Transsteel Robotics Mecanos Fronius

TransSTEEL ROBOTICS Soluciones para el Acero Structural
Ing. Ruben Parisuaa C.

Especialista Robotica Industrial
MECANOS AUTOMATION SAC
Mvil l: 986406343 - #948450982

E-mail: ruben.parisua@mecanosautomation.com
www.mecanosautomation.com
FRONIUS: SINGLE-SOURCE-VENDOR
Fronius International GmbH / first name last name / TransSteel Robotics / 12.07.2011
POSICIONAMIENTO MUNDIAL EN EL
MERCADO DE LA SOLDADURA
AUTOMATIZADA
/ Perfecta soldadura del acero
/ Confiabilidad
/ Robustes
/ Facil operacion
PRINCIPALES BENEFICIOS
/ FSC (Fronius System Connector)
/ Adecuados para la integracion de Robots con mueca perforada (Hollow Wrist)

/ Control preciso del alimentador de alalmbre (minimos tiempos en cambios de liners y
rapiudo cxambio de antorchas)
/ Componentes estandarizados para sistemas roboticos Conventional y PAP (Process Arm
Peripherals)
SYSTEM OVERVIEW
POWER SOURCE
/ Fuentes de Poder de 350A and 500A
/ Sistema de Refrigeration por liquido, el
mismo de las fuentes standard TransSteels

/ Standard filtro de polvo
(standard feature)
/ Plataforma de montaje (optional)
/ HMI directa en la fuente de poder
Panel A y B
TECHNICAL DATA POWER SOURCE

TransSteel 3500
/ Power input range:
380 V to 460 V, +/- 10 % (or 480 V + 5 %)
/ Duty cycle 40 %: 350 A;
/ Duty cycle 100 %: 250 A
/ Duty cycle at 25 C, 350 A: 60 %
/ Weight: 26,45 kg
/ Efficiency at 250 A: 90 %
TransSteel 5000
/ Power input range:
280 V to 460 V, +/- 10 % (or. 480 V + 5 %)
/ Duty cycle 40 %: 500 A; Duty cycle 100 %: 360 A
/ Duty cycle at 25C, 500 A: 55 %
/ Weight: 30,15 kg
/ Efficiency at 360 A: 91 %
7
ROBOT INTERFACE
/ Diferentes tipos de interfaces disponibles:
/ Simple interface (Solamente start signal y current flow
seales alojadas internamente en la fuente de poder)

/ Automation interface (ROB 3000)
/ Standard I/O robot interface (ROB TSt,
ROB5000 OC)
/ Digital robot interface (DeviceNet TSt,

CanOpen TSt, Interbus TSt)
/ Instalaciones internas o adosadas(en la fuente de poder)

o montadas externamente (en celda del robot
para facile ensamblaje y diagnosis
INTERFACE SUPPORT FIELDBUS

BE2,0200,8052
Handhold black
42,0300,1429
Holder
42,0300,1429
Holder
BE2,0200,9690
Strain-relief for hosepack
9
ALIMENTADOR DE ALAMBRE
/ Un considerable pequeo y compacto alimentador de alambre
Diseo innovador y ergonomico
/ Nueva tarjeta de accionamientos y sistema

Fronius System Connector (FSC)
10
VR5000 ROB Konv.

conventional system
VR5000 ROB PAP

PAP-System
ALIMENTADOR DE ALAMBRE - OPCIONES

/ 16 bar compressed air cleaning
/ Welding gas pressure sensor
/ E-set external CAT-signal

/ Quick connection for wire feed hose
Atencion: Siempre ordenar los rodillos alimentadores por separado y deacuerdo al kit de
soldadura en su aplicacion!
11
WIRE FEEDER ADVANTAGES

/ Power cable connectors fully insulated to protect against personal contact
/ Comfort wire, negates the necessity to open wire feed unit
/ Nuevo motor de 42 Volt con IGBT
/ Cubierta standard
/ Alimentador con velocidad de 1-25m/min
12
WIRE FEEDER MOUNTING

Two new wire feeder mountings:
/ New PAP mounting
(slidable)
/ New conventional mounting

(stress relief spring)
13
WIRE FEEDER MOUNTING PAP

(CHANGING LINERS)
/ Moveable wire feeder,
improves liner changing

time saving!
Open cover & loosen

clamp screws
14
Open FSC and slide the

wire feed unit
Remove wire feed inlet

colet then remove liner
...and reassemble
WIRE FEEDER MOUNTING

CONVENTIONAL
New stress relief :
/ No abrasion of the corrugated hose at the wire feed mounting

