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MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE UDB DEPARTAMENTO DE AERONÁUTICA

Código: SMC171
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COMBUSTION INTERNA SMC171
SISTEMAS DE MOTORES DE
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

FACULTAD DE AERONÁUTICA
DEPARTAMENTO DE INGENIERIA AERONAUTICA

Materia: Sistemas de Motores de Combustión Interna


UNIDAD II SISTEMAS DE MOTORES RECIPROCOS
SEMANA 7
Docente: Ing. Alfredo Morales
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

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Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

NORMAS DE CONVIVENCIA Y RESPETO


1. Asistencia se tomara diariamente, se dará un periodo de gracia de 15 minutos máximo
desde la hora de inicio de la clase, después por ordenes del decano se cerrara la puerta y
no habrá entrada. Se tomara como tarde si retorna en el receso.
2. El que tenga 100% de asistencia al final del periodo tendrá una bonificación.
3. No utilizar el celular o cualquier dispositivo que no sea calculadora. Si algún dispositivo es
utilizado, este será decomisado y entregado hasta el final.
4. No comer en clase (A menos que sea el receso), limpieza de salón al final
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

5. Habrán 10 minutos de receso (no mas no menos), el que no entre se queda fuera
6. Se requiere 75% de la asistencia para hacer el Examen I, II y III (P1, P2, P3)
*(Casos especiales pueden ser platicados conmigo)
7. No se publicaran notas de cualquier estudiante no solvente.
8. No dormir en clase, si alguien se duerme se le dará una advertencia, a la siguiente se le
solicitara retirarse.
9. Si se mueven los escritorios deberán regresarlos a su posición estándar antes de poder
retirarse de la clase (ESTO ES IMPERATIVO)
10. Cuando el docente este dando clase o algún alumno presentando, se solicita silencio
completo, se dará una advertencia inicial y después se le solicitara retirarse de la clase.
11. Cualquier trabajo que tenga plagio será un cero directo y reporte al director y decano.
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Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

EVALUACIONES

PERIODO II
Porcentaje Del Porcentaje
35% Periodo Del Final
TEORÍA 60.00%
Exposiciones cortas 35.00%
Exposiciones cortas 2P2 35.00% 21.00% 7.350% EC 11 de octubre 11-Oct-2019
Examen Parcial Teórico 65.00%
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

Examen Parcial Teórico 2 P2 65.00% 39.00% 13.650% EP 4 de octubre 4-Oct-2019


PRÁCTICA 40.00%
Listas de Cotejo 60.00%
Practica 3 Lista de Cotejo 3 P2 30.00% 12.00% 4.200% LC 6 de septiembre 6-Sep-2019
Practica 4 Lista de Cotejo 4 P2 30.00% 12.00% 4.200% LC 20 de septiembre 20-Sep-2019
Examenes de Practica 40.00%
Reporte de Practica 3 P2 20.00% 8.00% 2.800% EP 10 de septiembre 10-Sep-2019
Reporte de Practica 4 P2 20.00% 8.00% 2.800% EP 24 de septiembre 24-Sep-2019
100% 35%

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Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

Objetivos Unidad 2

Que el estudiante sea capaz de:

Que el estudiante sea capaz de:


1. Conocer los diferentes sistemas de los motores
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

recíprocos
2. Conocer la interacción entre sistemas

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Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

Reciprocating Engine
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

Lubrication System
Continuation

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Código: SMC171
SISTEMAS DE MOTORES DE
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UDB DEPARTAMENTO DE AERONÁUTICA

Reciprocating Engine Lubrication System


MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

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Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

Reciprocating Engine
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

Lubrication System
Types of Lubrication Systems

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Código: SMC171
SISTEMAS DE MOTORES DE
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UDB DEPARTAMENTO DE AERONÁUTICA

Types of Lubrication Systems

The lubrication system is one of the most important systems in an


aircraft engine. If for any reason the proper amount of lubricating oil is
unable to reach the engine parts to lubricate and cool them, the
engine life will be very short.
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

There are two ways the lubrication systems of reciprocating engines


can be classified:

1. The method of lubrication within the engine itself


2. The location in which the oil supply is carried

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Código: SMC171
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Types of Lubrication Systems

• Many engine parts, especially those carrying heavy loads at high


rubbing velocities, are lubricated by oil under direct pressure.

