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SECTION 8: SPARE PARTS 011003/02

SECTION 8: SPARE PARTS - CONTENTS


8.1 SPARE PARTS ORDERING PROCEDURE .................................................................... SP - 2
8.2 SPARE PARTS ORDER FORM ...................................................................................... SP - 3
8.3. SPARE PARTS INDEX ................................................................................................. SP - 18

SECTION 8: RESERVEONDERDELEN - INHOUD


8.1 RESERVEONDERDELEN EN BESTELLING .................................................................. SP - 4
8.2 BESTELFORMULIER ...................................................................................................... SP -5
8.3 INHOUDSOPGAVE RESERVEONDERDELEN .............................................................. SP -18

SECTION 8: PICES DE RECHANGE - SOMMAIRE


8.1 PICES DE RECHANGE ET APPROVISIONNEMENT.................................................SP - 6
8.2 FORMULAIRE DE COMMANDE ...................................................................................... SP -7
8.3 SOMMAIRE DES PICES DE RECHANGE .................................................................. SP -20

SECTION 8: ERSATZTEILE - INHALT


8.1 ERSATZTEILE UND ERSATZTEILBESTELLUNG .......................................................... SP - 8
8.2 BESTELLFORMULAR .................................................................................................... SP - 9
8.3 INHALTSVERZEICHNIS ERSATZTEILE ...................................................................... SP - 20

CAPTULO 8: REPUESTOS - ASUNTO


8.1 REPUESTOS Y PEDIDO .............................................................................................. SP -10
8.2 FORMULARIO DE PEDIDO ............................................................................................ SP -11
8.3 ASUNTO: ...................................................................................................................... SP -20

KAPITEL 8: RESERVEDELE - INDHOLD:


8.1 BESTILLING AF RESERVEDELE .................................................................................. SP -12
8.2 BESTILLINGSSEDDEL .................................................................................................. SP -13
8.3 INDHOLDSFORTEGNELSE ........................................................................................... SP -20

KAPITTEL 8: RESERVEDELER - INNHOLD:


8.1 RESERVEDELER OG RESERVEDELSBESTILLING .................................................... SP -14
8.2 FORMULAR BESTILLING .............................................................................................. SP -15
8.3 INNHOLDSFORTEGNELSE RESERVEDELER ............................................................. SP -20

CAPITOLO 8: RICAMBI - SOMMARIO


8.1 RICAMBI E COME ORDINARLI .................................................................................... SP - 16
8.2 MODULO DORDINE RICAMBI ..................................................................................... SP - 17
8.3 INDICE DEI RICAMBI ................................................................................................... SP - 20

KAPITEL 8: RESERVDELAR - INNEHLL


8.1 RESERVDELAR OCH RESERVDELSBESTLLNING .................................................... SP-18
8.2 BESTLLNINGSBLANKETT .......................................................................................... SP-19
8.3 INNEHLL RESERVDELAR ........................................................................................... SP-20

SP-1
SECTION 8: SPARE PARTS 011003/02

8.1 SPARE PARTS ORDERING PROCEDURE

Ordering Procedure

To ensure delivery of your parts, when ordering please quote:

machine serial number

illustration number and item number

part number

part description

quantity required

EXAMPLE:

If you wanted to order 1 Panfeeder Takeup Bearing, place your order in the following

fashion :

Machine serial number -

Illustration number - 8.3.4

Item number - 29

Part number - 11.05.0241

Part description - Tape up Bearing

Quantity required - 1

This information will enable us to supply the correct parts with the minimum of delay.

NOTE:

For ordering spare parts related to the engine, a parts list issued by the manufacturers

has been included with this manual. Follow the procedure as laid down within this parts

list.

SP-2
8.2
Parts Ordering Form

Customer Name Customer Address


MACHINE DETAILS MANUAL DETAILS
Machine Machine Illustration Item No. Parts No. Part Description Quantity
Type Serial No. Number Required
SPARE PARTS ORDER FORM

SP-3
SECTION 8: SPARE PARTS
011003/02
SECTION 8: RESERVEONDERDELEN 010303/01

8.1 Reserveonderdelen en bestelling

Voor een correcte bestelling van reserveonderdelen de volgende gegevens vermelden:

Serienummer van de machine

Tekening- en positienummer

Onderdeelnummer

Onderdeelaanduiding

Bestelhoeveelheid

Voorbeeld:

bestelling

Serienummer van de machine -

Tekeningnummer -8,30,4

Positienummer -29

Onderdeelnummer -11.05.0241

Onderdeelaanduiding -

Bestelhoeveelheid - 1

Alleen zo kunnen wij u zo snel mogelijk het juiste onderdeel leveren.

Aanwijzing:

Om onderdelen voor de motor te bestellen, is de onderdelenlijst van de motorfabrikant

bijgevoegd.

SP-4
8.2
Bestelformulier Datum

Naam Adres

Gegevens omtrent de Gegevens omtrent het handboek


machine
Type installatie Serienummer Tekeningnummer Positienummer Onderdeelnummer Onderdeelaanduiding Bestelhoeveelheid
BESTELFORMULIER

SP-5
SECTION 8: RESERVEONDERDELEN
010303/01
SECTION 8: PICES DE RECHANGE 010303/01

8.1 Pices de rechange et approvisionnement

Pour obtenir un approvisionnement correct en pices de rechange, sans retards, il faut

prciser:

Numro de srie de la machine

Repre ou n de plan

Rfrence de la pice

Dsignation

Quantit

Exemple:

COMMANDE

Numro de srie de la machine -

Repre 8.30,4

N de plan -29

Rfrence de la pice 11.05.0241

Dsignation -

Quantit - 1

Ces informations nous permettent de fournir la pice voulue dans les meilleurs dlais.

Important:

Pour vos approvisionnements en pices de rechange moteur, nous avons joint la liste des

pices de rechange du constructeur du moteur.

SP-6
8.2
Formulaire de DATE
commande
Nom Adresse

Informations sur la Informations sur le manuel oprateur


machine
Type de Numro de Repre N de plan Rfrence de Dsignation Quantit
machine srie la pice
FORMULAIRE DE COMMANDE

SP-7
SECTION 8: PICES DE RECHANGE
010303/01
SECTION 8: ERSATZTEILE 010303/01

8.1 ERSATZTEILE UND ERSATZTEILBESTELLUNG

Fr eine korrekte und reibungslose Ersatzteilbestellung nennen Sie uns bitte:

Seriennummer der Maschine

Zeichnungs- und Positionsnummer

Teilenummer

Teilebezeichnung

Bestellmenge

Beispiel:

BESTELLUNG

Seriennummer der Maschine -

Zeichnungsnummer 8.3.4

Positionsnummer - 29

Teilenummer 11.05.0241

Teilebezeichnung

Bestellmenge - 1

Nur so ist es uns mglich Ihnen schnellstmglichst das richtige Teil zu liefern.

Hinweis:

Zur Bestellung von Ersatzteilen fr den Motor ist die Ersatzteilliste des Motorherstellers

beigefgt.

SP-8
8.2
Bestellformular Datum

Name Anschrift

Angaben zur Maschine Angaben zum Betriebsbuch

Anlagentyp Seriennummer Zeichnungs- Positions- Teile- Teilebezeichnung Bestellmenge


nummer nummer nummer
BESTELLFORMULAR

SP-9
SECTION 8: ERSATZTEILE
010303/01
CAPTULO 8: REPUESTOS 010303/01

8.1 Repuestos y pedido

Para pedir los repuestos de forma correcta, hay que indicar:

Nmero de serie de la instalacin

Nmero de dibujo y de posicin

Nmero de la pieza

Denominacin de la pieza

La cantidad requerida

EJEMPLO:

Pedido

Nmero de serie de la instalacin -

Nmero de dibujo 8.3.4

Nmero de posicin -29

Nmero de pieza 11.05.0241

Denominacin de la pieza -

Cantidad requerida - 1

Solo de esta forma es posible abastecer lo ms pronto la pieza exacta.

AVISO:

Para pedir los repuestos del motor hay que referirse a la anexa lista de repuestos del

constructor del motor.

SP-10
8.2
Formulario de pedido Fecha

Nombre Direccin

Datos de la mquina Datos del manual

Tipo de la Nmero de Nmero de Nmero de Nmero de Denominacin de la pieza Cantidad


instalacin serie dibujo posicin piezas requerida
FORMULARIO DE PEDIDO

SP-11
CAPTULO 8: REPUESTOS
010303/01
KAPITEL 8: RESERVEDELE 010303/01

8.1 BESTILLING AF RESERVEDELE

Bestillingsprocedure. Udfyld venligst flgende felter p bestillingssedlen:

anlggets serienummer

illustrationsnummer og referencenummer

reservedelsnummer

reservedelsbeskrivelse

antal

EKSEMPEL:

Hvis du vil bestille ONE HOPPER REAR CLAMP skal du skrive flgende:

Anlggets serienummer: FTP 500040

Illustrationsnummer: 8.3.15

Referencenummer: 12

Reservedelsnummer: 683.08.04

Reservedelsbeskrivelse: Hopper Rear Clamp

Antal: 1

P den mde kan vi levere den korrekte reservedel hurtigst muligt.

BEMRK:

Der er vedlagt en reservedelsliste fra motorfabrikanten til brug ved bestilling af


reservedele til motoren. Flg ovennvnte bestillingsprocedure.

SP-12
8.2
Bestillingsseddel Dato______________

Kundenavn Kundeadresse

ANLGSSPECIFIKATIONER HNDBOGSSPECIFIKATIONER

Type Serienummer Illustrationsnr. Referencenr. Reservedelsnr.Beskrivelse Antal


Bestillingsseddel

SP-13
KAPITEL 8: RESERVEDELE
010303/01
KAPITTEL 8: RESERVEDELER 010303/01

8.1 RESERVEDELER OG ESERVEDELSBESTILLING

For en korrekt og enkel reservedelsbestilling oppgi:

Seriennummer

Tegnings- og posisjonsnummer

Delnummer

Delbetegnelse

Bestillingsmengde

EKSEMPEL:

BESTILLING

Seriennummer - FTP 500040

Tegningsnummer -8.3.4

Posisjonsnummer -29

Delnummer -11,050,0241

Delbetegnelse - Tape up Bearing

Bestillingsmengde - 1

Bare p denne mten er det mulig for oss til levere den riktige delen snarest mulig.

Henvisning:

For bestilling av reservedeler for motoren er motorprodusentens reservedelsliste vedagt.


8.2
Formular bestilling DATO

Navn Adresse

Angivelser til maskinen Angivelser til instruksjonsboken

Anleggstype Serienummer Tegningsnummer Posisjonsnummer Delnummer Delbetegnelse Bestillingsmengde


FORMULAR BESTILLING
KAPITTEL 8: RESERVEDELER
010303/01
I
CAPITOLO 8: RICAMBI 010303/01

8.1 RICAMBI E MODULO DORDINE

Per assicurarsi la consegna dei vostri ricambi, si prega di citare:

Numero di serie della macchina

Numero dellillustrazione e della posizione

Numero del ricambio

Descrizione del ricambio

Quantit

ESEMPIO:

ORDINE

Numero di serie della macchina -

Numero dellillustrazione - 8.3.4

Numero della posizione - 29

Numero del ricambio -11.05.0241

Descrizione del ricambio -

Quantit - 1

Queste informazioni ci consentiranno di fornire il corretto ricambio nel minor tempo


possibile.

Avviso:

Per ordinare ricambi del motore, stata inclusa in questo manuale una lista delle parti di

ricambio.
8.2
Modulo dordine ricambi Data

Nome Indirizzo

Dettagli della macchina Dettagli del manuale

Tipo di Numero di serie Numero del Numero della Numero del Descrizione del ricambio Quantit
macchina della macchina disegno posizione ricambio
MODULO DORDINE RICAMBI
CAPITOLO 8: RICAMBI
I
010303/01
S
KAPITEL 8: RESERVDELAR 010303/01

8.1 RESERVDELAR OCH RESERVDELSBESTLLNING

Fr en korrekt och friktionsfri reservdelsbestllning behver vi:

Maskinens serienummer

Ritnings- och positionsnummer

Komponentnummer

Komponentbeteckning

Bestllt antal

EXEMPEL:

BESTLLNING

Maskinens serienummer -

Ritningsnummer 8.3.4

Positionsnummer -29

Komponentnummer 11.05.0241

Komponentbeteckning -

Bestllt antal - 1

Frst nu r det mjligt fr oss att s fort som mjligt leverera rtt del till dig.

ANVISNING:

Fr bestllning av reservdelar till motorn bifogar vi motortillverkarens reservdelslista


8.2
Bestllningsblankett Datum

Namn Underskrift

Information om Information om instruktionsboken


maskinen
Anlggningstyp Seriennummer Ritnings- Positions- Komponent- Komponentbeteckning Bestllt antal
nummer nummer nummer
BESTLLNINGSBLANKETT
KAPITEL 8: RESERVDELAR
S
010303/01
SECTION 8: SPARE PARTS 011003/02

8.3 SPARE PARTS INDEX


8.3.1 Chassis European Assembly

8.3.2 Chassis USA Assembly

8.3.3 Panfeeder European Assembly

8.3.4 Panfeeder Cassette Assembly

8.3.5 Panfeeder USA Assembly

8.3.6 Panfeeder Link Arm Assembly

8.3.7 Jackleg Assembly RHS European

8.3.8 Jackleg Assembly RHS USA

8.3.9 Main Telescopic European Assembly

8.3.10 Main Telescopic USA Assembly

8.3.11 Powerunit Assembly

8.3.12 Diesel Tank Assembly

8.3.13 Deutz 2012 Assembly

8.3.14 N/A

8.3.15 N/A

8.3.16 N/A

8.3.17 N/A

8.3.18 Fines Conveyor (Long Conveyor)

8.3.19 Fines Baseunit (Long Conveyor)

8.3.20 1st Element Fines (Long Conveyor)

8.3.21 2nd Element (Long Conveyor)

8.3.22 3rd Element Fines (Long Conveyor)

8.3.23 Screen Subframe Assembly

8.3.24 Screen Shaft Assembly

SP-20
SECTION 8: SPARE PARTS 011003/02

8.3.25 Screen -Side Tension/End Tension Assembly

8.3.26 Screen Cascades/Cascades Assembly

8.3.27 Screenbox-PunchPlate/End Tension Assembly

8.3.28 Rhs Screen Access Ladder Assembly

8.3.29 LHS Screen Access Ladder Assembly

8.3.30 Oversize Chutes Assembly

8.3.31 Track Subframe Assembly

8.3.32 Transfer Conveyor General Assembly

8.3.33 Transfer Conveyor Head Section

8.3.34 N/A

8.3.35 Middle Grade Base Unit Support Frame Assembly

8.3.36 Middle Grade Conveyor Base Unit Assembly

8.3.37 N/A

8.3.38 N/A

8.3.39 Middle Grade Conveyor Complete Assembly (Long Conveyor)

8.3.40 1st Element Mid - Grade (Long Conveyor)

8.3.41 3rd Element Mid - Grade (Long Conveyor)

8.3.42 Oversize Conveyor Assembly

8.3.43 Oversize Conveyor First Element

8.3.44 Oversize Conveyor Second Element Assembly

8.3.45 Electrical Components

8.3.46 Hydraulic Circuit Diagram

8.3.47 Hydraulic Diagram

8.3.48 Electric Diagrams

SP-21
SECTION 8: SPARE PARTS 011003/02

8.3.49 Standard Electrical Specification

8.3.50 Desert Electrical Specification

SP-22
.
Name:
Figure :
41
45 29 46
12
40
883.01a

28
ILLUSTRATION 8.3.1

14
15
43 22
39 36
4 45 24
CHASSIS EUROPEAN

11 40
49 40
37
45

38
16
5
44 35
30
26 49
50 20 2
40
41 9
46
10
45

47
3
42 8
31
18
17
13 7 23 6
1
45
21 40
27
42
25 34

46 46
19
32 41
33 41
Rev:
A
ILLUSTRATION 8.3.1

Figure : 883.01a

Name: CHASSIS EUROPEAN Rev: A

Item Part No Rev Description Qty

1 SEE_NOTE_4 0 SEE ELECTRIC DIAGRAM 1

2 SEE_NOTE_4 0 SEE ELECTRIC DIAGRAM 4

3 SEE_NOTE_5 0 SEE HYDRAULIC DIAGRAM 2

4 SEE_NOTE_4 0 SEE ELECTRIC DIAGRAM 1

5 380306050 0 PIN 2

6 380306110 0 PIN 2

7 380308130 0 PIN 3

8 380308150 0 PIN 2

9 380312190 0 380312190 PIN 2

10 883.01.12 2 BANK MNT PLT 2

11 883.01.16 0 DOZER PLT 1

12 883.01.08 0 BOLT ON CMBR 1

13 12.02.0017 0 DRAWBAR PIN 1

14 883.01.17 0 FLAP COVER 1

15 883.01.10A 0 LHS JACKLEG / BF SUPPORT(see illustration 8.3.7) 1

16 883.01.07A 0 RHS JACKLEG / BF SUPPORT(See Illustration 8.3.7) 1

17 883.38.02 0 MAIN HINGE COLLAR 2

18 883.38.01 0 MAIN HINGE PIN 2

19 883.01.19 0 OVERSIZE CMBR 1

20 883.01.20 0 SCREEN LIFT BOX 2

21 883.14.06 0 TRANSPORT BRACKET MG 1

22 683.01.09A 1 DIESEL TANK COMPLETE 1

23 883.01.14 1 LADDER SUPPORT 1

24 883.01.15 1 LADDER SUPPORT 1

25 883.14.05 1 MG TRANSPORT BKT MNT 1

26 883.01.01 3 CHASSIS MWA 1

27 883.14.07 1 MG TRANS BKT 1


LONG CONVEYOR OPTION

28 26.44.20060 0 BOLT 8

29 26.44.16050 0 BOLT 4
ILLUSTRATION 8.3.1

Figure : 883.01a

Name: CHASSIS EUROPEAN Rev: A

Item Part No Rev Description Qty

30 26.44.16040 0 BOLT 8

31 26.44.10040 0 BOLT 4

32 26.44.16050 0 BOLT 4

33 26.44.16050 0 BOLT 4

34 26.44.20060 0 BOLT 6

35 26.44.20175 0 BOLT 2

36 26.44.20110 0 BOLT 4

37 26.44.20060 0 BOLT 16

38 26.44.12040 0 BOLT 4

39 26.44.06040 0 BOLT 1

40 32.02.01020 0 FLAT WASHER 1

41 32.02.01016 0 FLAT WASHER 1

42 32.02.01010 0 FLAT WASHER 1

43 32.02.01006 0 FLAT WASHER 1

44 32.02.01012 0 FLAT WASHER 1

45 26.24.00020 0 NYLOC NUT 1

46 26.24.00016 0 NYLOC NUT 1

47 26.24.00010 0 NYLOC NUT 1

48 26.24.00006 0 NYLOC NUT 1

49 26.24.00012 0 NYLOC NUT 1

50 883.01.24 3 BANK MTG PLT 1

[REPORT END]
.
Name:
Figure :
883.01B

29
ILLUSTRATION 8.3.2

CHASSIS USA

39
14
43 44
38
21 30
13 27 45 23

11 4 40 3 40
28
45
19
32
31 5

39 40
15 37
48
44
9
41 25 45
47 2
10

47 16
42
36
17
7
22
6 45
40
1 8
26
33
18
20
47
46
12
24 46
41
35 41 34
Rev:
A
ILLUSTRATION 8.3.2

Figure : 883.01B

Name: CHASSIS USA Rev: A

Item Part No Rev Description Qty

1 SEE_NOTE_4 0 SEE ELECTRIC DIAGRAM 1

2 14.02.0020 0 REMOTE STOP 2

3 SEE_NOTE_5 0 SEE HYDRAULIC DIAGRAM 2

4 SEE_NOTE_4 0 SEE ELECTRIC DIAGRAM 1

5 380306050 0 PIN 2

6 380306110 0 PIN 2

7 380308130 0 PIN 3

8 380308150 0 PIN 2

9 380312190 0 380312190 PIN 2

10 883.01.12 0 BANK MNT PLT 2

11 883.01.16 0 DOZER PLT 1

12 12.02.0017 0 DRAWBAR PIN 1

13 883.01.17 0 FLAP COVER 1

14 883.01.18A 0 JACKLEG LEFT USA (See Illustration 8.3.8) 1

15 883.01.05A 0 JACKLEG RIGHT USA(See Illustration 8.3.8) 1

16 883.38.02 0 MAIN HINGE COLLAR 2

17 883.38.01 0 MAIN HINGE PIN 2

18 883.01.19 0 OVERSIZE CMBR 1

19 883.01.20 0 SCREEN LIFT BOX 2

20 883.14.06 0 TRANSPORT BRACKET MG 1

21 683.01.09A 1 DIESEL TANK COMPLETE 1

22 883.01.14 1 LADDER SUPPORT 1

23 883.01.15 1 LADDER SUPPORT 1

24 883.14.05 1 MG TRANSPORT BKT MNT 1

25 883.01.01 3 CHASSIS MWA 1

26 883.14.07 1 MG TRANS BKT 1

27 26.44.06040 0 BOLT 1

28 26.44.20060 0 BOLT 16

29 26.44.12050 0 BOLT 4
ILLUSTRATION 8.3.2

Figure : 883.01B

Name: CHASSIS USA Rev: A

Item Part No Rev Description Qty

30 26.44.20110 0 BOLT 4

31 26.44.12040 0 BOLT 4

32 26.44.20175 0 BOLT 2

33 26.44.20060 0 BOLT 6

34 26.44.16050 0 BOLT 4

35 26.44.16050 0 BOLT 2

36 26.44.10040 0 BOLT 4

37 26.44.16040 0 BOLT 8

38 32.02.01006 0 FLAT WASHER 1

39 32.02.01012 0 FLAT WASHER 1

40 32.02.01020 0 FLAT WASHER 1

41 32.02.01016 0 FLAT WASHER 1

42 32.02.01010 0 FLAT WASHER 1

43 26.24.00006 0 NYLOC NUT 1

44 26.24.00012 0 NYLOC NUT 1

45 26.24.00020 0 NYLOC NUT 1

46 26.24.00016 0 NYLOC NUT 1

47 26.24.00010 0 NYLOC NUT 1

48 883.01.24 3 BANK MTG PLT 1

[REPORT END]
.
Name:
19 Figure :

41

38 17
883.08A

27
ILLUSTRATION 8.3.3

6
10

16

36
28
PANFEEDER EUROPEAN

35
37 37
40 40 39
23
40
37
21
27

15 7 42
5 2
34
20
1
12
40
29
37 24
3 33 37 40

8 32
40
26

30 37
11 40
37
18
40
31
9 37
22 14 4 25
13
Rev:
A
ILLUSTRATION 8.3.3

Figure : 883.08A

Name: PANFEEDER EUROPEAN Rev: A

Item Part No Rev Description Qty

1 12.02.0025 0 HINGE 14

2 380308140 0 PIN 2

3 381508140 0 381508140 PIN 2

4 683.10.15 0 BACK CLAMP 1

5 20.883.08.01 0 BACK RUBBER 1

6 883.08.23 0 DOOR GUIDE 7

7 883.08.24 0 DOOR STAY 7

8 883.08.15 0 HOOD 2

9 10.28.0713 0 HYDRAULIC RAM 2

10 883.08.21 0 REAR DOOR MWA 1

11 883.08.27 0 SHIELD 1

12 883.08.20 0 SIDE DOOR MWA 6

13 883.08.11 0 TELESCOPIC BOSS 2

14 20.883.08.02 1 B/F SCREEN RUBBER 1

15 883.04.17 1 CLAMP 1

16 883.08.28 1 HOPPER EXTENSION 1

17 883.08.29 1 LHS HOPPER EXTENSION 1

18 883.08.12 1 PIN WASHER 2

19 883.08.30 1 REAR EXTENSION 1

20 883.08B 2 APRON CASSETTE(See Illustration 8.3.4) 1

21 883.08.25 2 LHS DRIVE GUARD 1

22 883.08.26 4 RHS DRIVE GUARD 1

23 883.08.18 5 FOLD DOWN SIDE-LEFT 1

24 883.08.01 3 BELTFEEDER MWA 1

25 883.08.02 3 BF TELESCOPIC 2

26 883.08.17 4 FOLDING SIDE RIGHT 1

27 26.44.16060 0 BOLT 6

28 26.44.12050 0 BOLT 4

29 26.44.12040 0 BOLT 2
ILLUSTRATION 8.3.3

Figure : 883.08A

Name: PANFEEDER EUROPEAN Rev: A

Item Part No Rev Description Qty

30 26.44.12045 0 BOLT 3

31 26.44.12040 0 BOLT 6

32 26.54.12045 0 COUNTER SUNK SOCKET HEAD 3

33 26.44.12060 0 BOLT 5

34 26.44.12040 0 BOLT 6

35 26.44.20090 0 BOLT 2

36 26.44.12040 0 BOLT 14

37 32.02.01012 0 FLAT WASHER 1

38 32.02.01016 0 FLAT WASHER 1

39 32.02.01020 0 FLAT WASHER 1

40 26.24.00012 0 NYLOC NUT 1

41 26.24.00016 0 NYLOC NUT 1

42 26.24.00020 0 NYLOC NUT 1

[REPORT END]
.
19

Name:
58 Figure :
DETAIL A
SCALE 1:20 3

41 48
883.08B
ILLUSTRATION 8.3.4

54
29
15
37
4
2
7
PANFEEDER CASSETTE

52 1
10
67
32
54 68
33
20

6 21
31 14
26
28
38
61
39
30 43 62
67 56
8 24 63
45
9 64
22
47 36 65
58
54 59 66
5 16
55

46 57 42 51
60
54 54
58 13 58
11 44
25 12
50 18

49 27 40
34
54
23 53
54
35 17
58
Rev:
B
ILLUSTRATION 8.3.4

Figure : 883.08B

Name: PANFEEDER CASSETTE Rev: B

Item Part No Rev Description Qty

1 883.08.03 2 APRON PAN 62

2 SEE_NOTE_1 0 SEE BOLT DIAGRAM 4

3 883.08.08 2 ADJUSTER BLOCK 2

4 883.08.09 0 ADJUSTER SLEEVE 2

5 11.05.0226 0 BEARING 4

6 11.05.0240 0 BEARING 2

7 12.11.0058 0 BELLEVILLE WASHER 56


ORIGINALLY 20 PER SIDE, INCR. TO 28 TO ALLOW MORE TRAVEL

8 883.08.32 0 CASSETTE GUARD- SHORT 4

9 883.08.31 0 CASSETTE GUARD-LONG 4

10 12.94.0001 0 PANFEEDER ROLLER 28

11 13.06.4215 0 FLANGE COUPLING 1

12 10.27.1025 0 GEARBOX C/W COLLAR 1

13 10.25.4220 0 MOTOR 1
Up to Ser. No. FRT540262 (plus the following machines FRT540268 & FRT540274)

13 10.25.5220 0 HYDRAULIC MOTOR 1


From Serial No. FRT540263 (Plus Serial No. FRT540256)