/ Higher life cycle of interconnection hosepack (minimum bending radius)
15
FRONIUS SYSTEM CONNECTOR (FSC)

/ Quicker and easier welding torch changes
(quick release leaver)
/ Exactly defined current transfer ensures a stable controlled process
/ All peripherals connected via a central connector removing all external
connections
/ A central connector is used for both robot and manual processes (conventional &
PAP)
16
WATER COOLED WELDING TORCH

HOSEPACK + CONNECTOR
/ All welding torches fitted with
corrugated protective tubing
/ Exclusive to FSC
/ No externally visible cooling lines on torch
hosepack (big advantage: simplified mounting
on PAP systems)
/ The FSC connector is used with both conventional
and PAP systems
/ Water lines (feed and return) are fitted with a
snap connector (direct push/snap connection
between torch body and cooling lines)
Attention: Please order basic kit separately!

17
CONNECTION HOSEPACK
/ Split protective hosepack covers
(hosepack with standard and corrugated
protection)
/ Corrugation hose on robot arm with an
increased flexibility and more heat resistance
/ Standard protective hoses
(oil-resistant) are optimal for
use on floors
18
NEW MAGNETIC CRASHBOX PAP

/ New magnetic crash box for
both conventional and PAP systems
/ Smaller ergonomic design (shorter

assembly time, smaller interference
contour at the 6th axes)
Magn. Crashbox PAP
/ Release force easily adjustable on

site by swapping magnetic rings
Conv. Crashbox PAP

19
NEW MAGNETIC CRASHBOX PAP
20
WELDING TORCH BODY & COUPLING

Welding torch body
/ Torch body is based on TransSteel manual
/ 350 A, 500 A
/ Gas- or watercooled
/ New welding torch coupling
Coupling
/ Both gas- and watercooled welding torch heads
are fitted in the same way
/ Protected against incorrect fitting of different
torch heads, G and W type fittings
/ A more precise and stable connection over
current available systems
21
CONFIGURATION KUKA WATERCOOLED
22
CONFIGURATION KUKA GASCOOLED
23
CONFIGURATION ABB WATERCOOLED
24
CONFIGURATION ABB GASCOOLED
25
CONFIGURATION FANUC WATERCOOLED
26
CONFIGURATION FANUC GASCOOLED
27
CONFIGURATION MOTOMAN WATERCOOLED
28
CONFIGURATION MOTOMAN GASCOOLED
29
30

Transsteel Robotics Mecanos Fronius

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Transsteel Robotics Mecanos Fronius

Cargado por

Copyright:

Formatos disponibles

TransSTEEL ROBOTICS Soluciones para el Acero Structural

Ing. Ruben Parisuaa C.

Mvil l: 986406343 - #948450982

/ Adecuados para la integracion de Robots con mueca perforada (Hollow Wrist)

mismo de las fuentes standard TransSteels

TECHNICAL DATA POWER SOURCE

seales alojadas internamente en la fuente de poder)

/ Digital robot interface (DeviceNet TSt,

/ Instalaciones internas o adosadas(en la fuente de poder)

INTERFACE SUPPORT FIELDBUS

/ Nueva tarjeta de accionamientos y sistema

VR5000 ROB Konv.

VR5000 ROB PAP

ALIMENTADOR DE ALAMBRE - OPCIONES

/ E-set external CAT-signal

WIRE FEEDER ADVANTAGES

WIRE FEEDER MOUNTING

/ New conventional mounting

WIRE FEEDER MOUNTING PAP

improves liner changing

Open cover & loosen

Open FSC and slide the

Remove wire feed inlet

WIRE FEEDER MOUNTING

/ No abrasion of the corrugated hose at the wire feed mounting

FRONIUS SYSTEM CONNECTOR (FSC)

WATER COOLED WELDING TORCH

Attention: Please order basic kit separately!

NEW MAGNETIC CRASHBOX PAP

/ Smaller ergonomic design (shorter

Magn. Crashbox PAP

/ Release force easily adjustable on

Conv. Crashbox PAP

NEW MAGNETIC CRASHBOX PAP

WELDING TORCH BODY & COUPLING

/ New welding torch coupling

CONFIGURATION KUKA WATERCOOLED

CONFIGURATION KUKA GASCOOLED

CONFIGURATION ABB WATERCOOLED

CONFIGURATION ABB GASCOOLED

CONFIGURATION FANUC WATERCOOLED

CONFIGURATION FANUC GASCOOLED

CONFIGURATION MOTOMAN WATERCOOLED

CONFIGURATION MOTOMAN GASCOOLED

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