• Where direct pressure lubrication is not practical, a spray mist of oil


provides the required protection.
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

• Regardless of the method of application, the oil absorbs the heat


and later dissipates it through coolers or heat exchangers

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Código: SMC171
SISTEMAS DE MOTORES DE
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UDB DEPARTAMENTO DE AERONÁUTICA

Types of Lubrication Systems

Pressure lubrication system:

• A mechanical pump supplies oil under pressure to the bearings.

• The oil flows into the inlet (or suction) side of the pump, which is usually
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

located higher than the bottom of the oil sump so that sediment which
falls into the sump will not be drawn into the pump.

• The pump may be of either the eccentric-vane type or the gear type, but
the gear type is more commonly used.

• The pump forces oil into an oil manifold, which distributes the oil to the
crankshaft bearings.

• A pressure relief valve is usually located near the outlet side of the pump.

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Código: SMC171
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Types of Lubrication Systems

The advantages of pressure lubrication are:

1. Positive introduction of oil to the bearings.

2. Cooling effect caused by the large quantities of oil that can be


MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

pumped, or circulated, through a bearing.

3. Satisfactory lubrication in various attitudes of flight.

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Código: SMC171
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UDB DEPARTAMENTO DE AERONÁUTICA

Types of Lubrication Systems

Splash Lubrication and Combination Systems :

• Pressure lubrication is the principal method of lubrication

• Splash lubrication may be used in addition to pressure lubrication


MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

on aircraft engines, but it is never used by itself.

• Therefore, aircraft engine lubrication systems are always of either


the pressure type or the combination pressure, splash, and spray
type

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Código: SMC171
SISTEMAS DE MOTORES DE
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UDB DEPARTAMENTO DE AERONÁUTICA

Types of Lubrication Systems

Oil Supply Storage

The oil supply can be carried inside the engine itself in a wet-sump
system, or it can be carried in a separate tank outside the engine in a
dry-sump system.
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

Both types of systems are used in modern aircraft.

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Código: SMC171
SISTEMAS DE MOTORES DE
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UDB DEPARTAMENTO DE AERONÁUTICA

Types of Lubrication Systems

Wet Sump engine:

• An engine that carries its lubricating oil


supply in a reservoir that is part of the
engine itself.
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

• The oil is picked up from the sump by the


oil pump, and is forced through the
engine.

• When it has served its lubricating


functions, it drains back into the sump
and is picked up and recirculated through
the engine.

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Código: SMC171
SISTEMAS DE MOTORES DE
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UDB DEPARTAMENTO DE AERONÁUTICA

Types of Lubrication Systems

Dry-sump engine: An engine that carries its lubricating oil supply in a tank
external to the engine.

• The crankcase of a radial engine is too small to carry the oil supply, and
some horizontally opposed engines are mounted in shallow nacelles
where there is not enough room for a deep oil sump.
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

• Some airplanes designed for acrobatic flight cannot use wet-sump


engines.

• Oil is carried in an external oil tank that is higher than the oil inlet to the
engine, and it flows to the inlet of the oil pressure pump by gravity.

• The pump forces oil through the engine where it lubricates and cools, and
then drains down into a small collection sump where it is picked up by the
scavenger pump and returned to the tank.

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Código: SMC171
SISTEMAS DE MOTORES DE
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UDB DEPARTAMENTO DE AERONÁUTICA

Types of Lubrication Systems


Dry-sump engine: An engine that carries its lubricating oil supply in a tank external to the
engine.

• The scavenged oil is hot, and it normally contains some air so its volume is greater than
the cooler oil that is forced through the engine by the pressure pump.

• The scavenger pump, therefore, must have a considerably larger volume than the
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

pressure pump.

• An oil cooler with a temperature control is mounted in the line between the scavenger
pump and the oil tank.

• If the oil does not need cooling, it passes around the core of the cooler, but if it is too
hot, it is forced to flow through the cooler core where it transfers its heat to the air
flowing through the cooler.

• The normal procedure is to vent the oil tank to the engine crankcase, which is in turn,
vented to the outside air through the crankcase breather line.