14 KEY_MET_28X16X 0 KEY 2

15 1BSW.NUT 0 PLAIN NUT 4

16 883.08.10 0 RETURN WHEEL 4

17 883.08.36 0 ROSTA CLAMP 1

18 883.08.34 1 ROSTA MNT BCKT 2

19 11.05.0241 0 TAKE UP BEARING 2

20 13.04.9380 0 TAPERLOCK BUSH 2

21 13.04.9385 0 TAPERLOCK BUSH 2


MUST BE ORDERED WITH 883.08.04, FOR CORRECT ALIGNMENT

22 883.08.47 1 TORQUE ARM SUPPORT 1

23 883.08.43 1 U/SIDE GUARD DRI END 1

24 883.08.44 1 U/SIDE GUARD DRI END 1

25 883.08.37 0 U/SIDE GUARD IDLER END 1

26 883.08.38 0 U/SIDE GUARD IDLER END 1

27 883.08.39 0 U/SIDE GUARD MIDDLE 1


ILLUSTRATION 8.3.4

Figure : 883.08B

Name: PANFEEDER CASSETTE Rev: B

Item Part No Rev Description Qty

28 883.08.40 0 U/SIDE GUARD MIDDLE 1

29 883.08.07 1 ADJUSTER BAR 2

30 883.18.03 1 APRON RETURN ROLLER SHAFT 2

31 883.08.04 1 DRIVE SPROCKET 2


MUST BE ORDERED WITH 13.04.9385, FOR CORRECT ALIGNMENT

32 883.18.01 2 IDLER SHAFT 1

33 883.08.05 1 IDLER SPROCKET 2

34 20.883.08.03 1 PAN SCRAPER 1

35 883.08.35 1 SCRAPER MNT 1

36 883.08.48 1 TORQUE ARM ASSY 1

37 883.08.03 2 APRON PAN 62

38 883.18.02 5 DRIVE SHAFT 1

39 883.08.06 12 APRON CASSETTE MWA 1

40 13.10.0227 0 ROSTA TENSIONER 2

41 26.44.12080 0 BOLT 2

42 26.44.16070 0 BOLT 8
4 PER BEARING

43 26.44.20060 0 BOLT 5

44 26.44.12140 0 BOLT 10

45 26.50.10035 0 CAP HEAD SCREW 4

46 26.44.12060 0 BOLT 4

47 26.44.12030 0 BOLT 16

48 13.05.0064 0 NUT, BOLT, WASHER 496


8 PER APRON

49 26.44.12045 0 BOLT 16
3 OFF GUARDS 23, 24, 27, 28. 2 OFF GUARDS 25, 26

50 26.44.12050 0 BOLT 4

51 26.44.12030 0 BOLT 4

52 26.44.12065 0 BOLT 112


4 PER ROLLER

53 26.44.12060 0 BOLT 4

54 32.02.01012 0 FLAT WASHER 184

55 32.02.01016 0 FLAT WASHER 16


ILLUSTRATION 8.3.4

Figure : 883.08B

Name: PANFEEDER CASSETTE Rev: B

Item Part No Rev Description Qty

56 32.02.01020 0 FLAT WASHER 10

57 32.04.01010 0 SPRING WASHER 4

58 26.24.00012 0 NYLOC NUT 39

59 26.24.00016 0 NYLOC NUT 8

60 26.24.00020 0 NYLOC NUT 5

61 10.01.1101 0 M/M ADAPTOR 1

62 10.12.0023 0 BONDED SEAL 1

63 88310/13 0 GREASE PIPE 2


DRIVE DRUM

63 88310/14 0 GREASE PIPE 2


IDLER DRUM

63 88310/16 0 GREASE PIPE 2


UNDERSIDE BEARING (3378mm LONG)

63 88310/18 0 GREASE PIPE 2


UNDERSIDE BEARING (2108mm LONG)

64 10.02.1206 0 90 BLOCK ELBOW 1

65 10.03.1100 0 1/8 M/F BULKHEAD ADAPTER 1

66 31.18.02000 0 GREASE NIPPLE 1

67 12.00.1111 0 CIRCLIP 2

[REPORT END]
Name:
Figure :
883.08C

11
ILLUSTRATION 8.3.5

47

15
PANFEEDER USA

9
14

32
16 8
3 41 33 34
44 43
42 46
7 29
45
20 30 44
41
6
27

35
26

1 21 25
10
17 31
41
40 44
36
44 41
4
13 44
2
39 22
24
41
44
38
23 41
28

44
41

12 19
18
5

37

DETAIL A
SCALE 1:20
Rev:
B
ILLUSTRATION 8.3.5

Figure : 883.08C

Name: PANFEEDER USA Rev: B

Item Part No Rev Description Qty

1 12.02.0025 0 G2929 6" X 1/2" HINGE 14

2 883.08.45 0 U/SIDE GUARD DRIVE REAR 1

3 380308140 0 380308140 PIN 2

4 380312160 0 380312160 PIN 2

5 683.10.15 0 BACK CLAMP 1

6 20.883.08.01 0 BACK RUBBER 1

7 883.08.24 0 DOOR STAY 7

8 883.08.51 0 FRONT HOPPER EXTENSION 1


UPTO SERIAL NO: FRT540348

8 883.41.05 0 RHS FLAP EXTENSION 1


FROM SERIAL NO: FRT540349

9 883.08.52 0 FRONT HOPPER EXTENSION 1


UPTO SERIAL NO: FRT540348

9 883.41.04 0 LHS FLAP EXTENSION 1


FROM SERIAL NO: FRT540349

10 883.08.15 0 HOOD 2

11 883.08.50 0 HOPPER EXTENSION END 1


UPTO SERIAL NO: FRT540348

11 883.41.03 0 REAR FLARED EXTENSION 1


FROM SERIAL NO: FRT540349

12 10.28.0713 0 HYDRAULIC RAM - CLOSED 1500/ STROKE 1320 2

13 883.08.19 0 LINK ARM MNT LHS 1

14 883.08.22 0 LINK ARM MNT RHS 1

15 883.08.49 0 LONG HOPPER SIDE EXTENSION 2


UPTO SERIAL NO:FRT540348

15 883.41.02 0 RHS FLARED EXTENSION 1


FROM SERIAL NO:FRT540349

16 883.08.21 0 REAR DOOR MWA 1

17 883.08.20 0 SIDE DOOR MWA 6

18 883.08.11 0 TELESCOPIC BOSS 2

19 20.883.08.02 1 B/F SCREEN RUBBER 1

20 883.04.17 1 RUBBER CLAMP 1

21 883.08.53 1 END EXTENSION PLT 1

22 883.08.54 1 FRONT END PLATE 1


ILLUSTRATION 8.3.5

Figure : 883.08C

Name: PANFEEDER USA Rev: B

Item Part No Rev Description Qty

23 883.08.12 1 PIN WASHER 2

24 883.08.27 2 SHIELD 1

25 883.08B 3 APRON CASSETTE 1

26 883.08.02 3 BF TELESCOPIC 2

27 883.08.25 3 LHS DRIVE GUARD 1

28 883.08.26 4 RHS DRIVE GUARD 1

29 883.08.18 5 FOLD DOWN SIDE-LEFT 1

30 883.08.17 5 FOLDING SIDE RIGHT 1

31 883.08.01 7 BELTFEEDER MWA 1

32 26.44.12040 0 SET SCREW 4

33 26.44.16060 0 16 X 60 8.8 SET SCREW 14

34 26.44.20090 0 SET SCREW 2

35 26.44.12040 0 SET SCREW 6

36 26.54.12045 0 COUNTER SUNK SOCKET HEAD 3

37 26.44.12060 0 SET SCREW 5

38 26.44.12040 0 SET SCREW 6

39 26.44.12045 0 SET SCREW 3

40 26.44.12040 0 SET SCREW 2

41 32.02.01012 0 FLAT WASHER 1

42 32.02.01016 0 FLAT WASHER 1

43 32.02.01020 0 FLAT WASHER 1

44 26.24.00012 0 M12 NYLOC NUT 1

45 26.24.00016 0 M16 NYLOC NUT 1

46 26.24.00020 0 M20 NYLOC NUT 1

47 883.08.49 0 LONG HOPPER SIDE EXTENSION 1


UPTO SERIAL NO: FRT540348

47 883.41.01 0 LHS FLARED EXTENSION 1


FROM SERIAL NO: FRT540349

[REPORT END]
.
ILLUSTRATION 8.3.6

Figure : 883.30.04

Name: PANFEEDER LINK ARM Rev: A


ILLUSTRATION 8.3.6

Figure : 883.30.04

Name: PANFEEDER LINK ARM Rev: A

Item Part No Description Qty

1 883.30.04 BF LINK ARM 1

[REPORT END]
ILLUSTRATION 8.3.7

Figure : 883.01.07A

Name: JACKLEG ASSEMBLY RHS EUROPEAN Rev: A


ILLUSTRATION 8.3.7

Figure : 883.01.07A

Name: JACKLEG ASSEMBLY RHS EUROPEAN Rev: A

Item Part No Rev Description Qty

1 883.01.07 3 BF TELESCOPIC/WHEEL 1

2 883.01.04 2 RUNNING WHEEL 1

3 883.01.09 1 BF STOP 1

4 883.01.11 1 JACKING LEG INNER 1

5 10.28.0711 0 HYDRAULIC RAM 1

6 380308180 0 PIN 1

7 381408150 0 381408150 PIN 1

8 381412230 0 381412230 PIN 1

9 12.15.0075 0 BALL BEARING 1

10 12.11.0001 0 SPRING 1

11 10.12.0027 0 3/4" BONDED SEAL 1

12 10.09.0018 0 3/4 MALE BLANKING PLUG 1

[REPORT END]
ILLUSTRATION 8.3.8
Figure : 883.01.05A
Name: JACKLEG ASSEMBLY RHS USA VERSION Rev: A
ILLUSTRATION 8.3.8

Figure : 883.01.05A

Name: JACKLEG ASSEMBLY RHS USA VERSION Rev: A

Item Part No Description Qty

1 883.01.05 LINK ARM HEEL LEFT 1

2 883.01.11 JACKING LEG INNER 1

3 10.28.0711 HYDRAULIC RAM 1

4 12.09.1002 DMP 520 RUBBERSTOP 1

5 381408150 381408150 PIN 1

6 380308180 380308180 PIN 1

7 380312160 380312160 PIN 1

8 12.15.0075 BALL BEARING 1

9 12.11.0001 SPRING 1

10 10.12.0027 3/4" BONDED SEAL 1

11 10.09.0018 3/4 MALE BLANKING PLUG 1

[REPORT END]
ILLUSTRATION 8.3.9

Figure : 883.30.01A

Name: MAIN TELESCOPICS EUROPEAN Rev: A


ILLUSTRATION 8.3.9

Figure : 883.30.01A

Name: MAIN TELESCOPICS EUROPEAN Rev: A

Item Part No Rev Description Qty

1 883.30.01 2 SCREEN LIFT OUTER-EURO 1

2 883.30.02 2 SCREEN TELE INNER 2

3 10.28.0106 0 HYDRAULIC RAM 2

4 883.30.07 0 SPACER BUSH 2

5 380308110 0 PIN 2

6 380308140 0 PIN 2

7 381512170 0 PIN 2

8 32.02.01024 0 FLAT WASHER 6

9 26.44.24070 0 BOLT 2

10 26.24.00024 0 NYLOC NUT 2

[REPORT END]
ILLUSTRATION 8.3.10

Figure : 883.30.01B

Name: MAIN TELESCOPICS USA Rev: A


ILLUSTRATION 8.3.10

Figure : 883.30.01B

Name: MAIN TELESCOPICS USA Rev: A

Item Part No Rev Description Qty

1 883.30.03 1 SCREEN LIFT OUTER-USA 1

2 883.30.02 2 SCREEN TELE INNER 2

3 10.28.0104 0 HYDRAULIC RAM 2

4 883.30.07 0 SPACER BUSH 2

5 32.02.01024 0 FLAT WASHER 6

6 26.44.24070 0 BOLT 2

7 26.24.00024 0 NYLOC NUT 2

8 380308110 0 PIN 2

9 380308140 0 PIN 2

10 381512170 0 PIN 2

[REPORT END]
55
71

Name:
54 15 75 Figure :
71 36
32
75
40
56
683.17C

70
ILLUSTRATION 8.3.11

12 67
70
POWERUNIT 883

46 66
64
69
18 10
34 73 65
63 11
33 71
5 75
22 71
75
1 71
75
61
8 43
47
78 41 39
69
7
62
20
71
9
75
14
24
25
31

37 77
35
42 26
75
76
71 45
60 44
53

21

75 29
71 49
50 51
38
27
52
28
59 6
17
19 4 13
3
58 73
69 48 DETAIL A
68 79
30 57
72
2
16
SEE DETAIL A
Rev:
A
ILLUSTRATION 8.3.11

Figure : 683.17C

Name: POWERUNIT 883 Rev: A

Item Part No Rev Description Qty

1 10.21.5102 0 SUCTION FILTER 5

2 12.02.0025 0 HINGE 8

3 14.02.0020 0 REMOTE STOP 2

4 10.35.0007 0 OIL COOLER 1

5 10.21.3403 0 RETURN FILTER (ELEMENT 10.21.3402) 2

6 SEE_NOTE_4 0 SEE ELECTRIC DIAGRAM 1

7 683.17.108 0 TWIN FUEL FILTERS MTG PLT 1

8 683.17.60 0 2012C EXHAUST MTG 1

9 683.17.107 0 PRE-FUEL FILTER MTG PLT 1

10 SEE_NOTE_3 0 SEE ENGINE DIAGRAM 1

11 683.17.71 0 883 EXHAUST FOR 2012 1

12 10.23.6652 0 FLOAT LEVEL SWITCH 1

13 683.17.31 1 AIRFILTER & COOLER INTAKE GUARD 2

14 SEE_NOTE_3 0 SEE ENGINE DIAGRAM 1

15 683.17.69 0 CLAMP 1

16 683.17.05 0 POWERUNIT ACCESS DOOR 1

17 10.16.5342 0 CTRL VALVE 1

18 683.17.73 0 DETACHABLE CMBR 1

19 683.17.13 0 ENGINE ACCESS DOOR 1

20 683.17.35 5 ENGINE MNT 1

21 SEE_NOTE_4 0 SEE ELECTRIC DIAGRAM 1

22 20.683.12.02 0 HYDRUALIC TANK RUBBER MNT 2

24 683.17.106 0 WATER CAP COVER 1

25 683.17.72 0 ROOF SUPPORT 1

26 683.17.40 0 SERVICE ACCESS DOOR RHS 1

27 10.16.5308 0 SPOOL REV.S/BOX 2

28 10.16.5384 0 CONTROL VALVE 1

29 663.17.07 0 WEBTEC MNT 4

30 683.17.04 0 WEBTEC MTG PANEL 1


ILLUSTRATION 8.3.11

Figure : 683.17C

Name: POWERUNIT 883 Rev: A

Item Part No Rev Description Qty

31 683.17.55 1 POWER UNIT ROOF (2012C) 1

32 683.17.06 1 EXHAUST COVER 1

33 20.683.12.01 1 HYD TANK SEAL 1

34 683.12.02 1 HYDRAULIC TANK LID 1

35 683.12.01 1 HYDRAULIC TANK MWA 1

36 20.683.17.02 1 P.UNIT PROTECTIVE RUBBER 1

37 683.29.01 1 RETURN MANIFOLD ASSY 1

38 683.17.09 1 START BOX MTG PANEL 1

39 683.17.37 0 AIR OUTLET DOOR WELDED ASSY 1

40 683.17.02 3 HYDRAULIC TANK GUARD 1

41 683.17.01 7 POWER UNIT FRAME 1

42 10.09.0014 0 " MALE BLANKING PLUG 1

43 SEE_NOTE_3 0 SEE ENGINE DIAGRAM 1

44 000.14.01 0 BATTERY BOX 1

45 12.87.0683 0 DOCUMENT HOLDER 1

46 10.22.5010 0 FILLER CAP 1

47 10.23.5008 0 LEVEL & TEMP GAUGE 1

48 15.02.0793 0 PRE CLEANER 1

49 10.16.6115 0 FLOW DIVIDER 2

50 SEE_NOTE_4 0 SEE ELECTRIC DIAGRAM 1

51 SEE_NOTE_3 0 SEE ENGINE DIAGRAM 1

52 10.16.4583 0 SOLENOID VALVE 1

53 SEE_NOTE_4 0 SEE ELECTRIC DIAGRAM 1

54 26.44.12045 0 BOLT 4

55 26.44.12045 0 BOLT 4

56 26.44.10040 0 BOLT 2

57 26.44.08040 0 BOLT 4

58 26.44.06100 0 BOLT 4

59 26.44.12040 0 BOLT 3
ILLUSTRATION 8.3.11

Figure : 683.17C

Name: POWERUNIT 883 Rev: A

Item Part No Rev Description Qty

60 26.44.12040 0 BOLT 4

61 26.44.12035 0 BOLT 3

62 26.44.08030 0 BOLT 4

63 26.44.12045 0 BOLT 4

64 26.44.12045 0 BOLT 4

65 26.44.12040 0 BOLT 10

66 26.44.08030 0 BOLT 8

67 26.44.10030 0 BOLT 14

68 32.02.01006 0 FLAT WASHER 1

69 32.02.01008 0 FLAT WASHER 1

70 32.02.01010 0 FLAT WASHER 1

71 32.02.01012 0 FLAT WASHER 1

72 26.24.00006 0 NYLOC NUT 1

73 26.24.00008 0 NYLOC NUT 1

74 26.24.00010 0 NYLOC NUT 1

75 26.24.00012 0 NYLOC NUT 1

76 14.77.0500 0 BATTERY ISOLATOR SWITCH 1


FROM SERIAL NO:FRT540509 ECO1753

77 683.17.134 0 BATTERY ISOLATOR BRACKET 1


FROM SERIAL NO:FRT540509 ECO1753

78 12.17.0070 0 EXHAUST CLAMP 1

79 683.17.201 0 UNIVERSAL CONTROL BANK MTG PLATE 1


(OPTION)

[REPORT END]
ILLUSTRATION 8.3.12
Figure : 683.01.09A
Name: DIESEL TANK Rev: A
ILLUSTRATION 8.3.12

Figure : 683.01.09A

Name: DIESEL TANK Rev: A

Item Part No Description Qty

1 12.01.0013 FUEL FILLER CAP 1

2 12.75.0005 FUEL GAUGE 72 GAL 1

3 12.01.0012 FUEL TANK 1

4 000.13.01 FUEL TANK METAL STRAP 2

5 20.000.13.01 FUEL TANK PADDING RUBBER 4

6 683.01.09 FUEL TANK MOUNTING 1

7 20.000.13.02 TANK RUBBER 2

[REPORT END]
ILLUSTRATION 8.3.13

Figure : 883.17.35D

Name: DEUTZ 2012 ENGINE Rev: A


ILLUSTRATION 8.3.13

Figure : 883.17.35D

Name: DEUTZ 2012 ENGINE Rev: A

Item Part No Rev Description Qty

1 683.17.56 0 683 2012C EXHAUST PIPE 1 1

2 12.17.0056 0 EXHAUST CLAMP 2

3 683.17.112 0 FLEXI - EXHAUST PIPE 1

4 000.17.01 0 EXHAUST SILENCER BOX 1

5 683.17.57 0 EXHAUST 90 DEG BEND 1

6 15.02.0784 0 STRAINER 1
From Sr No FRT 540313 ECO 1321

8 683.17.52 1 AIRPIPE 1

9 15.02.0089 0 AIR FILTER COMPLETE 1

10 15.02.0793 0 PRE CLEANER 1

11 15.02.0785 0 WATER TRAP 1


from Sr. No. FRT540313

12 15.02.0114 0 FILTER 1
From Sr No FRT540313

13 15.02.2022 0 BF4M2012 DEUTZ ENGIN 1


From Sr. No.FRT540313

14 000.17.03 0 THROTTLE MNT BCKT 1

15 15.02.0330 0 THROTTLE CABLE 1

16 15.02.0799 0 AIR FILTER ELEMENT 1

17 15.02.0798 0 AIR FILTER SAFETY ELEMENT 1

18 15.35.0097 0 PUMP MOUNTING PLATE 1

19 15.35.0084 0 COUPLING HUB 1

20 15.35.0072 0 FLWHEEL COUPLING FLANGE 1

21 12.14.3005 0 BATTERY 1

22 12.09.5010 0 RUBBER ENGINE MOUNT 4

23 15.02.0795 0 OIL FITER 1

24 12.17.0057 0 EXHAUST CLAMP 2


FROM SERIAL NO:FRT540337 ECO1369

25 12.17.0057 0 EXHAUST CLAMP 2


FROM SERIAL NO:FRT540337 ECO1369

[REPORT END]
ILLUSTRATION 8.3.18

Figure : 883.06P

Name: FINES CONVEYOR (LONG CONVEYOR) Rev: A

16

8 15

14

13

2 12

1 11

10
7

6
ILLUSTRATION 8.3.18

Figure : 883.06P

Name: FINES CONVEYOR (LONG CONVEYOR) Rev: A

Item Part No Rev Description Qty

1 883.06V 0 FINES BASEUNIT (LONG CONV) 1


(see illustration 8.3.19)

2 883.06S 0 1ST ELEMENT FINES (LONG CONV) 1


(see illustration 8.3.20)

3 883.06M 0 2ND ELEM FINES & MIDGRADE (LONG CONV) 1


(see illustration 8.3.21)

4 883.06.71 0 TELESCOPIC OUTER 1


TO SERIAL NO. FRT 530230

4 883.06.71 2 TELESCOPIC OUTER 1


FROM SERIAL NO. FRT 530231

5 10.28.0158 0 HYDRAULIC RAM 5

6 883.06.18 3 TELESCOPIC INNER MG 2


TO SERIAL NO. FRT 530230

6 883.06.18 5 TELESCOPIC INNER MG 2


FROM SERIAL NO. FRT 530231

7 693.30.05 0 STOPPER 4
TO SERIAL NO. FRT 530230

7 883.06.95 2 STOPPER 4
FROM SERIAL NO. FRT 530231

8 883.06N 1 3RD ELEMENT FINES (LONG CONV) 1


(see illustration 8.3.22)

9 380308110 0 PIN 2

10 380308160 0 PIN 2

11 380308120 0 PIN 9

12 380308150 0 PIN 3

13 380308130 0 PIN 2

14 380308100 0 PIN 2

15 20.03.88308 0 FINES EXTENDED BELT 1

16 20.03.88310 0 FINES CHEVRON BELT 1


OPTIONAL

[REPORT END]
11

Name:
19
Figure :
51
20

10
883.06V

53
25
ILLUSTRATION 8.3.19

62 38 33
17
51 31
61 51 37 30
39
34
60

59 15
4
58

57 53
FINES BASEUNIT (LONG CONVEYOR)

18
51 48 53
49 51
8 50

36 2
28
14
46 6
23
51 27
12
55
13 24 29
53 40
47 32 51
16 1 3 56 53

53 7
53 22
51 21 5
51 41
45
51
44
53
35 53 54
52
42

26
51
43
Rev:
A
ILLUSTRATION 8.3.19

Figure : 883.06V

Name: FINES BASEUNIT (LONG CONVEYOR) Rev: A

Item Part No Rev Description Qty

1 883.06.09 0 ADJUSTER RHS 1

2 883.06.10 0 ADJUSTER LHS 1

3 883.06.11 0 ADJUSTER BAR 2

4 20.883.06.01 0 BACK RUBBER 1

5 683.24.25 0 BASE RETURN CLAMP 1

6 19.22.4019 0 CENTRE ROLLER 3

7 19.30.0895 0 DISC RTN ROLLER 1

8 693.18.02 0 IDLER DRUM 1

9 20.883.06.02 0 FEEDBOOT HOPPER SIDE RUBBER 2

10 20.883.06.03 0 FEEDBOOT LINER 1

11 20.883.06.04 0 FEEDBOOT LINER 1

12 883.06.58 0 MG FRONT GUARD 1

13 883.06.24 0 PLOUGH SCRAPER MNT 1

14 883.06.25 0 PLOUGH SCRAPER MNT 1

15 883.06.34 0 REAR CLAMP 1

16 883.06.20 0 RIGHT GUARD 1

17 883.06.26 0 LEFT GUARD 1

18 883.06.27 0 REAR GUARD 1

19 883.06.50 0 REAR RUBBER CLAMP 1

20 883.06.51 0 SIDE RUBBER CLAMP 2

21 883.06.37 0 REMOVABLE CMBR 1

22 20.683.24.07 0 BASE RETURN SCRAPER 1

23 19.22.0023 0 ROLLER BASE PLT 3

24 20.883.06.05 0 SCRAPER RUBBER 1

25 693.24.09 0 SIDE CLAMP 2

26 883.06.49 0 UNDERSIDE GUARD 2

27 663.03.19 0 V-SCRAPER CLAMP 2

28 19.22.4021 0 WING ROLLER 6

29 883.06.07 1 BOLT ON CMBR 1


ILLUSTRATION 8.3.19

Figure : 883.06V

Name: FINES BASEUNIT (LONG CONVEYOR) Rev: A

Item Part No Rev Description Qty

30 883.06.54 1 FINES PADDLE LEFT 1

31 883.06.55 1 FINES PADDLE RIGHT 1

32 883.06.06 2 BASE UNIT MWA 1

33 883.06.12 2 MG FEEDBOOT MWA 1

34 883.06.22 2 SIDE GUARD LHS 1

35 883.06.21 2 SIDE GUARD RHS 1

36 11.02.0250 0 PILLOW BLOCK BEARING 2

37 26.44.12040 0 BOLT 4

38 26.44.12040 0 BOLT 6

39 26.44.12040 0 BOLT 12

40 26.44.12040 0 BOLT 6

41 26.44.12040 0 BOLT 4

42 26.44.16060 0 BOLT 8

43 26.44.12040 0 BOLT 6

44 26.44.12040 0 BOLT 4

45 26.44.12045 0 BOLT 8

46 26.44.12040 0 BOLT 8

47 26.44.20100 0 BOLT 4

48 26.44.12050 0 BOLT 3

49 26.44.12045 0 BOLT 12

50 26.44.12045 0 BOLT 4

51 32.02.01012 0 FLAT WASHER 1

52 32.02.01016 0 FLAT WASHER 16

53 26.24.00012 0 NYLOC NUT 1

54 26.24.00016 0 NYLOC NUT 8

55 26.24.00020 0 NYLOC NUT 4

56 30.22.00016 0 1" HEX NUT 1

57 31.18.02000 0 GREASE NIPPLE 2

58 10.03.1100 0 1/8 M/F BULKHEAD ADAPTER 2


ILLUSTRATION 8.3.19

Figure : 883.06V

Name: FINES BASEUNIT (LONG CONVEYOR) Rev: A

Item Part No Rev Description Qty

59 10.02.1206 0 90 BLOCK ELBOW 2

60 88310/11 0 GREASE PIPE 2

61 10.12.0023 0 BONDED SEAL 2

62 10.01.1101 0 M/M ADAPTOR 2

[REPORT END]
ILLUSTRATION 8.3.20

Figure : 883.06S

Name: 1ST ELEMENT FINES (LONG CONVEYOR) Rev: A

12
6

10
4

13
1

11

14
8
5
ILLUSTRATION 8.3.20

Figure : 883.06S

Name: 1ST ELEMENT FINES (LONG CONVEYOR) Rev: A

Item Part No Rev Description Qty

1 19.22.4019 0 CENTRE ROLLER 2

2 883.06.67 0 REMOVEABLE CMBR 1


UPTO SERIAL NO:FRT550558 ECO2118

2 883.06.67 3 REMOVEABLE CMBR 1


FROM SERIAL NO:FRT550559 ECO2118

3 19.22.0023 0 ROLLER BASE PLT 2

4 19.22.4021 0 WING ROLLER 4

5 883.06.02 7 1ST ELEMENT MWA 1

6 12.08.0002 0 8MM "U" BOLT 2

7 26.44.12040 0 BOLT 4

8 26.44.20050 0 BOLT 4

9 32.02.01008 0 FLAT WASHER 4

10 32.02.01012 0 FLAT WASHER 8

11 32.02.01020 0 FLAT WASHER 8

12 26.24.00008 0 NYLOC NUT 4

13 26.24.00012 0 NYLOC NUT 4

14 26.24.00020 0 NYLOC NUT 4

[REPORT END]
ILLUSTRATION 8.3.21

Figure : 883.06M

Name: 2ND ELEMENT LONG CONVEYOR Rev: A

20
17
11
21
5

6
19

20
16

17
12
10

2
7
18

19
16
1

13
15
9

8
3
4

20
17
14
ILLUSTRATION 8.3.21

Figure : 883.06M

Name: 2ND ELEMENT LONG CONVEYOR Rev: A

Item Part No Rev Description Qty

1 19.22.4019 0 CENTRE ROLLER 2

2 19.30.0895 0 DISC RTN ROLLER 1

3 19.22.0023 0 ROLLER BASE PLT 2

4 19.22.4021 0 WING ROLLER 4

5 883.06.61 1 2ND ELEMENT MWA 1

6 883.06.66 1 REMOVEABLE CMBR 1


UPTO SERIAL NO:FRT550558 ECO2118

6 883.06.66 4 REMOVEABLE CMBR 1


FROM SERIAL NO:FRT550559 ECO2118

7 000.03.02 2 NIPGUARD-DISK 800MM 1

8 883.06.08 3 1ST ELE. REMOVABLE CMBR 1


UPTO SERIAL NO:FRT550558 ECO2118

8 883.06.08 6 1ST ELE. REMOVABLE CMBR 1


FROM SERIAL NO:FRT550559 ECO2118

9 12.08.0002 0 8MM "U" BOLT 4

10 26.44.12040 0 BOLT 8

11 26.44.20050 0 BOLT 2

12 26.44.20065 0 BOLT 4

13 26.44.12045 0 BOLT 2

14 26.44.20050 0 BOLT 4

15 32.02.01008 0 FLAT WASHER 8

16 32.02.01012 0 FLAT WASHER 1

17 32.02.01012 0 FLAT WASHER 1

18 26.24.00008 0 NYLOC NUT 8

19 26.24.00012 0 NYLOC NUT 1

20 26.24.00020 0 NYLOC NUT 1

21 12.08.0006 0 M10 'U' BOLT 2

[REPORT END]
Name:
Figure :
883.06N

51
50
ILLUSTRATION 8.3.22

49
48
47
46 16
4
38
24
28
43
38
23 12 38
27
43
11 19
3RD ELEMENT FINES (LONG CONVEYOR)

