Model 4100A

Recommended Component Replacement Frequency

Estimated Life
COMPONENT/ASSEMBLY PART NUMBER QTY
(Hours)

HOIST BLOWER ASSEMBLY, FRONT R12599D1F1 1 15113

HOIST BLOWER ASSEMBLY, REAR R12599D1F1 1 15113
HOIST MOTOR, FRONT, K-1250 EBM1144F1 0 0
Brush - Hoist Motor 73Q2D27 24 3000
Encore Exchange-Average Price 9988T116 1 18135
HOIST MOTOR, REAR, K-1250 EBM1144F1 0 0
Brush - Hoist Motor 73Q2D27 24 3000
Encore Exchange-Average Price 9988T116 1 18135
BOOM POINT ASSEMBLY 919J41F3 0 0
Point Sheave R7882D2 1 30225
Boom Point Pin 19N105 1 30225
Bearing 25Z259D302 4 30225
Spacer 18P8598 1 30225
Sleeve 18P8597 1 30225
HOIST 1st REDUCTION PINION SHAFT, FRONT 910J651F3 0 0
Hub, Brake 15N812D1 1 35263
Spacer 18P8581 1 35263
Spacer 18P8697D1 1 35263
Spacer 18P8698D1 1 35263
Seal, Oil 18Z3696D5 2 35263
Shaft, Input - Hoist 1J327 1 35263
Carrier, Bearing 25N736 1 35263
Carrier, Bearing 25N737 1 35263
Bearing 25Z1106D49 1 35263
Bearing 25Z901D4 1 35263
O-Ring 45Z91D116 1 35263
O-Ring 45Z91D15 1 35263
O-Ring 45Z91D180 1 35263
O-Ring 45Z91D28 1 35263
O-Ring 45Z91D63 2 35263
Coupling, Half R23188D1 1 35263
Hardward Kit, Coupling R23189F3 1 35263
Spacer, Coupling R27009D1 1 35263
HOIST 1st REDUCTION PINION SHAFT, REAR 910J651F3 0 0
Hub, Brake 15N812D1 1 35263
Spacer 18P8581 1 35263
Spacer 18P8697D1 1 35263
Spacer 18P8698D1 1 35263
Seal, Oil 18Z3696D5 2 35263
Shaft, Input - Hoist 1J327 1 35263
Carrier, Bearing 25N736 1 35263
Carrier, Bearing 25N737 1 35263
Bearing 25Z1106D49 1 35263
Bearing 25Z901D4 1 35263
O-Ring 45Z91D116 1 35263
O-Ring 45Z91D15 1 35263
O-Ring 45Z91D180 1 35263
O-Ring 45Z91D28 1 35263
O-Ring 45Z91D63 2 35263
Coupling, Half R23188D1 1 35263
 Model 4100A
Recommended Component Replacement Frequency

Estimated Life
COMPONENT/ASSEMBLY PART NUMBER QTY
(Hours)