• This method of venting provides adequate ventilation of the tank, and prevents oil loss
that could occur if the tank were vented directly.
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Código: SMC171
SISTEMAS DE MOTORES DE
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UDB DEPARTAMENTO DE AERONÁUTICA

Types of Lubrication Systems


MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

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Código: SMC171
SISTEMAS DE MOTORES DE
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UDB DEPARTAMENTO DE AERONÁUTICA

Types of Lubrication Systems

Internal Lubrication

• All moving parts of an aircraft engine must receive the proper


amount of oil under the proper pressure to ensure lubrication to
cushion any impact loads that are present, and carry away heat
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

released by the burning fuel-air mixture.

• The crankshaft, camshaft, and propeller shaft bearings, as well as


the rocker arm bushings, are lubricated by pressure oil through
drilled passages.

• Oil sprayed out between the crankshaft and the big-end bearing of
the connecting rod lubricates the wrist pin in both the piston and
the small end of the connecting rod.

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Código: SMC171
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UDB DEPARTAMENTO DE AERONÁUTICA

Types of Lubrication Systems – Internal Lubrication

Internal Lubrication

• Cylinder walls are lubricated by oil that is sprayed from the bleed-
off of the main and connecting rod bearings, and for larger opposed
engines, also sprayed with oil from cylinder lubricating nozzles.
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

• Gear teeth in the accessory section are lubricated by oil that is


sprayed from the accessory shaft bearings by centrifugal force and
splashed around inside the accessory case.

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Código: SMC171
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Types of Lubrication Systems – Internal Lubrication

1. A spur-gear-type pump picks up


the oil from the reservoir, or sump
(1)

2. From the discharge of the oil


pressure pump (2), the oil flows
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

through a thermostatic oil cooler


bypass valve (3).

3. If the oil temperature is low


enough, the valve opens and the
oil passes on to the pressure
screen (4).

4. If the temperature is too high, the


bypass valve closes, and the oil is
forced to flow through the oil
cooler (5) before going to the
pressure screen.
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Código: SMC171
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UDB DEPARTAMENTO DE AERONÁUTICA

Types of Lubrication Systems – Internal Lubrication

5. From the pressure screen the oil


goes to the oil pressure relief
valve (6). This is a spring-loaded
valve that is forced off its seat
when the oil pressure exceeds a
preset value and the oil that
caused the excess pressure drains
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

down into the sump.

6. Oil at the regulated pressure


lubricates the drive for the vane-
type vacuum pump (7). Drilled
passages are provided for
lubricating the vanes of a wet-
type vacuum pump (8) if one is
used

7. Oil flows from the relief valve to


the crankcase headers, or oil
galleries (9).
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Código: SMC171
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Types of Lubrication Systems – Internal Lubrication

8. The oil flows from the right


header through drilled passages
to lubricate the three main
crankshaft bearings (10).
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

9. From these bearings through the


hollow crankshaft to the crankpin
bearings (11), and then sprays
out to lubricate the pistons, wrist
pins, cam lobes, and cylinder
walls. It then drains back into the
sump.

10.The oil also flows under pressure


to the camshaft bearings (12).
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Código: SMC171
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Types of Lubrication Systems – Internal Lubrication

11. Oil under pressure flows into


the valve lifters, or tappets (13),
on the right bank of cylinders.

12. From the tappets it flows


through the hollow pushrods
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

(14) into the rocker boxes, then


through drilled holes in the
rocker arm bushings.

13. The oil sprays out from the


rocker arm bushings and
lubricates the rocker arms,
valve stems and springs and
then drains back in the sump
through oil drain tubes. Engines
with the pushrods below the
cylinders used the pushrod
shroud tubes for the oil return.
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Código: SMC171
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Types of Lubrication Systems – Internal Lubrication

14. Oil from the right header also


goes in the propeller governor
(15) to control the pitch of the
propeller.
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

15. From the governor, the oil is


either directed to the propeller
or it drains back into the engine
sump.

