Documentos de Académico
Documentos de Profesional
Documentos de Cultura
Integrantes:
Grupo:
1IE - 253
Profesor:
Javier Sánchez
Fecha de entrega:
Factores de conversión
1ton= 12000 BTU
1ton= 400 cfm
Zona 1: Considerando que la parte frontal del local es vidriera se hace el cálculo de capacidad
del área general con un criterio de 700 BTU/m2
𝐵𝑇𝑈 = 700(411.46)
𝐵𝑇𝑈 = 288022
288022
𝑡𝑜𝑛 =
12000
𝑡𝑜𝑛 = 24
𝑐𝑓𝑚 = 24(400)
𝑐𝑓𝑚 = 9600
Como la zona 2 no representa mucha carga se adiciona a la zona 1 siendo el área de 422.03
𝐵𝑇𝑈 = 700(422.03)
𝐵𝑇𝑈 = 295421
295421
𝑡𝑜𝑛 =
12000
𝑡𝑜𝑛 = 24.62
𝑐𝑓𝑚 = 24.62(400)
𝑐𝑓𝑚 = 9848
Zona 3:
𝐵𝑇𝑈 = 650(17.66)
𝐵𝑇𝑈 = 11479
11479
𝑡𝑜𝑛 =
12000
𝑡𝑜𝑛 = 0.96
𝑐𝑓𝑚 = 0.96(400)
𝑐𝑓𝑚 = 384
Zona 4:
𝐵𝑇𝑈 = 650(15.34)
𝐵𝑇𝑈 = 9971
9971
𝑡𝑜𝑛 =
12000
𝑡𝑜𝑛 = 0.83
𝑐𝑓𝑚 = 0.83(400)
𝑐𝑓𝑚 = 332
Zona 5:
𝐵𝑇𝑈 = 650(15.29)
𝐵𝑇𝑈 = 9938.5
9938.5
𝑡𝑜𝑛 =
12000
𝑡𝑜𝑛 = 0.83
𝑐𝑓𝑚 = 0.83(400)
𝑐𝑓𝑚 = 332
Zona 6:
𝐵𝑇𝑈 = 650(6.71)
𝐵𝑇𝑈 = 4361.5
4361.5
𝑡𝑜𝑛 =
12000
𝑡𝑜𝑛 = 0.36
𝑐𝑓𝑚 = 0.36(400)
𝑐𝑓𝑚 = 144
Como zona 3,4,5 y 6 no representan cargas significativas se decide diseñar para una unidad
que supla dicha carga
𝐵𝑇𝑈 = 650(55)
𝐵𝑇𝑈 = 35750
35750
𝑡𝑜𝑛 =
12000
𝑡𝑜𝑛 = 2.98
𝑐𝑓𝑚 = 2.98(400)
𝑐𝑓𝑚 = 1192
Del catálogo Carrier para aplicaciones comerciales se escoge un sistema Indoor Self-
Contained que permite la instalación en cualquier parte del comercio sin la necesidad de
ocupar un cuarto de equipos.
Unidad 1: zona 1 y 2
Equipo: Omnizone 50BV020-064 Water-Cooled 20-30 tons
Unidad 2: zona 3,4,5 y 6
Equipo: Omnizone 5XCW-5PD Water-Cooled 5-20 tons
Product Omnizone™
50BV020-064
Data Water-Cooled
Indoor Self-Contained Systems
and Water Source Heat Pumps
18 to 60 Nominal Tons
Features/Benefits
50BVC,J,Q020-034 Omnizone 50BV units are
SINGLE PIECE OMNIZONE UNIT self-contained, water-cooled
indoor cooling units or water
source heat pumps.
Flexible, efficient, and
economical
Units are available for constant volume
(CV) or variable air volume (VAV) appli-
cations (with the exception of heat
pumps) in both modular and single-
piece construction. Single-piece units
are completely factory wired, piped,
and charged, ready for installation.
Units use Puron (R-410A) refrigerant
and have EERs (Energy Efficiency Ra-
tios) up to 14.6.
Units include a direct expansion
evaporator coil, compressors, and wa-
a50-74010ef ter-cooled cleanable condensers. The
VAV units include a single or multiple
belt drive evaporator fan(s) with VFD
(variable frequency drive) controlled
50BVT,V,W034-064 motor and complete microprocessor
MODULAR OMNIZONE UNIT control system.
Table of contents
Features/Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,2
Model Number Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
AHRI Capacity Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5,6
Factory-Installed Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-16
Selection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18,19
Typical Control Wiring Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-23
Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24,25
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26-33
Guide Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34-44
2
Model number nomenclature
50BV C 020 - B - 6 - F --
LEGEND
* CV units (50BVC, 50BVQ, 50BVT, and 50BVV) do not
CV – Constant Volume receive factory-installed controls and can only have the
HP – Horsepower no-controller option.
VAV – Variable Air Volume † Only VAV units (50BVJ and 50BVW) will have the
VFD – Variable Frequency Drive factory-installed controller.
W/C – Water-Cooled ** VAV requires factory-installed modulating hot gas re-heat.
†† F or G required for VAV units (50BVJ and 50BVW).
3
AHRI/ISO capacity ratings
UNIT SIZE AIRFLOW (CFM) CAPACITY (Btuh) EER
024 7,000 239,800 13.8
50BVC 028 10,000 288,200 12.4
034 11,500 359,500 14.4
024 7,000 239,800 13.8
50BVJ 028 10,000 288,200 12.4
034 11,500 359,500 14.4
020 7,200 215,900 14.0
024 7,450 241,600 13.8
50BVQ
028 10,000 288,200 12.4
034 11,000 359,900 14.4
034 9,000 385,000 14.0
044 12,000 500,600 14.1
50BVT
054 15,000 651,600 14.6
064 18,000 769,900 13.8
034 9,000 385,000 14.0
044 12,000 500,600 14.1
50BVV
054 15,000 651,600 14.6
064 18,000 769,900 13.8
034 9,000 385,000 14.0
044 12,000 500,600 14.1
50BVW
054 15,000 651,600 14.6
064 18,000 769,900 13.8
LEGEND
AHRI — Air-Conditioning, Heating, and Refrigeration Institute
EER — Energy Efficiency Ratio
ISO — International Organization for Standardization
NOTE: Rated in accordance with AHRI/ISO 13256-1.
4 417
Physical data — 50BVC,J,Q units
UNIT 50BVC,J,Q 020 024 028 034
NOMINAL CAPACITY (Tons) 18 20 25 30
OPERATING WEIGHT (lb)
50BVC,Q…50BVJ 1192…1227 1378…1413 1428…1473 1680…1725
COMPRESSOR Copeland Scroll
Quantity 2 2 2 2
Number of Refrigerant Circuits 2 2 2 2
Oil (oz) Ckt 1…Ckt 2 85…85 110…110 110…110 140…140
REFRIGERANT TYPE R-410A
Expansion Device TXV TXV TXV TXV
Operating Charge (oz) per Ckt 130 145 145 288
CONDENSER (50BVC,Q,J only) Tube-in-Tube Coaxial
Quantity of Manifolded Circuits 2 2 2 2
Nominal Flow Rate (gpm) 54 60 75 90
Water Flow Range (gpm) 36-72 40-80 50-100 60-120
Max Water Working Pressure (psig) 400 400 400 400
Max Refrig. Working Pressure (psig) 450 450 450 450
Min Entering Water Temp (F) 50 50 50 50
Max Entering Water Temp (F) 110 110 110 110
Waterside Volume (gal) 3.6 4.0 5.0 6.0
EVAPORATOR COIL
Rows…Fins/in. 3…14 3…14 3…14 3…14
Total Face Area (sq ft) 18.1 18.1 18.1 22.0
EVAPORATOR FAN
Quantity…Size 2…15x15 2…15x15 2…15x15 2…15x15
Type Drive Belt Belt Belt Belt
Nominal cfm 7200 8000 10,000 12,000
Std Motor Qty…hp…Frame Size 2…1.5…56 2…2…56H 2…3…56HZ 2…5…56HZ
Alt 1 Motor Qty…hp…Frame Size 2…2…56H 2…3…56HZ 2…5…56HZ —
Alt 2 Motor Qty…hp…Frame Size 2…3…56HZ 2…5…56HZ — —
Alt 3 Motor Qty…hp…Frame Size 2…5…56HZ — — —
Motor Nominal rpm (1.5, 2, 3, hp) 1725 1725 1725 —
Motor Nominal rpm (5 hp) 3450 3450 3450 3450
Fan Drive rpm Range
Std Fan Drive (1.5, 2, 3 hp) 753-952 753-952 753-952 —
Std Fan Drive (5 hp) 967-1290 967-1290 967-1290 967-1290
Med Static Fan Drive (1.5, 2, 3 hp) 872-1071 872-1071 872-1071 —
Motor Bearing Type Ball Ball Ball Ball
Maximum Allowable rpm 1300 1300 1300 1300
Motor Pulley Pitch Diameter
Std Fan Drive (1.5, 2, 3 hp) 3.7-4.7 3.7-4.7 3.7-4.7 —
Std Fan Drive (5 hp) 2.9-3.9 2.9-3.9 2.9-3.9 2.9-3.9
Med Static Fan Drive (1.5, 2, 3 hp) 4.3-5.3 4.3-5.3 4.3-5.3 —
Motor Shaft Diameter (in.) (1.5, 2 hp) 5/ 5/ — —
8 8
Motor Shaft Diameter (in.) (3, 5 hp) 7 /8 7 /8 7 /8 7 /8
Belt, Qty…Type…Length (in.)
Std Fan Drive (1.5, 2 hp) 1…B…39 1…B…39 — —
Std Fan Drive (3 hp) 2…B…39 2…B…39 2…B…39 —
Std Fan Drive (5 hp) 2...BX…42 2...BX…42 2...BX…42 2...BX…42
Med Static Fan Drive (1.5, 2 hp) 1…B…40 1…B…40 — —
Med Static Fan Drive (3 hp) 2…B…40 2…B…40 2…B…40 —
Pulley Center Line Distance (in.) 10.1-10.9 10.1-10.9 10.1-10.9 10.1-10.9
Speed Change Per Full Turn of
Moveable Pulley Flange (rpm)
Std Fan Drive (1.5, 2, 3 hp) 33 33 33 —
Std Fan Drive (5 hp) 54 54 54 54
Med Static Fan Drive (1.5, 2, 3 hp) 33 33 33 —
Fan Shaft Diameter (in.) 1 1 1 1
HIGH PRESSURE SWITCHES (psig)
Cutout 600 ± 10 600 ± 10 600 ± 10 600 ± 10
Reset (Auto) 500 ± 10 500 ± 10 500 ± 10 500 ± 10
LOW PRESSURE SWITCHES (psig)
Cutout 40 ± 3 40 ± 3 40 ± 3 40 ± 3
Reset (Auto) 60 ± 5 60 ± 5 60 ± 5 60 ± 5
LEGEND
TXV — Thermostatic Expansion Valve
5
Physical data — 50BVT,V,W units
UNIT 50BVT,V,W 034 044 054 064
NOMINAL CAPACITY (Tons) 30 40 50 60
OPERATING WEIGHT (lb)
50BVT,V…50BVW 2580…2645 4334…4404 5198…5298 5230…5330
COMPRESSOR Copeland Scroll
Quantity 2 4 4 4
Number of Refrigerant Circuits 2 4 4 4
Oil (oz)
Circuit 1…Circuit 2 140…140 110…110 140…140 140…140
Circuit 3…Circuit 4 — 110…110 140…140 140…140
REFRIGERANT TYPE R-410A
Expansion Device TXV TXV TXV TXV
Operating Charge (oz per Ckt) 288 160 288 288
CONDENSER (50BVT,V,W only) Tube-in-Tube Coaxial
Quantity of Manifolded Circuits 2 4 4 4
Nominal Flow Rate (gpm) 90 120 150 180
Water Flow Range (gpm) 60-120 80-160 100-200 120-240
Max Water Working Pressure (psig) 400 400 400 400
Max Refrig. Working Pressure (psig) 450 450 450 450
Min Entering Water Temp (F) 50 50 50 50
Max Entering Water Temp (F) 110 110 110 110
Waterside Volume (gal) 6.0 9.0 11.3 13.5
EVAPORATOR COIL
Rows…Fins/in. 4…12 3…12 4…12 4…12
Total Face Area (sq ft) 23.2 46.4 46.4 46.4
EVAPORATOR FAN
Quantity…Size 1…18x18 2…18x18 2…18x18 2…18x18
Type Drive Belt Belt Belt Belt
Nominal cfm 12,000 16,000 20,000 24,000
Motor Option 1 Qty…hp…Frame Size 1…7.5…213T 2…7.5…213T 2…7.5…213T 2…7.5…213T
Motor Option 2 Qty…hp…Frame Size 1…10…215T 2…10…215T 2…10…215T 2…10…215T
Motor Option 3 Qty…hp…Frame Size 1…15…254T 2…15…254T 2…15…254T 2…15…254T
Motor Option 4 Qty…hp…Frame Size 1…20…256T — 2…20…256T 2…20…256T
Motor Nominal rpm 1750 1750 1750 1750
Fan Drive RPM Range
Standard (7.5 hp) 780-960 780-960 780-960 780-960
Standard (10, 15, 20 hp), Med Static (7.5 hp) 805-991 805-991 805-991 805-991
Med Static (10, 15, 20 hp), High Static (7.5 hp) 960-1146 960-1146 960-1146 960-1146
High Static (10, 15, 20 hp) 1119-1335 1119-1335 1119-1335 1119-1335
Motor Bearing Type Ball Ball Ball Ball
Maximum Allowable rpm 1450 1450 1450 1450
Motor Pulley Pitch Diameter
Std Fan Drive (7.5 hp) 5.2-6.4 5.2-6.4 5.2-6.4 5.2-6.4
Std Fan Drive (10, 15, 20 hp), Med Static (7.5 hp) 4.8-6.0 4.8-6.0 4.8-6.0 4.8-6.0
Med Static Fan Drive (10, 15, 20 hp), High Static (7.5 hp) 5.8-7.0 5.8-7.0 5.8-7.0 5.8-7.0
High Static Fan Drive (10, 15, 20 hp) 5.8-7.0 5.8-7.0 5.8-7.0 5.8-7.0
Motor Shaft Diameter (in.) (7.5, 10 hp) 13/8 1 3 /8 1 3 /8 1 3 /8
Motor Shaft Diameter (in.) (15, 20 hp) 15/8 1 5 /8 1 5 /8 1 5 /8
Belt, Qty…Type…Length (in.)
Std Fan Drive (7.5 hp) 2…B…48 2...B...48 2…B…48 2…B…48
Std Fan Drive (10, 15, 20 hp), Med Static (7.5 hp) 2…B…46 2…B…46 2…B…46 2…B…46
Med Static Fan Drive (10, 15, 20 hp), High Static (7.5 hp) 2…B…48 2…B…48 2…B…48 2…B…48
High Static Fan Drive (10, 15, 20 hp) 2…B…45 2…B…45 2…B…45 2…B…45
Pulley Center Line Distance (in.) 10.2-11.4 10.2-11.4 10.2-11.4 10.2-11.4
Speed Change Per Full Turn of Moveable Pulley Flange (rpm)
Std Fan Drive (7.5 hp) 36 36 36 36
Std Fan Drive (10, 15, 20 hp), Med Static (7.5 hp) 31 31 31 31
Med Static Fan Drive (10, 15, 20 hp), High Static (7.5 hp) 31 31 31 31
High Static Fan Drive (10, 15, 20 hp) 36 36 36 36
Fan Shaft Diameter (in.) 17/16 17/16 17/16 17/16
HIGH PRESSURE SWITCHES (psig)
Cutout 600 ± 10 600 ± 10 600 ± 10 600 ± 10
Reset (Auto) 500 ± 10 500 ± 10 500 ± 10 500 ± 10
LOW PRESSURE SWITCHES (psig)
Cutout 40 ± 3 40 ± 3 40 ± 3 40 ± 3
Reset (Auto) 60 ± 5 60 ± 5 60 ± 5 60 ± 5
RETURN AIR FILTERS
Quantity…Size (in.) 8…17x27x4 16…17x27x4 16…17x27x4 16…17x27x4
LEGEND
TXV — Thermostatic Expansion Valve
6
Factory-installed options
Waterside economizer — A condenser water pre-cooling to re-heat the air and is controlled by space humidity levels
coil located before the direct expansion cooling coils allows only operating when needed. Cycling and modulating hot
the use of the condenser water to provide free cooling. When gas re-heat is available. Cycling provides on/off type re-
the condenser water temperature is less than an adjustable set heat, while modulating will vary the amount of re-heat to
point, condenser water is directed to the economizer coil to maintain a pre-determined hot gas re-heat set point as well
obtain free cooling. When free cooling is available the econo- as a precise supply air set point for VAV application.
mizer coil functions as the first stage of cooling. The econo- Energy management and alarm relay package — A
mizer coil valve can be modulated to control discharge-air 24-vac relay can be provided to remotely start and stop
temperature when the economizer can meet or exceed the units with constant volume configuration. An additional
cooling needs. If the economizer coil cannot control the dis- relay is provided to close when a compressor malfunction
charge-air temperature, stages of compressors are brought on is detected, providing remote signaling to a building
to control the discharge-air temperature. automation system.
The waterside economizer option consists of the econo- Cupronickel condenser — Cupronickel (Cu/Ni) condens-
mizer coil, one three-way valve, vent and drain fittings, and ers are available for higher corrosion protection.
the required piping. The economizer coils are 2 or 4-row
Hot gas bypass — Hot gas bypass is available on con-
coils. The unit controller controls all required control logic
stant volume units (standard on VAV units) for extended
and changeover.
capacity operation and to prevent coil freezing at low load
Hot water coil — The hot water coil can be factory-installed conditions.
on the inlet side of the direct expansion cooling coils with field
Insulated basepan — This option is available for addi-
piping connections on the side of the unit. The hot water coil
tional sound deadening characteristics and corrosion pro-
requires separate in/out water connects. The hot water coil is
tection in the compressor compartment.
installed internal to the 50BVT, W, and V units, and external to
the 50BVC, J, and Q units. Extended range option — This option provides conden-
sate protection on the condenser waterside for humid
Hot gas re-heat — When indoor air quality is a concern,
applications or for low entering water temperatures.
a hot gas re-heat coil can be ordered to help control humid-
ity levels on constant volume units. Normally, bringing hu- Blower orientation — To change the airflow direction,
midity levels down to acceptable levels requires cooling the the blower orientation is rotated while the blower section
air to relatively low temperatures producing uncomfortable remains in the same unit configuration (top, front, etc.).
conditions in the space. This option uses hot refrigerant gas
7
Dimensions
50BVC,J,Q020-034
NOTES:
1. Dimensions in inches [mm].
2. 50BVJ units are rear return, top supply only.
3. Compressor, controls, and condenser access are through front panels.
4. Field power connections are 1 3/4 inches. Control connections are 7/8 inches.
5. Optional blower orientation is selected in model number nomenclature as option 9
in FIOP section (digits 15 and 16).
Shows recommended minimum service clearances.
OPTIONAL STANDARD
BLOWER BLOWER
ORIENTATION ORIENTATION
L L
K 19.00
32.00 [483]
[813]
OPTIONAL STANDARD
BLOWER BLOWER
ORIENTATION ORIENTATION
L L
32.00 19.00
[813] [483]
A50-9184
a50-9184
8
50BVT,W,V034 HIGH BOY REAR RETURN, FRONT SUPPLY WITH
WATERSIDE ECONOMIZER AND HOT WATER COIL
69.50 51.63 2.00
60.63
LOW
VOLTAGE
HIGH
VOLTAGE
COMPRESSOR
ACCESS
15.50 13.25 17.50
11.25
2.50 5.00
REAR VIEW
LIFTING SUPPORT RAIL
RETURN AIR VIEW 2.88 23.25
23.75 FRONT
VFD
18.75 DISCHARGE
BOX
ELECTRICAL WATER
BOX IN
COMPRESSOR
ELECTRICAL
ACCESS
BOX PRE-COOLING
ACCESS DRAIN
WATER OUT
FRONT VIEW CONDENSATE
DRAIN
WATER CONNECTIONS
H20 IN* 2.5 *F.P.T. TYPE CONNECTION NOTES:
H20 OUT* 2.5 1. Dimensions in inches [mm].
CONDENSATE* 1.25 2. Recommended minimum service clearances are as follows:
a. Front and rear — 30 [762]
PRE-COOLING
DRAIN* 1.25 b. Left or right side — 65 [1651] for coil removal
HW IN/OUT 1.38 c. Side opposite coil removal — 20 [508] A50-9185
(SWEAT) 3. For all other airflow configuration drawings see SCUBuilder program.
a50-9185
9
Dimensions (cont)
50BVT,W,V034 LOW BOY REAR RETURN, FRONT SUPPLY WITH
WATERSIDE ECONOMIZER AND HOT WATER COIL
WATER CONNECTIONS
H20 IN* 2.5
H20 OUT* 2.5
CONDENSATE* 1.25
PRE-COOLING
DRAIN* 1.25
HW IN/OUT 1.38
NOTES:
(SWEAT) 1. Dimensions in inches [mm].
