Polipastos
Wire rope hoists
Standard
Type Capacidad Max
Polipasto SH 25 t
Polipasto AS70 125 t
WincheSHW8 /SW 160t/250t
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Wire rope hoist
Type SH up to 25 t
SHR 6
SH 6
SH 3
SH 4
SH 5
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Wire rope hoist
SH plataforma
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Wire rope hoist SH
Engranajes
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Wire rope hoist SH
Engranajes
Todos los rodamientos y engranes son
lubricados en aceite: Lubricación de por vida
Flancos de engranes endurecidos
Baja emisión de ruido
SH 3 – SH 5 Poseen caja cerrada
SH 6 Posee caja partida
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Wire rope hoist SH
Motor
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Wire rope hoist SH
Motor
Motor de izaje de doble velocidad
SH Polipastos : 2 bobinados (12/2-polos / 24/4-polos)
Protección standard IP55
Motor de hasta 38KW
Temperatura controlada a través de sonda PTC como standard
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Wire rope hoist SH
Freno
Disco magnetico de doble cara
Libre de asbesto
Sobre dimensionado
Bajo mantenimiento, no requiere reajuste
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Wire rope hoist SH
Guía de Cable
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Wire rope hoist SH
Guía de Cable
Guía de cable cerrada
Evita el sobre enrollamiento y holgura del cable
FAbricado de bloque sólido (GGG 40)
robusto y de bajo desgaste
Sin temperatura límite de funcionamiento
Presente en equipos de cuarta generación
(type C, N, AS, SH)
SH3 – SH5
SH6
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Classification
Motores: Ciclo de trabajo % DC
El ciclo de trabajo %DC esta dado por un ciclo total de 10 min :
- 40% DC = 4 Minutos encendido, 6 minutos en reposo para enfriarse.
- Dos configuraciones son dadas para motor con intercambio de polos, ejemplo:
40/20% DC para velocidad nominal y velocidad de presición respectivamente.
A mejor enfriamiento, mayor ciclo de trabajo:
- Aletas de enfriamiento en el estator y ventilador en el eje rotor
- Bobinado de 2 polos: Ventilador a 3000 rpm (50 Hz) = Buen enfriamiento
- Bobinado de 8-(12): Ventilador 750 (600) rpm = Enfriamiento deficiente
Tomar en consideración las condiciones ambientales:
- En condiciones de alta temperatura, el ciclo de trabajo efectivo % DC cae
tanto como aumenta rápidamente la temperatura del motor.
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Classification
Motors: switching operations s/h
Calculado en operaciones de conmutación ("Arranques") por hora s/h:
- A velocidad rápida: Altas corrientes de arranque, bajo numero de conmutaciones permitidas
- A velocidad lenta: Bajas corrientes de arranque doble numero de operaciones
- STAHL CraneSystems standard: Generalmente de 360 s/h = 120 s/h (alta) + 240 s/h (baja)
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Wire rope hoist
Tipo AS hasta 125 t
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Wire rope hoist AS
Engranajes
Todos los rodamientos y engranes son
lubricados en aceite: Lubricación de por vida
Flancos de engranes endurecidos
Baja emisión de ruido
SH 6 / AS7 Poseen caja partida
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Wire rope hoist AS
Motor
Motor de doble velocidad
Polipasto AS : 2 Bobinados
(12/2-polos / 24/4-polos)
Standard Protecció estándar IP55
Potencia de motor hasta 38KW
Control de temperatura PTC como estándar
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Wire rope hoist AS
Guía Cable
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Wire rope hoist AS
Rope guide
Guía de cable cerrada
Evita el sobre enrollamiento y holgura del cable
FAbricado de bloque sólido (GGG 40)
robusto y de bajo desgaste
Sin temperatura límite de funcionamiento
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Rope hoist components
Tablero Polipasto
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Rope hoist components
Tablero / contactor principal
Contactores: Marca Siemens o Schneider electric
Contactor principal conmutado a través de
parada de emergencia en botonera de control
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Rope hoist components
Panel / contactors
Contactores:
Carro
Izaje
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Rope hoist components
Panel / transformador
Voltage de control 42, 48, 230 Volt, opción 110 V or 24 V DC
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Rope hoist components
Panel / rectificador
Rectificador de freno
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Rope hoist components
Panel / Rectificador
La corriente continua del freno pasa a través de los
terminales 3 + 4. (Switch) Por un lado esto previene que la
bobina sea retroalimentada desde el motor y por lo tanto
evitando que se cierre, por otro lado el freno cierra más
rápido.
Terminales 5 + 6 son la conexión de la bobina de freno.