16. Oil from the left header flows


through the tappets and
pushrods into the rocker boxes
on the left bank of cylinders,
and drains into the sump
through oil drain tubes.
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Código: SMC171
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Reciprocating Engine
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

Lubrication System
Lubrication System Components

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Código: SMC171
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UDB DEPARTAMENTO DE AERONÁUTICA

Lubrication System Components

An aircraft engine lubrication system includes:

 Oil pump
 Oil pressure relief valve
 Oil reservoir ( either as a part of the engine or separate from the engine)
 Oil pressure gauge
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 Oil temperature gauge


 Oil filter
 The necessary piping and connections.

In addition, many lubrication systems include:

 Oil coolers and/or temperature-regulating devices.


 Oil dilution systems are included when they are deemed necessary for
cold-weather starting.

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Código: SMC171
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Lubrication System Components

Pumps: An oil pump is not a pressure producer; it is a fluid mover.

• Constant-displacement pump: A fluid pump that moves a specific


volume of fluid each time it rotates.
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• A constant-displacement pump moves a given volume of oil each


time it rotates, and if there were no opposition to this flow, there
would be no pressure.

• However, the oil does encounter opposition in the engine as it is


forced between the bearings and the crankshaft journals and other
parts of the engine it lubricates.

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Código: SMC171
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Lubrication System Components

• Oil pumps have a high capacity, and when turned at a high speed,
they can force so much oil through the engine that the oil
consumption can be excessive and hydraulic lifters inflate to the
point that they hold valves unseated.
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

• Thus, some form of relief valve is needed to maintain the pressure


at the value specified by the manufacturer.

• Reciprocating engines use constant-displacement oil pumps


designed to move a medium amount of fluid under medium
pressure

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Código: SMC171
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Lubrication System Components

The two most commonly


used types of pumps are:

 The spur-gear pump


MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

 The gerotor pump.

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Código: SMC171
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Lubrication System Components

The spur-gear pump

• A form of constant-
displacement fluid pump
that uses two meshing spur-
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

gears mounted in a close-


fitting housing.

• Fluid is moved by carrying it


around the housing
between the teeth of the
gears as they rotate.

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Código: SMC171
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Lubrication System Components

Georotor Pump
• A form of constant-displacement
pump that uses an external-tooth
drive gear that meshes with and
drives an internal-tooth gear that has
one more space for a tooth than
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

there are teeth on the drive gear.


• Both gears turn inside a close-
tolerance housing.
• As the pump turns, the space
between the tooth of the drive gear
and the cavity in the rotor becomes
larger under the inlet opening and
smaller under the outlet opening.
• Oil is pulled into the pump as the
space enlarges and is forced out as
the space decreases.
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Código: SMC171
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Lubrication System Components

Pressure Relief Valve

• Maintains a constant pressure


in the lubricating system as
the engine speed changes.
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

• At all but idling speeds, the


pump moves more oil than is
needed by the engine, and
restriction to the flow is great
enough to raise the pressure
to a value higher than that
specified by the engine
manufacturer.

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Código: SMC171
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Lubrication System Components

Pressure Relief Valve

• As soon as the pressure at the


inlet to the relief valve creates
a force greater than the force
of the spring, the valve moves
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

off its seat, and enough oil


returns to the sump to
maintain pressure in the oil
system at the value specified
by the engine manufacturer.

• It is important that the oil


pressure be maintained
within the limits established
by the engine manufacturer.
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Código: SMC171
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Lubrication System Components

Low Oil Pressure


• When the pressure is too low, not
enough oil is forced through the
engine to properly lubricate and
cool it.
• The oil temperature rises and the
wear becomes excessive.
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

High Oil Pressure


• Pressure higher than that
recommended by the engine
manufacturer should be avoided
because excessive pressure can
damage the oil cooler, burst the oil
lines, cause excessive leakage at
the oil seals, cause excessive oil
consumption by supplying
excessive amounts of oil to the
cylinder-wall area, and cause the
hydraulic lifters to keep the valves
from seating. 35
Código: SMC171
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Lubrication System Components

Bypass Valve

• If the strainer element should


ever become clogged, the
output of the pump will
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

produce enough pressure


differential across the strainer
to offseat the bypass valve,
and unfiltered oil will flow
through the system rather
than depriving the system of
all oil.