25 5 17
39 21
36
44
26

38 30
38
1 43 29
10 40
14 45
43 40
7
6 45
18
15
34 13
22
2 38
20
43
9 38
44 41
8
39
43
3 38
35 33 31
42 32
37
Rev:
A
ILLUSTRATION 8.3.22

Figure : 883.06N

Name: 3RD ELEMENT FINES (LONG CONVEYOR) Rev: A

Item Part No Rev Description Qty

1 10.25.4210 0 HYDRAULIC MOTOR 1


Up to Ser. No. FRT540262 (plus the following machines FRT540268 & FRT540274)

1 10.25.5210 0 HYDRAULIC MOTOR 1


From Serial No. FRT540263 (Plus Serial No. FRT540256)

2 532.18.01 0 DRIVE DRUM 1

3 11.05.0223 0 BEARING 2

4 19.22.4019 0 CENTRE ROLLER 1

5 883.06.65 0 CHEESE GUARD 1

6 13.06.4012 0 COUPLING 2

7 13.06.4212 0 COUPLING INSERT 1

8 20.532.03.01 0 DRIVE DRUM SCRAPER 1

9 532.03.08 0 DRIVEDRUM SCRAPER FLAT 1

10 532.03.09 0 MOTOR STAND 1

11 532.03.10 0 MOTOR STAND COUPLING GUARD 2

12 19.22.0023 0 ROLLER BASE PLT 1

13 883.06.63 0 ROSTA BRACKET 1

14 13.04.8848 0 TAPER LOCK BUSH 1

15 13.04.8854 0 TAPERLOCK BUSH 1

16 19.22.4020 0 WING ROLLER 2

17 883.06.64 1 3RD ELE. REMOVABLE CMBR 1


UPTO SERIAL NO:FRT550558 ECO2118

17 883.06.64 3 3RD ELE. REMOVABLE CMBR 1


FROM SERIAL NO:FRT550559 ECO2118

18 883.06.62 1 3RD ELEMENT MWA 1

19 770.04.18 1 CHEESE GUARD MTG 2

20 770.02.67 1 ROSTA MTG. BRACKET 1

21 770.02.68 1 ROSTA MTG. BRACKET 1

22 13.10.0227 0 ROSTA TENSIONER 2

23 26.44.12060 0 BOLT 4

24 26.44.12040 0 BOLT 4

25 26.44.16160 0 BOLT 4

26 26.44.12040 0 BOLT 4
ILLUSTRATION 8.3.22

Figure : 883.06N

Name: 3RD ELEMENT FINES (LONG CONVEYOR) Rev: A

Item Part No Rev Description Qty

27 12.08.0002 0 8MM "U" BOLT 2

28 26.44.12040 0 BOLT 4

29 26.44.20050 0 BOLT 2

30 26.44.12040 0 BOLT 4

31 26.44.12040 0 BOLT 2

32 26.44.06035 0 BOLT 4

33 26.44.12040 0 BOLT 4

34 26.44.12040 0 BOLT 4

35 26.44.16060 0 BOLT 8

36 26.44.20065 0 BOLT 4

37 32.02.01006 0 FLAT WASHER 8

38 32.02.01012 0 FLAT WASHER 1

39 32.02.01016 0 FLAT WASHER 1

40 32.02.01020 0 FLAT WASHER 1

41 32.04.01012 0 SPRING WASHER 2

42 26.24.00006 0 NYLOC NUT 4

43 26.24.00012 0 NYLOC NUT 1

44 26.24.00016 0 NYLOC NUT 1

45 26.24.00020 0 NYLOC NUT 6

46 10.12.0023 0 BONDED SEAL 2

47 10.01.1101 0 M/M ADAPTOR 2

48 88312/03 0 GREASE PIPE 1

48 88312/04 0 GREASE PIPE 1


MOTOR SIDE

49 10.02.1206 0 90 BLOCK ELBOW 2

50 10.03.1100 0 1/8 M/F BULKHEAD ADAPTER 2

51 31.18.02000 0 GREASE NIPPLE 2

[REPORT END]
.
Long Conveyor

Figure : 883.11A

Name: SCREEN SUBFRAME Rev: B


Long Conveyor

Figure : 883.11A

Name: SCREEN SUBFRAME Rev: B

Item Part No Rev Description Qty

1 380312160 0 PIN 2

2 380312170 0 PIN 2

3 SEE_NOTE_5 0 SEE HYDRAULIC DIAGRAM 1

4 12.02.0017 0 DRAWBAR PIN 1

5 12.15.0610 0 CAP 10

6 12.15.6060 0 PLASTIC INSERT 10

7 20.683.11.02 0 20.15.0003 - TOP DECK CUSHION 2

8 20.883.11.01 0 20.15.0003 - TOP DECK CUSHION 2

9 683.11.07 3 FOOTWAY ASM - UPPER 2

10 883.11.01 12 SCREEN SUBFRAME MWA 1

11 883.11.02 3 CATWALK OUTRIGGER 4

12 883.11.08 3 CATWALK OUTRIGGER-LADDER MNT 1

13 883.11.10 6 FLOOR EXTN RHS 1

14 883.11.11 3 CATWALK OUTRIGGER 1

15 883.11.12 3 CATWALK OUTRIGGER 1

16 883.11.13 7 FLOOR EXTN LHS 1

17 883.11.16 4 FOOTWAY ASM - UPPER 2

18 883.11.18 1 LOWER HANDRAIL - RHS 1

19 883.11.19 2 UPPER HANDRAIL - RHS 1

20 883.11.20 3 HANDRAIL - LHS 1

21 883.11.23 0 EXTENSION HANDRAIL - LHS 1

22 883.11.24 1 CATWALK OUTRIGGER 1

23 883.14.03 0 TRANSPORT BRACKET 1

24 26.44.20070 0 BOLT 2

25 26.44.24070 0 BOLT 2

26 26.44.20070 0 BOLT 2

27 32.02.01020 0 FLAT WASHER 1

28 32.02.01024 0 FLAT WASHER 1

29 26.24.00020 0 NYLOC NUT 1


Long Conveyor

Figure : 883.11A

Name: SCREEN SUBFRAME Rev: B

Item Part No Rev Description Qty

30 26.24.00024 0 NYLOC NUT 1

[REPORT END]
.
30

Name:
9 Figure :
27 24
22
8
5 6
883.10A

29 18
ILLUSTRATION 8.3.24

3
43
SCREEN SHAFT

1 37
4

38

21

28 17 43
36 16 37
31
20 42
11 25 44
37
14
32
2
13 12 45
10 46
26 47
15 48
23
7 49

19

39
33
40
34

41
38
35
Rev:
A
ILLUSTRATION 8.3.24

Figure : 883.10A

Name: SCREEN SHAFT Rev: A

Item Part No Rev Description Qty

1 11.00.0150 0 BEARING 2

2 693.10.34 0 BEARING HOUSING 2

3 883.10.28 0 BOLT ON WEIGHT 4

4 12.00.1110 0 CIRCLIP 1

5 13.06.4008 0 COUPLING 2

6 13.06.4208 0 COUPLING INSERT 1

7 KEY_IMP_7_8 0 KEY 2

8 KEY_MET_14X9X5 0 KEY 1

9 10.25.3225 0 MOTOR 1

10 10.18.6033 0 O-RING 2

11 10.18.6038 0 O-RING 2

12 10.18.6076 0 OIL SEAL 2

13 10.19.0170 0 OIL SEAL 2

14 883.10.07 0 OIL SEAL RING PLATE 2

15 693.10.35 0 SEAL MOUNTING 2

16 883.10.26 0 SHAFT COVER GUARD 1

17 883.10.05 0 SHAFT HOUSING 1

18 13.04.8652 0 TAPER LOCK BUSH 1

19 883.10.19 1 BALANCE PLATE 1

20 883.10.16 1 DRIVE COVER RHS 1

21 883.10.17 1 DRIVE COVER LHS 1

22 883.10.21 1 DRIVE COVER GUARD - LHS 1

23 883.10.20 1 DRIVE COVER GUARD - RHS 1

24 883.10.35 1 MOTOR MOUNTING PLT - SAE C 1

25 883.10.06 1 SCREEN SHAFT 1

26 883.10.27 1 SCREEN WEIGHT 2

27 13.04.8608 0 TAPER LOCK BUSH 1

28 26.44.16050 0 BOLT 4

29 26.44.20120 0 BOLT 1
ILLUSTRATION 8.3.24

Figure : 883.10A

Name: SCREEN SHAFT Rev: A

Item Part No Rev Description Qty

30 26.44.10040 0 BOLT 4

31 26.44.20100 0 BOLT 3

32 27.52.12127 0 BOLT 14

33 26.12.08020 0 CAP HEAD BOLT 4

34 26.12.12025 0 CAP HEAD BOLT 4

35 26.44.10050 0 BOLT 8

36 32.02.01016 0 FLAT WASHER 1

37 32.02.01020 0 FLAT WASHER 1

38 32.04.01010 0 SPRING WASHER 1

39 32.04.01008 0 SPRING WASHER 1

40 32.04.01012 0 SPRING WASHER 1

41 32.02.01010 0 FLAT WASHER 1

42 26.24.00016 0 NYLOC NUT 1

43 26.24.00020 0 NYLOC NUT 1

44 27.24.00020 0 LOCK NUT 1

45 10.01.1101 0 M/M ADAPTOR 2

46 10.12.0023 0 BONDED SEAL 2

47 88310/20 0 GREASE PIPE 2

48 10.03.1100 0 1/8 M/F BULKHEAD ADAPTER 2

49 31.18.02000 0 GREASE NIPPLE 2

[REPORT END]
.
Name:
Figure :
883.10C
ILLUSTRATION 8.3.25

17
19
29
11 5
3 36
7
49 28
48 43
SCREEN- SIDE TENSION/END TENSION

47 41 27
38
46
8
6
12 10
45 16
34
4
15
33
39
32

42

44

20 26 21
1
35 18 31
14
9 40 24
30 2
37 25 22
44
42 13

23
Rev:
A
ILLUSTRATION 8.3.25

Figure : 883.10C

Name: SCREEN- SIDE TENSION/END TENSION Rev: A

Item Part No Rev Description Qty

1 883.10.23 0 ANGLE SIDE MEMBER 2

2 683.10.15 0 BACK CLAMP 4

3 883.10.08 0 BOLT IN MEMBER 2

4 693.10.43 0 BOLT ON ANCHORS LHS 2

5 693.10.44 0 BOLT ON ANCHORS (RHS) 2

6 683.10.17 0 CAM PLATE 16

7 20.883.10.02 0 CUSHION RUBBER 4

8 693.10.12 0 END MESH CLAMP 6

9 883.10.13 0 FRONT STIFFENER 1

10 883.10.14 0 FRONT STIFFENER 1

11 883.10.62 0 MESH CLAMP SHORT LHS 1

12 883.10.61 0 MESH CLAMP SHORT RHS 1

13 883.10.42 0 RUBBER CLAMP 1

14 17.00.0006 0 TENSION BAR 2

15 683.10.16 0 TENSIONER UNIT 4

16 883.10.11 1 BACK STIFFENER 1

17 883.10.12 1 BACK STIFFENER 1

18 883.10.09 1 CENTRE STIFFENER 1

19 883.10.10 1 CENTRE STIFFENER 1

20 10.28.0161 1 HYDRAULIC RAM 4

21 20.883.10.10 1 MID-GRADE CHUTE BACK RUBBER 1

22 20.883.10.12 1 MID-GRADE CHUTE FRONT RUBBER 1

23 20.883.10.11 1 MID-GRADE CHUTE SIDE RUBBER 1

24 20.883.10.05 1 SCREEN SHROUD BACK RUBBER 1

25 20.883.10.06 1 SCREEN SHROUD SIDE RUBBER 1

26 20.883.10.07 1 SCREEN SHROUD SIDE RUBBER (SAME AS 20.883.10.06) 1

27 883.10A 1 SHAFT ASSY - PHANTOM 1

28 883.10.02 1 SIDE TENSION FRAME - TOP DECK 1

29 883.10.31 1 SIDE WALL MWA - LHS 1


ILLUSTRATION 8.3.25

Figure : 883.10C

Name: SCREEN- SIDE TENSION/END TENSION Rev: A

Item Part No Rev Description Qty

30 883.10.01 1 SIDE WALL MWA - RHS 1

31 883.10.04 2 END TENSION FRAME 1

32 883.10.37 2 LHS RUBBER CLAMP 1

33 20.883.10.08 2 OVERSIZE CHUTE RUBBER 1

34 883.10.36 2 RHS RUBBER CLAMP 1

35 883.10.24 3 EXTENSION FLAP 4

36 883.10.33 3 LOWER EXTENSION FLAP - LHS 1

37 883.10.32 3 LOWER EXTENSION FLAP - RHS 1

38 26.44.20060 0 BOLT 32

39 26.44.12050 0 BOLT 7

40 26.44.12050 0 BOLT 11

41 32.02.01020 0 FLAT WASHER 1

42 32.02.01012 0 FLAT WASHER 1

43 26.24.00020 0 NYLOC NUT 1

44 26.24.00012 0 NYLOC NUT 1

45 883.10.124.01 1 BALL DECK MESH 2


ECO2078

46 883.10.125 1 END TENSION FRAME TO SUIT BALL DECK 1


ECO2078

47 694.10.55 1 BALLDECK MESH CLAMP 10


ECO2078

48 694.10.50 1 BALLDECK BOLT ON MBR 6


ECO2078

49 12.61.0001 0 50MM AGGITATOR BALLS 120


ECO2078

[REPORT END]
.
Name:
Figure :

59
883.10E

60
ILLUSTRATION 8.3.26

61
56
39
57
58 16

14 19
13 28
27 30 35

9
50 38
3
SCREEN- CASCADES & BOFOR BARS

54 26
12 52
5
58
15
11 8
37 58
41
6
42
58 51
17 55
40 51
43
4 51
1
47 32
55
34
31
18 24 21
29 33
36 25
2
20
53 23
46 44
7
51 51
49
55 55
48 10 45
22 51
55
Rev:
A
ILLUSTRATION 8.3.26

Figure : 883.10E

Name: SCREEN- CASCADES & BOFOR BARS Rev: A

Item Part No Rev Description Qty

1 883.10.23 0 ANGLE SIDE MEMBER 2

2 683.10.15 0 BACK CLAMP 4

3 883.10.08 0 BOLT IN MEMBER 2

4 883.10.57 0 BTM DECK CASCADE FRAME 1

5 693.33.33 0 CASCADE SHIM 23

6 883.10.30 0 FRONT DIAGONAL MEMBER 1

7 883.10.13 0 FRONT STIFFENER 1

8 883.10.14 0 FRONT STIFFENER 1

9 883.10.29 0 REAR DIAGONAL MEMBER 1

10 883.10.42 0 RUBBER CLAMP 1

11 883.10.15 0 SCREEN MOUNT 4

12 693.33.15 0 SCREENBOX CASCADE 12


TO SERIAL NO. FRT 530174

13 12.90.7960 0 PILOT TINE 1

14 883.10.81 1 T.D. CASCADE FRAME - 55MM 1


TYNES NOT INCLUDED (FROM SERIAL NO. FWT530070)

14 883.10.83 1 1ST T. D CASCADE FRAME - 65MM 1


TYNES NOT INCLUDED (FROM SERIAL NO. FWT530070)

14 883.10.85 1 1ST T.D. CASCADE FRAME - 75MM 1


TYNES NOT INCLUDED (FROM SERIAL NO. FWT530070)

14 883.10.87 1 1ST T.D CASCADE FRAME - 100MM 1


TYNES NOT INCLUDED (FROM SERIAL NO. FWT530070)

14 883.10.89 1 1ST T.D. CASCADE FRAME - 125MM 1


TYNES NOT INCLUDED (FROM SERIAL NO. FWT530070)

14 883.10.91 1 1ST T.D. CASCADE FRAME - 150MM 1


TYNES NOT INCLUDED (FROM SERIAL NO. FWT530070)

15 883.10.11 1 BACK STIFFENER 1

16 883.10.12 1 BACK STIFFENER 1

17 883.10.43 2 CASCADE TOP DISCHARGE PLT MWA 1

18 883.10.09 1 CENTRE STIFFENER 1

19 883.10.10 1 CENTRE STIFFENER 1

20 20.883.10.10 1 MID-GRADE CHUTE BACK RUBBER 1

21 20.883.10.12 1 MID-GRADE CHUTE FRONT RUBBER 1

22 20.883.10.11 1 MID-GRADE CHUTE SIDE RUBBER 1


ILLUSTRATION 8.3.26

Figure : 883.10E

Name: SCREEN- CASCADES & BOFOR BARS Rev: A

Item Part No Rev Description Qty

23 20.883.10.05 1 SCREEN SHROUD BACK RUBBER 1

24 20.883.10.06 1 SCREEN SHROUD SIDE RUBBER 1

25 20.883.10.07 1 SCREEN SHROUD SIDE RUBBER (SAME AS 20.883.10.06) 1

26 883.10A 2 SHAFT ASSY (See Illustration 8.3.19) 1

27 883.10.47 2 SHIM 14

28 883.10.31 1 SIDE WALL MWA - LHS 1

29 883.10.01 1 SIDE WALL MWA - RHS 1

30 883.10.80 1 TINE LOCATING BOX-55MM APERTURE 6


TYNES NOT INCLUDED (FROM SERIAL NO. FWT530070)

30 883.10.82 1 TINE LOCATING BOX-65MM APERTURE 6


TYNES NOT INCLUDED (FROM SERIAL NO. FWT530070)

30 883.10.84 1 TINE LOCATING BOX-75MM APERTURE 6


TYNES NOT INCLUDED (FROM SERIAL NO. FWT530070)

30 883.10.86 1 TINE LOCATING BOX-100MM APERTURE 6


TYNES NOT INCLUDED (FROM SERIAL NO. FWT530070)

30 883.10.88 1 TINE LOCATING BOX-125MM APERTURE 6


TYNES NOT INCLUDED (FROM SERIAL NO. FWT530070)

30 883.10.90 1 TINE LOCATING BOX-150MM APERTURE 6


TYNES NOT INCLUDED (FROM SERIAL NO. FWT530070)

31 883.10.37 3 LHS RUBBER CLAMP 1

32 20.883.10.08 3 OVERSIZE CHUTE RUBBER 1

33 883.10.36 3 RHS RUBBER CLAMP 1

34 883.10.24 4 EXTENSION FLAP 4

35 883.10.33 3 LOWER EXTENSION FLAP - LHS 1

36 883.10.32 3 LOWER EXTENSION FLAP - RHS 1

37 12.11.0027 0 SPRING 12

38 26.44.16045 0 BOLT 4
PER ITEM

39 26.15.20100 0 HSFG BOLT & NUT 4

40 26.15.20075 0 HSFG BOLT & NUT 8

41 26.15.20075 0 HSFG BOLT & NUT 13

42 26.44.12050 0 BOLT 5

43 26.44.12050 0 BOLT 5

44 26.44.12050 0 BOLT 5
ILLUSTRATION 8.3.26

Figure : 883.10E

Name: SCREEN- CASCADES & BOFOR BARS Rev: A

Item Part No Rev Description Qty

45 26.44.12050 0 BOLT 5

46 26.44.12050 0 BOLT 3

47 26.44.12050 0 BOLT 5

48 26.44.20135 0 BOLT 4

49 32.02.01020 0 FLAT WASHER 1

50 32.02.01016 0 FLAT WASHER 1

51 32.02.01012 0 FLAT WASHER 1

52 26.15.20075 0 HSFG BOLT & NUT 12

53 26.24.00020 0 NYLOC NUT 1

54 26.24.00016 0 NYLOC NUT 1

55 26.24.00012 0 NYLOC NUT 1

56 26.15.20075 0 HSFG BOLT & NUT 6

57 26.15.20060 0 HSFG BOLT & NUT 24

58 26.15.00020 0 HARDENED WASHER 2

59 883.10.103 2 BOFOR DECK FRAME 75MM 7

59 883.10.104 2 BOFOR DECK FRAME 125MM APERTURE 7

59 883.10.95 2 BOFOR DECK FRAME (100MM APERTURE) 7

59 883.10.99 2 BOFOR DECK FRAME (150MM APETURE) 7

60 883.10.94 0 SHIM 14

61 883.10.122 0 BOFOR SUPPORT PLT 14

[REPORT END]
Name:
Figure :
883.10H

37 15
ILLUSTRATION 8.3.27

29 5
45
13
46 9
17
6
26
8
35

47

38

3
SCREEN BOX- PUNCH PLATE/END TENSION

30 25

11
16
27
39 14

41

32
43
1
34 20
4
12
28
19
18
36 10
7
21
33
31
24
2
23
42
44 22
40
Rev:
A
ILLUSTRATION 8.3.27

Figure : 883.10H

Name: SCREEN BOX- PUNCH PLATE/END TENSION Rev: A

Item Part No Rev Description Qty

1 883.10.23 0 ANGLE SIDE MEMBER 2

2 683.10.15 0 BACK CLAMP 4

3 883.10.08 0 BOLT IN MEMBER 2

4 693.10.43 0 BOLT ON ANCHORS LHS 2

5 693.10.44 0 BOLT ON ANCHORS (RHS) 2

6 20.883.10.02 0 CUSHION RUBBER 4

7 883.10.13 0 FRONT STIFFENER 1

8 883.10.14 0 FRONT STIFFENER 1

9 883.10.56 0 PUNCH PLT SHIM 8

10 883.10.42 0 RUBBER CLAMP 1

11 17.00.0006 0 TENSION BAR 2

12 683.10.16 0 TENSIONER UNIT 4

13 883.10.38 1 125MM PUNCH PLATE 4

13 883.10.40 1 150MM PUNCH PLATE 4

13 883.10.41 1 100MM PUNCH PLATE 4

13 883.10.65 1 50MM PUNCH PLATE 4

13 883.10.66 0 60MM PUNCH PLATE 4

13 883.10.67 1 200MM PUNCH PLATE 4

13 883.10.69 0 175MM PUNCH PLATE 4

14 883.10.11 1 BACK STIFFENER 1

15 883.10.12 1 BACK STIFFENER 1

16 883.10.09 1 CENTRE STIFFENER 1

17 883.10.10 1 CENTRE STIFFENER 1

18 10.28.0161 1 HYDRAULIC RAM 4

19 20.883.10.10 1 MID-GRADE CHUTE BACK RUBBER 1

20 20.883.10.12 1 MID-GRADE CHUTE FRONT RUBBER 1

21 20.883.10.11 1 MID-GRADE CHUTE SIDE RUBBER 1

22 20.883.10.05 1 SCREEN SHROUD BACK RUBBER 1

23 20.883.10.06 1 SCREEN SHROUD SIDE RUBBER 1


ILLUSTRATION 8.3.27

Figure : 883.10H

Name: SCREEN BOX- PUNCH PLATE/END TENSION Rev: A

Item Part No Rev Description Qty

24 20.883.10.07 1 SCREEN SHROUD SIDE RUBBER (SAME AS 20.883.10.06) 1

25 883.10A 1 SHAFT ASSY - PHANTOM 1

26 883.10.02 1 SIDE TENSION FRAME - TOP DECK 1

27 883.10.31 1 SIDE WALL MWA - LHS 1

28 883.10.01 1 SIDE WALL MWA - RHS 1

29 883.10.39 2 CLAMPING ANGLE 8

30 883.10.04 2 END TENSION FRAME 1

31 883.10.37 2 LHS RUBBER CLAMP 1

32 20.883.10.08 2 OVERSIZE CHUTE RUBBER 1

33 883.10.36 2 RHS RUBBER CLAMP 1

34 883.10.24 3 EXTENSION FLAP 4

35 883.10.33 3 LOWER EXTENSION FLAP - LHS 1

36 883.10.32 3 LOWER EXTENSION FLAP - RHS 1

37 26.44.16100 0 BOLT 4

38 26.15.20060 0 HSFG BOLT & NUT 1

39 26.44.20060 0 BOLT 15

40 26.44.10040 0 BOLT 7

41 26.15.00020 0 HARDENED WASHER 1

42 32.02.01010 0 FLAT WASHER 1

43 26.24.00020 0 NYLOC NUT 1

44 26.24.00010 0 NYLOC NUT 1

45 32.02.01016 0 FLAT WASHER 1

46 26.24.00016 0 NYLOC NUT 4

47 26.15.00020 0 HARDENED WASHER 2

[REPORT END]
ILLUSTRATION 8.3.28

Figure : 883.11.09

Name: RHS SCREEN ACCESS LADDER Rev: A

4
3
2

1
ILLUSTRATION 8.3.28

Figure : 883.11.09

Name: RHS SCREEN ACCESS LADDER Rev: A

Item Part No Rev Description Qty

1 883.11.09 1 CATWALK ACCESS LADDER 1

2 26.44.20050 0 BOLT 2

3 32.02.01020 0 FLAT WASHER 4

4 26.24.00020 0 NYLOC NUT 2

[REPORT END]
ILLUSTRATION 8.3.29

Figure : 883.11.17

Name: LHS SCREEN ACCESS LADDER Rev: A

4
3
2
1
ILLUSTRATION 8.3.29

Figure : 883.11.17

Name: LHS SCREEN ACCESS LADDER Rev: A

Item Part No Rev Description Qty

1 883.11.17 1 CATWALK ACCESS LADDER 1

2 26.44.20050 0 BOLT 2

3 32.02.01020 0 FLAT WASHER 4

4 26.24.00020 0 NYLOC NUT 2

[REPORT END]
ILLUSTRATION 8.3.30

Figure : 883.23.01

Name: OVERSIZE CHUTE Rev: A

2
3

4
ILLUSTRATION 8.3.30

Figure : 883.23.01

Name: OVERSIZE CHUTE Rev: A

Item Part No Rev Description Qty

1 883.23.01 5 OVERSIZE CHUTE 1

2 26.44.20070 0 BOLT 2

3 32.02.01020 0 FLAT WASHER 4

4 26.24.00020 0 NYLOC NUT 2

[REPORT END]
ILLUSTRATION 8.3.31

Figure : 683.50B

Name: TRACK SUBFRAME Rev: A

3
4

7
6
5

2
ILLUSTRATION 8.3.31

Figure : 683.50B

Name: TRACK SUBFRAME Rev: A

Item Part No Rev Description Qty

1 683.50.02 5 TRACK SUBFRAME MWA 1

2 12.95.0595 0 TRACKS 1

3 12.95.0595 0 TRACKS 1

4 26.44.20070 0 BOLT 12

5 26.44.20070 0 BOLT 8

6 32.02.01020 0 FLAT WASHER 1

7 26.24.00020 0 NYLOC NUT 1

[REPORT END]
9 14

Name:
10 35
36 Figure :
54 13
77 37
78 23
883.03

55
21
ILLUSTRATION 8.3.32

56
77
78
58
77
44 78
77
57
43
49 15
12
22 11
TRANSFER CONVEYOR GENERAL

24 77
31 59
53 40
52 61 60
51 77
50 78
1 7 39
16 77 62
73 78 47
2
48 41
33 63
46 77
78 25 78
6 17 77
74
77 64
19
77
78
32 72 28
34 38
78 18
77 67
71 79
26
78 78
27 77 20 77
70 65
69
78 45
30 77 77
3 5 78
78 8 68
78 42 78
77 77
76 77 4
75 66
29
Rev:
A
ILLUSTRATION 8.3.32

