 BOLT 6
73 26.44.12040 0 BOLT 16
74 26.44.12060 0 BOLT 3
75 26.44.12045 0 BOLT 4
76 26.44.12045 0 BOLT 4
[REPORT END]
Name:
12 Figure :
14
13
11
883.03A
10 22
ILLUSTRATION 8.3.33
9
8 34
7 32
36
23
31
6 35
32
24
TRANSFER CONVEYOR HEAD SECTION
35 35
31
21 31
25
2 16
1 37 36
15
33 42
29
26 43
32
18
32
27 17
32 19
34
28
Rev:
A
ILLUSTRATION 8.3.33
Figure : 883.03A
5 11.05.0221 0 BEARING 2
7 13.06.4008 0 COUPLING 2
9 KEY_MET_14X9X5 0 KEY 1
21 26.44.16060 0 BOLT 8
22 26.44.12040 0 BOLT 4
23 26.44.16140 0 BOLT 4
24 26.44.12050 0 BOLT 4
25 26.44.16050 0 BOLT 4
26 26.44.12040 0 BOLT 5
27 26.44.12040 0 BOLT 4
ILLUSTRATION 8.3.33
Figure : 883.03A
28 26.44.12050 0 BOLT 2
29 26.44.06035 0 BOLT 2
30 26.44.16090 0 BOLT 2
[REPORT END]
.
ILLUSTRATION 8.3.35
Figure : 883.06F
3
1
5
2
6
ILLUSTRATION 8.3.35
Figure : 883.06F
3 26.44.20050 0 BOLT 6
[REPORT END]
49 35 47 49
Name:
Figure :
46
3
47
6
883.06L
16 28
36
ILLUSTRATION 8.3.36
47
27
23
25
49 13
48
47
50
45
49
49
47
2
49 38
47
MIDDLEGRADE CONVEYOR BASE UNIT
44 24
1 5
14
20 37
8 29
4
49 30
47 31
11 39 32
40 33
10 47
49 34
7 21 22
51
49
52
47 9
49
41
49 47
49
47
26
43
15
19
12 17 18 42 47 49
Rev:
B
ILLUSTRATION 8.3.36
Figure : 883.06L
8 883.06.42 0 MG ADJUSTER 1
9 883.06.43 0 MG ADJUSTER 1
Figure : 883.06L
35 26.44.12045 0 BOLT 3
36 26.44.12045 0 BOLT 6
37 26.44.16070 0 BOLT 4
38 26.44.12045 0 BOLT 3
39 26.44.12040 0 BOLT 6
40 26.44.12045 0 BOLT 12
41 26.44.12040 0 BOLT 6
42 26.44.12040 0 BOLT 6
43 26.44.12040 0 BOLT 6
44 26.44.12040 0 BOLT 6
45 26.44.12040 0 BOLT 4
46 26.44.12045 0 BOLT 6
[REPORT END]
.
ILLUSTRATION 8.3.39
Figure : 883.06R
11
20
13
14
10
15
16
8
9
3
12
17
19
18
1
ILLUSTRATION 8.3.39
Figure : 883.06R
7 693.30.05 0 STOPPER 4
TO SERIAL NO. FRT 530230
7 883.06.95 2 STOPPER 4
FROM SERIAL NO. FRT 530231
12 380308120 0 PIN 7
13 380308100 0 PIN 2
14 380308140 0 PIN 1
15 380308130 0 PIN 2
16 380308150 0 PIN 6
17 380308110 0 PIN 5
19 380308080 0 PIN 2
[REPORT END]
ILLUSTRATION
Figure : 883.06R-SKIRTS
12
8 11
10
SCALE 1:100
ILLUSTRATION
Figure : 883.06R-SKIRTS
1 663.04.25.01 0 1
[REPORT END]
ILLUSTRATION 8.3.40
Figure : 883.06T
17
14
11
7
5
1
16
13
10
2
12
15
9
6
4
8
ILLUSTRATION 8.3.40
Figure : 883.06T
9 26.44.12040 0 BOLT 6
10 26.44.16050 0 BOLT 4
11 26.44.20060 0 BOLT 4
[REPORT END]
Name:
Figure :
52
51
50
49 17
883.06Q
48
4
ILLUSTRATION 8.3.41
47
41
27 30
44
41 41
26 10
29 44
20
9 18
19
28 5 31
42
3RD ELEMENT MG (LONG CONVEYOR)
45
41
55
44 32
1 25 43
8 33 46
12 44 43
53 46
7 41 22 34
6 54 23
13 21 41
2
45
42 11
44
3
35
40 44 24
15 41 36
14 37 41
39 44
41
44
38
16
Rev:
A
ILLUSTRATION 8.3.41
Figure : 883.06Q
3 11.05.0223 0 BEARING 2
6 13.06.4012 0 COUPLING 2
26 26.44.12060 0 BOLT 4
ILLUSTRATION 8.3.41
Figure : 883.06Q
27 26.44.12040 0 BOLT 4
28 26.44.16160 0 BOLT 4
30 26.44.12040 0 BOLT 4
31 26.44.20065 0 BOLT 4
32 26.44.20050 0 BOLT 2
33 26.44.12040 0 BOLT 8
34 26.44.12040 0 BOLT 4
36 26.44.12040 0 BOLT 4
37 26.44.12040 0 BOLT 2
39 26.44.12040 0 BOLT 4
40 26.44.16060 0 BOLT 8
53 26.44.12040 0 BOLT 2
Figure : 883.06Q
[REPORT END]
ILLUSTRATION 8.3.42
Figure : 883.04
Figure : 883.04
2 380308130 0 PIN 2
3 380308150 0 PIN 2
[REPORT END]
Name:
Figure :
28
21 61
27 46
26
883.04A
59
61 62 33
ILLUSTRATION 8.3.43
62 20
63 23
25 24
7
36
5
56
61 47
32
62 64
37 61
62 61 19 62
57
22
62 58
61 4
62 2
OVERSIZE CONVEYOR FIRST ELEMENT
35 3
12 30
18
61 10 31 39
55 48
6
62 42
61
11 61
53 52 43
62 44
34 61
13 8 61
9 60
54 62 45
61 62
62
38 61 51
62 1
17
29
15
49 40
50 61 41
61 62
62 14
16
Rev:
A
ILLUSTRATION 8.3.43
Figure : 883.04A
8 883.04.04 1 V - SCRAPER 1