• Better to provide dirty oil


than no oil at all.
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Código: SMC171
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Lubrication System Components


Check Valve
• The oil reservoir used in dry-sump
lubrication systems is required to be
higher than the inlet of the pressure
pump, so the oil is forced into the
pump by gravity.
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

• If the engine is not operated for a long


period of time, such as overnight, oil
can seep past the gears and flood the
engine.
• To prevent this, strainers used with this
type of system have a check valve in
them that prevents the oil flowing into
the engine until the engine starts.
• The gravitational force of the oil in the
tank is insufficient to unseat the check
valve, but the oil pump forces enough
oil into the strainer to create a
pressure that opens the check valve
and allows oil to flow to the engine.
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Código: SMC171
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Lubrication System Components

Compensated pressure relief valves

• Some large reciprocating engines require a very high oil pressure to supply
oil to the bearings when the oil is cold, but this pressure must be reduced
when the oil warms up.
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

• These engines use compensated pressure relief valves that have two
springs holding the valve on its seat when the oil is cold.

• A bimetallic, thermostatic valve senses the oil temperature, and when the
oil is sufficiently warm, it opens a passage that allows the oil to act on a
piston in the relief valve that removes the force of one of the springs.

• For normal operation, only one spring holds the pressure relief valve on its
seat, and the pressure drops to the normal operating range.

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Código: SMC171
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Lubrication System Components

Oil Filter System

• One function of a lubricating system is to clean the inside of the


engine.
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

• As the oil flows through the engine, it picks up contaminants and


carries them to the filters where they are trapped until the filter is
cleaned or replaced during routine maintenance.

• Oil filters trap solid contaminants, but there are acids and chemical
contaminants that cannot be trapped by the types of filtering
systems used, and it is because of the accumulation of these
harmful substances that the oil should be periodically drained and
replaced with fresh oil.

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Código: SMC171
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Lubrication System Components

There are two basic types of oil filter arrangements:

 Full-flow oil filter system (most common)


 Bypass oil filter system
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

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Código: SMC171
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Lubrication System Components

• Most new aircraft engines are equipped with, or have provisions to


accept, a full-flow type of oil filter system.

• However, some older-model engines do not have these provisions


and have instead a bypass system, sometimes called a partial flow
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

system.

• The bypass system filters only about 10 percent of the oil through
the filtering element, returning the filtered oil directly to the sump.

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Código: SMC171
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Lubrication System Components


MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

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Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

Lubrication System Components


MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

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Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

Lubrication System Components

Oil Filter Elements

The oil filter used on an aircraft engine is usually one of four


types: screen, Cuno, canister, or spin-on
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

A number of types of filter elements are used in aircraft reciprocating


engines.

Some elements can be cleaned and reused; others are used once and
then thrown away.

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Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

Lubrication System Components

Oil Filter Elements

Edge filters may be of either:


MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

 Spiral-wound Type
 Cuno type

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Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

Lubrication System Components

Spiral-wound Type:
• A spiral-wound filter is a long strip of metal
with a wedge-shaped cross section wound
into a tight spiral.

• The thick edge of the strip forms the outside


MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

of the filter, and the turns are separated by


ridges formed across the strip.

• These ridges hold the edges apart a uniform


amount, enough to allow the oil to flow
through freely, but close enough to trap solid
contaminants.

• Contaminants collect on the outside of the


filter element and are removed when the
filter is cleaned during routine maintenance
inspections
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Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

Lubrication System Components

Cuno Type:
• The Cuno oil filter has a series of laminated plates, or disks, with one set
of disks rotating in the spaces between the other disks.

• The oil is forced through the spaces between the disks, flowing from the
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

outside of the disks, between the disks and spacers, to the inside passage
and then to the engine.

• Foreign-matter particles are stopped at the outer diameter of the disks.

• The minimum size of the particles filtered from the oil is determined by
the thickness of the spacers between the disks.

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Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

Lubrication System Components

Cuno Type:
• The accumulation of matter collected
at the outer diameter of the disks is
removed by rotating the movable
disks, which is accomplished by
means of a handle outside the filter
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

case.
• After long periods the filter case is
opened and the sludge removed.
• At this time, also, the entire filter
assembly can be thoroughly inspected
and cleaned and the sludge examined
for metal particles.
• This type of filter is used mostly on
older radial engines.