2. Recommended minimum service clearances are as follows:
a. Front and rear — 30 [762]
b. Left or right side — 65 [1651] for coil removal
c. Side opposite coil removal — 20 [508] A50-9186
3. For all other airflow configuration drawings see SCUBuilder program.
a50-9186
10
50BVT,W,V044-064 HIGH BOY REAR RETURN, FRONT SUPPLY
WITH WATERSIDE ECONOMIZER AND HW COIL
BLOWER SECTION BLOWER SECTION
REMOVABLE FOR REMOVABLE FOR
SHIPPING SHIPPING 51.63 2.00
BLOWER
SECTION
ACCESS
BLOWER BLOWER 31.00
SECTION SECTION
ACCESS ACCESS
119.75
60.63
LOW
VOLTAGE
HIGH
VOLTAGE
COMPRESSOR COMPRESSOR
ACCESS ACCESS
15.50 13.25 17.50
11.25
23.75 FRONT
VFD
18.75 DISCHARGE
BOX
FILTER ACCESS
EVAPORATOR EVAPORATOR EVAPORATOR EVAPORATOR
ACCESS ACCESS ACCESS ACCESS ECONO COIL EVAPORATOR
ACCESS
DX EVAPORATOR
90.25
HOT WATER COIL
a50-9187
A50-9187
*F.P.T. Type Connection
11
Dimensions (cont)
50BVT,W,V044-064 LOW BOY REAR RETURN, FRONT SUPPLY WITH
WATERSIDE ECONOMIZER AND HOT WATER COIL
FILTERS
NOMINAL ACTUAL QUANTITY
17 X 30 X 4 16.5 X 29.75 X 4 16
WATER CONNECTIONS
Model 44 54 64
H2O IN* 2.5 3.0 3.0
H2O OUT* 2.5 3.0 3.0
Condensate* 1.25 1.25 1.25
Pre-Cooling Drain* 1.25 1.25 1.25
HW IN/OUT (Sweat) 1.38 1.38 1.38
NOTES: A50-9188
1. Dimensions in inches [mm].
2. Recommended minimum service clearances are as follows:
a. Front and rear — 30 [762]
b. Left or right side — 65 [1651] for coil removal
c. Side opposite coil removal — 20 [508]
3. For all other airflow configuration drawings see SCUBuilder program.
a50-9188
12
50BVC,J,Q020-028 WITH OPTIONAL WATERSIDE ECONOMIZER
NOTES:
1. Dimensions in inches [mm].
2. Refer to base unit certified drawing for additional unit dimensions, service
clearance, and alternate airflow configurations.
3. For all other airflow configuration drawings see SCUBuilder program.
4. 50BVJ are Rear Return, Top Supply only.
22.93
[608]
A50-9189
a50-9189
13
Dimensions (cont)
50BVC,J,Q,034 WITH OPTIONAL WATERSIDE ECONOMIZER
NOTES:
1. Dimensions in inches [mm].
2. Refer to base unit certified drawing for additional unit dimensions, service
clearances, and alternate airflow configurations.
3. For all other airflow configuration drawings see SCUBuilder program.
4. 50BVJ are Rear Return, Top Supply only.
50BV(C)(Q)(J) 034
a50-9190
a50-9190
14
50BVC,J,Q 020-028 FRONT RETURN, TOP SUPPLY WITH WATERSIDE ECONOMIZER AND HOT WATER COIL
80.00
[2032]
9.00 24.00 14.00 24.00
[229] [610] [356] [610]
[508]
20.00
2-1/8" O.D. (2 PLCS)
32.00
[813] 2-1/8" O.D (2 PLCS)
TOP VIEW
[51]
2.00
FILTER RACK
[102]
AIR
4.00
1.00
[438]
17.25
40.00
[1016]
[876]
34.50
[730]
28.75
AIR MOTOR AND BLOWER
ACCESS (BOTH SIDES)
D
VFD
9.25 0.75
[235] [19]
DRAIN DRAIN
B
WATER WATER LOW
A
IN OUT CONTROL BOX VOLTAGE
[775]
30.50
AND
DRAIN CONTROLLER
C
COMPRESSOR ACCESS HIGH
[508]
20.00
ACCESS VOLTAGE
[356]
[25]
14.00
1.00
8.75
[222]
4.00 19.00 2.50
8.00 [102]
[70]
FRONT VIEW [483] [64]
2.75
[203] 3.25
[83] RIGHT SIDE VIEW
16.04 7.25
[407] [184]
15
16
50BVC,J,Q 034 FRONT RETURN, TOP SUPPLY WITH WATERSIDE ECONOMIZER AND HOT WATER COIL
9.00 24.00 14.00 24.00
[229] [610] [355] [610]
[508]
20.00
2-1/8" OD. (2 PLCS)
2-1/8" OD. (2 PLCS)
TOP VIEW
Dimensions (cont)
6.00 6.00
80.00
[152] [152]
32.00 14.00 [2032] AIR
[25]
1.00
[89]
3.50
5.00
[127]
[692]
27.25
54.50
[1384]
50.75
[1289]
MOTOR AND BELT ACCESS
AIR (BOTH SIDES)
86.50
[2197]
VFD
0.75
WATER WATER
[19] IN 11.25
OUT LOW
DRAIN [286]
[724]
VOLTAGE
28.50
CONTROL BOX
DRAIN AND DRAIN
[533]
[479]
21.00
CONTROLLER
18.88
COMPRESSOR HIGH
ACCESS
[356]
ACCESS VOLTAGE
14.00
8.75
[222]
NOTES:
1. Dimensions in inches [mm].
2. Refer to base unit certified drawing for additional unit dimensions, service DESCRIPTION SIZE
clearances, and alternate airflow configurations.
3. For all other airflow configuration drawings see SCUBuilder program. WATER CONN. 2" FPT
4. 50BVJ are Rear Return, Top Supply only. CONDENSATE CONN. 1-1/4" FPT
FILTER QTY. & SIZE (4) 27" x 34-1/2" x 1"
Selection procedure
Please use Carrier’s SCUBuilder performance and selec-
tion software to perform unit selections at a variety of actu-
al operating conditions. All 50BV performance data can
be found in Carrier’s SCUBuilder selection software.
17
Electrical data
50BVC,J,Q UNITS
18
50BVT,V,W UNITS
19
20
50BVC,Q,T,V020-034 CONSTANT VOLUME WIRING SCHEMATIC
Typical control wiring schematics
UNIT PROTECTION MODULE (UPM-II) INCLUDES BUILT-IN: 270-300 SECOND RANDOM START
50BVT,V044-064 CONSTANT VOLUME WIRING SCHEMATIC
DDC
UNIT PROTECTION MODULE (UPM-II) INCLUDES BUILT-IN: 270-300 SECOND RANDOM START
300 SECOND DELAY ON BREAK
120 SECOND LOW PRESSURE BYPASS
21
22
50BVJ,W VARIABLE AIR VOLUME CONTROL WIRING DIAGRAM
STANDARD COMPONENTS:
OPTIONAL COMPONENTS:
1
3
2
SIGNAL
COM
SIGNAL
COM
5
3
2
1
Typical control wiring schematics (cont)
a50-8826
50BVJ,W VARIABLE AIR VOLUME CONTROL EXPANDER MODULE WIRING DIAGRAM
TO 24 VAC Gnd 16 16
24V-ac Universal IN-16
R AND C Inputs 9-16 + 15
ABB ACH550-UH
15
FROM UNIT Gnd 0-5V X1 TERMINAL BLOCK
TRANSFORMER Therm/ Gnd 14 14 VFD DRIVE TERMINATION DETAILS
Dry IN-15 + 13
Power 13
Off Gnd 12 12
IN-14 + 11 X1 TERMINAL
11
On 0-5V Gnd 10 10
IN-13 + 9 ANALOG INPUTS
9
8 1 SCR
Gnd 8
Therm/ IN-12 7
+ 7 RSS
Dry 6 2 AI1
24 Vac, 50-60 Hz Gnd 6
13VA IN-11 + 5
Use Copper 5
4 0-5 VDC 3 AGND
Conductors Only
Gnd 4 COM
IN-10 + 3
3
2 4 10VDC
Gnd 2 CWVS
Xnet IN-9 + 1
Baud 1
16 5 AI2
Expander 62.5k Gnd 16 SDHS
Address 500k
IN-8 + 15 15
14 6 AGND
Gnd 14 SFOV
IN-7 + 13 13 TO AO3
12 ON I/O 6126 7 AO1
Gnd 12
DPS CONTROLLER
IN-6 + 11 11
Digital
Inputs 1-8 Gnd 10 10 8 AO2
RDHS
IN-5 + 9 9 AO4
Gnd 9
Gnd 8 8 AGND
Run FSS
IN-4 + 7 7
Gnd 6 6
RFOV
IN-3 + 5 5
Gnd 4 4
Error IN-2 + 3 3
Gnd 2 2
IN-1 FA
+ 1 1 STANDARD COMPONENTS:
3 X1 TERMINAL
Xnet Gnd
Xnet - 2 TO Xnet PORT RSS - RETURN STATIC SENSOR
Remote
1 ON I/O 6126 DIGITAL INPUTS
Expansion Xnet +
CONTROLLER
STANDARD COMPONENTS:
Open Energy Tx
1 24VDC
Management Equipment
2 GND [ ] CWVS - CONDENSER WATER VALVE STATUS
Rx
1 [ ] FA - FIRE ALARM INPUT
R 3 DCOM [ ] FSS - FILTER STATUS SWITCH
[ ] RFS - RETURN FAN STATUS SWITCH
88FO 16 16 4 DI1
[ ] RPHS - RELIEF PLENUM HIGH STATIC
E143900 BO-8 15 15 [ ] RFOV - RETURN FAN MOTOR OVERLOAD
5 DI2
TYPE: 002300
14 14 [ ] SDHS - SUPPLY DUCT HIGH STATIC
BO-7 13 6 DI3 [ ] SFOV - SUPPLY FAN MOTOR OVERLOAD
13
12 12 7 DI4
Binary BO-6
Output 11 11
LEDs 8 DI5
10 10
BO-5 9 9 9 DI16
3
8 8
BO-4 7 7
6 6
BO-3 5 5 DAMPER START STOP CONTROLLER IS POWERED FROM
4
1
4 TRANSFORMER 3
BO-2 3 3 ECONOMIZER TRANSFORMERS COMMON TERMINALS ARE
2 2
2 TIED TOGETHER
BO-1 1 1 CONDENSER WATER VALVE
3 RETURN FAN START STOP
BO Rating
5A @ 250 VAC
N/O
Made in USA
a50-8225
2 DENOTES FIELD TERMINATED COMPONENTS
DENOTES OPTIONAL WIRING
TO 24 VAC
POWER ON
CONTROLLER
23
Application data
Location Operational limits
The unit must be properly located and installed indoors. Airflow: 200 to 500 Cfm/ton
Selected location should not be adjacent to an acoustically Air Temperature Cooling: Max 90 F, Min 70 F
sensitive location such as a conference room or executive Water Flow: 1.5 to 4.0 gpm/ton
office. The best location is a mechanical room, next to ele- Water Temperature: Max 105 F, Min 55 F
vators, restrooms, or stairways. The mechanical room
should be constructed to help isolate the transmission of Multiple independent circuit operation
acoustical energy. Units have multiple compressors, each fully independent.
Four-stage control is possible with a thermostat that will
Unit isolation allow four stages of cooling. Most likely, the fourth stage
Unit compressors are internally isolated and the compres- can be controlled by outdoor-air temperature to provide
sor compartment is lined with acoustical insulation. If addi- an additional stage with higher outdoor-air temperature.
tional vibration isolation is desired, rubber shear pads are When staging the compressors, always stage the circuits
recommended under the four corners of the unit. Spring such that the first compressor operating is the bottom cir-
isolation is not recommended. cuit of the evaporator coil. After that, proceed up the coil
in sequence.
Ductwork
The supply duct should be properly supported and the Operation with dry cooler
aspect ratio as close to square as possible. The duct should The unit may be operated on a system that uses a dry
be sized for a maximum of 2000 ft/min. velocity in areas cooler rather than a cooling tower. In this case, the satu-
outside the equipment room. The duct should be lined with rated condensing temperature must be kept below 130 F
acoustical insulation for a minimum of 10 ft beyond the for proper unit operation. If ethylene glycol is used in
equipment room. A flexible duct connection should be used the system, the capacity must be adjusted for the solution
on the connection to the unit to prevent transmission of any concentration.
unit vibrations into the duct. Refer to the Carrier System
Design Manual or ASHRAE (American Society of Heating, Operation on ethylene glycol
Refrigerating and Air-Conditioning Engineers) Standards for When the unit will be operated in a system that will use eth-
recommended duct connection to unit with 2 fans. ylene glycol to prevent freezing, the following table can be
used to estimate system performance. Solution concentra-
NOTE: VAV units must use a “pair of pants” configuration.
tions above 40% are not recommended. Capacity and
A return duct may be attached to the unit, but is not nec- pressure drop from the selection tables are multiplied by
essary. The return to the unit should prevent line of sight the percent factors in the table below.
visibility to the space. Insulated return duct is also recom-
mended. The maximum velocity should not exceed
1000 ft/min. over occupied spaces. An adequate return % EG % Capacity % Pressure
area is essential for proper unit operation. 0 100 100
10 98.8 104
Piping
20 97.2 108
Recommended system piping configuration includes a 30 95.6 114
reverse return system to minimize balancing. A strainer is 40 95.6 124
recommended at the inlet to each unit to prevent sedi-
ments from plugging the condensers. Pressure gages are LEGEND
also recommended before the strainer and at the unit outlet E Ethylene Gly-
—
G col
to check any potential condenser fouling. Gate type isola-
tion valves are also recommended at each unit to allow NOTE: Pressure drop is based on 85 F entering water with 10° F water
temperature rise.
service without the need to drain the entire system.
Condenser head pressure control
When tower bypass control is not used and the unit will be
required to operate with entering water temperatures bel-
low 55 F, a water regulating valve is required. The valve
should be located on the water leaving side of the unit con-
denser. The valve is controlled by the refrigerant pressure
of compressor number 1, using the refrigerant service gage
port connection.
24
WATER QUALITY GUIDELINES
CLOSED
CONDITION HX MATERIAL* OPEN LOOP AND RECIRCULATING WELL**
RECIRCULATING†
Scaling Potential — Primary Measurement
Above the given limits, scaling is likely to occur. Scaling indexes should be calculated using the limits below.
pH/Calcium Hardness Method All N/A pH < 7.5 and Ca Hardness, <100 ppm
Index Limits for Probable Scaling Situations (Operation outside these limits is not recommended.)
Scaling indexes should be calculated at 150 F for direct use and HWG applications, and at 90 F for indirect HX use. A monitoring plan should be implemented.
Ryznar Stability Index 6.0 - 7.5
All N/A
If >7.5 minimize steel pipe use.
Langelier Saturation Index –0.5 to +0.5
All N/A If <–0.5 minimize steel pipe use.
Based upon 150 F HWG and direct well, 85 F indirect well HX.
Iron Fouling
Iron Fe2+ (Ferrous) <0.2 ppm (Ferrous)
(Bacterial Iron Potential) All N/A
If Fe2+ (ferrous) >0.2 ppm with pH 6 - 8, O2<5 ppm check for iron bacteria.
Iron Fouling <0.5 ppm of Oxygen
All N/A
Above this level deposition will occur.
Corrosion Prevention††
pH 6 - 8.5 6 - 8.5
All
Monitor/treat as needed. Minimize steel pipe below 7 and no open tanks with pH <8.
Hydrogen Sulfide (H2S) <0.5 ppm
All N/A At H2S>0.2 ppm, avoid use of copper and cupronickel piping or HXs.
Rotten egg smell appears at 0.5 ppm level.
Copper alloy (bronze or brass) cast components are okay to <0.5 ppm.
Ammonia Ion as Hydroxide, <0.5 ppm
Chloride, Nitrate and Sulfate All N/A
Compounds
Maximum Chloride Levels Maximum allowable at maximum water temperature.
50 F (10 C) 75 F (24 C) 100 F (38 C)
Copper N/A <20 ppm NR NR
Cupronickel N/A <150 ppm NR NR
304 SS N/A <400 ppm <250 ppm <150 ppm
316 SS N/A <1000 ppm <550 ppm <375 ppm
Titanium N/A >1000 ppm >550 ppm >375 ppm
Erosion and Clogging
Particulate Size and Erosion <10 ppm of particles and a
maximum velocity of 6 fps. <10
ppm (<1 ppm “sandfree” for reinjection) of particles and a maximum velocity
All of 6 fps. Filtered for maximum 800 micron size. Any particulate that is not
Filtered for maximum removed can potentially clog components.
800 micron size.
Brackish Use cupronickel heat exchanger when concentrations of calcium or sodium
All N/A chloride are greater than 125 ppm are present. (Seawater is approximately
25,000 ppm.)
LEGEND ††If the concentration of these corrosives exceeds the maximum allowable level,
HW then the potential for serious corrosion problems exists.
G — Hot Water Generator Sulfides in the water quickly oxidize when exposed to air, requiring that no agi-
tation occur as the sample is taken. Unless tested immediately at the site, the
HX — Heat Exchanger sample will require stabilization with a few drops of one Molar zinc acetate solu-
N/A — Design Limits Not Applicable Considering tion, allowing accurate sulfide determination up to 24 hours after sampling. A
Recirculating Potable Water low pH and high alkalinity cause system problems, even when both values are
NR — Application Not Recommended within ranges shown. The term pH refers to the acidity, basicity, or neutrality of
SS — Stainless Steel the water supply. Below 7.0, the water is considered to be acidic. Above 7.0,
water is considered to be basic. Neutral water contains a pH of 7.0.
*Heat exchanger materials considered are copper, cupronickel, 304 SS (stainless To convert ppm to grains per gallon, divide by 17. Hardness in mg/l is equiva-
steel), 316 SS, titanium. lent to ppm.
†Closed recirculating system is identified by a closed pressurized piping system.
**Recirculating open wells should observe the open recirculating design considerations.
25
Controls — 50BVC,Q,T,V
Unit Protection Module (UPM) same electrical circuit do not demand high inrush currents
simultaneously when starting back up after a power failure.
General description
If the controller has been completely powered down for
The Unit Protection Module (UPM) is a printed circuit more than 28 milliseconds, a random delay is initiated. If
board (PCB) that interfaces with the thermostat for con- the controller is set to normal operation (test switch set to
stant volume units or the digital direct controller. The main NO), then typically the unit will start within the time range
purpose of this device is to protect the compressors by of 270 and 300 seconds.
monitoring the different states of switches and sensors of
each refrigerant circuit. This device provides time delays In order for the random sequence to initiate the unit
and protects the unit against freezing of the water and re- power must be removed completely.
frigerant heat exchangers as well as condensate overflow
when the appropriate sensors are installed. IMPORTANT: If the board is set to “TEST” mode
through the “TEST” DIP switch, SW1 delay will be 10
Features and safeties seconds.
Alarm output is Normally Open (NO) dry contact. If 24
VAC output is needed, R must be wired to the ALR-COM Anti-short cycle delay — This feature protects the com-
terminal; 24 VAC will be available on the ALR-OUT termi- pressor short cycling if the Y call is set and removed. The
nal when the unit is in alarm condition. If pulse is selected, anti-short cycle delay is 300 seconds on break during nor-
the alarm output will be pulsed. mal operation.
Condensation overflow — The UPM controller continu- NOTE: If the board is set to test mode through the
ously monitors the drain pan for high condensate water “TEST” DIP switch, the delay will be 5 seconds.
level by utilizing a sensor. It identifies an alarm condition High and low pressure protection — The UPM moni-
when the sensor’s impedance drops below 230,000 ohms tors the state of the High and Low pressure switch inputs
± 15%. Once the UPM senses this resistance value it en- of each refrigerant circuit, HP1, LP1, HP2, and LP2.
ters into a hard lockout and reports the corresponding These switches must be closed for the controller to ener-
code via its status LED (6 flashes). gize the compressor output (CC1 and CC2). The CC out-
Power random start-up — This feature prevents multi- put will only be energized when the switches are closed and
ple units sharing the same electrical circuit or network from the anti-short cycle (and/or random start-up when applica-
starting at the same time. It assures that units sharing the ble) has expired.
26
High pressure protection — If the HP1 or HP2 switch- Ground — The UPM controller takes its ground reference
es are open upon a Y1 or Y2 call, the UPM will not ener- from the unit chassis which is connected to the controller
gize the respective CC1 or CC2 outputs; the correspond- via the C-GND spade terminal.
ing compressor will remain off, the fault LED will flash 1
time for the HP1 and 3 times for HP2, and the alarm con- Sequence of operation, CV units
tact will remain off. The following sequence of operation applies to constant
If a compressor is running in normal mode on a Y call volume units.