11 883.04.06 1 ADJUSTER 1
12 883.04.05 1 ADJUSTER 1
25 883.04.15 0 CLAMP 1
26 883.04.16 0 CLAMP 1
ILLUSTRATION 8.3.43
Figure : 883.04A
28 883.04.17 1 CLAMP 1
29 883.04.18 1 SKIRT 1
46 26.44.12045 0 BOLT 5
47 26.44.12045 0 BOLT 12
48 26.44.12045 0 BOLT 10
49 26.44.12040 0 BOLT 2
50 26.44.12045 0 BOLT 10
51 26.44.12040 0 BOLT 4
52 26.44.12050 0 BOLT 1
53 26.44.12050 0 BOLT 4
54 26.44.12040 0 BOLT 10
ILLUSTRATION 8.3.43
Figure : 883.04A
55 26.44.12040 0 BOLT 3
56 26.44.12030 0 BOLT 5
57 26.44.12040 0 BOLT 2
58 26.44.12045 0 BOLT 10
59 26.44.12040 0 BOLT 8
60 26.44.12040 0 BOLT 6
[REPORT END]
ILLUSTRATION 8.3.44
Figure : 883.04F
Figure : 883.04F
5 13.06.4016 0 COUPLING 4
Figure : 883.04F
35 26.44.16040 0 BOLT 4
36 26.44.12040 0 BOLT 4
37 26.44.12040 0 BOLT 4
[REPORT END]
.
ILLUSTRATION 8.3.45
Figure : 883.31
11
12
1
5
7
9
6
10
2
4
8
ILLUSTRATION 8.3.45
Figure : 883.31
1 380306120 0 PIN 2
3 11.05.0120 0 BEARING 2
[REPORT END]
ILLUSTRATION 8.3.45
Figure: 883.ELE-COMPONENTS
1 2 3
4 5 6
7 8 9
10
ILLUSTRATION 8.3.45
Figure : 883.ELE-COMPONENTS
3 12.14.3009 0 BATTERY 1
7 14.65.0002 0 SIREN 1
[REPORT END]
Q
S
P
B
V1 -TOP 40 L.P.M.
RIGHT
PAN FEEDER 55.2 L.P.M. 22 c.c.
TRACK 215 BAR 30 BAR MOTOR- OMSS250 x 1.189
MOTOR 17.2:1 9.3 R.P.M. 90 c.c. MOTOR Y
9.8 M.P.M. K A1 B1 P2 900 R..P.M.
215 BAR
V2 92.9 L.P.M. 44 c.c.
P1 C
X
J
175 BAR
AE
ENGINE
BF4M2012
@2200 R.P.M.
W
AO AC AD
69.7 L.P.M. 33 c.c.
245 BAR
B A -TWDS FEEDER E AL W W
D
245 BAR
175 BAR
69.7 L.P.M. 33 c.c.
VALVES/MOTORS
ILLUSTRATION 8.3.46
R
D C -TWDS FEEDER PR
OMT500- MIDGRADE
CONVEYOR MOTOR
LEFT TRACK
290 DRUM- 66R.P.M.
245 BAR
MOTOR 60 M.P.M. U
(LOOKING FROM M
245 BAR
175 BAR
PANFEEDER) REG BP
HPCO
L
V1 2x OMV630 OVERSIZE
215 BAR 30 BAR
CONVEYOR MOTORS
290 DRUM- 49R.P.M.
45 M.P.M. U
215 BAR
(LONG CONVEYOR)
V2 -TOP
AB AG AI
AA AH W
AJ W
Z AO AO W W W
HPCO
AF AO
AK
V
REG
83 M.P.M.
BP
PR
HPCO
AN I
HYDRAULIC CIRCUIT
FL1 F3 F6 F2 F5 F8 F10 F1
40A 15A 5A 10A 10A 15A 5A 5A
A1
S2
R NG
H1 R14
S13
G1
H7
NG NG
S12
S7 S8 S9 S11 B2 B3
SP -
31
WIRING DIAGRAM FOR FINLAY 693 FITTED WITH DEUTZ 2012 ENGINE ESC ISS 2 09/07/03
FOREWORD/RESERVATION OF RIGHTS
All JMG Panels and looms are manufactured to the highest quality, incorporating highly sensitive
components and parts.
In the interest of continuous plant reliability, it is essential that the equipment is maintained with meticulous
care and attention. This operation and parts manual has been produced to assist the user to obtain
maximum effectiveness from the equipment and to trace and remedy faults, should they arise. We
recommend that the user should pay particular attention to the safety sections of this manual.
Consider this manual a permanent part of your machine. Keep a copy of this manual at the operational
site.
COPYRIGHT
No copies or reproductions may be made from this manual without prior consent of JMG SYSTEMS Ltd.
This manual, complete or in part, must not be loaned to a third party.
JMG SYSTEMS Ltd. Reserve the right to change specification without prior notice.
Hydraulic Engine Alternator Starter Engine Earth Air Breather Start-Delay & Tracks Tracks
Oil Connection Connection Connection Connection Restriction Tracking Solenoids Control
Cooler Sensor Buzzers Panel
883T/S/2012/01 JMG Systems LTD. Page 5.
1.2 MAIN CONTROL PANEL WARNING LIGHTS.
Tracking
On/Off Switch
Doglead Machine
Stop Switch
Engine
Stop Switch.
All personnel who operate this equipment must be trained to correctly and safely use it as it was intended.
(i). Have received specific and adequate training in the task to be carried out.