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Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

Lubrication System Components

Oil Filters:
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

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Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

Lubrication System Components

Oil Coolers
• Oil coolers are used in a lubricating system because it is important that the
oil entering the engine be cool enough to remove the excessive heat, and
to maintain the oil temperature in the correct range.
• An oil cooler is an oil-to-air heat exchanger.
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

• The oil, after leaving the pressure pump, flows through an oil-cooler
bypass valve.
• If the oil is cool enough to pick up the heat as it passes through the
engine, it bypasses the cooler and goes directly to the oil pressure screen
and into the oil passages.
• If is too hot, the bypass valve closes, and the oil must leave the engine and
flow through the oil cooler before it goes to the screen and the internal oil
passages.

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Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

Lubrication System Components


Oil Coolers
• The cooler, either cylindrical or
elliptical shaped, consists of a core
enclosed in a double-walled shell.
• The core is built of copper or
aluminum tubes with the tube ends
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

formed to a hexagonal shape and


joined together in the honeycomb
effect.
• The ends of the copper tubes of the
core are soldered, whereas
aluminum tubes are brazed or
mechanically joined.
• The tubes touch only at the ends so
that a space exists between them
along most of their lengths.
• This allows oil to flow through the
spaces between the tubes while the
cooling air passes through the tubes.
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Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

Lubrication System Components


MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

52
Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

Lubrication System Components


MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

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Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

Lubrication System Components – Oil Reservoirs

Wet Sump:
• Wet-sump engines use the crankcase or a separate sump attached
to the crankcase as a reservoir for the engine lubricating oil.

• Engines that carry oil in this way must meet the requirements for
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

proper lubrication with only one-half of the maximum supply of oil


in the engine.

• The filler cap must be marked with the word “OIL.” The oil quantity
is normally measured on a wet-sump engine by a dipstick, which is
often attached to the oil filler cap.

Dipstick – A gage, made in the form of a thin metal rod, used to


measure the level of liquid in a reservoir

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Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

Lubrication System Components – Oil Reservoirs

• Dry Sump
• Radial engines with their small crankcase and horizontally opposed engines
that fit into shallow nacelles use dry-sump lubrication systems.
• The oil is carried in an external oil tank that is not physically attached to the
engine.
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

• The tank must be vented to the engine crankcase from the top of the
expansion space so that the vent cannot be covered during any normal flight
conditions.
• Venting the oil tank to the engine prevents heating and expansion of the oil,
causing a buildup of air pressure inside the tank
• Some airplanes equipped for aerobatic flight, have engines with an oil system
that prevents loss of oil when the aircraft is inverted.
• These oil tanks have special oil pickups that provide oil during any type of
maneuver.
• The crankcase and oil tank are vented to the breather lines through an oil
separator.
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Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

Lubrication System Components – Oil Reservoirs


MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

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Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

Lubrication System Components – Oil Reservoirs

Scavenge Pump

• The scavenge pump or pumps for a dry-sump lubrication system or


turbocharger are designed with a greater capacity than that of the pressure
pump.
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

• In a typical engine, the gear-type scavenge pump is driven by the same shaft
as the pressure pump, but the depth of the scavenge pump gears is twice
that of the pressure pump gears.

• This gives the scavenge pump twice the capacity of the pressure pump.

• The reason for the higher capacity of the scavenge pump is that the oil which
flows to the sump in the engine is somewhat foamy and therefore has a much
greater volume than the air-free oil which enters the engine via the pressure
pump.

• To keep the oil sump drained, the scavenge pump must handle a much greater
volume of oil than the pressure pump.
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Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

Lubrication System Components

Hopper Tank
• Most radial engines carry a large
supply of engine oil, and in cold
weather, it is inefficient to have to
warm up all the oil in the tank
before takeoff. Oil tanks used to
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

hasten engine warm-up are


equipped with hoppers.
• A hopper, is a sheet metal cylinder,
open at both ends and with holes in
its side. It is installed inside the tank
between the oil return line and the
oil outlet.
• Oil from the scavenger pump
returns to the tank at the top of the
hopper, and oil leaves the tank from
the bottom of the hopper, going to
the pressure pump.
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Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

Lubrication System Components

Hopper Tank

• When the engine is started, the oil


in the hopper circulates through
the engine and back to the tank.
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

• As this oil becomes warm, it


warms the oil surrounding which
then flows to the engine.