Figure : 883.03

Name: TRANSFER CONVEYOR GENERAL Rev: A

Item Part No Rev Description Qty

1 10.03.1100 0 1/8 M/F BULKHEAD ADAPTER 4

2 11.02.0250 0 PILLOW BLOCK BEARING 2

3 000.03.07 0 ADJUSTABLE DISK NIPGUARD 1

4 883.03.35 0 ADJUSTER BAR 2

5 883.04.08 0 BEARING ADJUSTER SLIDER 2

6 883.03.21 0 BOLT IN CROSSMEMBER 1

7 19.22.4837 0 CENTRE ROLLER 7

8 19.30.1319 0 DISC RTN ROLLER 1

9 20.883.03.03 0 END RUBBER 2

10 883.03.17 0 END RUBBER CLAMP 2

11 883.03.11 0 FEEDBOOT BACK 1

12 20.883.03.02 0 FEEDBOOT REAR RUBBER 1

13 883.03.16 0 FEEDBOOT SIDE CLAMP 12

14 20.883.03.01 0 FEEDBOOT SIDE RUBBER 2

15 883.03.36 0 FUEL TANK SHIELD 1

16 31.18.02000 0 GREASE NIPPLE 4

17 883.03.26 0 IDLER COVER GUARD 1

18 883.04C 0 IDLER DRUM - PHANTOM 1

19 883.03.25 0 IDLER SIDE GUARD - LHS 1

20 883.03.24 0 IDLER SIDE GUARD - RHS 1

21 883.03.10 0 LOWER FEEDBOOT SIDE - LHS 1

22 883.03.09 0 LOWER FEEDBOOT SIDE - RHS 1

23 883.03.23 0 LOWER SIDE GUARD - LHS 1

24 883.03.22 0 LOWER SIDE GUARD - RHS 1

25 883.03.31 0 LOWER UNDERSIDE GUARD - LHS 1

26 883.03.30 0 LOWER UNDERSIDE GUARD - RHS 1

27 12.08.0003 0 M10 U BOLT 2

28 693.18.01 0 IDLER DRUM 1

29 000.03.06 0 ROLLER & GUARD END MTG. RHS 1


ILLUSTRATION 8.3.32

Figure : 883.03

Name: TRANSFER CONVEYOR GENERAL Rev: A

Item Part No Rev Description Qty

30 000.03.08 0 ROLLER & GUARD MTG. LHS 1

31 19.22.0937 0 ROLLER BASE PLT 7

32 000.14.02 0 TOOLBOX 1

33 883.03.34 0 TOOLBOX SPACER 3

34 883.03.32 0 UNDERSIDE GUARD 2

35 883.03.13 0 UPPER FEEDBOOT SIDE - LHS 1

36 883.03.12 0 UPPER FEEDBOOT SIDE - RHS 1

37 883.03.28 0 UPPER SIDE GUARD 2

38 683.03.19 0 V-SCRAPER CLAMP 2

39 20.683.04.01 0 FINES SCRAPER RUBBER 1

40 19.22.4020 0 WING ROLLER 14

41 883.04.05 1 ADJUSTER 1

42 883.04.06 1 ADJUSTER 1

43 883.04.17 1 CLAMP 1

44 883.03A 1 HEAD SECTION - PHANTOM 1

45 883.03.27 1 IDLER BACK GUARD 1

46 883.03.33 1 TOOLBOX MTG BRACKET 1

47 883.04.04 1 V - SCRAPER 1

48 883.03.01 2 TRANSFER CONVEYOR MWA 1

49 20.03.88301 0 TRANSFER BELT 1

50 88310/05 0 GREASE PIPE 1


IDLER DRUM

50 88310/06 0 GREASE PIPE 1


IDLER DRUM

50 88310/07 0 GREASE PIPE 1


DRIVE DRUM MOTOR SIDE

50 88310/08 0 GREASE PIPE 1


DRIVE DRUM

51 10.12.0023 0 BONDED SEAL 4

52 10.01.1101 0 M/M ADAPTOR 4

53 10.02.1206 0 90 BLOCK ELBOW 4

54 26.44.12045 0 BOLT 4
ILLUSTRATION 8.3.32

Figure : 883.03

Name: TRANSFER CONVEYOR GENERAL Rev: A

Item Part No Rev Description Qty

55 26.54.12040 0 COUNTER SUNK SOCKET HEAD 24

56 26.44.12050 0 BOLT 6

57 26.44.12050 0 BOLT 5

58 26.44.12040 0 BOLT 12

59 26.44.12040 0 BOLT 4

60 12.08.0012 0 40MM ROPE GRIP 28

61 26.44.12040 0 BOLT 28

62 26.44.12040 0 BOLT 6

63 26.44.12050 0 BOLT 2

64 26.44.12040 0 BOLT 3

65 26.44.12050 0 BOLT 5

66 26.44.12050 0 BOLT 4

67 26.44.12040 0 BOLT 4

68 26.44.20100 0 BOLT 4

69 26.44.12050 0 BOLT 4

70 26.44.12050 0 BOLT 2

71 26.44.12050 0 BOLT 4

72 26.44.12050 0 BOLT 6

73 26.44.12040 0 BOLT 16

74 26.44.12060 0 BOLT 3

75 26.44.12045 0 BOLT 4

76 26.44.12045 0 BOLT 4

77 32.02.01012 0 FLAT WASHER 1

78 26.24.00012 0 NYLOC NUT 1

79 26.24.00020 0 NYLOC NUT 4

[REPORT END]
Name:
12 Figure :
14
13
11
883.03A

10 22
ILLUSTRATION 8.3.33

9
8 34
7 32

36
23
31
6 35
32
24
TRANSFER CONVEYOR HEAD SECTION

35 35
31
21 31
25
2 16

SCS Scraper Option 39


3
36
5 40
38
20
30 41

1 37 36
15
33 42
29
26 43
32
18
32
27 17
32 19
34
28
Rev:
A
ILLUSTRATION 8.3.33

Figure : 883.03A

Name: TRANSFER CONVEYOR HEAD SECTION Rev: A

Item Part No Rev Description Qty

1 883.03.02 0 HEAD SECTION - RHS MWA 1

2 883.03.03 0 HEAD SECTION MWA - LHS 1

3 000.08.08 0 DRIVE ADJ. MOUNTING 1

4 883.03.08 0 BEARING SPACER 1

5 11.05.0221 0 BEARING 2

6 790.18.02 0 DRIVE DRUM 1

7 13.06.4008 0 COUPLING 2

8 13.04.8652 0 TAPER LOCK BUSH 1

9 KEY_MET_14X9X5 0 KEY 1

10 13.06.4208 0 COUPLING INSERT 1

11 13.04.8648 0 TAPER LOCK BUSH 1

12 10.25.4210 0 HYDRAULIC MOTOR 1


Up to Ser. No. FRT540262 (plus the following machines FRT540268 & FRT540274)

12 10.25.5210 0 HYDRAULIC MOTOR 1


From Serial No. FRT540263(Plus Serial No. FRT540256)

13 883.03.04 0 MOTOR MOUNTING MWA 1

14 883.03.05 0 COUPLING GUARD 2

15 883.03.06 1 ROSTA FIXING - RHS 1

16 883.03.07 1 ROSTA FIXING - LHS 1

17 883.03.39 1 HEAD DRUM SCRAPER 1

18 20.683.04.02 1 ROSTA SCRAPER 1

19 683.04.15 0 ROSTA CLAMP 1

20 13.10.0227 0 ROSTA TENSIONER 2

21 26.44.16060 0 BOLT 8

22 26.44.12040 0 BOLT 4

23 26.44.16140 0 BOLT 4

24 26.44.12050 0 BOLT 4

25 26.44.16050 0 BOLT 4

26 26.44.12040 0 BOLT 5

27 26.44.12040 0 BOLT 4
ILLUSTRATION 8.3.33

Figure : 883.03A

Name: TRANSFER CONVEYOR HEAD SECTION Rev: A

Item Part No Rev Description Qty

28 26.44.12050 0 BOLT 2

29 26.44.06035 0 BOLT 2

30 26.44.16090 0 BOLT 2

31 32.02.01016 0 FLAT WASHER 1

32 32.02.01012 0 FLAT WASHER 1

33 32.02.01006 0 FLAT WASHER 4

34 32.04.01012 0 SPRING WASHER 6

35 26.24.00016 0 NYLOC NUT 1

36 26.24.00012 0 NYLOC NUT 1

37 26.24.00006 0 NYLOC NUT 2

38 26.22.00016 0 HEX NUT 2

39 883.03.41 0 EYE BOLT SUPPORT 2

40 883.03.42 0 EYE BOLT 2

41 12.11.0040 0 TENSION SPRING 2

42 883.03.40 0 SCS SCRAPER MNT BRACKET 883 2

43 12.62.0006 0 TUNGSTEN CARBIDE 1

[REPORT END]
.
ILLUSTRATION 8.3.35

Figure : 883.06F

Name: MIDDLE GRADE BASE UNIT SUPPORT FRAME Rev: A

3
1

5
2
6
ILLUSTRATION 8.3.35

Figure : 883.06F

Name: MIDDLE GRADE BASE UNIT SUPPORT FRAME Rev: A

Item Part No Rev Description Qty

1 883.06.14 2 MG BASE UNIT MNT 1

2 883.06.15 1 BOLT ON CMBR 1

3 26.44.20050 0 BOLT 6

4 32.02.01020 0 FLAT WASHER 12

5 26.24.00020 0 NYLOC NUT 6

6 883.06.69 0 BOLT ON CMBR 1


FOR LONG CONVEYOR OPTION

[REPORT END]
49 35 47 49

Name:
Figure :
46
3
47

6
883.06L

16 28
36
ILLUSTRATION 8.3.36

47
27
23
25

49 13
48
47
50
45
49
49
47
2
49 38

47
MIDDLEGRADE CONVEYOR BASE UNIT

44 24
1 5
14
20 37
8 29
4
49 30
47 31
11 39 32
40 33
10 47
49 34
7 21 22

51
49
52

47 9
49
41
49 47
49
47
26

43
15
19

12 17 18 42 47 49
Rev:
B
ILLUSTRATION 8.3.36

Figure : 883.06L

Name: MIDDLEGRADE CONVEYOR BASE UNIT Rev: B

Item Part No Rev Description Qty

1 883.06.44 0 ADJUSTER BAR 2

2 20.883.06.01 0 BACK RUBBER 1

3 883.06.52 0 BACK RUBBER SUPPORT 1

4 20.20.2035 0 1125MM IMPACT BAR 3

5 693.18.02 0 IDLER DRUM 1

6 20.883.06.02 0 FEEDBOOT HOPPER SIDE RUBBER 2

7 883.06.53 0 FRONT GUARD 1

8 883.06.42 0 MG ADJUSTER 1

9 883.06.43 0 MG ADJUSTER 1

10 883.06.56 0 MG PADDLE LEFT 1

11 883.06.57 0 MG PADDLE RIGHT 1

12 19.25.0895 0 PLAIN RTN ROLLER 1

13 883.06.45 0 REMOVABLE CMBR 1

14 20.20.2040 0 1025MM IMPACT BAR 4

15 20.663.03.02 0 SCRAPER RUBBER 1

16 693.24.09 0 SIDE CLAMP 2

17 883.06.35 0 UNDERSIDE GUARD RHS 1

18 883.06.36 0 UNDERSIDE GUARD LHS 1

19 663.03.19 0 V-SCRAPER CLAMP 2

20 19.22.4020 0 WING ROLLER 2

21 883.06.83 1 IMPACT BAR SUPPORT 1

22 11.02.0250 0 PILLOW BLOCK BEARING 2

23 883.06.28 2 MG FEEDBOOT MWA 1

24 883.06.30 2 SIDE GUARD LHS 1

25 883.06.29 2 SIDE GUARD RHS 1

26 883.06.19 5 MG BASE UNIT MWA 1

27 883.06.87 0 REAR GUARD 1

28 883.06.86 0 REAR GUARD 1

29 31.18.02000 0 GREASE NIPPLE 2


ILLUSTRATION 8.3.36

Figure : 883.06L

Name: MIDDLEGRADE CONVEYOR BASE UNIT Rev: B

Item Part No Rev Description Qty

30 10.03.1100 0 1/8 M/F BULKHEAD ADAPTER 2

31 88310/09 0 GREASE PIPE 1

31 88310/10 0 GREASE PIPE 1

32 10.02.1206 0 90 BLOCK ELBOW 2

33 10.12.0023 0 BONDED SEAL 2

34 10.01.1101 0 M/M ADAPTOR 2

35 26.44.12045 0 BOLT 3

36 26.44.12045 0 BOLT 6

37 26.44.16070 0 BOLT 4

38 26.44.12045 0 BOLT 3

39 26.44.12040 0 BOLT 6

40 26.44.12045 0 BOLT 12

41 26.44.12040 0 BOLT 6

42 26.44.12040 0 BOLT 6

43 26.44.12040 0 BOLT 6

44 26.44.12040 0 BOLT 6

45 26.44.12040 0 BOLT 4

46 26.44.12045 0 BOLT 6

47 32.02.01012 0 FLAT WASHER 1

48 32.02.01016 0 FLAT WASHER 8

49 26.24.00012 0 NYLOC NUT 1

50 26.24.00016 0 NYLOC NUT 4

51 20.883.06.10 0 MIDGRADE SEALING RUBBER 1


FROM SERIAL NO:FRT540490 ECO1860

52 883.06.99 0 RUBBER CLAMP 1


FROM SERIAL NO:FRT540490 ECO1860

53 26.24.00012 0 NYLOC NUT 6

[REPORT END]
.
ILLUSTRATION 8.3.39

Figure : 883.06R

Name: MID-GRADE CONVEYOR (LONG CONVEYOR) Rev: A

11
20
13

14

10

15

16
8

9
3

12

17

19
18
1
ILLUSTRATION 8.3.39

Figure : 883.06R

Name: MID-GRADE CONVEYOR (LONG CONVEYOR) Rev: A

Item Part No Rev Description Qty

1 883.06U 0 MG CONV MNT 1

2 883.06T 0 1ST ELE M-G (LONG CONVEYOR) 1


(see illustration 8.3.40)

3 883.06.71 0 TELESCOPIC OUTER 1


TO SERIAL NO. FRT 530230

3 883.06.96 0 TELESCOPIC OUTER (MIDDLE GRADE) 1


FROM SERIAL NO. FRT 530231

4 883.06.18 3 TELESCOPIC INNER MG 2


TO SERIAL NO. FRT 530230

4 883.06.18 5 TELESCOPIC INNER MG 2


FROM SERIAL NO. FRT 530231

5 10.28.0156 0 HYDRAULIC RAM 2

6 10.28.0158 0 HYDRAULIC RAM 3

7 693.30.05 0 STOPPER 4
TO SERIAL NO. FRT 530230

7 883.06.95 2 STOPPER 4
FROM SERIAL NO. FRT 530231

8 883.06L 1 MG CONV BASE 1


(see illustration 8.3.36)

9 10.28.0705 0 HYDRAULIC RAM 1

10 883.06M 0 2ND ELEM FINES & MIDGRADE (LONG CONV) 1


(see illustration 8.3.21)

11 883.06Q 0 3RD ELEMENT MID-GRADE 1


(see illustration 8.3.41)

12 380308120 0 PIN 7

13 380308100 0 PIN 2

14 380308140 0 PIN 1

15 380308130 0 PIN 2

16 380308150 0 PIN 6

17 380308110 0 PIN 5

18 381510 0 381510 GENERIC 2

19 380308080 0 PIN 2

20 20.03.88307 0 M/GRADE EXTENDED BELT 1

[REPORT END]
ILLUSTRATION

Figure : 883.06R-SKIRTS

Name: MID-GRADE CONVEYOR (LONG CONVEYOR) Rev: A

12

8 11

10

SCALE 1:100
ILLUSTRATION

Figure : 883.06R-SKIRTS

Name: MID-GRADE CONVEYOR (LONG CONVEYOR) Rev: A

Item Part No Rev Description Qty

1 663.04.25.01 0 1

2 000.04.06 0 2050MM STD CLAMP 2

3 883.06.92 3 UPPER MIDGRADE SKIRTING 1

4 883.06.91 0 PIN HOLDER 1

5 883.06.94 1 LHS M/G SKIRTING RUBBER CLAMP 2

6 694.24.35 0 SIDE CLAMP 1

7 20.883.06.08 1 SKIRT SEALING RUBBER 4

8 883.06.90 1 LOWER MIDGRADE SKIRTING LHS 1

9 20.883.06.08 1 SKIRT SEALING RUBBER 1

10 883.06.88 2 LOWER MIDGRADE SKIRTING RHS 1

11 883.06.89 2 MIDGRADE SKIRTING MIDDLE SECTION 2

12 883.06.93 3 UPPER MIDGRADE SKIRTING (LHS) 1

[REPORT END]
ILLUSTRATION 8.3.40

Figure : 883.06T

Name: 1ST ELEMENT MID-GRADE (LONG CONVEYOR) Rev: A

17

14

11
7
5

1
16

13

10
2

12

15
9
6
4

8
ILLUSTRATION 8.3.40

Figure : 883.06T

Name: 1ST ELEMENT MID-GRADE (LONG CONVEYOR) Rev: A

Item Part No Rev Description Qty

1 883.06.68 0 BOLT ON CMBR 1


UPTO SERIAL NO:FRT550558 ECO2118

1 883.06.68 2 BOLT ON CMBR 1


FROM SERIAL NO:FRT550559 ECO2118

2 19.22.4019 0 CENTRE ROLLER 3

3 883.06.59 0 MID GRADE STOP 2

4 19.22.0023 0 ROLLER BASE PLT 3

5 19.22.4020 0 WING ROLLER 2

6 19.22.4021 0 WING ROLLER 4

7 883.06.16 6 MG 1ST ELEMENT MWA 1

8 12.08.0002 0 8MM "U" BOLT 6

9 26.44.12040 0 BOLT 6

10 26.44.16050 0 BOLT 4

11 26.44.20060 0 BOLT 4

12 32.02.01016 0 FLAT WASHER 24

13 32.02.01016 0 FLAT WASHER 8

14 32.02.01020 0 FLAT WASHER 8

15 26.24.00012 0 NYLOC NUT 12

16 26.24.00016 0 NYLOC NUT 4

17 26.24.00020 0 NYLOC NUT 4

[REPORT END]
Name:
Figure :
52
51
50
49 17
883.06Q

48
4
ILLUSTRATION 8.3.41

47
41
27 30
44
41 41
26 10
29 44
20
9 18
19
28 5 31
42
3RD ELEMENT MG (LONG CONVEYOR)

45
41
55
44 32
1 25 43
8 33 46
12 44 43
53 46
7 41 22 34
6 54 23
13 21 41

2
45
42 11
44
3
35
40 44 24
15 41 36
14 37 41
39 44
41
44
38
16
Rev:
A
ILLUSTRATION 8.3.41

Figure : 883.06Q

Name: 3RD ELEMENT MG (LONG CONVEYOR) Rev: A

Item Part No Rev Description Qty

1 10.25.4210 0 HYDRAULIC MOTOR 1


Up to Ser. No. FRT540262 (plus the following machines FRT540268 & FRT540274)

1 10.25.5210 0 HYDRAULIC MOTOR 1


From Serial No. FRT540263 (Plus Serial No. FRT540256)

2 532.18.01 0 DRIVE DRUM 1

3 11.05.0223 0 BEARING 2

4 19.22.4019 0 CENTRE ROLLER 1

5 883.06.65 0 CHEESE GUARD 1

6 13.06.4012 0 COUPLING 2

7 13.06.4212 0 COUPLING INSERT 1

8 532.03.09 0 MOTOR STAND 1

9 532.03.10 0 MOTOR STAND COUPLING GUARD 2

10 19.22.0023 0 ROLLER BASE PLT 1

11 883.06.82 0 ROLLER/NIP GUARD SLIDER BRKT LHS 1

12 13.04.8848 0 TAPER LOCK BUSH 1

13 13.04.8854 0 TAPERLOCK BUSH 1

14 19.05.1845 0 THUMPER ROLLER 895MM 1

15 883.06.40 0 THUMPER ROLLER GUARD-RIGHT 1

16 883.06.41 0 THUMPER ROLLER GUARD-LEFT 1

17 19.22.4021 0 WING ROLLER 2

18 883.06.64 1 3RD ELE. REMOVABLE CMBR 1


UPTO SERIAL NO:FRT550558 ECO2118

18 883.06.64 3 3RD ELE. REMOVABLE CMBR 1


FROM SERIAL NO:FRT550559 ECO2118

19 883.06.62 1 3RD ELEMENT MWA 1

20 770.04.18 1 CHEESE GUARD MTG 2

21 000.03.02 2 NIPGUARD-DISK 800MM 1

22 19.30.0895 0 DISC RTN ROLLER 1

23 883.06.76 0 ROLLER/NIP GUARD MTG BRKT RHS 1

24 883.06.78 0 ROLLER/NIP GUARD MTG BRKT LHS 1

25 883.06.81 1 ROLLER/NIP GUARD SLIDER BRKT RHS 1

26 26.44.12060 0 BOLT 4
ILLUSTRATION 8.3.41

Figure : 883.06Q

Name: 3RD ELEMENT MG (LONG CONVEYOR) Rev: A

Item Part No Rev Description Qty

27 26.44.12040 0 BOLT 4

28 26.44.16160 0 BOLT 4

29 12.08.0002 0 8MM "U" BOLT 2

30 26.44.12040 0 BOLT 4

31 26.44.20065 0 BOLT 4

32 26.44.20050 0 BOLT 2

33 26.44.12040 0 BOLT 8

34 26.44.12040 0 BOLT 4

35 12.08.0006 0 M10 'U' BOLT 2

36 26.44.12040 0 BOLT 4

37 26.44.12040 0 BOLT 2

38 12.08.0004 0 12MM RTN ROLLER "U" BOLT 2

39 26.44.12040 0 BOLT 4

40 26.44.16060 0 BOLT 8

41 32.02.01012 0 FLAT WASHER 1

42 32.02.01016 0 FLAT WASHER 1

43 32.02.01020 0 FLAT WASHER 1

44 26.24.00012 0 NYLOC NUT 1

45 26.24.00016 0 NYLOC NUT 1

46 26.24.00020 0 NYLOC NUT 1

47 10.12.0023 0 BONDED SEAL 2

48 10.01.1101 0 M/M ADAPTOR 2

49 88312/01 0 GREASE PIPE 1

49 88312/02 0 GREASE PIPE 1


MOTOR SIDE

50 10.02.1206 0 90 BLOCK ELBOW 2

51 10.03.1100 0 1/8 M/F BULKHEAD ADAPTER 2

52 31.18.02000 0 GREASE NIPPLE 2

53 26.44.12040 0 BOLT 2

54 883.06.80.01 1 MG FOLDING STOP 1


ECO1842
ILLUSTRATION 8.3.41

Figure : 883.06Q

Name: 3RD ELEMENT MG (LONG CONVEYOR) Rev: A

Item Part No Rev Description Qty

55 12.09.1006 0 TRANSPORT BUMP STOP 1

[REPORT END]
ILLUSTRATION 8.3.42

Figure : 883.04

Name: OVERSIZE CONVEYOR Rev: A


ILLUSTRATION 8.3.42

Figure : 883.04

Name: OVERSIZE CONVEYOR Rev: A

Item Part No Rev Description Qty

1 380008160 0 380008160 PIN 4

2 380308130 0 PIN 2

3 380308150 0 PIN 2

4 381508070 0 381508070 PIN 2

5 10.28.0158 0 HYDRAULIC RAM 2

6 770.04.20 1 INNER TELESCOPIC LEG - TOP 2

7 883.30.06 1 OVERSIZE TELESCOPIC INNER 2

8 883.30.05 1 OVERSIZE TELESCOPIC OUTER 2

9 883.04A 2 OVERSIZE CONVEYOR 1ST ELEMENT 1

10 883.04F 3 OVERSIZE CONVEYOR 2ND ELEMENT 1

11 20.03.88302 0 OVERSIZE BELT 1

[REPORT END]
Name:
Figure :