El tiempo de sobre exitación (Sobre voltaje) para la salida 5 + 6
(bobina de freno) es determinado por la resistencia entre los
terminales 7 + 8 . Esto asegura que el freno es alimentado con
el doble de voltaje por un corto periodo de tiempo (0.05-2 sec)
cuando el movimiento en la botonera es activado logrando que
el freno abra mas rápido. Esto es particularmente necesario
para los frenos de mayor tamaño desde el tipo H62 hacia arriba.
Estos dos terminales no se encuentran en los rectificadores de
menor tamaño (Solo rectificación en media onda).
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Rope hoist components
Panel / rectificador
Lenta Ejemplo: Rápida
Tensión de operación motor elevación:
400V
400V : 1.73 = 231V
U U
1N = 2N =
3 3
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Rope hoist components
Panel / gear limit switch
Hoisting limiting device:
Gear limit switch
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Rope hoist components
Panel / gear limit switch
Gear limit switch:
The old standard for the hoist limit switch, was only
an emergency limit switch, for up and down, that
means two switches.
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Rope hoist components
Panel / gear limit switch
Gear limit switch:
The option was operational hoist limit switch, that
means a operational limit switch for up and down
and an emergency limit switch for up and down,
so four switches.
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Rope hoist components
Panel / gear limit switch
Gear limit switch:
The new standard is, an operational hoist limit
switch with four switches.
But function of the switches is now different
compare to the old one.
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Rope hoist components
Panel / SLE 21 / SLE 22
Condition monitoring system:
Standard SLE 22
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Rope hoist components
Panel / SLE 22
Function:
- Operation with dual channel load sensor 4 - 20 mA
- Motor management - adjusted via motor allocation table
- Operating hours counter
- Load cut-off - adjustable by switches
- Temperature-control for hoist and travel motors
- Crane test by means of test button
- Integrated function control (displayed by LED)
- Control of motor contactors only in economy connection
- Option relay programmable for special functions
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Rope hoist components
Panel / SLE 22
Motor managment
Disabling time: When activation of the hoisting motion has been completed (creep hoist / main hoist)
the disabling time is started and until this has expired no start signal for
the same hoisting speed is accepted (prevention of inching operation)
Change of direction: During the disabling time the hoisting motion is braked via creep hoist, stopped,
then the hoist travels in the new direction in creep speed for a certain time and
then changes to main speed if selected. All times depend on the motor type
and are assigned automatically after selecting a motor code at the SLE21
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SLE 22
Operating hours counter
Crane test
Error display
Motor code
(motor allocation table)
Cut-off point
rough
Cut-off point
fine
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SLE 22
Motor schedule
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Rope hoist components
Panel / SLE 22
Classification of the Load monitor SLE22 into the safety standards
SLE22
two channel load sensor
Safety norm: EN ISO 13849
SLE22: Safety category 2 for load monitor
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Rope hoist components
Panel / SLE 22
safety category 2 for load monitor
LCD1
Load sensor with
two channel
24 V
15 V
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Rope hoist components
Panel - option
Optional to SLE22 the SMC22
Special features of the SMC:
- Permanent overload protection by automatic load control (ALC)
- Load spectrum recorder for load depended summation for
operating time.
- Temperature controlled (lift and drive)
- Registration of operating data, for example operating hours,
motor switching's and load cycles
- Elimination of inching operation
- Slack rope cut off (for example lifting beam)
- optional connection of signal transmitter, load display
- Data interchange with PC, either RS232 or USB
- Activation of the crane-test, via button or the PC-Software
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Wire rope hoist component
Overload protection
Per EU machine directive, a load limiter is
required for hoists with capacities over 1.000 kg
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Wire rope hoist component
Overload protection / sensors
There are three different types of sensors which are used for the standard
overload protection:
Compressive forced sensor
LCD 1 (LET 1)* sensor, used for several falls at SH hoists and AS hoists (since 2013)
Shear forced sensor
LSD (LEI)* sensor, used for single fall at SH
LBD 1, 2, 3 (LET 8* / LET 9*) sensors used at the SHW8
LBD 3 (Load Bear Dualsensor) used for 6/1 AS
Displacement sensor
LGD (LAS)* sensor, used for AS7 hoists
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Wire rope hoist component
Overload protection / Compressive force sensor
Overload protection standard SH wire rope hoist with LCD 1 Sensor
Functionality:
- The rope is reeved into the rope lock. As soon as the load effects the rope look, the arm
gets pulled down and puts pressure on to the sensor.
Load
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Wire rope hoist component
Overload protection / Compressive forced sensor
Standard Sensor LCD 1 cut off in the middle
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Wire rope hoist component
Overload protection / Compressive forced sensor
Standard sensor LCD 1, functionality
15 Volt 24 Volt
2 DMS
(strain gauge)
+
resistors
U
I
4 – 20 mA
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Wire rope hoist component
Overload protection / Compressive forced sensor
Mounting position
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Wire rope hoist component
Overload protection / Shear forced sensor
Overload protection standard SH wire rope hoist with LSD Sensor
Functionality:
- The gearbox is overhung mounted to the frame
- As soon as the load is on the hook, the gearbox tries to turn around, but the sensor looms into
the frame, so the gearbox pushes the sensor against the frame and measures the load.