(ii). Have read and understood the Finlay Operation Manual and the Safety signs on the Machine.
(iii). Know the location and function of controls and safety features such as remote Machine Stop buttons and
isolator switches.
While this equipment is rated at only 12 volts safety should not be taken lightly. This equipment can
cause serious burns and injuries if connected wrongly or if tampered with. Remember batteries can
explode.
(i). Never work on the electrical system of any equipment unless you are thoroughly familiar with the
systems details.
(ii). Work on the electrical system must only be carried out by a qualified electrician.
(iii). Special care should be taken when disconnecting, replacing and/or charging the batteries. Ensure
that the batteries are re-connected correctly. Contact across the terminals can cause sparks or
explosions.
(iv). The electrical equipment of the Machine should be inspected at regular intervals. Damaged cables
or loose connections must be repaired immediately. Use only the manufacturers replacement parts with
the specified current rating, especially fuses.
The JMG Control Panel, when fitted to the Finlay 883, comes complete with 4 remote Machine Stops, 1
doglead Machine Stop and 1 key switch for normal starting and stopping of the machine. See section 1.2 for
their locations.
In the event of any emergency shut down you should consult your Finlay Operation Manual for "Lock Out" and
"Re-Start" procedures.
(i). Read and understand your Finlay Operation Manual before you start the Machine. Study the DANGER,
WARNING, CAUTION and IMPORTANT safety signs on your Machine.
(ii). Before starting walk completely around the Machine. Make sure no one is under it, on it or close to it.
Let all other operators and bystanders know you are starting up and do not start until everyone is clear of
the Machine.
(iii). Ensure that all control levers are in the neutral position.
(iv). Check that all electrical connections including battery connections are fitted correctly and are not
damaged or worn.
(v). Only use Remote stop buttons or Remote stop lines (if fitted) in Emergency situations or during safety
drills.
(vi). Before moving the Machine ensure that everyone is clear from the surrounding area and that the
warning buzzer and beacon are operating correctly.
(ii). Turn the ignition key to the "Start" position, as shown at (C).
At this point the "Fuel On" light will illuminate, as shown at (F), the (D). (E). (F). (G).
fuel solenoid will energise and the start delay siren will sound.
(iii). Hold the key in this position for seven seconds until the
Engine cranks and runs.
(iv). Return the ignition key to the "On" position immediately after
the Engine starts.
Note: As soon as the Engine has started the "Oil" light and
"Battery" light will go out. Only the "Fuel On " light and the
"Engine Run" light will be illuminated when the Engine is running,
as shown at (G). If any other lights illuminate when the Engine is
running this indicates a fault.
(v). To stop the Engine return the key to the neutral position, as
shown at (A).
(H).
3.1.1 ENGINE PRE-HEAT.
The Engine Pre-Heat sequence is a Customer requested option
and will therefore not be present on all Machines.
Where a "Pre-heat" sequence has been installed in the Control
Panel during manufacture, it will either be automatic or manual.
Automatic Pre-Heat.
When an automatic Pre-Heat system has been fitted to the Control Panel, the Pre-heat operation will
commence when the ignition key is turned to the "On" position. At this point, if pre-heating is required, the
Pre-Heat light will illuminate on the Control Panel. After approximately 20 seconds the operator should turn
the key to the "Start" position. After a further 7 seconds the Engine will start. When the key is retuned to
the "On" position the Pre-Heat light on the Control Panel will go out.
Manual Pre-Heat.
When a Manual Pre-heat system has been fitted, the ignition key must be turned to the Pre-Heat position,
as shown at (H). The key should be held in this position for approximately 30 seconds and then turned to
the "Start" position. The Pre-Heat light will illuminate during the Pre-Heat sequence and will go out when
the key has been returned to the "On" position.
(i). Switch the Tracks Operation Switch, located on the (A). Remote
Tracks Control Panel, to the "Remote Tracking" Tracking
position, as shown at (A).
(iv). Switch the Tracking "On/Off" Switch, located on Right hand Track
the Doglead Handset, to the "On" position, as shown at Forward/Back
(B).
Tracking
Note: At this point the Tracking Safety Siren should On/Off Switch
sound and the Tracking Beacon should flash. There is
a seven second delay on the handset before the
Tracks will operate. Ensure that the Jacking Legs are
raised before operating the Tracks. Doglead Machine Stop
Switch
(v). The Machine can now be tracked using the
controls on the Doglead Handset, as shown at (B).
JMG control panels are skilfully manufactured & precise pieces of equipment. Therefore, to ensure that
the equipment continually operates effectively the owner should ensure that the following "Good
housekeeping" measures are carried out:
(i). Ensure that only qualified and trained personnel operate and/or maintain this equipment.
(ii). Electrical connections are susceptible to wet and dirt, therefore, every step should be taken to avoid
such elements affecting this equipment:
(iii). Always keep the Control Panel Lid closed and locked at all times. Keep the key of the Panel in a
safe place.
(iv). Regularly check the Control Panel and all connectors such as Battery Terminals and Solenoid
Connectors etc. for corrosion or build up of dirt.
(v). When carrying out any repairs ensure that the equipment is kept covered from rain and that all dirt
etc. has been cleaned from the equipment.
(vi). Check daily for any damaged or worn gauges, switches, wires or connectors and replace
immediately if necessary.
(vii). Never adjust any of the components on this equipment without the authorisation of JMG Systems.
Warranty may be effected where unauthorised adjustments have been made.
(viii). Always replace damaged or faulty components/parts with compatible replacements. Always check
ratings before replacement.
(i) The Remote Control is turned on but the LED is not flashing.
- Battery is flat. Replace battery
- Board inside Handset has failed. Contact JMG Systems.
- Fuse on board inside the Handset has blown. Check fuse & replace if blown.
- Key switch on Handset is broken. Check wiring to key switch contact element & replace switch if faulty.
(v) General checks when having problems Tracking using the Remote Control.