28
21 61
27 46
26
883.04A

59
61 62 33
ILLUSTRATION 8.3.43

62 20
63 23
25 24
7
36
5
56
61 47
32
62 64
37 61
62 61 19 62
57
22
62 58
61 4
62 2
OVERSIZE CONVEYOR FIRST ELEMENT

35 3
12 30
18
61 10 31 39
55 48
6
62 42
61
11 61
53 52 43
62 44
34 61
13 8 61
9 60
54 62 45
61 62
62
38 61 51
62 1

17
29
15
49 40
50 61 41
61 62
62 14
16
Rev:
A
ILLUSTRATION 8.3.43

Figure : 883.04A

Name: OVERSIZE CONVEYOR FIRST ELEMENT Rev: A

Item Part No Rev Description Qty

1 883.04.01 8 1ST ELEMENT MWA 1

2 19.22.0937 0 ROLLER BASE PLT 2


QUANITY CHANGED FROM 1 TO 2 AFTER SERIAL NO. FRT 540372

3 19.22.4020 0 WING ROLLER 6


QUANITY CHANGED FROM 4 TO 6 AFTER SERIAL NO. FRT 540372

4 19.22.4837 0 CENTRE ROLLER 2


QUANITY CHANGED FROM 1 TO 2 AFTER SERIAL NO. FRT 540372

5 693.18.01 0 IDLER DRUM 1

6 11.02.0250 0 PILLOW BLOCK BEARING 2

7 883.04.08 0 BEARING ADJUSTER SLIDER 2

8 883.04.04 1 V - SCRAPER 1

9 20.683.04.01 0 FINES SCRAPER RUBBER 1

10 683.03.19 0 V-SCRAPER CLAMP 2

11 883.04.06 1 ADJUSTER 1

12 883.04.05 1 ADJUSTER 1

13 883.04.07 1 ADJUSTER BAR 2

14 000.03.05 0 DISC RETURN ROLLER MNT PLT 2

15 19.30.1319 0 DISC RTN ROLLER 1

16 12.08.0006 0 M10 'U' BOLT 2

17 883.04.09 0 NIP GUARD 1

18 20.20.2030 0 IMPACT BAR 16


TO SERIAL NO. FRT530236

18 20.20.2040 0 1025MM IMPACT BAR 16


FROM SERIAL NO. FRT530237

19 883.04.11 1 FEEDBOOT SIDE - RHS 1

20 883.04.12 1 FEEDBOOT SIDE - LHS 1

21 883.04.37 1 FEEDBOOT BACK 1

22 883.04.14 0 FEEDBOOT LEG 6

23 20.883.04.01 1 FEEDBOOT SIDE RUBBER 2

24 000.04.02 0 1000MM STD CLAMP 2

25 883.04.15 0 CLAMP 1

26 883.04.16 0 CLAMP 1
ILLUSTRATION 8.3.43

Figure : 883.04A

Name: OVERSIZE CONVEYOR FIRST ELEMENT Rev: A

Item Part No Rev Description Qty

27 20.883.04.02 1 FEEDBOOT REAR RUBBER 1

28 883.04.17 1 CLAMP 1

29 883.04.18 1 SKIRT 1

30 883.04.19 1 1ST ELEMENT SKIRT - LHS 1

31 883.03.21 0 BOLT IN CROSSMEMBER 1

32 883.04.29 1 FEEDBOOT GUARD - RHS 1

33 883.04.30 1 FEEDBOOT GUARD - LHS 1

34 883.04.31 1 IDLER SIDE GUARD - RHS 1

35 883.04.32 1 IDLER SIDE GUARD - LHS 1

36 883.04.33 1 IDLER COVER GUARD 1

37 883.04.34 1 IDLER BACK GUARD 1

38 883.04.35 0 UNDERSIDE GUARD - RHS 1

39 883.04.36 0 UNDERSIDE GUARD - LHS 1

40 10.03.1100 0 1/8 M/F BULKHEAD ADAPTER 4

41 31.18.02000 0 GREASE NIPPLE 4

42 10.02.1206 0 90 BLOCK ELBOW 2

43 10.01.1101 0 M/M ADAPTOR 2

44 10.12.0023 0 BONDED SEAL 2

45 88310/03 0 GREASE PIPE 1

45 88310/04 0 GREASE PIPE 1

46 26.44.12045 0 BOLT 5

47 26.44.12045 0 BOLT 12

48 26.44.12045 0 BOLT 10

49 26.44.12040 0 BOLT 2

50 26.44.12045 0 BOLT 10

51 26.44.12040 0 BOLT 4

52 26.44.12050 0 BOLT 1

53 26.44.12050 0 BOLT 4

54 26.44.12040 0 BOLT 10
ILLUSTRATION 8.3.43

Figure : 883.04A

Name: OVERSIZE CONVEYOR FIRST ELEMENT Rev: A

Item Part No Rev Description Qty

55 26.44.12040 0 BOLT 3

56 26.44.12030 0 BOLT 5

57 26.44.12040 0 BOLT 2

58 26.44.12045 0 BOLT 10

59 26.44.12040 0 BOLT 8

60 26.44.12040 0 BOLT 6

61 32.02.01012 0 FLAT WASHER 1

62 26.24.00012 0 NYLOC NUT 1

63 883.04.41 0 FEEDBOOT EXTENSION RHS 1

64 883.04.42 0 FEEDBOOT EXTENSION LHS 1

[REPORT END]
ILLUSTRATION 8.3.44

Figure : 883.04F

Name: OVERSIZE CONVEYOR SECOND ELEMENT Rev: A


ILLUSTRATION 8.3.44

Figure : 883.04F

Name: OVERSIZE CONVEYOR SECOND ELEMENT Rev: A

Item Part No Rev Description Qty

1 10.25.5216 0 HYDRAULIC MOTOR 2

2 12.08.0006 0 M10 'U' BOLT 2

3 13.04.9052 0 TAPER LOCK BUSH 2

4 13.04.9054 0 TAPER LOCK BUSH 2

5 13.06.4016 0 COUPLING 4

6 13.06.4216 0 HRC 230 INSERT 2

7 19.22.0937 0 ROLLER BASE PLT 2

8 19.22.4020 0 WING ROLLER 4

9 19.22.4837 0 CENTRE ROLLER 2

10 20.883.04.04 2 SKIRT SEALING RUBBER 2

11 20.883.04.05 1 SKIRT END RUBBER 2

12 599.15.07 0 MOTOR MNT PLATE 2

13 599.15.11 0 COUPLING GUARD 4

14 693.04.09 0 ADJUSTER PLATE 1

15 883.04.20 3 2ND ELEMENT SKIRT - RHS 1

16 883.04.21 3 2ND ELEMENT SKIRT - LHS 1

17 883.04.23 0 RUBBER CLAMP 4

18 883.04.25 0 RUBBER CLAMP 2

19 883.04.26 0 1119 THUMPER ROLLER 1

20 883.04.27 1 THUMPER ROLLER GUARD - RHS 1

21 883.04.28 1 THUMPER ROLLER GUARD - LHS 1

22 883.04.38 1 TRANSPORT BRACKET 2

23 883.04.40 0 BEARING ADJ. MNT 1

24 883.04.44 5 2ND ELEMENT MWA 1

25 883.04.45 0 NIP GUARD 1

26 883.18.05 1 OVERSIZE CONV DRIVE DRUM 1

27 11.05.0229 0 FLANGE BEARING 2

28 10.01.1101 0 M/M ADAPTOR 2

29 10.12.0023 0 BONDED SEAL 2


ILLUSTRATION 8.3.44

Figure : 883.04F

Name: OVERSIZE CONVEYOR SECOND ELEMENT Rev: A

Item Part No Rev Description Qty

30 88310/01 0 GREASE PIPE 1

30 88310/02 0 GREASE PIPE 1

31 10.02.1206 0 90 BLOCK ELBOW 2

32 10.03.1100 0 1/8 M/F BULKHEAD ADAPTER 2

33 31.18.02000 0 GREASE NIPPLE 2

34 12.08.0002 0 8MM "U" BOLT 4

35 26.44.16040 0 BOLT 4

36 26.44.12040 0 BOLT 4

37 26.44.12040 0 BOLT 4

38 32.02.01012 0 FLAT WASHER 1

39 32.02.01016 0 FLAT WASHER 1

40 12.08.0002 0 8MM "U" BOLT 4

41 32.02.01008 0 FLAT WASHER 4

42 26.24.00008 0 NYLOC NUT 4

43 26.24.00012 0 NYLOC NUT 1

44 26.24.00016 0 NYLOC NUT 1

[REPORT END]
.
ILLUSTRATION 8.3.45

Figure : 883.31

Name: PANFEEDER CLEANING BRUSH Rev: A

11

12
1
5
7

9
6

10

2
4

8
ILLUSTRATION 8.3.45

Figure : 883.31

Name: PANFEEDER CLEANING BRUSH Rev: A

Item Part No Rev Description Qty

1 380306120 0 PIN 2

2 10.25.4235 0 OMR315 MOTOR 1

3 11.05.0120 0 BEARING 2

4 12.86.0154 2 CLEANING BRUSH 1

5 12.87.0200 0 NYLON WHEEL N150/40/RBM20 2

6 1BSW.NUT 0 PLAIN NUT 2

7 883.31.01 2 BRUSH MTG. FRAME 1

8 883.31.03 0 MOTOR MTG PLT 1

9 883.31.04 2 PANFEEDER BRUSH ADJUSTER 2

10 883.31.06 0 MOTOR COUPLING COVER 2

11 883.31.07 0 HYDRAULIC BRUSH GUIDE RAMP 1

12 883.31.05 0 ADJUSTER SUPPORT 2

[REPORT END]
ILLUSTRATION 8.3.45

Figure: 883.ELE-COMPONENTS

Name: ELECTRICAL COMPONENTS Rev: A

1 2 3

4 5 6

7 8 9

10
ILLUSTRATION 8.3.45

Figure : 883.ELE-COMPONENTS

Name: ELECTRICAL COMPONENTS Rev: A

Item Part No Rev Description Qty

1 14.03.0561 0 883 REMOTE HANDSET (US FREQ) 1

1 14.03.0572 0 883 REMOTE HANDSET (EU FREQ) 1

2 12.14.3010 0 BATTERY CHARGER 1

3 12.14.3009 0 BATTERY 1

4 14.03.0562 0 HETRONIC RECEIVER (US FREQ) 1

4 14.03.0573 0 HETRONIC RECEIVER (EU FREQ) 1

5 14.03.0698 0 DOG LEAD 1

6 14.03.0699 0 CONTROL UNIT 1

7 14.65.0002 0 SIREN 1

8 14.65.0003 0 WARNING SIREN 1

9 14.89.0008 0 HAZARD BEACON 1

10 14.02.0020 0 REMOTE STOP 4

[REPORT END]
Q
S
P
B
V1 -TOP 40 L.P.M.
RIGHT
PAN FEEDER 55.2 L.P.M. 22 c.c.
TRACK 215 BAR 30 BAR MOTOR- OMSS250 x 1.189
MOTOR 17.2:1 9.3 R.P.M. 90 c.c. MOTOR Y
9.8 M.P.M. K A1 B1 P2 900 R..P.M.
215 BAR
V2 92.9 L.P.M. 44 c.c.

P1 C
X
J

175 BAR
AE

ENGINE
BF4M2012
@2200 R.P.M.
W
AO AC AD
69.7 L.P.M. 33 c.c.

245 BAR
B A -TWDS FEEDER E AL W W
D

245 BAR
175 BAR
69.7 L.P.M. 33 c.c.

VALVES/MOTORS
ILLUSTRATION 8.3.46

BY TRACK 69.7 L.P.M.


P1
SUPPLIER T A
~89.7 L.P.M.
P2 F

R
D C -TWDS FEEDER PR
OMT500- MIDGRADE
CONVEYOR MOTOR
LEFT TRACK
290 DRUM- 66R.P.M.

245 BAR
MOTOR 60 M.P.M. U
(LOOKING FROM M

245 BAR
175 BAR
PANFEEDER) REG BP
HPCO

~30 L.P.M. 60 L.P.M.


G H

L
V1 2x OMV630 OVERSIZE
215 BAR 30 BAR
CONVEYOR MOTORS
290 DRUM- 49R.P.M.
45 M.P.M. U
215 BAR
(LONG CONVEYOR)

V2 -TOP

AB AG AI
AA AH W
AJ W
Z AO AO W W W

HPCO
AF AO

AK
V

OMT500- FINES REAR JACKLEGS


CONVEYOR MOTOR U
O U
290 DRUM- 110 R.P.M.
100 M.P.M. MAX
OMT500- TRANSFER
CONVEYOR MOTOR
N
240 DRUM- 110 R.P.M.

REG
83 M.P.M.

BP
PR
HPCO

AN I
HYDRAULIC CIRCUIT

M.D 15/06/04 883 SCALPING SCREEN (EXT CONV.)


PULSE/DOCS/883HYD001 HYDRAULIC CIRCUIT (TRACKED)
HYD883003 N.T.S.
ILLUSTRATION 8.3.46 (LONG CONVEYOR) HYDRAULIC CIRCUIT

ITEM PART NO DESCRIPTION QTY NOTES


TANDEM SAE 'C' FLANGE & SHAFT 31CC PUMP D.
A 10.24.3029 BROWN REF: 134404 1
B 10.24.3031 1PL072 "ATD" BOSCH STYLE 1
C 10.24.2051 ROQUET PUMP 1PLA661G09R 44CC 1
D 10.16.4583 CETOP 5 MANIFOLD HS11429-K1604400- DENNISON 1
E 10.16.5308 CV301 MS DA-D VALVE 1
F 10.16.5308 CV301 MS DA-D VALVE 1
G 10.16.5342 CV402 (DA-SC& SA-D SPOOL VALVE 1
H 10.16.5380 CV404 1
I 10.16.5380 CV404 1
J 10.16.5384 CV301 MS SA-D VALVE 1
K 10.25.4220 PAN-FEEDER MOTOR OMSS250 1
10.25.5220 PAN-FEEDER MOTOR EATON 1
L 10.25.4217 OVERSIZE CONVEYOR MOTOR OMV800 2
10.25.5217 OVERSIZE CONVEYOR MOTOR EATON 2
M 10.25.4210 MIDDLE GRADE CONVEYOR MOTOR OMT500 1
10.25.5210 MIDDLE GRADE CONVEYOR MOTOR EATON 1
N 10.25.4210 TRANSFER CONVEYOR MOTOR OMT500 1
10.25.5210 TRANSFER CONVEYOR MOTOR EATON 1
O 10.25.4210 FINES CONVEYOR MOTOR OMT500 1
10.25.5210 FINES CONVEYOR MOTOR EATON 1
P 10.25.3225 SCREEN MOTOR SAE'C' CYL SHAFT- 90cc 1
Q 10.16.6115 2FV2V200J WEBTEC FCV 1
R 10.16.6115 2FV2V200J WEBTEC FCV 1
S 10.16.5935 DUMP VALVE FOR SCREEN 1
T 10.16.6115 2FV2V200J WEBTEC FCV 1
U 10.16.5060 3/4" UCC2304 CHECK VALVE 4
V 10.16.0054 4KX 20656-01 6-PORT P.O. CHECK VALVE 1
W 10.01.1112 3/8"-3/8"M/M RESTRICTOR DRILLED 1.5MM 24
X 10.21.5102 STZ1003BG1Z100 SUCTION STRAINER 4
Y 10.21.3403 MPF1841AG 1P25 NBT 2
Z 10.35.0007 OIL COOLER 1
AA 10,16.5070 UC2314 3/4" 4.5 BAR NON-RETURN VALVE 1
AB 10.28.0102 MAIN LIFT RAM- USA MACHINE 2
AB 10.28.0106 MAIN LIFT RAM- NON-USA MACHINE 2
AC 10.28.0158 FINES TELESCOPIC RAM 2
AD 10.28.0158 FINES 2ND ELEMENT FOLD RAM 2
AE 10.28.0158 FINES HEAD FOLD RAM 1
AF 10.28.0705 MIDGRADE BASEUNIT FOLD RAM 1
AG 10.28.0156 MIDGRADE TELESCOPIC RAM 2
AH 10.28.0158 MIDGRADE 2ND ELEMENT FOLD RAM 2
AI 10.28.0158 MIDGRADE HEAD FOLD RAM 1
AJ 10.28.0158 OVERSIZE FOLD RAM 2
AK 10.28.0711 HYD JACKLEG RAM 2
AL 10.28.0713 PANFEEDER SLIDE RAM 2
AN 10.16.5314 CV402CV402B-RV-P2-1S9S5-1S(FIN)9S5-T1T2 1
AO 10.01.0003 1/2"-3/8" M/M RESTRICTOR DRILLED 1.5MM 10
ILLUSTRATION 8.3.47 (LONG CONVEYOR) HYDRAULIC DIAGRAM(TRACKED)
ILLUSTRATION 8.3.47 (LONG CONVEYOR) HYDRAULIC DIAGRAM(TRACKED)
ITEM NO. PART NO. DESCRIPTION QTY. NOTES
1 6830.09 Hydraulic Hose 1
2 6830.10 Hydraulic Hose 1
3 6830.11 Hydraulic Hose 1
4 6830.15 Hydraulic Hose 1
5 6830.16 Hydraulic Hose 1
6 6830.63 Hydraulic Hose 1
7 6830.64 Hydraulic Hose 1
8 6830.66 Hydraulic Hose 1
9 6830.84 Hydraulic Hose 1
10 6830.85 Hydraulic Hose 1
11 6830.86 Hydraulic Hose 1
12 6830.87 Hydraulic Hose 1
13 6830.88 Hydraulic Hose 1
14 6830.96 Hydraulic Hose 1
15 6830.98 Hydraulic Hose 1
16 6830.99 Hydraulic Hose 1
17 6830.100 Hydraulic Hose 1
18 6830.101 Hydraulic Hose 1
19 6830.102 Hydraulic Hose 1
20 6830.104 Hydraulic Hose 1
21 6830.106 Hydraulic Hose 1
22 6830.107 Hydraulic Hose 1
23 6830.108 Hydraulic Hose 1
24 6830.109 Hydraulic Hose 1
25 6830.110 Hydraulic Hose 1
26 6830.111 Hydraulic Hose 1
27 6830.112 Hydraulic Hose 1
28 68307/19 Hydraulic Hose 1
29 68307/20 Hydraulic Hose 1
30 68307/27 Hydraulic Hose 1
31 88301/01 Hydraulic Hose 1
32 88301/02 Hydraulic Hose 1
33 88301/03 Hydraulic Hose 1
34 88301/04 Hydraulic Hose 1
35 88301/05 Hydraulic Hose 1
36 88301/06 Hydraulic Hose 1
37 88301/07 Hydraulic Hose 1
38 88301/08 Hydraulic Hose 1
39 88301/09 Hydraulic Hose 1
40 88301/10 Hydraulic Hose 1
41 88301/13 Hydraulic Hose 1
42 88301/14 Hydraulic Hose 1
43 88301/15 Hydraulic Hose 1
44 88301/16 Hydraulic Hose 1
45 88301/17 Hydraulic Hose 1
46 88301/18 Hydraulic Hose 1
47 88301/19 Hydraulic Hose 1
48 88301/22 Hydraulic Hose 1
49 88301/23 Hydraulic Hose 1
50 88301/24 Hydraulic Hose 1
51 88301/25 Hydraulic Hose 1
52 88301/26 Hydraulic Hose 1
53 88301/27 Hydraulic Hose 1
54 88301/28 Hydraulic Hose 1
55 88301/29 Hydraulic Hose 1
56 88301/30 Hydraulic Hose 1
57 88301/31 Hydraulic Hose 1
58 88301/32 Hydraulic Hose 1
59 88301/33 Hydraulic Hose 1
ILLUSTRATION 8.3.47 (LONG CONVEYOR) HYDRAULIC DIAGRAM(TRACKED)
ITEM NO. PART NO. DESCRIPTION QTY. NOTES
60 88301/34 Hydraulic Hose 1
61 88301/35 Hydraulic Hose 1
62 88301/36 Hydraulic Hose 1
63 88301/37 Hydraulic Hose 1
64 88301/38 Hydraulic Hose 1
65 88301/39 Hydraulic Hose 1
66 88301/40 Hydraulic Hose 1
67 88301/42 Hydraulic Hose 1
68 88301/43 Hydraulic Hose 1
69 88301/44 Hydraulic Hose 1
70 88301/45 Hydraulic Hose 1
71 88301/46 Hydraulic Hose 1
72 88301/47 Hydraulic Hose 1
73 88301/48 Hydraulic Hose 1
74 88301/49 Hydraulic Hose 1
75 88301/50 Hydraulic Hose 1
76 88301/51 Hydraulic Hose 1
77 88301/52 Hydraulic Hose 1
78 88301/54 Hydraulic Hose 1
79 88301/56 Hydraulic Hose 1
80 88301/57 Hydraulic Hose 1
81 88301/58 Hydraulic Hose 1
82 88301/61 Hydraulic Hose 1
83 88301/62 Hydraulic Hose 1
84 88301/63 Hydraulic Hose 1
85 88301/64 Hydraulic Hose 1
86 88301/65 Hydraulic Hose 1
87 88301/66 Hydraulic Hose 1
88 88301/67 Hydraulic Hose 1
89 88301/68 Hydraulic Hose 1
90 88301/69 Hydraulic Hose 1
91 88301/70 Hydraulic Hose 1
92 88301/71 Hydraulic Hose 1
93 88301/72 Hydraulic Hose 1
94 88304/01 Hydraulic Hose 1
95 88304/02 Hydraulic Hose 1
96 88304/03 Hydraulic Hose 1
97 88304/04 Hydraulic Hose 1
98 88304/05 Hydraulic Hose 1
99 88304/06 Hydraulic Hose 1
100 88304/07 Hydraulic Hose 1
101 88304/08 Hydraulic Hose 1
102 88304/09 Hydraulic Hose 1
103 88304/10 Hydraulic Hose 1
104 88304/11 Hydraulic Hose 1
105 88304/12 Hydraulic Hose 1
106 88304/13 Hydraulic Hose 1
107 88304/14 Hydraulic Hose 1
108 88304/15 Hydraulic Hose 1
109 88304/16 Hydraulic Hose 1
110 88304/17 Hydraulic Hose 1
111 88304/18 Hydraulic Hose 1
112 88304/19 Hydraulic Hose 1
113 88304/20 Hydraulic Hose 1
114 88304/21 Hydraulic Hose 1
115 88304/22 Hydraulic Hose 1
116 88304/23 Hydraulic Hose 1
117 88304/24 Hydraulic Hose 1
118 88304/25 Hydraulic Hose 1
ILLUSTRATION 8.3.47 (LONG CONVEYOR) HYDRAULIC DIAGRAM(TRACKED)
ITEM NO. PART NO. DESCRIPTION QTY. NOTES
119 10.28.0158 Hydraulic ram 10
120 10.28.0156 Hydraulic ram 2
121 10.28.0713 Hydraulic ram 2
122 10.28.0106 Hydraulic ram 2
123 10.28.0711 Hydraulic ram 2
124 10.28.0705 Hydraulic ram 1
125 10.16..5380 4 Bank Control Valve (From SN. FRT540424*) 2
125a 10.16..6380 4 Bank Control Valve (Up to SN. FRT540425*) 2
126 10.16.5314 2 Bank Control Valve (From SN. FRT540424*) 1
126a 10.16.6314 2 Bank Control Valve (Up to SN. FRT540425*) 1
127 10.16.5342 2 Bank Control Valve 1
128 10.16.5308 1 Bank control Valve 2
129 10.16.5384 1 Bank control Valve 1
130 10.25.5210 Motor (M/G, Fines & Trans) (From SN. FRT540263)(+FRT540256) 3
130a 10.25.4210 Motor (M/G, Fines & Trans) (Up to FRT540262)(& 540268,540274) 3
131 10.25.5216 Motor (Oversize) (From SN. FRT540263)(+FRT540256) 2
131a 10.25.4216 Motor (Oversize) (Up to FRT540262)(& 540268,540274) 2
132 10.25.5220 Motor (Panfeeder) (From SN. FRT540263)(+FRT540256) 1
132a 10.25.4220 Motor (Panfeeder) (Up to FRT540262)(& 540268,540274) 1
133 10.25.3225 Motor (Screen) 1
134 10.16.6115 Webtec 3
135 10.24.3029 33cc Pump 2
136 10.24.3031 22cc Pump 1
137 10.24.2051 44cc Pump 1
138 10.35.0007 Oil Cooler 1
139 10.16.4583 Track Solenoid 1
140 10.16.5935 Dump Valve 1
141 10.19.5363 High Pressure Carry Over 3
142 10.16.5060 Non Return Valve 4
143 10.16.0054 6-Port Pressure Operated Check Valve 1
144 10.16.5070 4.5 Bar Non-Return Valve 1
145 10.21.5102 Strainer 4
146 10.21.3403 Filter 2
147 10.36.0010 3/4" Test Point 7
148 10.24.3074 3/4" Pump Connector
149 10.24.3076 1" Pump Connector
150 10.03.1118 3/4" x 3/4" x 2" Bulkhead
151 10.03.1116 3/4" x 3/4" x 1. Bulkhead
152 10.03.1110 3/8" x 2" Bulkhead Adaptor
153 10.03.1109 3/8" x 1.5" Bulkhead Adaptor
154 10.01.1112 3/8" M/M Restrictor Drilled 1.5mm
155 10.01.0004 3/8" x 1/2" M/M Restrictor Drilled 1.5mm
156 10.01.1109 3/8" to 3/8" M/M Adapter
157 10.01.0806 1/2" to 3/8" M/M Adapter
158 10.01.1115 1/2" to 3/4" M/M Adapter
159 10.12.0025 3/8" Bonded Seal
160 10.12.0026 1/2" Bonded seal
161 10.12.0027 3/4" Bonded seal
162 10.01.1118 3/4"x 3/4" M/M Adapter
163 10.12.0028 1" Bonded seal
164 10.01.1119 1" to 3/4" M/M Adapter
165 10.12.0030 1 Bonded Seal
166 10.01.1129 1 x 1 M/M Adaptor
167 10.12.0024 1/4" Bonded Seal
168 10.01.1105 1/4" M/M Adapter
ILLUSTRATION 8.3.47 (LONG CONVEYOR) HYDRAULIC DIAGRAM(TRACKED)
ITEM NO. PART NO. DESCRIPTION QTY. NOTES
169 10.01.1122 1" M/M Adapter
170 10.01.1106 1/4" to 3/8" M/M Adapter
171 10.04.1218 3/4" x 3/4" x 3/4" M/M/F Tee
172 10.04.1109 3/8" Equal Tee
173 10.04.1210 3/8" M/M/F Swivel Tee
174 10.04.1209 3/8" M/F/M Swivel Tee
175 10.04.1120 3/4" x 3/4" x 1/2" M/M/M Tee
176 10.01.1218 3/4" x 3/4" M/FSwivel Adapter
177 10.01.1221 1" x 3/4" M/FSwivel Adapter
178 10.02.1217 1/2" x 1/2" x 1/2" M/F Swept 90
179 10.02.1219 3/4" x 3/4" x 3/4" M/F Swept 90
180 10.09.0016 Male Blanking Plate
181 10.01.1026 3/8"F to 1/4" M Adapter
182 10.09.0022 1" Blanking Plug
183 10.12.0029 1 Bonded Seal
.
ILLUSTRATION 8.3.48
ELECTRIC DIAGRAMS
WIRING DIAGRAM FOR FINLAY 883 FITTED WITH DEUTZ 2012 ENGINE
Electrical Wiring Diagram - 2012C Engine From SR. No. FRT540313
30
15