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Wire rope hoist component
Overload protection / Shear forced sensor
The sensor LSD is in the inside similar constructed like the LCD 1
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Wire rope hoist component
Overload protection / Shear forced sensor
Standard sensor LSD, functionality
15 Volt 24 Volt
DMS
(strain gauge)
+
resistors
U
I
4 – 20 mA
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Wire rope hoist component
Overload protection / Displacement sensor
- As soon as there is load on the hook, the gear is moving because of its helical
gearing, away from the sensor.
- The moving of the sensor can be measured in mA.
Rope drum
Gearbox
Gear sensor
Load Pretension
force
Moving force
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Wire rope hoist component
Overload protection / Displacement sensor
Chip
Sensor housing Magnet
Spring
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Wire rope hoist component
Overload protection / Displacement sensor
Mounting position
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Wire rope hoist component
Control – Pendant controlled
Standard pendant type STH
(made by Telemecanique)
Operator has to move with crane
Max. crane speed 63 m/min with
pendant controls (BGV D6 §17)
Pendant mounting position:
Mobile along crane bridge
Standard features:
Strain release cable
Emergency-off button
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Wire rope hoist component
Control – Pendant station types
Standard pendant STH
- Two-step buttons
- Up to 3 drives can be controlled by
single pendant
- Plug connection
Options
- Warning light
- Key switch
- Horn switch
- Selector switch I, I+II, II
- Other buttons
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Wire rope hoist component
Control – radio transmitter types
quadrix spectrum
Most compact transmitter Comprehensive options
Dead weight 330 g Dead weight 1.800 g
Two step push buttons Joystick control
On-button Changeable batteries
Rechargeable battery LC-Display can retrieve data from crane
electronics
micron 6
Industry standard
Dead weight 450 g
Two-step push buttons
Key switch
Emergency-off button
Selector switch I, II, I+II
Changeable batteries
LC-Display can retrieve data
from crane electronics
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Wire rope
General
Structural design of a steel wire rope:
A steel wire rope is made up with a large
number of steel wires (1).They are
twisted together to strands (2a,2b).
Some types of rope have also plastic
inserts (4).
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Wire rope
Basic definitions
Direction of lay:
The direction of lay of the rope, is the direction of the helical line of the outer strands.
There is right-handed and left-handed rope.
Right-handed (Z) Left-handed (S)
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Wire rope
Basic definitions
Direction of lay:
Not only the rope has a direction of lay, the strands also have.
Ordinary Long lay:
(cross) lay:
Right-handed Left-handed Right-handed Left-handed
sZ zS zZ sS
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Wire rope
Ordinary and long lay ropes
Ordinary (cross lay) rope:
In most cases a ordinary rope suits better than a long lay rope.
With ordinary ropes you can see broken wires generally earlier than on a long lay rope.
That means more safety, because only if you see the broken wires you know when to change the rope
before it gets dangerous.
Long lay rope:
The over lay rate in the rope groove is better than on ordinary ropes, that’s the reason why the use of
long lay ropes is preferred at places where you have a very high dead load. The most cases where they
are used is for multilayer spin, because the outer wires can’t catch the other rope liner, and so it doesn’t
get damaged.
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Wire rope
Rotation resistant rope
Rotation resistant rope:
A rotation resistant rope under tension will turn minimal around it’s own axis.
That means I need a rope swivelling anchorage point for multiple reeving.
Swivel
When do I use a rotation resistant rope? Opposite torque moments in a none-rotating rope
- Lifting an unguided load on a single fall
- Lifting an unguided load on several falls at a great lifting height
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Wire rope
None-rotation resistant rope
Standard rope:
A none-rotation resistant rope under tension tries to rotate around it’s own axis.
That means I need a fixed anchorage point.
When do I use a none-rotation resistant rope?
- Lifting a guided load.
- Lifting an unguided load on several falls at a small lifting height.
- Lifting loads with right-handed and left-handed ropes operating in pairs.
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Wire rope
Summary: Rotation resistant, none-rotation resistant
Rotation resistant
None-rotation resistant Rotation resistant
None-rotation resistant
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Wire rope
Summary: Rotation resistant, none-rotation resistant
Why do we not always use a rotation resistant rope?
Rotation resistant rope have a few disadvantages:
- higher price
- shorter lifetime
- with a guided load, the rope can’t really settle, so it will break earlier
- it is very difficult to check the wear
- the allowed deflection angle is only 1,5° (none-rotation resistant rope 3,5°)
We only use a rotation resistant rope only if we need it.