Hardward Kit, Coupling R23189F3 1 35263

Spacer, Coupling R27009D1 1 35263
HOIST INTERMEDIATE SHAFT ASS'Y, FRONT 910J632F1 0 0
Gear, Intermediate Hoist 1J328 1 35263
Shaft, Intermediate Hoist Pinion 1J329 1 35263
Bearing 25Z1106D4 1 35263
Bearing 25Z1106D50 1 35263
Spacer 18P8583 1 35263
Spacer 18P8584 1 35263
O-Ring 45Z91D189 1 35263
O-Ring 45Z91D210 1 35263
HOIST INTERMEDIATE SHAFT ASS'Y, REAR 910J632F1 0 0
Gear, Intermediate Hoist 1J328 1 35263
Shaft, Intermediate Hoist Pinion 1J329 1 35263
Bearing 25Z1106D4 1 35263
Bearing 25Z1106D50 1 35263
Spacer 18P8583 1 35263
Spacer 18P8584 1 35263
O-Ring 45Z91D189 1 35263
O-Ring 45Z91D210 1 35263
HOIST DRUM & SHAFT ASSEMBLY 910J663F4 0 0
Drum, Hoist R7861D2 1 50375
Shaft, Hoist Drum 10N752 1 50375
Gear, Hoist 1J199 1 50375
Bolt, Coupling 1-1/2-6 x 8-3/4 in lg 20Z1931D24 24 50375
Nut, Hex 1-1/2 - 6UNC 20Z739D14 24 50375
Washer, Hardened 1-1/2 in 18Z694D14 48 50375
Bearing, Spherical 25Z1267D2 1 35263
Bearing, Spherical 25Z204D19 1 35263
Seal, Split Oil 18Q360D5 2 35263
Strip, Green rubber 27Z1435 1 35263
Seal, Wiper 18Q403D1 1 35263
Spacer, Oil Seal 18P5690D4 1 35263
Oil Seal Spacer 18P5690D4 1 35263
Spacer 25P1322 1 35263
Spacer 18P8577 1 35263
Spacer 18P8578 1 35263
Gasket (Half) 20N583 2 35263
Gasket 20P1826D7 1 35263
HOIST DISC BRAKE, FRONT R24170D1 1 12090
HOIST DISC BRAKE, REAR R24170D1 1 12090
CROWD BLOWER ASSEMBLY R12599D1F1 1 15263
CROWD MOTOR, K-700 EBM1155F1 0 0
Brush, Crowd Motor 73Q14D17 16 3000
Encore Exchange-Average Price 9988T119 1 12210
CROWD DRIVE ASSEMBLY R1877F1 0 0
Belt-Crowd 7Z399D14 1 3052
Sheave R1798D1 1 30525
CROWD 1st REDUCTION SHAFT 910J652F3 0 0
Pinion Shaft 1J236D1F1 1 30525
 Model 4100A
Recommended Component Replacement Frequency

Estimated Life
COMPONENT/ASSEMBLY PART NUMBER QTY
(Hours)

Tapered Bearing 25Z1106D10 1 30525

Roller Bearing 25Z1353D2 1 30525
Seal-Oil 18Z3696D3 2 30525
Hub 15N784D3 1 30525
Spacer 18P8699D1 1 30525
Spacer 18P8700D1 1 30525
Retainer Seal 18P8838D1 1 30525
O-Ring 45Z91D9 1 30525
O-Ring 45Z91D10 1 30525
O-Ring 45Z91D15 1 30525
O-Ring 45Z91D25 1 30525
O-Ring 45Z91D114 1 30525
CROWD INTERMEDIATE SHAFT ASSEMBLY 910J634F1 0 0
Gear 1N1521C1 1 30525
Pinion Shaft R23670D1 1 30525
Bearing 25Z1105 1 30525
Tapered Bearing 25Z1106D12 1 30525
Oil Seal 18Z498D168 1 30525
O-Ring 45Z91D15 1 30525
O-Ring 45Z91D114 1 30525
O-Ring 45Z91D116 1 30525
O-Ring 45Z91D326 1 30525
SHIPPER SHAFT ASSEMBLY R4001F1 0 0
Thrust Washer R3990D1 2 30525
Thrust Washer 18P4290 1 30525
Shipper Shaft R3989D1 1 30525
Gear R23816D1 1 30525
V-Ring Seal 18Z3344D27 2 30525
Oil Seal 18Z951D8 2 30525
O-Ring 45Z91D190 4 30525
Bushing R4134D1 2 30525
Retainer, Bushing R4151D1 2 30525
Thrust Plates (inside) 18P8623 2 30525
Shipper Shaft Pinion 1J378D1F2 2 24420
SADDLE BLOCK ASSEMBLY, RIGHT R9552F1 0 0
Saddle Block Bushing 5J8D1 1 24420
Saddle Block Bushing 5J9D1 1 24420
Wear Plate Horizontal 33P247D2 1 24420
Wear Plate Vertical 33P249D1 1 24420
SADDLE BLOCK ASSEMBLY, LEFT R9552F1 0 0
Saddle Block Bushing 5J8D1 1 24420
Saddle Block Bushing 5J9D1 1 24420
Wear Plate Horizontal 33P247D2 1 24420
Wear Plate Vertical 33P249D1 1 24420
DIPPER HANDLE R2254F1 1 24420
Rack Assembly 1J348D1 2 24420
Termination Plate R3390D1 2 24420
Termination Plate R3390D2 2 24420
Bushings 5P292D9 4 6105
Bushings 5P294D2 4 6105
 Model 4100A
Recommended Component Replacement Frequency