FL1 F3 F6 F2 F5 F8 F10 F1
40A 15A 5A 10A 10A 15A 5A 5A

A1

S2
R NG
H1 R14
S13

G1
H7

NG NG

S12

S7 S8 S9 S11 B2 B3
SP -

31

WIRING DIAGRAM FOR FINLAY 693 FITTED WITH DEUTZ 2012 ENGINE ESC ISS 2 09/07/03

G1 12V BATTERY A1 CONTROL UNIT B2 FUEL CONTAMINATION SENSOR


G2 ALTERNATOR B1 START DELAY SIREN B3 ENGINE COOLANT LEVEL SENSOR
H1 BATTERY CHARGE LAMP K2 RLY 2 COOLING FAN RELAY H2 ENGINE OIL PRESSURE WARNING LAMP
H7 FUEL SOLENOID ON LAMP K5 STARTER MOTOR RELAY H3 ENGINE TEMPERATURE WARNING LAMP
H10 ENGINE PRE HEAT WARNING LAMP M1 STARTER MOTOR H4 ENGINE COOLANT LEVEL WARNING LAMP
K1 RLY 1 FUEL SOLENOID RELAY M2 HYDRAULIC OIL COOLING FAN H5 MACHINE STOP RELEASED WARNING LAMP
P1 ENGINE HOUR METER S7 ENGINE OIL PRESSURE SWITCH H6 AIR FILTER RESTRICTION WARNING LAMP
R14 BATTERY CHARGE LAMP SHUNT RESISTOR S8 ENGINE TEMPERATURE SWITCH H8 HYDRAULIC OIL LEVEL WARNING LAMP
S2 IGNITION/START SWITCH S9 AIR FILTER RESTRICTION SWITCH H9 MACHINE STOP/MANUAL TRACK STOP ON WARNING LAMP
S3-S6 ENGINE STOP SWITCHES S11 HYDRAULIC OIL LEVEL SWITCH H11 FUEL CONTAMINATION WARNING LAMP
X50 TO TRACK JUNCTION BOX S12 HYDRAULIC OIL COOLER TEMPERATURE SWITCH
Y2 FUEL SOLENOID X51 TO MANUAL TRACK CONTROL STOP SWITCH

WIRE COLOUR CODE


B = BLACK K = PINK O = ORANGE R = RED W = WHITE
G = GREEN N = BROWN P = PURPLE U = BLUE Y = YELLOW
RELAY AND FUSE DESIGNATION FOR FINLAY 883 ENGINE CONTROL PANEL 2012 ENGINE 29/11/02

R1......HYDRAULIC OIL COOLING FAN NO 1 F1..15A......STOP SWITCHES/WARNING LAMPS


R2......N/A F2...10A....TIPPING GRID
R3......ENGINE TEMPERATURE RELAY F3..20A......OIL COOLING FAN
R4......STARTER MOTOR RELAY F4........N/A
R5......FUEL SOLENOID RELAY F5..10A......ENGINE FUEL SOLENOID
R6......OIL PRESSURE RELAY F6......N/A
R7......N/A F7..10A....OIL COOLER SWITCH
R8......N/A F8.......N/A
F9..20A......TRACK CONTROL
F10..5A.....STARTER MOTOR RELAY, START DELAY TIMER
Electrical Wiring Diagram - Engine Control Panel From SR. No. FRT540313
SP -89
JMG SYSTEMS Ltd.
68A Derry Road, Omagh, Co.Tyrone, N.Ireland
www.jmgsystems.co.uk
COPYRIGHT

FOREWORD/RESERVATION OF RIGHTS

All JMG Panels and looms are manufactured to the highest quality, incorporating highly sensitive
components and parts.

In the interest of continuous plant reliability, it is essential that the equipment is maintained with meticulous
care and attention. This operation and parts manual has been produced to assist the user to obtain
maximum effectiveness from the equipment and to trace and remedy faults, should they arise. We
recommend that the user should pay particular attention to the safety sections of this manual.

Consider this manual a permanent part of your machine. Keep a copy of this manual at the operational
site.

COPYRIGHT
No copies or reproductions may be made from this manual without prior consent of JMG SYSTEMS Ltd.
This manual, complete or in part, must not be loaned to a third party.

JMG SYSTEMS Ltd.


68A Derry Road, Omagh, Co Tyrone, N.Ireland BT78 5ED
Tel: 028 8224 4131 Fax: 028 8225 2686
www.jmgsystems.co.uk

JMG SYSTEMS Ltd. Reserve the right to change specification without prior notice.

Issue No. 883T/S/2012/01


Issue Date: 5/1/05

883T/S/2012/01 JMG Systems LTD. Page 2.


PAGE No.
SECTION 1.0 FAMILIARIZATION. 4-7
1.1 Electrical Components locations. 5
1.2 Main Control Panel Warning Lights. 6
1.3 Manual Tracking Doglead. 7
1.4 Remote Control Tracking Handset. 7

SECTION 2.0 SAFETY. 8-9


2.1 Safety Introduction. 8
2.2 Electrical Safety. 9
2.3 Machine Shut Down Procedure. 9
2.4 Safety Before and During Operation. 9

SECTION 3.0 OPERATION. 10 - 13


3.1 Engine Start Up Procedure. 11
3.1.1 Engine Pre-Heat. 11
3.2 Tracking Using the Remote Control. 12
3.3 Tracking Using the Manual Tracking Doglead. 13

SECTION 4.0 MAINTENANCE & FAULT FINDING 14 - 20


4.1 General Maintenance. 15
4.2 Fault Finding. 16 - 17
4.3 Main Control Panel, Fuse & Relay layout. 18
4.4 Tracks Control Panel, Fuse & Relay layout. 18
4.5 Main Control Panel & Loom, Wiring Diagram. 19
4.6 Tracks Control Panel & Loom, Wiring Diagram. 20

SECTION 5.0 PARTS LISTS. 21 - 25


5.1 Main Control Panel - Internal Parts List. 22
5.2 Tracks Control Panel - Internal Parts List. 23
5.3 Tracks Control - Parts List. 24
5.4 Auxiliary Parts List. 25

883T/S/2012/01 JMG Systems LTD. Page 3.


883T/S/2012/01 JMG Systems LTD. Page 4.
1.1 ELECTRICAL COMPONENT LOCATIONS.
Manual Tracking Machine Stop on Hydraulic Oil Level Tracking Machine Stop on
Doglead both sides of M/C Sensor Beacon both sides of M/C

Coolant Level Tracks Loom Earth Main Batteries Battery Fuel


Sensor Remote Control Connection Control Isolator Contamination
Receiver Box Panel Switch Sensor

Hydraulic Engine Alternator Starter Engine Earth Air Breather Start-Delay & Tracks Tracks
Oil Connection Connection Connection Connection Restriction Tracking Solenoids Control
Cooler Sensor Buzzers Panel
883T/S/2012/01 JMG Systems LTD. Page 5.
1.2 MAIN CONTROL PANEL WARNING LIGHTS.

Battery Charging Warning 1.


1.
Light. 2.
This light should illuminate when the key
3.
switch is turned to the "on" position. As
soon as the Engine starts it should go out. If 4.
it fails to illuminate when the key is turned
on or if it illuminates when the engine is 5.
running, it indicates that there is a fault in 6.
the charging circuit. Stop the Engine and
7.
have the circuit checked.
8.
2. Oil Pressure Warning Light. 9.
This light should illuminate when the key
switch is turned to the "on" position. As 10.
soon as the Engine starts it should go out. If 11.
a fault occurs in the oil pressure system the
light will illuminate and the Engine will shut
down after 2 seconds.
Coolant Temperature Warning 12. 13.
3.
Light.
This light will only illuminate if overheating occurs
in the coolant system. The Engine will shut down 9. Machine Stop Activated Light.
5 seconds after the fault has been detected. This light will only illuminate when an Machine Stop
has been pressed. This will immediately shut down the
Engine. If the light is flashing after shut down this
4. Coolant Level Warning Light. indicates that one or more of the Machine Stops has
This light will only illuminate if the water in the been pressed. If the light remains on constantly after
radiator drops to a low level. The Engine will shut shut down this indicates that the Doglead Machine Stop
down 5 seconds after the fault has been detected. has been pressed.
5. Engine Run Light. 10. Engine Pre-heat indicator Light.
This light should illuminate when the key is turned to This light illuminates when the pre-heat system is
the "on" position and will remain on at all times. If it operating during start up. This will only operate if it was
goes out then an Machine Stop has been pressed installed during manufacture. If automatic pre-heat has
and the Engine will shut down immediately. The been fitted the light will illuminate when the key is
Engine will not start if this light is not illuminated. turned to the "On" position. If manual pre-heat has
been fitted the light will illuminate when the key is
Air Breather Restriction Warning turned to the "pre-heat" position.
6.
Light.
11. Fuel Contamination Warning Light.
This light will only illuminate if a problem occurs in
the air breather system. The light will remain on This light will only illuminate if a problem occurs in the
continuously until the fault has been repaired. fuel system such as water contamination. The Engine
will shut down 1 second after the fault has been
7. detected.
Fuel On Light.
This light will illuminate when the ignition key is 12. Hour clock.
turned to the Start position to indicate that the fuel This records the number of hours that the Engine has
solenoid circuit has been energised. The Engine will been running.
not start if this light is not on. While the engine is
13. Ignition Start Switch.
running this light will remain on.
This is used to start and stop the Engine when
8. required.
Hydraulic Oil Level Warning Light.
This light will only illuminate if the hydraulic oil
level is low. The Engine will shut down 5 seconds
after the fault has been detected.

883T/S/2012/01 JMG Systems LTD. Page 6.


1.3 MANUAL TRACKING DOGLEAD.
See section 3.3 for operating procedures.

Left hand Track Right hand Track


Forward/Back Forward/Back Doglead
Connection

Tracking
On/Off Switch

Doglead Machine
Stop Switch

1.4 REMOTE CONTROL TRACKING HANDSET.


See section 3.2 for operating procedures.

De-activate Handset key. Battery Charger.


Handset Switch
Tracks On
Switch.
Left Hand
Track Right Hand
Forward/Back Track Spare
Forward/Back Battery

Engine
Stop Switch.

Tracks Remote Tracks Remote


Control Handset. Control Receiver box.

883T/S/2012/01 JMG Systems LTD. Page 7.


Before operating this Machine you Must read the

! WARNING Safety instructions in the Finlay Operation


Manual.

2.1 SAFETY INTRODUCTION.

All personnel who operate this equipment must be trained to correctly and safely use it as it was intended.

Before operation the operator's must:

(i). Have received specific and adequate training in the task to be carried out.

(ii). Have read and understood the Finlay Operation Manual and the Safety signs on the Machine.

(iii). Know the location and function of controls and safety features such as remote Machine Stop buttons and
isolator switches.

(iv). Be aware of all moving parts on the Machine.

883T/S/2012/01 JMG Systems LTD. Page 8.


Even when working with low voltage electrics

! WARNING and batteries, special care must be taken when


carrying out maintenance or repair.

2.2 ELECTRICAL SAFETY.

While this equipment is rated at only 12 volts safety should not be taken lightly. This equipment can
cause serious burns and injuries if connected wrongly or if tampered with. Remember batteries can
explode.

(i). Never work on the electrical system of any equipment unless you are thoroughly familiar with the
systems details.

(ii). Work on the electrical system must only be carried out by a qualified electrician.

(iii). Special care should be taken when disconnecting, replacing and/or charging the batteries. Ensure
that the batteries are re-connected correctly. Contact across the terminals can cause sparks or
explosions.

(iv). The electrical equipment of the Machine should be inspected at regular intervals. Damaged cables
or loose connections must be repaired immediately. Use only the manufacturers replacement parts with
the specified current rating, especially fuses.

(v). Isolate the batteries when welding on the Machine.

2.3 MACHINE SHUT DOWN PROCEDURE.

The JMG Control Panel, when fitted to the Finlay 883, comes complete with 4 remote Machine Stops, 1
doglead Machine Stop and 1 key switch for normal starting and stopping of the machine. See section 1.2 for
their locations.

In the event of any emergency shut down you should consult your Finlay Operation Manual for "Lock Out" and
"Re-Start" procedures.

2.4 SAFETY BEFORE AND DURING OPERATION.

(i). Read and understand your Finlay Operation Manual before you start the Machine. Study the DANGER,
WARNING, CAUTION and IMPORTANT safety signs on your Machine.

(ii). Before starting walk completely around the Machine. Make sure no one is under it, on it or close to it.
Let all other operators and bystanders know you are starting up and do not start until everyone is clear of
the Machine.

(iii). Ensure that all control levers are in the neutral position.

(iv). Check that all electrical connections including battery connections are fitted correctly and are not
damaged or worn.

(v). Only use Remote stop buttons or Remote stop lines (if fitted) in Emergency situations or during safety
drills.

(vi). Before moving the Machine ensure that everyone is clear from the surrounding area and that the
warning buzzer and beacon are operating correctly.

883T/S/2012/01 JMG Systems LTD. Page 9.


883T/S/2012/01 JMG Systems LTD. Page 10.
Before operating this Machine you Must read the

! WARNING Safety instructions in the Finlay Operation


Manual.

3.1 ENGINE START UP PROCEDURE. (A).


(i). To start the Engine turn the ignition key to the "On" position, as Key Switch in
shown at (B). the "Neutral"
Note: At this point a Test sequence will commence where all the Position
lamps, as shown at (D), will illuminate for 1 - 2 seconds and the
Fuel Solenoid will energise. If any of the lamps, other than the Pre-
Heat lamp, does not illuminate this indicates that a problem exists. (B).
Also the operator should listen for the clicking sound of the Fuel
Solenoid as it energises. If a problem occurs see section 4.0 of Key Switch in
this manual for fault finding details. the "On"
(ii). After the test sequence has finished all the lamps, apart from Position
those shown at (E), will go out.
Note: If an Automatic Pre-Heat system has been installed the Pre-
Heat light will also illuminate during the test sequence. (C).
Warning: Do not attempt to start the Engine unless the following
Key Switch in
warning lamps are illuminated at this stage.
the "Start"
Position

(ii). Turn the ignition key to the "Start" position, as shown at (C).
At this point the "Fuel On" light will illuminate, as shown at (F), the (D). (E). (F). (G).
fuel solenoid will energise and the start delay siren will sound.
(iii). Hold the key in this position for seven seconds until the
Engine cranks and runs.
(iv). Return the ignition key to the "On" position immediately after
the Engine starts.
Note: As soon as the Engine has started the "Oil" light and
"Battery" light will go out. Only the "Fuel On " light and the
"Engine Run" light will be illuminated when the Engine is running,
as shown at (G). If any other lights illuminate when the Engine is
running this indicates a fault.
(v). To stop the Engine return the key to the neutral position, as
shown at (A).

(H).
3.1.1 ENGINE PRE-HEAT.
The Engine Pre-Heat sequence is a Customer requested option
and will therefore not be present on all Machines.
Where a "Pre-heat" sequence has been installed in the Control
Panel during manufacture, it will either be automatic or manual.

Automatic Pre-Heat.
When an automatic Pre-Heat system has been fitted to the Control Panel, the Pre-heat operation will
commence when the ignition key is turned to the "On" position. At this point, if pre-heating is required, the
Pre-Heat light will illuminate on the Control Panel. After approximately 20 seconds the operator should turn
the key to the "Start" position. After a further 7 seconds the Engine will start. When the key is retuned to
the "On" position the Pre-Heat light on the Control Panel will go out.

Manual Pre-Heat.
When a Manual Pre-heat system has been fitted, the ignition key must be turned to the Pre-Heat position,
as shown at (H). The key should be held in this position for approximately 30 seconds and then turned to
the "Start" position. The Pre-Heat light will illuminate during the Pre-Heat sequence and will go out when
the key has been returned to the "On" position.

883T/S/2012/01 JMG Systems LTD. Page 11.


Before operating this Machine you Must read the

! WARNING Safety and Operation instructions in the Finlay


Operation Manual.

3.2 TRACKING USING THE REMOTE CONTROL.

(i). Switch the Tracks Operation Switch, located on the (A). Remote
Tracks Control Panel, to the "Remote Tracking" Tracking
position, as shown at (A).

(ii). Start the Engine as per the Engine start up Manual


procedure on the previous page. Tracking

(iii). Activate the Remote Control by pulling up the red


button, as shown at (B).
(B). (C).
(iv). Insert the key into the Remote Control Handset and
turn on, as shown at (C).

Note. At this point the LED, shown at (D), should flash


(D).
red for a few seconds and then turn to a constant green. Tracks
If it continues to flash red this indicates that the battery Forward
is low. Ensure that the battery is fully charged before
operating the Remote Control. Tracks
Reverse
(v). Activate the Tracks by pressing the Tracks button,
as shown at (E).

Note: At this point the Track Safety Buzzer should


sound.

(vi). There is a seven second delay on the handset


before the Tracks will operate. Ensure that the Jacking
Legs are raised before operating the Tracks.

(vii). Track the Machine using the forward and reverse


buttons as shown.
(E).

883T/S/2012/01 JMG Systems LTD. Page 12.


Before operating this Machine you Must read the

! WARNING Safety and operation instructions in the Finlay


Operation Manual.

3.3 TRACKING USING THE MANUAL TRACKING


DOGLEAD.
(A).
Remote
(i). Ensure that the Doglead is connected to the
Tracking
Machine and that the Doglead Machine Stop is not
pressed.
Manual
(ii). Switch the Tracks Operation Switch, located on Tracking
the Tracks Control Panel, to the "Manual Tracking"
position, as shown at (A).

(B). Left hand Track


(iii). Start the Engine as per the Engine start up
Forward/Back
procedure in section 3.1.

(iv). Switch the Tracking "On/Off" Switch, located on Right hand Track
the Doglead Handset, to the "On" position, as shown at Forward/Back
(B).
Tracking
Note: At this point the Tracking Safety Siren should On/Off Switch
sound and the Tracking Beacon should flash. There is
a seven second delay on the handset before the
Tracks will operate. Ensure that the Jacking Legs are
raised before operating the Tracks. Doglead Machine Stop
Switch
(v). The Machine can now be tracked using the
controls on the Doglead Handset, as shown at (B).

883T/S/2012/01 JMG Systems LTD. Page 13.


883T/S/2012/01 JMG Systems LTD. Page 14.
Before carrying out Maintenance you Must read

! WARNING the Safety instructions in the Finlay Operation


Manual.

4.1 GENERAL MAINTENANCE

JMG control panels are skilfully manufactured & precise pieces of equipment. Therefore, to ensure that
the equipment continually operates effectively the owner should ensure that the following "Good
housekeeping" measures are carried out:

(i). Ensure that only qualified and trained personnel operate and/or maintain this equipment.

(ii). Electrical connections are susceptible to wet and dirt, therefore, every step should be taken to avoid
such elements affecting this equipment:

(iii). Always keep the Control Panel Lid closed and locked at all times. Keep the key of the Panel in a
safe place.

(iv). Regularly check the Control Panel and all connectors such as Battery Terminals and Solenoid
Connectors etc. for corrosion or build up of dirt.

(v). When carrying out any repairs ensure that the equipment is kept covered from rain and that all dirt
etc. has been cleaned from the equipment.

(vi). Check daily for any damaged or worn gauges, switches, wires or connectors and replace
immediately if necessary.

(vii). Never adjust any of the components on this equipment without the authorisation of JMG Systems.
Warranty may be effected where unauthorised adjustments have been made.

(viii). Always replace damaged or faulty components/parts with compatible replacements. Always check
ratings before replacement.

883T/S/2012/01 JMG Systems LTD. Page 15.


Before carrying out any repairs or checks on this

! WARNING equipment ensure that the Machine has been


fully shut down.

4.2 FAULT FINDING.

PROBLEMS TRACKING WHEN USING THE REMOTE CONTROL.

(i) The Remote Control is turned on but the LED is not flashing.
- Battery is flat. Replace battery
- Board inside Handset has failed. Contact JMG Systems.
- Fuse on board inside the Handset has blown. Check fuse & replace if blown.
- Key switch on Handset is broken. Check wiring to key switch contact element & replace switch if faulty.

(ii) The Remote Control is broadcasting but nothing is operating.


- The Handset is de-activated. Pull out the red button on top of the Handset.
- The Remote Control is out of range (100 metres). Bring back into range.
- No power going to the Receiver Box. Check that the power LED on the inside of the Receiver Box is on.
- Fuse is blown on the inside of the Receiver Box. Check fuse & replace if blown.
- Receiver is set for different frequency. Check if green LED (LD2) located on PCB on the inside of Receiver
Box is flashing. If not check that the receiver frequency channel matches that of the Remote Control.

(iii) All Tracking Motions working intermittently.


- Receiver is set for different address code. Check that the ADMO address code on the Receiver PCB
matches the address code on the Remote Control.
- Antenna connection on inside of Receiver Box is loose. Secure antenna connection.
- Control wiring to Receiver Box may be damaged. Check wiring and repair if faulty.
- Another Remote Control may be interfering with the system. Check for other Remote Controls in the area
and consult the Hetronic manual.

(iv) Some Tracking Motions working intermittently.


- Connectors loose on Track Solenoids. Check connections and tighten.
- Wiring damaged going to Track Solenoids. Check wiring & repair if faulty.
- Connector loose on inside of Receiver Box. Check connections and tighten.

(v) General checks when having problems Tracking using the Remote Control.
- Is the "Tracks on/off" switch on the Main Control Panel in the "on" position?
- Is the "Doglead/Remote" switch on the Main Control Panel in the "Remote" position?
- Is the Remote Control de-activate switch pulled out?
- Is the key switch in the "On" position?
- Is the battery pack fully charged?
- Did you take the Remote Control out of range (100 metres)?
- Are the Track Solenoid connectors tight and free from corrosion?
- Is there power going to the Receiver Box?
- Are there any fuses blown in the Receiver Box?
- In the Receiver Box are all connections tight?
- In the Receiver Box is the internal antenna securely connected?
- Is there power going to the Tracks Control Box?
- Are there any fuses blown in the Tracks Control Box?
- In the Tracks Control Box are all connections tight?
- Are the Hydraulic Levers in the Tracking Position?

883T/S/2012/01 JMG Systems LTD. Page 16.


Before carrying out any repairs or checks on this

! WARNING equipment ensure that the Machine has been


fully shut down.

4.2 FAULT FINDING - CONTINUED.

PROBLEMS TRACKING WHEN USING THE MANUAL TRACKING DOGLEAD.

(i) Engine is running but nothing is operating from the Doglead Handset.
- Doglead is not connected properly. Check connection & tighten if loose.
- On/Off switch on the Handset is faulty. Check switch & replace if faulty.
- Fuse on board inside the Tracks Control Box has blown. Check fuse & replace if blown.
- Control wiring to Tracks Control Box may be damaged. Check wiring & repair if faulty.

(ii) All Tracking Motions working intermittently.


- Control wiring to Tracks Control Box may be damaged. Check wiring & repair if faulty.
- Main Doglead connector loose or damaged. Check connection & repair if faulty.

(iii) Some Tracking Motions working intermittently.


- Connectors loose or corroded on Track Solenoids. Check connections & tighten.
- Connectors loose on inside of Doglead Handset. Check connections & tighten.
- Connectors loose on inside of Tracks Control Box. Check connections & tighten.
- Control switches on Handset are faulty. Check switches & replace if faulty.
- Wiring damaged going to Track Solenoids. Check wiring & repair if faulty.
- Main Doglead connector loose or damaged. Check connection & repair if faulty.

(iv) General checks when having problems tracking using the Doglead Handset.
- Is the Doglead Handset E-stop pulled out?
- Is the Doglead Handset connected properly?
- Are the Track Solenoid connectors tight and free from corrosion?
- Is there power going to the Tracks Control Box?
- Are there any fuses blown in the Tracks Control Box?
- Are all connections tight in the Tracks Control Box?
- Are the Jacking Legs Fully up on the Machine?
- Are the Hydraulic Levers in the Tracking Position?

883T/S/2012/01 JMG Systems LTD. Page 17.