- Is the "Tracks on/off" switch on the Main Control Panel in the "on" position?
- Is the "Doglead/Remote" switch on the Main Control Panel in the "Remote" position?
- Is the Remote Control de-activate switch pulled out?
- Is the key switch in the "On" position?
- Is the battery pack fully charged?
- Did you take the Remote Control out of range (100 metres)?
- Are the Track Solenoid connectors tight and free from corrosion?
- Is there power going to the Receiver Box?
- Are there any fuses blown in the Receiver Box?
- In the Receiver Box are all connections tight?
- In the Receiver Box is the internal antenna securely connected?
- Is there power going to the Tracks Control Box?
- Are there any fuses blown in the Tracks Control Box?
- In the Tracks Control Box are all connections tight?
- Are the Hydraulic Levers in the Tracking Position?
(i) Engine is running but nothing is operating from the Doglead Handset.
- Doglead is not connected properly. Check connection & tighten if loose.
- On/Off switch on the Handset is faulty. Check switch & replace if faulty.
- Fuse on board inside the Tracks Control Box has blown. Check fuse & replace if blown.
- Control wiring to Tracks Control Box may be damaged. Check wiring & repair if faulty.
(iv) General checks when having problems tracking using the Doglead Handset.
- Is the Doglead Handset E-stop pulled out?
- Is the Doglead Handset connected properly?
- Are the Track Solenoid connectors tight and free from corrosion?
- Is there power going to the Tracks Control Box?
- Are there any fuses blown in the Tracks Control Box?
- Are all connections tight in the Tracks Control Box?
- Are the Jacking Legs Fully up on the Machine?
- Are the Hydraulic Levers in the Tracking Position?
F1 F2 F3 F4 SD3
F5 F6 F7 F8
R1 R2 R3 R4 R5 F 11
F9 F10
R3 R6 R7 R8 R9 R 10 F 12
R1
R2
R4 R5
FL1 F3 F6 F2 F5 F8 F10 F1
40A 15A 5A 10A 10A 15A 5A 5A
A1
R S2
H1
G1
H5 H7
S1
B2 B3
S12 S6 S7 S8 S9
31
88 3T/S/20 12
G1 12V BATTERY A1 CONTROL UNIT
G2 ALTERNATOR H2 ENGINE OIL PRESSURE WARNING LAMP
B1 START DELAY SIREN
H1 BATTERY CHARGE LAMP K2 RLY 2 COOLING FAN RELAY H3 ENGINE TEMPERATURE WARNING LAMP
H4 COOLANT LEVEL WARNING LAMP
H7 FUEL SOLENOID ON LAMP K5 STARTER MOTOR RELAY
H6 AIR FILTER RESTRICTION WARNING LAMP
H5 MACHINE STOP RELEASED WARNING LAMP M1 STARTER MOTOR
K1 RLY 1 FUEL SOLENOID RELAY H8 HYDRAULIC OIL LEVEL WARNING LAMP
M2 HYDRAULIC OIL COOLING FAN
J1 STOP SWITCH JUNCTION BOX H9 MACHINE STOP/MANUAL TRACK STOP ON WARNING LAMP
S6 ENGINE OIL PRESSURE SWITCH
P1 ENGINE HOUR METER S7 ENGINE TEMPERATURE SWITCH H11 FUEL CONTAMINATION WARNING LAMP
S1 BATTERY ISOLATOR SWITCH S8 AIR FILTER RESTRICTION SWITCH
S2 IGNITION/START SWITCH S9 HYDRAULIC OIL LEVEL SWITCH
S12 OIL COOLER TEMPERATURE SWITCH
S3-S6 ENGINE STOP SWITCHES
Y1 FUEL SOLENOID WIRE COLOUR CODE
B = BLACK K = PINK O = ORANGE R = RED W = WHITE
G = GREEN N = BROWN P = PURPLE U = BLUE Y = YELLOW
4.6 Tracks Control Panel & Loom Wiring Diagram
883T/S/2012
B2 TRACK SIREN S17 MANUAL TRACK ON/OFF SWITCH K10 LEFT HAND FORWARD RELAY (R1A)
E1 TRACK BEACON LAMP S18 MANUAL HANDSET ENGINE STOP SWITCH K11 LEFT HAND REVERSE RELAY (R2A)
K6 TRACK OPERATING RELAY (R5A) S19 LEFT HAND TRACK SWITCH K12 RIGHT HAND FORWARD RELAY (R7A)
K7 TRACK DELAY TIMER S20 RIGHT HAND TRACK SWITCH K13 RIGHT HAND REVERSE RELAY (R6A)
K8 POWER RELAY (R10A) Y5 LEFT HAND FORWARD SOLENOID
K9 SIREN AND BEACON RELAY (R8A) Y6 LEFT HAND REVERSE SOLENOID
WIRE COLOUR CODE
S16 TRACK MANUAL/REMOTE SELECTOR SWITCH Y7 RIGHT HAND FORWARD SOLENOID
B = BLACK K = PINK O = ORANGE R = RED W = WHITE
A3 RADIO REMOTE TRACK CONTROL RECEIVER Y8 RIGHT HAND REVERSE SOLENOID
G = GREEN N = BROWN P = PURPLE U = BLUE Y = YELLOW
A4 MANUAL TRACK CONTROL HANDSET
(1).
(2).
(4).
(3). (5).
(6).
(7).
(8).
(9).
(10).
(11).
(9).
(1).
(10).
(2).
(3).
(11).
(4). -
5
-
(5). (12).
(6).
(7).
(8).
(4).
(6).
(7).
(8).
WARNING: Remote control units are programmed in accordance with the regulations of the particular
region in which they are to be used. When ordering replacement handsets or receivers ensure that the part-
codes for the correct region are selected.
(7).
FOREWORD/RESERVATION OF RIGHTS
All JMG Panels and looms are manufactured to the highest quality, incorporating highly sensitive
components and parts.