Estimated Life
COMPONENT/ASSEMBLY PART NUMBER QTY
(Hours)

CROWD/RETRACT LIMIT SWITCH 979J249F1 0 0

Resolver 75Z1252D1 1 12210
Programmable Limit Switch 79U2479D7 1 6105
CROWD DISC BRAKE 15R9D1 1 12210
SWING BLOWER ASSEMBLY, FRONT R21295D1F2 1 15263
SWING BLOWER ASSEMBLY, REAR R21295D1F2 1 15263
SWING MOTOR, FRONT, K-558A EBM1154F1 0 0
Brush, Swing Motor 73Q2D17 20 3000
Encore Exchange-Average Price 9988T120 1 18315
SWING MOTOR, REAR, K-558A EBM1154F1 0 0
Brush, Swing Motor 73Q2D17 20 3000
Encore Exchange-Average Price 9988T120 1 18315
SWING DISC BRAKE, FRONT 15R14D6 1 12210
SWING DISC BRAKE, REAR 15R14D6 1 12210
LOWER FINAL ASSEMBLY R18862F1 0 0
Ring Gear R5117D1 1 40700
Pin, Shear, Ring Gear R5720D1 24 40700
Screw, Hex Hd Cap 1-1/2--6UNC x 13 in, Grade 8 20Q325D701 20 40700
Screw, Hex Hd Cap 1-1/2--6UNC x 13 in, Grade 5 20Q259D701 4 40700
Nut, Lock 1-1/2--6UNC 20Q279D96 24 40700
Washer, Hardened 1-1/2 x 3/4 in thick 18T17962D3 4 40700
Washer, Hardened 1-1/2 x 1-1/4 in thick 18T17962D4 20 40700
Washer, Hardened 1-1/2 x 1/2 in thick 18T17962D6 4 40700
Lower Roller Path 29U29 1 40700
Clip, Rail 18Z3507 32 40700
Washer, Hardened 3/4 in 18Z694D8 32 40700
Screw, Drill Hd Cap 3/4-10UNC x 2-1/4 in 20P1858D449 32 40700
Upper Roller Path R16838D1 1 40700
Screw, Drill hd cap 3/4-10UNC X 3 in 20P1858D452 58 40700
Washer, Hardened 3/4 in 18Z694D8 58 40700
Shear Bar 20P1875 4 40700
Shear Bar 20T9517 12 40700
Clip, Rail R16841D1 26 40700
ROLLER CIRCLE ASSEMBLY R17563F1 0 0
Carrier Ring 29N539 1 40700
Rollers R16842D1 54 40700
Pins 19P768 54 40700
Washer 18Z3185D3 54 40700
CENTER GUDGEON R17731F1 0 0
Center Gudgeon R17353D1 1 40700
Adjusting Nut 20N585F1 1 40700
Sperical Washer 18P3206 1 40700
Split Collar 18N2437F1 1 40700
Washer Thrust 18T9322D2 1 40700
Bushing 5N15 1 40700
Seal, Grease 18Z479D80 1 40700
SWING SHAFT ASSEMBLY, FRONT 100J6145F1 0 0
Shaft Swing 10J101 1 20350
Pinion R24674D1 1 20350
Spherical Bearing 25Z1267D2 1 20350
 Model 4100A
Recommended Component Replacement Frequency

Estimated Life
COMPONENT/ASSEMBLY PART NUMBER QTY
(Hours)