(Y1 or Y2 or both) and the high pressure switch opens, the Cooling is initiated when the set point in the remote
UPM will shut down the compressor output and will keep it thermostat is not met (space temperature is higher than set
off until the switch closes and the anti-short cycle has ex- point). The unit sequence of operation is as follows:
pired. The controller will keep track of the number of times Contact closure at the ‘G’ terminal will provide power to
the switch opens; if, within a 1-hour period. the switch the supply fan contactor energizing the supply fan. The
opens the number of times set via the DIP switch, the con- supply fan will be off during unoccupied schedule, depend-
troller will shut down the compressor and perform a hard ing upon the features of the thermostat used.
lockout condition. Under this condition the alarm contact The ‘O’ terminal energizes the reversing valve (heat
will be energized. pump units only). Typically ‘Y1’ will also be energized at
The UPM allows the user to configure the counts that this time for cooling operation. The second stage of cool-
the HP will be allowed to open within 1 hour before the ing ‘Y2’ will be initialized after a minimum run time and
UPM performs a hard lockout on the compressor. The there is a differential from set point plus a deadband or a
user can select either two or four times by changing switch proportional plus integral calculation based upon demand
4 on the DIP switch SW1 on the UPM board. and length of time space temperature is greater than set
Low pressure protection — If the LP1 or LP2 switches point.
are open upon a Y1 or Y2 call (Y1 or Y2 or both) the Additional assurance is provided by a delay on make
UPM will not energize the CC1 or CC2 outputs and there- timer in the second-stage compressor contactor circuit to
fore the corresponding compressor will remain off, the avoid dual compressor in-rush starting current.
fault LED will flash 2 times for the LP1 and 4 times for the Heating mode (heat pump models only) follows the
LP2, and the alarm contact will remain off. same sequence as above except that the reversing valve is
If the compressor is running in normal mode on a Y call not energized.
(Y1 or Y2 or both) and the low pressure switch opens, the Water economizer cooling — The unit diverts condens-
UPM will keep the compressor running for 2 minutes. If er inlet waterflow through an optional economizer coil to
the condition remains after this period of time, the com- precool evaporator entering airflow. If the entering water
pressor will shut down and the UPM will start a soft lock- temperature is colder than the setting on the Aquastat and
out. The UPM will flash 2 times for the LP1 and 4 times the return-air temperature is warmer than the setting on
for the LP2 and the alarm contact will remain off. the return air thermostat, the two-position diverting valve
If the switches close, the UPM will start the compressor will direct water to the economizer coil.
after the anti-short cycle has expired and UPM will ener- Economizer water flow is in series with the condensers
gize the compressor output. allowing compressor operation while the economizer is
operating.
IMPORTANT: To exit the hard lockout the controller
must be reset from the Y or R terminal by removing Y call (cooling or heating) — The UPM will energize
the power from the selected terminal. The user can the compressor’s output (CC) in an event of a “Y” call from
choose which will be the reset point via the DIP switch a thermostat or controller (after the random start-up and/
SW1. or the anti-short cycle delays have elapsed). Y input termi-
nal must be energized with a 24 VAC signal.
27
Controls — 50BVC,Q,T,V (cont)
28
Controls — 50BVJ,W
General description • Unit filter runtime trip (optional)
The factory-mounted I/O Flex 6126 controller and I/O • Comp 1 runtime trip
Flex EX8160 expander are factory configured with the • Comp 2 runtime trip
Water to Air application program and factory installed in • Comp 3 runtime trip
the unit to be job site ready to run. • Comp 4 runtime trip
• Freeze stat sensor UPM alarm (optional)
The unit will operate in a 100% stand-alone control • Low pressure sensor UPM alarm
mode or connect to a Building Automation System (BAS) • High pressure sensor UPM alarm
using open protocols including BACnet (ARCNET and • Low pressure sensor UPM alarm
MS/TP) or Modbus RTU. The controllers also support • High pressure sensor UPM alarm
communications for BACview keypad/display panels. • Condensate overflow UPM alarm
Key features and benefits • High/low voltage UPM alarm
• Point count: 6 digital outputs, 12 universal inputs, and Sequence of operation, VAV units
6 analog outputs.
Control source (run conditions) — The unit may have
• Point count: 8 digital outputs, 8 digital inputs and 8
external or internal control sources to initiate heating or
analog inputs
cooling operation.
• Built-in protocol support: BACnet (ARCNET and MS/
TP) and Modbus. External control source — The unit may be controlled
• Built-in local access support: BACview6 keyboard/display. from the following external sources:
• On-board lithium battery holds controller time clock settings • Digital Input
• Program archived in non-volatile memory allows unit to • BAS – Building Automation System
be ready after long periods of power outages. • Manual On
• Parameter settings archived in nonvolatile memory allows Digital input — Provides a method of running the unit by
unit configuration to be available after long periods of providing a contact closure (On/Off) to UI-12. Digital input
power outages. provides a simple interface for enabling unit operation.
Control and status parameters and alarms Once enabled, the unit will run until the occupied set point
has been satisfied.
Control
BAS — Provides a network interface to the heat pump.
• BACview occupancy schedule The I/O Flex 6126 controller supports the following build-
• System control: Schedule, Manual ON, BAS command, ing automation protocols:
or DI Enable
• Unit blower control COMMUNICATION PROTOCOL
• Compressor 1 control BACnet Building Automation and Control network
• Compressor 2 control
Modbus Common open industrial protocol standard
• Compressor 3 control
• Compressor 4 control LonWorks LonWorks Automation and control network (Card required)
• Unit enable manual control (optional)
• Humidity control (modulating hot gas re-heat optional) Manual On — Places the unit in manual run mode; the
• Condenser water valve control (flex required) unit will operate until the set point is satisfied.
• Economizer control Internal control source (keypad) — All controllers are
• Damper control provided with a battery backup real time clock. When config-
Status ured for Keypad, the internal scheduler uses the local time
and user schedule to initiate unit operation. Occupied sched-
• Cooling control status
ule: 56 F supply air set-point (adjustable)
• Cooling demand percentage (0-100%)
• Discharge air temperature Unit mode
• Return air temperature The unit mode is used to configure the unit per its specific
• Leaving water temperature design configuration and application. A unit mode may be
• Entering water temperature selected from the following:
• Unit filter status (optional)
• Fan-hours runtime counter (filter replacement indicator) • Cooling only
• Fan starts counter • Cooling only with hot gas re-heat
• Compressor 1 starts counter Cooling only — The unit is configured for mechanical
• Compressor 2 starts counter cooling.
• Compressor 3 starts counter Cooling only with hot gas re-heat — The unit is con-
• Compressor 4 starts counter figured for cooling only with active humidity control. Please
Alarms see Discharge Air Control with Modulating Re-heat on
• Leaving water temperature high/low trip page 31 for additional details.
• Discharge air temperature high/low trip Fan modes
• Entering water temperature high/low trip The Fan mode option is used to select the type of fan hard-
• Sensor failure alarm ware being used with the unit. Fan hardware is application
29
Controls — 50BVJ,W (cont)
specific and will determine the behavior for the specific ap- • The static pressure sensor is configured for UI-11 port
plication for which it is being applied. of the I/O Flex 6126 controller for the supply duct and
The Fan option may be configured with one of the fol- IN-10 for the return air duct.
lowing options: • The static pressure set point is user configurable and is
used by the static pressure PID control.
• Supply Air Fan (SAF) Start/Stop (also known as On/
• The minimum VFD fan speed is user configurable and is
Off signaling) set during the test and balance phase of the commis-
• Variable Frequency Drive (or Variable Fan used in VAV sioning phase.
applications)
• A high static pressure alarm will be generated for a
• Return Fan interlock with Supply Fan (if SAF runs RAF runs) static pressure exceeding the maximum static pressure
Start/stop fans — The fan enable signal is provided on trip point for a minimum of 10 minutes.
BO-1 of the I/O Flex 6126 controller; operation is interlocked • The static pressure sensor will be range-validated and a
with cooling and re-heat operations. The return air fan can be sensor failure alarm will be generated for a missing sensor.
enabled via the BACview tool, and it will be commanded 5 • The VFD output may be switched to a constant value
seconds after the supply fan has been engaged at all times. for a smoke event if enabled.
The supply fan can also be set to stop if the return fan is • For VFD factory-installed parameters, please see latest
in alarm via the BACview tool. 50BV Installation, Start-Up, Service and Controls
Variable frequency drive (VFD) fan — The VFD uses Operation and Troubleshooting manual.
an analog signal (0-10V) to control the speed of the blower. Fan operation during smoke event — The speed of
This signal is output from Analog Output 1 (AO-1) of the I/O the fan during a smoke event is user configurable for VFD
Flex 6126 controller. enabled units (defaults to 100%).
The supply and return air fan speeds are modulated by Fan history statistics — The controller will collect fan
independent PID loops to maintain independent static history statistics and sum the total number of fan start
pressure set points; the factory-provided duct static pres- events that occurred in the preceding 1-hour period. The
sure sensor is required as input (connected to UI 11 for fan history may be reset by the user. Fan history reset may
supply and IN-10 for return) on the I/O Flex 6126 control- be performed locally at the unit with a BACview terminal.
ler and I/O Flex EX8160 expander, for the VFD blower
option. Units do not allow for mounting of the return fan
Digital inputs for monitoring
VFD inside the equipment and require the VFD equipment The controller software may be configured to provide digi-
to be mounted close to the unit. An inside wall in the me- tal inputs for monitoring unit faults and alarms. The equip-
chanical room close to the unit is typically used for mount- ment integrator must configure the input for the appropri-
ing an external VFD. Return fans are not included inside ate installed option and desired function. The functional
the 50BV units. options may be configured via a local terminal or building
automation system.
Supply and return fan operation — When the unit con-
trol is set for occupied operation the fan will run continuously Filter status (DFS) — The I/O Flex 6126 controller has
as the default behavior. If the return fan is enabled, it will fol- the option of providing a filter alarm for indicating that the
low the operation of the supply fan mode which may be mod- filter needs servicing. The filter-status service option may
ified to cycle only during mechanical operation. During unoc- be implemented with hardware or with fan run time. The
cupied operation the fan will only cycle during a call to main- filter switch hardware is field provided and installed, and is
tain a cooling set point. Return fans are not included inside connected directly to IN-4 on the I/O Flex EX8160 ex-
the 50BV units. pander with a contact closure indicating a service event.
Fan operation during discharge (supply air tempera- The following applies to the filter status:
ture) air control (DAC) — For DAC applications, the • The filter status (replacement) may be configured for
fan speed is calculated as a demand percent calculated accumulated running time.
based on the PID static pressure sensor value and the static • The total fan run time prior to filter service is user con-
pressure set point. figurable, factory default 2000 hrs.
If static pressure reset strategies are utilized, the mini- • The filter timer may be reset upon the filter being serviced.
mum fan speed recommended is 40% of nominal CFM. If Water differential pressure switch (DPS) — The dif-
the fan demand is less than 40% of nominal CFM (20% for ferential pressure switch is applied to a unit for which the
the return fan) the PID loop will be disregarded and the fan flow of water through the heat exchange must be con-
will run at the minimum value. firmed prior to the unit operating. The differential pressure
Units configured for discharge air control will run only switch hardware is connected directly to IN-6.
when the controller is in occupancy mode. In addition, the following applies to the DPS option:
VFD control — The following applies for VFD Control: • An alarm notification is set if the DPS is asserted True
• Variable frequency drive fan control requires a static (No flow condition).
pressure measurement. A duct static pressure sensor is • A DPS alarm will terminate compressor operation.
factory supplied to be installed in the field. • Three DPS events will hard lockout the unit.
• The static pressure sensor uses inches of water column • The DPS hard lockout condition which will keep the
as the unit of measure. unit off can be cleared by a reset via the BACview tool.
• A sum of all DPS events will be logged for a 1-hour period.
30
Smoke detector status (SDS) — The unit may be set If for any reason the compressor alarms reset, the
up to receive a smoke event via a contact closure. The unit compressors will start within 10 seconds of each
smoke detector input is available for field wiring on IN-1 of other.
the I/O Flex EX8160 expander. Cooling — Cooling will be enabled whenever:
The response to a smoke event must be determined by • Unit is in occupied mode
safety regulations and jurisdiction of the local governing • The fan output is on
body. The smoke detector response must be enabled and • The loop valve is open
set up upon system start-up. The default behavior for a
Cooling mode — When commanded into cooling mode,
smoke event will terminate the operation of the unit (fan
the unit will energize the condenser water valve and wait
and compressor).
for its valve end switch to be made prior to energizing the
The unit may be configured for operation during a compressors.
smoke event for specific safety applications. Variable fre-
Once the valve has been proved open the unit will
quency drive configured units can be configured for a spe-
cific fan speed during a smoke event. command the compressor to stage according to the
cooling percentage required. This value is provided via a
A smoke detector contact closure on IN-1 will produce a reverse acting PID loop which compares the supply air
Smoke Alert. temperature (SAT) value and the SAT cooling set point.
Compressor status — The unit is equipped with compres- The unit monitors return air temperature to assure air
sor status current transducers and Input Expansion Modules entering the unit is greater than 60 F (adj.) prior to running
(IEMs) and will verify that the compressor stages are running in the cooling with modulating hot gas re-heat, when the
by monitoring the status of the current switches. If the com- controller is set to operate with multiple reset points. If the
pressor fails (no current flow) an individual alarm per com- controller is set to operate with single return temperature
pressor stage will occur. reset the factory default value will be the free cooling value
The controller will identify the compressor operating in 50 F (adj.)
the following three modes: If at any time the cooling set point is greater than the re-
• Auto (No alarm) turn air temperature (RAT) the unit will enter into econo-
• Hand Mode mizer assist mode.
• Failed Compressors will be staged as follows.
Cooling operation Compressor 1 will run:
The controller will maintain the supply air temperature and set When the fan is running
point by staging the compressor(s). To prevent short-cycling, AND the condenser valve is proved.
there is a 10-minute delay between compressor stages. Addi-
AND the cooling demand is greater than 25%
tionally, there will be a 3-minute delay (adj.) to prove water
flow prior to Compressor 1 operation when the unit is first Compressor 2 will run:
powered on. The compressor will run subject to internal safe- When compressor 1 has run for 10 min
ties and controls provided by the UPM board. AND the cooling demand is greater than 50%
For discharge air control applications the following min- Compressor 3 will run:
imum on-times and off-times are applicable:
When compressor 2 has run for 10 min
DISCHARGE AIR CONTROL
AND the cooling demand is greater than 75%
COMPRESSOR 1 COMPRESSOR 2 COMPRESSOR 3 COMPRESSOR 4 Compressor 4 will run:
Min Min Min Min Min Min Min Min When compressor 2 has run for 10 min
ON OFF ON OFF ON OFF ON OFF
AND the cooling demand is greater than 90%
10 5 10 5 10 5 7 5 When the unit runs in cooling mode the hot gas re-heat
valve will be enabled and modulated to maintain supply air
temperature set point; factory default is 55 F ± 4° F.
Discharge air control with modulating re-heat — When
in cooling mode, if the unit is equipped with modulating hot
gas re-heat, the hot gas re-heat will be enabled and modulated
to maintain supply air temperature set point; factory default is
55 F (adj.) ± 4° F.
31
Controls — 50BVJ,W (cont)
The cooling stages can be reset based on a single point unit will lock out to protect the ductwork and prevent cy-
or multiple return air temperature (RAT) values as follows: cling of major unit components.
Single: Waterside economizer mode — If the entering water
Free Cooling 50 F < RAT temperature is less than the set point 55 F (adj.) the unit
Mechanical Cooling RAT > 50 F (enabled) will transition to economizer mode:
Multiple: • Disable mechanical cooling stage 1 operation for mini-
Free Cooling 50 F <RAT < 59 F mum of 12 minutes.
Mechanical Cooling • Enable economizer valve.
(Comp 1) 60 F <RAT < 69 F (adj.) • Waterside economizer will operate until the entering water
Mechanical Cooling temperature reset value is reached; default is 58 F (adj).
(Comp 2) 70 F <RAT < 77 F (adj.)
When in economizer mode, if the entering water tem-
Mechanical Cooling
perature reaches the reset value in less than 5 minutes, the
(Comp 3) 78 F <RAT < 83 F (adj.)
first stage of mechanical cooling operation will be disabled
Mechanical Cooling
for at least 5 minutes.
(Comp 4) RAT > 83 F (adj.)
In economizer operation, if the unit requires additional
All values have a hysteresis of 2.0° F.
stages of mechanical cooling the controller will command
If discharge air set point reset is required, when the val- them according to the unit demand percentage calculated
ue of the discharge air set point is greater than the value of by the Cooling PID. If additional stages of cooling were
the return air reset for a particular compressor, the return running those will be maintained.
limit will have to be adjusted via BACnet to compensate for
The fan will continue to modulate to meet the static
the demand changes and release. The particular compres-
pressure set point and the economizer valve will be com-
sor stage or the unit must be set to a single reset point and
manded to open and the economizer will be treated as the
the discharge set point reset can be adjusted as needed.
first stage of cooling.
Any of the following alarms will immediately shut down
Leaving water temperature — The controller will moni-
all compressor stages. Refer to the sensor section or the in-
tor the leaving water temperature. Refer to the Factory-
tegration points list in the Installation, Start-Up, Service
Provided Sensors table. Alarms will be provided as follows:
and Controls Operation and Troubleshooting manual for
default values: • High Leaving Water Temp: If compressor(s) is running and
the leaving water temperature is greater than 135 F (adj.).
• Leaving water high
• Low Leaving Water Temp: If compressor(s) is running
• Leaving water low
and the leaving water temperature is less than 33 F (adj.).
• Entering later low
• Leaving Water Sensor Failure: If leaving water sensor
• Fan alarms
outside of normal operating limits. Should a High or
• Low static pressure
Low Leaving Water Temperature Alarm occur, the call
• Water differential pressure switch (DPS)
for cooling will be removed.
• Smoke
Discharge (supply) air temperature (DAT) sen- UPM fault monitor
sor — The DAT sensor is shipped loose in the electrical The controller will monitor both Unit Protection Modules
controls box compartment and is to be field installed in (UPM1 and UPM2) fault inputs.
the supply duct work and terminated on UI-6 of the I/O Upon hard lockout alarm, compressors are disabled by
Flex 6126 controller. the UPM board.
The sensor should be installed where the air flow pat- Alarms will be provided through BACnet point current
tern is laminar to avoid temperature stratification. If sup- alarm as follows:
plemental heating is to be installed then the DAT sensor
should be mounted downstream of the discharge side of • HP1: High Pressure Alarm (circuit 1)
the heating coil. • HP2: High Pressure Alarm (circuit 2)
• LP1: Low Pressure Alarm (circuit 1)
High discharge (supply) air temperature condition • LP2: Low Pressure Alarm (circuit 2)
(cooling) — DAT measurements are tested for a high limit • HP3: High Pressure Alarm (circuit 3)
trip above 70 F. An alarm is asserted for high discharge air • HP4: High Pressure Alarm (circuit 4)
temperature under the following conditions: • LP3: Low Pressure Alarm (circuit 3)
• DAT is above the high limit for 5 minutes • LP4: Low Pressure Alarm (circuit 4)
• Fan operation asserted • FRE: Freeze Alarm
• Cooling mode • FRE2: Freeze Alarm
• Valid DAT sensor measurement • CON: Condensate Alarm B
High static lock — The controller will monitor the stat- • RN: Brownout Alarm
ic pressure high limit switch (if installed) and will incre-
ment a counter every time the static pressure switch
trips. A High Static Alarm will be generated, and will re-
set automatically. Upon receiving the alarm 3 times, the
32
FACTORY-PROVIDED SENSORS FOR VAV UNITS 50BVJ,W
Supply Air Temperature Sensor 1 loose for field installation Supply air stream
Return Air Temperature Sensor 1 loose for field installation Return air stream
Duct Static Pressure Sensor 1 loose for field installation Supply air stream
Supply Air Temperature Sensor 1 loose for field installation Supply air stream
Return Air Temperature Sensor 4 loose for field installation Return air stream
Duct Static Pressure Sensor 1 loose for field installation Supply air stream
*1 per compressor.
33
Guide specifications — 50BVC, Q units
Indoor Packaged Unit 5. Units shall have a stainless steel condensate
Constant Volume Application drain pan.
C. Evaporator:
HVAC Guide Specifications
1. The direct expansion coil shall be a minimum of
Size Range: 18 to 30 Tons
3 rows and be fabricated from 3/8-in. or 3/4-in.
Carrier Model Number: OD seamless copper tubing, mechanically
50BVC — Water-Cooled Packaged Cooling Unit bonded to rippled and corrugated aluminum fins.
