INJ .

PUMP CAL IBRATION DATA

Ass' y No. :

1 0 4 7 4 5 - 9 9 8 0

E/ G Type :

NEW J2

A ki nd of car : WI DE BONGO J2

Dr awi ng No. : 96 - 04 - 01

Company :

Gener al Ass' y No. : KP - VE4/ 10F2075LNP1691

Dat e :

Pr e- St r oke :

KI A MOTORS
96.

04.

16.

Pump r ot at i on : Count er cl ockwi se( vi ewed f r om Dr i ve si de)

1. Test Condi t i ons

1- 1 Nozzl e : 105780- 0000( KP- DN12SD12T)
1- 2 Nozzl e hol der : 105780- 2080
1- 3 Nozzl e openi ng pr essur e : 150+5 Kgf /

1- 4 I nj ect i on pi pe : 2mm 6mm 840mm

1- 5 Fuel oi l t emper at ur e : 45+5
1- 6 Suppl y pump pr essur e : 0. 2 Kgf /

Pump speed
( r / mi n)

2. Set t i ng
2- 1 Ti mi ng devi ce t r avel
2- 2 Suppl y pump pr essur e
2- 3 Ful l l oad del i ver y

1, 200
1, 200
1, 200

2- 4
2- 5
2- 6
2- 7

385
100
2, 375
1, 200

I dl e speed r egul at i on
St ar t
Ful l l oad speed r egul at i on
Load- t i mer Adj ust ment

Set t i ngs

Char ge ai r
Di f f er ence
pr ess ( mmHg) i n del i ver y

2. 9 0. 2
mm
4. 5 0. 3 Kgf /
54. 5 1. 0 cc/ 1000st

2. 5

11. 5 2. 0 cc/ 1000st

65. 0 85. 0 cc/ 1000st
23. 0 2. 0 cc/ 1000st
Q=44. 5 1. 0cc/ 1000st
T=2. 5 0. 2 mm

2. 5
4. 0

Char ge ai r pr ess

3. Test Speci f i cat i ons

3- 1 Ti mi ng devi ce

N = r / mi n
mm

700
0. 4 0. 4

1200
2. 9 0. 2

2075
7. 4 0. 4

3- 2 Suppl y pump

N = r / mi n
Kgf /

700
2. 8 0. 3

1200
4. 5 0. 3

2075
7. 7 0. 3

3- 3 Over f l ow del i ver y

N = r / mi n

1, 200

cc/ 1000st

( Measur e)

3- 4 Fuel i nj ect i on quant i t i es

Speed cont r ol l ever
posi t i on
Ful l - l oad speed

Pump speed
( r / mi n)

Fuel del i ver y

( cc/ 1000st )

Char ge ai r
pr ess ( mmHg)

4. Di mensi ons

500
1, 200

51. 5 2. 0
54. 5 1. 0

3. 3 0. 1

KF

5. 9 0. 1

2, 075
2, 500

46. 0 2. 0
10. 0

MS

1. 0 0. 1

BCS
Cont r ol l ever angl e

Swi t ch OFF Magnet val ve

I dl i ng

100

M/ V OFF Q=0

600

Bel ow 5. 0

20 4

mm
35 5

Cont r ol l ever angl e

Swi t ch OFF Magnet val ve
I dl i ng
3- 5 Sol enoi d val ve

100

M/ V OFF Q=0

600

Bel ow 5. 0

20 4

Max. cut - i n vol t age

Test vol t age

DPICO

8V

mm
35 5

mm

12 14V

Ser vi ce Depar t ment

503- 5, SHI NSA- DONG, KANGNAM- GU, SEOUL, KOREA TEL: ( 02) 510- 7241 7, FAX: ( 02) 510- 7110

DOOWON PRECISION INDUSTRY Co ., Lt d.

Ass' y No. : 1 0 4 7 4 5 - 9 9 8 0
Load t i mer adj ust ment .
1. Adj ust t he gover nor shaf t so t hat t he cl ear ance bet ween t he end of t he
f l ange and t he end of t he gover nor shaf t i s appr oxi amel y 3mm and t hen
l ock t he nut .
2. Load t i mer adj ust ment .
( 1) Fi x t he cont r ol l ever i n t he posi t i on sat i sf yi ng t he f ol l owi ng
condi t i ons:
Boost Pr essur e
:
Pump speed
: 1, 200 r / mi n
Fuel i nj ect i on quant i t y : 44. 5 1. 0 cc/ 1000st
( 2) Wi t h t he cont r ol l ever posi t i oned as descr i bed i n ( 1) above adj ust t he
gover nor sl eeve so t hat t he t i mer r educt i on val ue ( T) conf or ms t o t he
speci f i ed val ues ( i t em 2- 7)
T = 17 22 N m ( 1. 7 2. 2 Kg m )
3. Conf i r mat i on of Ti mer Char act er i st i cs.
Fi x t he cont r ol l ever i n t he posi t i on sat i sf yi ng t he f ol l owi ng condi t i ons
and conf i r m t he t i mer st r oke.

Cont r ol l ever posi t i on

Pump speed Fuel i nj ect i on q' t y
( r / mi n)
( cc/ 1000st )

1, 250

385

Speci f i ed Val ues

Boost pr essur e
( mmHg)

Ti mer st r oke Ti mer r educt i on

( mm)
val ue
( mm)

54. 5 1. 0

2. 9 0. 2

44. 5 1. 0

2. 5 0. 2

35. 0 1. 0

( Measur e)

11. 5 2. 0

- TA = 4

--

4 5 - 9 9 8 0

GO J2

f r om Dr i ve si de)

6mm 840mm
45+5
0. 2 Kgf /

ai r
Di f f er ence
mmHg) i n del i ver y

2. 5
2. 5
4. 0

2075
7. 4 0. 4
2075
7. 7 0. 3
( Measur e)

nsi ons
3. 3 0. 1
5. 9 0. 1
1. 0 0. 1
l ever angl e
20 4
mm
35 5

l ever angl e
20 4
mm
35 5
mm

vi ce Depar t ment
FAX: ( 02) 510- 7110

745- 9980

he
he

ons

Val ues

mer r educt i on
al ue
( mm)
- TA = 4

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