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Rope hoist trolley
Stationary
Type Lifting Standard- Reeving for Stationary
capacity up Reeving true vertical lift
to (kg)
SH 3 3.200 1/1, 2/2-1, ■
2/1, 4/2-1
SH 4 6.300 ■
4/1
SH 5 12.500 ■
SHR 6 16.000 ■
SH 6 25.000 1/1, 2/1, 4/1 2/2-1, 4/2-1, ■
8/2-1
AS 7 125.000 2/1, 4/1, 6/1, 2/2-1, 4/2-1, ■
8/1 8/2-1
SHW 8 160.000 - 4/2-1, 8/2-1, ■
12/2-1
Standard Option
■ □ Different possibilities for crane builders or manufactures
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Rope hoist trolley
OE
Type Lifting capacity Standard- Reeving for true Double girder
up to (kg) Reeving vertical lift crab OE
SH 3 3.200 1/1, 2/2-1, ■
SH 4 6.300 2/1, 4/2-1 ■
4/1
SH 5 12.500 ■
SHR 6 16.000 ■
SH 6 25.000 1/1, 2/1, 4/1 2/2-1, 4/2-1, 8/2-1 ■
AS 7 125.000 2/1, 4/1, 6/1, 8/1 2/2-1, 4/2-1, 8/2-1 ■
SHW 8 160.000 - 4/2-1, 8/2-1, 12/2-1 ■
Standard Option
■ □
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Rope hoist trolley
OE
Hoist installed on top of bridge girders, thus best
usage of available height
Typically used for capacities > 5 ton
Total headroom from top of crane to hook is equal
to total headroom of trolley. Overall headroom is
independent from height of crane girders.
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Rope hoist trolley
KE
Type Lifting capacity Standard- Reeving for true Mono rail
up to (kg) Reeving vertical lift trolley KE
SH 3 3.200 1/1, 2/2-1, ■
SH 4 6.300 2/1, 4/2-1 ■
SH 5 12.500 4/1 ■
SHR 6 16.000 ■
SH 6 25.000 1/1, 2/1, 4/1 2/2-1, 4/2-1, 8/2-1 □
AS 7 125.000 2/1, 4/1, 6/1, 8/1 2/2-1, 4/2-1, 8/2-1 □
SHW 8 160.000 - 4/2-1, 8/2-1, 12/2-1
Standard Option
■ □
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Rope hoist trolley
KE
Available up to 16 ton
Most economical solution for cranes up to 10/16 t
Crane headroom = hoist headroom + bridge girder height
Headroom depends on flange width of bridge
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Rope hoist trolley
UE
Type Lifting capacity Standard- Reeving for true Mono rail
up to (kg) Reeving vertical lift trolley UE
SH 3 3.200 1/1, 2/2-1, ■
SH 4 6.300 2/1, 4/2-1 ■
SH 5 12.500 4/1 ■
SHR 6 16.000 □
SH 6 25.000 1/1, 2/1, 4/1 2/2-1, 4/2-1, 8/2-1 □
AS 7 125.000 2/1, 4/1, 6/1, 8/1 2/2-1, 4/2-1, 8/2-1 □
SHW 8 160.000 - 4/2-1, 8/2-1, 12/2-1
Standard Option
■ □
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Rope hoist trolley
UE
Up to 25 ton: 8 wheel trolley UE-S77.
Up to 50 ton: possible with 12 wheels
Typical application: maintenance hoist
on monorail track (in power stations etc.)
Advantage:
Only one bridge girder required
Disadvantages:
Heavy dead weight
Long headroom (trolley and bridge)
Over 16 ton, UE is more expensive than OE. Cost and
bridge girder height make cranes in this capacity range
impractical
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Rope hoist trolley
DKE
Type Lifting capacity Standard- Reeving for true Mono rail
up to (kg) Reeving vertical lift trolley DKE
SH 3 3.200 1/1, 2/2-1, ■
SH 4 6.300 2/1, 4/2-1 ■
SH 5 12.500 4/1 ■
SHR 6 16.000 □
SH 6 25.000 1/1, 2/1, 4/1 2/2-1, 4/2-1, 8/2-1 □
AS 7 125.000 2/1, 4/1, 6/1, 8/1 2/2-1, 4/2-1, 8/2-1 □
SHW 8 160.000 - 4/2-1, 8/2-1, 12/2-1
Standard Option
■ □
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Rope hoist trolley
DKE
This trolleys are used on
runways with small curve radius
Rule of thumb:
wheelbase = curve radius
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STAHL CraneSystems GmbH
Thanks for your attention
STAHL CraneSystems
> Lifting technology
> Drive technology
> Control technology
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