In the interest of continuous plant reliability, it is essential that the equipment is maintained with meticulous
care and attention. This operation and parts manual has been produced to assist the user to obtain
maximum effectiveness from the equipment and to trace and remedy faults, should they arise. We
recommend that the user should pay particular attention to the safety sections of this manual.
Consider this manual a permanent part of your machine. Keep a copy of this manual at the operational
site.
COPYRIGHT
No copies or reproductions may be made from this manual without prior consent of JMG SYSTEMS Ltd.
This manual, complete or in part, must not be loaned to a third party.
JMG SYSTEMS Ltd. Reserve the right to change specification without prior notice.
Hydraulic Engine Alternator Starter Engine Earth Air Breather Start-Delay & Tracks Tracks
Oil Connection Connection Connection Connection Restriction Tracking Solenoids Control
Cooler Sensor Buzzers Panel
883T/D/2012/01 JMG Systems LTD. Page 5.
1.2 MAIN CONTROL PANEL WARNING LIGHTS.
Tracking
On/Off Switch
Doglead Machine
Stop Switch
Engine
Stop Switch.
All personnel who operate this equipment must be trained to correctly and safely use it as it was intended.
(i). Have received specific and adequate training in the task to be carried out.
(ii). Have read and understood the Finlay Operation Manual and the Safety signs on the Machine.
(iii). Know the location and function of controls and safety features such as remote Machine Stop buttons and
isolator switches.
While this equipment is rated at only 12 volts safety should not be taken lightly. This equipment can
cause serious burns and injuries if connected wrongly or if tampered with. Remember batteries can
explode.
(i). Never work on the electrical system of any equipment unless you are thoroughly familiar with the
systems details.
(ii). Work on the electrical system must only be carried out by a qualified electrician.
(iii). Special care should be taken when disconnecting, replacing and/or charging the batteries. Ensure
that the batteries are re-connected correctly. Contact across the terminals can cause sparks or
explosions.
(iv). The electrical equipment of the Machine should be inspected at regular intervals. Damaged cables
or loose connections must be repaired immediately. Use only the manufacturers replacement parts with
the specified current rating, especially fuses.
The JMG Control Panel, when fitted to the Finlay 883, comes complete with 4 remote Machine Stops, 1
doglead Machine Stop and 1 key switch for normal starting and stopping of the machine. See section 1.2 for
their locations.
In the event of any emergency shut down you should consult your Finlay Operation Manual for "Lock Out" and
"Re-Start" procedures.
(i). Read and understand your Finlay Operation Manual before you start the Machine. Study the DANGER,
WARNING, CAUTION and IMPORTANT safety signs on your Machine.
(ii). Before starting walk completely around the Machine. Make sure no one is under it, on it or close to it.
Let all other operators and bystanders know you are starting up and do not start until everyone is clear of
the Machine.
(iii). Ensure that all control levers are in the neutral position.
(iv). Check that all electrical connections including battery connections are fitted correctly and are not
damaged or worn.
(v). Only use Remote stop buttons or Remote stop lines (if fitted) in Emergency situations or during safety
drills.
(vi). Before moving the Machine ensure that everyone is clear from the surrounding area and that the
warning buzzer and beacon are operating correctly.
(ii). Turn the ignition key to the "Start" position, as shown at (C).
At this point the "Fuel On" light will illuminate, as shown at (F), the (D). (E). (F). (G).
fuel solenoid will energise and the start delay siren will sound.
(iii). Hold the key in this position for seven seconds until the
Engine cranks and runs.
(iv). Return the ignition key to the "On" position immediately after
the Engine starts.
Note: As soon as the Engine has started the "Oil" light and
"Battery" light will go out. Only the "Fuel On " light and the
"Engine Run" light will be illuminated when the Engine is running,
as shown at (G). If any other lights illuminate when the Engine is
running this indicates a fault.
(v). To stop the Engine return the key to the neutral position, as
shown at (A).
(H).
3.1.1 ENGINE PRE-HEAT.
The Engine Pre-Heat sequence is a Customer requested option
and will therefore not be present on all Machines.
Where a "Pre-heat" sequence has been installed in the Control
Panel during manufacture, it will either be automatic or manual.
Automatic Pre-Heat.
When an automatic Pre-Heat system has been fitted to the Control Panel, the Pre-heat operation will
commence when the ignition key is turned to the "On" position. At this point, if pre-heating is required, the
Pre-Heat light will illuminate on the Control Panel. After approximately 20 seconds the operator should turn
the key to the "Start" position. After a further 7 seconds the Engine will start. When the key is retuned to
the "On" position the Pre-Heat light on the Control Panel will go out.
Manual Pre-Heat.
When a Manual Pre-heat system has been fitted, the ignition key must be turned to the Pre-Heat position,
as shown at (H). The key should be held in this position for approximately 30 seconds and then turned to
the "Start" position. The Pre-Heat light will illuminate during the Pre-Heat sequence and will go out when
the key has been returned to the "On" position.
(i). Switch the Tracks Operation Switch, located on the (A). Remote
Tracks Control Panel, to the "Remote Tracking" Tracking
position, as shown at (A).
(iv). Switch the Tracking "On/Off" Switch, located on Right hand Track
the Doglead Handset, to the "On" position, as shown at Forward/Back
(B).
Tracking
Note: At this point the Tracking Safety Siren should On/Off Switch
sound and the Tracking Beacon should flash. There is
a seven second delay on the handset before the Doglead Machine Stop
Tracks will operate. Ensure that the Jacking Legs are Switch
raised before operating the Tracks.
JMG control panels are skilfully manufactured & precise pieces of equipment. Therefore, to ensure that
the equipment continually operates effectively the owner should ensure that the following "Good
housekeeping" measures are carried out:
(i). Ensure that only qualified and trained personnel operate and/or maintain this equipment.
(ii). Electrical connections are susceptible to wet and dirt, therefore, every step should be taken to avoid
such elements affecting this equipment:
(iii). Always keep the Control Panel Lid closed and locked at all times. Keep the key of the Panel in a
safe place.