50BVQ — Water-Cooled Vertical Heat Pump 2. Each individual evaporator coil shall be remov-
Part 1 — General able for replacement without disturbing the
remaining refrigerant circuits.
1.01 SYSTEM DESCRIPTION
3. Each evaporator coil circuit shall be fed by an
Units shall be water-cooled, cooling only; or water-
adjustable thermostatic expansion valve, with
cooled heat pump series self-contained packaged
external equalizer, sized to provide efficient opera-
air-conditioning units. Capacities, models, and unit
tion at full and part load operating points in the
arrangement shall be as shown on the unit schedule
cooling and heating (heat pump only) modes.
and the contract drawings.
D. Supply Fan:
1.02 QUALITY ASSURANCE
1. Supply fans shall be double-width double-inlet
A. Units shall be listed for UL (Underwriters Laborato-
(DWDI) forward-curved type with dynamically
ries) and UL, Canada. Units shall conform to ANSI
balanced wheels.
(American National Standards Institute)/UL stan-
dard 1995. Unit shall be accepted for use in the City 2. The housings and wheels shall be designed for
of New York by the Department of Buildings (MEA). quiet low velocity operation.
B. Each unit shall be completely factory assembled, 3. Fan motors shall be 1725 or 3450 rpm,
piped, wired, and tested. Units shall be leak tested 56 frame sealed ball bearing type. Motors shall be
and charged with a full operating charge of R-410A permanently lubricated and have thermal over-
refrigerant. load protection.
C. Factory test shall include, but not be limited to: com- 4. The drive shall include a fixed pitch blower
plete run check of all electrical components and sheave and variable pitch motor sheave with
safeties, including proper control sequencing; multiple matched belts, sized for 115% of the
pressure test of refrigerant coils and condensers; fan brake horsepower.
leak check of completed refrigerant circuits; leak 5. Units shall be available with factory-installed
check of completed water circuit (water-cooled units optional blower orientation. See unit certified
only); compressor run check. drawing for details.
Part 2 — Products 6. Airflow configurations shall include front return,
2.01 EQUIPMENT top supply; front return, rear supply; rear return,
top supply; and rear return, front supply.
A. General:
E. Reverse Cycle Operation (Heat Pump Only):
The unit shall be factory assembled. Water-cooled
units shall be built for an entering-water temperature Heat pump units shall be equipped with reversing valves
range from 55 to 105 F. Contained within the unit to allow operation in the reverse cycle heating mode.
enclosure shall be all factory wiring, piping, controls, F. Refrigeration Circuit:
refrigerant charge (R-410A), and special features 1. Each unit shall contain multiple independent
required prior to field start-up. refrigeration circuits.
B. Unit Cabinet: 2. Each circuit shall include a high-efficiency
1. Unit shall be post and panel construction. Unit heavy-duty scroll compressor.
exterior panels shall be 18 gage G90 galvanized 3. Each circuit shall have high and low pressure
steel for corrosion protection (unpainted). cutouts.
2. Interior of the unit shall be insulated with 1/2-in. 4. Each circuit shall be dehydrated and factory
thick, dual density, coated fiberglass. charged with R-410A. Remote air-cooled units will
3. Two blower and two compressor compartment be shipped with a nitrogen holding charge only.
access panels shall be removable with supply and 5. Suction and discharge Schrader valves shall be
return ductwork in place. A duct collar shall be provided for manifold gage connections to facil-
provided on the supply air opening of all units. itate servicing.
4. Units shall have an insulated divider panel 6. Optional hot gas re-heat shall be provided,
between the air-handling section and the com- either cycling or modulating, to help control
pressor section to minimize the transmission of humidity levels.
compressor noise, and to permit operational
service testing without air bypass.
34
7. Optional hot gas bypass shall be provided to 2. Controls shall be capable of performing the fol-
allow unit operation under extended operating lowing functions:
conditions to avoid coil freeze-up. a. Random power start-up. This feature prevents
G. Compressors: multiple units sharing same electrical circuit or
1. Each unit shall have multiple high-efficiency network from starting at the same time.
scroll compressors with internal or external b. Anti-short cycle delay. This feature protects
motor protection and a time delay to prevent the compressor short cycling if the Y call is
short cycling and simultaneous starting of com- set and removed.
pressors following a power failure. c. High pressure protection.
2. Each compressor shall be on an independent d. Selectable Alarm Mode. The UPM controller
refrigerant circuit. can be configured to have either a constant
3. The compressors shall be mounted on rubber signal or a pulse.
isolators. e. Freeze protection.
H. Water-Cooled Condensers: f. Condensation overflow.
1. All condensers shall be coaxial tube-in-tube g. Brownout protection. The UPM controller
for maximum heat transfer efficiency and will constantly monitor the power supply. If
performance. the nominal voltage drops below 25% of its
2. Inner water tubes shall be either standard value (18 vac approximately), the unit will
copper or optional cupronickel with large inter- enter brownout protection mode.
nal diameters for reduced waterside pressure L. Special Features:
drops.
1. Waterside Economizer:
3. Outer tubes shall be steel, painted for corrosion
a. Shall function as first stage of cooling when
protection.
free cooling is available. Economizer coil
4. All condensers shall be rated at 600 psig oper- valve can be modulated to control discharge-
ating refrigerant pressures and 400 psig water- air temperature when the economizer can
side pressures. meet or exceed cooling needs.
5. Units shall be rated down to 50 F without the b. Consists of the economizer coil, one 3-way
use of water regulating valves. valve, vent and drain fittings and the required
I. Filter Section: piping. Economizer coils are 2 or 4-row coils.
The unit shall be supplied with 1-in. thick, 30% The unit controller controls all required control
efficiency filters. logic and changeover.
J. Electrical: 2. Hot water coil shall be factory-installed on the
inlet side of the direct expansion cooling coils with
1. Each unit shall be wired and tested at the fac- field piping connections on the side of the unit.
tory prior to shipment.
3. Energy management and alarm 24-vac relay
2. Wiring shall comply with NEC requirements package shall be provided to remotely start and
and shall conform with all applicable UL stop units with constant volume configuration. An
standards.
additional relay is provided to close when a com-
3. The units shall have a single point power con- pressor malfunction is detected, providing remote
nection. Control power shall be supplied signaling to a building automation system.
through a factory-installed, low voltage control
4. Cupronickel condenser shall provide higher cor-
circuit transformer with an integral resettable rosion protection.
circuit breaker.
5. Insulated basepan shall provide additional sound
4. A terminal block shall be provided for the main
deadening characteristics and corrosion protec-
power connection. tion in the compressor compartment.
K. Controls, Safeties, and Diagnostics 6. Condensate overflow switch shall provide protec-
1. The Unit Protection Module (UPM) is a printed tion against condensate overflow. The mechanical
circuit board (PCB) that interfaces with the ther- safety switch shall be located in the unit’s evapora-
mostat or the digital direct controller. The main tor basepan.
purpose of this device is to protect the com-
7. Extended range option shall provide conden-
pressors by monitoring the different states of sate protection on the condenser waterside for
switches and sensors of each refrigerant circuit. humid applications.
This device provides time delays and protects
the unit against freezing of the water and refrig- 8. Freeze protection switch shall provide evapora-
erant heat exchangers as well as condensate tor coil protection against freezing.
overflow.
35
Guide specifications — 50BVJ units
Indoor Packaged Unit C. Evaporator Coil:
Variable Air Volume Application 1. The direct expansion coil shall be a minimum of
3 rows and be fabricated from 3/8-in. or 1/2-in.
HVAC Guide Specifications OD seamless copper tubing, mechanically
Size Range: 18 to 30 Tons bonded to rippled and corrugated aluminum fins.
Carrier Model Number: 2. Each individual evaporator coil shall be remov-
50BVJ — Water-Cooled Packaged Cooling Unit able for replacement without disturbing the
Part 1 — General remaining refrigerant circuits.
1.01 SYSTEM DESCRIPTION 3. Each evaporator coil circuit shall be fed by an
adjustable thermostatic expansion valve, with
Units shall be water-cooled, cooling only self-con- external equalizer, sized to provide efficient
tained packaged air-conditioning units. Capacities,
operation at full and part load operating points
models, and unit arrangement shall be as shown on in the cooling mode.
the unit schedule and the contract drawings.
D. Supply Fan:
1.02 QUALITY ASSURANCE
1. Supply fans shall be double-width double-inlet
A. Units shall be listed for UL (Underwriters Laborato- (DWDI) forward-curved type with dynamically
ries) and UL, Canada. Units shall conform to ANSI balanced wheels.
(American National Standards Institute)/UL stan-
dard 1995. Unit shall be accepted for use in the City 2. The housings and wheels shall be designed for
of New York by the Department of Buildings (MEA). quiet low velocity operation.
B. Each unit shall be completely factory assembled, 3. Fan motors shall be 1725 or 3450 rpm,
piped, wired, and tested. Water-cooled units shall be 56 frame sealed ball bearing type. Motors shall
leak tested and charged with a full operating charge be permanently lubricated and have thermal
of R-410A refrigerant. overload protection. Motors shall be compatible
with variable frequency drive (VFD).
C. Factory test shall include, but not be limited to:
complete run check of all electrical components and 4. The drive shall include a fixed pitch blower sheave
safeties, including proper control sequencing; pres- and variable pitch motor sheave with multiple
sure test of refrigerant coils and condensers; leak matched belts, sized for 115% of the fan brake
check of completed refrigerant circuits; leak check horsepower, and provide maximum static capabil-
of completed water circuit (water-cooled units only); ity in stable fan operation and when applied with
compressor run check. variable frequency drive (VFD).
Part 2 — Products 5. Units shall be available with factory-installed
optional blower orientation. See unit certified
2.01 EQUIPMENT
drawings for details.
A. General: E. Supply Fan Capacity Control/Variable Frequency:
The unit shall be factory assembled. Water-cooled Variable frequency drive (VFD) shall include:
units shall be built for an entering-water temperature
range from 55 to 105 F. Contained within the unit 1. Factory-installed VFD motor control device,
enclosure shall be all factory wiring, piping, controls, provided with a NEMA Type 1 enclosure,
refrigerant charge (R-410A), and special features and factory-mounted, wired and tested. The
required prior to field start-up. VFD shall control motor speed to maintain set
point static pressure at the supply duct sensor
B. Cabinet:
location.
1. Unit shall be post and panel construction. Unit 2. Differential pressure transducer, 2 to 10 vdc out-
exterior panels shall be 18 gage G90 galvanized put to unit control module, with adjustable set
steel for corrosion protection (unpainted).
point range (0.0 to 5.0 in. wg [0 to 1246 Pa]),
2. Interior of the unit shall be insulated with 1/2-in. adjustable via unit control keypad (BACview).
thick, dual density, coated fiberglass. 3. Low pressure reference tube factory installed.
3. Two blower and two compressor compartment
F. Refrigeration Circuit:
access panels shall be removable with supply and
return ductwork in place. A duct collar shall be 1. Each unit shall contain multiple independent
provided on the supply-air opening of all units. refrigeration circuits.
4. Units shall have an insulated divider panel 2. Each circuit shall include a high-efficiency
between the air-handling section and the com- heavy-duty scroll compressor.
pressor section to minimize the transmission of 3. Each circuit shall have high and low pressure
compressor noise, and to permit operational cutouts.
service testing without air bypass. 4. Each circuit shall be dehydrated and factory
5. Units shall have a stainless steel condensate charged with R-410A (water-cooled units).
drain pan.
36
5. Suction and discharge Schrader valves shall be unit against freezing of the water and refrigerant
provided for manifold gage connections to facil- heat exchangers as well as condensate overflow.
itate servicing. 2. Controls shall be capable of performing the fol-
6. Hot gas bypass shall be provided to allow unit lowing functions:
operation under extended operating conditions a. Random power start-up. This feature prevents
to avoid coil freeze-up. multiple units sharing same electrical circuit or
7. Modulating hot gas re-heat shall be provided to network from starting at the same time.
help control discharge air conditions. b. Anti-short cycle delay. This feature protects
G. Compressors: the compressor short cycling if the Y call is
1. Each unit shall have multiple high-efficiency set and removed.
scroll compressors with internal or external c. High pressure protection.
motor protection and a time delay to prevent d. Selectable Alarm Mode. The UPM controller
short cycling and simultaneous starting of com- can be configured to have either a constant
pressors following a power failure. signal or a pulse.
2. Each compressor shall be on an independent e. Freeze protection.
refrigerant circuit.
f. Condensation overflow.
3. The compressors shall be mounted on rubber
g. Brownout protection. The UPM controller
isolators.
will constantly monitor the power supply. If
H. Water-Cooled Condensers: the nominal voltage drops below 25% of its
1. All condensers shall be coaxial tube-in-tube value (18 vac approximately), the unit will
for maximum heat transfer efficiency and enter brownout protection mode.
performance. 3. Variable air volume (VAV) controls shall be
2. Inner water tubes shall be either standard cop- capable of performing the following monitoring
per or optional cupronickel with large internal and alarm functions:
diameters for reduced waterside pressure drops. a. High static lock
3. Outer tubes shall be steel, painted for corrosion b. Supply fan status
protection.
c. Return fan status
4. All condensers shall be rated at 600 psig oper-
d. Filter status
ating refrigerant pressures and 400 psig water-
side pressures. e. Smoke detector
5. Units shall be rated down to 50 F without the f. Low leaving water temperature
use of water regulating valves. g. Leaving water temp sensor failure
I. Filter Section: h. Supply air sensor failure
The unit shall be supplied with 1-in. thick, 30% effi- i. High and low supply air temperature
ciency filters. L. Special Features:
J. Electrical: 1. Waterside Economizer:
1. Each unit shall be wired and tested at the a. Shall function as first stage of cooling when
factory prior to shipment. free cooling is available. Economizer coil
2. Wiring shall comply with NEC requirements and valve can be modulated to control discharge-
shall conform with all applicable UL standards. air temperature when the economizer can
3. The units shall have a single point power con- meet or exceed cooling needs.
nection. Control power shall be supplied b. Consists of the economizer coil, one 3-way
through a factory-installed, low voltage control valve, vent and drain fittings and the required
circuit transformer with an integral resettable piping. Economizer coils are 2 or 4- row coils.
circuit breaker. The unit controller controls all required control
4. A terminal block shall be provided for the main logic and changeover.
power connection. 2. Hot water coil shall be factory-installed on the
K. Controls, Safeties, and Diagnostics: inlet side of the direct expansion cooling coils with
1. The Unit Protection Module (UPM) is a printed field piping connections on the side of the unit.
circuit board (PCB) that interfaces with the ther- 3. Energy management and alarm 24-vac relay
mostat or the digital direct controller. The main package shall be provided to remotely start and
purpose of this device is to protect the compres- stop units with constant volume configuration. An
sors by monitoring the different states of additional relay is provided to close when a com-
switches and sensors of each refrigerant circuit. pressor malfunction is detected, providing remote
This device provides time delays and protects the signaling to a building automation system.
37
Guide specifications — 50BVJ units (cont)
4. Cupronickel condenser shall provide higher cor- M. Accessories:
rosion protection. 1. Keypad/Display Module (BacView6):
5. Insulated basepan shall provide additional sound Module shall provide hardware necessary for
deadening characteristics and corrosion protec- human interface with the unit integrated system
tion in the compressor compartment. controls. Module shall contain a keypad and dis-
6. Condensate overflow switch shall provide pro- play for interactive communication. Display shall
tection against condensate overflow. The be two-line, backlit alphanumeric liquid crystal
mechanical safety switch shall be located in the display (LCD). Each line of the LCD shall display
unit’s evaporator basepan. up to 24-character (with expanded scrolling dis-
7. Extended range option shall provide conden- play capability). Keypad shall contain 12
sate protection on the condenser waterside for numeric keys, 6 function keys, and 4 operative
humid applications. keys. Module shall contain RJ-14 data cable con-
nection for simple installation and to facilitate
8. Freeze protection switch shall provide evapora-
remote location installation. Module shall be
tor coil protection against freezing.
powered by unit’s 24-v control circuit.
38
Guide specifications — 50BVT,V units
Indoor Packaged Unit 4. Low-boy cabinet shall be available on all mod-
Constant Volume Application els. Blower shall be dropped into main coil sec-
tion, reducing the overall height of the unit. This
HVAC Guide Specifications is for those applications where there is a restric-
Size Range: 30 to 60 Tons tion in the height of the unit.
Carrier Model Number: C. Evaporator:
50BVT — Water-Cooled Packaged Cooling Unit 1. The direct expansion coil shall be a minimum of
50BVV — Water-Cooled Vertical Heat Pump 3 rows and be fabricated from 3/8-in. or 3/4-in.
OD seamless copper tubing, mechanically
Part 1 — General
bonded to rippled and corrugated aluminum fins.
1.01 SYSTEM DESCRIPTION
2. Each individual evaporator coil shall be remov-
Units shall be water-cooled, cooling only or water- able for replacement without disturbing the
cooled heat pump self-contained packaged air-con- remaining refrigerant circuits.
ditioning units. Capacities, models, and unit
3. Each evaporator coil circuit shall be fed by an
arrangement shall be as shown on the unit schedule
adjustable thermostatic expansion valve, with
and the contract drawings.
external equalizer, sized to provide efficient oper-
1.02 QUALITY ASSURANCE ation at full and at part load operating points in
A. Units shall be listed for UL (Underwriters Laborato- the cooling modes.
ries) and UL, Canada. Units shall conform to ANSI D. Supply Fan:
(American National Standards Institute)/UL stan-
1. Supply fans shall be double-width double-inlet
dard 1995. Unit shall be accepted for use in the City
(DWDI) forward curved type of Class II
of New York by the Department of Buildings (MEA).
construction.
B. Each unit shall be completely factory assembled, piped,
2. All fans shall be statically and dynamically
wired, and tested. Units shall be leak tested and
balanced.
charged with a full operating charge of refrigerant.
3. Fan shafts shall be mounted in heavy-duty
C. Units shall then be disassembled into their individual
150,000-hour greasable pillow-block bearings.
modules for shipping and assembly on site.
4. The fan motor shall be open drip-proof (ODP),
D. Factory test shall include, but not be limited to:
three-phase, NEMA T-frame E high-efficiency
complete run check of all electrical components and
EPACT rated, 1800 rpm, with grease lubri-
safeties, including proper control sequencing; pres-
cated ball bearings.
sure test of refrigerant coils and condensers; leak
check of completed refrigerant circuits; leak check 5. The drive shall include a fixed pitch blower
of completed water circuit (water-cooled units only); sheave and variable pitch motor sheave with
compressor run check. multiple V-belts sized for 115% of the fan brake
horsepower.
Part 2 — Products
6. Airflow configurations shall include rear return,
2.01 EQUIPMENT
front supply; and rear return, rear supply.
A. General:
7. Units shall be available with factory-installed
The unit shall be comprised of two distinct modules: optional blower orientation. See unit certified
the main air-conditioning section and the filter/pre- drawings for details.
cooling coil section. Water-cooled units shall be built
E. Reverse Cycle Operation (Heat Pump Only):
for an entering water temperature range from 55 to
105 F. The unit shall be designed for easy assembly. Heat pump units shall be equipped with reversing
The refrigeration circuit shall remain intact during dis- valves to allow operation in the reverse cycle heating
assembly and reassembly. All high-boy modules shall mode.
be able to pass through a 36-in. steel framed door. F. Refrigeration Circuit:
B. Cabinet: 1. Each unit shall contain multiple independent
1. The frame shall be fabricated of an angle iron refrigeration circuits.
framework. Unit exterior panels shall be 2. Each circuit shall include a high-efficiency
18 gage G90 galvanized steel for corrosion heavy-duty scroll compressor.
protection. 3. Each circuit shall have high and low pressure
2. Each section shall incorporate removable access cutouts.
panels. The complete cabinet frame and access 4. Each circuit shall be dehydrated and factory
panels shall be insulated with 1/2-in., dual den- charged with R-410A (water-cooled units).
sity, coated fiberglass insulation.
5. Suction and discharge Schrader valves shall be
3. The main air conditioning section and the fil- provided for manifold gage connections to facil-
ter/pre-cooling coil section shall contain a itate servicing.
stainless steel drain pan.
39
Guide specifications — 50BVT,V units (cont)
6. Optional hot gas bypass shall be provided to freezing of the water and refrigerant heat
allow unit operation under extended operating exchangers as well as condensate overflow.
conditions to avoid coil freeze-up. 2. Controls shall be capable of performing the fol-
G. Compressors: lowing functions:
1. Each unit shall have multiple high-efficiency a. Random power start-up. This feature prevents
scroll compressors with internal or external multiple units sharing same electrical circuit or
motor protection and a time delay to prevent network from starting at the same time.
short cycling and simultaneous starting of com- b. Anti-short cycle delay. This feature protects
pressors following a power failure. the compressor short cycling if the Y call is
2. Each compressor shall be on an independent set and removed.
refrigerant circuit. c. High pressure protection.
