HOSE IDENTIFICATION ‘This specification describes each part of the hose assembly title and B.O.M. There are several types of bulk hose used for different applications. These hoses are described along with the application for each. There are many end-ftting possibilities. These are listed with a brief description of each. ‘Section I Typical Hose Assembly Descriptions HOSE 4000 12 44,00) 90) HOSE-hose assembiy -4000-maximum working pressure-4000 Ibs. Per sq. inch 12-#12 hose 44.0- 44" overall hose assembly length (01-0° JIC end fiting-one end 903-90° JIC end fitting-other end HOSE 5000 16 44,0 OF 90F C62 HOSE-hose assembly 5000-maximum working pressure-5000Ibs. per sq. inch 16-#16 hose 44.0 ~44" overall hose assembly length (OF-0° split flange end fiting-one end €62-code 62 end fitings ‘90F-90° split flange end fitting-other end =EFEEEEEHOSE 4000 12 44,0 0) 90) HG HOSE-hose assembly 44000-maximum working pressure-4000 Ibs. per sq. inch 12-#12 hose 44.0-44" overall hose assembly length 01-0 JIC end fitting-one end 903-90° JIC end ftting-other end HG-hose guard HOSE 1500 6 8.0.03 03 TE HOSE - hose assembly 1500 - maximum working pressure hydraulle-1500 Ibs per sq inch 6-#6 Hose 8,0-8" Overall hose assembly length (01-0° JIC end fitting-one end (03-0° JIC end fitting-other end TF Teflon hose Hose 5000 24 50.0 of 90F HDL4 HOSE — hose assembly 5000 ~ Maximum working pressure hydraulic $000 lbs. per square inch 24- #24 Hose 50.0 - 50” Overall hose assembly length OF - 0° Split flange end fitting one end ‘SOF - 90° Spiltfiange end Fitting ~ Other end HD - Heavy duty end fitting L4- 90° fitting rotated 270° (see page 6 of 6)‘Section IL] Bulk Hoses and Applications ‘Stratoflex Bulk hose Application 831 Low pressure air or hydraulic 255 Low pressure (freon) a2iHT ‘Low to medium pressure air or hydraulic 381 High pressure hydraulic m Extra high pressure hydraulic (special rubber compound) 78C Ultra high pressure hydraulic 782 Ultra high pressure hydraulic (special rubber compound) 919 Medium pressure teflon-air or hydraulic Section IV End Fitting Possibilities and a Description of Each (03-0° JIC End Fitting (033-08 JIC Jump Size End Fitting 45)-45° JIC End Fitting 90)-90° JIC End Fitting 900L-90° JIC Long Drop End Fitting OF-0° Split Fiange End Fitting OF7-0° Spit Flange Jump Size End Fitting 30F-30° Split Flange End Fitting 45F-45° Spit Flange End Fitting 60F-60° Split Flange End Fitting 0F-90° Split Flange End Fitting 90F3-90° Split lange Jumpsize End Fitting ‘OSL-0° Seal Lock End Fitting (05-0° SAE End Fitting (OSM-0° SAE Male End Fitting ‘OSM0-0° SAE Male Jump Size End Fiting ‘SOTUBEO-90° SAE Tube O-ring Fitting ‘OPM-0° Pipe Male End Fiting ‘OPMD-0° Pipe Male Jump Size End Fitting 61 or C61 ~ Code 61 End Fitting Rated To 5000 PSI 62 or C62-Code 62 End Fitting Rated To 6000 PSI HG-Hose Guard TF-Teflon OFST-Offset FS-Fire Sleeve HD-Heavy Duty End Fittings ~ Per drawing 422-2165 1 90° Fitting Rotated O° In Relation To Natural Lay Of Hose (See Page 6 OF 6) 2 - 90° Fitting Rotated 90° In Relation To Natural Lay Of Hose (See Page 6 OF 6) 13 - 90° Fitting Rotated 180° In Relation To Natural Lay Of Hose (See Page 6 Of 6) 490° Fitting rotated 270° in relation to natural lay of hose (see page 6 of 6) SP Special EE [Env | Ro [oem | Boe] Roe | Exes | Wome | Kon | ow =i bly B.O.M, bs 58,0 0] 00) Quantity 415-0422 1,000 CAPLUG- 3/8 (CAPLUG for #6JIC End Fitting) 415-0423 1.000 CCAPLUG-1/2 (CAPLUG for #801C End Fitting) 415-2656 ref. 1.000 Hose mstr 4000 6 0 OJ) (See Note) 415-3138 2.000 Hose tag-1-117-40 418-6310 12.920 ff. (cut length of hose in feet) ‘hose-6-PARKER-381-6 418-6324 1.000 FTG Hose 6 0) 10643 6 6 418-6325, 1.000 FTG Hose 6 033 10643 8 6 (Jump size fitting) ‘Note: A hose master is included in each hose assembly 8.0.M. It is a drawing that may be referred to if there Is any question about what the hose assembly looks lke. ‘Section VI ‘A hose may have angled end fittings that are offset. For example, a 270° offset may be noted on an end fitting with a diagram on the hose master drawing. In such a case, one ‘end will be held in 2 vertical position (0°), and the other end will be rotated clockwise 270°, al a a aa‘Section VII ‘A hose that includes "CA" in the tile is a critical assembly. All hoses that are critical assemblies must be tested at twice their maximum working pressure. Example: A 5000 si hose assembly is tested at 10,000 psi. for 15 seconds. Each assembly must also display a tag that confirms pressure testing ‘Section VIII Each Hose assembly should be properly cleaned and dried immediately after fabrication then capped with CAPLUGS as called for in each hose assembly B.O.M. They must not be left with ends open to avoid contamination, Each hose assembly must remain capped until installed on machine Hose routing procedures and testing are discussed in manufacturing letters 88-01 and 88-02.