(iv). Regularly check the Control Panel and all connectors such as Battery Terminals and Solenoid
Connectors etc. for corrosion or build up of dirt.
(v). When carrying out any repairs ensure that the equipment is kept covered from rain and that all dirt
etc. has been cleaned from the equipment.
(vi). Check daily for any damaged or worn gauges, switches, wires or connectors and replace
immediately if necessary.
(vii). Never adjust any of the components on this equipment without the authorisation of JMG Systems.
Warranty may be effected where unauthorised adjustments have been made.
(viii). Always replace damaged or faulty components/parts with compatible replacements. Always check
ratings before replacement.
(i) The Remote Control is turned on but the LED is not flashing.
- Battery is flat. Replace battery
- Board inside Handset has failed. Contact JMG Systems.
- Fuse on board inside the Handset has blown. Check fuse & replace if blown.
- Key switch on Handset is broken. Check wiring to key switch contact element & replace switch if faulty.
(v) General checks when having problems Tracking using the Remote Control.
- Is the "Tracks on/off" switch on the Main Control Panel in the "on" position?
- Is the "Doglead/Remote" switch on the Main Control Panel in the "Remote" position?
- Is the Remote Control de-activate switch pulled out?
- Is the key switch in the "On" position?
- Is the battery pack fully charged?
- Did you take the Remote Control out of range (100 metres)?
- Are the Track Solenoid connectors tight and free from corrosion?
- Is there power going to the Receiver Box?
- Are there any fuses blown in the Receiver Box?
- In the Receiver Box are all connections tight?
- In the Receiver Box is the internal antenna securely connected?
- Is there power going to the Tracks Control Box?
- Are there any fuses blown in the Tracks Control Box?
- In the Tracks Control Box are all connections tight?
- Are the Hydraulic Levers in the Tracking Position?
(i) Engine is running but nothing is operating from the Doglead Handset.
- Doglead is not connected properly. Check connection & tighten if loose.
- On/Off switch on the Handset is faulty. Check switch & replace if faulty.
- Fuse on board inside the Tracks Control Box has blown. Check fuse & replace if blown.
- Control wiring to Tracks Control Box may be damaged. Check wiring & repair if faulty.
(iv) General checks when having problems tracking using the Doglead Handset.
- Is the Doglead Handset E-stop pulled out?
- Is the Doglead Handset connected properly?
- Are the Track Solenoid connectors tight and free from corrosion?
- Is there power going to the Tracks Control Box?
- Are there any fuses blown in the Tracks Control Box?
- Are all connections tight in the Tracks Control Box?
- Are the Jacking Legs Fully up on the Machine?
- Are the Hydraulic Levers in the Tracking Position?
F1 F2 F3 F4 SD3
F5 F6 F7 F8
R1 R2 R3 R4 R5 F 11
F9 F10
R3 R6 R7 R8 R9 R 10 F 12
R1
R2
R4 R5
FL1 F3 F6 F2 F5 F8 F10 F1
40A 15A 5A 10A 10A 15A 5A 5A
A1
R S2
H1
G1
H5 H7
S1
B2 B3
S12 S6 S7 S8 S9
31
88 3T/D/201 2
883T/D/2012
B2 TRACK SIREN S17 MANUAL TRACK ON/OFF SWITCH K10 LEFT HAND FORWARD RELAY (R1A)
E1 TRACK BEACON LAMP S18 MANUAL HANDSET ENGINE STOP SWITCH K11 LEFT HAND REVERSE RELAY (R2A)
K6 TRACK OPERATING RELAY (R5A) S19 LEFT HAND TRACK SWITCH K12 RIGHT HAND FORWARD RELAY (R7A)
K7 TRACK DELAY TIMER S20 RIGHT HAND TRACK SWITCH K13 RIGHT HAND REVERSE RELAY (R6A)
K8 POWER RELAY (R10A) Y5 LEFT HAND FORWARD SOLENOID
K9 SIREN AND BEACON RELAY (R8A) Y6 LEFT HAND REVERSE SOLENOID
WIRE COLOUR CODE
S16 TRACK MANUAL/REMOTE SELECTOR SWITCH Y7 RIGHT HAND FORWARD SOLENOID
B = BLACK K = PINK O = ORANGE R = RED W = WHITE
A3 RADIO REMOTE TRACK CONTROL RECEIVER Y8 RIGHT HAND REVERSE SOLENOID
G = GREEN N = BROWN P = PURPLE U = BLUE Y = YELLOW
A4 MANUAL TRACK CONTROL HANDSET
(1).
(2).
(4).
(3). (5).
(6).
(7).
(8).
(9).
(10).
(11).
(9).
(1).
(10).
(2).
(3).
(11).
(4). -
5
-
(5). (12).
(6).
(7).
(8).
(4).
(6).
(7).
(8).
WARNING: Remote control units are programmed in accordance with the regulations of the particular
region in which they are to be used. When ordering replacement handsets or receivers ensure that the part-
codes for the correct region are selected.
(7).
SECTION 9 : WARRANTY
9. WARRANTY
All conditions and warranties expressed or implied by any statute common law, trade usage or
otherwise are hereby excluded. No liability is accepted by Finlay Hydrascreens for any loss,
damage or injury to property or persons arising directly or indirectly from any failure or defect in
the machinery supplied. The materials employed by Finlay Hydrascreens in the manufacture
of their machinery, to the best of their knowledge, are the highest available quality of their re-
spective kinds. Finlay Hydrascreens undertake to replace or repair free of cost any part sup-
plied to them direct to the customer of which they shall receive notice and which shall be proved
to the satisfaction of Finlay Hydrascreens within a period of six months of delivery to be defec-
tive in workmanship or materials provided:
A:- The written note of complaint is given within seven days of the discovery of the defect
B:- That the part is returned carriage paid to Finlay Hydrascreens and shall, in the event of
replacement become their property.