3. The compressors shall be mounted on rubber d. Selectable Alarm Mode. The UPM controller
isolators. can be configured to have either a constant
H. Water-Cooled Condensers: signal or a pulse.
1. All condensers shall be coaxial tube-in-tube e. Freeze protection.
for maximum heat transfer efficiency and f. Condensation overflow.
performance.
g. Brownout protection. The UPM controller
2. Inner water tubes shall be either standard cop- will constantly monitor the power supply. If
per or optional cupronickel with large internal the nominal voltage drops below 25% of its
diameters for reduced waterside pressure drops. value (18 vac approximately), the unit will
3. Outer tubes shall be steel, painted for corrosion enter brownout protection mode.
protection. L. Special Features:
4. All condensers shall be rated at 600 psig 1. Waterside Economizer:
operating refrigerant pressures and 400 psig
a. Shall function as first stage of cooling when
waterside pressures.
free cooling is available. Economizer coil
5. Units shall be rated down to 50 F without the valve can be modulated to control discharge-
use of water regulating valves. air temperature when the economizer can
I. Filter Section: meet or exceed cooling needs.
The unit shall be supplied with 4-in. deep pleated, b. Consists of the economizer coil, one 3-way
30% high-efficiency filters. The filters shall have side valve, vent and drain fittings and the
access capability through an access panel. required piping. Economizer coils are 2 or 4-
J. Electrical: row coils. The unit controller controls all
required control logic and changeover.
1. Each unit shall be wired and tested at the fac-
tory prior to shipment. 2. Hot water coil shall be factory-installed on the
inlet side of the direct expansion cooling coils with
2. Wiring shall comply with NEC requirements
field piping connections on the side of the unit.
and shall conform with all applicable UL
standards. 3. Hot gas re-heat shall help control humidity lev-
els.
3. The units shall have a single point power con-
nection. Control power shall be supplied 4. Energy management and alarm 24-vac relay
through a factory-installed, low voltage control package shall be provided to remotely start and
circuit transformer with an integral resettable stop units with constant volume configuration. An
circuit breaker. additional relay is provided to close when a com-
pressor malfunction is detected, providing remote
4. The fan motor starter shall have a magnetic
signaling to a building automation system.
three-line, ambient compensated overload pro-
tector with a manual reset. 5. Cupronickel condenser shall provide higher cor-
rosion protection.
5. A terminal block shall be provided for the main
power connection. 6. Hot gas bypass shall provide extended capacity
operation and prevent coil freezing at low load
K. Controls, Safeties, and Diagnostics:
conditions.
1. The Unit Protection Module (UPM) is a printed
7. Insulated basepan shall provide additional sound
circuit board (PCB) that interfaces with the ther-
deadening characteristics and corrosion protec-
mostat or the digital direct controller. The main
tion in the compressor compartment.
purpose of this device is to protect the compres-
sors by monitoring the different states of switches 8. Condensate overflow switch shall provide pro-
and sensors of each refrigerant circuit. This device tection against condensate overflow. The
provides time delays and protects the unit against mechanical safety switch shall be located in the
unit’s evaporator basepan.
40
9. Extended range option shall provide conden- and display for interactive communication.
sate protection on the condenser waterside for Display shall be two-line, backlit alphanumeric
humid applications. liquid crystal display (LCD). Each line of the
10. Freeze protection switch shall provide evapora- LCD shall display up to 24-character (with
tor coil protection against freezing. expanded scrolling display capability). Keypad
shall contain 12 numeric keys, 6 function
M. Accessories: keys, and 4 operative keys. Module shall con-
1. Keypad/Display Module (BacView6): tain RJ-14 data cable connection for simple
Module shall provide hardware necessary for installation and to facilitate remote location
human interface with the unit integrated sys- installation. Module shall be powered by unit’s
tem controls. Module shall contain a keypad 24-v control circuit.
41
Guide specifications — 50BVW units
Indoor Packaged Unit 4. Low-boy cabinet shall be available on all mod-
Variable Air Volume Application els. Blower shall be dropped into main coil sec-
tion reducing the overall height of the unit. This
HVAC Guide Specifications is for those applications where there is a restric-
Size Range: 30 to 60 Tons tion in the height of the unit.
Carrier Model Number: C. Evaporator:
50BVW — Water-Cooled Packaged Cooling Unit 1. The direct expansion coil shall be a minimum of
Part 1 — General 3 rows and be fabricated from 3/8-in. or 3/4-in.
OD seamless copper tubing, mechanically
1.01 SYSTEM DESCRIPTION
bonded to rippled and corrugated aluminum fins.
Units shall be water-cooled, cooling only self-con-
2. Each individual evaporator coil shall be remov-
tained packaged air conditioning units. Capacities,
able for replacement without disturbing the
models, and unit arrangement shall be as shown on
remaining refrigerant circuits.
the unit schedule and the contract drawings.
3. Each evaporator coil circuit shall be fed by an
1.02 QUALITY ASSURANCE
adjustable thermostatic expansion valve, with
A. Units shall be listed for UL (Underwriters Laborato- external equalizer, sized to provide efficient
ries) and UL, Canada. Units shall conform to ANSI operation at full and at part load operating
(American National Standards Institute)/UL stan- points in the cooling mode.
dard 1995. Unit shall be accepted for use in the City
D. Supply Fan:
of New York by the Department of Buildings (MEA).
1. Supply fans shall be double-width double-inlet
B. Each unit shall be completely factory assembled,
(DWDI) forward curved type of Class II construction.
piped, wired, and tested. Units shall be leak tested
and charged with a full operating charge of refriger- 2. All fans shall be statically and dynamically
ant (water-cooled only). balanced.
C. Units shall then be disassembled into their individual 3. Fan shafts shall be mounted in heavy-duty
modules for shipping and assembly on site. 150,000-hour greasable pillow-block bearings.
D. Factory test shall include, but not be limited to: 4. The fan motor shall be open drip-proof (ODP),
complete run check of all electrical components and three-phase, NEMA T-frame E high-efficiency
safeties, including proper control sequencing; pres- EPACT rated, 1800 rpm, with grease lubri-
sure test of refrigerant coils and condensers; leak cated ball bearings. Motor shall be compatible
check of completed refrigerant circuits; leak check with variable frequency drive (VFD).
of completed water circuit (water-cooled units only); 5. Fan shall be belt driven with fixed-pitch motor
compressor run check. and fan pulley, with multiple matched belts;
Part 2 — Products drive shall be selected for 110% of motor
horsepower and to provide maximum static
2.01 EQUIPMENT
capability in stable fan operation and when
A. General: applied with variable frequency drive (VFD).
The unit shall be comprised of two distinct modules: 6. Units shall be available with factory-installed
the main air-conditioning section and the filter/pre- optional blower orientation. See unit certified
cooling coil section. The unit shall be designed for drawings for details.
easy assembly. Water-cooled units shall be built for
E. Supply Fan Capacity Control/Variable Frequency:
an entering water temperature range from 55 to
105 F. The refrigeration circuit shall remain intact Variable frequency drive (VFD) shall include:
during disassembly and reassembly. All high-boy 1. Factory-installed VFD motor control device,
modules shall be able to pass through a 36-in. steel provided with a NEMA Type 1 enclosure,
framed door. and factory-mounted, wired and tested. The
B. Cabinet: VFD shall control motor speed to maintain set
point static pressure at the supply duct sensor
1. The frame shall be fabricated of an angle iron
location.
framework. Unit exterior panels shall be
18 gage G90 galvanized steel for corrosion 2. Differential pressure transducer, 2 to 10 vdc
protection. output to unit control module, with adjustable
set point range (0.0 to 5.0 in. wg [0 to
2. Each section shall incorporate removable access
1246 Pa]), adjustable via unit control keypad
panels. The complete cabinet frame and access
(BACview module).
panels shall be insulated with 1/2-in., dual den-
sity, coated fiberglass insulation. 3. Low pressure reference tube factory installed.
3. The main air conditioning section and the F. Refrigeration Circuit:
filter/pre-cooling coil section shall contain a 1. Each unit shall contain multiple independent
stainless steel drain pan. refrigeration circuits.
42
2. Each circuit shall include a high-efficiency K. Controls, Safeties, and Diagnostics:
heavy-duty scroll compressor. 1. Control shall be accomplished through the use
3. Each circuit shall have high and low pressure of a factory-installed, microprocessor-based
cutouts. control system and associated electronic and
4. Suction and discharge Schrader valves shall be electrical hardware. Control system shall deter-
provided for manifold gage connections to facil- mine control sequences through monitoring the
itate servicing. following operational variables:
5. Hot gas bypass shall be provided to allow unit a. Day and time.
operation under extended operating conditions b. Schedule (Unoccupied/Occupied).
to avoid coil freeze-up. c. Set points (Unoccupied/Occupied, Duct
6. Modulating hot gas re-heat shall be provided to Pressure, others).
help control discharge air conditions. d. Return-air, Mixed-air, or Outdoor-air temperature.
G. Compressors: e. Unit supply-air temperature.
1. Each unit shall have multiple high-efficiency f. Supply-air fan status.
scroll compressors with internal or external
g. Accessory and/or field-supplied sensors,
motor protection and a time delay to prevent
function switches and/or signals.
short cycling and simultaneous starting of com-
pressors following a power failure. 2. Controls shall be capable of performing the fol-
lowing functions:
2. Each compressor shall be on an independent
refrigerant circuit. a. Capacity control based on discharge-air
temperature and compensated by rate of
3. The compressors shall be mounted on rubber
change of return-air temperature (VAV [vari-
isolators.
able air volume]). Capacity control shall be
H. Water-Cooled Condensers: accomplished through the use of compres-
1. All condensers shall be coaxial tube-in-tube sor staging and modulating hot gas re-heat.
for maximum heat transfer efficiency and b. Perform a quick test to check the status of all
performance. input and output signals to the control sys-
2. Inner water tubes shall be either standard cop- tem using diagnostic display module.
per or optional cupronickel with large internal c. Supply fan volume control shall control out-
diameters for reduced waterside pressure drops. put from a variable frequency drive to main-
3. Outer tubes shall be steel, painted for corrosion tain duct static pressure at user-configured
protection. set point.
4. All condensers shall be rated at 600 psig d. Alerts and Alarms: Control shall continu-
operating refrigerant pressures and 400 psig ously monitor all sensor inputs and control
waterside pressures. outputs to ensure safe and proper system
5. Units shall be rated down to 50 F without the operation. Alerts shall be generated when-
use of water regulating valves. ever sensor conditions have gone outside
user-configured criteria for acceptability.
I. Filter Section:
Alarms shall be initiated when unit control
The unit shall be supplied with 4-in. deep pleated, detects that a sensor input value is outside its
30% high-efficiency filters. The filters shall have side valid range (indicating a defective device or
access capability through an access panel. connection that prevents full unit operation),
J. Electrical: that an output has not functioned as
1. Each unit shall be wired and tested at the expected, or that a safety device has tripped.
factory prior to shipment. L. Special Features:
2. Wiring shall comply with NEC requirements and 1. Waterside Economizer:
shall conform with all applicable UL standards. a. Shall function as first stage of cooling when
3. The units shall have a single point power con- free cooling is available. Economizer coil
nection. Control power shall be supplied valve can be modulated to control discharge-
through a factory-installed, low voltage control air temperature when the economizer can
circuit transformer with an integral resettable meet or exceed cooling needs.
circuit breaker. b. Consists of the economizer coil, one 3-way
4. The fan motor starter shall have a magnetic valve, vent and drain fittings and the required
three-line, ambient compensated overload pro- piping. Economizer coils are 2 or 4-row coils.
tector with a manual reset. The unit controller controls all required con-
5. A terminal block shall be provided for the main trol logic and changeover.
power connection.
43
Guide specifications — 50BVW units (cont)
2. Hot water coil shall be factory-installed on the 7. Extended range option shall provide conden-
inlet side of the direct expansion cooling coils sate protection on the condenser waterside for
with field piping connections on the side of the humid applications.
unit. 8. Freeze protection switch shall provide evapo-
3. Energy management and alarm 24-vac relay rator coil protection against freezing.
package shall be provided to remotely start and M. Accessories:
stop units with constant volume configuration.
1. Keypad/Display Module (BacView6):
An additional relay is provided to close when a
compressor malfunction is detected, providing Module shall provide hardware necessary for
remote signaling to a building automation sys- human interface with the unit integrated system
tem. controls. Module shall contain a keypad and dis-
play for interactive communication. Display shall
4. Cupronickel condenser shall provide higher
corrosion protection. be two-line, backlit alphanumeric liquid crystal
display (LCD). Each line of the LCD shall display
5. Insulated basepan shall provide additional up to 24-character (with expanded scrolling dis-
sound deadening characteristics and corrosion play capability). Keypad shall contain 12
protection in the compressor compartment. numeric keys, 6 function keys, and 4 operative
6. Condensate overflow switch shall provide pro- keys. Module shall contain RJ-14 data cable
tection against condensate overflow. The connection for simple installation and to facili-
mechanical safety switch shall be located in tate remote location installation. Module shall be
the unit’s evaporator basepan. powered by unit’s 24-v control circuit.
a50-8499
2
• Two-speed fan operation is available • The 50XCW units are covered by a Environmentally balanced
for dual stage units and offers fan standard limited 5-year warranty on Carrier’s Puron® refrigerant (R-410A)
speed that operates at 67% of full the compressor and a standard lim- enables you to make an environmen-
speed for first-stage cooling opera- ited one-year warranty on all other tally responsible decision. Puron refrig-
tion and 100% of full speed for sec- parts. erant (R-410A) is an HFC refrigerant
ond-stage cooling operation. • Easy to understand and operate that does not contain chlorine that is
• The compressor is protected by sev- controls provide a virtually mistake- damaging to the stratospheric ozone
eral devices, including current-sens- proof control operation. layer. Puron refrigerant (R-410A) is un-
ing lockout relay(s), anti-short cycle • All motors are protected against affected by the Montreal Protocol.
control, and high and low-pressure single-phasing conditions. Puron refrigerant (R-410A) is a safe,
stats. These devices lock out the • The management system govern- efficient and environmentally balanced
compressor(s) under abnormal oper- ing the manufacture of this product refrigerant for the future.
ating conditions to prevent com- is ISO 9001:2008 certified.
pressor damage and ensure long
life.
3
AHRI capacity ratings
UNIT NOMINAL EVAPORATOR NET COOLING TOTAL
50XCW TONS CFM (Btuh) kW EER IEER
06 5 1875 68,000 5.0 13.1 16.5
08 71/2 2625 80,000 6.3 13.0 16.7
12 10 3500 120,000 10.7 15.3 14.2
14 12 4200 140,000 12.7 16.3 15.6
16 15 5000 180,000 12.0 16.1 18.6
24 20 7000 245,000 17.5 13.7 14.1
LEGEND
AHRI — Air-Conditioning, Heating, and Refrigeration Institute
EER — Energy Efficiency Ratio
IEER — Integrated Energy Efficiency Ratio
NOTE: Unit is tested in accordance with AHRI standard 340/360.
4
Physical data
UNIT 50XCW 06 08 12 14 16 24
NOMINAL CAPACITY (tons) 5 7.5 10 12 15 20
UNIT OPERATING WEIGHT (lb) 635 833 1137 1228 1228 1790
COMPRESSOR Scroll
Compressor Model ZPS60 ZPS67 ZP54/ZP49 ZP61/ZP57 ZP91/ZP67 ZP122/ZP91
Qty 1 1 2 2 2 2
Steps of Control 2 2 2 2 2 2
Operating Charge R-410A (lb) 3.9 5.5 11.7 13.8 17.2 19.7
EVAPORATOR FAN Adjustable, Belt-Drive, Centrifugal Type
Nominal Cfm 1750 2625 3500 4375 5000 7000
Cfm Range 1500 to 2500 2250 to 3750 3000 to 5000 3600 to 6000 4500 to 5500 6500 to 8000
Available Static (in. wg) 0 - 1.6 0 - 1.6 0 - 1.6 0 - 1.6 0 - 1.6 0 - 1.6
Evaporator Fan Size 110-10R 110-10R 120-9R 120-9R 120-9R 120-11R
Number of Evaporator Fans 1 2 2 2 3 3
Standard Speed Range (rpm) 576-782 712-949 656-875 712-949 564-836 664-936
Max. Allowable rpm 1600 1700 2000 2000 2000 2000
Belt Type A41 BX41 BX51 BX51 BX51 BX66
Fan Pulley (Type) AK89 BK65 BK70 BK65 BK67 BK95
Motor Pulley (Type) 1VL44 1VP34 1VP34 1VP34 1VP34 1VP50
Std Hp 1.0 1.0 1.0 1.5 1.5 3
Hp Range 1-2 1-2 1-3 1.5 - 5 1.5 - 5 3 - 7.5
3/ 1 1 1 1 3/16 1 3/16
Fan Shaft Size (in.) 4
7/ 7/ 7/ 7/ 7/ 1 1 /4
Motor Shaft Size (in.) 8 8 8 8 8
Center Distance (in.) - Vertical 15.3 15.3 18.1 18.1 18.1 21.3
Center Distance (in.) - Horizontal N/A N/A 15.5 13 15.7 18.1
3/
EVAPORATOR COIL 8-in. OD, Enhanced Copper Tube, Aluminum Fins
Quantity Rows ... Fin/in. 3…15 4…15 3…15 4…15 4… 15 4… 15
Fin Block Size (H x L) (in.) 28x35 28x46 32x60 32x60 32x80 36x80
Face Area (sq ft) 6.8 8.9 13.3 13.3 17.7 20
RETURN AIR FILTERS
(8) 16 x 16 (8) 16 x 16 (4) 18 x 18
Std 1 in., Throwaway (2) 25 x 25 (2) 25 x 25 (8) 16 x 16 (2) 16 x 20 (2) 16 x 20 (4) 18 x 24
CONDENSER HEAT EXCHANGER
Number of Condensers 1 1 1 1 1 1
Nominal Gpm 15 23 30 38 45 60
Gpm Range 10 - 20 15 - 30 20 - 40 25 - 50 30 - 60 40 - 80
Water Connection Size (OD) (in.) 1.625 1.625 2.125 2.125 2.125 2.125
Opens at 595 ± 10 psig; Opens at 650± 10 psig;
HIGH-PRESSURE SWITCH Closes at 443 ± 15 psig Closes at 500 ± 15 psig
LOW-PRESSURE SWITCH Opens at 53 ± 5 psig; Closes at 80 ± 7 psig
CONDENSATE DRAIN LINE (in.) 1 at 3/4 MPT
LEGEND
MPT — Male Pipe Thread
5
Options and accessories
FACTORY- FIELD- The waterside economizer option consists of the econo-
ITEM INSTALLED INSTALLED mizer coil, two three-way valves, vent and drain fittings and
OPTIONS ACCESSORY the required piping. The economizer coils are 4 or 8-row
Hot Water Coil X coils with 8 or 10 fins per inch and are chemically
Supply Air Plenum X cleanable. The unit controller controls all required control
Acoustic Discharge Plenum X logic and changeover.
Thermostat X
Waterside Economizer X Steam heat — A factory-installed option for steam heat
Two-Speed Supply Fan X units, shall have 1-row, steam distributing type, aluminum
Steam Heat X fin coil installed downstream of the evaporator coil. Coil
High Pressure Condenser X connection stubs will be located inside the unit cabinet. Con-
Evaporator Coil Coating X trol valves to be field furnished.
High pressure condenser — A factory-installed high
Factory-installed options pressure condenser provides a water valve which controls
the total water flow to the unit.
Two-speed supply fan — A factory-installed option for
dual-stage units fan speed shall operate at 67% of full Evaporator coil coating — A continuous coating, cover-
speed for first-stage cooling operation and 100% of full ing the whole fin surface, tubing, manifolds, and feeder
speed for second-stage cooling operation. lines, if applicable.
Waterside economizer — A condenser water pre-cool- Field-installed accessories
ing coil located before the direct expansion cooling coils al- Supply-air plenum provides adjustable horizontal and
lows the use of the condenser water to provide free cooling. vertical louvers for controlled free blow into conditioned
When the condenser water temperature is less than an space. The plenum mounts easily on top of base unit and
adjustable set point or more below the return-air tempera- matches unit styling.
ture, condenser water is directed to the economizer coil to
Hot water coil provides a 2-row coil encased in a 5 in.
obtain free cooling. When free cooling is available the
economizer coil functions as the first stage of cooling. deep metal casing.
The economizer coil valve can be modulated to control Acoustic discharge plenum — A factory-designed ple-
discharge-air temperature when the economizer can meet num provides sound attenuation and minimum static pres-
or exceed the cooling needs. If the economizer coil can sure losses.
not control the discharge-air temperature, stages of Thermostat — A complete line of thermostats is available
compressors are brought on to control the discharge-air to meet any application control requirement.
temperature.
