LE GE Jenbacher RMD Analytics - Original.1444089877

Users Conference, San Diego | October 2015 © 2015 General Electric Company - All rights reserved
Remote Monitoring,
Diagnostics & Analytics
Jenbacher session | User Conference San Diego
October 6th, 2015
GE Information—U.S. Government approval is required
prior to export from the U.S., re-export from a third country,
Imagination at work or release to a foreign national wherever located.
Agenda
• Introduction
• myPlant* RM&D packages
• myPlant* RM&D & analytics platform
• Connectivity, access and control
• Predictive analytics
• Launching myPlant* 2.0
*Trademark of General Electric Company
Users Conference, San Diego | October 2015 © 2015 General Electric Company - All rights reserved 3
Introduction
myPlant* is a web-based platform used by GE support personnel in the
24x7 Quick Response Centers to support GE customers.
myPlant* uses a centralized, secure system to store data and engine

messages transmitted every 30 seconds by the DIA.NE* control system.
Where engines are connected to myPlant, the Quick Response Center

teams are able to remotely diagnose and resolve 60% of issues.
Depending upon their access level, customers and service providers can
have access to myPlant.
The myPlant* RM&D platform helps operators improve availability, reliability,

operating performance and maintenance effectiveness
myPlant* overview for end customer and
service providers
myPlant for end customers myPlant for service providers
• Intended for end customers • Intended for service providers
with small fleets of engines maintaining large fleets of
engines
• Simple end customer sign up
with an invitation code • Administration delegated to
the service provider to manage
• End customer adds sites using visibility to fleet/rights for the
the engine XT level 10 password service provider users
from the engine commissioning
folder
myPlant 2.0 Packages
An evolution towards myPlant* 2.0
an Asset Performance Management solution
<2010 2011 2015 2015

Apr Oct
myPlant 2.0 >95% >99%

• Increase stability and performance … Yield >90%, Availability > 95%
• Higher functionality … from Asset to Fleet management
• Better experience … New user interface
Value Proposition
Before After
• Dial-up access • No additional hardware required

Asset
• Additional hardware (VPN) required • Remote access to controls system
Management • Limited ability for data trending • Unlimited data trending
Fleet • No fleet level visibility • Fleet-level visibility

Management • Manual reporting • Automated fleet reporting
• Limited ability for analysis & • Full resolution diagnostic trend charts
benchmarking
Mobility • No mobility • Mobile App + SMS/Email notification
myPlant* 2.0 Packages 2015
Customers and service provider – Jenbacher
2-Protect
1-Connect
Release: 2H15
Outcomes • Increased asset visibility • Reduced downtime

• Increased productivity
Asset • Engine status visibility • Remote access to DIA.NE* HMI

Management • Control alarms visibility • Unlimited data trending
• Basic data trends • Advanced diagnostics
Fleet • Fleet status on world map

Management • Fleet summaries & reporting
Mobility • Smartphone app • SMS/Email notifications
myPlant* RM&D &
Analytics Platform
Easy sign up for a myPlant* account…
Invitation code
is required
Click to create a
new account
Customer adds sites to the new account…
Customer username & password

can be found in the
commissioning folder handed
over when the engine was
commissioned
Help and feedback…
“Need
Assistance” drop
down menu
Help for the

screen
components
Feedback site or
asset
corrections
Machine overview…
Simply type to filter
Click column heading to

sort ascending /
descending
Additional “Region”
filter for service
providers to filter
large engine fleets
Asset details…
Engine Current
overview with operational data
current status:
• Running
• Available
• Tripped
• Blocked Data set trends –
• Offline
• Never
last 7 days
Connected
Operational data
– last 7 days
energy, operating
hours and starts
Recent engine Site details

messages
(operator,
warning, trip)
Engine details
Detailed diagnostic trends: any data sets,
any timeframe…
Selections for
Engine messages
timeframe
(click to default
identify message
on chart)
Draw chart or
export data
Zoom into plotted
data sets
Selections any
data items
available Compare charts
with different time
ranges
Remote connection
to DIA.NE* WIN / XT4 control system…
Remote connection to
DIA.NE WIN/DIA.NE
XT4 client
Optionally enter
reason for
remote session
Manage Contacts for Notifications
Click “Manage
contacts” to
manage contacts
for an engine
Enter a filter to
quickly find a
contact
Select type of
notification
Details of event as
e-mail or SMS text
message
At a glance view to asset running status for the
whole fleet…
Operational performance reporting for the
whole fleet…
Download result
into Excel
Select report type
Simply check browser pre-requisites for
connection to DIA.NE* WIN control system…
Documentation to
assist in
configuring
connection to
DIA.NE WIN
Identities any
changes to rectify
issues with
browser, ActiveX or
java configuration
Multi-language support…
Language selection
is based on browser
language settings
myPlant* Smartphone/Tablet support…
Dedicated myPlant* App for iPhone & Android
Connectivity, Access
and Control
Secure data transfer from engine to myPlant*
Internet
myPlant
Rules and Algorithms

processed “in real- Data packets
Rules trigger time”
actions, eg: sent every 30
notifications to sec
support teams if Data
an engine trips or warehouse Historical Data
an issue archived for
predicted diagnostics and
analytics *Trademark of General Electric Company
The data transfer uses the same standard SSL encryption as banks
use for online transactions
Secure remote connection to engine
Access to current
and historical data
is controlled ?
Requests for remote
access to engine HMI
are controlled and
logged
Agent retrieves
request for remote
access and
Internet establishes secure
myPlant outbound tunnel
A secure outbound tunnel is created to remotely connect to the control system –

no open inbound ports on the firewall, no firewall VPN configuration
Predictive Analytics
myPlant* and predictive analytics running
together in a common architecture
24/7 Support
Amazon Cloud (AWS)