C:- That Finlay Hydrascreens shall not be liable for the cost of removal of the defective part or
the cost of fitting a new part.
D:- That the defect has not been caused by carelessness or improper or inadequate lubrication.
E:- That the guarantee period shall be proportionally reduced if the machinery is run for more than
one eight hour shift per day.
No unauthorised alternation or modification has been made to the plant or machine or component
the subject of the claim.
The new part will be delivered by Finlay Hydrascreens, carriage paid to the customers nearest
station in the UK or F.A.S. port of exportation.
In case of parts or components not manufactured by Finlay Hydrascreens the customer will be
entitled to the benefits in so far as it may be transmitted to the customer, of any guarantees given
by the manufacturer in respect thereof and Finlay Hydrascreens liability in respect of such goods
is limited to making the benefits of the manufacturers guarantees available to the customer to the
extent aforesaid.
This understanding is in lieu of and excludes any other conditions guarantees, or warranties ex-
pressed or implied, statuary or otherwise. In no event shall Finlay Hydrascreens be liable (ex-
cept to the extent if any of its undertaking as foresaid) for any loss injury or damage howsoever
caused or arising.
The guarantee contained aforesaid hereof is personal to Finlay Hydrascreens customer and
may not be assigned.
WA - 1
NL
HOOFDSTUK 9: GARANTIE 010303/01
9. GARANTIE
Alle voorwaarden en garanties die door het recht krachtens de wet of door
gewoonterecht worden uitgedrukt of die stilzwijgend gelden. Handelsgebruik of iets
dergelijks wordt hiermee uitgesloten. Finlay Hydrascreens accepteert geen
aansprakelijkheid voor verlies, financieel nadeel of persoonlijke schade of
verwondingen die direct of indirect resulteren uit een gebrek aan of direct uit de
geleverde machine. De door Finlay Hydrascreens bij de fabricage van de machines
gebruikte materialen zijn naar beste kennis van de hoogste verkrijgbare kwaliteit in de
betreffende soort. Finlay Hydrascreens is verplicht alle onderdelen die zij direct aan
de klant heeft geleverd, kostenloos te vervangen of te vergoeden, indien zij is ingelicht
en waarbij volgens Finlay Hydrascreens binnen een periode van zes maanden na
levering is gebleken dat er een fout in de verwerking of bij het materiaal is opgetreden,
onder de voorwaarde dat:
A: binnen zeven dagen na ontdekking van het gebrek een schriftelijke reclamatie
volgt.
B: het onderdeel franco aan Finlay Hydrascreens wordt geleverd en in het geval
van een vervanging hun eigendom wordt
C: Finlay Hydrascreens niet voor de kosten van uitbouw van het defecte onderdeel
of de kosten van inbouw van een nieuw onderdeel aansprakelijk is.
D: het gebrek niet door nalatigheid of door verkeerde of onvoldoende smering is
veroorzaakt.
E: de garantietermijn overeenkomstig wordt verkort wanneer de machine langer dan
in een acht-uurs-dienst per dag loopt.
F: aan de installatie of machine of aan componenten die onderwerp van de
reclamatie zijn, geen ongeoorloofde veranderingen of verbeteringen zijn
aangebracht.
Het nieuwe onderdeel wordt door Finlay Hydrascreens franco tot aan het dichtstbijzijnde
station of de F.A.S. exporthaven geleverd.
Bij onderdelen of componenten die niet door Finlay Hydrascreens zijn geproduceerd,
heeft de klant recht op de garantie die de fabrikant hiervan geeft, mits die aan de klant
kan worden overgedragen. De aansprakelijkheid van Finlay Hydrascreens met
betrekking tot deze producten is beperkt tot de garantie die de fabrikant in
bovengenoemde omvang aan de klant biedt.
Deze overeenkomst komt in de plaats van alle andere voorwaarden en garanties, hetzij
uitdrukkelijk of stilzwijgend, wettelijk of anderszins en sluit deze uit. In geen geval mag
Finlay Hydrascreens (uitgezonderd in de omvang van n van de voornoemde
verplichtingen) voor veroorzaakte of ontstane verliezen, verwondingen of schade
aansprakelijk zijn.
De bovengenoemde garantie geldt voor Finlay Hydrascreens klanten persoonlijk en
mag niet worden overgedragen.
WA - 2
FR
CHAPITRE 9: GARANTIE 010303/01
9. GARANTIE
Toute garantie expresse ou octroye d'accord tacite par la voie du droit commun, le
droit cotumier, l'usage commercial ou autres est exclue. Finlay Hydrascreens dcline
toute responsabilit en cas de pertes, prjudices de biens ou de personnes rsultant
directement ou indirectement d'une dfaillance / vice de l'quipement livr. Les
matriaux mis en oeuvre par Finlay Hydrascreens pour la production de ses
machines au meilleur de ses connaissances, rpondent aux critres de qualit les plus
pousss dans la matire. Finlay Hydrascreens sengage remplacer gratuitement ou
rembourser le prix de toute pice livre directement au client qui serait porte sa
connaissance et qui, la satisfaction de Finlay Hydrascreens, savrerait tre
affecte dun vice de fabrication ou de matire dans un dlai de six mois aprs sa
livraison, et ce dans les conditions suivantes :
A: si cette rclamation est notifie par crit dans un dlai de sept jours aprs sa
dcouverte ;
B: si la pice en question est retourne franco de port Finlay Hydrascreens qui
en devient propritaire en cas de remplacement ;
C: si Finlay Hydrascreens n'est pas responsable des cots rsultant du montage
et/ou dmontage d'une pice reconnue dfectueuse et/ou neuve ;
D: si ce dfaut n'est pas imputable la ngligence ou une lubrification errone ou
insuffisante ;
E: si la priode de garantie se rduit dans la mme proportion, lorsque la machine
fonctionne pendant plus de huit heures par jour ;
Finlay Hydrascreens livrera la pice neuve franco de port la gare SNCF la plus
proche en Grande Bretagne ou bien F.A.S. au port d'exportation.