O-Ring 45Z91D161 1 20350

Seal 18Z3386D5 1 20350
SWING SHAFT ASSEMBLY, REAR 100J6145F1 0 0
Shaft Swing 10J101 1 20350
Pinion R24674D1 1 20350
Spherical Bearing 25Z1267D2 1 20350
O-Ring 45Z91D161 1 20350
Seal 18Z3386D5 1 20350
SWING TRANSMISSION, FRONT, PLANETARY 100J5949F4 0 0
Encore Exchange-Average Price 9953T23 1 25438
Screw, Socket Hd Cap 1-8UNC x 6-1/2 in 0630V163 35 25438
Screw, Socket Hd Cap 3/4-10UNC x 6 in 0630V131 1 25438
SWING TRANSMISSION, REAR, PLANETARY 100J5949F4 0 0
Encore Exchange-Average Price 9953T23 1 25438
Screw, Socket Hd Cap 1-8UNC x 6-1/2 in 0630V163 35 25438
Screw, Socket Hd Cap 3/4-10UNC x 6 in 0630V131 1 25438
PROPEL BLOWER MOTOR ASSEMBLY, RIGHT R21295D1F2 1 14550
PROPEL BLOWER MOTOR ASSEMBLY, LEFT R21295D1F2 1 14550
PROPEL MOTOR, RIGHT, K-489 EBM585F1 0 0
Brush, Propel Motor 73Q2D5 16 6000
Encore Exchange-Average Price 9988T109 1 29100
PROPEL MOTOR, LEFT, K-489 EBM585F1 0 0
Brush, Propel Motor 73Q2D5 16 6000
Encore Exchange-Average Price 9988T109 1 29100
IDLER ASSEMBLY - RIGHT FRONT 910J659F1 0 0
Front Idler Roller 13J243D2C1F1 1 19400
Washer Thrust 18P8664D1 2 19400
Shaft 10N754 1 19400
Bearing 25J288D1 2 19400
IDLER ASSEMBLY - LEFT FRONT 910J659F1 0 0
Front Idler Roller 13J243D2C1F1 1 19400
Washer Thrust 18P8664D1 2 19400
Shaft 10N754 1 19400
Bearing 25J288D1 2 19400
LOWER ROLLER ASSEMBLY, RIGHT 913N62F1 0 0
Washer, Thrust 18N2628D2 16 19400
Roller, Lower 13N388D1C1F1 8 19400
Pin-Roller 19N114 8 19400
V-Ring Seal 18Z3344D12 16 19400
Bushing 5T3388 16 19400
LOWER ROLLER ASSEMBLY, LEFT 913N62F1 0 0
Washer, Thrust 18N2628D2 16 19400
Roller, Lower 13N388D1C1F1 8 19400
Pin-Roller 19N114 8 19400
V-Ring Seal 18Z3344D12 16 19400
Bushing 5T3388 16 19400
REAR IDLER ASSEMBLY, RIGHT 913J27F1 0 0
Washer Thrust 18Q340D9 2 19400
Idler 13J246D1C1F1 1 19400
Pin-Idler 19N113 1 19400
 Model 4100A
Recommended Component Replacement Frequency

Estimated Life
COMPONENT/ASSEMBLY PART NUMBER QTY
(Hours)