• The hopper decreases the warm-


up time appreciably by allowing a
small amount of oil to flow
through the engine several times
until the oil in the tank is
uniformly heated.
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Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

Lubrication System Components

Oil Dilution (Hopper)

• Oil dilution: A method of temporarily decreasing the viscosity of the


lubricating oil to make it possible to start a reciprocating engine when the
temperature is very low.
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

• Before shutting the engine down, enough gasoline from the fuel system is
mixed with the lubricating oil in the engine to dilute it so the starter can turn
the engine over when the oil is cold and viscous.

• When the engine starts and the oil warms up, the gasoline evaporates.

• For some aircraft that operate in extremely cold conditions, provisions are
made to dilute the engine oil with gasoline from the aircraft fuel tanks before
the engine is shut down at night.

• The diluted oil remains in the hopper and is the first oil used when the engine
is started

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Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

Lubrication System Components

• Oil Dilution (Hopper)

• As the engine runs, the warm


oil returns to the hopper and
warms the surrounding oil,
which becomes thin enough to
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

flow to the inlet of the


pressure pump.

• As the engine warms up, the


gasoline evaporates, and the oil
regains its normal viscosity.

• Engine TBO is usually reduced


for engines that use the
dilution system.
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Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

Lubrication System Components


Aircraft with Hamilton Standard Hydromatic
feathering propellers

• Standpipe: A pipe which protrudes


upward from the base of an oil tank and
through which oil used for normal engine
lubrication is drawn. In the event of a
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

catastrophic leak when all oil available to


the engine-driven pump is lost
overboard, enough oil is available from
an outlet below the standpipe to feather
the propeller.

• Should the engine have a serious oil leak


and lose all of the oil available to the
engine oil pump, there will still be
enough oil in the tank to feather the
propeller and thus prevent the engine
from seizing and possibly shearing the
propeller shaft.

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Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

Lubrication System Components

Lubrication System Instrumentation

Oil Pressure Measurement

Almost all oil pressure gages are of the Bourdon tube type
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

There are two locations in an engine where the oil pressure may be
measured.

1. Some engines measure it immediately downstream of the oil pump

2. Others measure it at the end of the oil galleries, some distance from
pump.

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Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

Lubrication System Components

Lubrication System Instrumentation

Oil Temperature Measurement

• The oil temperature is measured on almost all


MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

smaller single-engine aircraft with a Bourdon


tube pressure gage.

• The Bourdon tube is sealed as a unit with a


capillary tube and a temperature-sensing bulb
filled with a volatile liquid.

• The vapor pressure above the liquid varies with


the oil temperature, and it is measured with
the Bourdon tube.

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Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

Lubrication System Components

Lubrication System Instrumentation

Oil Temperature Measurement

• Larger aircraft and almost all multiengine


MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

aircraft use electrical temperature


measuring instruments, usually of the
resistance-change type.

• The oil temperature indication is normally


picked up before the oil enters the actual
engine itself.

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Código: SMC171
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA

Lubrication System Components

Lubrication System Instrumentation

Oil Temperature Measurement

• In many horizontally opposed engines, the


oil temperature bulb is in the oil pressure
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

screen.

• Here it measures the temperature of the


oil after it has passed through the oil
cooler, but before it goes to the oil
pressure relief valve and bearings.

• On some engines with dry-sump systems


the oil temperature is measured in the line
between the oil tank and the engine.
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UDB DEPARTAMENTO DE AERONÁUTICA