Control IPC Analytics Environment
Global persistent
System (DIA.NE* WIN/XT4) myPlant* Enterpise storage
Engine UI (Admin)
OPC Axeda
https Expression Rules
(connected Server Agent Custom Objects
Historical
State Machine
Asset) Rules
Internet
Customer UI
*Trademark of General Electric
Smart Analytics: Adaptive algorithms predicting
component remaining useful life
1 Red line shows
ignition voltage increase
4 as the engine operating
hours increase
3 2 Red line shows two

reductions in ignition
voltage where
maintenance events
take place
3 Black line reflects

1
the predicted increase in
2 ignition voltage as the
engine operates
4 Predicted
component useful life is
the intersection of
predicted operating
hours and the ignition
voltage limit of 35kV
Smart Analytics: Early detection of component
anomalies within the data stream
1
The red line
highlights the anomaly
detected for the cylinder
head #19
2
2
The cluster of black
lines show relative
temperatures for the
remaining 23 cylinder
heads
1
Smart Analytics: Early detection of generator
bearing overheating with use of Kalman filter
1 Measured
temperature of both
generator bearings
2 Measured
2
coefficients on the
1 1
2
generator around the
bearings
3 Normal behaviour of
the generator
temperature
 Measurement
4
and prediction have a
minimum deviation
4 Automated
3
detection of overheating
in the generator bearing
Measurement
and prediction deviate
significantly
Predictive analytics engage customer & product
support experts
Notify experts in GE’s Quick
1 Response Center / Excellence Center
Review behavior of data trends

2 and engine messages
Systematic validation of probable

3
root cause and corrective actions
Prompt feedback to root cause

4
and corrective actions taken
Continuous Improvement to improve accuracy and

reduce false detections
Predictive analytics driving customer outcomes
Detection Diagnosis Outcome
Algorithm identified a deviation The field service technician The customer was protected from
between the measured and proactively exchanges the an unplanned , prolonged outage
predicted generator bearing generator bearing. After and potential damage to other
temperature. The Quick Response disassembly, the critical bearing components
Center validated the relevant data condition is confirmed
and immediately requested a field
technician on site
Outlook - Predictive analytics in myPlant*
Asset overview
of analytics Pre-configured
warnings and charts for
alerts analytic
validation
Launching myPlant* 2.0
myPlant* 2.0 Packages 2015
Customers and service provider – Jenbacher
2-Protect
1-Connect
Release: 2H15
Outcomes • Increased asset visibility • Reduced downtime

• Increased productivity
Asset • Engine status visibility • Remote access to DIA.NE* HMI

Management • Control alarms visibility • Unlimited data trending
• Basic data trends • Advanced diagnostics
*Trademark of General Electric
Fleet • Fleet status on world map

Management • Fleet summaries & reporting
Mobility • Smartphone app • SMS/Email notifications
Future Releases
• Asset Management: Oil & Coolant mgmt. + Services expert system
• Fleet Management: Fleet-level reliability, cooling circuit & exhaust gas reports
• Analytics: Performance Analytics Suite (Spark plug life predictor, Bearing health, Oil filter lifetime & consumption)
Experience myPlant* 2.0… TODAY!
Join us at the
Industrial Internet
booth!
Questions?

LE GE Jenbacher RMD Analytics - Original.1444089877

Cargado por

Información del documento

Título original

Derechos de autor

Formatos disponibles

Compartir este documento

Compartir o incrustar documentos

Opciones para compartir

¿Le pareció útil este documento?

¿Este contenido es inapropiado?

Copyright:

Formatos disponibles

LE GE Jenbacher RMD Analytics - Original.1444089877

Cargado por

Copyright:

Formatos disponibles

Users Conference, San Diego | October 2015 © 2015 General Electric Company - All rights reserved

*Trademark of General Electric Company

myPlant* uses a centralized, secure system to store data and engine

Where engines are connected to myPlant, the Quick Response Center

The myPlant* RM&D platform helps operators improve availability, reliability,

*Trademark of General Electric Company

<2010 2011 2015 2015

myPlant 2.0 >95% >99%

• Dial-up access • No additional hardware required

Fleet • No fleet level visibility • Fleet-level visibility

Mobility • No mobility • Mobile App + SMS/Email notification

Outcomes • Increased asset visibility • Reduced downtime

Asset • Engine status visibility • Remote access to DIA.NE* HMI

Fleet • Fleet status on world map

Mobility • Smartphone app • SMS/Email notifications

*Trademark of General Electric Company

*Trademark of General Electric Company

Customer username & password

Help for the

Simply type to filter

Click column heading to

Recent engine Site details

*Trademark of General Electric Company

*Trademark of General Electric Company

*Trademark of General Electric Company

*Trademark of General Electric Company

Rules and Algorithms

A secure outbound tunnel is created to remotely connect to the control system –

Amazon Cloud (AWS)

*Trademark of General Electric

3 2 Red line shows two

3 Black line reflects

Review behavior of data trends

Systematic validation of probable

Prompt feedback to root cause

Continuous Improvement to improve accuracy and

Detection Diagnosis Outcome

*Trademark of General Electric Company

Outcomes • Increased asset visibility • Reduced downtime

Asset • Engine status visibility • Remote access to DIA.NE* HMI

Fleet • Fleet status on world map

Mobility • Smartphone app • SMS/Email notifications

*Trademark of General Electric Company

También podría gustarte