4.3 MAIN CONTROL PANEL, FUSE & RELAY LAYOUT. 4.4 TRACKS CONTROL PANEL, FUSE & RELAY LAYOUT.
F1 F2 F3 F4 F5 F 6 F 7 F 8 F 9 F 10

F1 F2 F3 F4 SD3

F5 F6 F7 F8
R1 R2 R3 R4 R5 F 11
F9 F10

R3 R6 R7 R8 R9 R 10 F 12
R1
R2

R4 R5

R1 LEFT HAND FORWARD SOLENOID F1-10A LEFT HAND FORWARD SOLENOID


R2 LEFT HAND REVERSE SOLENOID F2-10A RIGHT HAND REVERSE SOLENOID
R3 N/A F3-10A LEFT HAND REVERSE SOLENOID
R1 FUEL SOLENOID RELAY F1- 5A PCB POWER
F2-10A FUEL SOLENOID R4 N/A F4-10A RIGHT HAND FORWARD SOLENOID
R2 OIL COOLER RELAY
R3 N/A F3-15A TRACKS R5 TRACK POWER RELAY F6-10A BEACON , SIREN & TIMER
R4 N/A F4-15A HYDRAULIC OIL COOLER (OPTIONAL) R6 RIGHT HAND REVERSE SOLENOID F9-10A MANUAL REMOTE SELECTOR SWITCH
R5 STARTER MOTOR RELAY F5-10A START DELAY SIREN R7 RIGHT HAND FORWARD SOLENOID F10-10A REMOTE CONTROL RECEIVER MANUAL
F6-5A MACHINE STOP SWITCHES R8 BEACON , SIREN & TIMER F11- 5A SYSTEM POWER
F7-N/A R9 N/A F12- N/A
F8-15A HYDRAULIC OIL COOLER
R10 SYSTEM POWER RELAY SD3-7 SECOND DELAY TIMER
F9-N/A
F10-5A OIL COOLER FAN SWITCH
4.5 Main Control Panel & Loom Wiring Diagram
30
15

FL1 F3 F6 F2 F5 F8 F10 F1
40A 15A 5A 10A 10A 15A 5A 5A

A1

R S2
H1

G1
H5 H7

S1

B2 B3
S12 S6 S7 S8 S9

31

88 3T/S/20 12
G1 12V BATTERY A1 CONTROL UNIT
G2 ALTERNATOR H2 ENGINE OIL PRESSURE WARNING LAMP
B1 START DELAY SIREN
H1 BATTERY CHARGE LAMP K2 RLY 2 COOLING FAN RELAY H3 ENGINE TEMPERATURE WARNING LAMP
H4 COOLANT LEVEL WARNING LAMP
H7 FUEL SOLENOID ON LAMP K5 STARTER MOTOR RELAY
H6 AIR FILTER RESTRICTION WARNING LAMP
H5 MACHINE STOP RELEASED WARNING LAMP M1 STARTER MOTOR
K1 RLY 1 FUEL SOLENOID RELAY H8 HYDRAULIC OIL LEVEL WARNING LAMP
M2 HYDRAULIC OIL COOLING FAN
J1 STOP SWITCH JUNCTION BOX H9 MACHINE STOP/MANUAL TRACK STOP ON WARNING LAMP
S6 ENGINE OIL PRESSURE SWITCH
P1 ENGINE HOUR METER S7 ENGINE TEMPERATURE SWITCH H11 FUEL CONTAMINATION WARNING LAMP
S1 BATTERY ISOLATOR SWITCH S8 AIR FILTER RESTRICTION SWITCH
S2 IGNITION/START SWITCH S9 HYDRAULIC OIL LEVEL SWITCH
S12 OIL COOLER TEMPERATURE SWITCH
S3-S6 ENGINE STOP SWITCHES
Y1 FUEL SOLENOID WIRE COLOUR CODE
B = BLACK K = PINK O = ORANGE R = RED W = WHITE
G = GREEN N = BROWN P = PURPLE U = BLUE Y = YELLOW
4.6 Tracks Control Panel & Loom Wiring Diagram

C JMG SYSTEMS LTD

883T/S/2012

B2 TRACK SIREN S17 MANUAL TRACK ON/OFF SWITCH K10 LEFT HAND FORWARD RELAY (R1A)
E1 TRACK BEACON LAMP S18 MANUAL HANDSET ENGINE STOP SWITCH K11 LEFT HAND REVERSE RELAY (R2A)
K6 TRACK OPERATING RELAY (R5A) S19 LEFT HAND TRACK SWITCH K12 RIGHT HAND FORWARD RELAY (R7A)
K7 TRACK DELAY TIMER S20 RIGHT HAND TRACK SWITCH K13 RIGHT HAND REVERSE RELAY (R6A)
K8 POWER RELAY (R10A) Y5 LEFT HAND FORWARD SOLENOID
K9 SIREN AND BEACON RELAY (R8A) Y6 LEFT HAND REVERSE SOLENOID
WIRE COLOUR CODE
S16 TRACK MANUAL/REMOTE SELECTOR SWITCH Y7 RIGHT HAND FORWARD SOLENOID
B = BLACK K = PINK O = ORANGE R = RED W = WHITE
A3 RADIO REMOTE TRACK CONTROL RECEIVER Y8 RIGHT HAND REVERSE SOLENOID
G = GREEN N = BROWN P = PURPLE U = BLUE Y = YELLOW
A4 MANUAL TRACK CONTROL HANDSET

FUSES AND RELAYS WITH LETTER A


ARE FITTED IN TRACK JUNCTION BOX
883T/S/2012/01 JMG Systems LTD. Page 21.
5.1 MAIN CONTROL PANEL PARTS LIST.

(1).

(2).

(4).
(3). (5).

(6).
(7).

(8).

(9).
(10).

(11).

ITEM NO. PART NO. DESCRIPTION. NO. REQ.

(1). 14.29.1427 Main Control Panel & Loom complete. 1


(2). 12.26.0300 Main Control Panel lock & key. 1
(3). 14.75.0001 Hour clock. 1
(4). 14.77.0001 Ignition switch. 1
(5). 15.02.0801 Ignition switch key. 1
(6). 14.64.0005 Fuse 5 Amp. 3
- 14.64.0010 Fuse 10 Amp. 4
- 14.64.0015 Fuse 15 Amp. 3
(7). 14.40.0013 Main Control Panel PCB. 1
(8). 14.40.0010 AF Link. 1
(9). 14.71.0012 R1 - Fuel Solenoid Relay. 1
(10). 14.71.0002 R2 - Oil Cooler Relay. 1
(11). 14.71.0003 R5 - Starter Motor Relay. 1

883T/S/2012/01 JMG Systems LTD. Page 22.


5.2 TRACK CONTROL PANEL INTERNAL PARTS LIST.

(9).

(1).
(10).
(2).
(3).
(11).
(4). -
5
-

(5). (12).
(6).
(7).
(8).

ITEM PART NO. DESCRIPTION. NO. REQ.


NO.

(1). 14.29.1429 Tracks Control Panel & Loom complete. 1


(2). 14.40.0020 Tracks Control Panel PCB. 1
(3). 14.64.0010 Fuse 10 Amp. 7
- 14.64.0005 Fuse 5 Amp. 1
(4). 14.71.0004 R1 - Left Hand Forward Solenoid Relay. 1
(5). 14.71.0005 R2 - Left Hand Reverse Solenoid Relay. 1
(6). 14.71.0006 R6 - Right Hand Reverse Solenoid Relay. 1
(7). 14.71.0011 R7 - Right Hand Forward Solenoid Relay. 1
(8). 14.71.0008 R8 - Beacon, Timer & Siren Relay. 1
(9). 14.72.0005 Track delay Timer. 1
(10). 14.71.0009 R5 - Track Power Relay. 1
(11). 14.71.0010 R10 - System Power Relay. 1
(12). 14.77.0300 Tracks Operation Switch. 1

883T/S/2012/01 JMG Systems LTD. Page 23.


5.3 TRACK CONTROL PARTS LIST.

(1). (2). (3).

(4).

(5). (9). (10).

(6).

(7).

(8).

ITEM PART NO. DESCRIPTION. NO. REQ.


NO.

(1). 14.03.0573 Tracks - Remote control receiver box. (EU freq.) 1


- 14.03.0562 Tracks - Remote control receiver box. (US freq.) 1
(2). 14.03.0572 Tracks - Remote control handset. (EU freq.) 1
- 14.03.0561 Tracks - Remote control handset. (US freq.) 1
(3). 12.14.3010 Tracks - Remote control battery charger. 1
(4). 12.14.3009 Tracks - Remote control spare battery. 1
(5). 14.03.0698 Doglead handset. 1
(6). 14.77.0301 Tracks Forward/Back Switch. 2
(7). 14.77.0302 Tracks On/Off Switch. 1
(8). 14.77.0510 Doglead handset Machine Stop. 1
(9). 14.95.1301 Doglead male connector. (PP13) 1
(10). 14.95.1302 Doglead female connector. 1

WARNING: Remote control units are programmed in accordance with the regulations of the particular
region in which they are to be used. When ordering replacement handsets or receivers ensure that the part-
codes for the correct region are selected.

883T/S/2012/01 JMG Systems LTD. Page 24.


5.4 AUXILIARY PARTS LIST.

(1). (2). (3).

(4). (5). (6).

(7).

ITEM PART NO. DESCRIPTION. NO. REQ.


NO.

(1). 14.02.0020 Machine Stop box. 4


(1a). 14.29.4030 Complete Machine Stops kit inc. junction boxes. 1
(2). 14.65.0002 Start delay buzzer. 1
(3). 14.89.0008 Tracking beacon. 1
(4). 14.65.0003 Tracking buzzer. 1
(5). 14.64.0040 Main Fuse 40 Amp. 1
(6). 14.96.1200 Battery Lead Set. 1
(7). 14.77.0500 Battery Isolator 1

883T/S/2012/01 JMG Systems LTD. Page 25.


JMG SYSTEMS Ltd.
68A Derry Road, Omagh, Co.Tyrone, N.Ireland
www.jmgsystems.co.uk
COPYRIGHT

FOREWORD/RESERVATION OF RIGHTS

All JMG Panels and looms are manufactured to the highest quality, incorporating highly sensitive
components and parts.

In the interest of continuous plant reliability, it is essential that the equipment is maintained with meticulous
care and attention. This operation and parts manual has been produced to assist the user to obtain
maximum effectiveness from the equipment and to trace and remedy faults, should they arise. We
recommend that the user should pay particular attention to the safety sections of this manual.

Consider this manual a permanent part of your machine. Keep a copy of this manual at the operational
site.

COPYRIGHT
No copies or reproductions may be made from this manual without prior consent of JMG SYSTEMS Ltd.
This manual, complete or in part, must not be loaned to a third party.

JMG SYSTEMS Ltd.


68A Derry Road, Omagh, Co Tyrone, N.Ireland BT78 5ED
Tel: 028 8224 4131 Fax: 028 8225 2686
www.jmgsystems.co.uk

JMG SYSTEMS Ltd. Reserve the right to change specification without prior notice.

Issue No. 883T/D/2012/01


Issue Date: 5/1/05

883T/D/2012/01 JMG Systems LTD. Page 2.


PAGE No.
SECTION 1.0 FAMILIARIZATION. 4-7
1.1 Electrical Components locations. 5
1.2 Main Control Panel Warning Lights. 6
1.3 Manual Tracking Doglead. 7
1.4 Remote Control Tracking Handset. 7

SECTION 2.0 SAFETY. 8-9


2.1 Safety Introduction. 8
2.2 Electrical Safety. 9
2.3 Machine Shut Down Procedure. 9
2.4 Safety Before and During Operation. 9

SECTION 3.0 OPERATION. 10 - 13


3.1 Engine Start Up Procedure. 11
3.1.1 Engine Pre-Heat. 11
3.2 Tracking Using the Remote Control. 12
3.3 Tracking Using the Manual Tracking Doglead. 13

SECTION 4.0 MAINTENANCE & FAULT FINDING 14 - 20


4.1 General Maintenance. 15
4.2 Fault Finding. 16 - 17
4.3 Main Control Panel, Fuse & Relay layout. 18
4.4 Tracks Control Panel, Fuse & Relay layout. 18
4.5 Main Control Panel & Loom, Wiring Diagram. 19
4.6 Tracks Control Panel & Loom, Wiring Diagram. 20

SECTION 5.0 PARTS LISTS. 21 - 25


5.1 Main Control Panel - Internal Parts List. 22
5.2 Tracks Control Panel - Internal Parts List. 23
5.3 Tracks Control - Parts List. 24
5.4 Auxiliary Parts List. 25

883T/D/2012/01 JMG Systems LTD. Page 3.


883T/D/2012/01 JMG Systems LTD. Page 4.
1.1 ELECTRICAL COMPONENT LOCATIONS.
Manual Tracking Machine Stop on Hydraulic Oil Level Tracking Machine Stop on
Doglead both sides of M/C Sensor Beacon both sides of M/C

Coolant Level Tracks Loom Earth Main Batteries Battery Fuel


Sensor Remote Control Connection Control Isolator Contamination
Receiver Box Panel Switch Sensor

Hydraulic Engine Alternator Starter Engine Earth Air Breather Start-Delay & Tracks Tracks
Oil Connection Connection Connection Connection Restriction Tracking Solenoids Control
Cooler Sensor Buzzers Panel
883T/D/2012/01 JMG Systems LTD. Page 5.
1.2 MAIN CONTROL PANEL WARNING LIGHTS.

Battery Charging Warning 1.


1.
Light. 2.
This light should illuminate when the key
3.
switch is turned to the "on" position. As
soon as the Engine starts it should go out. If 4.
it fails to illuminate when the key is turned
on or if it illuminates when the engine is 5.
running, it indicates that there is a fault in 6.
the charging circuit. Stop the Engine and
7.
have the circuit checked.
8.
2. Oil Pressure Warning Light. 9.
This light should illuminate when the key
switch is turned to the "on" position. As 10.
soon as the Engine starts it should go out. If 11.
a fault occurs in the oil pressure system the
light will illuminate and the Engine will shut
down after 2 seconds.
Coolant Temperature Warning 12. 13.
3.
Light.
This light will only illuminate if overheating occurs
in the coolant system. The Engine will shut down 9. Machine Stop Activated Light.
5 seconds after the fault has been detected. This light will only illuminate when an Machine Stop
has been pressed. This will immediately shut down the
Engine. If the light is flashing after shut down this
4. Coolant Level Warning Light. indicates that one or more of the Machine Stops has
This light will only illuminate if the water in the been pressed. If the light remains on constantly after
radiator drops to a low level. The Engine will shut shut down this indicates that the Doglead Machine Stop
down 5 seconds after the fault has been detected. has been pressed.
5. Engine Run Light. 10. Engine Pre-heat indicator Light.
This light should illuminate when the key is turned to This light illuminates when the pre-heat system is
the "on" position and will remain on at all times. If it operating during start up. This will only operate if it was
goes out then an Machine Stop has been pressed installed during manufacture. If automatic pre-heat has
and the Engine will shut down immediately. The been fitted the light will illuminate when the key is
Engine will not start if this light is not illuminated. turned to the "On" position. If manual pre-heat has
been fitted the light will illuminate when the key is
Air Breather Restriction Warning turned to the "pre-heat" position.
6.
Light.
11. Fuel Contamination Warning Light.
This light will only illuminate if a problem occurs in
the air breather system. The light will remain on This light will only illuminate if a problem occurs in the
continuously until the fault has been repaired. fuel system such as water contamination. The Engine
will shut down 1 second after the fault has been
7. detected.
Fuel On Light.
This light will illuminate when the ignition key is 12. Hour clock.
turned to the Start position to indicate that the fuel This records the number of hours that the Engine has
solenoid circuit has been energised. The Engine will been running.
not start if this light is not on. While the engine is
13. Ignition Start Switch.
running this light will remain on.
This is used to start and stop the Engine when
8. required.
Hydraulic Oil Level Warning Light.
This light will only illuminate if the hydraulic oil
level is low. The Engine will shut down 5 seconds
after the fault has been detected.

883T/D/2012/01 JMG Systems LTD. Page 6.


1.3 MANUAL TRACKING DOGLEAD.
See section 3.3 for operating procedures.

Left hand Track Right hand Track


Forward/Back Forward/Back Doglead
Connection

Tracking
On/Off Switch
Doglead Machine
Stop Switch

1.4 REMOTE CONTROL TRACKING HANDSET.


See section 3.2 for operating procedures.

De-activate Handset key. Battery Charger.


Handset Switch
Tracks On
Switch.
Left Hand
Track Right Hand
Forward/Back Track Spare
Forward/Back Battery

Engine
Stop Switch.

Tracks Remote Tracks Remote


Control Handset. Control Receiver box.

883T/D/2012/01 JMG Systems LTD. Page 7.


Before operating this Machine you Must read the

! WARNING Safety instructions in the Finlay Operation


Manual.

2.1 SAFETY INTRODUCTION.

All personnel who operate this equipment must be trained to correctly and safely use it as it was intended.

Before operation the operator's must:

(i). Have received specific and adequate training in the task to be carried out.

(ii). Have read and understood the Finlay Operation Manual and the Safety signs on the Machine.

(iii). Know the location and function of controls and safety features such as remote Machine Stop buttons and
isolator switches.

(iv). Be aware of all moving parts on the Machine.

883T/D/2012/01 JMG Systems LTD. Page 8.


Even when working with low voltage electrics

! WARNING and batteries, special care must be taken when


carrying out maintenance or repair.

2.2 ELECTRICAL SAFETY.

While this equipment is rated at only 12 volts safety should not be taken lightly. This equipment can
cause serious burns and injuries if connected wrongly or if tampered with. Remember batteries can
explode.

(i). Never work on the electrical system of any equipment unless you are thoroughly familiar with the
systems details.

(ii). Work on the electrical system must only be carried out by a qualified electrician.

(iii). Special care should be taken when disconnecting, replacing and/or charging the batteries. Ensure
that the batteries are re-connected correctly. Contact across the terminals can cause sparks or
explosions.

(iv). The electrical equipment of the Machine should be inspected at regular intervals. Damaged cables
or loose connections must be repaired immediately. Use only the manufacturers replacement parts with
the specified current rating, especially fuses.

(v). Isolate the batteries when welding on the Machine.

2.3 MACHINE SHUT DOWN PROCEDURE.

The JMG Control Panel, when fitted to the Finlay 883, comes complete with 4 remote Machine Stops, 1
doglead Machine Stop and 1 key switch for normal starting and stopping of the machine. See section 1.2 for
their locations.

In the event of any emergency shut down you should consult your Finlay Operation Manual for "Lock Out" and
"Re-Start" procedures.

2.4 SAFETY BEFORE AND DURING OPERATION.

(i). Read and understand your Finlay Operation Manual before you start the Machine. Study the DANGER,
WARNING, CAUTION and IMPORTANT safety signs on your Machine.

(ii). Before starting walk completely around the Machine. Make sure no one is under it, on it or close to it.
Let all other operators and bystanders know you are starting up and do not start until everyone is clear of
the Machine.

(iii). Ensure that all control levers are in the neutral position.

(iv). Check that all electrical connections including battery connections are fitted correctly and are not
damaged or worn.

(v). Only use Remote stop buttons or Remote stop lines (if fitted) in Emergency situations or during safety
drills.

(vi). Before moving the Machine ensure that everyone is clear from the surrounding area and that the
warning buzzer and beacon are operating correctly.

883T/D/2012/01 JMG Systems LTD. Page 9.


883T/D/2012/01 JMG Systems LTD. Page 10.
Before operating this Machine you Must read the

! WARNING Safety instructions in the Finlay Operation


Manual.

3.1 ENGINE START UP PROCEDURE. (A).


(i). To start the Engine turn the ignition key to the "On" position, as Key Switch in
shown at (B). the "Neutral"
Note: At this point a Test sequence will commence where all the Position
lamps, as shown at (D), will illuminate for 1 - 2 seconds and the
Fuel Solenoid will energise. If any of the lamps, other than the Pre-
Heat lamp, does not illuminate this indicates that a problem exists. (B).
Also the operator should listen for the clicking sound of the Fuel
Solenoid as it energises. If a problem occurs see section 4.0 of Key Switch in
this manual for fault finding details. the "On"
(ii). After the test sequence has finished all the lamps, apart from Position
those shown at (E), will go out.
Note: If an Automatic Pre-Heat system has been installed the Pre-
Heat light will also illuminate during the test sequence. (C).
Warning: Do not attempt to start the Engine unless the following
Key Switch in
warning lamps are illuminated at this stage.
the "Start"
Position

(ii). Turn the ignition key to the "Start" position, as shown at (C).
At this point the "Fuel On" light will illuminate, as shown at (F), the (D). (E). (F). (G).
fuel solenoid will energise and the start delay siren will sound.
(iii). Hold the key in this position for seven seconds until the
Engine cranks and runs.
(iv). Return the ignition key to the "On" position immediately after
the Engine starts.
Note: As soon as the Engine has started the "Oil" light and
"Battery" light will go out. Only the "Fuel On " light and the
"Engine Run" light will be illuminated when the Engine is running,
as shown at (G). If any other lights illuminate when the Engine is
running this indicates a fault.
(v). To stop the Engine return the key to the neutral position, as
shown at (A).

(H).
3.1.1 ENGINE PRE-HEAT.
The Engine Pre-Heat sequence is a Customer requested option
and will therefore not be present on all Machines.
Where a "Pre-heat" sequence has been installed in the Control
Panel during manufacture, it will either be automatic or manual.

Automatic Pre-Heat.
When an automatic Pre-Heat system has been fitted to the Control Panel, the Pre-heat operation will
commence when the ignition key is turned to the "On" position. At this point, if pre-heating is required, the
Pre-Heat light will illuminate on the Control Panel. After approximately 20 seconds the operator should turn
the key to the "Start" position. After a further 7 seconds the Engine will start. When the key is retuned to
the "On" position the Pre-Heat light on the Control Panel will go out.

Manual Pre-Heat.
When a Manual Pre-heat system has been fitted, the ignition key must be turned to the Pre-Heat position,
as shown at (H). The key should be held in this position for approximately 30 seconds and then turned to
the "Start" position. The Pre-Heat light will illuminate during the Pre-Heat sequence and will go out when
the key has been returned to the "On" position.

883T/D/2012/01 JMG Systems LTD. Page 11.


Before operating this Machine you Must read the

! WARNING Safety and Operation instructions in the Finlay


Operation Manual.

3.2 TRACKING USING THE REMOTE CONTROL.

(i). Switch the Tracks Operation Switch, located on the (A). Remote
Tracks Control Panel, to the "Remote Tracking" Tracking
position, as shown at (A).

(ii). Start the Engine as per the Engine start up Manual


procedure on the previous page. Tracking

(iii). Activate the Remote Control by pulling up the red


button, as shown at (B).
(B). (C).
(iv). Insert the key into the Remote Control Handset and
turn on, as shown at (C).

Note. At this point the LED, shown at (D), should flash


(D).
red for a few seconds and then turn to a constant green. Tracks
If it continues to flash red this indicates that the battery Forward
is low. Ensure that the battery is fully charged before
operating the Remote Control. Tracks
Reverse
(v). Activate the Tracks by pressing the Tracks button,
as shown at (E).

Note: At this point the Track Safety Buzzer should


sound.

(vi). There is a seven second delay on the handset


before the Tracks will operate. Ensure that the Jacking
Legs are raised before operating the Tracks.

(vii). Track the Machine using the forward and reverse


buttons as shown.
(E).

883T/D/2012/01 JMG Systems LTD. Page 12.


Before operating this Machine you Must read the

! WARNING Safety and operation instructions in the Finlay


Operation Manual.

3.3 TRACKING USING THE MANUAL TRACKING


DOGLEAD.
(A).
Remote
(i). Ensure that the Doglead is connected to the
Tracking
Machine and that the Doglead Machine Stop is not
pressed.
Manual
(ii). Switch the Tracks Operation Switch, located on Tracking
the Tracks Control Panel, to the "Manual Tracking"
position, as shown at (A).

(B). Left hand Track


(iii). Start the Engine as per the Engine start up
Forward/Back
procedure in section 3.1.

(iv). Switch the Tracking "On/Off" Switch, located on Right hand Track
the Doglead Handset, to the "On" position, as shown at Forward/Back
(B).
Tracking
Note: At this point the Tracking Safety Siren should On/Off Switch
sound and the Tracking Beacon should flash. There is
a seven second delay on the handset before the Doglead Machine Stop
Tracks will operate. Ensure that the Jacking Legs are Switch
raised before operating the Tracks.

(v). The Machine can now be tracked using the


controls on the Doglead Handset, as shown at (B).

883T/D/2012/01 JMG Systems LTD. Page 13.


883T/D/2012/01 JMG Systems LTD. Page 14.
Before carrying out Maintenance you Must read

! WARNING the Safety instructions in the Finlay Operation


Manual.

4.1 GENERAL MAINTENANCE

JMG control panels are skilfully manufactured & precise pieces of equipment. Therefore, to ensure that
the equipment continually operates effectively the owner should ensure that the following "Good
housekeeping" measures are carried out:

(i). Ensure that only qualified and trained personnel operate and/or maintain this equipment.

(ii). Electrical connections are susceptible to wet and dirt, therefore, every step should be taken to avoid
such elements affecting this equipment:

(iii). Always keep the Control Panel Lid closed and locked at all times. Keep the key of the Panel in a
safe place.

(iv). Regularly check the Control Panel and all connectors such as Battery Terminals and Solenoid
Connectors etc. for corrosion or build up of dirt.

(v). When carrying out any repairs ensure that the equipment is kept covered from rain and that all dirt
etc. has been cleaned from the equipment.

(vi). Check daily for any damaged or worn gauges, switches, wires or connectors and replace
immediately if necessary.

(vii). Never adjust any of the components on this equipment without the authorisation of JMG Systems.
Warranty may be effected where unauthorised adjustments have been made.

(viii). Always replace damaged or faulty components/parts with compatible replacements. Always check
ratings before replacement.

883T/D/2012/01 JMG Systems LTD. Page 15.


Before carrying out any repairs or checks on this

! WARNING equipment ensure that the Machine has been


fully shut down.

4.2 FAULT FINDING.

PROBLEMS TRACKING WHEN USING THE REMOTE CONTROL.

(i) The Remote Control is turned on but the LED is not flashing.
- Battery is flat. Replace battery
- Board inside Handset has failed. Contact JMG Systems.
- Fuse on board inside the Handset has blown. Check fuse & replace if blown.
- Key switch on Handset is broken. Check wiring to key switch contact element & replace switch if faulty.

(ii) The Remote Control is broadcasting but nothing is operating.


- The Handset is de-activated. Pull out the red button on top of the Handset.
- The Remote Control is out of range (100 metres). Bring back into range.
- No power going to the Receiver Box. Check that the power LED on the inside of the Receiver Box is on.
- Fuse is blown on the inside of the Receiver Box. Check fuse & replace if blown.
- Receiver is set for different frequency. Check if green LED (LD2) located on PCB on the inside of Receiver
Box is flashing. If not check that the receiver frequency channel matches that of the Remote Control.

(iii) All Tracking Motions working intermittently.


- Receiver is set for different address code. Check that the ADMO address code on the Receiver PCB
matches the address code on the Remote Control.
- Antenna connection on inside of Receiver Box is loose. Secure antenna connection.
- Control wiring to Receiver Box may be damaged. Check wiring and repair if faulty.
- Another Remote Control may be interfering with the system. Check for other Remote Controls in the area
and consult the Hetronic manual.

(iv) Some Tracking Motions working intermittently.


- Connectors loose on Track Solenoids. Check connections and tighten.
- Wiring damaged going to Track Solenoids. Check wiring & repair if faulty.
- Connector loose on inside of Receiver Box. Check connections and tighten.

(v) General checks when having problems Tracking using the Remote Control.
- Is the "Tracks on/off" switch on the Main Control Panel in the "on" position?
- Is the "Doglead/Remote" switch on the Main Control Panel in the "Remote" position?
- Is the Remote Control de-activate switch pulled out?
- Is the key switch in the "On" position?
- Is the battery pack fully charged?
- Did you take the Remote Control out of range (100 metres)?
- Are the Track Solenoid connectors tight and free from corrosion?
- Is there power going to the Receiver Box?
- Are there any fuses blown in the Receiver Box?
- In the Receiver Box are all connections tight?
- In the Receiver Box is the internal antenna securely connected?
- Is there power going to the Tracks Control Box?
- Are there any fuses blown in the Tracks Control Box?
- In the Tracks Control Box are all connections tight?
- Are the Hydraulic Levers in the Tracking Position?

883T/D/2012/01 JMG Systems LTD. Page 16.


Before carrying out any repairs or checks on this

! WARNING equipment ensure that the Machine has been


fully shut down.

4.2 FAULT FINDING - CONTINUED.

PROBLEMS TRACKING WHEN USING THE MANUAL TRACKING DOGLEAD.

(i) Engine is running but nothing is operating from the Doglead Handset.
- Doglead is not connected properly. Check connection & tighten if loose.
- On/Off switch on the Handset is faulty. Check switch & replace if faulty.
- Fuse on board inside the Tracks Control Box has blown. Check fuse & replace if blown.
- Control wiring to Tracks Control Box may be damaged. Check wiring & repair if faulty.

(ii) All Tracking Motions working intermittently.


- Control wiring to Tracks Control Box may be damaged. Check wiring & repair if faulty.
- Main Doglead connector loose or damaged. Check connection & repair if faulty.