6
Dimensions — 50XCW06,08
REAR RETURN, VERTICAL DISCHARGE
SIZE
SIZE
SUPPLY/
WATER WATER
COND EVAP EVAPORATOR EVAP SUPPLY DUCT RETURN
UNIT WIDTH HEIGHT DEPTH RETURN SUPPLY
SECTION SECTION RETURN DUCT (Blower Opening) DIAMETER
50XCW CONN CONN
(OD)
A B C D E F G H I J K L M N O P Q R
06 53.1 57.0 29.0 25.8 31.0 47.2 24.8 28.9 4.8 14.4 23.0 22.9 7.5 13.4 12.8 2.7 19.8 1.625
08 53.1 57.0 29.0 25.8 31.0 47.2 24.8 28.9 4.8 14.4 23.0 22.9 7.5 13.4 12.8 2.7 7.6 1.625
7
Dimensions — 50XCW12,14
8
REAR RETURN, VERTICAL DISCHARGE WITH HEAD PRESSURE CONTROL (HPC)
9
Dimensions — 50XCW12,14 (cont)
REAR RETURN, VERTICAL DISCHARGE WITH ECONOMIZER
P EVAP ACCESS
PANEL
N Q
Q N
CONTROL
BOX
AIR FLOW
E G
1.25
CONTROL ENTRY FILTER ACCESS
(BOTH SIDES)
1.25
B POWER ENTRY
WATER RETURN
R CONDENSER
D H
1.3 R ACCESS
K PANEL
WATER SUPPLY
M 6.8
J
L 3/4" MPT DRAIN
5.4
2.5
REAR VIEW a50-8847
RIGHT VIEW
10
REAR RETURN, HORIZONTAL DISCHARGE
11
Dimensions — 50XCW12,14 (cont)
REAR RETURN, HORIZONTAL DISCHARGE WITH HEAD PRESSURE CONTROL (HPC)
12
REAR RETURN, HORIZONTAL DISCHARGE WITH ECONOMIZER
AIR FLOW
E
1.25
CONTROL ENTRY FILTER ACCESS
B 1.25
POWER ENTRY
WATER RETURN
EVAP
1.2 R ACCESS
D R PANEL
K WATER SUPPLY
3/4" MPT DRAIN
M 6.8
J TOP VIEW
2.5
L
RIGHT VIEW
P A
I F
N Q
Q N
CONTROL
BOX CONDENSER
ACCESS H
DISCONNECT
PANEL
(OPT)
5.4
FRONT VIEW REAR VIEW
13
Dimensions — 50XCW16,24
REAR RETURN, VERTICAL DISCHARGE
SUPPLY/
WATER WATER
COND EVAP EVAPORATOR EVAP SUPPLY DUCT RETURN
UNIT WIDTH HEIGHT DEPTH RETURN SUPPLY
SECTION SECTION RETURN DUCT (Blower Opening) DIAMETER
50XCW CONN CONN
(OD)
A B C D E F G H I J K L M N O P Q S R
16 88.0 66.7 31.2 31.2 35.5 81.0 31.8 33.2 5.5 17.8 22.8 10.7 4.2 12.5 13.8 8.5 13.5 11.7 2.625
24 88.0 70.8 31.2 31.2 39.5 81.5 35.8 33.3 5.5 17.8 22.8 10.7 4.2 14.9 13.8 8.6 8.3 13.2 2.625
14
REAR RETURN, VERTICAL DISCHARGE WITH HEAD PRESSURE CONTROL (HPC)
SUPPLY/
WATER WATER
COND EVAP EVAPORATOR EVAP SUPPLY DUCT RETURN
UNIT WIDTH HEIGHT DEPTH RETURN SUPPLY
SECTION SECTION RETURN DUCT (Blower Opening) DIAMETER
50XCW CONN CONN
(OD)
A B C D E F G H I J K L M N O P Q S R
16 88.0 66.7 31.2 31.2 35.5 81.0 31.8 33.2 5.5 17.8 22.8 25.6 10.1 12.5 13.8 8.5 13.5 11.7 2.625
24 88.0 70.8 31.2 31.2 39.5 81.5 35.8 33.3 5.5 17.8 22.8 25.6 10.1 14.9 13.8 8.6 8.3 13.2 2.625
15
Dimensions — 50XCW16,24 (cont)
5.8
P EVAP ACCESS
S PANEL
Q N Q
N N
CONTROL
BOX
TOP VIEW
DISCONNECT
(OPT)
FRONT VIEW
5.1 (1"-2" FLTR)
6.8 (4" FLTR)
9.5 A
INDOOR
C I
F SUPPLY
AIR FLOW
AIR FLOW
E G
1.25
CONTROL ENTRY FILTER ACCESS
(BOTH SIDES)
B 1.25
POWER ENTRY
WATER RETURN
R CONDENSER H
D 1.2
R ACCESS
K PANEL
WATER SUPPLY
M
7.0
J 5.9
L 3/4" MPT DRAIN a50-8673
3.0
REAR VIEW
RIGHT VIEW
SUPPLY/
WATER WATER
COND EVAP EVAPORATOR EVAP SUPPLY DUCT RETURN
UNIT WIDTH HEIGHT DEPTH RETURN SUPPLY
SECTION SECTION RETURN DUCT (Blower Opening) DIAMETER
50XCW CONN CONN
(OD)
A B C D E F G H I J K L M N O P Q S R
16 88.0 66.7 31.2 31.2 35.5 81.0 31.8 33.2 5.5 17.8 22.8 24.0 8.9 12.5 13.8 8.5 13.5 11.7 2.625
24 88.0 70.8 31.2 31.2 39.5 81.5 35.8 33.3 5.5 17.8 22.8 24.0 8.9 14.9 13.8 8.6 8.3 13.2 2.625
16
REAR RETURN, HORIZONTAL DISCHARGE
SUPPLY/
WATER WATER
COND EVAP EVAPORATOR EVAP SUPPLY DUCT RETURN
UNIT WIDTH HEIGHT DEPTH RETURN SUPPLY
SECTION SECTION RETURN DUCT (Blower Opening) DIAMETER
50XCW CONN CONN
(OD)
A B C D E F G H I J K L M N O P Q S R
16 88.0 66.7 31.2 31.2 35.5 81.0 31.8 33.2 5.5 17.8 22.8 10.7 4.2 12.5 13.8 2.6 13.5 11.7 2.625
24 88.0 70.8 31.2 31.2 39.5 81.5 35.8 33.3 5.5 17.8 22.8 10.7 4.2 14.9 13.8 2.6 8.3 13.2 2.625
17
Dimensions — 50XCW16,24 (cont)
REAR RETURN, HORIZONTAL DISCHARGE WITH HEAD PRESSURE CONTROL (HPC)
WATER RETURN
WATER SUPPLY
SUPPLY/
WATER WATER
COND EVAP EVAPORATOR EVAP SUPPLY DUCT RETURN
UNIT WIDTH HEIGHT DEPTH RETURN SUPPLY
SECTION SECTION RETURN DUCT (Blower Opening) DIAMETER
50XCW CONN CONN
(OD)
A B C D E F G H I J K L M N O P Q S R
16 88.0 66.7 31.2 31.2 35.5 81.0 31.8 33.2 5.5 17.8 22.8 25.6 10.1 12.5 13.8 2.6 13.5 11.7 2.625
24 88.0 70.8 31.2 31.2 39.5 81.5 35.8 33.3 5.5 17.8 22.8 25.6 10.1 14.9 13.8 2.6 8.3 13.2 2.625
18
REAR RETURN, HORIZONTAL DISCHARGE WITH ECONOMIZER
AIR FLOW
1.25
CONTROL ENTRY FILTER ACCESS
B 1.25
POWER ENTRY
EVAP
WATER RETURN ACCESS
1.2 R PANEL
D
K R
WATER SUPPLY
M
3/4" MPT DRAIN 7.0 TOP VIEW
J
3.0
L
RIGHT VIEW
A
P S I
F
Q N Q
N N
CONTROL
BOX CONDENSER
ACCESS H
DISCONNECT
(OPT) PANEL
5.9
FRONT VIEW REAR VIEW
SUPPLY/
WATER WATER
COND EVAP EVAPORATOR EVAP SUPPLY DUCT RETURN
UNIT WIDTH HEIGHT DEPTH RETURN SUPPLY
SECTION SECTION RETURN DUCT (Blower Opening) DIAMETER
50XCW CONN CONN
(OD)
A B C D E F G H I J K L M N O P Q S R
16 88.0 66.7 31.2 31.2 35.5 81.0 31.8 33.2 5.5 17.8 22.8 24.0 8.9 12.5 13.8 2.6 13.5 11.7 2.625
24 88.0 70.8 31.2 31.2 39.5 81.5 35.8 33.3 5.5 17.8 22.8 24.0 8.9 14.9 13.8 2.6 8.3 13.2 2.625
19
Dimensions (cont)
50XC PLENUM UNIT
UNIT WGT
MODEL A B C D E
SIZE (lb)
50XCW900-200A00 06 51.3 14.0 26.8 30.0 10.0 65
50XCW900-201A00 08 51.3 14.0 26.8 45.0 10.0 65
50XCW900-202A00 12 66.0 14.0 28.9 60.0 10.0 80
50XCW900-203A00 14 66.0 19.0 28.9 48.0 15.0 80
50XCW900-204A00 16 86.0 19.0 28.9 60.0 15.0 115
50XCW900-205A00 24 86.0 19.0 28.9 80.0 15.0 115
a50-8645
20
50XC HOT WATER/STEAM
A
3" (TYP)
TOP VIEW
C
J
H
E
D
F (FPT ON FACE)
G
AIR FLOW
I
B K
STEAM/HOT WATER SUPPLY
WATER RETURN
L
a50-8845
RIGHT VIEW
21
Dimensions (cont)
UNIT CLEARANCES
36
24 (TYP)
36
a50-8660
22
Performance data
STEAM CAPACITIES
STEAM 40 F EAT 50 F EAT 60 F EAT 70 F EAT
UNIT SIZE PRESSURE CFM
(psig) TC LDB TC LDB TC LDB TC LDB
1500 86 92.1 81 99.2 76 106.3 72 113.4
2 2000 103 86.7 97 94.1 91 101.5 86 108.9
2500 118 82.8 111 90.4 104 98.0 98 105.6
1500 90 94.5 85 101.6 80 108.7 76 115.8
06 5 2000 108 88.9 102 96.3 96 103.6 90 111.0
2500 123 84.7 116 92.3 110 99.9 103 107.5
1500 96 97.9 91 105.0 86 112.1 81 119.2
10 2000 114 92.0 109 99.3 103 106.7 97 114.1
2500 131 87.5 124 95.1 118 102.8 111 110.4
2250 124 90.1 117 97.3 110 104.5 103 111.7
2 3000 148 84.8 140 92.3 132 99.8 123 107.3
3750 169 80.9 159 88.6 150 96.4 141 104.1
2250 130 92.4 123 99.6 116 106.8 109 114.0
08 5 3000 155 86.9 147 94.4 138 101.9 130 109.4
3750 177 82.8 167 90.5 158 98.2 148 105.9
2250 138 95.7 131 102.9 124 110.1 117 117.3
10 3000 165 89.8 156 97.4 148 104.8 140 112.4
3750 188 85.5 178 93.2 169 100.9 159 108.7
3000 174 92.8 164 99.8 155 106.9 145 113.9
2 4000 209 87.4 197 94.8 185 102.1 174 109.5
5000 238 83.4 225 90.9 212 98.5 199 106.1
3000 182 95.2 173 102.3 163 109.3 153 116.4
12 5 4000 218 89.6 207 96.9 195 104.3 183 111.6
5000 249 85.3 236 92.9 223 100.5 209 108.1
3000 194 98.7 184 105.7 174 112.8 164 119.8
10 4000 232 92.7 220 100.0 209 107.4 197 114.8
5000 265 88.2 252 95.8 239 103.4 225 110.9
3750 200 88.6 189 95.9 178 103.2 167 110.4
2 5000 239 83.4 225 91.0 212 98.5 199 106.1
6250 272 79.5 257 87.3 241 95.1 226 102.9
3750 210 90.8 198 98.1 187 105.4 176 112.7
14 5 5000 250 85.4 236 92.9 223 100.5 210 108.1
6250 284 81.4 269 89.1 254 96.9 239 104.7
3750 223 94.0 212 101.3 200 108.6 189 115.6
10 5000 265 88.2 252 95.8 239 103.4 225 111.0
6250 302 84.0 287 91.8 272 99.5 257 107.3
4500 250 90.6 236 97.7 222 104.9 208 112.1
2 6000 299 85.3 282 92.7 265 100.2 249 107.7
7500 341 81.3 322 89.0 303 96.7 284 104.4
4500 262 92.9 248 100.1 234 107.2 220 114.4
16 5 6000 312 87.3 296 94.8 279 102.3 262 109.8
7500 357 83.2 338 90.9 319 98.6 300 106.3
4500 278 96.2 264 103.4 250 110.6 236 117.8
10 6000 332 90.3 315 97.8 299 105.3 282 112.7
7500 379 86.0 360 93.6 341 101.4 322 109.0
6000 310 87.0 293 94.4 276 101.7 258 109.1
2 8000 368 81.9 348 89.5 327 97.2 307 104.9
10000 419 78.1 395 85.9 372 93.8 349 101.7
6000 324 89.2 307 96.5 290 103.9 272 111.3
24 5 8000 385 83.8 365 91.4 344 99.1 324 106.8
10000 438 79.8 415 87.7 391 95.6 368 103.4
6000 345 92.2 328 99.6 310 107.0 293 114.4
10 8000 410 86.5 389 94.2 368 101.9 348 109.5
10000 466 82.3 442 90.2 419 98.1 396 106.0
LEGEND NOTES:
CFM — Cubic Feet per Minute 1. Elevation is sea level.
EAT — Entering Air Temperature 2. Operating at discharge temperatures above 104°F (40°C) is not
LDB — Leaving Dry-Bulb (F) recommended due to the shortened service life of the electrical
TC — Total Capacity (thousands of Btu per hour) components.
23
Performance data (cont)
EVAPORATOR FAN PERFORMANCE — 50XCW06 UNITS
ESP (in. wg)
CFM 0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90
Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp
1500 477 0.19 542 0.24 603 0.30 660 0.36 714 0.43 766 0.50 816 0.58 864 0.66 910 0.74 954 0.83
1600 509 0.23 570 0.28 627 0.34 682 0.41 734 0.48 784 0.55 832 0.63 878 0.71 923 0.80 966 0.89
1700 540 0.27 598 0.33 653 0.40 705 0.46 755 0.54 803 0.61 849 0.69 894 0.78 937 0.87 979 0.96
1800 572 0.32 627 0.39 679 0.45 729 0.52 777 0.60 823 0.68 868 0.76 911 0.85 953 0.94 994 1.03
1900 604 0.38 656 0.45 706 0.52 754 0.59 800 0.67 844 0.75 887 0.83 929 0.92 970 1.01 1009 1.11
2000 636 0.44 685 0.51 733 0.58 779 0.66 823 0.74 866 0.83 908 0.91 948 1.01 988 1.10 1026 1.20
2100 668 0.51 715 0.58 760 0.66 804 0.74 847 0.82 888 0.91 929 1.00 968 1.09 1006 1.19 1044 1.29
2200 699 0.59 744 0.66 788 0.74 831 0.83 872 0.91 912 1.00 951 1.09 989 1.19 1026 1.29 1062 1.39
2300 731 0.67 774 0.75 816 0.83 857 0.92 897 1.01 935 1.10 973 1.20 1010 1.30 1046 1.40 1081 1.50
2400 763 0.76 804 0.85 845 0.93 884 1.02 922 1.11 960 1.21 996 1.31 1032 1.41 1067 1.51 1101 1.62
2500 795 0.86 835 0.95 873 1.04 911 1.13 948 1.22 985 1.32 1020 1.42 1055 1.53 1089 1.63 1122 1.74
2600 826 0.97 865 1.06 902 1.15 939 1.25 975 1.35 1010 1.45 1044 1.55 1078 1.66 1111 1.77 1144 1.88
2700 858 1.09 895 1.18 931 1.28 967 1.37 1002 1.47 1036 1.58 1069 1.68 1102 1.79 1134 1.91 — —
2800 890 1.21 926 1.31 961 1.41 995 1.51 1029 1.61 1062 1.72 1094 1.83 1126 1.94 — — — —
2900 922 1.35 956 1.45 990 1.55 1023 1.65 1056 1.76 1088 1.87 1119 1.98 — — — — — —
24
EVAPORATOR FAN PERFORMANCE — 50XCW08 UNITS
ESP (in. wg)
CFM 0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90
Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp
2200 497 0.27 581 0.39 655 0.52 722 0.66 782 0.80 839 0.95 892 1.11 941 1.28 989 1.45 1034 1.62
2400 542 0.35 621 0.48 690 0.62 753 0.77 812 0.92 866 1.08 917 1.25 966 1.42 1012 1.60 1056 1.78
2600 587 0.45 660 0.59 726 0.74 787 0.89 843 1.06 895 1.22 945 1.40 992 1.58 1037 1.76 1080 1.95
2800 632 0.56 701 0.71 763 0.87 821 1.04 875 1.21 925 1.38 974 1.57 1019 1.75 1063 1.95 — —
3000 677 0.69 742 0.85 801 1.02 856 1.19 908 1.37 957 1.56 1003 1.75 1048 1.95 — — — —
3200 723 0.84 783 1.01 839 1.19 892 1.37 942 1.56 989 1.76 1034 1.96 — — — — — —
3400 768 1.01 825 1.19 879 1.37 929 1.57 977 1.77 1023 1.97 — — — — — — — —
3600 813 1.19 867 1.39 918 1.58 967 1.79 1013 2.00 — — — — — — — — — —
25
Performance data (cont)
EVAPORATOR FAN PERFORMANCE — 50XCW12 UNITS
ESP (in. wg)
CFM 0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90
Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp
3000 381 0.26 434 0.33 492 0.41 553 0.51 614 0.63 674 0.77 730 0.93 783 1.10 831 1.29 877 1.47
3200 406 0.32 456 0.39 510 0.48 566 0.58 624 0.69 681 0.83 735 0.99 788 1.16 837 1.35 882 1.54
3400 432 0.39 478 0.46 528 0.55 581 0.65 635 0.76 689 0.90 742 1.05 793 1.22 841 1.41 887 1.61
3600 457 0.46 501 0.54 548 0.63 597 0.73 647 0.84 699 0.98 749 1.13 799 1.30 847 1.48 892 1.68
3800 483 0.54 524 0.62 568 0.72 614 0.82 661 0.93 710 1.06 758 1.21 806 1.38 852 1.56 897 1.76
4000 508 0.63 547 0.71 588 0.81 632 0.92 677 1.04 722 1.17 768 1.31 814 1.47 859 1.65 903 1.85
4200 533 0.73 570 0.82 609 0.92 650 1.03 693 1.15 736 1.28 780 1.42 823 1.58 867 1.76 910 1.95
4400 559 0.83 594 0.93 631 1.03 670 1.15 710 1.27 751 1.40 792 1.54 834 1.70 876 1.87 917 2.06
4600 584 0.95 618 1.05 653 1.16 690 1.28 728 1.40 767 1.53 806 1.68 846 1.83 886 2.01 926 2.19
4800 610 1.08 641 1.19 675 1.30 710 1.42 746 1.54 783 1.68 821 1.82 859 1.98 897 2.15 936 2.33
5000 635 1.22 666 1.33 698 1.45 731 1.57 766 1.70 801 1.84 837 1.98 873 2.14 910 2.31 946 2.49
26
EVAPORATOR FAN PERFORMANCE — 50XCW14 UNITS
ESP (in. wg)
CFM 0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90
Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp
3500 450 0.30 495 0.46 537 0.56 583 0.65 633 0.76 687 0.89 742 1.05 793 1.23 841 1.41 885 1.60
3700 476 0.35 519 0.53 558 0.64 600 0.73 646 0.84 696 0.96 748 1.12 799 1.29 847 1.48 892 1.68
3900 502 0.41 543 0.60 580 0.72 619 0.83 661 0.93 707 1.05 756 1.19 805 1.37 852 1.56 898 1.76
4100 527 0.48 566 0.68 602 0.82 639 0.93 678 1.03 720 1.15 765 1.29 811 1.45 858 1.64 903 1.84
4300 553 0.55 591 0.77 625 0.92 659 1.04 696 1.15 735 1.26 776 1.40 820 1.55 865 1.73 909 1.93
4500 579 0.63 615 0.87 648 1.03 681 1.15 715 1.27 751 1.39 789 1.52 830 1.67 872 1.84 915 2.03
4700 604 0.72 639 0.97 671 1.14 702 1.28 734 1.40 768 1.52 804 1.65 842 1.80 882 1.96 922 2.15
4900 630 0.81 664 1.08 694 1.27 724 1.41 755 1.55 786 1.67 820 1.80 855 1.94 892 2.10 931 2.28
