EAF Mass Balance Calculations for Foamy Slags and Refractory Protection

Mass Balance Target Slags (%)

BAKER Evaluate Slag
REFRACTORIES
Balance Balance Evaluation
Amounts Slag Slag Dual Sat
Res. EAF Slag 2000 % CaO 6966 5.8 23.0 46.1
FeO from O2 blow 2000 % MgO 4729 4.0 6.3 18.9
Coal Injection (10% ash) 1100 % SiO2 5343.44 4.5 11.7
Lime Add 3500 % Al2O3 1732.36 1.4 4.5
Dolomite Add 6500 % FeO 100320 83.8 41.0 Temp. (°C)
Magnesia Add 0 % MnO 580 0.5 2.0
DRI Add 108000 Total 119671 100 88.5
Scrap Amount 62000
% Si in scrap 0.2 Basicity (C/[S+A]) 0.98 1.42 Target Slags (Amounts)
% Al in scrap 0.2 CaO/SiO2 (C/S) 1.30 1.97 Dual Sat
CaO Req 48196.6
% Ash in Coal 2.0% MgO Req 17902.5
Total Req 66099.1
Compositions of Input Materials
EAF Slag O Blow Coal Ash Lime Dolomite MgO DRI
% CaO 25 0 92 30 4 1.2 "Simple" Dual Sat Slag
% MgO 6.5 0 3 60 90 0.55
% SiO2 16 0 6 2 4 3 4.1 C/S Ratio
% Al2O3 4 0 1 3 1 1.1
% FeO 43 0 1 1 1 92 % CaO
% MnO 2 0 1 2 1 0.5 % MgO
Total 96.5 100 100 100 99.45 % SiO2
% FeO
Total
 Target Slags (%)

MgO Sat
Only MgO Calculation
<44 MgO(Ref) 20.99413
13.5 W Al 0.244829
MgO New 18.91147

1610
Correction for FeO

SiO2Dual 46.82185
Target Slags (Amounts) FeODual -11.8
MgO Sat
MgODif 4.063423
11393.7
11393.7 FeODiff 71.8
FeO Cur 96.1
Diff 5.438929
"Simple" Dual Sat Slag at 1600°C MgOSat 13.47254

42.8
9.2
21.4
26.6
100
1.2 16.82621 16.90662
1.4 14.74628 15.09273
1.6 12.97386 13.52147
1.8 11.48305 12.13551
2 10.248 10.89574
2.2 9.242828 9.774222
2.4 8.441664 8.750359
2.6 7.818636 7.808497
2.8 7.347872 6.936468
3 7.0035 6.124629
3.2 6.759648 5.365204
3.4 6.590444 4.651834
3.6 6.470016 3.979251
3.8 6.372492 3.343042
4 6.272 2.739474
4.2 6.142668 2.16536
4.4 5.958624 1.617959
4.6 5.693996
4.8 5.322912
5 4.8195