Pin-Retainer 19F63D51 1 19400

Bushing R5182D1 2 19400
REAR IDLER ASSEMBLY, LEFT 913J27F1 0 0
Washer Thrust 18Q340D9 2 19400
Idler 13J246D1C1F1 1 19400
Pin-Idler 19N113 1 19400
Pin-Retainer 19F63D51 1 19400
Bushing R5182D1 2 19400
FINAL DRIVE SHAFT & TUMBLER, RIGHT 910J660F1 0 0
Washer Thrust 18N2614D1 2 9700
Tumbler, Overpitched 4J172D3 1 9700
Spherical Bearing 25Z1267D4 1 19400
Bearing Capsule 25N821D1 1 19400
Pin, Dowel 19Z138D179 1 19400
Seal V-Ring 18Z3344D26 2 19400
Shaft-Drive R35378D1 1 19400
Bearing 25U28 1 19400
Oil Seal 18Z513D147 1 19400
Seal Retainer 18P8803D1 1 19400
FINAL DRIVE SHAFT & TUMBLER, LEFT 910J660F1 0 0
Washer Thrust 18N2614D1 2 9700
Tumbler, Overpitched 4J172D3 1 9700
Spherical Bearing 25Z1267D4 1 19400
Bearing Capsule 25N821D1 1 19400
Pin, Dowel 19Z138D179 1 19400
Seal V-Ring 18Z3344D26 2 19400
Shaft-Drive R35378D1 1 19400
Bearing 25U28 1 19400
Oil Seal 18Z513D147 1 19400
Seal Retainer 18P8803D1 1 19400
PROPEL PLANETARY TRANSMISSION, RIGHT 100J5800F2 0 0
Encore Exchange-Average Price 9953T25 1 29100
Screw, Hex Skt Hd Cap 1-1/2--6UNC x 5 in 0630V237 36 29100
PROPEL PLANETARY TRANSMISSION, LEFT 100J5800F2 0 0
Encore Exchange-Average Price 9953T25 1 29100
Screw, Hex Skt Hd Cap 1-1/2--6UNC x 5 in 0630V237 36 29100
CRAWLER SHOES, RIGHT SIDE 100N3162F9 0 0
Link Pin Assembly R15390F7 45 10000
Link Pin Assembly R15390F8 0 10000
72 Inch Crawler Shoe R29975D1 0 19400
84 Inch Crawler Shoe R31888D1 45 19400
96 Inch Crawler Shoe R8120D1 0 19400
108 Inch Crawler Shoe R7433D1 0 19400
CRAWLER SHOES, LEFT SIDE 100N3162F9 0 0
Link Pin Assembly R15390F7 45 9700
Link Pin Assembly R15390F8 0 10000
72 Inch Crawler Shoe R29975D1 0 19400
84 Inch Crawler Shoe R31888D1 45 19400
96 Inch Crawler Shoe R8120D1 0 19400
108 Inch Crawler Shoe R7433D1 0 19400
 Model 4100A
Recommended Component Replacement Frequency

Estimated Life
COMPONENT/ASSEMBLY PART NUMBER QTY
(Hours)

PROPEL DISC BRAKE ASSEMBLY, RIGHT 15R9D4 1 29100

PROPEL DISC BRAKE ASSEMBLY, LEFT 15R9D4 1 29100
AIR SYSTEM - ATTACHMENT 0 0 0
Air Regulator 36Z1604D2 1 6045
Valves Quick Release 36Z240D12 1 6045
Pressure Switch 79Z3138 1 6045
LOWER AIR CONTROL CAB 914J328F1 0 0
Solenoid Valves 36Q347D1 1 6045
Air Pressure Regulator 89Z182 1 6045
Quick Release Valve 36Z240D11 1 6045
Misc. Misc. 1 6045
AIR CONTROL PANEL UPPER 914J392F1 0 0
Valve Sol. 36Q347D1 1 6045
Switch Pressure 79Z3138 2 6045
Regulator 36Z1604D2 2 6045
Valve Check 36Z1245D1 1 6045
Misc. Misc. 1 6045
AIR PIPING SYSTEM UPPER 944J427F1 0 0
Air Solenoid Valve 36Z1193D2 1 6045
Valve, Pilot Operated 36Q523D1 1 6045
Air Pressure Regulator 36Z1604D1 1 6045
Pressure Gauge 89Z46 1 6045
Valve - QR 3/4" 36Z240D12 1 6045
Valve - QR 1/2" 36Z240D11 1 6045
Air Horn 47Z111 1 6045
Pressure Switch 79Z3138 1 6045
AIR COMPRESSOR 51U44D101 0 0
Starter 1079Z5790 1 12090
Motor 1088Z469 1 12090
Belt Set 7Z59D1 2 6045
Air Cleaner Element 1046Z783 2 3022
Pressure Switch 1079Z1889 1 12090
LUBE SYSTEM (LINCOLN) 0 0 0
Pump 37Z216D7 1 6045
Injector, Lube (mnfld W/5 SL11) 44Z1169D5 1 6045
Injector, Lube (SL32 w/o manifold) 44Z1484D5 1 6045
Injector, Lube (SL1) 44Z1444 4 6045
Injector, Lube (SL11 w/o manifold) 36Z879D2 2 6045
Vent Valve 36Z1612 1 6045
GREASE & AIR SWIVEL ASSEMBLY 944N33F1 0 0
Grease Swivel 18U60 1 6045
Air Swivel 36Z879D22 1 6045
LUBRICATION SYSTEM 944J351F1 0 0
Injector, SL-1 44Z1444 2 6045
Injector, SL-11 36Z879D1 2 6045
Swivel, Grease 36Z879D14 1 6045
Swivel, Air 36Z879D22 1 6045
LUBE SYSTEM COMPONENTS 0 0 0
Injector - SL1 44Z1444 1 6045
Injector SL-11 36Z879D2 1 6045
 Model 4100A
Recommended Component Replacement Frequency