5100 656 0.92 688 1.20 718 1.40 746 1.56 776 1.70 806 1.83 837 1.96 870 2.10 905 2.26 941 2.43
5300 682 1.03 713 1.33 741 1.54 769 1.71 797 1.86 826 2.00 855 2.14 886 2.28 919 2.43 953 2.59
5500 707 1.15 738 1.47 765 1.69 792 1.88 819 2.03 846 2.18 874 2.32 903 2.46 934 2.62 966 2.78
5700 733 1.28 763 1.61 789 1.85 815 2.05 841 2.22 867 2.37 894 2.52 921 2.67 950 2.82 980 2.98
5900 759 1.42 787 1.77 813 2.02 838 2.23 863 2.41 888 2.57 914 2.73 940 2.88 968 3.03 996 3.19
6100 784 1.57 812 1.93 838 2.20 862 2.42 886 2.62 910 2.79 934 2.95 960 3.11 986 3.27 1013 3.43
27
Performance data (cont)
EVAPORATOR FAN PERFORMANCE — 50XCW16 UNITS
ESP (in. wg)
CFM 0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90
Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp
4500 414 0.53 482 0.69 544 0.86 600 1.03 652 1.21 701 1.40 747 1.59 790 1.79 832 1.99 872 2.20
4750 437 0.63 502 0.79 561 0.97 615 1.15 666 1.34 714 1.53 758 1.73 801 1.94 842 2.15 881 2.37
5000 460 0.73 522 0.91 579 1.09 632 1.28 681 1.48 727 1.68 771 1.89 813 2.10 853 2.32 892 2.54
5250 483 0.85 542 1.04 597 1.23 648 1.43 696 1.63 741 1.84 784 2.06 825 2.28 865 2.50 902 2.73
5500 506 0.98 563 1.17 616 1.38 665 1.58 712 1.79 756 2.01 798 2.24 838 2.46 877 2.70 914 2.94
5750 529 1.12 584 1.33 635 1.54 682 1.75 728 1.97 771 2.20 812 2.43 851 2.67 889 2.91 926 3.15
6000 552 1.28 604 1.49 654 1.71 700 1.93 744 2.16 786 2.40 826 2.64 865 2.88 902 3.13 938 3.38
6250 575 1.45 625 1.67 673 1.90 718 2.13 761 2.37 802 2.61 841 2.86 879 3.11 916 3.37 951 3.63
6500 598 1.63 647 1.86 693 2.10 737 2.34 778 2.59 818 2.84 857 3.09 894 3.35 929 3.62 964 3.89
6750 621 1.83 668 2.07 713 2.32 755 2.57 796 2.82 835 3.08 872 3.34 909 3.61 944 3.89 978 4.16
7000 644 2.04 689 2.29 733 2.55 774 2.81 814 3.07 852 3.34 888 3.61 924 3.89 958 4.17 992 4.46
7250 667 2.27 711 2.53 753 2.80 793 3.07 832 3.34 869 3.62 905 3.90 940 4.18 973 4.47 1006 4.77
7500 690 2.52 732 2.79 773 3.06 812 3.34 850 3.62 886 3.91 922 4.20 956 4.49 989 4.79 — —
7750 713 2.79 754 3.07 794 3.35 832 3.63 869 3.92 904 4.22 939 4.52 972 4.82 — — — —
8000 736 3.07 776 3.36 814 3.65 852 3.94 887 4.24 922 4.55 956 4.85 — — — — — —
28
EVAPORATOR FAN PERFORMANCE — 50XCW24 UNITS
ESP (in. wg)
CFM 0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90
Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp
6,000 558 1.10 619 1.37 675 1.65 728 1.93 777 2.23 824 2.53 869 2.84 912 3.15 952 3.47 992 3.79
6,300 585 1.27 644 1.55 698 1.84 749 2.14 797 2.45 843 2.76 887 3.08 928 3.41 968 3.74 1007 4.08
6,600 613 1.46 669 1.76 722 2.06 771 2.37 818 2.69 862 3.02 905 3.35 945 3.69 985 4.03 1023 4.38
6,900 641 1.67 695 1.98 746 2.29 793 2.62 839 2.95 882 3.29 923 3.63 963 3.98 1002 4.34 1039 4.70
7,200 669 1.90 721 2.22 770 2.55 816 2.88 860 3.23 902 3.58 943 3.93 982 4.30 1019 4.66 1056 5.03
7,500 697 2.14 747 2.48 794 2.82 839 3.17 882 3.53 923 3.89 962 4.26 1000 4.63 1037 5.01 1073 5.39
7,800 725 2.41 773 2.76 818 3.11 862 3.48 904 3.85 944 4.22 982 4.60 1020 4.99 1056 5.38 1091 5.77
8,000 743 2.60 790 2.96 835 3.32 878 3.69 918 4.07 958 4.45 996 4.84 1033 5.23 1068 5.63 1103 6.04
8,300 771 2.90 817 3.27 860 3.65 901 4.03 941 4.42 979 4.82 1017 5.22 1053 5.63 1087 6.04 1121 6.45
8,600 799 3.23 843 3.61 885 4.00 925 4.40 964 4.80 1001 5.21 1038 5.62 1073 6.04 1107 6.47 1140 6.89
8,900 827 3.58 869 3.98 910 4.38 949 4.79 987 5.20 1024 5.62 1059 6.05 1093 6.48 1127 6.92 1160 7.36
9,200 855 3.96 896 4.36 935 4.78 973 5.20 1010 5.63 1046 6.06 1081 6.50 1114 6.94 1147 7.39 — —
9,500 883 4.35 923 4.78 961 5.21 998 5.64 1034 6.08 1069 6.53 1103 6.98 1136 7.43 — — — —
9,800 911 4.78 949 5.22 987 5.66 1023 6.11 1058 6.56 1092 7.02 1125 7.48 — — — — — —
10,000 929 5.08 967 5.52 1004 5.97 1039 6.43 1074 6.89 1107 7.36 — — — — — — — —
29
Performance data (cont)
CONDENSER FAN PERFORMANCE — 50XCW/09XC06 UNITS
ESP (in. wg)
CFM 0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90
Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp
2100 466 0.21 548 0.30 623 0.40 692 0.51 757 0.63 818 0.76 876 0.90 931 1.05 984 1.20 1035 1.37
2200 488 0.24 567 0.34 639 0.44 706 0.55 769 0.68 829 0.81 885 0.95 940 1.10 992 1.26 1042 1.42
2300 511 0.28 586 0.37 656 0.48 721 0.60 782 0.72 840 0.86 896 1.00 949 1.15 1000 1.31 1049 1.48
2400 533 0.31 605 0.41 673 0.53 736 0.64 796 0.77 852 0.91 907 1.06 959 1.21 1009 1.37 1057 1.54
2500 555 0.36 625 0.46 690 0.57 751 0.70 810 0.83 865 0.97 918 1.12 969 1.27 1018 1.43 1066 1.60
2600 577 0.40 644 0.51 708 0.62 767 0.75 824 0.89 878 1.03 930 1.18 980 1.34 1029 1.50 1075 1.67
2700 599 0.45 664 0.56 725 0.68 783 0.81 839 0.95 892 1.09 943 1.25 992 1.41 1039 1.57 1085 1.75
2800 621 0.50 684 0.61 744 0.74 800 0.87 854 1.01 906 1.16 956 1.32 1004 1.48 1050 1.65 1095 1.83
2900 644 0.56 704 0.67 762 0.80 817 0.94 870 1.08 920 1.23 969 1.39 1016 1.56 1062 1.73 1106 1.91
3000 666 0.61 725 0.74 781 0.87 834 1.01 886 1.15 935 1.31 983 1.47 1029 1.64 1074 1.81 1117 1.99
3100 688 0.68 745 0.80 799 0.94 852 1.08 902 1.23 950 1.39 997 1.55 1042 1.72 1086 1.90 — —
3200 710 0.75 766 0.88 818 1.01 869 1.16 918 1.31 966 1.47 1011 1.64 1056 1.81 1099 1.99 — —
3300 732 0.82 786 0.95 838 1.09 887 1.24 935 1.40 981 1.56 1026 1.73 1070 1.91 — — — —
3400 755 0.89 807 1.03 857 1.18 905 1.33 952 1.49 997 1.66 1041 1.83 — — — — — —
3500 777 0.98 828 1.12 876 1.27 924 1.42 969 1.59 1014 1.76 1057 1.93 — — — — — —
30
CONDENSER FAN PERFORMANCE — 50XCW/09XC08 UNITS
ESP (in. wg)
CFM 0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70
Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp
2500 555 0.36 625 0.46 690 0.57 751 0.70 810 0.83 865 0.97 918 1.12 969 1.27
2650 588 0.42 654 0.53 716 0.65 775 0.78 831 0.92 885 1.06 936 1.21 986 1.37
2800 621 0.50 684 0.61 744 0.74 800 0.87 854 1.01 906 1.16 956 1.32 1004 1.48
2950 655 0.58 714 0.71 771 0.83 826 0.97 878 1.12 928 1.27 976 1.43 1023 1.60
3100 688 0.68 745 0.80 799 0.94 852 1.08 902 1.23 950 1.39 997 1.55 1042 1.72
3250 721 0.78 776 0.91 828 1.05 878 1.20 927 1.36 973 1.52 1019 1.69 1063 1.86
3400 755 0.89 807 1.03 857 1.18 905 1.33 952 1.49 997 1.66 1041 1.83 — —
3550 788 1.02 838 1.16 886 1.31 933 1.47 978 1.64 1022 1.81 1065 1.98 — —
3700 821 1.15 869 1.30 916 1.46 961 1.62 1005 1.79 1047 1.97 — — — —
3850 855 1.30 901 1.45 946 1.62 989 1.78 1032 1.96 — — — — — —
4000 888 1.46 932 1.62 976 1.79 1018 1.96 — — — — — — — —
4150 921 1.63 964 1.79 1006 1.97 — — — — — — — — — —
4300 954 1.81 996 1.98 — — — — — — — — — — — —
4450 — — — — — — — — — — — — — — — —
4600 — — — — — — — — — — — — — — — —
31
Performance data (cont)
CONDENSER FAN PERFORMANCE — 50XCW/09XC12 UNITS
32
CONDENSER FAN PERFORMANCE — 50XCW/09XC14 UNITS
ESP (in. wg)
CFM 0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70
Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp
6000 496 1.03 533 1.17 570 1.36 608 1.58 646 1.82 683 2.06 719 2.31 755 2.56
6250 517 1.17 552 1.31 588 1.50 624 1.72 660 1.97 696 2.22 732 2.48 766 2.74
6500 537 1.31 571 1.46 605 1.65 640 1.88 675 2.13 710 2.39 744 2.66 778 2.93
6750 558 1.47 590 1.62 623 1.81 657 2.05 691 2.30 724 2.57 757 2.85 — —
7000 579 1.64 610 1.79 642 1.99 674 2.23 707 2.49 739 2.76 — — — —
7250 599 1.82 629 1.98 660 2.18 691 2.42 723 2.68 754 2.96 — — — —
7500 620 2.02 649 2.18 679 2.38 709 2.62 739 2.89 — — — — — —
7750 641 2.23 669 2.39 697 2.59 726 2.84 — — — — — — — —
8000 661 2.45 688 2.61 716 2.82 — — — — — — — — — —
8250 682 2.69 708 2.85 — — — — — — — — — — — —
8500 703 2.94 — — — — — — — — — — — — — —
8750 — — — — — — — — — — — — — — — —
9000 — — — — — — — — — — — — — — — —
9250 — — — — — — — — — — — — — — — —
9500 — — — — — — — — — — — — — — — —
33
Performance data (cont)
CONDENSER FAN PERFORMANCE — 50XCW/09XC16 UNITS
ESP (in. wg)
CFM 0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90
Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp
6250 474 1.16 524 1.37 570 1.58 612 1.79 653 2.01 691 2.23 727 2.45 762 2.67 795 2.90 827 3.13
6500 493 1.28 541 1.49 585 1.70 627 1.92 666 2.14 704 2.37 739 2.59 773 2.82 806 3.05 838 3.28
6750 512 1.41 558 1.62 601 1.84 642 2.06 680 2.28 717 2.51 752 2.74 785 2.97 817 3.20 849 3.44
7000 531 1.54 576 1.76 618 1.98 657 2.20 695 2.43 730 2.66 764 2.89 797 3.13 829 3.36 860 3.60
7250 550 1.68 593 1.90 634 2.13 672 2.36 709 2.59 744 2.82 778 3.06 810 3.29 841 3.53 871 3.77
7500 569 1.83 611 2.06 650 2.28 688 2.52 724 2.75 758 2.99 791 3.22 823 3.46 853 3.71 883 3.95
7750 588 1.99 629 2.22 667 2.45 704 2.68 739 2.92 772 3.16 804 3.40 836 3.64 866 3.89 895 4.14
8000 607 2.15 646 2.38 684 2.62 720 2.86 754 3.10 787 3.34 818 3.59 849 3.83 878 4.08 907 4.33
8250 626 2.32 664 2.56 701 2.80 736 3.04 769 3.28 801 3.53 832 3.78 862 4.03 891 4.28 920 4.53
8500 645 2.50 682 2.74 718 2.98 752 3.23 784 3.48 816 3.73 846 3.98 876 4.23 905 4.48 933 4.74
8750 664 2.69 700 2.93 735 3.18 768 3.43 800 3.68 831 3.93 861 4.18 890 4.44 918 4.70 945 4.96
9000 683 2.88 718 3.13 752 3.38 784 3.63 816 3.89 846 4.14 875 4.40 904 4.66 932 4.92 — —
9250 702 3.09 736 3.34 769 3.59 801 3.85 832 4.10 861 4.36 890 4.62 918 4.88 — — — —
9500 721 3.30 754 3.56 787 3.81 818 4.07 848 4.33 877 4.59 905 4.85 — — — — — —
9750 740 3.52 772 3.78 804 4.04 834 4.30 864 4.56 892 4.83 — — — — — — — —
34
CONDENSER FAN PERFORMANCE — 50XCW/09XC24 UNITS
ESP (in. wg)
CFM 0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
8,500 613 2.20 657 2.54 698 2.87 737 3.22 773 3.56 808 3.91 841 4.27 873 4.63
8,800 634 2.45 677 2.79 717 3.14 755 3.49 790 3.85 824 4.21 857 4.58 889 4.95
9,100 656 2.70 697 3.06 736 3.42 773 3.78 808 4.15 841 4.53 873 4.91 904 5.29
9,400 678 2.98 718 3.35 756 3.72 791 4.09 826 4.47 858 4.86 890 5.25 920 5.64
9,700 699 3.28 738 3.65 775 4.04 810 4.42 844 4.81 876 5.21 907 5.61 936 6.02
10,000 721 3.59 759 3.98 795 4.37 829 4.77 862 5.17 893 5.58 923 5.99 953 6.41
10,300 742 3.92 779 4.32 814 4.73 848 5.14 880 5.55 911 5.97 940 6.39 969 6.82
10,600 764 4.27 800 4.69 834 5.10 867 5.53 898 5.95 928 6.38 958 6.81 986 7.25
10,900 786 4.65 821 5.07 854 5.50 886 5.93 917 6.37 946 6.81 975 7.25 — —
11,200 807 5.04 841 5.48 874 5.92 905 6.36 935 6.81 964 7.26 — — — —
11,500 829 5.46 862 5.91 894 6.36 925 6.81 954 7.27 — — — — — —
11,800 850 5.90 883 6.36 914 6.82 944 7.29 — — — — — — — —
12,100 872 6.36 904 6.83 934 7.30 — — — — — — — — — —
12,400 894 6.84 925 7.32 — — — — — — — — — — — —
12,700 915 7.35 — — — — — — — — — — — — — —
35
Electrical data
UNIT ELECTRICAL DATA
36
FAN ELECTRICAL DATA
VOLTAGE
MOTOR RANGE
HP V-PH-Hz FLA
CODE
Min Max
208/230-3-60 187 253 1.8/2.2
B 0.50 460-3-60 414 506 1.1
575-3-60 518 632 0.9
208/230-3-60 187 253 2.5/2.6
C 0.75 460-3-60 414 506 1.3
575-3-60 518 632 1.0
208/230-3-60 187 253 3.2/3.2
D 1.00 460-3-60 414 506 1.6
575-3-60 518 632 1.1
208/230-3-60 187 253 4.6/4.8
E 1.50 460-3-60 414 506 2.4
575-3-60 518 632 1.6
208/230-3-60 187 253 6.0/5.8
F 2.00 460-3-60 414 506 2.9
575-3-60 518 632 2.1
208/230-3-60 187 253 9.2/8.6
G 3.00 460-3-60 414 506 4.3
575-3-60 518 632 3.4
208/230-3-60 187 253 14.5/13.6
H 5.00 460-3-60 414 506 6.8
575-3-60 518 632 5.4
208/230-3-60 187 253 21.5/19.4
J 7.50 460-3-60 414 506 9.7
575-3-60 518 632 7.5
LEGEND
FLA — Full Load Amps
37
Typical wiring schematic
DISC1
TB1
IFC/IFR
L1 IFM
208/230V 100/BLK 103/BLK L1 T1 106/BLK 1
3 L2 101/BLK 104/YEL L2 T2 107/YEL 2 109/GRN
60 Hz L3 102/BLK 105/BLU L3 T3 108/BLU 3
GND GND
C1 CLO1-Loop
118/BLK L1 T1 121/BLK 1 COMP1
119/YEL L2 T2 122/YEL 2 124/GRN
120/BLU L3 T3 123/BLU 3
125/BLK CH1
126/BLK
C2 CLO2-Loop
COMP2
127/BLK L1 T1 130/BLK 1
128/YEL L2 T2 131/YEL 2 133/GRN
129/BLU L3 T3 132/BLU 3
134/BLK CH2
135/BLK
TRAN1 TB3
150/BLK 500/BRN
240V
Class 2
24 V
208V
COM
151/YEL 501/RED
Continued
TRAN2
152/BLK 560/BRN on Low
240V
Voltage
Class 2
24 V
208V Diagram
Page 39
COM
153/YEL 561/RED
a50-8522
LEGEND
SAT — Supply Air Thermistor NOTES:
C — Compressor Contactor 1. Fan motors are inherently thermally protected.
Crankcase Heater TB — Terminal Block
CH — 2. Three-phase motors are protected under primary single
Compressor Lockout TRAN — Transformer phase conditions.
CLO —
Compressor VFD — Variable Frequency Drive 3. Use conductors suitable for at least 194°F (90°C) when
COMP — replacing factory wiring.
CR — Control Relay Terminal Block Connection 4. Use copper conductors only.
DISC — Disconnect 5. Wiring for field power supply must be rated at 165°F (75°C)
Entering-Water Temperature Marked Terminal minimum.
EWT — 6. Phase rotation sequence is L2-L1-L3.
FR — Fan Relay 7. TRAN1 and TRAN2 power separate 24-v circuits. These
Unmarked Terminal
FRZ — Freeze Protection circuits should not be interconnected and separation must
GND — Ground Splice be maintained.
High Pressure Switch 8. Transformers are factory wired for 240 v operation. Move
HPS — Factory Wiring the black wire to the 208 v tap for 208 v operation.