(iii) Some Tracking Motions working intermittently.


- Connectors loose or corroded on Track Solenoids. Check connections & tighten.
- Connectors loose on inside of Doglead Handset. Check connections & tighten.
- Connectors loose on inside of Tracks Control Box. Check connections & tighten.
- Control switches on Handset are faulty. Check switches & replace if faulty.
- Wiring damaged going to Track Solenoids. Check wiring & repair if faulty.
- Main Doglead connector loose or damaged. Check connection & repair if faulty.

(iv) General checks when having problems tracking using the Doglead Handset.
- Is the Doglead Handset E-stop pulled out?
- Is the Doglead Handset connected properly?
- Are the Track Solenoid connectors tight and free from corrosion?
- Is there power going to the Tracks Control Box?
- Are there any fuses blown in the Tracks Control Box?
- Are all connections tight in the Tracks Control Box?
- Are the Jacking Legs Fully up on the Machine?
- Are the Hydraulic Levers in the Tracking Position?

883T/D/2012/01 JMG Systems LTD. Page 17.


4.3 MAIN CONTROL PANEL, FUSE & RELAY LAYOUT. 4.4 TRACKS CONTROL PANEL, FUSE & RELAY LAYOUT.
F1 F2 F3 F4 F5 F6 F7 F8 F 9 F 10

F1 F2 F3 F4 SD3

F5 F6 F7 F8
R1 R2 R3 R4 R5 F 11
F9 F10

R3 R6 R7 R8 R9 R 10 F 12
R1
R2

R4 R5

R1 LEFT HAND FORWARD SOLENOID F1-10A LEFT HAND FORWARD SOLENOID


R2 LEFT HAND REVERSE SOLENOID F2-10A RIGHT HAND REVERSE SOLENOID
R3 N/A F3-10A LEFT HAND REVERSE SOLENOID
R1 FUEL SOLENOID RELAY F1- 5A PCB POWER
F2-10A FUEL SOLENOID R4 N/A F4-10A RIGHT HAND FORWARD SOLENOID
R2 OIL COOLER RELAY
R3 N/A F3-15A TRACKS R5 TRACK POWER RELAY F6-10A BEACON , SIREN & TIMER
R4 N/A F4-15A HYDRAULIC OIL COOLER (OPTIONAL) R6 RIGHT HAND REVERSE SOLENOID F9-10A MANUAL REMOTE SELECTOR SWITCH
R5 STARTER MOTOR RELAY F5-10A START DELAY SIREN R7 RIGHT HAND FORWARD SOLENOID F10-10A REMOTE CONTROL RECEIVER MANUAL
F6-5A MACHINE STOP SWITCHES R8 BEACON , SIREN & TIMER F11- 5A SYSTEM POWER
F7-N/A R9 N/A F12- N/A
F8-15A HYDRAULIC OIL COOLER R10 SYSTEM POWER RELAY
F9-N/A SD3-7 SECOND DELAY TIMER
F10-5A OIL COOLER FAN SWITCH
4.5 Main Control Panel & Loom Wiring Diagram
30
15

FL1 F3 F6 F2 F5 F8 F10 F1
40A 15A 5A 10A 10A 15A 5A 5A

A1

R S2
H1

G1
H5 H7

S1

B2 B3
S12 S6 S7 S8 S9

31

88 3T/D/201 2

G1 12V BATTERY A1 CONTROL UNIT


G2 ALTERNATOR H2 ENGINE OIL PRESSURE WARNING LAMP
B1 START DELAY SIREN
H1 BATTERY CHARGE LAMP H3 ENGINE TEMPERATURE WARNING LAMP
K2 RLY 2 COOLING FAN RELAY
H4 COOLANT LEVEL WARNING LAMP
H7 FUEL SOLENOID ON LAMP K5 STARTER MOTOR RELAY
H6 AIR FILTER RESTRICTION WARNING LAMP
H5 MACHINE STOP RELEASED WARNING LAMP M1 STARTER MOTOR
H8 HYDRAULIC OIL LEVEL WARNING LAMP
K1 RLY 1 FUEL SOLENOID RELAY M2 HYDRAULIC OIL COOLING FAN
J1 STOP SWITCH JUNCTION BOX H9 MACHINE STOP/MANUAL TRACK STOP ON WARNING LAMP
S6 ENGINE OIL PRESSURE SWITCH
H11 FUEL CONTAMINATION WARNING LAMP
P1 ENGINE HOUR METER S7 ENGINE TEMPERATURE SWITCH
S1 BATTERY ISOLATOR SWITCH S8 AIR FILTER RESTRICTION SWITCH
S2 IGNITION/START SWITCH S9 HYDRAULIC OIL LEVEL SWITCH
S12 OIL COOLER TEMPERATURE SWITCH
S3-S6 ENGINE STOP SWITCHES
Y1 FUEL SOLENOID WIRE COLOUR CODE
B = BLACK K = PINK O = ORANGE R = RED W = WHITE
G = GREEN N = BROWN P = PURPLE U = BLUE Y = YELLOW
4.6 Tracks Control Panel & Loom Wiring Diagram

C JMG SYSTEMS LTD

883T/D/2012

B2 TRACK SIREN S17 MANUAL TRACK ON/OFF SWITCH K10 LEFT HAND FORWARD RELAY (R1A)
E1 TRACK BEACON LAMP S18 MANUAL HANDSET ENGINE STOP SWITCH K11 LEFT HAND REVERSE RELAY (R2A)
K6 TRACK OPERATING RELAY (R5A) S19 LEFT HAND TRACK SWITCH K12 RIGHT HAND FORWARD RELAY (R7A)
K7 TRACK DELAY TIMER S20 RIGHT HAND TRACK SWITCH K13 RIGHT HAND REVERSE RELAY (R6A)
K8 POWER RELAY (R10A) Y5 LEFT HAND FORWARD SOLENOID
K9 SIREN AND BEACON RELAY (R8A) Y6 LEFT HAND REVERSE SOLENOID
WIRE COLOUR CODE
S16 TRACK MANUAL/REMOTE SELECTOR SWITCH Y7 RIGHT HAND FORWARD SOLENOID
B = BLACK K = PINK O = ORANGE R = RED W = WHITE
A3 RADIO REMOTE TRACK CONTROL RECEIVER Y8 RIGHT HAND REVERSE SOLENOID
G = GREEN N = BROWN P = PURPLE U = BLUE Y = YELLOW
A4 MANUAL TRACK CONTROL HANDSET

FUSES AND RELAYS WITH LETTER A


ARE FITTED IN TRACK JUNCTION BOX
883T/D/2012/01 JMG Systems LTD. Page 21.
5.1 MAIN CONTROL PANEL PARTS LIST.

(1).

(2).

(4).
(3). (5).

(6).
(7).

(8).

(9).
(10).

(11).

ITEM NO. PART NO. DESCRIPTION. NO. REQ.

(1). 14.29.1426 Main Control Panel & Loom complete. 1


(2). 12.26.0300 Main Control Panel lock & key. 1
(3). 14.75.0001 Hour clock. 1
(4). 14.77.0001 Ignition switch. 1
(5). 15.02.0801 Ignition switch key. 1
(6). 14.64.0005 Fuse 5 Amp. 3
- 14.64.0010 Fuse 10 Amp. 4
- 14.64.0015 Fuse 15 Amp. 3
(7). 14.40.0013 Main Control Panel PCB. 1
(8). 14.40.0010 AF Link. 1
(9). 14.71.0013 R1 - Fuel Solenoid Relay. 1
(10). 14.71.0002 R2 - Oil Cooler Relay. 1
(11). 14.71.0003 R5 - Starter Motor Relay. 1

883T/D/2012/01 JMG Systems LTD. Page 22.


5.2 TRACK CONTROL PANEL INTERNAL PARTS LIST.

(9).

(1).
(10).
(2).
(3).
(11).
(4). -
5
-

(5). (12).
(6).
(7).
(8).

ITEM PART NO. DESCRIPTION. NO. REQ.


NO.

(1). 14.29.1429 Tracks Control Panel & Loom complete. 1


(2). 14.40.0020 Tracks Control Panel PCB. 1
(3). 14.64.0010 Fuse 10 Amp. 7
- 14.64.0005 Fuse 5 Amp. 1
(4). 14.71.0004 R1 - Left Hand Forward Solenoid Relay. 1
(5). 14.71.0005 R2 - Left Hand Reverse Solenoid Relay. 1
(6). 14.71.0006 R6 - Right Hand Reverse Solenoid Relay. 1
(7). 14.71.0011 R7 - Right Hand Forward Solenoid Relay. 1
(8). 14.71.0008 R8 - Beacon, Timer & Siren Relay. 1
(9). 14.72.0005 Track delay Timer. 1
(10). 14.71.0009 R5 - Track Power Relay. 1
(11). 14.71.0010 R10 - System Power Relay. 1
(12). 14.77.0300 Tracks Operation Switch. 1

883T/D/2012/01 JMG Systems LTD. Page 23.


5.3 TRACK CONTROL PARTS LIST.

(1). (2). (3).

(4).

(5). (9). (10).

(6).

(7).

(8).

ITEM PART NO. DESCRIPTION. NO. REQ.


NO.

(1). 14.03.0573 Tracks - Remote control receiver box. (EU freq.) 1


- 14.03.0562 Tracks - Remote control receiver box. (US freq.) 1
(2). 14.03.0572 Tracks - Remote control handset. (EU freq.) 1
- 14.03.0561 Tracks - Remote control handset. (US freq.) 1
(3). 12.14.3010 Tracks - Remote control battery charger. 1
(4). 12.14.3009 Tracks - Remote control spare battery. 1
(5). 14.03.0695 Doglead handset. 1
(6). 14.77.0301 Tracks Forward/Back Switch. 2
(7). 14.77.0302 Tracks On/Off Switch. 1
(8). 14.77.0510 Doglead handset Machine Stop. 1
(9). 14.95.1301 Doglead male connector. (PP13) 1
(10). 14.95.1302 Doglead female connector. 1

WARNING: Remote control units are programmed in accordance with the regulations of the particular
region in which they are to be used. When ordering replacement handsets or receivers ensure that the part-
codes for the correct region are selected.

883T/D/2012/01 JMG Systems LTD. Page 24.


5.4 AUXILIARY PARTS LIST.

(1). (2). (3).

(4). (5). (6).

(7).

ITEM PART NO. DESCRIPTION. NO. REQ.


NO.

(1). 14.02.0023 Machine Stop box. 4


(1a). 14.29.4032 Complete Machine Stops kit inc. junction boxes. 1
(2). 14.65.0002 Start delay buzzer. 1
(3). 14.89.0008 Tracking beacon. 1
(4). 14.65.0003 Tracking buzzer. 1
(5). 14.64.0040 Main Fuse 40 Amp. 1
(6). 14.96.1200 Battery Lead Set. 1
(7). 14.77.0500 Battery Isolator 1

883T/D/2012/01 JMG Systems LTD. Page 25.


ENG
SECTION 9: WARRANTY 010303/01

SECTION 9 : WARRANTY
9. WARRANTY
All conditions and warranties expressed or implied by any statute common law, trade usage or
otherwise are hereby excluded. No liability is accepted by Finlay Hydrascreens for any loss,
damage or injury to property or persons arising directly or indirectly from any failure or defect in
the machinery supplied. The materials employed by Finlay Hydrascreens in the manufacture
of their machinery, to the best of their knowledge, are the highest available quality of their re-
spective kinds. Finlay Hydrascreens undertake to replace or repair free of cost any part sup-
plied to them direct to the customer of which they shall receive notice and which shall be proved
to the satisfaction of Finlay Hydrascreens within a period of six months of delivery to be defec-
tive in workmanship or materials provided:

A:- The written note of complaint is given within seven days of the discovery of the defect
B:- That the part is returned carriage paid to Finlay Hydrascreens and shall, in the event of
replacement become their property.

C:- That Finlay Hydrascreens shall not be liable for the cost of removal of the defective part or
the cost of fitting a new part.

D:- That the defect has not been caused by carelessness or improper or inadequate lubrication.

E:- That the guarantee period shall be proportionally reduced if the machinery is run for more than
one eight hour shift per day.

No unauthorised alternation or modification has been made to the plant or machine or component
the subject of the claim.

The new part will be delivered by Finlay Hydrascreens, carriage paid to the customers nearest
station in the UK or F.A.S. port of exportation.

In case of parts or components not manufactured by Finlay Hydrascreens the customer will be
entitled to the benefits in so far as it may be transmitted to the customer, of any guarantees given
by the manufacturer in respect thereof and Finlay Hydrascreens liability in respect of such goods
is limited to making the benefits of the manufacturers guarantees available to the customer to the
extent aforesaid.

This understanding is in lieu of and excludes any other conditions guarantees, or warranties ex-
pressed or implied, statuary or otherwise. In no event shall Finlay Hydrascreens be liable (ex-
cept to the extent if any of its undertaking as foresaid) for any loss injury or damage howsoever
caused or arising.

The guarantee contained aforesaid hereof is personal to Finlay Hydrascreens customer and
may not be assigned.

WA - 1
NL
HOOFDSTUK 9: GARANTIE 010303/01

9. GARANTIE

Alle voorwaarden en garanties die door het recht krachtens de wet of door
gewoonterecht worden uitgedrukt of die stilzwijgend gelden. Handelsgebruik of iets
dergelijks wordt hiermee uitgesloten. Finlay Hydrascreens accepteert geen
aansprakelijkheid voor verlies, financieel nadeel of persoonlijke schade of
verwondingen die direct of indirect resulteren uit een gebrek aan of direct uit de
geleverde machine. De door Finlay Hydrascreens bij de fabricage van de machines
gebruikte materialen zijn naar beste kennis van de hoogste verkrijgbare kwaliteit in de
betreffende soort. Finlay Hydrascreens is verplicht alle onderdelen die zij direct aan
de klant heeft geleverd, kostenloos te vervangen of te vergoeden, indien zij is ingelicht
en waarbij volgens Finlay Hydrascreens binnen een periode van zes maanden na
levering is gebleken dat er een fout in de verwerking of bij het materiaal is opgetreden,
onder de voorwaarde dat:

A: binnen zeven dagen na ontdekking van het gebrek een schriftelijke reclamatie
volgt.
B: het onderdeel franco aan Finlay Hydrascreens wordt geleverd en in het geval
van een vervanging hun eigendom wordt
C: Finlay Hydrascreens niet voor de kosten van uitbouw van het defecte onderdeel
of de kosten van inbouw van een nieuw onderdeel aansprakelijk is.
D: het gebrek niet door nalatigheid of door verkeerde of onvoldoende smering is
veroorzaakt.
E: de garantietermijn overeenkomstig wordt verkort wanneer de machine langer dan
in een acht-uurs-dienst per dag loopt.
F: aan de installatie of machine of aan componenten die onderwerp van de
reclamatie zijn, geen ongeoorloofde veranderingen of verbeteringen zijn
aangebracht.

Het nieuwe onderdeel wordt door Finlay Hydrascreens franco tot aan het dichtstbijzijnde
station of de F.A.S. exporthaven geleverd.
Bij onderdelen of componenten die niet door Finlay Hydrascreens zijn geproduceerd,
heeft de klant recht op de garantie die de fabrikant hiervan geeft, mits die aan de klant
kan worden overgedragen. De aansprakelijkheid van Finlay Hydrascreens met
betrekking tot deze producten is beperkt tot de garantie die de fabrikant in
bovengenoemde omvang aan de klant biedt.
Deze overeenkomst komt in de plaats van alle andere voorwaarden en garanties, hetzij
uitdrukkelijk of stilzwijgend, wettelijk of anderszins en sluit deze uit. In geen geval mag
Finlay Hydrascreens (uitgezonderd in de omvang van n van de voornoemde
verplichtingen) voor veroorzaakte of ontstane verliezen, verwondingen of schade
aansprakelijk zijn.
De bovengenoemde garantie geldt voor Finlay Hydrascreens klanten persoonlijk en
mag niet worden overgedragen.

WA - 2
FR
CHAPITRE 9: GARANTIE 010303/01

9. GARANTIE

Toute garantie expresse ou octroye d'accord tacite par la voie du droit commun, le
droit cotumier, l'usage commercial ou autres est exclue. Finlay Hydrascreens dcline
toute responsabilit en cas de pertes, prjudices de biens ou de personnes rsultant
directement ou indirectement d'une dfaillance / vice de l'quipement livr. Les
matriaux mis en oeuvre par Finlay Hydrascreens pour la production de ses
machines au meilleur de ses connaissances, rpondent aux critres de qualit les plus
pousss dans la matire. Finlay Hydrascreens sengage remplacer gratuitement ou
rembourser le prix de toute pice livre directement au client qui serait porte sa
connaissance et qui, la satisfaction de Finlay Hydrascreens, savrerait tre
affecte dun vice de fabrication ou de matire dans un dlai de six mois aprs sa
livraison, et ce dans les conditions suivantes :

A: si cette rclamation est notifie par crit dans un dlai de sept jours aprs sa
dcouverte ;
B: si la pice en question est retourne franco de port Finlay Hydrascreens qui
en devient propritaire en cas de remplacement ;
C: si Finlay Hydrascreens n'est pas responsable des cots rsultant du montage
et/ou dmontage d'une pice reconnue dfectueuse et/ou neuve ;
D: si ce dfaut n'est pas imputable la ngligence ou une lubrification errone ou
insuffisante ;
E: si la priode de garantie se rduit dans la mme proportion, lorsque la machine
fonctionne pendant plus de huit heures par jour ;

F: si l'installation, la machine ou certains de ses composants, objet de la rclamation,


n'ont pas t soumis des modifications ou transformations illicites.

Finlay Hydrascreens livrera la pice neuve franco de port la gare SNCF la plus
proche en Grande Bretagne ou bien F.A.S. au port d'exportation.

Pour des pices ou organes qui ne sont pas fabriqus par Finlay Hydrascreens, le
client bnficie des conditions de garantie accordes par leur constructeur, dans la
mesure o celles-ci peuvent tre transfres au client ; la responsabilit de Finlay
Hydrascreens par rapport ces produits se limite faire bnficier le client de
lensemble des prestations de garantie accordes par cet autre constructeur.

Cette convention remplace et exclut toutes les autres conditions de garantie qu'elles
soient implicites ou explicites, lgales ou non. En aucun cas, Finlay Hydrascreens (
l'exception des cas de figure spcifis ci-dessus) n'assumera la responsabilit de toute
perte, blessure ou prjudice qui pourrait surgir.
La garantie ci-dessus est accorde au client par Finlay Hydrascreens titre
personnel et ne peut tre transfr un tiers.

WA - 3
DE
KAPITEL 9: GARANTIE 010303/01

9. GARANTIE

Alle Bedingungen und Gewhrleistungen, die durch Gesetzesrecht oder


Gewohnheitsrecht ausgedrckt werden oder stillschweigend gelten. Der
Handelsgebrauch oder hnliches wird hiermit ausgeschlossen. Finlay Hydrascreens
bernimmt keine Haftung fr Velust, Vermgens- oder Personenschden oder -
verletzungen, die direkt oder indirekt aus einem Mangel an oder direkt aus der
gelieferten Maschine resultieren. Die von Finlay Hydrascreens bei der Herstellung der
Maschinen verwendeten Materialien sind nach ihrem bestem Wissen von der hchsten
erhltlichen Qualitt ihrer jeweiligen Art. Finlay Hydrascreens verpflichtet sich,
kostenlos alle von ihnen direkt an den Kunden gelieferten Teile zu ersetzen oder zu
erstatten, von denen sie Kenntnis erhalten und bei denen es sich zur Zufriedenheit von
Finlay Hydrascreens innerhalb eines Zeitraums von sechs Monaten nach Lieferung
herausstellt, da es einen Mangel in der Verarbeitung oder bei den Materialien gibt,
unter der Voraussetzung, da:

A: innerhalb von sieben Tagen nach Entdeckung des Mangels eine schriftliche
Reklamation erfolgt.
B: das Teil frei an Finlay Hydrascreens geliefert wird und im Falle eines Ersatzes
deren Eigentum wird
C: Finlay Hydrascreens nicht fr die Kosten des Ausbaus des defekten Teils oder
die Kosten des Einbaus eines neuen Teils haftbar ist.
D: der Mangel nicht durch Nachlssigkeit oder falsche oder unzureichende
Schmierung verursacht wurde.
E: der Garantiezeitraum entsprechend verkrzt wird, wenn die Maschine lnger als in
einer Acht-Stunden-Schicht pro Tag luft.
F: an der Anlage oder Maschine oder an Bauteilen, die Gegenstand der Reklamation
sind, keine ungenehmigten Vernderungen oder Verbesserungen vorgenommen
wurden.

Das neue Teil wird von Finlay Hydrascreens frei an den nchsten Bahnhof in GB oder
den F.A.S. Ausfuhrhafen geliefert.
Im Falle von Teilen oder Bauteilen, die nicht von Finlay Hydrascreens hergestellt
wurden, hat der Kunde Anspruch auf Leistungen von Garantien, die vom Hersteller
diesbezglich erteilt wurden, insoweit, als diese an den Kunden bertragen werden
knnen, und die Haftung von Finlay Hydrascreens in bezug auf diese Waren ist darauf
begrenzt, da die Leistungen der Herstellergarantien im oben erwhnten Ausma dem
Kunden zur Verfgung gestellt werden.
Diese Vereinbarung tritt an die Stelle von allen anderen Bedingungen und Garantien
oder Gewhrleistungen, ob ausdrcklich oder stillschweigend, gesetzlich oder
anderweitig und schliet diese aus. Auf keinem Fall darf Finlay Hydrascreens
(ausgenommen in dem Ausma irgendwelcher vorstehender Verpflichtungen) fr
irgendwelche verursachten oder entstehenden Verluste, Verletzungen oder Schden
Haftbar sein.
Die oben angefhrte Garantie gilt fr Finlay Hydrascreens Kunden persnlich und darf
nicht bertragen werden.

WA - 4
ES
CAPITULO 9: GARANTA 010303/01

9. GARANTA

Se consideran vlidas todas las normas y garantas establecidas por el derecho o


aceptadas por sentido comn. Est excluido el uso comercial. Finlay Hydrascreens
no se re sponsabiliza de prdidas, daos econmicos, daos o lesiones a personas
que puedan surgir directamente o indirectamente por averia o defecto de la mquina.
Finlay Hydrascreens utiliza en la construccin de las mquinas materiales de lo ms
avanzados y de la mejor calidad Finlay Hydrascreens se obliga a sustituir o a
reparar sin cargo, y directamente al cliente, cada pieza que le envia el cliente con la
correspondiente reclamacin, que Finlay Hydrascreen verifica en el plazo de seis
meses desde el recibo, y que demuestren defecto de fabricacin o de material, bajo
las condiciones siguientes:

A: La reclamacin debe enviarse dentro de siete das desde que se ha encontrado


el defecto.
B: Hay que enviar las piezas a Finlay Hydrascreens, puerto franco, y, en caso de
sustitucin, estas quedan de propriedad de Finlay Hydrascreens
C: Finlay Hydrascreens no es responsable de los gastos de desmontaje de las
piezas defectuosas o de los gastos de montaje de las piezas nuevas.
D: El inconveniente no ha sido ocasionado por negligencia o equivocada o escasa
lubrificacin.
E: El plazo de la garanta debe reducirse cuando la mquina trabaja en turno diario
de ms de ocho horas.
F: Las piezas reclamadas proceden de instalaciones, mquinas o componentes que
no han tenido modificaciones o reformas no autorizadas.

Finlay Hydrascreens envia las nuevas piezas puerto franco a la estacin ms


cercana en GB, o al puerto F.A.S. para exportacin.
Para las piezas o componentes no fabricados por Finlay Hydrascreens, el cliente
tiene derecho a disfrutar de la garanta que le otorga el mismo constructor de las piezas
o componentes, hasta que sus cumplimientos puedan transmitirse al cliente y Finlay
Hydrascreens se responsabiliza unicamente de que el mismo constructor de las
piezas o componentes otorgue la garanta en la forma sobredicha.
Este acuerdo sustituye y excluye todas otras condiciones y garantas, ya sean escritas
como supuestas, legales u otras. Finlay Hydrascreens no puede ser responsable en
ningun caso (a excepcin de existir anteriores obligaciones) de cualquier tipo de
prdidas o daos a personas o cosas que sean consiguientes.
Las condiciones de garanta sobredichas vlen para los clientes de Finlay
Hydroscreens y no pueden transferirse a terceros.

WA - 5
S
KAPITEL 9: GARANTI 010303/01

9. GARANTI

Alla de villkor och utfstelser som uttrycks i lagtext eller sedvanertt eller som r
underfrstdda gller. Affrskutymen eller liknande utesluts hrmed. Finlay
Hydrascreens vertar ingen ansvarighet fr frlust, egendoms- eller personskador eller -
sr som uppstr direkt eller indirekt genom fel p eller direkt ur den levererade maskinen.
De material som Finlay Hydrascreens anvnder vid tillverkningen av maskiner r efter
bsta vetande av hgsta mjliga kvalitet av deras respektive sort.
Finlay Hydrascreens frpliktar sig att utan kostnad byta eller ge ersttning fr direkt till
kunderna levererade delar som de ftt vetskap om och fr vilka det till beltenhet fr
Finlay Hydrascreens har pvisats, inom en tidsrymd p sex mnader efter leveransen,
att det finns ett fel i bearbetningen eller hos materialen, under frutsttning att:

A: en skriftlig reklamation gjorts inom sju dagar frn att ett fel upptckts.

B: delen levereras fritt till Finlay Hydrascreens och blir deras egendom i fall av ett
byte.

C: Finlay Hydrascreens inte r ansvarigt fr kostnaderna fr ombyggnad av den


defekta delen eller kostnaderna fr montering av en ny del.

D: felet inte orsakats genom frsumlighet eller felaktig eller otillrcklig smrjning.
E: garantitiden frkortas med motsvarande tidslngd om maskinen krs lngre n ett
ttatimmarsskift per dag.

F: inga ndringar eller frbttringar utan tillstnd utfrts p anlggningen eller maskinen
eller p komponenter som r freml fr reklamationen.

Den nya delen levereras fritt frn Finlay Hydrascreens till nrmaste jrnvgsstation i GB
eller F.A.S.-utfrselhamn.

I fall av delar eller komponenter som inte har tillverkats av Finlay Hydrascreens har
kunden ansprk p garantiprestationer som tillverkaren utfrdat fr dessa, stillvida att
dessa kan verfras p kunden, och ansvarigheten frn Finlay Hydrascreens vad gller
dessa varor r begrnsat till att stlla tillverkarens garantiprestationer inom ovan nmnda
vidd till kundens frfogande.

Denna verenskommelse trder i stllet fr alla andra villkor och garantier eller utfstelser,
vare sig uttryckliga eller underfrstdda, lagbestmda eller andra och utesluter dessa.
Under inga frhllanden fr Finlay Hydrascreens (med undantag inom vidden fr
eventuella frestende frpliktelser) hllas ansvariga fr eventuella frorsakade eller
uppkomna frluster, skador eller sr.

Den ovan nmnda garantin gller Finlay Hydrascreens kunder personligen och fr inte
verltas.

WA-6

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