Ch 2 7 Concept Claret Red A dark purplish pink to a dark gray purplish red color.
Ch 2 8 Concept Coke The solid carbon residue left when all volatile parts of a mineral oil have been evaporated by heat.
Ch 2 4 Concept Kinematic Viscosity The ratio of the absolute viscosity of a fluid to its density. Kinematic viscosity is measured in centistokes.
A method of temporarily lowering the viscosity of the lubricating oil by diluting it with gasoline from the aircraft fuel tanks, to make it
Ch 2 21 Concept Oil Dilution
possible to start a reciprocating engine when the temperature is very low.
Ch 2 1 Concept Viscosity The resistance of a fluid to flow. Viscosity is the stiffness of the fluid, or its internal friction.
AD oil. Ashless-dispersant oil. A mineral oil with nonmetallic dispersant additives that hold the contaminants in suspension, preventing them
Ch 2 10 Oil AD Oil
from clumping together and forming sludge deposits inside the engine.
A type of mineral oil with metallic-ash-forming additives that protects the inside of an engine from sludge and varnish buildup. Used
Ch 2 9 Oil Detergent Oil
in automotive engines, it has proven unsuitable for use in aircraft engines.
A lubricant that reacts with iron to form iron chlorides, sulfides, or phosphides on the surface of a steel part. These compounds reduce wear
Ch 2 12 Oil Extreme pressure (EP) lubricant
and damage to surfaces in heavy rubbing contact. EP lubricants are specially suited for lubricating gear trains.
An additive used to produce a multiviscosity lubricating oil. The polymer additive expands as temperature increases and contracts as
Ch 2 11 Oil Viscosity index improver
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

temperature decreases. VI improvers have an overall effect of minimizing viscosity change with temperature change.
Ch 2 17 Part Constant-displacement pump A fluid pump that moves a specific volume of fluid each time it rotates.
Ch 2 14 Part Dry-sump engine An engine that carries F78its lubricating oil supply in a tank external to the engine.
A form of constantdisplacement pump that uses an external-tooth drive gear that meshes with and drives an internal-tooth gear that has one
Ch 2 19 Part Georotor Pump
more space for a tooth than there are teeth on the drive gear. Both gears turn inside a close-tolerance housing.
A form of constantdisplacement fluid pump that uses two meshing spur-gears mounted in a close-fitting housing. Fluid is moved by carrying
Ch 2 18 Part Spur-gear pump
it around the housing between the teeth of the gears as they rotate.
A pipe which protrudes upward from the base of an oil tank and through which oil used for normal engine lubrication is drawn. In the event
Ch 2 22 Part Standpipe of a catastrophicleak when all oil available to the enginedriven pump is lost overboard, enough oil is available from an outlet below the
standpipe to feather the propeller.
Ch 2 13 Part Sump A low point in an aircraft engine in which the oil collects and is stored or from which it is pumped from the engine into an external tank.
A temperature-sensitive valve that controls the temperature of oil in an aircraft engine. When the oil is cold, the valve directs it through the
Ch 2 16 Part Thermostatic valve
engine,cbut when it is hot, the valve shiftscandcdirects the oil through the oil cooler.
Ch 2 15 Part Wet-sump engine An engine that carries its lubricating oil supply in a reservoir that is part of the engine itself.
A method used for specifying the characteristics of a lubricating oil at low temperature. Oils rated by this test have the letter W (standing for
Ch 2 5 Test Cold-cranking simulation
Winter) in their designation. For example, SAE 15W50.

Ch 2 20 Test Dipstick A gage, made in the form of a thin metal rod, used to measure the level of liquid in a reservoir.

A measurement of viscosity (resistance to flow) of a lubricating oil. The number of seconds needed for 60 milliliters of oil at a specified
Ch 2 2 Test Saybolt Seconds Universal viscosity temperature to flow through a calibrated orifice is measured and is called the Saybolt Seconds Universal (SSU) viscosity of an oil. The viscosity
number used for commercial aviation engine lubricating oil relates closely to the SSU of the oil at 210°F.
An instrument used to measure the viscosity of a liquid. The time F65required for a given volume of liquid at a specified temperature to flow
Ch 2 3 Test Viscosimeter
througha calibrated orifice is used to indicate the viscosity of the liquid.
Ch 2 6 Test Viscosity Index (VI) A measure of change in viscosity of an oil as it changes temperature. The higher the viscosity index, the less the viscosity changes.

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Código: SMC171
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE UDB DEPARTAMENTO DE AERONÁUTICA

Código: SMC171
68
COMBUSTION INTERNA SMC171
SISTEMAS DE MOTORES DE
SISTEMAS DE MOTORES DE
COMBUSTION INTERNA SMC171
UDB DEPARTAMENTO DE AERONÁUTICA
MATERIAL PARA PROPÓSITOS DE INSTRUCCIÓN SOLAMENTE

• Leer Cap. 4 – Kroes (incluyendo tipos de Oil


Filters)
• Continuar Proyecto

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Código: SMC171

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