Pour des pices ou organes qui ne sont pas fabriqus par Finlay Hydrascreens, le
client bnficie des conditions de garantie accordes par leur constructeur, dans la
mesure o celles-ci peuvent tre transfres au client ; la responsabilit de Finlay
Hydrascreens par rapport ces produits se limite faire bnficier le client de
lensemble des prestations de garantie accordes par cet autre constructeur.
Cette convention remplace et exclut toutes les autres conditions de garantie qu'elles
soient implicites ou explicites, lgales ou non. En aucun cas, Finlay Hydrascreens (
l'exception des cas de figure spcifis ci-dessus) n'assumera la responsabilit de toute
perte, blessure ou prjudice qui pourrait surgir.
La garantie ci-dessus est accorde au client par Finlay Hydrascreens titre
personnel et ne peut tre transfr un tiers.
WA - 3
DE
KAPITEL 9: GARANTIE 010303/01
9. GARANTIE
A: innerhalb von sieben Tagen nach Entdeckung des Mangels eine schriftliche
Reklamation erfolgt.
B: das Teil frei an Finlay Hydrascreens geliefert wird und im Falle eines Ersatzes
deren Eigentum wird
C: Finlay Hydrascreens nicht fr die Kosten des Ausbaus des defekten Teils oder
die Kosten des Einbaus eines neuen Teils haftbar ist.
D: der Mangel nicht durch Nachlssigkeit oder falsche oder unzureichende
Schmierung verursacht wurde.
E: der Garantiezeitraum entsprechend verkrzt wird, wenn die Maschine lnger als in
einer Acht-Stunden-Schicht pro Tag luft.
F: an der Anlage oder Maschine oder an Bauteilen, die Gegenstand der Reklamation
sind, keine ungenehmigten Vernderungen oder Verbesserungen vorgenommen
wurden.
Das neue Teil wird von Finlay Hydrascreens frei an den nchsten Bahnhof in GB oder
den F.A.S. Ausfuhrhafen geliefert.
Im Falle von Teilen oder Bauteilen, die nicht von Finlay Hydrascreens hergestellt
wurden, hat der Kunde Anspruch auf Leistungen von Garantien, die vom Hersteller
diesbezglich erteilt wurden, insoweit, als diese an den Kunden bertragen werden
knnen, und die Haftung von Finlay Hydrascreens in bezug auf diese Waren ist darauf
begrenzt, da die Leistungen der Herstellergarantien im oben erwhnten Ausma dem
Kunden zur Verfgung gestellt werden.
Diese Vereinbarung tritt an die Stelle von allen anderen Bedingungen und Garantien
oder Gewhrleistungen, ob ausdrcklich oder stillschweigend, gesetzlich oder
anderweitig und schliet diese aus. Auf keinem Fall darf Finlay Hydrascreens
(ausgenommen in dem Ausma irgendwelcher vorstehender Verpflichtungen) fr
irgendwelche verursachten oder entstehenden Verluste, Verletzungen oder Schden
Haftbar sein.
Die oben angefhrte Garantie gilt fr Finlay Hydrascreens Kunden persnlich und darf
nicht bertragen werden.
WA - 4
ES
CAPITULO 9: GARANTA 010303/01
9. GARANTA
WA - 5
S
KAPITEL 9: GARANTI 010303/01
9. GARANTI
Alla de villkor och utfstelser som uttrycks i lagtext eller sedvanertt eller som r
underfrstdda gller. Affrskutymen eller liknande utesluts hrmed. Finlay
Hydrascreens vertar ingen ansvarighet fr frlust, egendoms- eller personskador eller -
sr som uppstr direkt eller indirekt genom fel p eller direkt ur den levererade maskinen.
De material som Finlay Hydrascreens anvnder vid tillverkningen av maskiner r efter
bsta vetande av hgsta mjliga kvalitet av deras respektive sort.
Finlay Hydrascreens frpliktar sig att utan kostnad byta eller ge ersttning fr direkt till
kunderna levererade delar som de ftt vetskap om och fr vilka det till beltenhet fr
Finlay Hydrascreens har pvisats, inom en tidsrymd p sex mnader efter leveransen,
att det finns ett fel i bearbetningen eller hos materialen, under frutsttning att:
A: en skriftlig reklamation gjorts inom sju dagar frn att ett fel upptckts.
B: delen levereras fritt till Finlay Hydrascreens och blir deras egendom i fall av ett
byte.
D: felet inte orsakats genom frsumlighet eller felaktig eller otillrcklig smrjning.
E: garantitiden frkortas med motsvarande tidslngd om maskinen krs lngre n ett
ttatimmarsskift per dag.
F: inga ndringar eller frbttringar utan tillstnd utfrts p anlggningen eller maskinen
eller p komponenter som r freml fr reklamationen.
Den nya delen levereras fritt frn Finlay Hydrascreens till nrmaste jrnvgsstation i GB
eller F.A.S.-utfrselhamn.
I fall av delar eller komponenter som inte har tillverkats av Finlay Hydrascreens har
kunden ansprk p garantiprestationer som tillverkaren utfrdat fr dessa, stillvida att
dessa kan verfras p kunden, och ansvarigheten frn Finlay Hydrascreens vad gller
dessa varor r begrnsat till att stlla tillverkarens garantiprestationer inom ovan nmnda
vidd till kundens frfogande.
Denna verenskommelse trder i stllet fr alla andra villkor och garantier eller utfstelser,
vare sig uttryckliga eller underfrstdda, lagbestmda eller andra och utesluter dessa.
Under inga frhllanden fr Finlay Hydrascreens (med undantag inom vidden fr
eventuella frestende frpliktelser) hllas ansvariga fr eventuella frorsakade eller
uppkomna frluster, skador eller sr.
Den ovan nmnda garantin gller Finlay Hydrascreens kunder personligen och fr inte
verltas.
WA-6