Estimated Life
COMPONENT/ASSEMBLY PART NUMBER QTY
(Hours)

HOIST CASE LUBE PUMP 37U140D4 1 24180

Pressure Gauge 89Z839D7 1 6045
Filter, Element 46Q122D2 1 3022
Strainer 46Q108D3 2 3022
CROWD BELT TENSIONER 921J36F2 0 0
Pump 45Z320 1 15113
Guage 89Z616 1 15113
BOOMPOINT EQUALIZER, RIGHT R3769F1 0 0
Equalizer Pin 19T6403 1 60450
Bushing 5T3349 1 60450
BOOMPOINT EQUALIZER, LEFT R3769F1 0 0
Equalizer Pin 19T6403 1 60450
Bushing 5T3349 1 60450
BOOM FOOT PIN ASSEMBLY, RIGHT 919NJ74F1 0 0
Pin 19P824 1 30225
Boom Foot Bushing 5P308 2 30225
Boom Foot Spacer 5P309 1 30225
BOOM FOOT PIN ASSEMBLY, LEFT 919NJ74F1 0 0
Pin 19P824 1 30225
Boom Foot Bushing 5P308 2 30225
Boom Foot Spacer 5P309 1 30225
DIPPER TRIP ASSEMBLY 100J5518F3 0 0
Encore Rebuild 9923T18 1 6045
DIPPER TRIP SHEAVE ASSEMBLY 907J22F1 2 0
Sheave Bearing 25Z246D11 2 6045
Pin-Sheave 19P624D1 2 12090
Pin-Sheave 19P624D3 2 12090
Sheave 7J62D1 1 12090
HOIST ROPE GUARD 100J6025F1 0 0
Guide Liners 16T8385D1 4 6045
Guide Liners 16T8385D2 4 6045
MAIN TRANSFORMER 0 0 0
Transformer Main 75Q273D2 1 40300
AUXILIARY TRANSFORMER 0 0 0
Transformer Auxiliary 75Q274D1 1 50375
MACHINERY CAB BLOWERS 0 0 0
Blower Assembly 49R12D4 2 24180
CABINET BLOWERS 0 0 0
Control Cab. Fan 49Q41 1 6045
Blower, Converter & RPC 49Q8 1 6045
MISC ELEC/ELECTRONIC 0 0 0
Thyristors 75Z727D14 5 6045
Capacitors - RPC 84Q4D4 5 6045
Breakers - Field 79E6034D11 1 6045
Control Boards misc 5 6045
Misc. Electronic Components misc 1 6045
TRIP ROPES 0 0 0
Wire Rope, Dipper Trip 3/4" - 90' R17556D2 1 500
HOIST CABLES 0 0 0
Wire Rope Set, 2.75" - 392' R34355D26 1 850
 Model 4100A
Recommended Component Replacement Frequency

Estimated Life
COMPONENT/ASSEMBLY PART NUMBER QTY
(Hours)

SUSPENSION ROPES 0 0 0
Rope Pendant, 4.375" - 57.09' R31829D1 4 18000