IFC — Indoor-Fan Contactor
Indoor-Fan Motor Field Power Wiring
IFM —
IFR — Indoor-Fan Relay
LLT — Liquid Line Temperature
LPS — Low Pressure Switch
38
50XCW016-024 — 208/230-3-60 UNITS SHOWN
RED
501
TB2
HR1
504 505
R 504/RED RED
2 4
YEL TB3
REMOVE 601/RED
509
JUMPER BLK/600 C 509/BRN BRN
604/BRN HR1 IFR
WHEN 510 506 511
CONNECTING G 510/BLK BLK
5 6
YEL
95 96 A IFC B
BRN
AIR-SIDE
ECONOMIZER Y1 602/BLU
OCCUPANCY
Y2 608/PNK
507 508
CONTROL
W1 507/ORN ORN
1 HR1 3
BRN
W2
D1 550/BLK
D2 603/YEL
ECON
WHEN FIELD 12
INSTALLED, THE 11
ECONOMIZER 10
HARNESS 609 531
9 609/PNK PNK
1 CR1 3
BRN
REPLACES THE 8 608/PNK
FACTORY 7
670 671
SHORTING PLUG. 6 PNK
1 CR3 3
BRN
5 605/BLU
LPS1 HPS1
FIELD INSTALLED 4 604/BRN 605 522 523 524 525 FRZ1 526 527 C1 528
BLU 2 3 BLU BLU BLU BLK BLK BLU
A B
BRN
SAT SENSOR 3 603/YEL
CONNECTS TO 2 602/BLU CLO1
529 529
CIRCUITS 6 & 7. 1 601/RED LOGIC 1 BRN BRN
CR3 CR1
Continued on Line 561 561 672 532 673 539
RED RED 2 4 PNK 2 4 PNK 2 3 PNK
A C2 B
BRN
Voltage Diagram
CLO2
540
LOGIC 1 BRN
39
Typical wiring schematic (cont)
Class 2
3 503
480V
24 V
2
1 RED
501
TB2 151/YEL RED HR1
504 505
R 504/RED RED
2 4
YEL
601/RED
509
C 509/BRN BRN
604/BRN HR1 IFR
510 506 511
G 510/BLK BLK
5 6
YEL
95 96 A IFC B
BRN
603/YEL
Y1 602/BLU 507 1 HR1 3
508
Y2 608/PNK ORN BRN
W1 507/ORN
W2 609/PNK BLU L1 ULV L2 RED
D1 LPS1 HPS1
D2 605 522 523 524 525 FRZ1 526 527 C1 528
ECON BLU 2 3 BLU BLU BLU BLK BLK BLU
A B
BRN
12 CLO1
529 529
11 LOGIC 1 BRN BRN
10
609/PNK 9 629/PNK
608/PNK 8 628/PNK
7
6
605/BLU 5 625/BLU
604/BRN 4 624/BRN 574/BRN
603/YEL 3 623/YEL
602/BLU 2 622/BLU
601/RED 1 620/RED 572/RED
572/RED
574/BRN
628/PNK
622/BLU
623/YEL
573/RED
575/BRN
CHANGEOVER
625/BLU
BIN Jump1
Jump2
COM P5 P4
SEN ECON VALVE
EWT
N1 N TR TR1
569/RED RED (24V-H)
NO
NC
P1 P 24V 24V
T1
T2
1 2 576/ORN
825,.5 W, 1% AQ1 AQ 5 576/ORN
579/GRA SO+ SO 3 4 629/PNK
578/GRA
SR+ SR EF EF1
W7212
620
40
50XCW16-24 — 460-v UNITS WITH ECONOMIZER SHOWN
ECON-LLT
501 501
Continued on Line RED RED
3
2
503
1 RED
Voltage Diagram 561
RED
TB2
HR1
504 505
R 504/RED RED
2 4
YEL TB3
601/RED
509
C 509/BRN BRN
604/BRN HR1 IFR
510 506 511
G 510/BLK BLK
5 6
YEL
95 96 A IFC B
BRN
603/YEL
Y1 602/BLU
Y2 608/PNK
507 508
W1 507/ORN ORN
1 HR1 3
BRN
W2
D1 670 671
D2 PNK
1 CR3 3
BRN
LPS1 HPS1
605 522 523 524 525 FRZ1 526 527 C1 528
BLU 2 3 BLU BLU BLU BLK BLK BLU
A B
BRN
CLO1
529 529
LOGIC 1 BRN BRN
609 531
PNK
1 CR1 3
BRN
CR3 CR1
561 672 532 673 C2 539
RED 2 4 PNK 2 4 PNK 2 3 PNK
A B
BRN
CLO2
ECON 540
LOGIC 1 BRN
12
11
10
609/PNK 9 629/PNK
608/PNK 8 628/PNK
7
6
605/BLU 5 625/BLU
604/BRN 4 624/BRN 574/BRN
603/YEL 3 623/YEL
602/BLU 2 622/BLU
601/RED 1 620/RED 572/RED
572/RED
574/BRN
628/PNK
622/BLU
623/YEL
573/RED
575/BRN
CHANGEOVER
625/BLU
BIN Jump1
Jump2
COM P5 P4
SEN ECON VALVE
EWT
N1 N TR TR1
569/RED RED (24V-H)
NO
NC
P1 P 24V 24V
T1
T2
1 2 576/ORN
825,.5 W, 1% AQ1 AQ 5 576/ORN
579/GRA SO+ SO 3 4 629/PNK
578/GRA
SR+ SR EF EF1
620 W7212
41
Controls
Operating sequence operation and 100% of full speed for second stage cooling
All units require the addition of a thermostat accessory operation.
package to complete the control circuit. The sequence of Economizer operation — Economizer operation is
operation may vary depending on which package is enabled if entering water set point is above water supply
selected. temperature and there is a call for first-stage cooling (Y1
Room-mounted thermostat — The unit uses a field- closes at the thermostat). If the water supply temperature is
supplied electronic thermostat mounted in the conditioned above the set point then economizer operation will be dis-
space. abled and the first-stage cooling will enable compressor
operation. Economizer control valve will be modulated
Fan circulation — When the thermostat selector switch open or closed to maintain a supply-air temperature
is set to the FAN position, the evaporator-fan motor will between 50 and 55°F. The economizer valve will be fully
operate to provide air circulation.
open when the supply-air temperature exceeds 55°F. On
Cooling — The evaporator will operate continuously or call for second-stage cooling if economizer is enabled, first-
when the compressor runs, depending on the setting of the stage compressors will be enabled if entering water tem-
thermostat fan selector switch. When the thermostat closes perature is still below set point.
(on a call for cooling), the compressor contactor(s) close. All units — The control circuit incorporates a current
The control relay will start the indoor fan if it is not already sensing lockout relay (Cycle-LOC™ device) that locks off
running.
the compressor(s) when any safety device is activated (low
A second stage will close if additional cooling demand is or high-pressure switches, or compressor internal over-
required, and will start the second-stage compressor. When load). If any compressor safety device opens, the compres-
the thermostat is satisfied, the second-stage compressor sor will stop. High and low-pressure switches and
will stop first, and then the first-stage compressors will stop compressor motor overload protectors will reset automati-
when cooling demand is satisfied. cally when the condition which caused the device to trip
A 5-minute timer, TDR (time-delay relay), will prevent has dropped below the reset condition. To reset the Cycle-
the compressor(s) from restarting for 5 minutes after any LOC control device, manually turn the control power OFF,
compressor has stopped. then back ON.
Two-speed fan operation — For dual-stage fan speed
shall operate at 67% of full speed for first stage cooling
42
Typical piping and wiring
RETURN
AIR FLOW
CONTROL WIRING
(TO FIELD-SUPPLIED
THERMOSTAT)
POWER WIRING
(TO FIELD-SUPPLIED
DISCONNECT PER NEC)
CONDENSATE
DRAIN
WATER
SUPPLY
WATER
RETURN
LEGEND
NEC — National Electrical Code
Evaporator Airflow
Power Wiring
Control Wiring a50-8529
NOTES:
1. Wiring and piping shown are general points of connection guides only
and are not intended for or to include all details for a specific installation.
2. All wiring must comply with applicable local and national codes.
3. All piping must follow standard piping techniques. Refer to Carrier Sys-
tem Design Manual Part 3 for details.
4. Connect drain to building waste system and provide a trap of sufficient
depth for unit static.
43
Application data
Location below 65°F, a water regulating valve is required. The fac-
For best results, the unit must be properly located and tory-installed option should be selected. If the factory
installed. Selected location should not be adjacent to an option is not selected, a 2-way water regulating valve
acoustically sensitive location such as a conference room should be installed on the unit’s inlet water connection.
or executive office. The best location is a mechanical The valve should be controlled by the refrigerant pressure
room, next to elevators, restrooms or stairways. The using the low ambient port connection on the compressor
mechanical room should be constructed to help isolate the discharge line.
transmission of acoustical energy. Operational limits
Unit isolation Airflow: 300 to 500 cfm/ton
Unit compressors are internally isolated and the compres- Air Temperature Cooling: Max 115°F, Min 55°F
sor compartment is lined with acoustical insulation. If addi- Water Flow: 2.0 to 4.0 gpm/ton
tional vibration isolation is desired, rubber shear pads are Water Temperature: Max 100°F, Min 65°F
recommended under the 4 corners of the unit. Spring iso- Water quality
lation is not recommended.
A good water quality program will ensure years of trouble
Ductwork free unit operation. To establish the best program, a water
The supply duct should be properly supported and the treatment specialist should be consulted. As a guideline,
aspect ratio as close to square as possible. The duct should the following recommendations are made.
be sized for a maximum of 2000 ft/min. velocity in areas Suspended solids over 25 microns (max.): 200 ppm
outside the equipment room. The duct should be lined with Chlorides (max.): 200 ppm
acoustical insulation for a minimum of 10 ft beyond the Carbon Dioxide (max.): 20 ppm
equipment room. A flexible duct connection should be PH: 5.5
used on the connection to the unit to prevent transmission Sulfides: < 0.1
of any unit vibrations into the duct. Oxygen (max.): 1.0 ppm
A return duct may be attached to the unit, but is not nec- Operation on ethylene glycol
essary. The return to the unit should prevent line of sight
When the unit will be operated in a system that will use eth-
visibility to the space. Insulation on the return duct is also
recommended. The maximum velocity should not exceed ylene glycol to prevent freezing, the following table can be
1000 ft/min. over occupied spaces. An adequate return used to estimate system performance. Solution concentra-
tions above 40% are not recommended. Capacity and
area is essential for proper unit operation.
pressure drop from the selection tables are multiplied by
Piping the percent factors in the table below.
Recommended system piping configuration includes a % EG % CAPACITY % PRESSURE
reverse return system to minimize balancing. A strainer is 0 100.0 100
recommended at the inlet to each unit to prevent sedi- 10 98.8 104
ments from plugging the condensers. Pressure gages are 20 97.2 108
also recommended before the strainer and at the unit outlet 30 95.6 114
to check any potential condenser fouling. Gate type isola- 40 95.6 124
tion valves are also recommended at each unit to allow
service without the need to drain the entire system. LEGEND
EG — Ethylene Glycol
Condenser head pressure control NOTE: Pressure drop is based on 85°F entering water with 10°F water
temperature rise.
When tower bypass control is not used and the unit will be
required to operate with entering-water temperatures
44
WATER QUALITY GUIDELINES
CLOSED
CONDITION HX MATERIAL* OPEN LOOP AND RECIRCULATING WELL**
RECIRCULATING†
Scaling Potential — Primary Measurement
Above the given limits, scaling is likely to occur. Scaling indexes should be calculated using the limits below.
pH/Calcium Hardness Method All N/A pH < 7.5 and Ca Hardness, <100 ppm
Index Limits for Probable Scaling Situations (Operation outside these limits is not recommended.)
Scaling indexes should be calculated at 150°F for direct use and HWG applications, and at 90°F for indirect HX use. A monitoring plan should be implemented.
Ryznar Stability Index 6.0 - 7.5
All N/A
If >7.5 minimize steel pipe use.
Langelier Saturation Index –0.5 to +0.5
All N/A If <–0.5 minimize steel pipe use.
Based upon 150°F HWG and direct well, 85°F indirect well HX.
Iron Fouling
Iron Fe2+ (Ferrous) <0.2 ppm (Ferrous)
(Bacterial Iron Potential) All N/A
If Fe2+ (ferrous) >0.2 ppm with pH 6 - 8, O2<5 ppm check for iron bacteria.
Iron Fouling <0.5 ppm of Oxygen
All N/A
Above this level deposition will occur.
Corrosion Prevention††
pH 6 - 8.5 6 - 8.5
All
Monitor/treat as needed. Minimize steel pipe below 7 and no open tanks with pH <8.
Hydrogen Sulfide (H2S) <0.5 ppm
All N/A At H2S>0.2 ppm, avoid use of copper and cupronickel piping or HXs.
Rotten egg smell appears at 0.5 ppm level.
Copper alloy (bronze or brass) cast components are okay to <0.5 ppm.
Ammonia Ion as Hydroxide, <0.5 ppm
Chloride, Nitrate and Sulfate All N/A
Compounds
Maximum Chloride Levels Maximum allowable at maximum water temperature.
50°F (10°C) 75°F (24°C) 100°F (38°C)
Copper N/A <20 ppm NR NR
Cupronickel N/A <150 ppm NR NR
304 SS N/A <400 ppm <250 ppm <150 ppm
316 SS N/A <1000 ppm <550 ppm <375 ppm
Titanium N/A >1000 ppm >550 ppm >375 ppm
Erosion and Clogging
Particulate Size and Erosion <10 ppm of particles and a
maximum velocity of 6 fps. <10
ppm (<1 ppm “sandfree” for reinjection) of particles and a maximum velocity
All of 6 fps. Filtered for maximum 800 micron size. Any particulate that is not
Filtered for maximum removed can potentially clog components.
800 micron size.
Brackish Use cupronickel heat exchanger when concentrations of calcium or sodium
All N/A chloride are greater than 125 ppm are present. (Seawater is approximately
25,000 ppm.)
LEGEND ††If the concentration of these corrosives exceeds the maximum allowable level,
HWG — Hot Water Generator then the potential for serious corrosion problems exists.
HX — Heat Exchanger Sulfides in the water quickly oxidize when exposed to air, requiring that no agi-
N/A — Design Limits Not Applicable Considering tation occur as the sample is taken. Unless tested immediately at the site, the
Recirculating Potable Water sample will require stabilization with a few drops of one Molar zinc acetate solu-
NR — Application Not Recommended tion, allowing accurate sulfide determination up to 24 hours after sampling. A
SS — Stainless Steel low pH and high alkalinity cause system problems, even when both values are
within ranges shown. The term pH refers to the acidity, basicity, or neutrality of
*Heat exchanger materials considered are copper, cupronickel, 304 SS (stainless the water supply. Below 7.0, the water is considered to be acidic. Above 7.0,
steel), 316 SS, titanium. water is considered to be basic. Neutral water contains a pH of 7.0.
†Closed recirculating system is identified by a closed pressurized piping system. To convert ppm to grains per gallon, divide by 17. Hardness in mg/l is equiva-
**Recirculating open wells should observe the open recirculating design consider- lent to ppm.
ations.
45
Guide specifications
Indoor Self-Contained Water-Cooled Unit 3. Configurations include vertical or horizontal dis-
Constant Volume Application charge with a ducted or louvered return.
HVAC Guide Specifications 4. Unit drain pan shall have positive double slope
to the drain to prevent standing water in pan.
5. Panels for servicing shall be easily removable.
Size Range: 5 to 20 Tons
6. Return grilles on all units.
Carrier Model Number: 50XCW
C. Evaporator Fan Section:
Part 1 — General
1. Fans shall be double inlet, centrifugal wheel
1.01 SYSTEM DESCRIPTION
with forward curved blades designed for contin-
Indoor packaged vertical water-cooled cooling unit uous operation. Fan wheel and scroll shall be
using hermetic scroll compressors and plate and constructed of steel with corrosion resistant fin-
frame heat exchange. Unit shall discharge supply air ish, and statically and dynamically balanced.
vertically or horizontally (units 10 tons and above). 2. Fan shall be belt drive with an adjustable pitch
1.02 QUALITY ASSURANCE motor pulley and fixed pitch fan pulley, with
A. Units shall be rated in accordance with AHRI (Air- permanently lubricated ball-bearing type bear-
Conditioning, Heating, and Refrigeration Institute) ings.
Standard 340/360, latest edition. 3. Motor shall be 3-phase high-efficiency NEMA
B. Unit shall be designed to conform to ANSI/ (National Electrical Manufactures Association)
ASHRAE (American National Standards Institute/ frame ODP (open drip proof), of the same volt-
American Society of Heating Refrigerating, and Air- age as the compressor(s). Motor shall have per-
Conditioning Engineers) 15, latest revision safety manently lubricated ball bearings.
code, and UL Standard 1995, and shall be UL listed 4. Fan section shall be equipped with a variable
under both American and Canadian Standards. frequency drive for dual-stage units to operate
C. Units 06-24 (5-20 tons) shall be designed to meet or at 67% of full speed for first stage cooling and
exceed ASHRAE 90.1-2016 (American Society of 100% of full speed for second stage cooling.
Heating Refrigerating, and Air-Conditioning Engi- D. Compressor:
neers) and DOE-2018 (Department of Energy) mini- Hermetic scroll compressors shall be internally pro-
mum efficiency ratios. tected with high pressure relief. Compressors shall
D. The management system governing the manufac- be factory-mounted with vibration isolators.
ture of this product is ISO 9001:2008 certified. E. Coils:
E. Insulation, adhesive, and liner system shall meet 1. Evaporator coil shall have aluminum plate fins
NFPA (National Fire Protection Association) 90A
mechanically bonded to seamless copper tubes
requirements for flame spread and smoke genera- with all joints brazed. Tube sheet openings shall
tion. be swaged to prevent tube wear. Coils shall be
1.03 DELIVERY, STORAGE, AND HANDLING full face for all sizes.
Units shall be stored and handled according to 2. Direct expansion coil shall be designed and
manufacturer’s recommendations. tested in accordance with ANSI/ASHRAE 15,
Part 2 — Products latest revision safety code.
2.01 EQUIPMENT 3. Coil and drain pan shall be accessible through
A. General: service access panels for cleaning.
Factory-assembled, single-piece, water-cooled cool- F. Filter:
ing unit. Unit shall consist of scroll refrigerant com- Filter frame shall be installed upstream of the cool-
pressor(s), indoor fan section with belt drive ing coil, designed to take a 1-in. or 2-in. thick clean-
centrifugal fans and motor, evaporator coil section able or disposable type commercially available filter.
with direct expansion coil and drain pan, brazed Filters shall be accessible from either side of the unit
plate condenser, factory wiring, piping and controls, and filter rack shall be usable with ducted or free
and a system charge of refrigerant (R-410A). Unit return. Disposable filters will be supplied with the
may be used with or without return ductwork. unit. 4-in. filter racks are available.
B. Unit Cabinet: G. Condenser:
1. Cabinet shall be constructed of minimum 18 Condenser shall be single pass, water-cooled, ANSI
gage zinc surface alloyed steel with a baked type 316, stainless steel brazed plate construction
enamel finish. Unit shall be capable of with- and shall provide positive subcooling of liquid
standing ASTM (American Society for Testing refrigerant. Condenser shall have a maximum work-
and Materials) B117 500-hour salt spray test. ing water side pressure of 400 psig. An independent
2. Cabinet shall be fully insulated. condenser shall be provided for each refrigerant
circuit.
46
H. Operating Characteristics: 2. Heating Coil:
Unit shall be capable of providing a constant volume Field-installed hot water coil shall be two rows
of conditioned air at a specified static pressure with copper tube aluminum fins and a powder
within the unit’s normal operating range. Unit shall coated steel casing. Fins shall be bonded to
have dual-stage cooling capacity control on all units tubes by mechanical expansion. Coil to be leak
sizes. Sizes 6 and 8 have a single compressor, with tested at 400 psig air pressure submerged in
two speed capability; sizes 12 thru 24 shall have two water and charged with dry air.
compressors in tandem on a single circuit. 3. Thermostats:
I. Controls and Safeties: A complete line of thermostats shall be avail-
1. Units shall be furnished with a control terminal able to meet any application control require-
block for connection of low voltage controls ments.
and thermostats. 4. Steam coil is available.
2. Unit shall require a room-mounted thermostat 5. Evaporator Coil Coating:
mounted in the conditioned space. Thermostat
The coating shall be continuous and cover the
shall be digital type.
whole fin surface, tubing, manifolds, and feeder
3. Thermostat shall control fan operation and be lines if applicable. For evaporator coils with
capable of turning unit on and off. thermostatic expansion valve assemblies, valve
4. Units shall have the following factory- body, head, and bulb shall be masked. A mini-
installed safeties: high and low-pressure mum of 2-in. shall be masked on all coil con-
switches, motor and compressor overtempera- nection points. Expansion valve inlet piping if
ture, current lockout, and inherent automatic less than 6-in. in total length, expansion valve
fan motor overload. distributor, and external equalizer line are not
J. Electrical Requirements: required to be coated.
All electrical power wiring shall enter the unit cabi- 6. Waterside Economizer:
net at a single location. Control circuit is 24-v, suit- Waterside economizer is available as a factory-
able for a field-supplied 24-v thermostat. installed option. Valve and controls are to be
K. Refrigerant Components: factory-installed.
Refrigerant circuit components include thermal 7. Pressure Regulating Valves:
expansion valves, distributor with nozzle, filter dri- Direct-acting 2-way pressure actuated water
ers, and charging service valves on each circuit. regulating valve shall be available for high pres-
Suction line shall have a refrigerant loop to prevent sure refrigerants.
refrigerant drain back to the compressor. Suction 8. 2-Speed Supply Fan:
piping shall be insulated with closed cell piping
For dual-stage units fan speed shall operate at
insulation.
67% of full speed for first stage cooling opera-
L. Special Features: tion and 100% of full speed for second stage
1. Supply-Air Plenum: cooling operation.
Plenum shall be provided to permit free-blow 9. Acoustic Discharge Plenum:
horizontal air distribution with movable vanes to Acoustic discharge plenum shall provide sound
adjust airflow in horizontal and vertical direc- attenuation and minimum static pressure losses.
tion. Plenum is field installed and shall be fully
insulated.
47
Carrier Corporation • Syracuse, New York 13221 2-18
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Pg 48 Catalog No. 04-52500142-01 Printed in U.S.A. Form 50XCW-5PD
Replaces: 50XCW-4PD